CM6502THH: General Description Features

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CM6502THH (Turbo-Speed PFC)

http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER


Design for High Efficient Power Supply at both Full Load and Light Load

GENERAL DESCRIPTION FEATURES


CM6502THH is a ZVS-Like Single PFC and it is designed ‹ Patents Pending
to meet 90+ spec. (total efficiency). It has the following key ‹ 23V Bi-CMOS process.
features.
‹ Designed for EPA/90+efficiency
1.) Around 2% efficiency gain when the output load is ‹ Selectable Boost output from 380V to 355V during light
below 40% of the full load load

2.) 420V bulk capacitor value can be reduced, and also ‹ Customer Programmable the Low Threshold of PGB
comparator at PGTHL pin
PFC Boost Capacitor ripple current can be reduced
‹ “Remember It was Light Load” function to improve the
3.) Turbo Speed PFC may reduce 420 Bulk Capacitor efficiency
size further
‹ “Remember It was Full Load” function to improve the
4.) A PGB function is designed for interfacing to next efficiency
stage controller or the House Keeping IC at
‹ Initially, Vin at 230Vac , IC internal determine is low line;
secondary side. It has a customer programmable therefore at light load, Bulk capacitor 380V can drop to
low threshold PGTHL 355V
‹ Clean Digital PFC Brown Out
5.) “Remember it was Light Load” function and
“Remember it was Full Load” function may reduce ‹ All high voltage resistors can be greater than 5 Mega
ohm (5 Mega to 8 Mega ohm) to improve the no load
PFC 420V Bulk Capacitor size further. It boosts the
consumption.
total efficiency as well.
‹ Rail to rail CMOS Drivers with on, 60 ohm and off, 30
6.) Initially, Vin at 230Vac , IC internal determine is low ohm with 17V zeners.
line; therefore at light load, Bulk capacitor 380V can ‹ Fast Start-UP Circuit without extra bleed resistor to aid
drop to 355V VCC reaches 13V sooner.

7.) No Load Consumption can be reduced to 290mW at


‹ Low start-up current (50uA typ.)

270VAC ‹ Low operating current (2.1mA typ.)


‹ Adjustable Long Delay Time for Line Sagging
8.) Better Power Factor and Better THD
(Up to 2 Second)
9.) Clean Digital PFC Brown Out
‹ 16.5V VCC shunt regulator
10.) The stress over the entire external power device is
‹ Dynamic Soft PFC to ease the stress of the Power
reduced and EMI noise reduced
Device and Ease the EMI-filter design.
11.) Superior Surge Noise Immunity ‹ Better Power Factor and Better THD
‹ Average current, continuous or discontinuous boost
leading edge PFC.
CM6502THH is designed to meet the EPA/90+ regulation.
With the proper design, its efficiency of power supply can ‹ Current fed Gain Modulator for improved noise immunity.
easily approach 90+. ‹ Gain Modulator is a constant maximum power limiter.
‹ Precision Current Limit, over-voltage protection, UVLO,
and soft start, and Reference OK.

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 1


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

APPLICATIONS PIN CONFIGURATION


‹ EPA/90+ related Power Supply DIP-14 (P14) / SOP-14 (S14)
TOP View
‹ Desktop PC Power Supply

‹ Internet Server Power Supply

‹ LCD Power Supply 1 IEAO VEAO 14


‹ PDP Power Supply
2 IAC VFB 13
‹ AC Adaptor

‹ IPC Power Supply 3 ISENSE VREF 12


‹ UPS 11
4 VRMS VCC
‹ Battery Charger
5 ISS PFCOUT 10
‹ DC Motor Power Supply
‹ Monitor Power Supply 6 PGTHL PGB 9
‹ Telecom System Power Supply
7 RTCT GND 8
‹ Distributed Power

PIN DESCRIPTION
Operating Voltage
Pin No. Symbol Description
Min. Typ. Max. Unit

PFC transconductance current error amplifier output


1 IEAO 0 VREF V
(Gmi).

IAC has 2 functions:


1. PFC gain modulator reference input.
2. At start up, IAC is connected to VCC and it helps to
2 IAC 0 100 uA
reduce the startup time and it helps to reduce the no load
consumption. Typical RAC resistor is about 6 Mega ohm
to 8 Mega ohm to sense the line.

PFC Current Sense: for both Gain Modulator and PFC


3 ISENSE -1.3 0.7 V
ILIMIT comparator.

Line Input Sense pin for multiplier and also it is the PFC
4 VRMS 0 6 V
Brown out sense pin.

PFC Soft Start pin: It supplies ~ 10uA to SS pin. It


provides a close-loop soft start function during power
supply start up. When VFB is lower than PGTHL, PGB
5 ISS 0 VCC V
comparator, SS pin is discharged through an internal ~
70K Ohm resistor.
PFC Soft Start function can just need a simple capacitor

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 2


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

PGTHL is an input I/O. The user can program the Low


6 PGTHL Threshold of the Power Good which can determine the 0 2.25 V
comparator output of PGB (open drain) to be pulled high.

7 RTCT Oscillator timing node; timing set by RT and CT 0.8 4 V

8 GND Ground

PGB is the PG comparator output. The input of PG


comparator is using Vfb (pin 13) to compare with the high
threshold, 2.25V (preset internally) and the low threshold,
9 PGB 0 6 V
PGTHL (pin 6, Set by user).
When 380V is ready, pin 9 is open-drain and it will be
pulled low.

10 PFC OUT PFC driver output 0 VCC V

11 VCC Positive supply for CM6502THH 10 15 18 V

Maximum 3.5mA buffered output for the internal 7.5V


12 VREF 7.5 V
reference when VCC=14V

13 VFB PFC transconductance voltage error amplifier input 0 2.5 3 V

PFC transconductance voltage error amplifier output


14 VEAO (GmV) 0 6 V

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 3


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

Simplified Block Diagram (CM6502THH)


Bulk+ VREF

13 12 6 11 9
VFB VREF PGTHL (PGB turn off set point) VCC
PGB
GMv
VEAO -
7.5V 17.0V
14 .
REFERENCE VCC Shunt
+ PGTHL
+ 2Kohm
-

2.5V RV1 (Voltage1)


2.33V RV2 (Voltage2) RGTHL-150mV
+
+
.
2.5V -
VFB -

When Veao > 2.5V (RV1)(full load)


.

