PT SURYA BESINDO SAKTI

Doc. No. : 017/SBS.MDSC/99 Page : 1 of 30

Revision : 0
KIC Doc No : V0810-ZZ-002

Item No. :
8107V.0810
Title :
Foul Production
Client :
PT Inti Karya Persada Teknik
End User :
Caltec Pasific Indonesia
Project Name :
Central Gathering Station Area 10
Duri Steam Flood Project - Sumatra
Your P.O. No. : -
Our W.O. No. : 034/SBS.WO-410/99-JKT

Support and Non Pressure Part Calculation

of

Foul Production

6-3-00 0 For approval

23-8-99 0 For approval

C:\My document\Engineering\Master\528232452.xls.xls
 Date Rev. Description Prepared Checked Reviewed Approved

C:\My document\Engineering\Master\528232452.xls.xls
 PT Surya Besindo Sakti
STRENGTH CALCULATION

Doc. No. : 017/SBS.MDSC/99 Page : 2 of 30

Item No. : 8107V.0810
Title : Foul Production
KIC Doc No : V0810-ZZ-002
Summary of Revision

Date Rev. Description Status

09-Jul-99 0 Approved B

Comments,

C:\My document\Engineering\Master\528232452.xls.xls
C:\My document\Engineering\Master\528232452.xls.xls
STRENGTH CALCULATION

Summary of Revision

Status

C:\My document\Engineering\Master\528232452.xls.xls
C:\My document\Engineering\Master\528232452.xls.xls
 PT Surya Besindo Sakti
STRENGTH CALCULATION

Doc. No. : 017/SBS.MDSC/99 Page : 3 of 30

Rev. : 1
KIC Doc No : V0810-ZZ-002
Item No. : 8107V.0810
Title : Foul Production

Contents

Page
1 Cover 1
2 Summary of Revision 2
3 Contents 3
4 General 4
5 Wind Load 6
6 Weight Load 7
7 Earthquake Load 8
8 Skirt Calculation 9
9 Base Plate Calculation 10
10 Anchor Bolt Calculation 11
11 Lifting Lug Calculation 12
12 Top Davit Calculation 18

C:\My document\Engineering\Master\528232452.xls.xls
C:\My document\Engineering\Master\528232452.xls.xls
STRENGTH CALCULATION

Contents

C:\My document\Engineering\Master\528232452.xls.xls
C:\My document\Engineering\Master\528232452.xls.xls
PT Surya Besindo Sakti

Strength Calculation
Item No : 8107V.0810 Doc. No. : 017/SBS.MDSC/99
Title : Foul Production Rev. : 1
Page : 4 of 30

3. Design Data
3.1. General
This document cover the strength calculation for skirt, base plate, anchor bolt and lifting
lug.
3.2. Applicable Code
3.2.1. Code and Standard
ASME code sect. VIII, Div 1, 1998
ASME Sect II A & D, 1998 Edition
American Institute of Steel Construction
Pressure Vessel Handbook
Enginnering Practice
3.2.2. Client Specification
3.3. Material
Shell : A - 516 Gr 70
Skirt : A 36
Base Plate : A 36
Anchor bolt : A - 307Gr B
3.4. Design Temperature
Shell : 195 o
F
Skirt : 86 o
F
Base Plate : 86 o
F
Anchor bolt : 86 o
F
3.5. Design weight
Erection : 21300 lbs
Operating : 64700 lbs
Hydrostatic Test : 106100 lbs
3.6. Detail Dimension
Height of vessel : 526 inch
OD shell ( incl. Nozzle projection) : 116 inch
Insulation thk : 0 inch
Center of gravity ( from the base ) : 342 inch
3.7. Check point from base elevation
Check Point Height from base elevation Distance from base elevation
to C.G.
A 0 ( inch ) 342 ( inch )
B 192 ( inch ) 150 ( inch )

3.8. Wind data

Wind pressure : 25 psf
3.9. Earthquake data
Applicable zone : Zone 2
3.10. Maximum allowable Stress of material
Shell : 17500 psi
Skirt : 13500 psi
Base plate : 13500 psi
Anchor bolt : 17820 psi
PT Surya Besindo Sakti
PT Surya Besindo Sakti

Strength Calculation
Item No : 8107V.0810 Doc. No. : 017/SBS.MDSC/99
Title : Foul Production Rev. : 1
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3.11. Sketch
Flange Face

Wind Load

Earthquake

CG

H1

h1

hT

Base ( Ref. Line ) A

Skirt I.D.

