ATV 3150DX 2 Manual

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ATV-

3150DX-
2
)150CC)

www.
cool
st
er.
com
WARNING
• Warning is signal that lets people know the possible risks and
tells people who drive this vehicle to operate by following
the right instrustions to avoid accidents.
• Operation of this ATV by children un der the age of 16
lncrease of the risk of severe injury ordeath
• An adult supervision required always.
• Never permit children under age 16 to operate this ATV
• Overloading can adversely affect vehicle handling
• Operator use only, passengers prohibited
• This vehicle is designed and manufactured for OFF-ROAD use
only.
• Driving on public streets. roads or highways is illegal.
• Always wear helmet and other protective equipment.
• Do not operate this vehicle after consuming Alcohol or Drugs.
• Gasoline is flammable, when refueling. Pis shut off engine. to
avoid sparks and open flame.
• Read owner’s manual carefully before riding. Keep owner’s
manual with vehicle.
• Because after running and the exhaust muffler very hot,
vehicles should be parked in child care and others not likely to
encounter.

P1
FOREWORD Table of Contents
Thank you choose this all terrain vehicles Pay attention to your security................................................... P4
The all-terrain vehicle is based on market demand, production Guidelines on safe driving........................................................ P5
of a comprehensive survey. We hope that it will bring you Description............................................................................... P6
driving pleasure. WARNING................................................................................. P7
Please read Dian Aberdeen before driving the manual, because
ATV recognition........................................................................ P11
it will help you understand it all terrain vehicles on the
Control functions...................................................................... P12
structure, role, operation and maintenance of basic
Before the inspction operation ................................................ P16
knowledge, while you keep off-road vehicles are in good
Important elements operationand rides.................................. P20
condition and safe driving will be very useful.
Regular maintenance and minor repairs.................................. P24
Cleaning and storage................................................................ P36
Install process after packaging.................................................. P40
Main specs................................................................................ P48
Electric diagram........................................................................ P50

P2 P3
PAY ATTENTENTION TO YOUR SAFETY GUIDELINES ON SAFE DRIVING
The non-road vehicle use, and never-in the streets, sidewalks ☆WARNING
and motor vehicles driving along. You could be KILLED or SERIOUSLY INJURED if do not follow
Drivers must be over 16 years of age, driving the need for skilled instruction.
personnel and adequate comprehension, intelligence and 1, when approaching corners or bends to reduce speed. Upon the
judgment to safely control driving. And accompanied by a completion of turn, may gradually increase the speed.
guardian. 2, when crossing the vehicles parked in front of, to be very careful.
It will bring unparalleled freedom feelings. In order to achieve Because the driver of the vehicle may be invisible to you and the door
the best performance, the vehicle must always reach the correct opened, the forward block in your way.
3, Brake Lining may Motorcycle rinsing wetting lose their role, so
maintenance. Being driver, you should be recognized for your
when cleaning End after walking ago, should check all brake system.
good health, so that you do not fatigue in the best condition you
4,Please put dry the oil inside carburetor and the oil tank before
were under control. Medication, drugs, drink, unable to ride,
transportation,in order to avoid jamming.
especially alcohol, this will increase the possibility of personal
5,Transit goods please vertical put,to avoid engine oil leak.
distress. For training please call ASI at 1-800-887-2887
Liquor very dangerous, even a small amount.
Travel must be good quality bull wearing safety helmets, gloves, DANGER indicates a hazardous situation which,if not
! DANGER
avoided,will result in death or serious injury.
put on their boots and put on their long EC colorful protective
clothing. (Both to protect themselves, but also aroused the
attention of others) ! WARNING
WARNING indicates a hazardous situation which, if
not avoided, could result in death or serious injury.
When traveling to other vehicles and pedestrians who maintain
a certain distance. CAUTION, uesd with the safety alert symbol,
! CAUTION
indicates a hazardous situation which, if not
avoided,could result in minor or moderate injury.

NOTICE NOTICE is used to address practices not related to



personal injury.

P4 P5
DESCRIPTION WARNING
ATV is not a toy,it may cause danger when driving. The operation
(1) (3)
of ATV is different from other motorcycles, cars and some other
(6) (7) traffic tools. If do not take some certain protecting measures,
(1)Rear rack even if in right usage, (for example turning, mountain road,or
(2)Muffler passing through the obstacles etc),it is easily lead to collision, or it
may roll over.
(3)Seat Please drive properly as the following operation, or it may cause
(2) (4)Foot brake severe hurt or death.
(5)Gearshift pole 1、Carefully read the instruction book ( owner’s manual ) and all
the lables, driving according to the procedure.
(6)Front rack 2、Contact with local sales agent, search for training classes
(7)Protector nearby, and do some necessary training. You can also watch our
(4)
(5) COOLSTER ATV Safety Video for more security informations
,please do not drive this ATV until you get some appropriate
guidance.
(9) 3、For training please call ASI at 1-800-887-2887.
(8)Handle bar
(8) 4、If your label wears off from riding or becomes hard to
read,please contact maxtrade dealer for replacement.
(9)Oil tank
(12)
(10)Front wheel ①
(13)
(11)Rear wheel
(12)Rear light ④
(13)Suspension ⑤
(10) (11) ⑨

(14)
(15)


(14)Key switch
(15)Front brake
(16)Greaser ⑥

(16)