2V
When Veao < 2.0V(RV2)(light load)

2.5V +
VFB -

.
2.25V +

-
Vrms
3.5V +

. Vrms > 3.5V (AC High_Low Line) SS -

-
Vrms 2.5V +
PGB PULL LOW

Vrms
4 + PFC Brown Out
.

1.75V - Vrms < 1.0V Brown out


.

Vrms > 1.75V Brown In


1.0V Blanking
VFB PFC OVP
IAC AC Detect
+
VCC
2.85V .
-
2.5V -
30 Ohm ON
Adjustable Sagging Delay
PFC Tri-Fault
S Q PFC OUT
10
0.5V +
R Q
VFB -
17V
SS Discharge current 3uA PFC ILIMIT 15 Ohm OFF ZENER
-1.28V +

-
ISENSE
S Q

Green PFC
0.3V + R Q

Dynamic Soft VEAO -

VFB 380V-OK
PFC VFB -
PFC .
RTCT
PFCCLK=0.25 2.36V +
RTCT
.
Frequency
RAMP1 RTCT
7
VEAO SUPPORT
10.85V
IAC VCC
2 8V UVLO

Vrms
Gain Modulator GND
8
ISENSE
3 PFC CMP
Imul Rmul
- GMi -

.
+

Adjustable +
380V OK VCC Sagging Delay
Rmul
Charge
Current IC RV2
8uA VREF ok SW OFF CM6500T 2.5V
PGB low SW OFF CM6502T 2.25V
5
SS 70K CM6502THH 2.33V
CM6568T 2.25V
REFOKB PGB
CM6568THH 2.33V
IEAO
1

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 4


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

ORDERING INFORMATION
Part Number Temperature Range Package

CM6502THHXIS* -40℃ to 125℃ 14-Pin Narrow SOP (S14)

CM6502THHXISTR* -40℃ to 125℃ 14-Pin Narrow SOP (S14)

CM6502THHXIP* -40℃ to 125℃ 14-Pin Narrow DIP (P14)

*Note: X : Suffix for Halogen Free and PB Free Product

TR : Package is Typing Reel

ABSOLUTE MAXIMUM RATINGS


Absolute Maximum ratings are those values beyond which the device could be permanently damaged.

Parameter Min. Max. Units

VCC 18 V

IEAO 0 VREF+0.3 V

ISENSE Voltage -5 0.7 V

PFC OUT GND – 0.3 VCC + 0.3 V

IREF 3.5 mA

IAC Input Current 1 mA

Peak PFC OUT Current, Source or Sink 0.5 A

PFC OUT, Energy Per Cycle 1.5 μJ

Junction Temperature 150 ℃

Storage Temperature Range -65 150 ℃

Operating Temperature Range -40 125 ℃

Lead Temperature (Soldering, 10 sec) 260 ℃

Thermal Resistance (θJA)

Plastic DIP 80 ℃/W

Plastic SOIC 105 ℃/W

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 5


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

ELECTRICAL CHARACTERISTICS:
Unless otherwise stated, these specifications apply Vcc=+14V, PGTHL=+2.0V, RT = 5.88K kΩ, CT = 1000pF,
TA=Operating Temperature Range (Note 1)

Symbol Parameter Test Conditions CM6502THH


Unit
Min. Typ. Max.

Clean Digital PFC Brown Out

VRMS Threshold High Room Temperature=25℃ 1.70 1.78 1.88 V

VRMS Threshold Low Room Temperature=25℃ 0.96 1.03 1.1 V

Hysteresis 690 740 780 mV

AC High/Low line Threshold Sweep Vrms pin 3.2 3.35 3.5 V

Voltage Error Amplifier (gmv)

Input Voltage Range 0 3 V

Transconductance VNONINV = VINV, VEAO = 2.25V @ T=25℃ 30 50 70 μ mho


Feedback Reference Voltage SS > VREF and Veao > 2.25V and
2.475 2.5 2.52 V
(High) Vrms<2V

Feedback Reference Voltage SS > VREF and Veao < 1.75V and
2.315 2.34 2.36 V
(Low) Vrms<2V

Input Bias Current Note 2 -0.1 -0.05 μA


Output High Voltage 5.8 6.0 V

Output Low Voltage 0.1 0.4 V

Source Current Overdrive Voltage = 100mV @ T=25℃ 1 7 μA


Sink Current Overdrive Voltage = 100mV @ T=25℃ -45 -25 μA
Open Loop Gain DC gain 30 40 dB

Power Supply Rejection Ratio 11V < VCC < 16.5V 60 75 dB

Current Error Amplifier (gmi)

Input Voltage Range (Isense pin) -1.2 0.7 V

Transconductance VNONINV = VINV, IEAO = 1.5V @ T=25℃ 50 70 85 μ mho


Input Offset Voltage VEAO=0V, IAC is open -25 25 mV

Output High Voltage 6.8 7.3 7.8 V

Output Low Voltage 0.1 0.4 V

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 6


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

ELECTRICAL CHARACTERISTICS :
(Unless otherwise stated, these specifications apply Vcc=+14V, PGTHL=+2.0V, RT = 5.88K kΩ, CT = 1000pF,
TA=Operating Temperature Range (Note 1)

CM6502THH
Symbol Parameter Test Conditions Unit
Min. Typ. Max.

Sink Current ISENSE = -0.5V, IEAO = 1.5V -45 -35 -25 μA

Source Current ISENSE = +0.5V, IEAO = 4.0V 25 35 45 μA

Open Loop Gain DC Gain 30 40 dB

Power Supply Rejection Ratio 11V < VCC < 16.5V 60 75 dB

PFC OVP Comparator

Threshold Voltage 2.65 2.75 2.85 V

Hysteresis 140 250 mV

PFC Green Power Detect Comparator

Veao Threshold Voltage 0.3 0.4 0.5 V

Tri-Fault Detect

Fault Detect HIGH 2.65 2.75 2.85 V

Time to Fault Detect HIGH VFB=VFAULT DETECT LOW to


2 4 ms
VFB=OPEN, 470pF from VFB to GND

Fault Detect LOW 0.3 0.4 0.5 V

PFC ILIMIT Comparator

Threshold Voltage -1.35 -1.25 -1.15 V

(PFCILIMIT– Gain Modulator


300 450 mV
Output)

Delay to Output (Note 4) Overdrive Voltage = -100mV 700 ns

PGTHL

PGB_CMP_HIGH PGTHL=2V 2.15 2.25 2.36 V

PGB_CMP_LOW PGTHL=2V 1.8 2.1 V

Offset -25 25 mV

Remember Full-Load Threshold 1.89 2.11 V

Remember Light-Load Threshold 1.7 1.95 V

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 7


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

ELECTRICAL CHARACTERISTICS:
Unless otherwise stated, these specifications apply Vcc=+14V, PGTHL=+2.0V, RT = 5.88K kΩ, CT = 1000pF,
TA=Operating Temperature Range (Note 1)

CM6502THH
Symbol Parameter Test Conditions Unit
Min. Typ. Max.

