FCAW Process Welding
FCAW Process Welding
FCAW Process Welding
FCAW Process
Shielding atmosphere
Contact tip Molten slag Solidified slag
Flux-cored wire Solidified weld metal
Parent material
Innershield welding is an Arc welding process in which welding heat is created from an arc between a
continuous flux cored wire and the work piece. The flux provides gas shielding for the arc and a slag
covering of the weld deposit.
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 70
Mild steel rutile cored wire
Classification
AWS A5.20/A5.20M : E70T-9C-H8 / E70T-9M-H8
EN 758 : T 46 0 R C 3 H10 / T 46 0 R M 3 H10
General description
Gas shielded flux cored wire for semi-automatic or mechanized downhand welds
Low spatter, good slag removal, smooth appearance, excellent operator appeal
High deposition rate and deep penetration, good resistance to scale and rust
Reliable weld metal properties
Low hydrogen content (HDM < 8 ml/100g)
Excellent wire feeding
Superior product consistency with optimal alloy control
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
436 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 70
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to DH36
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275M, S275ML, S355M, S355ML, S420M, S420ML
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.6 20 320 170 23-25 2.1 1.15
510 235 25-27 3.4 1.15
F C AW
635 275 25-28 4.2 1.15
760 310 27-29 5.0 1.15
955 365 29-31 6.4 1.15
2.4 28 320 340 24-27 4.5 1.15
510 450 28-31 7.3 1.15
635 510 30-32 9.1 1.15
700 535 31-34 10.0 1.15
825 585 33-35 11.8 1.15
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G
1.6 290-380A 210-375A 290-340A
25-34V 25-32V 25-32V
2.4 410-560A 410-510A
27-34V 28-32V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 437
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Outershield ® 70-H
Mild steel rutile cored wire
Classification
AWS A5.20/A5.20M : E70T-1-H4 / E70T-1M-H4
EN 758 : T 46 0 R C 3 H5 / T 46 0 R M 3 H5
General description
Gas shielded flux cored wire for semi-automatic or mechanized downhand welds
Low spatter, good slag removal, smooth appearance, excellent operator appeal
High deposition rate and deep penetration, good resistance to scale and rust
Reliable weld metal properties
Very low hydrogen (HDM < 5 ml/100g)
Excellent wire feeding
Superior product consistency with optimal alloy control
New formulation results in 50% less fume emission!
Approvals
Shielding gas DB
M21 +
C1 +
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
438 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 70-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM 131 Grade A, B, D, AH32 to DH36
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275M, S275ML, S355M, S355ML, S420M, S420ML
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
F C AW
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
2.4 28 320 340 24-27 4.5 1.15
510 450 28-31 7.3 1.15
635 510 30-32 9.1 1.15
700 535 31-34 10.0 1.15
825 585 33-35 11.8 1.15
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 439
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Outershield ® 70E-H
Mild steel rutile cored wire
Classification
AWS A5.20/A5.20M : E70T-1-JH4 / E70T-1M-JH4
EN 758 : T 46 3 R C 1 H5 / T 46 3 R M 1 H5
General description
Gas shielded flux cored wire for high quality welding in downhand position
Excellent operator appeal due to superior welding characteristics
Capability with high deposition rate
Exceptional mechanical properties (CVN > 47J at -30°C)
Very low hydrogen (HDM < 5 ml/100g)
Superior product consistency with optimal alloy control
Excellent wire feeding
Very suitable for welding of root runs on ceramic backing and welding on primed plate
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
440 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 70E-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH36
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275M, S275ML, S355M, S355ML, S420M, S420ML
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
F C AW
1.6 20 320 170 21-23 1.9 1.20
510 235 22-25 3.1 1.20
635 275 24-26 3.9 1.20
760 310 25-27 4.7 1.20
890 350 27-29 5.5 1.20
1015 385 28-30 6.3 1.20
1080 400 29-31 6.7 1.20
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PG/3G down PE/4G
1.6 250-350A 250-350A 230-280A 220-260A 170-240A 170-240A
24-32V 24-32V 24-30V 22-28V 22-28V 22-28V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 441
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Outershield ® 71E
Mild steel rutile cored wire
Classification
AWS A5.20/A5.20M : E71T-1M-JH8
EN 758 : T 46 3 P M 1 H10
General description
All position gas shielded flux cored wire for high quality welding
Excellent operator appeal due to superior welding characteristics
Full out-of-position capability with higher deposition rates
Exceptional mechanical properties (CVN > 47J at -30°C)
Superior product consistency with optimal alloy control
Excellent wire feeding
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
442 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 71E
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH36
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275M, S275ML, S355M, S355ML, S420M, S420ML
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
F C AW
1.6 20 320 170 21-23 1.9 1.20
510 235 22-25 3.1 1.20
635 275 24-26 3.9 1.20
760 310 25-27 4.7 1.20
890 350 27-29 5.5 1.20
1015 385 28-30 6.3 1.20
1080 400 29-31 6.7 1.20
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PG/3G down PE/4G
1.6 250-350A 250-350A 230-280A 220-260A 170-240A 170-240A
24-32V 24-32V 24-30V 22-28V 22-28V 22-28V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 443
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Outershield ® 71E-H
Mild steel rutile cored wire
Classification
AWS A5.20 : E71T-1CJ-H4 / E71T-1MJ-H4
EN 758 : T 46 2 P C 1 H5 / T 46 3 P M 1 H5
General description
All position gas shielded flux cored wire for high quality welding
Excellent operator appeal due to superior welding characteristics
Full out-of-position capability with higher deposition rates
Exceptional mechanical properties (CVN > 47J at -30°C)
Very low hydrogen (HDM < 5 ml/100g)
Superior product consistency with optimal alloy control
Excellent wire feeding
Very suitable for welding of root runs on ceramic backing
By preference use OS 71 M-H for 100 % CO2 shielding gas
Approvals
Shielding gas ABS BV DB DNV FORCE GL LR RINA RMRS TÜV
M21 3YSA,H5 SA3YMHH + IIIYMSH5 + 3YH5S 3S,3YSH15 3YS 3S,3YSH5 +
C1 3YSA,H5 SA3YMHH + IIIYMSH5 3HH5S pending 2YS
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
444 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 71E-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH36
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275M, S275ML, S355M, S355ML, S420M, S420ML
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
F C AW
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 20 445 130 21-23 1.5 1.20
700 180 22-24 2.3 1.20
955 220 25-27 3.2 1.20
1270 265 27-29 4.3 1.20
1590 305 30-32 5.4 1.20
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PG/3G down PE/4G
1.2 230-260A 230-260A 200-240A 200-240A 160-220A 160-220A
26-32V 26-32V 25-30V 25-28V 23-26V 23-26V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 445
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Outershield ® 71M-H
Mild steel rutile cored wire
Classification
AWS A5.20/A5.20M : E71T-1CJ-H4
EN 758 : T 46 2 P C 1 H5
General description
Rutile gas shielded flux cored wire for high quality welding
Excellent operator appeal due to superior welding characteristics
Specially developed for welding with 100% CO2; smooth arc with low spatter
Suitable for welding coated plate with use of 100% CO2
Also suitable for welding on ceramic backing
Good mechanical properties (CVN > 47J at -20°C)
Very low hydrogen (HDM < 5 ml/100g)
By preference use OS 71 E-H for Ar/CO2 shielding gas
Approvals
Shielding gas ABS BV CRS DB DNV GL LR RINA RMRS
C1 3Y,H5 SA3M,SA3YMHH 3YH5 + III Y40H5 3Y46H5S 3S,3YSH10 3YSH5 3S,3YSH5
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
446 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 71M-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH36
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275M, S275ML, S355M, S355ML, S420M, S420ML
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 19 445 130 21-23 1.7 1.20
700 170 22-24 2.3 1.20
955 220 25-27 3.3 1.20
F C AW
1270 260 27-29 4.5 1.20
1590 290 30-32 5.6 1.20
1.6 19 320 180 21-23 2.2 1.20
510 255 22-25 3.3 1.20
635 300 24-26 4.2 1.20
760 335 25-27 5.0 1.20
890 370 27-29 5.8 1.20
1015 395 28-30 6.5 1.20
1080 415 29-31 7.0 1.20
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 447
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Outershield ® 71C
Mild steel rutile cored wire
Classification
AWS A5.20/A5.20M : E71T-1-H8/E71T-9-H8
EN 758 : T 46 3 P C 1 H10
General description
Rutile gas shielded flux cored wire developed for CO2 shielding gas
Good mechanical properties (CVN > 47J at -30°C)
Smooth arc action and metal transfer; easy slag removal
Suitable for welding with ceramic backing
Applications include general fabrication, shipbuilding, building or bridge erection
Approvals
Shielding gas ABS BV CRS DNV GL LR PRS RINA RMRS CE
C1 3YSAH10 3YSH10 3YH10S IIIYS(H10) 3YH10S 3YSH10 3YSH10 3YSH10 + +
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
448 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 71C
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH36
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275M, S275ML, S355M, S355ML, S420M, S420ML
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
F C AW
1.2 20 445 125 21-23 1.5 1.21
572 150 23-25 1.9 1.21
699 170 24-26 2.4 1.21
826 185 25-28 2.9 1.21
953 210 26-28 3.3 1.21
1080 230 27-29 3.7 1.21