P6 P7
The warning signs with the word"WARNING" indicating the ATV-Safety Alert
existence of the potential risks that may result in serious The Consumer Product Safety Commission has concluded that ALL-TERRAIN
injury or death. VEHICLES (ATVs) may present a risk of DEATH or SEVERE INJURY in certain
1、Rear rack:Maximum weight capacity:33 lbs (15kg) circumstances. Accidents may occur for many reasons.
2、Improper tire pressure or overloading can cause loss of control. • Over 4,799 people, including many children have died in accidents
Loss of control can result in sever injury or death. associated with ATVs since 2003.
●Cold tire pressure:Front:8+0.4psi(55.2+0.2kPa);Rear:8+0.4psi(55.2+0.2kPa) • Many people have become severely paralyzed or suffered severe internal
●Maximum weight capacity:143lbs.(65kg) injuries as a result of accidents associated with ATVs.
3、NEVER ride as a passenger. • Every month thousands of people are treated in hospitals emergency
Passengers can cause a loss of control,resulting in SEVERE INJURY or DEATH. rooms for injuries received while riding an ATV.
4、●prohibit run at max speed,or jumping run. You should be aware that AN ATV IS NOT A TOY AND CAN BE HAZARDOUS
●please read owner’s manual before operate,and follow all instructions TO OPERATE. An ATV handles differently from other vehicles, including
and warnings. motorcycles and cars. A collision or rollover can occur quickly, even during
●this vehicle use unleaded fuel only,please switch off rhe angine when routine maneuvers such as turning and driving on hills and over obstacles, if
filling to avoid or explosion. you fail to take proper precautions.
5、Operation of this ATV by children under the age of 16 in creases the risk of
sever injury or death. TO AVOID DEATH OR SEVERE PERSONAL INJURY:
NEVER permit children under age 16 to operate this ATV. • ALWAYS READ THE OWNERS MANUELCAREFULLY AND FOLLOW THE
6、NO changing reverse gear when the vehicle is moving,other wise,some OPERATING PROCEDURES DESCRIBED. PAY SPECIAL ATTENTION TO THE
parts will be destroyed! WARNINGS IN THE MANUEL AND ON ALL LABELS.
7、EBGINE OIL:Please change your engine oil after the first 300 miles and each
• NEVER OPERATE AN ATV WITHOUT PROPER INSTRUCTIONS. TAKE A
1.000 miles ther after.
TRAINING COURSE. BEGINNERS SHOULD COMPLETE THE TRAINING COURSE
Use only type 15W-40 oil
Capacity of engine oil tank:0.8L DESCRIBED BELOW.
8、●Kick the neutral position backward comes to reverse. ALWAYS FOLLOW THE
●NOchanging reverse gear when the vehicie is moving.
9、●Operation of this ATV by children under the age of 16 lncrease of the risk MANUFACTURE’S MINIMUM
of severe injury or death. AGE RECOMMENDATION
●An adult supervision required always.
●Never permit children UNDER AGE 16 to operate this ATV WARNING LABEL ON ATV.
●Overloading can adversely affect vehicle handling
●Operator use only. Passengers prohibited.
●This vehicle is designed and manufactured for OFF-ROAD use only.
●Driving on public streels. Roads or highiays is illegal.
●Always wear helmet and other protective equipment.
●Do not operate this vehicie after consuming Alcohol or Drugs.
●Gasoline is flammable. When refueling. Pls shut off-engine. to avoid
sparks and open flame.
●Read owner’s maual carefully before riding.Keep owner’s manual with
vehcle.
P8 P9
• NEVER ALLOW A CHILD UNDER 16 YEARS OLD TO OPERATE AN ATV
WITHOUT ADULT SUPERVISION. CHILDREN NEED TO BE OBSERVED CAREFULLY
BECAUSE NOT ALL CHILDREN HAVE THE STRENGTH, SIZE, SKILLS OR
ATV RECOGNITION
JUDGEMENT NEEDED TO OPERATE AN ATV SAFELY.
• NEVER CARRY A PASSENGER ON SINGLE-RIDER ATV. CARRYING A
PASSENGER MAY UPSET THE BALANCE OF THE ATV AND MAY CAUSE IT TO GO
OUT OF CONTROL.
• ALWAYS AVOID PAVED SURFACES. ATV ARE NOT DESIGNED TO USED ON
PAVED SURFACES AND PAVEMENT MAY SERIOUSLY AFFECT HANDLING AND
CONTROL.
• NEVER OPERATEAN ATV ON A PUBLIC ROAD, EVEN A DIRT OR GRAVEL
ONE, BECAUSE YOU MAY NOT BE ABLE TO AVOID COLLIDING WITH OTHER
VEHICLES. ALSO OPERATING AN ATV ON A PUBLIC ROAD MAY BE AGAINST
THE LAW.
• NEVER OPERATE AN ATV WITHOUT AN APPROVED MOTORCYCLE HELMET,
EYE PROTECTION, BOOTS, GLOVES, LONG PANTS AND A LONG-SLEEVED
SHIRT OR JACKET.
• NEVER CONSUME ALCOHOL OR DRUGS BEFORE OR WHILE OPERATING AN
ATV.
• NEVER OPERATE AN ATV AT EXCESSIVE SPEEDS, GO AT A SPEED, WHICH VIN plate number and product VIN (See left picture)
IS PROPER FOR THE TERRAIN, VISIBILITY CONDITIONS AND YOU
EXPERIENCE.
• NEVER ATTEMPT TO DO WHEELIES, JUMPS OR OTHER STUNTS.
• ALWAYS BE CAREFUL WHEN OPERATING AN ATV, ESPECIALLY WHEN
APPROACHING HILLS , TURNS AND OBSTACLES AND WHEN OPERATING ON
UNFAMILIAR OR ROUGH TERRAIN.
• NEVER LEND YOUR ATV TO ANYONE WHO HAS NOT TAKEN A TRAINING
COURSE OR HAS NOT BEEN DRIVING AN ATV FOR ATLEAST A YEAR.