GAIN Modulator
IAC = 20 μ A, VRMS =1.125, VFB = 2.375V @
Gain1 (Note 3) 4.8 6 7.2
T=25℃ SS<VREF
IAC = 20 μ A, VRMS = 1.45588V, VFB =
Gain2 (Note 3 ) 4 5 6
2.375V @ T=25℃ SS<VREF
IAC = 20 μ A, VRMS =2.91V, VFB = 2.375V @
Gain3 (Note 3) 0.7 1.1 1.5
T=25℃ SS<VREF
IAC = 20 μ A, VRMS = 3.44V, VFB = 2.375V
Gain4 (Note 3) 0.5 0.9 1.2
@ T=25℃ SS<VREF

Bandwidth (Note 4) IAC = 40 μ A 1 MHz

IAC = 50 μ A, VRMS = 1.125V, VFB = 2.375V


Output Voltage = Rmul *
0.75 0.83 0.9 V
(ISENSE-IOFFSET) SS<VREF

I(V)mul*Light Load Threshold


-0.37 -0.25 V
(low)

Oscillator (Measuring fpfc)

RT = 5.88 kΩ, CT = 1000pF, TA = 25℃


Initial fpfc Accuracy 1 60 66 72 kHz
IAC=0uA

Voltage Stability 11V < VCC < 16.5V 2 %

Temperature Stability 2 %

Ramp Valley to Peak Voltage VEAO=6V and IAC=20uA 2.5 V

PFC Dead Time (Note 4) 600 1000 ns

CT Discharge Current VRAMP2 = 0V, VRAMP1 = 2.5V 9 10 11 mA

Light Load Veao Threshold

Light Load Threshold (High) Room Temperature=25℃ 2.4 2.5 2.6 V

Light Load Threshold (Low) Room Temperature=25℃ 1.9 2 2.1 V

Hysteresis 400 500 600 mV

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 8


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

ELECTRICAL CHARACTERISTICS
Unless otherwise stated, these specifications apply Vcc=+14V, PGTHL=+2.0V, RT = 5.88K kΩ, CT = 1000pF,
TA=Operating Temperature Range (Note 1)

CM6502THH
Symbol Parameter Test Conditions Unit
Min. Typ. Max.
Reference

Output Voltage TA = 25℃, I(VREF) = 0mA 7.44 7.5 7.56 V

Line Regulation 11V < VCC < 16.5V@ T=25℃ 3 8 mV

VCC=10.5V,0mA < I(VREF) < 2.0mA;


25 50 mV
@ T=25℃
Load Regulation
VCC=14V,0mA < I(VREF) < 3.5mA;
25 50 mV
TA = -40℃~85℃

Temperature Stability 0.4 %

Total Variation Line, Load, Temp 7.3 7.7 V

Long Term Stability TJ = 125℃, 1000HRs 5 25 mV

PFC

Minimum Duty Cycle IEAO > 4.5V 0 %

Maximum Duty Cycle VIEAO < 1.2V 93 95 %


IOUT = -20mA @ T=25℃ 12 18 ohm

Output Low Rdson IOUT = -100mA @ T=25℃ 18 ohm


IOUT = 10mA, VCC = 9V @ T=25℃ 0.5 1 V
IOUT = 20mA @ T=25℃ 24 40 ohm
Output High Rdson
IOUT = 100mA @ T=25℃ 40 ohm

Rise/Fall Time (Note 4) CL = 100pF @ T=25℃ 50 ns

Soft Start

Soft Start Current Room Temperature=25℃ 7 10 12 μA


Soft Start Discharge Current Vrms=0.926V, Soft Start=8V 1 3 5 μA
Supply

Start-Up Current VCC = 12V, CL = 0 @ T=25℃ 50 75 μA


Operating Current 14V, CL = 0 2.5 3.5 mA

Turn-On Under voltage Lockout Threshold CM6502THH 10.45 10.85 11.25 V

Turn-Off Under voltage Lockout Hysteresis CM6502THH 2.7 2.9 3.1 V

Shunt Regulator (VCC zener)

Zener Threshold Voltage Apply VCC with Iop=20mA 16.15 17 17.85 V

Note 1: Limits are guaranteed by 100% testing, sampling, or correlation with worst-case test conditions.
Note 2: Includes all bias currents to other circuits connected to the VFB pin.
-1
Note 3: Gain ~ K x 5.3V; K = (ISENSE – IOFFSET) x [IAC (VEAO – 0.7)] ; VEAOMAX = 6V
Note 4: Guaranteed by design, not 100% production test.