1207 245 28-30 4.2 1.21
1524 285 30-32 5.3 1.21
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 449
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Outershield ® T55-H
Mild steel basic cored wire
Classification
AWS A5.20/A5.20M : E71T-5C-JH4 / E71T-5M-JH4
EN 758 : T 42 4 B C 2 H5 / T 42 4 B M 2 H5
General description
All position gas shielded basic flux cored wire
Good weldability, also vertical up (3G)
Exceptional mechanical properties (CVN >47J at -50°C)
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Excellent wire feeding
Approvals
Shielding gas ABS BV DB DNV FORCE GL LR RINA
M21 3SA,3YSA SA3,3YMHH + IVYMSH5 + 4YH10S 4Y40SH15
C1 3SA,3YSA SA3,3YMHH + IVYMSH5 4YH10S 4Y40SH15 3YS
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
450 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® T55-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH40
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275M, S275ML, S355M, S355ML, S420M, S420ML
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 20 510 130 25-27 1.6 1.20
760 185 26-28 2.5 1.20
1015 225 27-29 3.3 1.20
F C AW
1270 260 28-30 4.1 1.20
1525 290 29-31 5.0 1.20
1780 310 30-32 5.8 1.20
1.6 20 380 170 24-26 2.5 1.15
510 225 25-27 3.1 1.15
760 310 27-29 4.7 1.15
1015 380 29-31 6.3 1.15
1270 430 31-33 7.9 1.15
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up
1.2 215-290A 215-290A 215-250A 110-150A
28-34V 28-34V 28-30V 17-20V
1.6 320-390A 320-390A 280-350A 130-180A
28-34V 28-34V 28-32V 18-22V
2.4 350-550A 350-550A
30-34V 30-34V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 451
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Outershield ® MC700
Mild steel metal cored wire
Classification
AWS A5.18/A5.18M : E70C-6M H8
EN 758 : T 46 2 M M 2 H10
General description
All position high efficiency gas shielded metal cored wire
Excellent arc characteristics give outstanding operator appeal
Very few silicates, virtually no spatter, fast travel speed, excellent wire feeding- “robotic” quality
Superior product consistency with optimal alloy control
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
452 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® MC700
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH36
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275M, S275ML, S355M, S355ML, S420M, S420ML
Calculation data
Diameter Arc mode Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
F C AW
1.2 short-arc 15 230 100 15 1.1 1.10
320 120 16 1.4 1.10
400 150 17 1.9 1.10
1.2 spray-arc 20 635 180 28-30 2.7 1.10
940 275 31-34 4.8 1.10
1420 340 35-38 6.8 1.10
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-380A 230-380A 230-300A 130-170A 140-175A
26-36V 26-36V 26-30V 15-17V 16-17V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 453
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Outershield ® MC710-H
Mild steel metal cored wire
Classification
AWS A5.18/A5.18M : E70C-6M H4
EN 758 : T 46 3 M M 2 H5 1) / T 46 2 M M 2 H5 2)
1)
ø1.2 and 1.6 mm
2) ø2.0 and 2.4 mm
General description
All position high efficiency gas shielded metal cored wire
Excellent arc characteristics give outstanding operator appeal
Very few silicates, virtually no spatter, fast travel speed, excellent wire feeding- “robotic” quality
Superior on scaly plate, good resistance to porosity
Very good mechanical properties (CVN >47J at -30°C)
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Approvals
Shielding gas ABS BV DB DNV FORCE GL LR RINA RMRS
M21 3SA,3YSA,H SA3,3YMH + IIIYMSH5 + 3YH10S 3S,3YSH15 3YS 3S,3YSH5
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
454 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® MC710-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH36
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB, L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275M, S275ML, S355M, S355ML, S420M, S420ML
Calculation data
Diameter Arc mode Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 short-arc 15 230 100 15 1.1 1.10
320 120 16 1.4 1.10
400 150 17 1.9 1.10
1.2 spray-arc 20 635 180 28-30 2.7 1.10
940 275 31-34 4.8 1.10
1420 340 35-38 6.8 1.10
1.4 spray-arc 25 445 170 27-29 2.5 1.10
F C AW
890 270 29-32 5.0 1.10
1400 355 32-34 8.1 1.10
1.6 spray-arc 25 635 325 29-32 5.0 1.10
890 400 34-37 7.0 1.10
1145 460 36-38 9.1 1.10
2.0 spray-arc 28 320 290 25-27 3.7 1.05
510 385 28-31 6.1 1.05
760 510 32-35 9.3 1.05
2.4 spray-arc 30 400 28-32
475 28-32
550 30-34
Welding parameters, optimum fill passes in shielding gas Ar + (>5 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-380A 230-380A 230-300A 130-170A 140-175A
26-36V 26-36V 26-30V 15-17V 16-17V
1.4 240-385A 240-385A 240-340A 160-180A 175-185A
26-36V 26-36V 26-31V 14-15V 15-16V
1.6 280-460A 280-460A 270-300A
28-36V 28-36V 28-30V
2.0 300-510A 300-510A
28-33V 28-33V
2.4 400-550A 400-550A
32-36V 32-36V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can 455
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® MC710C-H
Mild steel metal cored wire
Classification
AWS A5.18/A5.18M : E70C-6C H4
EN 758 : T 46 3 M C 2 H5
General description
All position high efficiency CO2 shielded metal cored wire
Excellent arc characteristics give outstanding operator appeal
Few silicates and virtually no spatter, fast travel speed, excellent wire feeding
Superior on primed or scaly plate, high resistance to porosity on primed plate
Very good mechanical properties (CVN >47J at -30°C)
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Approvals
Shielding gas ABS BV DNV GL LRS RINA TÜV
C1 3YSA-H5 3YH5 III YMS 3YH5 3YH5 3YSH5 +
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
456 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield MC710C-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH36
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60
Calculation data
Diameter Arc mode Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 short-arc 15 230 100 16 1.1 1.10
320 120 16.5 1.4 1.10
400 150 17 1.9 1.10
1.2 spray-arc 20 635 180 28-30 2.7 1.10
F C AW
940 275 31-34 4.8 1.10
1420 340 35-38 6.8 1.10
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 457
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Outershield ® MC715-H
Mild steel metal cored wire
Classification
AWS A5.18/A5.18M : E70C-6M H4
EN 758 : T 46 4 M M 2 H5
General description
Metal cored gas shielded wire for all positions
Few silicates and virtually no spatter, fast travel speed, excellent wire feeding
Excellent arc characteristics give outstanding operator appeal
Excellent mechanical properties (CNV >47J at -40°C)
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Depending on application good alternative for basic flux cored wires
Approvals
Shielding gas ABS BV DB DNV GL LR RINA
M21 4Y40SA,HH SA3,3YMHH + IV Y40H5 4Y40H5S 4Y40SH5 4YSH5
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
458 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® MC715-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH40
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275M, S275ML, S355M, S355ML, S420M, S420ML
Calculation data
Diameter Arc mode Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 short-arc 15 230 100 15 1.1 1.10
320 120 16 1.4 1.10
400 150 17 1.9 1.10
1.2 spray-arc 20 635 180 28-30 2.7 1.10
940 275 31-34 4.8 1.10
1420 340 35-38 6.8 1.10
F C AW
1.4 short-arc 15 205 105 14.5 1.2 1.10
255 125 15.0 1.5 1.10
280 135 15.5 1.6 1.10
1.4 spray-arc 25 445 170 27-29 2.5 1.10
890 270 29-32 5.0 1.10
1400 355 32-34 8.1 1.10
1.6 short-arc 18 180 145 15 1.5 1.10
205 160 16 1.7 1.10
230 170 18 1.9 1.10
1.6 spray-arc 25 380 235 25-26 2.9 1.10
635 325 29-32 5.0 1.10
890 400 34-37 7.0 1.10
1145 460 36-38 9.1 1.10
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-380A 230-380A 230-300A 130-170A 140-175A
26-36V 26-36V 26-30V 15-17V 16-17V
1.4 240-385A 240-385A 240-340A 160-180A 175-185A
26-36V 26-36V 26-31V 14-15V 15-16V
1.6 280-460A 280-460A 270-300A
28-36V 28-36V 28-30V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 459
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Outershield ® MC460VD-H
Mild steel metal cored wire
Classification
AWS A5.18/A5.18M : E70C-6M H4
EN 758 : T 46 2 M M 1 H5
General description
Metal cored wire for welding with high efficiency
Especially for vertical down welding in thin plate
Excellent arc characteristics give outstanding operator appeal
No slag, only some silicate islands, very good wire feeding
High resistance to porosity on primed plate
Superior product consistency with optimal alloy control
Very low hydrogen (HDM <5 ml/100g)
Approvals
Shielding gas ABS BV DNV GL LR
M21 3YSA,H5 SA3YMHHH IIIYMSH5 3YH5S 3S,3YSH5
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
460 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® MC460VD-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH40
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275M, S275ML, S355M, S355ML, S420M, S420ML
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
F C AW
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 20 635 180 28-30 2.7 1.10
940 275 31-34 4.8 1.10
1420 340 35-38 6.8 1.10
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PB/2F PG/3F down PG/3G down PE/4F
1.2 250 - 300A 250 - 300A 200-220A 200-220A
26-30V 26-30V 21-24V 23-25V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 461
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Outershield ® MC420N-H
Metal cored wire for applications that need to be normalized
Classification
A5.28/A5.28M : E70C-GM H4
EN 758 : T 38 Z Z M M 2 H5
Note: the above mentioned classifications are an indication of the weld metal properties in the as welded condition. However, the
Outershield MC420N-H is designed to be used only in the normalized condition. As neither AWS nor EN has included weld metal properties
in the normalized condition, the wire cannot be classified for the condition it is designed for.