Training Course
Anyone who purchased a new ATV after December 30, 1986, and
Everyone in the purchaser’s immediate family who is within the
recommended age group for the ATV purchased, is entitled to take
the training course at no additional charge. Others can take the
training course for a small fee. Ask an authorized dealer for the
details or call (626) 228-0253 M-F 8:30PM-5:00P PST.AFTER HOUR
SAFETY HOTLINE (800) 489-8711

ASI TRAINING COURSE (800) 887-2887 Engine model and serial number(See right picture)

P10 P11
CONTROL FUNTIONS
1、The ignition switch 4、The manner of stage change over
Location Functions Key state this vehicle used to the manner of
auto-clutchhand shifting
D:stands for drive
All circuits wre disconnected R D
Pull out N N:stands for neutral gear
R:stands for reverse gear
Circuit was connected,engine starter
Not pull out 5、The front wheel brake handle

2、Multifunction switch Front-wheel brake handle in the right


hands. To handle its direction pinch
Location Function
Rafah as a front-wheel brake.
1)、 Proximity switches
Turn on high beam

Turn on dipped headlight


6、The rear brake pedal

When press the starter switch, rear-wheel brake pedal in the right
2)、 Starter switch engine rotation pedal. To trample the pedal as a rear
brake.
When press the off switch,
3)、 Off switch stop rotating engine

7、The fuel Cover


3、Accelerator controller
When press this accelerator,
the vehicle starts to move. Note:thefuel Cover mouth ventilation
can not plug.
Prohibit adjusting it.

P12 P13
8、The fuel valve 9、 Start
The fuel valve in the fuel filter will supply fuel from the fuel tank to
the carburetor. Fuel valve has three locations

Disconnect: fuel will not flow. When the engine is not running, (1)electric Start, please step on the pedal of rear brake, then
always will be back to handle the position. press the start switch.

Connected: fuel flow carburetor. Run,it will handle this position.

(2) to start engines, will be moved overseas arm feet starter, it


will be slightly down with their feet until the stampede occlusal
gear up and then ride down stamping on the powerful.
Reserves: reserve fuel flow carburetor. When driving, Spent fuel
can be moved to the handle position.

P14 P15
BEFORE THE INSPECTION OPERATION DRIVERS MUST
Prior to the use of the car, should check the following
Item Normal checks Fuel: fuel compartment confirm the adequacy of fuel.
Brake nspection operation, status and freedom Warning:
itinerary. If necessary,should be adjusted. ● Do not add fuel tank drive. Otherwise, and in the
Brake Performance confirm whether the subsequent heating and fuel inflation, the fuel will overflow.
good work can be checked out at low speed.
Fuel spillage should be avoided in the hot engine
accelerator Check whether the smooth operation of
the accelerator. If necessary, should be
conducted lubrication / adjustment.
Chain - driven chain of lax inspection and state. If
necessary, should be adjusted.
Recommended fuel: 90 "petrol
checks tire pressure, wear, damage and the
Fuel tank capacity:
Tire / wheel
rate of take-up of the round.
Transmission and brake pedal inspection operation is smooth and, if Total: 7.8 L
shaft necessary, should be conducted lubrication. Storage: 0.6 L
Brake and clutch manipulation operation of inspection, if necessary, should
of the handle shaft be conducted lubrication
The stents and check whether the smooth operation, if
stent-axis side necessary, should be conducted lubrication.
Parts / Fasteners inspection of all parts and fasteners. If
necessary, should be carried out Tightening /
adjustment.
Fuel tank inspection of the fuel oil / if necessary, should
be enough fuel
battery Check liquid level. If necessary, distilled water
should be added
Warning: ● If the item prior to use in adverse conditions,
should be repaired prior to use.
P16 P17
Oil: TIRES
Oil confirm whether oil at the designated place. (See left picture) 1. Tire pressure
1, the maximum oil level. Before the cars in operation, should always check and adjust
2, the lowest of oil. (See right picture) tire pressure. (Tires Barometer)
2. Tire Inspection
Before the cars in operation, should check the tires. If
1 2 excessive tire wear, to be replaced.
Warning:
● use of the tire wear is dangerous to travel

Recommended oil Size Pressure


-20°-10°0°10° 20°30°C
Front tire 23*7-10 10~24psi
SAE 20W40 SF Engine oil
SAE 10W30 SF Engine oil Rear tire 22-10-10 10~24psi
SAE 5W30 SF Engine oil

Oil:
Total: 0.9 L
Regular replacement of oil: 0.8 L 。
Oil Filters replacement: Does deformation, damage.