Overall O.D.
PT Surya Besindo Sakti
PT Surya Besindo Sakti
PT Surya Besindo Sakti

Strength Calculation
Item No : 8107V.0810 Doc. No. : 017/SBS.MDSC/99
Title : Foul Production Rev. : 1
Page : 6 of 30

4. Wind Load Calculation at Base

4.1. Data
Pw ( psf ) Wind pressure ( 20 psf up to 20 ft or 25 psf up to 30 ft ) = 25.000
D1…Dn ( ft ) Width of vessel including insulation if any = 9.667
H1…Hn ( ft ) Length of vessel or vessel section = 43.833
h1…hn ( ft ) Lever arm = 28.500
hT ( ft ) Distance from base to indicated section = 16.000
M ( ft lb ) Maximum moment ( at the base )
Vw ( mph ) Wind velocity = 80.000
spec. no. SP-CGS10-CA-GS-001 para. 4.7
Madd ( ft lb ) Additional moment
( at the base ) due to fluid motion force
hadd ( ft lb ) Lever arm of additional moment = 0.00
Fadd ( lb ) Fluid force = 0.00

4.2. Formula

Pw = 0.0025 * Vw2

V = Pw * D1,2 * H1,2

M = Pw * D1,2 * H1,2 * h1,2

Pw = Ce * Cq * qs * Cpa * Iw

Where, Ce = 1 , Ce * qs = 18.5
Cq = 1 , Cpa = 2
Iw = 1.15 ,

4.3. Wind pressure evaluation

Pw1 = 0.0025 * Vw2 = 0.0025 * 80 2 = 16 psf

Pw2 = 25 psf , Since Pw1 < Pw2 , Pw used = 25 psf

4.4. Moment maximum at the base due to wind load

M = Pw * D1,2 * H1,2 * h1,2 = 25 * 9.667 * 43.8333 * 28.5

= 301902 ft lb

4.5. Additional moment due to fluid motion

Madd = Fadd * hadd = 0.00 * 0.00

= 0 ft lb
PT Surya Besindo Sakti
PT Surya Besindo Sakti

Strength Calculation
Item No : 8107V.0810 Doc. No. : 017/SBS.MDSC/99
Title : Foul Production Rev. : 1
Page : 7 of 30

5. Weight Load And Vibration Calculation as per Freese, C.E.

W1 ( lbs ) Vessel weight = 21300

W2 ( lbs ) Piping weight = 0
W3 ( lbs ) External weight = 0
W4 ( lbs ) Operating liquid weight = 43400
W5 ( lbs ) Test liquid weight = 84800
Wtot ( lbs ) Total weight at indicated condition
w ( lbs/ft ) Total weight per foot of height as indicated, ( w = Wtot / H ) = 485.93
Sact ( psi ) Actual stress
S ( psi ) Maximum allowable stress = 13500
c ( inch ) Circumference of shell or skirt on the mean diameter = 301.44
tact ( inch ) Actual thickness = 0.5000
D ( ft ) Mean diameter of shell or skirt = 8.00
T ( sec. ) Period of vibration in operating condition
Ta ( sec. ) Maximum allowable Period of vibration in operating condition
H ( ft ) Length of vessel including skirt = 43.83
g ( ft/sec2 ) Gravity acceleration = 32.20
V ( lb ) Total shear load as per earthquake condition = 18342