General description
All position high efficiency mix gas shielded metal cored wire
Excellent arc characteristics, few silicates and virtually no spatter, excellent wire feeding
High resistance to porosity
Designed to withstand normalizing treatment (4h 900°C)
Mechanical properties after normalizing meet base material requirements
Very low hydrogen (HDM <5 ml/100g)
Only to be used in normalized condition!
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
462 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield MC420N-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH36
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
EN 10028-3 P275N, P355N
Fine grained steel
EN 10113-2 S275N, S275NL, S355N, S355NL
The wire is only applicable for materials that will be normalized after welding
In principle only applicable for materials that will be normalized after welding
Calculation data
Diameter Arc mode Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 spray-arc 20 445 130 20-22 1.6 1.20
700 180 23-25 2.5 1.20
950 220 25-27 3.4 1.20
1270 265 27-29 4.5 1.20
F C AW
1590 305 30-32 5.9 1.20
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-380A 230-380A 230-300A 130-170A 140-175A
26-36V 26-36V 26-30V 15-17V 16-17V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 463
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Outershield ® 81Ni1-H
Low temperature rutile cored wire
Classification
AWS A5.29/A5.29M : E81T1-Ni1M-JH4 1)
EN 758 : T 50 5 1Ni P M 2 H5 2)
1)
all diameters
2) only diameter 1.2 mm
General description
All position gas shielded 1% Ni flux cored wire, offshore and similar applications
Superior weldability, low spatter, good bead appearance
Outstanding operator appeal
Exceptional mechanical properties (CVN >47J at -50°C)
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Excellent wire feeding
Approvals
Shielding gas BV DNV FORCE GL LR RINA
M21 SA3,3YMHH IVYMSH5 + 4YH10S 4Y40SH5 4YSH5
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
464 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 81Ni1-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH40
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275, S355, S420, S460
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 20 445 130 20-22 1.6 1.20
700 180 23-25 2.5 1.20
950 220 25-27 3.4 1.20
F C AW
1270 265 27-29 4.5 1.20
1590 305 30-32 5.9 1.20
1.6 20 320 170 21-23 1.9 1.20
510 235 22-24 3.1 1.20
635 275 24-25 3.9 1.20
760 310 25-27 4.7 1.20
890 350 27-29 5.6 1.20
1015 385 28-30 6.4 1.20
1080 400 30-31 6.8 1.20
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-280A 230-280A 200-240A 200-240A 160-220A
26-32V 26-32V 25-32V 25-28V 23-28V
1.6 250-350A 250-350A 230-280A 220-260A 170-240A
24-32V 24-32V 24-32V 24-28V 22-28V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 465
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Outershield ® 81Ni1-HSR
Low temperature rutile cored wire
Classification
AWS A5.29/A5.29M : E81T1-Ni1M-JH4
EN 758 : T 50 5 1Ni P M 2 H5 T
General description
All position gas shielded 1% Ni flux cored wire, offshore and similar applications
Specific design for stress relieved applications, guaranteed impact properties after PWHT
Superior weldability, low spatter, good bead appearance
Outstanding operator appeal
Exceptional mechanical properties (CVN >47J at -50°C)
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Excellent wire feeding
Approvals
Shielding gas BV DNV GL LR
M21 4YSDH5 IVYMSH5 4YH5S 4YSH5
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
466 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 81Ni1-HSR
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, C, D, AH32 to DH36
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60, X65
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275, S355, S420, S460
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 20 445 130 20-22 1.6 1.20
700 180 23-25 2.5 1.20
950 220 25-27 3.4 1.20
F C AW
1270 265 27-29 4.5 1.20
1590 305 30-32 5.9 1.20
1.6 20 320 170 21-23 1.9 1.20
510 235 22-24 3.1 1.20
635 275 24-25 3.9 1.20
760 310 25-27 4.7 1.20
890 350 27-29 5.6 1.20
1015 385 28-30 6.4 1.20
1080 400 30-31 6.8 1.20
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-280A 230-280A 200-240A 200-240A 160-220A
26-32V 26-32V 25-32V 25-28V 23-28V
1.6 250-350A 250-350A 230-280A 220-260A 170-240A
24-32V 24-32V 24-32V 24-28V 22-28V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 467
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Outershield ® 81K2-H
Low temperature rutile cored wire
Classification
AWS A5.29/A5.29M : E81T1-K2M-JH4 1)
EN 758 : T 50 6 1.5Ni P M 2 H5 2)
1)
all diameters
2) only diameter 1.2 mm
General description
All position gas shielded 1.5% Ni, Ti and B alloyed flux cored wire
Used in off-shore and similar applications
Superior weldability, low spatter, good bead appearance
Outstanding operator appeal
Exceptional mechanical properties (CVN >80J at -60°C)
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Excellent wire feeding
Approvals
Shielding gas DNV LR RINA RMRS
M21 IVY46MSH5 4Y40SH5 4YS 4Y50SH5
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
468 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 81K2-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH40
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60, X65
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275, S355, S420, S460
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 20 445 130 20-22 1.6 1.20
700 180 23-25 2.5 1.20
950 220 25-27 3.4 1.20
F C AW
1270 265 27-29 4.5 1.20
1590 305 30-32 5.9 1.20
1.6 20 320 170 21-23 1.9 1.20
510 235 22-24 3.1 1.20
635 275 24-25 3.9 1.20
760 310 25-27 4.7 1.20
890 350 27-29 5.6 1.20
1015 385 28-30 6.4 1.20
1080 400 30-31 6.8 1.20
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-280A 230-280A 200-240A 200-240A 160-220A
26-32V 26-32V 25-32V 25-28V 23-30V
1.6 250-350A 250-350A 230-280A 220-260A 170-240A
24-32V 24-32V 24-32V 24-28V 22-28V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 469
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Outershield ® 81K2-HSR
Low temperature rutile cored wire
Classification
AWS A5.29 : E81T1-K2M-JH4
EN 758 : T 50 6 1.5Ni P M 2 H5 T
General description
All position gas shielded 1.5% Ni alloyed flux cored wire for offshore and similar applications
Specific design for stress relieved applications, guaranteed impact properties after PWHT
Superior weldability, low spatter, good bead appearance and outstanding operators appeal
Exceptional mechanical properties (CVN >80J at -60°C)
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Excellent wire feeding
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
470 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 81K2-HSR
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH40
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60, X65
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275, S355, S420, S460
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
F C AW
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 20 445 130 20-22 1.6 1.20
700 180 23-25 2.5 1.20
950 220 25-27 3.4 1.20
1270 265 27-29 4.5 1.20
1590 305 30-32 5.9 1.20
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-280A 230-280A 200-240A 200-240A 160-220A
26-32V 26-32V 25-32V 25-28V 23-28V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 471
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Outershield ® 500CT-H
Weather resistant rutile cored wire
Classification
AWS A5.29/A5.29M : E81T1-GM-H4
EN 758 : T 50 5 Z P M 2 H5
General description
All position gas shielded 0.8% Ni and 0.4% Cu flux cored wire, for welding weather resistant steel (CorTen)
For welding in all positions
Superior weldability, low spatter, good bead appearance
Outstanding operator appeal
Exceptional mechanical properties (CVN >47J at -50°C)
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Excellent wire feeding
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
472 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 500CT-H
Materials to be welded
Steel grades/Code Type
Weather resisting steels
EN 10155 S235 J0W
S235 J2W
S355 J0W
S355 J2W
S355 K2G1W