P18 P19
IMPORTANT ELEMENTS OPERATION AND RIDES Brake
Cold Start and engine preheating Running,when there are obstacles in front of
Note: This car has used to control the that(pedestrians, vehicles,goods),in order to brake
operation of brake motor starter switch. Only in security measures must be taken.Divided into braking
pinch engine brake handle on when to start. We deceleration braking,parking brake and emergency
had closed choke before delivery. brake.
Electric starter: 1),the braking deceleration
1, ignition switch come to the operating
Braking is deceleration in the decrease throttle aline
position.
2, the fuel valve turn to: “see right picture” can not meet the requirements of deceleration taken
position. under braking,under normal circumstances,only gently
3,step on the rear brake pedal. (Launched in order to prevent the point stamping on the right foot after brake arm can be.
car after forward). 2),parking brake
4, press the start switch. Parking brake in the arrival at the destination,in order
Note: If the engine can not start, should be released starting
to accurately stop to stop in the position taken by the
switch, wait a few seconds, then try again. Each attempt, as far as
possible in a short period of time in order to protect the battery. brake.before the brake or the rear brake can be.
Each starter not to exceed 5 seconds when the engine. If the generally,when the speed is higher,with the rear
electric motor can not start, please use pedal starter manner. brake;lower speed,brake before or after using brake.
Note: In order to achieve maximum engine life, before moving to 3),emergency brake
engine should always be preheated. Not on a Cold engine Emergency braking is in the face of unexpected
emergant speedup.
emergency situations,in order to avoid incidents taken
Foot start:
1, ignition switch come to the operating position. braking.then minded response to fast and cool .followed
2, the fuel valve turn to: “see right picture” position. by throttle,the rear brake,brake before the car stopped
3,step on the rear brake pedal. (Launched in order to prevent the and bit.these order and spacing is necessary also to
car after forward). science.these moves very short interval of time is almost
4, will be moved overseas arm feet starter, it will be slightly down at the same time.
with their feet until the stampede occlusal gear up and then ride
down stamping on the powerful.
P20 P21
Shift and acceleration of engine
Note: it is a vehicle with CVT-clutch. 3,500 ~ 1000 km:
1.if you want to move forward ,just take the gear shift lever To avoid refueling over 3 / 4 throttle position.
forward with a gear. 4,1000 km long and more:
2.open the accelerator slowly. Full throttle operation should be avoided. Avoid
3.if you want to go backward ,please take the gear shift lever ultra-high-speed engine work.
back to neutral first ,then go backward to reverse gear. Note: When traveling to the 300 km ~ 500km, the oil must be
4.open the accelerator slowly. replaced.
Note: Don’t shift when you are riding, in order to prevent the As the car had not been installed Odometer to estimate
risks. mileage can only be calculated.
We must disengage the clutch first when you want to shift.
The acceleration engine Parking
Because the cars use CVT. So acceleration and deceleration size
only need to control the throttle on the up. According to the Need parking, the cars parked in a safe-ventilated places,
former right hand thumb of increased speed, deceleration is locked, keys removed. Should stop valve engine and the fuel
loosened. transferred to the closed state. Then press the buttons in the car.
If there is time, it can conduct the inspection parking, including
The commissioning Engine lighting, fuel quantity, lubricant level. If failure should be
0~1000 km from the motorcycle mileage during your life is very immediately ruled out.
important for the period. Because the engine is new and in the
meantime we must avoid prolonged Full Throttle or any situation Warning:
that could be the super-engine overheating. ● because after running and the exhaust muffler very hot,
1,0 ~ 150 km: vehicles should be parked in child care and others not likely to
Operation and avoid prolonged refueling over 1 / 4 throttle encounter places.
position. An hour after the operation should cease engine to cool
5 to 10 minutes.
2,150 ~ 500 km:
Operation to avoid refueling over 1 / 2 throttle position. At any
time, should not be used Full Throttle operation of this vehicle.

P22 P23
REGULAR MAINTENANCE AND MINOR REPAIRS Running--
in1000km
Initial
3000km
Every
3000km
Item Notes
Periodic inspection and emphasize peace and lubrication and or one Or three Or three
the car will at the best and most effective work state. month monthe monthe
Note: If you are not familiar with this vehicle maintenance Bearing components check
Front hub whether
services, the work should be COOLSTER maintenance station. bearing*
loosening / damaged. If
damaged, and should be replaced ** ☆ ☆ ☆
Bearing components check
Regular maintenance / lubrication Rear axle whether
bearing*
loosening / damaged. If ☆ ☆
damaged, and should be replaced。**
Running-- Initial Every
in1000km 3000km 3000km Check chain relaxation. If
Item Notes
or one Or three Or three
Chain-driven necessary, should be adjusted. ☆ ☆ ☆
month monthe monthe Cleaning and lubricating
Heck their state. When Check all the parts and
Spark plug necessary, should be ☆ ☆ ☆ Parts/fastners fasteners. Necessary ☆ ☆ ☆
cleaned or replaced correction should be carried
Check proportion. If
Cleaning. If necessary, Battery* necessary, the correction ☆ ☆ ☆
Air filter
should be replaced ☆ ☆ ☆ should be carried out
Dle checks starting replacement. (In the
Carbutator operation. If necessary, ☆ ☆ ☆ Rear gear engine
lubricant
prior to release oil ☆ ☆ ☆
should be adjusted preheating)
Check whether the fuel for Gearshift replacement. (In the
Fuel pipe* cracks or damage there. If ☆ ☆ ☆ lubricant stalls before caving gear ☆ ☆ ☆
necessary, should be replaced. oil preheating)
Oil filter* Check the status. If
necessary, should be replaced.
☆ ☆ Brake liquid Once every two years to replace
Brake liquid Once every four years, the
The replacement. (In the 300km and
pipe replacement (if any breakage
Engine oil engine prior to release oil 1000km the
first ☆ ☆ or leakage and replace
preheating) replacement Before each use should be
Steering checked and, if necessary,
Engine oil Cleaning. If necessary,
filter* adjust or replace ☆ Mechanism should be anchored.
Check tire pressure / balance / *: We propose that these items should be COOLSTER repair
Tire/wheel Wear state / poor place, if ☆ ☆ station for maintenance services. **: Medium weight wheel
necessary, repair or replacement bearing grease.
P24 P25
Parts / Fasteners Oil
1, the measurement of oil (See left picture)
Prior to the use of the car, should always check with A. Engine preheater minutes.
the parts and fasteners tight degrees. We suggest that B. When the engine stopped operating, hold on a few minutes
these projects should be carried out irregular later, the oil Cypriots will be removed after the oil-observation.
C. The oil should be located at the highest and the lowest
inspections. (I asked, after the demolition of the among the oil-marker. If the oil level low, should be enough oil
self-locking nut Please replacement of the self-locking to rise to the oil-appropriate.
nut, as will the use of safety.) 2, oil and oil filter replacement of the replacement. (See right
picture)
A. Engine preheater minutes.
Correspondence tables fastening torque B. engine will stop. In an engine oil was placed underneath.
C. discard release oil bolts, release oil. Put oil may moderate
shaking body to be inside the engine from impurities.

