WIRING SCHEMATIC

RED = RED

(With ACS Option)

WIRES CONNECT BY
RNG = ORANGE
BLK = BLACK LETTER ACROSS SEE FUSE/
LBL = LIGHT BLUE CONNECTORS CENTE
DBL = DARK BLUE A B (EUROP
S175 (S/N 517625001 - 517625419) LGN = LIGHT GREEN
DGN = DARK GREEN
B A LIGHTIN
THIS PA

(S/N 518115001 - 518115246) YEL = YELLOW

PNK = PINK SOME CONNECTOR
BODIES NOT SHOWN
WHT = WHITE
S185 (S/N 519028001 - 519029062) BRN = BROWN
TAN = TAN
FOR DRAWING CLARITY

(S/N 519215001 - 519215072) PUR = PURPLE

GRY = GRAY

(PRINTED JUNE 2002) BATTERY FEED 1000-1999 RED, RED/WHT, RNG

GROUND 2000-2999 BLK
V-0177 MONITORING 3000-3999 LBL
HYDRAULIC 4000-4999 LGN
ATTACHMENT CONTROLS 5000-5999 YEL
LIGHTS 6000-6999 PNK
2530 GROUNDS ACCESSORIES 7000-7999 WHT
2480 ENGINE 8000-8999 TAN
COMMUNICATION 9000-9999 PUR
2460
2450
2440 2400
2430
2340
2330
2520
C406

2100 FUEL SENDER A A 3100 3100 B

Dealer Copy -- Not for Resale

30-270 ohm
2490 B B 3110 F
2420 F
2410
C405

2380 2390 AIR FILTER A A 3700 3700 E

SWITCH B B 3710 3010 F
2370
2200
+
A
A A 3400 3400 C
C105

2000 HYDRAULIC CHARGE

C
PRESSURE SENDER - C C 3420 3420 C
2240 0.5 - 7.5 V B
B B 3410 D
HYDRAULIC
2800
C112 C108

TEMPERATURE
A A 3300 3300 B
3610 SENDER
2300 500-3000 ohm B B 3310
3510
2600
3430 A A 3430 3430 E
HYDRAULIC OIL FILTER
2110 (DIFFERENTIAL) SWITCH B B SEE LEFT
HANDLE
DIFFERENTIAL SWITCH HARNESS 6728626 CONNECTOR
C 4640 A
2740
+ THIS PAGE
2730 A
2120 ENGINE OIL A A 3500 3500 D
C107

2720 PRESSURE C
SENDER - C C 3520 3520 D
2710 B
0.5-7.5 V B B 3510
2350
C106

SPEED A A 3600 3600 E

SENSOR B B 3610
C

ENGINE HARNESS 6729973

ENGINE t
C104

C113

COOLANT A A 3200 B B 3200 3200 B

SENDER 180
B B 3210 0
A A 1800
500-3000 ohm

ALTERNATOR SUPPLY
1020
C110

B B FUEL
A A 1800 SHUTOFF
B
EXCITATION
HOLD

1 of 6
10.9 ohm A A 8800
01

2010
 LEFT RIGHT LEFT PANEL
FRONT
WORKLIGHTS 2910 G GROUND
9340 D HEADLIGHTS
B A A B 1210 E PROTECTED POWER
C434 C435 1910 F COMPUTER POWER
B A A B
9110 H SYSTEM Tx
2750
6110

6120
2760
9210 K SYSTEM Rx
H H
SEE FUSE/RELAY 9300 A CLOCK/LATCH
C407

CENTER J J 9310 B DATA 7.7 ohm

(EUROPEAN A 6100 A A 6100 PWM
LIGHTING) 9330 J START
THIS PAGE
2900 M M 2900
9320 C BUZZER
9340 C C 9340
9200 D D 9200 7.7 ohm
9320 +
9100 E E 9100 BUZZER PWM
-
C408

SEE CONTROL 2930

MODULE J4
B 4500 F F 4500 1930 RIGHT PANEL
BRAKE
THIS PAGE 2740 S S 2740 2770
SWITCH 9330 J START
1900 P P 1900
9310 B DATA
1200 R R 1200 9.7 ohm
9300 A CLOCK/LATCH
12V
9350 B B 9350
C
9220 K SYSTEM Rx
3900 L L 3900
B SEAT BAR 9120 H SYSTEM Tx
3920 G G 3920
SENSOR 1920 F COMPUTER POWER
3910 K K A
3910 3.3 ohm
1220 E PROTECTED POWER PWM
N N
2910 9350 D RUN/ENTER SWITCH
2900
9340
9200
9100
1900
1200
9350
3900
3920
3910