5.1. Formula

Wtot
Sact = T = 0.0000265 * ( H/D )2 * ( Wtot * D / tact )0.5
c * tact

5.2. Weight load at test condition

W1 + W5 21300 + 84800
Sact = = = 704 psi
c * tact 301.440 * 0.5000

5.3. Weight load at operating condition

W1 + W2 + W3 + W4 21300 + 0 + 0 + 43400
Sact = =
c * tact 301.44 * 0.5000

= 429 psi

C. Erection,

W1 21300
Sact = = = 141 psi
c * tact 301.440 * 0.5000

\ Since the maximum compression stress ( Sact ) < ( S ) IT'S SATISFACTORY

PT Surya Besindo Sakti

5.4.Vibration
T = 0.0000265 * ( H/D ) * ( w * D / tact )
2 0.5

= 2.65E-05 * ( 43.83 / 8.00 ) 2 * ( 485.93 * 8 / 0.50 ) 0.5

= 0.07015 sec.
Ta = 0.8 * ( W * H ) / ( V * g = 0.8 * ( 64700.00 * 43.8 ) / ( 18342 * 32.2 )
= 3.841364 sec.

\ Since the period of actual vibration (T) < ( Ta ) IT'S SATISFACTORY

PT Surya Besindo Sakti
Strength Calculation
Item No : 8107V.0810 Doc. No. : 017/SBS.MDSC/99
Title : Foul Production Rev. : 1
Page : 8 of 30

6. Earthquake Load at Base

6.1 Data

C ( - ) Numirical coefficient ( maximum shall be 0.24 )

Ft ( lb ) Total horizontal seismic force at top of vessel,
H ( ft ) Length of vessel including skirt = 76.3
I ( - ) Occupancy importance coefficincy (use 1 for vessel) = 1
K ( - ) Horizontal force factor (use 2.0 for vessel) = 2
M ( ft lb ) Maximum moment (at the base)
V ( lb ) Total shear load due to eathquake
S ( - ) Numeric coefficient for site structure ( site coefficient ) = 1.5
Z ( - ) Seismic factor = 0.375
W ( lbs ) Total weight at operating condition = 64700
Madd ( ft lb ) Additional moment ( at the base ) due fluid motion force = 0

6.2. Formula

V = Z*I*K*C*S*W M = ( Ft * H + ( V - Ft ) * ( 2 H / 3 )

1 1
C = = = 0.252
15 * ( T ) 0.5 15 * ( 0.07015 ) 0.5

Used C = 0.252

6.3. Shear at base

V = Z*I*K*C*S*W

= 0.375 * 1 * 2 * 0.252 * 1.5 * 64700

= 18342.45 lbs

Ft = 0.07 * T * V

= 0.07 * 0.07015 * 18342.45

= 90.071 lbs

6.4. Overtuning moment

M = ( Ft * H + ( V - Ft ) * ( 2 H / 3 )

= ( 90.071 * 76.3 + ( 18342.45 - 90.071 ) * ( 2 * 76.3 / 3 )

= 935310 ft lb
PT Surya Besindo Sakti
 Strength Calculation
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Title : Foul Production Rev. : 1
Page : 9 of 30

7. Calculation of Skirt

7.1. Data

D ( inch ) Outside diameter of skirt = 96.75

E ( - ) Joint efficiency = 0.7
M ( ft lb ) Maximum moment = 935310.09577
R ( inch ) Outside radius of skirt = 48.375
S ( psi ) Allowable stress of skirt material = 13500
t ( inch ) Required thickness of skirt
W ( lb ) Design weight ( 1.2 x operating weight ) = 77640

7.2. Formula

12 * M W
t = -
R2 * p * S * E D*p*S*E

7.3. Calculation

12 * 935310.09577
t = -
48.375 2 * 3.14 * 13500 * 0.7

77640

96.75 * 3 * 13500 * 0.7

= 0.135 inch

t act = 0.375 inch ( thickness provided )

 Strength Calculation
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8. Calculation of Base Plate

8.1. Data
t1 a
a = 4.625 inch
t1 = 0.375 inch
T = 1 inch
N = 12
d = 1.75 inch
OD = 96.75 inch
T BCD = 100 inch
di = 93 inch
di do = 106 inch