Weather resistant steels like Cor-Ten®, Patinax®-F, Patinax®-37 and similar Ni- and Cu-alloyed steels
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 20 445 130 20-22 1.6 1.20
700 180 23-25 2.5 1.20
950 220 25-27 3.4 1.20
1270 265 27-29 4.5 1.20
1590 305 30-32 5.9 1.20
F C AW
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-280A 230-280A 200-240A 200-240A 160-220A
26-32V 26-32V 25-32V 25-28V 23-28V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 473
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Outershield ® 91Ni1-HSR
Low temperature rutile cored wire
Classification
AWS A5.29 : E91T1-GM-H4
ISO 18276-A : T 55 4 1NiMo P M 2 H5
General description
All position gas shielded 1% Ni and 0.4%Mo alloyed flux cored wire for offshore, pipeline and similar applications
Superior weldability, low spatter, good bead appearance and outstanding operators appeal
Exceptional mechanical properties
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Excellent wire feeding
Specific design to withstand high heat input procedures
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
474 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 91Ni1-HSR
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, C, D, AH32 to DH36
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60, X65, X70, X80
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH, P420GH, P460GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275, S355, S420, S460, S500
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
F C AW
1.2 20 445 130 20-22 1.6 1.20
700 180 23-25 2.5 1.20
950 220 25-27 3.4 1.20
1270 265 27-29 4.5 1.20
1590 305 30-32 5.9 1.20
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-280A 230-280A 200-240A 200-240A 160-220A
26-32V 26-32V 25-32V 25-28V 23-28V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 475
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Outershield ® 91K2-HSR
Low temperature rutile cored wire
Classification
AWS A5.29 : E91T1-GM-H4
ISO 18276-A : T 55 4 1,5NiMo P M 2 H5
General description
All position gas shielded 1.5% Ni and 0.4%Mo alloyed flux cored wire for offshore, pipeline and similar applications
Superior weldability, low spatter, good bead appearance and outstanding operators appeal
Exceptional mechanical properties
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Excellent wire feeding
Specific design to withstand high heat input procedures
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
476 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 91K2-HSR
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH40
Cast steel
EN 10213-2 G P 240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240NB, L290NB, L360NB, L360QB, L240MB,
L290MB, L360MB, L415MB, L415NB
API 5LX X42, X46, X52, X60, X65, X70, X80
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH, P420GH, P460GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275, S355, S420, S460, S500
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
F C AW
1.2 20 445 130 20-22 1.6 1.20
700 180 23-25 2.5 1.20
950 220 25-27 3.4 1.20
1270 265 27-29 4.5 1.20
1590 305 30-32 5.9 1.20
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-280A 230-280A 200-240A 200-240A 160-220A
26-32V 26-32V 25-32V 25-28V 23-28V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 477
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Outershield ® 550-H
High strength rutile cored wire
Classification
AWS A5.29/A5.29M : E101T1-K3M-JH4
ISO 18276-A : T 55 4 Z P M 1 H5
General description
All position gas shielded rutile flux cored wire, for high strength steel grades for welding pipes and plates
Outstanding operator appeal
Excellent mechanical properties (CVN >50J at -40°C)
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Good wire feeding
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
478 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 550-H
Materials to be welded
Steel grades/Code Type
Pipe material
API 5LX X52, X60, X60, X65, X70, X80
Fine grained steel
EN 10137-2 S500 - S550
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 20 445 130 20-22 1.6 1.20
700 180 23-25 2.5 1.20
950 220 25-27 3.4 1.20
1270 265 27-29 4.5 1.20
1590 305 30-32 5.9 1.20
F C AW
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-280A 230-280A 200-240A 200-240A 160-220A
26-32V 26-32V 25-32V 25-28V 23-30V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 479
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Outershield ® 690-H
High strength rutile cored wire
Classification
AWS A5.29/A5.29M : E111T1-K3M-JH4
ISO 18276-A : T 69 4 Z P M 2 H5
General description
All position gas shielded rutile flux cored wire, for high strength steel grades like grade S690
Outstanding operator appeal
Excellent mechanical properties (CVN >50J at -40°C)
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Good wire feeding
Approvals
Shielding gas ABS
M21 AWS
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
480 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 690-H
Materials to be welded
Steel grades/Code Type
Fine grained steel
EN 10137-2 S500-S690
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 20 445 130 20-22 1.6 1.20
700 180 23-25 2.5 1.20
950 220 25-27 3.4 1.20
1270 265 27-29 4.5 1.20
1590 305 30-32 5.9 1.20
1.6 20 320 170 21-23 1.9 1.20
510 235 22-24 3.1 1.20
635 275 24-25 3.9 1.20
760 310 25-27 4.7 1.20
890 350 27-29 5.6 1.20
1015 385 28-30 6.4 1.20
1080 400 30-31 6.8 1.20
F C AW
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-280A 230-280A 200-240A 200-240A 160-220A
26-32V 26-32V 25-32V 25-28V 23-30V
1.6 250-350A 250-350A 230-280A 220-260A 170-240A
24-29V 24-29V 24-28V 24-26V 22-26V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 481
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Outershield ® 690-HSR
High strength rutile cored wire
Classification
AWS A5.29/A5.29M : E111T1-K3M-JH4
ISO 18276-A : T 69 4 Z P M 2 H5 T
General description
All position gas shielded rutile flux cored wire, for high strength steel grades like grade S690
Specific design for stress relieved applications
Outstanding operator appeal
Excellent mechanical properties (CVN >50J at -40°C)
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Good wire feeding
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
482 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield ® 690-HSR
Materials to be welded
Steel grades/Code Type
Fine grained steel
EN 10137-2 S500-S690
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 20 445 130 20-22 1.6 1.20
700 180 23-25 2.5 1.20
950 220 25-27 3.4 1.20
1270 265 27-29 4.5 1.20
1590 305 30-32 5.9 1.20
1.6 20 320 170 21-23 1.9 1.20
510 235 22-24 3.1 1.20
635 275 24-25 3.9 1.20
760 310 25-27 4.7 1.20
890 350 27-29 5.6 1.20
1015 385 28-30 6.4 1.20
1080 400 30-31 6.8 1.20
F C AW
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-280A 230-280A 200-240A 200-240A 160-220A
26-32V 26-32V 25-32V 25-28V 23-30V
1.6 250-350A 250-350A 230-280A 220-260A 170-240A
24-29V 24-29V 24-28V 24-26V 22-26V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 483
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Outershield ® 12-H
Creep resistant rutile cored wire
Classification
AWS A5.29/A5.29M : E 81T1-A1M-H4
EN 12071 : T MoL P M 2 H5
General description
All position mix gas shielded 0.5% Mo-alloyed rutile cored wire
Superior weldability, low spatter, good bead appearance
Outstanding operator appeal
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Excellent wire feeding
Approvals
TŸV
+
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
484 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield 12-H
Materials to be welded
Steel grades/Code Type
Creep resistant steels
EN 10028-2 P295 G H, P355 G H, 16 Mo 3
EN 10222-2 17 Mo 3, 14 Mo 6
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275, S355, S420
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 20 445 130 20-22 1.6 1.20
700 180 23-25 2.5 1.20
950 220 25-27 3.4 1.20
1270 265 27-29 4.5 1.20
1590 305 30-32 5.9 1.20
F C AW
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-280A 230-280A 200-240A 200-240A 160-220A
26-32V 26-32V 25-32V 25-28V 23-28V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 485