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 9


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

Getting Start: Power Factor Correction

To start evaluating CM6502THH from the exiting CM6800 or Power factor correction makes a nonlinear load look like a
resistive load to the AC line. For a resistor, the current drawn
ML4800 board, 6 things need to be taken care before doing from the line is in phase with and proportional to the line
the fine tune: voltage, so the power factor is unity (one). A common class of
nonlinear load is the input of most power supplies, which use a
1.) Change RAC resistor (on pin 2, IAC) from the old value to bridge rectifier and capacitive input filter fed from the line. The
a higher resistor value between 6 Mega ohms to 8 Mega peak-charging effect, which occurs on the input filter capacitor
ohms. Start with 6 Mega ohm first. in these supplies, causes brief high-amplitude pulses of current
2.) Change RTCT pin (pin 7) from the existing value to to flow from the power line, rather than a sinusoidal current in
phase with the line voltage. Such supplies present a power
RT=5.88K ohm and CT=1000pF to have fpfc=68 Khz, factor to the line of less than one (i.e. they cause significant
fRTCT=272Khz for CM6502THH. current harmonics of the power line frequency to appear at
3.) Adjust all high voltage resistor around 5 mega ohm or their input). If the input current drawn by such a supply (or any
other nonlinear load) can be made to follow the input voltage in
higher.
instantaneous amplitude, it will appear resistive to the AC line
4.) VRMS pin (pin 4) needs to be 1.1V at VIN=80Vac right and a unity power factor will be achieved.
before PFC brown out and to be 1.70V at VIN=85VAC
To hold the input current draw of a device drawing power
right before PFC brown in for universal input application
from the AC line in phase with and proportional to the input
for line input from 85VAC to 270VAC. voltage, a way must be found to prevent that device from
5.) At full load, the average Veao needs to be around 4.5V and loading the line except in proportion to the instantaneous line
the ripple on the Veao needs to be less than 250mV when voltage. The PFC section of the CM6502THH uses a
boost-mode DC-DC converter to accomplish this. The input to
the light load comparator are triggered.
the converter is the full wave rectified AC line voltage. No bulk
6.) Soft Start pin (pin 5), the soft start current has been filtering is applied following the bridge rectifier, so the input
reduced from CM6800’s 20uA to CM6502THH’s 10uA.Soft voltage to the boost converter ranges (at twice line frequency)
Start capacitor can be reduced to 1/2 from your original from zero volts to the peak value of the AC input and back to
zero. By forcing the boost converter to meet two simultaneous
CM6800 capacitor.
conditions, it is possible to ensure that the current drawn from
the power line is proportional to the input line voltage. One of
Functional Description these conditions is that the output voltage of the boost
converter must be set higher than the peak value of the line
CM6502THH is designed for high efficient power supply for voltage. A commonly used value is 385VDC, to allow for a high
both full load and light load. It is a ZVS-Like PFC supply line of 270VACrms. The other condition is that the current drawn
from the line at any given instant must be proportional to the
controller. line voltage. Establishing a suitable voltage control loop for the
The CM6502THH is an average current controlled, converter, which in turn drives a current error amplifier and
switching output driver satisfies the first of these requirements.
continuous/discontinuous boost Power Factor Correction
The second requirement is met by using the rectified AC line
(PFC) which uses leading edge modulation. voltage to modulate the output of the voltage control loop. Such
In addition to power factor correction, a number of protection modulation causes the current error amplifier to command a
power stage current that varies directly with the input voltage.
features have been built into the CM6502THH. These include In order to prevent ripple, which will necessarily appear at the
soft-start, PFC over-voltage protection, peak current limiting, output of boost circuit (typically about 10VAC on a 385V DC
level); from introducing distortion back through the voltage
brownout protection, duty cycle limiting, and under-voltage
error amplifier, the bandwidth of the voltage loop is deliberately
lockout. kept low. A final refinement is to adjust the overall gain of the
PFC such to be proportional to 1/(Vin x Vin), which linearizes
the transfer function of the system as the AC input to voltage
varies.
Since the boost converter topology in the CM6502THH PFC
is of the current-averaging type, no slope compensation is
required.

More exactly, the output current of the gain modulator is given


by:

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 10


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

Dynamic Soft PFC (patent pending)


Dynamic Soft PFC is the main feature of CM6502THH.
Dynamic Soft PFC is to improve the efficiency, to reduce
power device stress, to ease EMI, and to ease the monotonic
Gain=Imul/Iac
output design while it has the more protection such as the
short circuit with power-foldback protection. Its unique
sequential control maximizes the performance and the K=Gain/(VEAO-0.7V)
protections among steady state, transient and the power on/off
conditions. Imul = K x (VEAO – 0.7V) x IAC
-1
Where K is in units of [V ]
PFC Section:
Note that the output current of the gain modulator is limited
Gain Modulator around 140 μ A and the maximum output voltage of the gain
Figure 1 shows a block diagram of the PFC section of the modulator is limited to 140uA x 5.7K=0.8V. This 0.8V also will
CM6502THH. The gain modulator is the heart of the PFC, as it determine the maximum input power.
is this circuit block which controls the response of the current
loop to line voltage waveform and frequency, rms line voltage, However, IGAINMOD cannot be measured directly from ISENSE.
and PFC output voltages. There are three inputs to the gain ISENSE = IGAINMOD-IOFFSET and IOFFSET can only be measured
modulator. These are: when VEAO is less than 0.5V and IGAINMOD is 0A. Typical
IOFFSET is around 25uA.
1. A current representing the instantaneous input voltage
(amplitude and wave-shape) to the PFC. The rectified AC
input sine wave is converted to a proportional current via a IAC=20uA, Veao=6V
resistor and is then fed into the gain modulator at IAC.
Sampling current in this way minimizes ground noise, as is
required in high power switching power conversion
environments. The gain modulator responds linearly to this
current.
2. A voltage proportional to the long-term RMS AC line voltage,
derived from the rectified line voltage after scaling and
filtering. This signal is presented to the gain modulator at
VRMS. The gain modulator’s output is inversely proportional
2
to VRMS . The relationship between VRMS and gain is
illustrated in the Typical Performance Characteristics of this
page.
3. The output of the voltage error amplifier, VEAO. The gain
modulator responds linearly to variations in this voltage.
The output of the gain modulator is a current signal, in the Gain vs. VRMS (pin4)
form of a full wave rectified sinusoid at twice the line
frequency. This current is applied to the virtual-ground When VRMS below 1V, the PFC is shut off. Designer needs
(negative) input of the current error amplifier. In this way the to design 80VAC with VRMS average voltage= 1.14V.
gain modulator forms the reference for the current error loop,
and ultimately controls the instantaneous current draw of the I SENSE − I OFFSET I MUL
PFC from the power line. The general formula of the output of Gain = =
the gain modulator is:
I AC I AC

IAC × ( VEAO - 0.7V) Selecting RAC for IAC pin


Imul = x constant (1)
VRMS2 IAC pin is the input of the gain modulator. IAC also is a
current mirror input and it requires current input. By selecting a
proper resistor RAC, it will provide a good sine wave current
derived from the line voltage and it also helps program the
maximum input power and minimum input line voltage.
RAC=Vin min peak x 50K. For example, if the minimum line
voltage is 85VAC, the RAC=85 x 1.414 x 50K = 6.0 Mega ohm.