OD N ~ d
BCD

do

Where : p do4 - di4

Z : Section modulus =
32 do

= 4.766 E+4 inch3

A : Section area = p / 4 * ( do2 - di2 ) = 2032.6 inch2
M : Maximum moment = 935310.1 ( from…………………………) ft lb
W : Maximum weight = (1.2 x Woper.) = 77640 lb
ty : Yeild stress mtl. = 27000 psi

8.2. Bearing Pressure on Foundation

M * 12
103 W 935310.1 * 12.00 77640
B = + = +
Z A 4.766 E+4 2032.6

= 273.672 psi

8.3. Bearing Stress

3 * a2 * B 3 * 4.625 2 * 273.672
Tb = =
T2 1 2

Tb = 17562.06

Since Tb < 0.66 * ty IT IS SATISFACTORY

 Strength Calculation
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Page : 11 of 30

9. Calculation of Anchor Bolt

9.1. Data
d ( inch ) Bolt diameter = 1.25
Ab ( inch2 ) Root area of one bolt = 0.890
As ( inch2 ) Area within tbe bolt cicle = 7850.000
N Number of bolt = 20
MB ( ft lb ) Maximum moment act on anchor bolt = 935310.1
BCD ( inch ) Bolt circle diameter = 100
W ( lbs ) Design weight during erection = 21300
Tta ( psi ) Allowable tensile stress = 27700
T ( lb/in ) Maximum tension

9.2. Formula
12 * MB W
T = -
As p * BCD

T * BCD
Ba =
Tta * N

T * p * BCD
Tt =
Ab * N

9.3. Calculation
12 * 935310.1 21300
Maximum tension ( T ) = -
7850.000 p * 100

= 1361.94 lb / lin inch

1361.938999898 * 3.14 * 100

Req.area per bolt (Ba) =
27700 * 20

= 0.77 inch2 ( OK )

1361.938999898 * 3.14 * 100.000

Tension stress ( Tt ) =
0.89 * 20

= 24025.21606562 psi

Since Tt < Tta IT IS SATISFACTORY

PT Surya Besindo Sakti
STRENGTH CALCULATION
Item No : 8107V.0810 Doc. No. : 017/SBS.MDSC/99
Title : Foul Production Rev. : 1
Page : 12 of 30

11. Calculation of Lifting Lug

11.1. Data

w T

Lb

d La

h
tw

wl

w ( inch ) Width of lifting lug = 12

T ( inch ) Thickness of lifting lug = 1
d ( inch ) Hole diameter of wire = 3
La ( inch ) Distance between center line of hole to bottom = 47
of lifting lug
tw ( inch ) Welding depth = 0.5
wl ( inch ) Welding width = 13
h ( inch ) Welding height = 8
Lb ( inch ) Distance between center line of hole to tangent = 39
line of head

We ( lbs ) Erection weight = 21300

Sy ( psi ) Yield stress of lifting material = 38000
Ss ( psi ) Maximum allowable shear stress ( 0.4 x Sy ) = 15200
Sb ( psi ) Maximum allowable bending stress = 25080
( 0.66 x Sy )
St ( psi ) Maximum allowable tension stress ( 0.6 x Sy ) = 22800
Sc ( psi ) Maximum allowable compression stress = 22800
( 0.6 x Sy )
Material of lifting lug = A 516-70
Material of rib = A 516-70
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STRENGTH CALCULATION
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Title : Foul Production Rev. : 1
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11.2. Vertical force during lifting

Wd ( lbs ) Design weight ( 1.2 x We ) = 25560

a ( o
) Angle between wire to base = 45

Wr 0.5 Wd

Lifting lug
Wb

Wr ( lbs ) Tension of wire during lifting ( 0.5 Wd / sin a ) = 18080.85

11.3. Bending stress on lifting lug

s ( inch3 ) Section modulus of lifting lug

b * h2
s = = 24 inch3
6

M ( ft lb ) Bending moment during lifting

0.25 * Wd * Lb
M =
12

= 20767.5 fl lb

tb ( psi ) Bending stress on lifting lug

12 * M
tb = = 10383.75 psi
s

Since tb < Sb IT IS SATISFACTORY

PT Surya Besindo Sakti
STRENGTH CALCULATION
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Title : Foul Production Rev. : 1
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11.4. Tension stress on lifting lug during lifting