2900 2920
2930 2920 G GROUND
MAIN
2770 CAB 2000
FRAME C OPEN
2750 2740
2760 3.3 ohm
CAB 6727178 PWM
B3
D3

D2
D1

A1
A2
A3
C3
C2
C1

B2
B1
E3

E1

E2
F2

F3

F1

J2 WHITE
0 B1 PROTECTED COMPUTER
SYSTEM Tx OPEN OPEN
SEATBAR SENSOR
Dealer Copy -- Not for Resale

POWER POWER SUPPLY

F1 F1 E1
D C
B1 A1
1 1
F3 1200 1900 9100 3900
K3

OPEN
KEY/ENTER
SYSTEM Rx OPEN OPEN
SEATBAR K2
SWITCH SENSOR SIGNAL

D J2 C
F2 E2 WHITE B2 A2
2 2
0 E2
REAR AUX

DIVERTER
RELIEF
4470

9350 9200 3910

4450

3920
J3

J2

HEADLIGHT SEATBAR SENSOR

GROUND OPEN OPEN OPEN
0 F2 SWITCH GROUND

D C
F3 E3 B3 A3
3 3
TWO SPEED

POSITION

2900 9340 3920

4350

4420

3910
H3

H2

0 C1
0 C2
TRACTION HOLD

REAR ROD
4200

4430

D3
G3

G2
RESERVED
GROUNDS
DIGITAL 2

SENSOR
3010
SPARE

(hall)
F3

F2

F1

CONTROL MODULE
SPOOL LOCK

FRONT ROD

0 B3
FILTER SIGNAL
HYD CHARGE

4360
ENG SPEED

4330
AIR FILTER

F3

F2
3700

SIGNAL

3600

SIGNAL
3430
E3

E2

E1
PRESS SIGNAL

PRESSURE +

WHITE
ENG OIL
ENG OIL

J4
3520

0 E3
3500
OPEN
D3

D2

D1
J1 BLACK

PWM SIGNAL

PWM

A3
4310
4320

0
E3

E2
BLACK
J1

EHC OUTPUT
PRESS SIGNAL

D1
HYD CHARGE ENG COOLANT

0
HYD CHARGE

LH SKI UP
PRESSURE +
RESERVED
(AC INPUT)

9410

4840
3420

3400

D3

D2
C3

C2

C1

0 D2
LH SKI DOWN
FUEL SENDER

EHC INPUT
HYDRAULIC

SPARE ACCESSORY UNSWITCHED

9400
3300

SIGNAL

4830
3100
3200

C3

C2

CAN HIGH OPEN OPEN STARTER FEEDBACK

STARTER RELAY FUEL HOLD
TEMP
TEMP
B3

B2

B1

OUTPUT 2 RELAY OUTPUT OPEN BATTERY IN (1)

K1 J1 H1 G1 F1 E1 D1 C1 B1 A1
0 E1
8800 1110
LH AUX LEFT

9500 8000 8250 8210

BRAKE SW
ANALOG 2

ANALOG 1
HANDLE
4640

ATTACHMENT BRAKE PULL

SPARE

SPARE

REAR WKLT BRAKE PULL UNSWITCHED

4820
FLOAT

1400

OUT
B3

B2

CAN LOW OPEN FUEL PULL RELAY GROUND

A3

A2

A1

KEY INPUT RELAY FEEDBACK RELAY BATTERY IN (2)

J3
C3 K2 J2 H2 G2 F2 BLACK E2 D2 C2 B2 A2
LH AUX RIGHT

9600 9800 6210 4150 4110 8110 2110 1120

BRAKE SW
4500

4810

TWO SPEED TRAVEL MARKER LT GLOW PLUG GLOW PLUG FUEL PULL UNSWITCHED
A3

A2
IN

CAN SELECT OPEN GROUND

MAKE-UP CONTROL RELAY FEEDBACK RELAY FEEDBACK BATTERY IN (3)

K3 J3 H3 G3 F3 E3 D3 C3 B3 A3
9700 4730 6320 8550 8510 8150 2100 1130

0 B2
J3
BLAC
K
H3

G1
H1

D3

D1

C1
C3
C2

B2
B3

D2

A3
A2
A1

H2
K1
K2
K3
E3

E1

E2
F3

F2

F1
J1
J2
4730

4110
8000

6320

6210

8550
8510

8250
8210

8800
8150
8110

2110
2100

4150

1130
1120
1110

9800
9500
9600
9700

2 of 6
 REAR ROD

C413
4430 A A 7.5 ohm
12V
BROWN TIE STRAP 2430 B B

REAR BASE
4440 A C414 A 7.5 ohm
12V
WHITE TIE STRAP 2440 B B
TILT SPOOL LOCK
(NOT Used With AHC or ACS)
C421

A A 4370 DIVERTER
C416

7.7 ohm
PWM B B 2370 4450 A A 7.5 ohm
12V
YELLOW TIE STRAP 2450 B B
LIFT SPOOL LOCK
(NOT Used With AHC or ACS)
C422