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 11


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

Vrms Description: Clean Digital PFC Brown Out


Clean Digital PFC Brown Out provides a clean cut off when
VRMS pin is designed for the following functions:
AC input is much lower than regular AC input voltage such as
1. VRMS is used to detect the AC Brown Out (Also, we can 67Vac.
call it Clean Digital PFC brown out.). When VRMS is less Inside of Clean Digital PFC Brown Out, there is a comparator
than 1.03 V +/-5%, PFCOUT will be turned off and VEAO monitors the Vrms (pin 4) voltage. Clean Digital PFC Brown
will be softly discharged. When VRMS is greater than Out inhibits the PFC and Veao (PFC error amplifier output) is
1.78V +/-5%, PFCOUT is enabled and VEAO is released. pulled down when the Vrms is lower than off threshold, 1.04V
(The off Vin voltage usually corresponds to 70Vac). When the
2. At High Line and Light Load, 380V to 355V (Vfb threshold
Vrms voltage reaches 1.75V (The On Vin voltage usually
moves from 2.515V to 2.345V) is prohibited. At Low Line
corresponds to 86.62V and when Vin = 80Vac, Vrms = 1.14V),
and Light Load, 380V to 355V (Vfb threshold moves from
2.515V to 2.345V) is enable. It provides ZVS-Like PFC is on.
performance. Before PFC is turned on, Vrms (pin 4) represents the peak
voltage of the AC input. Before PFC is turned off, Vrms (pin 4)
represents the Vrms voltage of the AC input.

Current Error Amplifier, IEAO


The current error amplifier’s output controls the PFC duty
Cycle-By-Cycle Current Limiter and
cycle to keep the average current through the boost inductor a Selecting RSENSE
linear function of the line voltage. At the inverting input to the
The ISENSE pin, as well as being a part of the current
current error amplifier, the output current of the gain modulator feedback loop, is a direct input to the cycle-by-cycle current
is summed with a current which results from a negative voltage limiter for the PFC section. Should the input voltage at this pin
being impressed upon the ISENSE pin. The negative voltage on ever be more negative than –1.25V, the output of the PFC will
ISENSE represents the sum of all currents flowing in the PFC be disabled until the protection flip-flop is reset by the clock
circuit, and is typically derived from a current sense resistor in pulse at the start of the next PFC power cycle.
RS is the sensing resistor of the PFC boost converter. During
series with the negative terminal of the input bridge rectifier.
the steady state, line input current x RSENSE = Imul x 5.7K. Since
the maximum output voltage of the gain modulator is Imul max x
In higher power applications, two current transformers are
5.7K= 0.8V during the steady state, RSENSE x line input current
sometimes used, one to monitor the IF of the boost diode. As will be limited below 0.8V as well. When VEAO reaches
stated above, the inverting input of the current error amplifier is maximum VEAO which is 6V, Isense can reach 0.8V. At 100%
a virtual ground. Given this fact, and the arrangement of the load, VEAO should be around 4.5V and ISENSE average peak
duty cycle modulator polarities internal to the PFC, an increase is 0.6V. It will provide the optimal dynamic response +
tolerance of the components.
in positive current from the gain modulator will cause the
output stage to increase its duty cycle until the voltage on Therefore, to choose RSENSE, we use the following equation:
ISENSE is adequately negative to cancel this increased current.
RSENSE + RParasitic =0.6V x Vinpeak / (2 x Line Input power)
Similarly, if the gain modulator’s output decreases, the output
duty cycle will decrease, to achieve a less negative voltage on For example, if the minimum input voltage is 80VAC, and the
the ISENSE pin. maximum input rms power is 200Watt, RSENSE + RParasitic =
(0.6V x 80V x 1.414) / (2 x 200) = 0.169 ohm. The designer
needs to consider the parasitic resistance and the margin of
Error Amplifier Compensation
the power supply and dynamic response. Assume RParasitic = 30
The PWM loading of the PFC can be modeled as a negative mOhm, RSENSE = 139 mOhm.
resistor; an increase in input voltage to the PWM causes a
decrease in the input current. This response dictates the
PFC OVP
proper compensation of the two transconductance error
amplifiers. Figure 2 shows the types of compensation networks In the CM6502THH, PFC OVP comparator serves to protect
most commonly used for the voltage and current error the power circuit from being subjected to excessive voltages if
amplifiers, along with their respective return points. The current the load should suddenly change. A resistor divider from the
loop compensation is returned to VREF to produce a soft-start high voltage DC output of the PFC is fed to VFB. When the
characteristic on the PFC: as the reference voltage comes up voltage on VFB exceeds 2.79V, the PFC output driver is shut
from zero volts, it creates a differentiated voltage on IEAO which down. The PWM section will continue to operate. The OVP
prevents the PFC from immediately demanding a full duty comparator has 250mV of hysteresis, and the PFC will not
cycle on its boost converter. restart until the voltage at VFB drops below 2.54V. The VFB
power components and the CM6502THH are within their safe
operating voltages, but not so low as to interfere with the boost
voltage regulation loop.

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 12


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

PFC Voltage Loop


There are two major concerns when compensating the
voltage loop error amplifier, VEAO; stability and transient
response. Optimizing interaction between transient response
and stability requires that the error amplifier’s open-loop The Current Loop Gain (S)
crossover frequency should be 1/2 that of the line frequency,
or 23Hz for a 47Hz line (lowest anticipated international power ΔVISENSE ΔD OFF ΔIEAO
= * *
frequency). ΔDOFF ΔIEAO ΔISENSE
VOUTDC * R S
deviate from its 2.5V (nominal) value. If this happens, the ≈ * GMI * ZCI
transconductance of the voltage error amplifier, GMv will S * L * 2.5V
increase significantly, as shown in the Typical Performance
Characteristics. This raises the gain-bandwidth product of the
voltage loop, resulting in a much more rapid voltage loop ZCI: Compensation Net Work for the Current Loop
response to such perturbations than would occur with a GMI: Transconductance of IEAO
conventional linear gain characteristics. VOUTDC: PFC Boost Output Voltage; typical designed value is
The Voltage Loop Gain (S) 380V and we use the worst condition to calculate the ZCI
RSENSE: The Sensing Resistor of the Boost Converter
ΔVOUT ΔVFB ΔVEAO
= * * 2.5V: The Amplitude of the PFC Leading Edge Modulation
ΔVEAO ΔVOUT ΔVFB Ramp(typical)
PIN * 2.5V L: The Boost Inductor
≈ 2
* GMV * ZCV
VOUTDC * ΔVEAO * S * CDC
The gain vs. input voltage of the CM6502THH’s voltage error
amplifier, VEAO has a specially shaped non-linearity such that
ZCV: Compensation Net Work for the Voltage Loop
under steady-state operating conditions the transconductance
GMv: Transconductance of VEAO
PIN: Average PFC Input Power of the error amplifier, GMv is at a local minimum. Rapid
VOUTDC: PFC Boost Output Voltage; typical designed value is perturbation in line or load conditions will cause the input to the
380V. voltage error amplifier (VFB) to
CDC: PFC Boost Output Capacitor
ISENSE Filter, the RC filter between RSENSE and ISENSE :