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Outershield ® 19-H
Creep resistant rutile cored wire
Classification
AWS A5.29/A5.29M : E 81T1-B2M-H4
EN 12071 : T CrMo1 P M 2 H5
General description
All position mix gas shielded 1.25% Cr 0.5% Mo-alloyed rutile cored wire
Superior weldability, low spatter, good bead appearance
Outstanding operator appeal
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Excellent wire feeding
Approvals
TŸV
+
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
486 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield 19-H
Materials to be welded
Steel grades/Code Type
Creep resistant steels
EN 10028-2 13 CrMo 4-5
EN 10083-1 25 CrMo 4
EN 10222-2 14 CrMo 4-5
Tool steel
DIN 17210 16 MnCr 5
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 20 445 130 20-22 1.6 1.20
700 180 23-25 2.5 1.20
950 220 25-27 3.4 1.20
1270 265 27-29 4.5 1.20
1590 305 30-32 5.9 1.20
F C AW
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-280A 230-280A 200-240A 200-240A 160-220A
26-32V 26-32V 25-32V 25-28V 23-28V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 487
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Outershield ® 20-H
Creep resistant rutile cored wire
Classification
AWS A5.29/A5.29M : E 91T1-B3M-H4
EN 12071 : T CrMo2 P M 2 H5
General description
All position mix gas shielded 2.25% Cr 1% Mo-alloyed rutile cored wire
Superior weldability, low spatter, good bead appearance
Outstanding operator appeal
Very low hydrogen (HDM <5 ml/100g)
Superior product consistency with optimal alloy control
Excellent wire feeding
Approvals
TŸV
+
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
488 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Outershield 20-H
Materials to be welded
Steel grades/Code Type
Creep and hydrogen resistant steels
EN 10028-2 10 CrMo 9-10
EN 10222-2 12 CrMo 9-10
Calculation data
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) (cm/min) (A) (V) Rate (kg/h) kg weldmetal
1.2 20 445 130 20-22 1.6 1.20
700 180 23-25 2.5 1.20
950 220 25-27 3.4 1.20
1270 265 27-29 4.5 1.20
1590 305 30-32 5.9 1.20
F C AW
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter Welding positions
(mm) PA/1G PB/2F PC/2G PF/3G up PE/4G
1.2 230-280A 230-280A 200-240A 200-240A 160-220A
26-32V 26-32V 25-32V 25-28V 23-28V
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 489
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Innershield ® NR ® -152
Self-shielded cored wire
Classification
AWS A5.20/A5.20M : E71T-14
General description
Self shielded: easiest equipment arrangement
Welding galvanized steel
Single pass automatic and semi-automatic
Recommended for sheets from 1.2 to 5.0mm
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
490 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -152
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 t/m DH36
Cast steel
EN 10213-2 GP240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240, L290, L360
API 5LX X42, X46, X52
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355
EN 10113-3 S275, S355
F C AW
Calculation data at normal setting
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) cm/min (approx. A) (V) Rate (kg/h) kg Weldmetal
1.6 13 75 90 13 0.55 1.11
125 150 15 0.9 1.11
280 250 19 2.0 1.11
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 491
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Innershield ® NR ® -203 NiC
Self-shielded cored wire
Classification
AWS A5.29/A5.29M : E61T8-K6
General description
Self shielded: easiest equipment arrangement
All position welding
Easy to weld in vertical up position
All passes
Good impact and CTOD toughness
Approvals
ABS DNV LR
3SA IIIMSH15 3SH15
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
492 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -203 NiC
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to DH36
Cast steel
EN 10213-2 GP240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240, L290, L360
API 5LX X42, X46, X52
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355
EN 10113-3 S275, S355
F C AW
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) cm/min (approx. A) (V) Rate (kg/h) kg Weldmetal
2.0 19 125 145 16 1.10 1.32
230 235 20 1.95 1.32
280 275 21 2.40 1.32
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 493
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Innershield ® NR ® -203Ni1
Self-shielded cored wire
Classification
AWS A5.29/A5.29M : E71T8-Ni1
EN 758 : T 42 3 1Ni YN1
General description
Self shielded: easiest equipment arrangement
All position welding
Easy to weld in vertical up position
All passes
Good impact and CTOD toughness
Approvals
ABS BV DNV FORCE GL LR RINA TÜV
3SA,3YSA SA3YMHH IIIYMSH10 + 3YSH10 3S,3YSH15 3S,3YS +
C Mn Si P S Ni Al
0.08 1.1 0.27 0.008 0.003 0.9 0.85
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
494 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -203Ni1
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to DH36
Cast steel
EN 10213-2 GP240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240, L290, L360
API 5LX X42, X46, X52
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355
EN 10113-3 S275, S355
F C AW
Calculation data at normal setting
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) cm/min (approx. A) (V) Rate (kg/h) kg Weldmetal
2.0 19 125 145 16 1.10 1.30
230 235 20 1.95 1.30
355 310 23 3.15 1.30
2.4 19 125 215 18 1.60 1.20
240 315 21 3.25 1.20
330 385 24 4.30 1.20
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 495
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Innershield ® NR ® -211-MP
Self-shielded cored wire
Classification
AWS A5.20/A5.20M : E71T-11
General description
Self shielding: easiest equipment arrangement
General purpose welding
Easy handling and welding versatility
Recommended for sheets from 2.5 to 12mm
With electrode diameter 0.9mm: excellent for sheets from 1.2mm
Approvals
BV FORCE LR
+ + AWS
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
496 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -211-MP
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to DH36
Cast steel
EN 10213-2 GP240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240, L290, L360
API 5LX X42, X46, X52
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355
EN 10113-3 S275, S355
Calculation data at normal setting
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) cm/min (approx. A) (V) Rate (kg/h) kg Weldmetal
0.9 10 125 30 14 0.3 1.22
230 90 16 0.6 1.22
280 120 16.5 0.8 1.22
1.1 14 180 120 15 0.5 1.22
280 160 17 1.0 1.22
330 170 18 1.2 1.22
1.7 19 100 120 15 0.8 1.22
190 190 18 1.5 1.22
440 320 23 3.5 1.22
F C AW
2.0 19 130 180 16 1.4 1.09
190 250 18 2.2 1.09
380 350 22 4.3 1.09
2.4 19 130 235 16 2.0 1.10
140 250 18 2.3 1.10
250 370 20 4.2 1.10
Welding parameters, optimum fill passes
Diameter Welding position
(mm) PA/1G PC/2G PF/3G up PG/3G down PE/4G
PB/2F PG/5G down
0.9 Wire feed speed (cm/min.) 180 180 150 230 230
Current (A) 65 65 50 85 85
Voltage (V) 15 15 14.5 16 16
1.1 Wire feed speed (cm/min.) 230 230 200 280 280
Current (A) 140 140 130 160 160
Voltage (V) 16 16 16 17 17
1.7 Wire feed speed (cm/min.) 440 250 190 300 300
Current (A) 320 230 190 280 280
Voltage (V) 23 19.5 18 21 21
2.0 Wire feed speed (cm/min.) 330 190 230 190
Current (A) 320 250 320 250
Voltage (V) 21 18 19.5 18
2.4 Wire feed speed (cm/min.) 230 180 230 140
Current (A) 350 275 350 250
Voltage (V) 19.5 19 19.5 18
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can 497
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Innershield ® NR ® -232
Self-shielded cored wire
Classification
AWS A5.20/A5.20M : E71T-8
General description
Self shielded: easiest equipment arrangement
Deposit rate up to 3 kg/h, out of position
Excellent low temperature impact toughness
Ideal for fillet welding and filling
For single and multi-pass welds
Size diam. 1.7mm suitable for contaminated or primed plate
Approvals
ABS BV DNV LR RINA TÜV NKK
3SA,3YSAH15 SA3YMH IIIYMSH15 3S,3YSH15 3YS + KSW53NH10
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
498 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -232
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to DH36.
