BCC3A Battery Charger User Manual V1.0 PDF

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BCC3A

BATTERY CHARGER
USER MANUAL

Software Version
No. Version Date Note
1 V1.0 2020-05-06 Original release.
BCC3A BATTERY CHARGER USER MANUAL

Symbol Description
Symbol Description

Remind operators to operate correctly, otherwise it may cause


Note the equipment not to work correctly.

It is indicated that potential hazards can damage equipment


Be care without proper precautions.
It is indicated if appropriate preventive measures are not taken,
potentially dangerous situations may result in death, serious
Warning personal injury or significant property losses.

Chongqing Mebay Technology Co.,Ltd


Add: No6-2,Building 4, Gangan Rd, Jiangbei District, Chongqing.
Tel:+86-23-6869 3061
Fax:+86-23-6765 8207
Web:http://www.mebay.cn
http://www.cqmb.cn
E_mail:[email protected]

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BCC3A BATTERY CHARGER USER MANUAL

Warning
1. The installation of this equipment must be carried out by professionals.
2. When installing and operating the Charger, please read the entire instruction
manual first.
3. Any maintenance and commissioning of the equipment must be familiar with all the
equipment, safety standards and precautions in advance, otherwise it may cause
personal injury or damage to related equipment.
4. This product is specially designed for charging lead-acid batteries. Because of the
output contains impulse components, it can not be directly used as a power supply
for electronic equipment without lead-acid batteries. Otherwise, it may cause
interference or even damage to electronic devices.

Be Care
1. Please pay attention to prevent water or other liquid from being sprinkled on this
charger.
2. When using this charger, we should pay attention to ventilation and heat
dissipation and keep away from high temperature and heat radiation.

Catalogue

1、 Summary………………………………………………………………………4

2、 Main Features…………………………………………………………………4

3、 Charging Principle…………………………… ………………………………4

4、 Specification……………………………………………………………………4

5、 Overall Dimension and Wiring Diagram………………………… …… ……5

6、 Installation Instruction…………………………………………………………5

7、 Panel and Instruction…………………………………………………………6

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BCC3A BATTERY CHARGER USER MANUAL

Notes:
1. All rights reserved. No part of this duplication may be reproduced in any material
form (including photocopying or storing in any medium by electronic means or others)
without the written permission of the copyright holder.
2. MEBAY Technology reserves the rights to change the contents of this document
without prior notice.
Summary
The charger is specially designed for the lead-acid battery used in the engine. It
adopts the three-stage intelligent control mode of constant current fast charging,
current limiting and trickle floating charging. It can be charged for a long time without
damage to the battery. It can maintain the full state of the battery and ensure the
service life of the battery. The charger can be used in parallel with the engine
charging generator without disconnecting the charger during the operation of the
engine.
Main Features
 The metal shell has good heat dissipation effect and strong anti-interference ability.
 Using advanced switching power supply mode, wide AC input voltage range.
 Three stage intelligent charging to maintain battery power automatically.
 With short circuit and reverse connection protection.
 It has charging voltage fine tune function.
 It has LED which can indicate the working state of the charger.
Charging Principle
VOLT(V)
CURRENT(A)

Battery Voltage
13.8
13.2
3 Ba
tte
ry
Cu
rre
nt
0.3
0
Charging Curve t
The charger is designed according to the characteristics of the lead-acid battery
used in the engine, and adopts the three-stage intelligent control mode of constant
current fast charging, current limiting and trickle floating charging. When the battery
voltage is lower than the presets value, the charging current decreases with the
increase of the battery voltage and enters the current-limiting charging stage.
Thereafter, the charging current only counteracts the self-discharge of the battery,
and maintains the battery in full state without disconnecting the charger, which has
no effect on the battery life.
Specification
Category Items 12V
Nominal AC Voltage AC 100~280V
Input Max. AC Voltage AC 90~305V
AC Frequency 50Hz/60Hz
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BCC3A BATTERY CHARGER USER MANUAL

Max. Input Current 1A


Max. Efficiency 85%
Charging Current 3A (Error±5%)
Output Max. Power 40W
No-load Voltage 13.8V, (Error ±1%)
Between input and output, input and shell both
Insulation Resistance
are: DC500V 1min RL>500MQ
Insulation Between input and output, input and shell both
Insulation Voltage are: AC 1600V 50Hz 1min Leakage current:
IL3.5mA.
Working Temperature -30-55°C
Working
Storage Temperature -40-85°C
Condition
Working Humidity 20%RH-95% RH (No condensation)
Weight 0.3kg
Profile
Dimension 88mmx64mmx42mm(Length*Width*Height)
Overall Dimension and Terminal connection
 Overall Dimension:

 Descriptions of terminal connection


Cable cross
No. Function Description
sectional area
L AC input L 1.0mm2
AC input, MAX AC100-280V.
N AC input N 1.0mm2
B- Battery B- 1.5mm2
Battery positive and negative
B+ Battery B+ 1.5mm2
Installation instruction
 The battery charger is installed by four screws with the diameter of 4MM.
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BCC3A BATTERY CHARGER USER MANUAL

 Installation size as below: W44mm * H77mm

5.0 4.5
43.5

76.25

5.0
48

withstand and voltage test

If you need to test the system voltage withstand, please disconnect all the
charger terminals to avoid high voltage into the damaged charger.
Panels and instructions
 Panel diagram

 POWER indicator function description


Indicator Status Mani function
Illuminated The charger works normally.
Eliminated The charger is not energized or failed.
 CHARGING indicator function description
Indicator Status Main function
Illuminated The charger is in charging state, and the output current is >0.3A.
The charger is in floating charge state, and the output current is
Eliminated
<0.3A.

Note:
1) Because there is diode and current-limiting circuit inner the charger, it can be used
together with charging generator, and there is no need to disconnect the charger
when cranking.
2) During gen-set is running, high current will cause voltage drop in charging line, so
recommend separately connecting to battery terminal to avoid disturbance on
sampling precision.
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