PFC Current Loop There are 2 purposes to add a filter at ISENSE pin:

The current transcondutance amplifier, GMi, IEAO 1.) Protection: During start up or inrush current conditions, it
compensation is similar to that of the voltage error amplifier, will have a large voltage cross Rs which is the sensing
VEAO with exception of the choice of crossover frequency.
resistor of the PFC boost converter. It requires the ISENSE
The crossover frequency of the
current amplifier should be at least 10 times that of Filter to attenuate the energy.
the voltage amplifier, to prevent interaction with the voltage
loop. It should also be limited to less than 1/6th that of the 2.) To reduce L, the Boost Inductor: The ISENSE Filter To
switching frequency, e.g. 8.33kHz for a 50kHz switching reduce L, the Boost Inductor: The ISENSE Filter also can
frequency.
reduce the Boost Inductor value since the ISENSE Filter
behaves like an integrator before going ISENSE which is the
input of the current error amplifier, IEAO.
The ISENSE Filter is a RC filter. The resistor value of the ISENSE
Filter is 100 ohm because IOFFSET x the resistor can generate
an offset voltage of IEAO. By selecting RFILTER equal to
100ohm will keep the offset of the IEAO less than 10mV.
Usually, we design the pole of ISENSE Filter at fpfc/6=8.33Khz,
one sixth of the PFC switching frequency. Therefore, the boost
inductor can be reduced 6 times without disturbing the stability.
Therefore, the capacitor of the ISENSE Filter, CFILTER, will be
around 190.5nF.

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 13


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

Bulk+ VREF

13 12 6 11 9
VFB VREF PGTHL (PGB turn off set point) VCC
PGB
GMv
VEAO -
7.5V 17.0V
14 .
REFERENCE VCC Shunt
+ PGTHL
+ 2Kohm
-

2.5V RV1 (Voltage1)


2.33V RV2 (Voltage2) RGTHL-150mV
+
+
.
2.5V -
VFB -
.

2V When Veao > 2.5V (RV1)(full load)


When Veao < 2.0V(RV2)(light load)

2.5V +
VFB -

.
2.25V +

-
Vrms
3.5V +

. Vrms > 3.5V (AC High_Low Line) SS -

-
Vrms 2.5V +
PGB PULL LOW

Vrms
4 + PFC Brown Out
.

1.75V - Vrms < 1.0V Brown out


.

Vrms > 1.75V Brown In


1.0V Blanking
VFB PFC OVP
IAC AC Detect
+
VCC
2.85V .
-
2.5V -
30 Ohm ON
Adjustable Sagging Delay
PFC Tri-Fault
S Q PFC OUT
10
0.5V +
R Q
VFB -
17V
SS Discharge current 3uA PFC ILIMIT 15 Ohm OFF ZENER
-1.28V +

-
ISENSE
S Q

Green PFC
0.3V + R Q

Dynami c Soft VEAO -

VFB 380V-OK
PFC VFB -
PFC
RTCT .
PFCCLK=0.25 2.36V +
RTCT
.
Frequency
RAMP1 RTCT
7
VEAO SUPPORT
10.85V
IAC VCC
2 8V UVLO

Vrms
Gain Modulator GND
8
ISENSE
3 PFC CMP
Imul Rmul
- GMi -

+
.
Adjustable +
380V OK VCC Sagging Delay
Rmul
Charge
Current IC RV2
8uA VREF ok SW OFF CM6500T 2.5V
PGB low SW OFF CM6502T 2.25V
5
SS 70K CM6502THH 2.33V
CM6568T 2.25V
REFOKB PGB
CM6568THH 2.33V
IEAO
1

Figure 1. PFC Section Block Diagram

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 14


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

Oscillator (RAMP1, or called RTCT) Soft Start (ISS)


In CM6502THH, fRTCT=4xfpfc fRTCT=272Khz, and
fpfc=68Khz when VEAO=0V, it provides the best A 2 Mega Ohm resistor between ISS pin and GND is a necessary
performance in the PC application.
The oscillator frequency, fRTCT is the similar formula in item.
CM6800: There is a ~ 10uA to charge ISS pin. The PFC-soft-start function
is implemented with ISS pin.
fRTCT = 1
tRAMP + tDEADTIME After PFC Brown Out condition is removed (Vrms is greater than
The dead time of the oscillator is derived from the 1.75V.), ISS potential will be raised by the 10uA charge current.
following equation:
ISS potential also determines the VFB threshold until ISS is
tRAMP = CT x RT x In VREF − 1.25 greater than 2.5V. Therefore, before ISS reaching 2.5V, PFC bulk
VREF − 3.75
output voltage is determined by ISS potential until ISS reaching
at VREF = 7.525V:
2.5V.
tRAMP = CT x RT x 0.51
The dead time of the oscillator may be determined using:
tDEADTIME = 2.5V x CT = 593 x CT
4.216mA

The dead time is so small (tRAMP >> tDEADTIME ) that the


operating frequency can typically be approximately by:

1
fRTCT =
tRAMP
Ct should be greater than 470pF.

Let us use 1000PF Solving for RT yields 5.88K. Selecting


standard components values, CT = 1000pF, and RT =
5.88kΩ

The dead time of the oscillator determined PFC minimum


off time which is the dead time.

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 15


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

Generating VCC
A filter network is recommended between VCC (pin 11) and
After turning on CM6502THH at 13V, the operating voltage bootstrap winding. The resistor of the filter can be set as
can vary from 10V to 17.9V. That’s the two ways to generate following.
VCC. One way is to use auxiliary power supply around 15V, RFILTER x IVCC ~ 2V, IVCC = IOP + (QPFCFET + QPWMFET ) x fsw
and the other way is to use bootstrap winding to self-bias IOP = 2.1mA (typ.)
CM6502THH system. The bootstrap winding can be either
taped from PFC boost choke or from the transformer of the If anything goes wrong, and VCC goes beyond 19.4V, the
DC to DC stage. The ratio of winding transformer for the PFC gate (pin 10) drive goes low remains function. The
bootstrap should be set between 18V and 15V. resistor’s value must be chosen to meet the operating current
requirement of the CM6502THH itself (5mA, max.) plus the
current required by the two gate driver outputs.