Cast steel
EN 10213-2 GP240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240, L290, L360, L415
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure Vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275, S355, S420
F C AW
(mm) Stick-out (mm) cm/min (approx. A) (V) Rate (kg/h) kg Weldmetal
1.7 12-25 280 170 19 1.7 1.33
430 250 21 2.7 1.33
810 400 26 5.1 1.33
1.8 12-25 200 130 17 1.5 1.22
430 250 21 2.9 1.22
730 350 24 5.0 1.22
2.0 12-25 150 130 16 1.3 1.22
330 250 21 2.8 1.22
550 350 25 4.6 1.22
General description
Self shielded: easiest equipment arrangement
Due to new production technology and formulation: welder friendly wire with wide range of parameter settings
Forgiving arc, with increased penetration gives better quality welds with great bead appearance
High deposition rate, even in out of position welding
Good impact values
NR-233 has been developed to minimize gas marking, even after the electrode has been exposed to the atmosphere
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
500 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -233
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to DH36
Cast steel
EN 10213-2 GP240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240, L290, L360
API 5LX X42, X46, X52
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
F C AW
EN 10113-2 S275, S355
EN 10113-3 S275, S355
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 501
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Innershield NR ® -204-H
Self-shielded cored wire
Classification
AWS A5.20/A5.20M : E71T-GS
General description
Self shielded: easiest equipment arrangement
NR 204 recommended for vertical down root pass pipe welding
NR 207 recommended for filling in vertical down position pipe welding
High quality construction welding in all positions
Good impact and CTOD toughness
Low hydrogen weld metal (HDM 5-7ml/100g)
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
502 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield NR ® -204-H
Materials to be welded
Steel grades/Code Type
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240, L290, L360
API 5LX X42, X46, X52
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
F C AW
1.7 19 200 170 13.5 1.8
240 185 14.5 2.1
280 210 15.6 2.4
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 503
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Innershield ® NR ® -207
Self-shielded cored wire
Classification
AWS A5.29/A5.29M : E71T8-K6
General description
Self shielded: easiest equipment arrangement
Vertical down filling semi-automatic pipe welding
High quality construction welding in all positions
Good impact and CTOD toughness
Approvals
BV DNV GL TÜV
SA3YMH IIIYMSH15 3YH15S +
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
504 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -207
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to DH36
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240, L290, L360, L415
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Fine grained steel
EN 10113-2 S275, S355
EN 10113-3 S275, S355
F C AW
Calculation data at normal setting
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) cm/min (approx. A) (V) Rate (kg/h) kg Weldmetal
2.0 19 180 175 17.5 1.4 1.27
230 220 18.5 1.7 1.27
250 260 19.5 2.5 1.27
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 505
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Innershield ® NR ® -207-H
Self-shielded cored wire
Classification
AWS A5.29/A5.29M : E71T8-K6
General description
Self shielded: easiest equipment arrangement
Vertical down semi-automatic pipe welding
High quality construction welding in all positions
Good impact and CTOD toughness
Low hydrogen weld metal H
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
506 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -207-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to DH36.
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240, L290, L360, L415
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Fine grained steel
EN 10113-2 S275, S355
EN 10113-3 S275, S355
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 507
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Innershield ® NR ® -208-H
Self-shielded cored wire
Classification
AWS A5.29/A5.29M : E91T8-G
General description
Self shielded: easiest equipment arrangement
Semi-automatic fill and cap pass welding of X-80 pipe steel in vertical down position
Excellent low temperature toughness
Low hydrogen content (HDM < 8 ml/100g)
ISO/ASME PG/5Gdown
Approvals
TÜV
+
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
508 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -208-H
Materials to be welded
Steel grades/Code Type
Pipe material
API5LX X60, X70
EN 10208-2 L 415, L445, L480, L550
F C AW
Calculation data at normal setting
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) cm/min (approx. A) (V) Rate (kg/h) kg Weldmetal
1.7 19 150 145 15.5 1.0 -
205 180 17.5 1.3 -
270 215 18.5 1.8 -
370 255 20.5 2.4 -
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 509
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Innershield ® NR ® -305
Self-shielded cored wire
Classification
AWS A5.20/A5.20M : E70T-6
General description
NR-305 is a self-shielded flux cored wire
Not intended for out-of-position welding, but can be used on 15° max. downhill and 5° max. uphill applications
High deposit rates and fast travel speed
Easy handling
Recommended for maximum productivity, downhand welding
Approvals
ABS BV DNV
2SA,2YSA SA2YMH IIYMS
C Mn Si P S Al
0.09 0.9 0.20 0.007 0.008 0.80
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
510 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -305
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to DH36
Cast steel
EN 10213-2 GP240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240, L290, L360, L415
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355
EN 10113-3 S275, S355
F C AW
(mm) Stick-out (mm) cm/min (approx. A) (V) Rate (kg/h) kg Weldmetal
1.7 12-25 510 275 24 3.75 1.22
635 325 25 4.60 1.22
890 390 27 6.35 1.22
2.0 19-25 510 360 22.5 4.50 1.22
635 410 25 5.90 1.22
1140 545 32.5 11.10 1.22
2.4 38-65 405 330 21 5.00 1.23
610 425 24 7.55 1.23
1015 525 33 12.70 1.23
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 511
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Innershield ® NR ® -311
Self-shielded cored wire
Classification
AWS A5.20/A5.20M : E70T-7
General description
Self shielded: easiest equipment arrangement
Good penetration, as in column butt welds and narrow gap welds
Fast travel speed
High deposition rates
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
512 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -311
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to DH36
Cast steel
EN 10213-2 GP240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240, L290, L360, L415
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355, S420
F C AW
Calculation data at normal setting
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) cm/min (approx. A) (V) Rate (kg/h) kg Weldmetal
2.0 32 255 190 21 2.2 1.28
405 275 25 3.6 1.28
760 4100 28 7.1 1.28
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 513
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Innershield ® NR ® -400
Self-shielded cored wire
Classification
AWS A5.29/A5.29M : E71T8-K6
General description
Self shielding: easiest equipment arrangement
Higher strength level, overmatching StE 355
Excellent impact toughness at -40°C
CTOD tested, offshore constructions
All positions, all passes
Approvals
BV FORCE LR TÜV
SA3YMHH + 3S,3YSH15 +
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
514 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -400
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to DH36.
Cast steel
EN 10213-2 GP240R
Pipe material
EN 10208-1 L210, L240, L290, L360
EN 10208-2 L240, L290, L360
API 5LX X42, X46, X52
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
Fine grained steel
EN 10113-2 S275, S355
EN 10113-3 S275, S355
F C AW
Calculation data at normal setting
Diameter Electrical Wire feed speed Current Arc Voltage Deposition kg Wire/
(mm) Stick-out (mm) cm/min (approx. A) (V) Rate (kg/h) kg Weldmetal
2.0 19 150 150 16.5 1.20 1.37
230 225 19.5 1.85 1.37
280 265 20.5 2.35 1.37
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 515
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Innershield ® NR ® -450-H
Self-shielded cored wire
Classification
AWS A5.29/A5.29M : E71T8-Ni2 1)
1)
also meets: E81T8-Ni2
General description
Self shielding: easiest equipment
Higher strength level, yield strength up to 450 N/mm2
Excellent impact toughness at -40°C
CTOD tested, offshore constructions
Approvals
ABS GL LR
3SA,3YSAH10 3YSH10 3S,3YSH10
C Mn Si P S Ni Al
0.07 0.26 0.06 0.004 0.002 2.44 0.88
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
516 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -450-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to EH36
Cast steel
EN 10213-2 GP240R
Pipe material
EN 10208-1 L210, L240, L290, L360, L415, L445
EN 10208-2 L240, L290, L360
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
F C AW
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275, S355, S420
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 517
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Innershield ® NR ® -550-H
Self-shielded cored wire
Classification
AWS A5.29/A5.29M : E81T8-Ni2 H8
General description
Self shielding: easiest equipment
Higher strength level, yield strength up to 450 N/mm2
Excellent impact toughness at -40°C
CTOD tested, offshore constructions
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
518 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -550-H
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 t/m EH36
Cast steel
EN 10213-2 GP240R
Pipe material
EN 10208-1 L210, L240, L290, L360, L415, L445
EN 10208-2 L240, L290, L360
API 5LX X42, X46, X52, X60
EN 10216-1/ P235T1, P235T2, P275T1
EN 10217-1 P275T2, P355N
Boiler & pressure vessel steel
EN 10028-2 P235GH, P265GH, P295GH, P355GH
F C AW
Fine grained steel
EN 10113-2 S275, S355, S420
EN 10113-3 S275, S355, S420
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 519
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Innershield ® NS ® -3M
Self-shielded cored wire
Classification
AWS A5.20/A5.20M : E70T-4
EN 758 : T 42 Z V N 3
General description
NS-3M is a self shielded wire for high deposition rate flat and horizontal welding where impact properties are not
required
Recommended for heavy sections or crack-sensitive applications
Can be used for rail joint welding
Materials to be welded
Steel grades/Code Type
General structural steel
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
520 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NS ® -3M
F C AW
Voltage (V) 30 30
2.4 Wire feed speed (cm/min.) 580 580
Current (A) 400 400
Voltage (V) 31 31
3.0* Wire feed speed (cm/min.) 440 440
Current (A) 445 445
Voltage (V) 29 29
3.0** Wire feed speed (cm/min.) 760
Current (A) 550
Voltage (V) 37
* Stick-out 70mm
** Stick-out 95mm
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only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 521
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Innershield ® NR ® -431
Self-shielded cored wire
Classification
AWS A5.26/26M : EG72T-1
General description
NR-431 is an Innershield consumable used for electrogas welding (EGW).