A ( inch2 ) Minimum section area of lifting lug

A = p * ( W2 - d2 ) / 4

= 105.975 inch2

tt ( psi ) Tension stress on lifting lug

0.25 * Wd
tt =
A

= 60.3 psi

Since tt < St IT IS SATISFACTORY

11.5. Lateral shear stress on lifting lug

A ( inch2 ) Minimum section area of lifting lug

A = 0.5 * ( w - d ) * T

= 4.5 inch2

ts ( psi ) Lateral shear stress on lifting lug

0.25 * Wd
ts =
A

= 1420 psi

Since ts < Ss IT IS SATISFACTORY

PT Surya Besindo Sakti
STRENGTH CALCULATION
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Title : Foul Production Rev. : 1
Page : 15 of 30

11.5. Shear stress on welding due to torsion

A ( inch2 ) Total area of welding

A1 = tw * h = 4 inch2
A2 = tw * wl = 6.5 inch2
A3 = tw * h = 4 inch2

A = A1 + A2 + A3 = 14.5 inch2

CG ( inch ) Center gravity at X-X center line

CG1 = x1 * A1 = 16 where x1 = 4 inch

CG2 = x2 * A2 = 1.625 where x2 = 0.25 inch
CG3 = x3 * A3 = 16 where x3 = 4 inch

x1 * A1 + x2 * A2 + x3 * A3
CG =
A1 + A2 + A3

= 2.319 inch

r ( inch ) Distance between CG to CG

r1 = 4.25 inch
r2 = 0.5 inch
r3 = 4.25 inch

Ixx ( inch4 ) Moment inertia in X-X center line

Ixx1 = ( h * tw3 / 12 ) + ( A1 * r2 ) = 72.33333 inch4

Ixx2 = ( tw * wl3 / 12 ) + ( A2 * r2 ) = 93.16667 inch4

Ixx3 = ( h * tw3 / 12 ) + ( A3 * r2 ) = 72.33333 inch4

Ixx = 237.84 inch4

PT Surya Besindo Sakti
STRENGTH CALCULATION
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Title : Foul Production Rev. : 1
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CG ( inch ) Center gravity at Y-Y center line

CG1 = y1 * A1 = 27 where y1 = 6.75 inch

CG2 = y2 * A2 = 0 where y2 = 0 inch
CG3 = y3 * A3 = 27 where y3 = 6.75 inch

y1 * A1 + y2 * A2 + y3 * A3
CG =
A1 + A2 + A3

= 3.7241 inch

r ( inch ) Distance between CG to CG

r1 = 7 inch
r2 = 0 inch
r3 = 7 inch

Iyy ( inch4 ) Moment inertia in X-X center line

Iyy1 = ( tw * h3 / 12 ) + ( A1 * r2 ) = 217.3333 inch4

Iyy2 = ( wl * tw3 / 12 ) + ( A2 * r2 ) = 0.270833 inch4

Iyy3 = ( tw * h3 / 12 ) + ( A3 * r2 ) = 217.3333 inch4

Iyy = 434.94 inch4

y ( inch ) Maximum distance between CG to extreme fibre

y = 12 inch

Ip ( inch3 ) Polar moment of inertia

Ixx + Iyy
Ip =
y
 = 672.78 inch3

PT Surya Besindo Sakti

STRENGTH CALCULATION
Item No : 8107V.0810 Doc. No. : 017/SBS.MDSC/99
Title : Foul Production Rev. : 1
Page : 17 of 30

tst ( psi ) Shear stress due to torsion

0.25 * Wd * La
tst =
Ip

= 446.40 psi

Since tst < Ss IT IS SATISFACTORY