7.7 ohm A A 4380 FRONT AUX RELIEF

C424

PWM B B 2380 4490 A A 11 ohm

2490 B B 12V

BICS HYDRAULIC
LOCK REAR AUX RELIEF
C417
C420

9.7 ohm A A 4410 4480 A A 9.8 ohm

GREEN TIE STRAP
12V 12V
B B 2410 2480 B B

FRONT ROD HIGH FLOW / 900 LOAD SENSE

C418

C415

3.3 ohm A A 4330 4460 A A 7.5 ohm

PWM 12V
B B 2330 BLUE TIE STRAP 2460 B B

FRONT BASE
C419

3.3 ohm A A 4340

PWM B B 2340
C441

4350 A FOR
FUTURE
F1 4340 2350 B USE
Dealer Copy -- Not for Resale

F2 4330
CONTROL
900 FLOW

H1 4410 BUCKET POSITIONING

K2

K1

C423

K3 4420 A A 9.8 ohm

900 LOAD SENSE

12V
HIGH FLOW /
REAR AUX

K2
DIVERTER

2420 B B
RELIEF

4460
4450
J2

J1

F3 4360
G2 4430
TWO SPEED

SOLENOID
HYD LOCK
POSITION
BUCKET
4420

4410
H2

H1

G1 4440
J2 4450
TRACTION HOLD

REAR BASE
REAR ROD
4430

4440

J3
G2

G1

4470
J1 4460
SPOOL LOCK

FRONT BASE
FRONT ROD

H3 4350
J4 WHITE
4330

4340
F2

F1

H2 4420
D2 4840
WHITE
J4

C2 4830
B2 4820
PWM SIGNAL

PWM +
4300
PWM -
4310

A2 4810
E2

E1

B3 1400
SEE CAB CONNECTOR
EHC OUTPUT

RH SKI UP
LH SKI UP

A3 4500 B
4840

4940
D2

D1

THIS PAGE SEE

D1 4940
CONTROL
C1
RH SKI DOWN

4930
LH SKI DOWN
EHC INPUT

MODULE
4930
4830
C2

C1

B1 4920
J1 THIS
A1 4910 PAGE
LH AUX LEFT
BRAKE SW

RH FRONT
DETENT
4820

4920
OUT

E2
B2

B1

4310
C
E3 4320
RH TWO SPEED
LH AUX RIGHT
BRAKE SW

E1 4300
4810

4910
A2

A1
IN

K1
C3 9400
4220

D3 9410
2520
4240

4810
4820
4830
4840

4640
1480
4940
4300
4320
4310
4230
4910
4920
2530

1490
4930

G3 4200
G1
G2
G3

B1
F1

J3

B D C G F E K J H A E H J A F G B C K D

C409 C410
B D C F E J H A G K E H J A F G B C K D
HT/LGN

NG/BLK
G/BLK

L/RED

3 of 6
T/RED
T/BLK

L/RED

PNK
TAN

DBL
N

HT
G

R
G
L
N
T
 A A 1800 SHUTOFF
B

C
EXCITATION

HOLD
10.9 ohm A A 8800

C101
2010

1010 C C 2800
STARTER

PULL
0.3 ohm B B 8100
M R

C109
BATTERY CABLE 8250 B B 8250
B S
8200 A A 8200

F
B 2600
H 6200

C103
TO OPTIONS A 6310
(ACCESSORY E 6400
CONNECTOR)
D
D 6500
G
G 6600

C404
CC 7100 A TO OPTIONS
B (BACKUP
ALARM SWITCH)

2730 J J 2730
6600 P P 6600
6500 M M 6500
6400 L L 6400
4730 F F 4730
hand 4
4235 4235 D D 4235
6300 N N 6300
5

C488
4275 4275 C C 4275
foot 6 4550 E E 4550
1700 S S 1700
h
1140 A A 1140
1700 f 1150 H H 1150
2 4550 R R
1 B B
G G
K K (ALTE
1800 &
F

1700

C489
B 2720
A 1720 1720

TO OPTIONS (ATTACHM
(ACCESSORY FUS
CONNECTOR)
1710

MAINFRAME HARNESS 6729974 1140

RELAY GROUN
ARE CONNECTE

FUSE 5 FUSE 1 FUSE 9

TRACTION HEATER UNSWITCHED
FRONT &
30A 25A REAR SWITCH 25A
MARKER
FUSE 6 FUSE 2 LIGHT POWER FUSE 10
LIGHT
FUEL PULL FR & MK LT ATTCHMNT