Vertishield is the Lincoln Electric name for its vertical-up, self-shielded, single pass electrogas arc welding process.
This process does not use an external shielding gas.
Vertishield welds are made by two methods: the consumable guide and the moving shoe process.
ISO/ASME PF/3Gup
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522 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Innershield ® NR ® -431
Materials to be welded
Steel grades/Code Type
General structural steel
EN 10025 S185, S235, S275, S355
Ship plates
ASTM A131 Grade A, B, D, AH32 to DH36
F C AW
Calculation data at normal setting
Diameter Electrical Wire feed speed Current Arc Voltage Deposition
(mm) Stick-out (mm) cm/min (approx. A) (V) Rate (kg/h)
2.4 38 635 390-430 34 9
760 435-465 36 11
890 480-520 37 13
1020 530-570 39 15
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only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 523
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Cor-A-Rosta 304L
Stainless steel rutile cored wire
Classification
AWS A5.22 : E308LT0-1/-4
ISO 17663 : T 19 9 L R C/M 3
General description
Gas shielded flux cored stainless steel wire electrode for downhand welding
Stable arc, low spatter and good slag removal
Excellent wire feeding and operator appeal
Bright appearance of weld metal
Approvals
Shielding gas DNV GL LR TÜV
M21 308LMS 4550S +
C1 308LMS 304L +
Chemical composition (w%) and Ferrite Number (FN), Typical, all weld metal
Shielding gas C Mn Si Cr Ni FN
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
524 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Cor-A-Rosta 304L
Materials to be welded
Steel grades EN 10088-11-2 EN 102 13-4 W.Nr. ASTM/ACI UNS
A240/A312/A351
Extra low carbon (C <0.03%)
X2 CrNi 19 11 1.4306 (TP)304L S30403
CF-3 J92500
X2 CrNiN 18 10 1.4311 (TP)304LN S30453
302,304 S30400
Medium carbon (C >0.03%)
X4 CrNi 18 10 1.4301 (TP)304 S30409
GX5 CrNi 19 10 1.4308 CF 8 J92600
Ti-, Nb stabilized
X6 CrNiTi 18 10 1.4541 (TP)321 S32100
(TP)321H S32109
X6 CrNiNb 18 10 1.4550 (TP)347 S34700
(TP)347H S34709
GX5 CrNiNb 19 10 1.4552 CF-8C J92710
F C AW
1.2 100-250A 100-250A 100-200A
1.6 140-300A 140-300A 140-200A
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 525
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Cor-A-Rosta P304L
Stainless steel rutile cored wire
Classification
AWS A5.22 : E308LT1-1/-4
ISO 17663 : T 19 9 L P C/M 2
General description
Gas shielded flux cored stainless steel wire electrode for positional welding
Stable arc, low spatter and good slag removal
Excellent wire feeding and operator appeal
Bright appearance of weld metal
Approvals
Shielding gas GL TÜV
M21 4550S pending
C1 pending
Chemical composition (w%) and Ferrite Number (FN), Typical, all weld metal
Shielding gas C Mn Si Cr Ni FN
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
526 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Cor-A-Rosta P304L
Materials to be welded
Steel grades EN 10088-11-2 EN 102 13-4 W.Nr. ASTM/ACI UNS
A240/A312/A351
Extra low carbon (C <0.03%)
X2 CrNi 19 11 1.4306 (TP)304L S30403
CF-3 J92500
X2 CrNiN 18 10 1.4311 (TP)304LN S30453
302,304 S30400
Medium carbon (C >0.03%)
X4 CrNi 18 10 1.4301 (TP)304 S30409
GX5 CrNi 19 10 1.4308 CF 8 J92600
Ti-, Nb stabilized
X6 CrNiTi 18 10 1.4541 (TP)321 S32100
(TP)321H S32109
X6 CrNiNb 18 10 1.4550 (TP)347 S34700
(TP)347H S34709
GX5 CrNiNb 19 10 1.4552 CF-8C J92710
F C AW
PA/1G PB/2F PC/2G PF/3G up
1.2 100-250A 100-250A 100-200A 100-180A
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 527
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Cor-A-Rosta 347
Stainless steel rutile cored wire
Classification
AWS A5.22 : E347T0-4
ISO 17663 : T 19 9 Nb R M 3
General description
Rutile gas shielded stainless steel wire electrode for downhand welding
For Ti or Nb stabilized 304 or equivalent steels
Excellent resistance in oxidizing environments such as nitric acid
High resistance to intergranular corrosion
Easy slag release and smooth bead appearance
Chemical composition (w%) and Ferrite Number (FN), Typical, all weld metal
Shielding gas C Mn Si Cr Ni Nb FN
M21 0.03 1.2 0.45 19.0 10.5 0.5 8
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
528 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Cor-A-Rosta 347
Materials to be welded
Steel grades EN 10088-1/-2 EN 10213-4 W.Nr. ASTM/ACI UNS
A240/A312/A351
Ti-, Nb stabilized
X6 CrNiTi 18 10 1.4541 (TP)321 S32100
(TP)321H S32109
X6 CrNiNb 18 10 1.4550 (TP)347 S34700
(TP)347H S34709
GX5 CrNiNb 19-10 1.4552 CF-8C J92710
Non stabilized
302
X4CrNi 18-10 1.4301 (TP)304 S30400
X2CrNi 19-11 1.4306 (TP)304L S30403
GX5 CrNi 19-10 1.4308 CF-8 J92600
1.4312
(TP)304H S30409
F C AW
Diameter (mm) Welding positions
PA/1G PB/2F PC/2G
1.2 100-250A 100-250A 100-200A
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only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 529
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Cor-A-Rosta 316L
Stainless steel rutile cored wire
Classification
AWS A5.22 : E316LT0-1/ -4
ISO 17663 : T 19 12 3 L R C/M 3
General description
Gas shielded flux cored stainless steel wire electrode for downhand welding
Stable arc, low spatter and good slag removal
Excellent wire feeding and operator appeal
Bright appearance of weld metal
Approvals
Shielding gas BV DNV GL LR TÜV
M21 316L 316LMS pending 316L +
C1 316L 316LMS 316L +
Chemical composition (w%) and Ferrite Number (FN), Typical, all weld metal
Shielding gas C Mn Si Cr Ni Mo FN
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
530 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Cor-A-Rosta 316L
Materials to be welded
Steel grades EN 10088-11-2 EN 102 13-4 W.Nr. ASTM/ACI UNS
A240/A312/A351
Extra low carbon (C <0.03%)
X2 CrNiMo 17-12-2 1.4404 (TP)316L S31603
CF-3M J92800
X2 CrNiMo 18-14-3 1.4435 (TP)316L S31603
X2 CrNiMoN 17-11-2 1.4406 (TP)316LN S31653
X2 CrNiMoN 17-13-3 1.4429
Medium carbon (C >0.03%)
X4 CrNiMo 17-12-2 1.4401 (TP)316 S31600
X4 CrNiMo 17-13-3 1.4436
GX5 CrNiMo 19-11 1.4408 CF 8M J92900
Ti-, Nb stabilized
X6 CrNiMoTi 17-12-2 1.4571 316Ti S31635
X6 CrNiMoNb 17-12-2 1.4580 316Cb S31640
X6 CrNiNb 18-10 1.4550 (TP)347 S34700
GX5 CrNiNb 19-10 1.4552 CF-8C J92710
F C AW
1.6 140-300A 140-300A
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only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 531
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Cor-A-Rosta P316L
Stainless steel rutile cored wire
Classification
AWS A5.22 : E316LT1-1/-4
ISO 17663 : T 19 12 3 L P C/M 2
General description
Gas shielded flux cored stainless steel wire electrode for positional welding
Stable arc, low spatter and good slag removal
Excellent wire feeding and operator appeal
Bright appearance of weld metal
Approvals
Shielding gas ABS DNV GL LR TÜV
M21 pending 316LMS 4571S 316L pending
C1 316LMS pending
Chemical composition (w%) and Ferrite Number (FN), Typical, all weld metal