Fightening Standard Fightening Standard


Screw torque torque Screw torque torque Go into oil
size N•M size
N•M N•M N•M Release oil

M5 4.5 - 6.0 5 M10 37 - 79 60

M6 8-12 9 M12 73 - 115 99 D. installed release oil bolts, and then full of engine oil.
Tightening oil Cypriots.
E. Starting engine and a few minutes to preheat. Preheat
M8 16- 26 23 M14 146- 205 180 should check whether there are oil spills. If it appears that an oil
spill, should immediately stop engine and check reasons.
F. engine should be flameout, and then check the oil height, if
necessary, amended.
3, the replacement of oil in the second about a month or so to
clean oil filters
Nowe:discard engine oil pai oil bolts, 0-rings, springs and oil
filters will swap out.
P26 P27
Rear gear lubricants Idle adjustment
Please check before each riding gear box after the oil spill, if there 1. Connect speed
is any leakage, to COOLSTER dealer inspection and maintenance. 2. Speed Festival through idle
In addition to the regular maintenance in accordance with the screw on the carburetor, idling
manual inspection interval after gear lubricants. provisions set to rotate within
1, in the post-Shing placed beneath the gear box oil basin to the raise into the engine speed,
collect waste gear lubricants. to a decrease in engine speed
2, removed after the oil refueling gear bolts and exclusive oil from
bolts, will gear after the gear lubricant from the inside.
3, gear lubricants row after installation oil bolts, and then bolt to Standard Idle:
the specified torque lock. 1600 ± 150 to / min
4, after joining the provisions of gear lubricants, and then fitted
with refueling and locking bolt. Air Filters
After gear lubricants: four-stroke special gear lubricants. 130 ml Filters should carry out regular checks,
Locking torque: row after gearbox oil bolts: 23 N • m. cleaning. If necessary, replaced.
1, open up air filter fixed screws.
2,discard filter and filter Cover
Cover screwdriver.
3, remove air filter core.

The throttle cable adjustment


Note: In adjusting the throttle
cable free trip before, we must
adjust engine idling.
Through rotational regulator to
Nut-release oil Nut-go into oil adjust throttle cable, it can lead to
throttle the right hand free Filed
Carburetor adjustment doors itinerary.
Free trip:
Carburetor is a key part of the car, the need for fine adjustment. 3 to 7 mm
Most adjustments should be entrusted with the expertise and 1,loosen lock nut.
experience COOLSTER dealers or repair shops. 2,Hin into a regulator or until Locked nut Adjuster
attaining the free trip.

P28 P29
Spark Plug inspection The front wheel brake adjustment
Locked nut Locked nut
he front wheel brake handle free
Model: D7TC trip for 10 - 15 mm
Clearance: 0.6~0.7 mm 1, loosen lock nut
Torque: 12.5 N • M 2,rotation cable length regulator,
The spark plug is an important screw or screw into the appropriate
engine parts, and easy to check. date and up.
The state can spark plug of the 3, tighten the lock nut.
engine that state. 0.6~0.7mm Adjuster Adjuster
When the brake handle and can
The normal riding in the car, in not be used to appropriate requests,
the center electrode white ceramic insulators around the ideal please COOLSTER commissioned by
color is appropriate. Brown. Do not attempt to self-diagnosis of the dealer or repair shop to adjust
any fault, and should be sent to COOLSTER the car dealer or brake shoes.
repair shop. You must be regularly removed and examined
spark plugs, as heat and carbon deposition will spark plugs Locked nut Adjuster
slowly breakdown and ablation. If the electrode ablation too
seriously, we must use the provisions of its spark plugs will be Driving chain relaxation of inspection
replaced.
Note: rotating wheel several times
Before installing the spark plug, the regulation should be
to identify the most compact location
used to measure the thickness electrode gap, if necessary, will
of the chain. When the chain in the
be adjusted to space requirements value.
most compact position, check or
Note: If you have not installed when the spark plug torque
adjust chain relaxation.
wrench, torque correct estimation method is tightening its
The normal relaxation of 10 to 20
hand to exceed 1 / 4 to 1 / 2 laps
mm. If relaxation beyond 20 mm
should be adjusted.

P30 P31
The drive chain adjustment The drive chain lubrication
The chain includes many mutual operation of the parts. If the
chain would not carry out proper maintenance, the chain that
will soon wear. Therefore, we must carry out regular
maintenance of the chain. In this dusty region riding car, the
more maintenance is necessary.
1, may use any brands of spray-chain lubricant. First, the use
of brush or cloth to remove all the dirt and mud masonry. Then
two rows of siding between the center and all spraying
Ad juster Setscrew Ad juster lubricant on the roller.
2, For cleaning chain, will be removed from the board, the
1、loosen the fixed chain adjuster screw and nut.
Baptist in solution should as far as possible removal of masonry
2、For tensioning chain, the chain by rotating clockwise
scale. The chain removed from the solution and make it dry.
direction on the M8 regulator anti-reteat-pine nut and nut. If
The chain lubrication will be carried out immediately to
required relax chain, according to the direction of rotation 10,000
prevent corrosion.
anti-chain adjuster on the M8 and the prevention of anti-retreat
Pine Nut Nut. Forward and rear axle into. The same should be
fully rotate the regulator of the M8 and the prevention of
anti-retreat Pine Nut Nut, Pian would maintain coaxial.
3、in the adjustment, must tighten all loosen the parts.
4、in the adjustment, the chain must tighten regulation of the
fixed screws and muts.
Note: chain relaxation too small engines and other key will zero
overloading. Relaxation should be made to maintain the
prescribed limit scope.