EXAMPLE:
With a wanting voltage called, VBIAS ,of 18V, a VCC of 15V
and the CM6502THH driving a total gate charge of 90nC at
100kHz (e.g. 1 IRF840 MOSFET and 2 IRF820 MOSFET),
the gate driver current required is:

IGATEDRIVE = 100kHz x 90nC = 9mA

RBIAS =
VBIAS − VCC
ICC + IG
RBIAS = 18V − 15V
5mA + 9mA

In case of leading edge modulation, the switch is turned Choose RBIAS = 214Ω
OFF right at the leading edge of the system clock. When the
modulating ramp reaches the level of the error amplifier The CM6502THH should be locally bypassed with a 1.0 μ F
output voltage, the switch will be turned ON. The effective ceramic capacitor. In most applications, an electrolytic
duty-cycle of the leading edge modulation is determined capacitor of between 47 μ F and 220 μ F is also required
during OFF time of the switch. across the part, both for filtering and as part of the start-up
bootstrap circuitry.
Figure 5 shows a leading edge control scheme.
One of the advantages of this control technique is that it Leading/Trailing Modulation
required only one system clock. Switch 1(SW1) turns off and
switch 2 (SW2) turns on at the same instant to minimize the Conventional Pulse Width Modulation (PWM) techniques
momentary “no-load” period, thus lowering ripple voltage employ trailing edge modulation in which the switch will turn
generated by the switching action. With such synchronized on right after the trailing edge of the system clock. The error
switching, the ripple voltage of the first stage is reduced. amplifier output is then compared with the modulating ramp
Calculation and evaluation have shown that the 120Hz up. The effective duty cycle of the trailing edge modulation is
component of the PFC’s output ripple voltage can be determined during the ON time of the switch. Figure 4 shows
reduced by as much as 30% using this method. a typical trailing edge control scheme.

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 16


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

CM6502THH Single Board Application Circuit

PFC
T2
F1
250V 6.3A HSB TR18*10*10

JA1 BD1
ACINJET D10XB60

3
1
1 C5 (10A/600V)
2 FR1
4

2
220pF/2KV C2 1 T1
+
VCCP
3 1 - 4
3
910K 1/2W
0.22uF 275V TR18*10*10 C3 BC1 Q28
C6 0.22uF 275V
3

1uF/450V R2 D28 2N2222

2
220pF/2KV 2 3
t 0.1 1N5406
(3A/600V)
RT1 D29 + C79
R105 D35

1
2.5Ω/5A 1N5406 2.2K 100uF/25V
FM1100
(3A/600V)
C80 C81 TP1 TP2
Q26 VCCP +
RL1 2 1 104pF 100uF/25V
NC D36
+ C82

2
835NL-1A-B-C 9V 4 3 2 3
D37 FM1100
100uF/25V
C69 D23 15V
1

NC NC

1
R92
ZD6 NC
NC

380VDC

R102 D6
2M 1N5406
(3A/600V)
R103
2M R104 L4
30k
CS-270026

2
R6
2M D7
3

1 Q27 HFA08TB60
GMBTA44 380VDC (8A/600V)

3
2

R26 R15 D34 R1


200K 1N4148 1M 1% TP1 TP2
47 R17
330K
VCCP U1 R100
C12 C11 VCCP

2
R25 CM6502T/THH 150K
22K 0.047uF 0.47uF Q1
R24 1
IEAO VEAO
14
Q3
1
20N60C3
C20 C19
1M 4700pF 470pF R3 2N2222 (20A/600V) C9

3
3

Vref/1 1M 1% 1
R39
+
220uF/450V
R23 2
IAC VFB
13
10
1M
2

R34
3 12
VCCP 13K 1%
2

R23-1 C16 C22


ISENSE VREF Vref/1 C10 1
D4
0.47uF 102pF
243K 0.047uF SCS140P R20
C71
+ C70 Q2 22K
3

4 11
Vrms VCC 0.1uF 22uF/25V 2N2907
R23-2 C17
36.5K 0.47uF 5 10
SS PFC OUT
C21 R11
0.047uF 10 R33
J1 PIN
6 9 0
Vref/1 PGTHL PGB 1

C25 R13
R12 30K 1% R38 R9 C77
13K 0.1uF 10K 1% NC 10pF
7 8
RAMP1 GND

C18
470pF

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 17


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

TYPICAL APPLCATION CIRCUIT


PFC F1
T2 T1
250V 6.3A HSB TR18*10*10 BD1
L TR18*10*10
1 D10XB60
H15 (10A/600V)

3
C5
FR1

1
4

220pF/2KV C3 1
+ - 4
910K 1/2W C2
0.22uF 275V 0.22uF 275V
C6 BC1

2
3

1uF/450V R2 D28

2
220pF/2KV
N 0.1 1N5406

t
1 (3A/600V)
H14 RT1 D29
2.5Ω/5A 1N5406
Q26 VCCP (3A/600V)
2 1
RL1 NC
835NL-1A-B-C 9V 4 3 2 3

C69 D23

1
NC NC
R92
ZD6 NC
NC

380VDC

D6
L4 1N5406 (3A/600V)
CS-270026
R6 7 5
2.2M
380VDC 9
D7
HFA08TB60
R26 R1 (8A/600V)
R15
1M 1%
47 2M R17
150K
Vref/1 U1 R100
C11 VCCP

2
R25 CM6502T/THH C12 10K
10K 33n 0.47uF Q1
R24 1
IEAO VEAO
14 1
20N60C3
C20 C19 Q3
1M 1000pF 100pF R3 (20A/600V) C9

3
2N2222

3
+
1M 1% 1 220uF/450V
R39
R23 2
IAC VFB
13
10
1M

2
R34
VCCP 13K 1%

2
3 12
R23-1 C16 C22
ISENSE VREF Vref/1 C10 1
D4
0.47uF 102pF
243K 0.047UF Q2 SCS140P R20
C71 C70
2N2907 22K

3
4 11 +
Vrms VCC 0.1uF 22uF/25V
R23-2 C17
36.5K 0.47uF
5 10
SS PFC OUT
C21 R11
1000pF PGB R33
10
6 9 0
Vref/1 PGTHL PGB PGIB/1
R12 C25 R13 R38 R9 C77
13K 0.1uF 69.8K 1% 27K NC 4700P
7 8
RAMP1 GND