30A 15A 25A

Dealer Copy -- Not for Resale

FUSE 7 FUSE 3 FUSE 11

REAR LT ALT & KITS

15A GLOW FUEL TRACTION 25A

STARTER
FUSE 8 FUSE 4 PLUG PULL PULL FUSE 12
COMPUTER ACS

25A 25A - +
100A
1010

Printed in U.S.A.
BATTERY

4 of 6
 4

4
8

8
8

8
8

8
8
8

2
2

1
1
1

9
9
9
9
42
SEE CAB GLOW PLUGS 22
CONNECTOR 0.4 ohm 41
THIS PAGE
C407
HR
A

8500
6000

(ALTERNATOR
1800 & KITS)
FUSE 11
25A
8000

6300
6000

6320

6200
6210

8500
8550
8510

8200
8210

8100
8150
8110

4110
4150
4100

1130
1120
1110
6310

1700 1055 4220

4275
SWITCHED MARKER REAR GLOW FUEL TRACTION
LIGHT LIGHT PLUG STARTER

(COMPUTER)
1720 POWER PULL LOCK

FUSE 4
87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 86 87 87A

25A
(ATTACHMENT)
FUSE 10 4550
30 85 30 85 30 85 30 85 30 85 30 85 85 30
25A 9720
1710
1050
2000
2010

1330
2020
2030

1320
2010
2020

1060
2030
2040

2060

1350
2040
2050

2050
2060
1360
1030

9620
(HEATER
) 1 FUSE 2 120
FUSE FUSE 3 FUSE 6 FUSE 5
15A 15A 30A 30A OHM
25A
RESISTOR
1140
9520
1150 1160
1070 2240
GROUNDS 2000-2060 FUSE 9 FUSE 12 1740
ONNECTED IN SERIES 25A 25A

FUSE / RELAY CENTER (UNSWITCHED

POWER) (ACS)
1170
1080
1040

Dealer Copy -- Not for Resale

1160
1730
9800
9510
9610
9710
2710

1050
1300 F E D A B C G
67
1060
Se
1030
C426 TO OPTIONS
(ATTACHMENT
ACD & REMOTE CONTROL)
1310 START CONNECTOR
1040
1080

5 of 6
 WHT/LGN

RNG/BLK
RNG/BLK

YEL/RED
WHT/RED
WHT/BLK

YEL/RED

PNK
TAN

DBL
DGN

WHT
RNG

PUR
RNG
YEL
LGN
WHT
1 3 2 2 1 3
PWM C466 C465
RIGHT 1 3 2 2 1 3
SKI SIDE SKI
ROCKER FLOAT
CTRL SHIFT CTRL
UP DETENT
FLOW
HANDLE HANDLE
RIGHT HANDLE LOCK LOCK LEFT HANDLE

AHC TILT AHC LIFT TURN HORN

HALL HALL SIGNAL
SENSOR SENSOR
TRACTION LOCK

9410
9400
HOLD 10.9 ohm

PUR/WHT

PUR/WHT
RED/WHT

RED/WHT
A
C425

BLK/WHT

BLK/WHT
4200 A
2200 C C
B A

BRN
DGN
YEL
4100 B B PULL 0.3 ohm
C473

RED
BLK
B A 1 3 2 1 3 2
C450 C449
1 3 2 1 3 2 E B A D D B A
ACS
9420
9420

JUMPER

A C B A C B C411 C412
TO OPTIONS TO OPTIONS
C469 C472 (ACCESSORY (ACCESSORY
A C B A C B CONNECTOR) CONNECTOR)

1510
4650
2650
1610
4750
2750
13 ohm 13 ohm
at 12V at 12V
FOOT PEDAL FOOT PEDAL
LOCK - LIFT LOCK - TILT

TILT ACTUATOR LIFT ACTUATOR

M M
C467 C468
1 3 2 1 3 2
4270
2500
4280
2510

DGN

DGN
RED

RED

RED

RED
BLK

BLK
BLK

BLK
4220 M M 4220
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
4275 L L 4275
C428 C429
P A 1170
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
N N
4550 K K
4790

4780

1630
4770
2770

4690

4680

1530
4670
2670
9720 E E
9620 D D
C492

R R
S S
R J J
9520 C C
2270
2260
4260
4220

4680
4780

4690
4790
1190
1180

G G
2240 H H
1740 B C B G E J K A H D F
B
1170 A F 4550 C GRAY
F P 9720 F J3
9620 E
9520 D
2250 J1 ADVANCED HYDRAULIC CONTROL MODULE
G
2240 2280 H
1740 B
J2
Dealer Copy -- Not for Resale

1500 A
ACS HARNESS - BLACK
6726925 OR A G B K C J D F H E

6733292 (6726925 Shown,

See Schematic - S/N & Above
NS
MENT
for 6733292)
L)
2760

2660
4760
1620

4660
1520

TILT LIFT
PEDAL PEDAL
2 2 1 1
C470

C471

3 3 3 3
V-0177 (5-29-02)
1 1 2 2

6 of 6