P32 P33
Throttle limited & parking function Note: The battery electrolyte checks at least once a month.
Please use parking button when you are parking,see picture. Warning:
1、Fasten front brake ● use batteries to be recharged in 30 minutes and cooled to
2、Press parking button room temperature to ensure the proper use of batteries.
Left picture throttle limited nut . Battery electrolyte toxic and therefore dangerous, and so will
(1)adjust screw cause serious burns. The electrolyte contains sulfuric acid.
(2)lock nut Avoid contact with skin, eyes or clothing.
(3)parking button ● battery would have exploded gas. Should stay away from
parking button sparks, flames, cigarettes, and so on, in or rechargeable battery
sealed in a space, ventilation should be maintained. Near the
battery should always work to protect your eyes.
● should be placed in child care could not get places.
adjust screw

adjust nut

Battery
Check the batteries battery electrolyte level, and recognizing
the terminal and the wiring of the battery casing is not leakage.
If the electrolyte level low, add distilled water.

P34 P35
The replacement fuse CLEANING
1, fuse at the top of batteries. 1, in order to keep the car clean and protect the surface
2, if the fuse fuse, customs breakpoint fire Switches and appearance of the painting, electroplating, should regularly or
circuit switching problem. With the correct installation of the irregularly its cleansing. When cleaning, use of external
new ampere fuse. Connect the switch and watch the work of surface water irrigation, rush soil. Use a soft cloth or sponge
electrical installations. Fusing immediately if the fuse again, dip cleaning liquid bubble gently cleans the outer surface, to
please COOLSTER dealer or repair shop contact. avoid residual gravel surface and paint scratches electroplating
Warning: layer. Finally reuse water for irrigation.
● Do not use the recommended ampere rating higher than 2, attention:
the fuse. Under the correct rating is the fuse will cause ● washing, to avoid using the high-pressure water erosion
large-scale damage to electrical system and will cause the fire. under parts:
(1) ignition switch;
(2) multi-purpose switch;
Provides fuse: 10 amps
(3) Below cushion;
(4) The exhaust pipe muffler exports;
(5) air filter inlet
After the car wash thoroughly dry, and then start engine,
running for a few minutes. Finally repeatedly braking
Fuse performance brake inspection and adjustment until braking
Fuse box
performance standards so far.
Special Note: in the hot engine, the first will not wash.
Engine room temperature with the same question again when
cleaning. If water pressure caused the brake, the former
damping seals and electrical parts Loss.

P36 P37
STORAGE
If the park does not need to use a long time, in order to 7) to inflatable tires, tire pressure up to the required
maintain a good state of the car, you please address the standard air pressure. After stopping the car will be good, with
following methods: shelves or pieces of wood and other wheels will be boosted so
1),select the right parking place.The location should have that the wheel does not contact with the ground.
security, ventilation, moisture-proof, anti-freezing conditions. 8) will cover the car to prevent the dust down. Do not use
2),for engine lubricants. plastic sheeting to things such as gas-tight coverage, as there
3,in the fuel tank and the carburetor fuel release all net, oil are for the mechanical vapor corrosion.
stored properly. Note: Do not overlook the release carburetor
net residual oil. Otherwise, no need for a long time, the
surface of the plastic fuel carburetor of holes to plug, re-use of
the car when trouble. AFTER THE RE-USE STORAGE
Warning: volatile fuel in the fuel emissions, the engine must 1) Remove the guards cover the car, clean the body. If placed
be stopped operating in the ventilation good place to prohibit more than four months, the need for replacement of engine
smoking ban on the use of open flame and sparks objects. oil.
4),In order to prevent cylinder rust, we should adopt the 2), the battery will be sufficient to re-installed on board.
following measures: 3) add fuel to the fuel tank.
Remove spark plugs, A Spoonful (15 ~ 20 m) from the clean 4) all of the pre-inspection lane.
engine oil into the cylinder spark plug hole with a piece of 5) before traveling during the next regular session, a choice
cloth spark plug holes starter motors, mobile number to open, pedestrian areas for less performance inspection,
Detroit from top to bottom so that the oil in the cylinder wall confirmed Properties normal traffic could resume normal.
are cloth. Finally, the spark plugs and spark plug cap installed.
5),Battery demolition down, stored in antifreeze, sunscreen,
and other items collision difficult places. Every two weeks an
additional charge.
6),wash and dry your car, paint waxing to all, to all chrome
painted on the surface antirust oil.

P38 P39
ATV-3150DX-2 INSTALL PROCESS AFTER PACKAGING(1) ATV-3150DX-2 INSTALL PROCESS AFTER PACKAGING(2)

1、Disassembled packaging belt 2、Take out carton 7、Install plastic pedal 8、Install front protector

3、Disassembled metal frame 4、Pick parts out 9、Install front rack 10、Install front rack

5、Install handle bar and key switch 6、Install plastic pedal 11、Install front rack 12、Install plastic of front rack

P40 P41
ATV-3150DX-2 INSTALL PROCESS AFTER PACKAGING(3) ATV-3150DX-2 INSTALL PROCESS AFTER PACKAGING(4)

13、Take out upper-cylinder of rear brake 14、Install rear brake 19、Install front wheel 20、Remove fixed wire

15、Install rear frame 16、Install rear rack 21、Install rear wheel 22、Install rear wheel

17、Install rear rack 18、Install rear brake 23、Fill liquid of battery 24、Install battery

P42 P43
ATV-3150DX-2 INSTALL PROCESS AFTER PACKAGING(5) ATV-3150DX-2 INSTALL PROCESS AFTER PACKAGING(6)