C18
470pF

12VS
Standby D11
EFM103 (1A/150V)
Q8
2N2222
3 1

R44 R95
4.7KΩ 4.7KΩ
380VDC C29
2

+
R43 ZD9 47uF/25V
1 1W(S) Q27
C28
+
2N7002 ZMM(11V)
ZD1 R45 100uF/25V ZD2 +12V
C76 3M ZMM(15V) R96 C75
+
P6KE150A
100uF/400V 5% C30 47KΩ 0.47uF
NC T3
EE-19
R46 1.4mH
1M 6 11.5TS
8TS
L1 ON/OFF
D12 1 PC2A
BYV-26E 8
DR6*8.3 LTV817 +12VSB1
85TS 7 H26
2 12VSB
1

8TS C33 R47 C31


470UF/25V

+ 2A
4 1000pF/50V 20
5 C32 +
ZD3
D13 11TS 1200UF/16V
+ C34 SF14
1 NC
100uF/35V 3
D14
SB10100
2 3
VCC
R48 C35
+

5 4
GND D 15K 10uF/25V
6
GND .
3 D15 R49
7 2
1N4007 100 VDD
GND BP (1A/1000V)
8 1
GND EN

U2 TNY277P C36
4

PC3A R52
R54 ZD5
30 NC 1K
C37 HZ15-2 817C
0.1UF/50V
3

14.50~15.10V
C38 +
10uF/50V R93
R55 3 1 22
R56 10K 1% VCC VCCP
Q9
150 C40 R58 PC2B 2N2222
0.1UF/25V 10K
2

R50
LTV817
CN2 7.5K
3

C68 CON2
C41 1
222M/250V Y1 NC
1

+12V 12VSB IC1 ZD4


R59 1N4745A
2

KA431AZ1 2.54K 1% 15.2~16.8V


R94
D10 ON/OFF 5.6K
NC

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 18


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

DC-DC 380VDC

D16
1N4148

DRVH C42
R60 Q12
NC 12VSYNDRVL
10Ω FCP11N60
R61 R62
47KΩ Lp(1.7mH) 47KΩ
PQ3230 Q13
L2
C43
+12VIS HS6 +12V
9
160uh/PQ512
6 2
T4 IR F2804PBF L3 HS
DRVHGND 8 130nH/20A
82nF/800V

2
D17 5 10 2TS

2
1N4148 27TS C45
12VSYNDRVH C47 C48

3300 uF/16V
2 200uF/16 V
9

470u F/1 6V
1
10 + +
C46 + +
Q14 C49
DRVL FCP11N60 2TS Q15 2200uF/25V C50 C51
R63 IR F2804PBF R64 0.1uF 0.1uF 0.1uF
10Ω C52 11 47KΩ
NC JP11
OUT
R65 7 R91
-12V 0 NC
47KΩ 2TS R98 H40
D18 C54 + C53

EFM204 0.1uF 10KΩ 680uF/25V IPLIMIT


12
-12V

1
(2A/200V)

IPLIMIT
R66
D19 5.6
BAV99
C56 C55 R67
1uF/50V 105pF 470

D20
BAV99

SLS Controller 12VS SD


+12V 12VS
R40
5.1K 12VS
Vref/1
1

Q18 D22
PC1A
817B 2N7002 SCS140P Q16
2N2222 C58
2

REMOTEOFF/FPOB 1uF/50V T5
PGB R41 C57 +
ZD5 EE-19
20K 1N4148 47uF/25V
5
R102 DRVH
100K Q17
2N2907
PGB From CM6502T
6
R101 3 DRVHGND
& CM6502THH 8.2K

PGI 12VS

+12V R42 C79 C27 C59 2 7


1.8K 1nF 334 333 Q20
DRVL
2N2222
8
R73
R72 316K 1%
12K
Q21
R74 U3 CM6901 Family 12VS 2N2907
750 1 16

2
Rset VREF
15
VREF 12VS
VFB VCC
Q22
3 14
FEAO PRIDRV 2N2222
4
D_IN- PRIDRVB
13 R76
VREF 22Ω
C60 5
D_IN+ SRDRV
12

4700pF R75 6 11
12VSYNDRVH
DEAO SRDRVB
36.5KΩ
R78 7 10 R79 12VS D26
C62 R77 SD C61
CSS GND
56KΩ SCS140P
3.3K 220KΩ 8 9
NC 333pF/25V
Ilim RT/CT
VREF Q23
R84 C63 R88 2N2907
R80 R deao1 R deao2 1KΩ
51K 1uF/16V R85 C64 R86 C66
6KΩ
33KΩ 1M 3M 0Ω
R87 C65
C67 12VS
47pF 27KΩ 1uF/25V 1000pF Q24
IPLIMIT 0.1uF/25V 2N2222
R89
22Ω
12VSYNDRVL
VREF
D27
Q25 SCS140P
2N2907

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 19


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

PACKAGE DIMENSION
14-PIN SOP (S14)

14-PIN DIP (P14)

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 20


CM6502THH (Turbo-Speed PFC)
http://www.championmicro.com.tw EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load

IMPORTANT NOTICE

Champion Microelectronic Corporation (CMC) reserves the right to make changes to its products or to
discontinue any integrated circuit product or service without notice, and advises its customers to obtain
the latest version of relevant information to verify, before placing orders, that the information being relied
on is current.

A few applications using integrated circuit products may involve potential risks of death, personal injury,
or severe property or environmental damage. CMC integrated circuit products are not designed,
intended, authorized, or warranted to be suitable for use in life-support applications, devices or systems
or other critical applications. Use of CMC products in such applications is understood to be fully at the
risk of the customer. In order to minimize risks associated with the customer’s applications, the
customer should provide adequate design and operating safeguards.

HsinChu Headquarter Sales & Marketing

5F, No. 11, Park Avenue II, 21F., No. 96, Sec. 1, Sintai 5th Rd., Sijhih City,
Science-Based Industrial Park, Taipei County 22102,
HsinChu City, Taiwan Taiwan, R.O.C.
T E L : +886-3-567 9979 T E L : +886-2-2696 3558
F A X : +886-3-567 9909 F A X : +886-2-2696 3559
http://www.champion-micro.com

2011/06/01 Rev. 1.0 Champion Microelectronic Corporation 21

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