25、Link wire 26、Link wire of rear light 31、Install guard plate fixed 32、Install guard plate fixed plate

27、Install seat 28、Install reflector 33、Install guard plate 34、Install guard plate
Correspondence tables fastening torque
Fightening Standard
Screw size torque torque
N•M N•M
M5 4.5-6.0 5
M6 8-12 9
M8 16-26 23
M10 37-79 60
M12 73-115 99
29、Install dustproof cover 30、Install plastic cover of handle bar M14 146-205 180

P44 P45
EMISSIONS WARRANTY PARTS LIST
Emission Warranty Statement. Fuel metering System Ignition System Exhaust System Emission Control System
U.S.A. EPA Emissions Limited Warranty Carburetor Spark Plug Exhaut Manifold Air Cleaner Housing
This All Terrain Vehicle (ATV) and Off Highway Motorcycle (OFMC) emissions Air Cleaner Housing Cov.
limited warranty is in addition to the Maxtrade standard limited warranty for All Model Yera: 2013 or Later Models
Terrain Vehicles. Manufacture Name: Zhejing Qiye Scooter co., LTD Importer Name: Maxtrade LLC.
Maxtrade warrants that this vehicle are; (1) designed, built, and equipped to
conform at the time of initial sale with the requirements of 40 CFR 1051 and, (2) Emission-Related Part Number #
free from defects in materials and workmanship that may keep it from meeting ENGINE FAMILY CARBURETOR INTAKE SPARK EXHAUST AIR CLEANER HOUSING
these requirements.
The emissions warranty period for this vehicle begins on the date the vehicle is MANIFOLD PLUG MANIFOLD COVER
delivered to the original retail purchaser, vehicles with displacement of 100cc and
DMXTX.125M1A
over, warranty period shall be 5 years or 5,000 km, whichever comes first. On
vehicles with displacement of 100cc and under warranty period shall be 5 years or EMXTX.125M1A
10,000 km whichever comes first. FMXTX.125M1A
QIYE 11 QIYE 12 A7TC QIYE 13 E4.GH110-1
This emission – related warranty covers components whose failure would GMXTX.125M1A
increase an engine’s emissions, including electronic controls, fuel injection, HMXTX.125M1A
exhaust—gas reticulation, after treatment, or any other system utilized in this JMXTX.125M1A
vehicle to control emissions. Replacing or repairing other components not covered DMXTX.125M4A
by this emissions warranty or the standard warranty is the responsibility of the
EMXTX.125M4A
owner; including the parts, labor and other costs associated with recommended
maintenance. FMXTX.125M4A
QIYE 11 QIYE 12 A7TC QIYE 13 E4.GH110-1
The exclusive remedy for breach of this limited warranty shall be, at the GMXTX.125M4A
exclusive option of Maxtrade, repair or replacement of any defective materials, HMXTX.125M4A
components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY JMXTX.125M4A
ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS DMXTX.150M5A
WARRANTY. MAXTRADE SHALL HAVE NO LIABILITY TO ANY PERSON FOR EMXTX.150M5A
INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION,
WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER FMXTX.150M5A
QIYE 31 QIYE 32 A7TC QIYE 33 QIYE 35
CONTRACT, NEGLIGENCE OR OTHERTORT OR OTHER WISE. GMXTX.150M5A
ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO ANY IMPLIED HMXTX.150M5A
WARRANTEIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) JMXTX.150M5A
ARE LIMITED IN DURATION TO THE WARRANTY PERIOD DESCRIBED HEREIN. DMXTX.125M8A
MAXTRADE DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS EMXTX.125M8A
WARRANTY. Some states do not allow limitations on how long an implied
FMXTX.125M8A
warranty lasts, so the above limitation may not apply if it is inconsistent with the QIYE 25 QIYE 12 A7TC QIYE 13 E4.GH110-1
controlling state law. GMXTX.125M8A
This limited warranty excludes failures not caused by a defect in material or HMXTX.125M8A
workmanship. This limited warranty does not cover damage due to accidents, JMXTX.125M8A
abuse or improper handling, maintenance or use. This limited warranty also does DMXTX.070M7A
not cover any engine that has been structurally altered, or any engine that has EMXTX.070M7A
been used in racing competition. This limited warranty also does not cover physical FMXTX.070M7A
damage, corrosion or defects caused by fire, explosions to other similar causes QIYE 41 QIYE 42 A7TC QIYE 43 E4.GH110-1
beyond the control of Maxtrade. GMXTX.070M7A
If you have any questions regarding your warranty rights and responsibilities, HMXTX.070M7A
you should contact the Maxtade Warranty Department at 1-626-228-0251 JMXTX.070M7A

P46 P47
ATV-3150DX-2 Main specs (1) ATV-3150DX-2 Main specs (2)
Ⅰ、NO:ATV-3150DX-2 4.14 Carburator no................................................. PD25
Ⅱ、The main specs of size: 4.15 Spark plug no.................................................. D7TC
2.1 Model dimensions............................................ 1870×1010×1060mm 4.16 Spark plug space............................................. 0.6~0.7
2.2 Wheel base....................................................... 1215mm 4.17 Fuel tank capacity........................................... 7.8L standby:0.6L
2.3 Ground clearance.............................................. 165mm 4.18 Engine displacement....................................... 150
2.4 Front gradient................................................... 26° Ⅴ、shock absorber type:
2.5 Minimum turning radius................................... 3600±200mm 5.1 Shock absorber front........................................ hydraulic spring
2.6 Steering angle................................................... left\ light 42°±2° 5.2 Shock absorber rear.......................................... hydraulic spring
2.7 Net Weight........................................................ 170kg Ⅵ、tire specs pressure:2.8 Gross:
2.8 Gross weight..................................................... 183kg 6.1 Tires front......................................................... 23×7-10 8psi
2.9 Wheelbase front............................................... 820mm 6.2 Tires rear............................................................22×10-10 8psi
2.10 Wheelbase rear............................................... 710mm Ⅶ、brake system:
2.11 Seat height...................................................... 760mm 7.1 Brake front......................................................... hub brake / hand
Ⅲ、The main specs of size: manipulating patterns
3.1 Max speed(km/h) ............................................. 58 7.2 Brake rear.......................................................... hydraulic disc / foot
Ⅳ、Engine specs: manipulating patterns
4.1 Engine no.......................................................... 1P57QMI(150cc) Ⅷ、electric equipment:
4.2 Engine type....................................................... single cylinder,4-stroke, 8.1 Generator.............................................................. non-contact outside the
compulsory air cooled rotor flywheel
4.3 Bore*stroke(mm).... ......................................... 57.4×57.8mm 8.2 Front light.............................................................. 12V35/35W
4.4 Compression ratio............................................. 9.5 : 1 8.3 Battery................................................................... 12V9AH
4.5 Max power kw/(r/min)..................................6.0/8000 Kw/r/min 8.4 Rear light............................................................... 12V21/5W
4.6 Max torque N•m/(r/min).................................. 7.8/6500 N•n/r/min
4.7 The mini speed unlade stability.........................1500±150r/min
4.8 Gas type............................................................ ≥90#
4.9 Engine oil capacity.............................................900 ml
4.10 lubrication system........................................... pressure spatter
4.11 Starting system................................................electric / foot
4.12 Ignition............................................................ CDI
4.13 Clutch type...................................................... CVT auto cvt clutch

P48 P49
ELECTRIC DIAGRAM MAXTRADE LLC,S WARRANTY POLICY
FOR ON AND OFF ROAD MOTORCYCLES,ATVS, SUV AND GO-KARTS
This warranty is limited to cover any defective parts of original purchaser of MAXTRADE
LLC(here refer as MAXTRADE) for 90 days from the date of MAXTRADE,S sales invoice and does
not cover common wear items such as blades, belts, tines, tires etc, MAXTRADE reserves the
right to inspect any equipment or parts, which are claimed to have been defective in ,material
or workmanship.
This warranty does not apply to any parts or product which in MAXTRADE,S judgment shall
have been misused or damaged by accident or lack of normal maintenance or care ,or used as
rental or racing or ride abuse or altered in a way which adversely affects its performance or
reliability, or which has been used for a purpose for which the product is not designed, Misuse
also specifically includes failure to properly maintain oil levels, grease points, and drive line
shafts ,MAXTRADE reserves the right to make changes in materials or design of the product at
any time without notice,
This warranty shall not be interpreted to render MAXTRADE liable for damages of any kind ,
direct ,consequential, or contingent to property,
Furthermore , MAXTRADE shall not be liable for damages resulting from any cause beyond its
reasonable control ,This warranty does not extend to loss of any expense or loss for labor
,towing ,shipping charges incurred, supplies, and rental machinery or for any other reason.
MAXTRADE does not reimburse any labor cost, However MAXTRADE does provide free labor
on defective motors and installation of defective parts that are still under their specified
warranty period in its own facility.
The following items are not covered:
Blades tires, tines rims , body panels ,fuses, forks ,shocks, gaskets, light bulbs, seats ,CV Boots,
oil filter, fuel filter, filters, clutch wear parts, cables, drive belt, chain, spark plug, any part made
from rubber, belts, brake linings and /or pads, batteries, sprockets, external springs, clips, nuts,
bolts and fasteners.
Engine case will be covered only if damaged caused by internal mechanical failure lubricated
components.
Warranty claim procedure:
●1)Customers needs to fill out the RMA form. From line: www.coolster.com/rma-information.
html.
●2)Call for a RMA Number (626)-228-0251- RMA Department
●3)Ship the defective parts with the copy of your original invoices and the RMA form you filled
out.
●4)Ship to: MAXTRADE LLC(RMA Department)
9436 RUSH ST
SOUTH MONTE,CA 91733

P50 P51
●5)After receiving the parts ,MAXTRADE will be do an inspection and other necessary steps
to repair, rebuild or replace warranty part and send them back to customer.

WHY WE NEED YOU TO SEND PARTS BACK?


●We need to verify your replacement part is the correct one to send you.
●We require the part back so we may monitor defective parts and notify the correct
manufacture of potential future problems or recalls.
●We need to verify that your part in fact defective ,Many times receive parts that are not
defective at all.

SHIPPING AND HANDLING CHARGES:(S/H CARGES)


Within in warranty period customer pays S/H charge to MAXTRADE facility and MAXTRAD
will pay return shipping to customer unless it is determined the part was abused, misused or
damaged in any way other, than a manufacturers defect, Customer needs to pay for part(s)
and S/H both ways for out of warranty parts.

All Sales Policy:


All sales are final, No return, no exchange ,No refund for any reason.

Changes ,Errors /Inaccuracies:


www.coolster.com reserves the right to update or modify these Terms/ Conditions at any
time without prior notice ,improvements to products may result in unannounced small
changes to specifications and external appearance, We strive to list and advertise all text and
product information as accurate as possible ,However ,unforeseen, typographical errors
,picture errors and inaccurate information on this website may occur, We reserve the right to
correct any errors ,inaccuracies or omissions and to change or update information at any
time without prior notice, including order that have already been submitted ,if such errors
occur ,we apologize for any inconvenience.

Binding Agreement:
These Terms and Conditions, together with all Exhibits to these Terms and Conditions form a
binding agreement( the .Agreement) between the buyers and Maxtrade LLC.

P52

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