Shielding gas C Mn Si Cr Ni Mo FN
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
532 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Cor-A-Rosta P316L
Materials to be welded
Steel grades EN 10088-11-2 EN 102 13-4 W.Nr. ASTM/ACI UNS
A240/A312/A351
Extra low carbon (C <0.03%)
X2 CrNiMo 17-12-2 1.4404 (TP)316L S31603
CF-3M J92800
X2 CrNiMo 18-14-3 1.4435 (TP)316L S31603
X2 CrNiMoN 17-11-2 1.4406 (TP)316LN S31653
X2 CrNiMoN 17-13-3 1.4429
Medium carbon (C >0.03%)
X4 CrNiMo 17-12-2 1.4401 (TP)316 S31600
X4 CrNiMo 17-13-3 1.4436
Ti-, Nb stabilized
X6 CrNiMoTi 17-12-2 1.4571 316Ti S31635
X6 CrNiMoNb 17-12-2 1.4580 316Cb S31640
X6 CrNiNb 18-10 1.4550 (TP)347 S34700
GX5 CrNiNb 19-10 1.4552 CF-8C J92710
F C AW
1.2 100-250A 100-250A 100-200A 100-200A
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 533
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Cor-A-Rosta 309L
Stainless steel rutile cored wire
Classification
AWS A5.22 : E309LT0-1/-4
ISO 17663 : T 23 12 L R C/M 3
General description
Gas shielded flux cored high CrNi alloyed wire electrode for downhand welding
For welding stainless to mild steel and buffer layers in clad steel
Excellent weldability and self releasing slag
High resistance to embrittlement
Approvals
Shielding gas BV DNV GL LR TÜV
M21 309L 309LMS 4332S SS/CMn pending
C1 309L 309LMS SS/CMn pending
Chemical composition (w%) and Ferrite Number (FN), Typical, all weld metal
Shielding gas C Mn Si Cr Ni FN
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
534 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Cor-A-Rosta 309L
Materials to be welded
Steel grades EN 10088-11-2 W.Nr. ASTM/ACI UNS
A240/A312/A351
Corrosion resistant cladsteels
X2 CrNiN 18-10 1.4311 (TP)304LN S30453
X2 CrNi 19-11 1.4306 (TP)304L S30403
CF-3 J92500
X4 CrNi 18-10 1.4301 (TP)304 S30400
Dissimilar metals (mild and low alloyed steel to CrNi or CrNiMo stainless steel)
Build-up welding on mild and low alloyed steel
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 535
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Cor-A-Rosta P309L
Stainless steel rutile cored wire
Classification
AWS A5.22 : E309LT1-1/-4
ISO 17663 : T 23 12 L P C/M 2
General description
Gas shielded flux cored high CrNi alloyed wire electrode for positional welding
For welding stainless to mild steel and buffer layers in clad steel
Excellent weldability and self releasing slag
High resistance to embrittlement
Approvals
Shielding gas ABS DNV GL LR TÜV
M21 pending 309L 4332S SS/CMn +
C1 309LMS pending
Chemical composition (w%) and Ferrite Number (FN), Typical, all weld metal
Shielding gas C Mn Si Cr Ni FN
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
536 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Cor-A-Rosta P309L
Materials to be welded
Steel grades EN 10088-11-2 W.Nr. ASTM/ACI UNS
A240/A312/A351
Corrosion resistant cladsteels
X2 CrNiN 18-10 1.4311 (TP)304LN S30453
X2 CrNi 19-11 1.4306 (TP)304L S30403
CF-3 J92500
X4 CrNi 18-10 1.4301 (TP)304 S30400
Dissimilar metals (mild and low alloyed steel to CrNi or CrNiMo stainless steel)
Build-up welding on mild and low alloyed steel
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 537
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Cor-A-Rosta 309MoL
Stainless steel rutile cored wire
Classification
AWS A5.22 : E309LMoT0-1/-4
ISO 17663 : T 23 12 2 L R C/M 3
General description
Gas shielded flux cored high CrNiMo alloyed wire electrode for downhand welding
High Corrosion resistant deposit
Specially developed for welding stainless steel to mild steel and buffer layers in cladding
Maximum plate thickness in butt welds ~ 12 mm
Suitable for repair welding in dissimilar joints and steels difficult to weld
Approvals
Shielding gas BV DNV LR TÜV
M21 309MoLMS +
C1 UP 309MoLMS SS/CMn +
F C AW
Chemical composition (w%) and Ferrite Number (FN), Typical, all weld metal
Shielding gas C Mn Si Cr Ni Mo FN
M21/C1 0.03 1.3 0.6 23.0 12.8 2.3 20
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
538 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Cor-A-Rosta 309MoL
Materials to be welded
Steel grades EN 10088-11-2 W.Nr. ASTM/ACI UNS
A240/A312/A351
Corrosion resistant cladsteels
X2 CrNiMo 17-12-2 1.4404 (TP)316L S31603
CF-3M J92800
X2 CrNiMo 18-14-3 1.4435 (TP)316L S31603
X2 CrNiMoN 17-11-2 1.4406 (TP)316LN S31653
X2 CrNiMoN 17-13-3 1.4429
X4 CrNiMo 17-13-3 1.4436
X6 CrNiMoTi 17-12-2 1.4571 316Ti S31635
X10 CrNiMoTi 17-3 1.4573 316Ti S31635
X6 CrNiMoNb 17-12-2 1.4580 316Cb S31640
Welding dissimilar metals: mild steel or low alloyed steel to stainless CrNi or CrNiMo-steel up to max. thickness of 12 mm.
Build-up welding on mild and low alloyed steel
F C AW
PA/1G PB/2F PC/2G
1.2 100-250A 100-250A 100-200A
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 539
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Cor-A-Rosta P309MoL
Stainless steel rutile cored wire
Classification
AWS A5.22 : E309LMoT1-1/-4
ISO 17663 : T 23 12 2 L P C/M 2
General description
Gas shielded flux cored high CrNi alloyed wire electrode for positional welding
High corrosion resistant deposit
Specially developed for welding stainless steel to mild steel and buffer layers in cladding
Maximum plate thickness in butt welds ~ 12 mm
Suitable for repair welding in dissimilar joints and steels difficult to weld
Approvals
Shielding gas BV DNV LR
M21 309LMo 309MoLMS SS/CMn
Chemical composition (w%) and Ferrite Number (FN), Typical, all weld metal
Shielding gas C Mn Si Cr Ni Mo FN
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
540 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Cor-A-Rosta P309MoL
Materials to be welded
Steel grades EN 10088-11-2 W.Nr. ASTM/ACI UNS
A240/A312/A351
Corrosion resistant cladsteels
X2 CrNiMo 17-12-2 1.4404 (TP)316L S31603
CF-3M J92800
X2 CrNiMo 18-14-3 1.4435 (TP)316L S31603
X2 CrNiMoN 17-11-2 1.4406 (TP)316LN S31653
X2 CrNiMoN 17-13-3 1.4429
X4 CrNiMo 17-13-3 1.4436
X6 CrNiMoTi 17-12-2 1.4571 316Ti S31635
X10 CrNiMoTi 17-3 1.4573 316Ti S31635
X6 CrNiMoNb 17-12-2 1.4580 316Cb S31640
Welding dissimilar metals: mild steel or low alloyed steel to stainless CrNi or CrNiMo-steel up to max. thickness of 12 mm.
Build-up welding on mild and low alloyed steel
F C AW
PA/1G PB/2F PC/2G PF/3G up
1.2 100-250A 100-250A 100-200A 100-200A
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 541
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Cor-A-Rosta 4462
Stainless steel rutile cored wire
Classification
AWS A5.22 : E2209T0-4
ISO 17663 : T 22 9 3 N L R M 3
General description
Gas shielded flux cored wire electrode for duplex stainless steel welding in downhand position
Excellent weldability
Applicable up to a service temperature of 280°C
High resistance to general corrosion, pitting and stress corrosion conditions
High yield strength > 500 N/mm2
Approvals
Shielding gas DNV TÜV
M21 + +
Chemical composition (w%) and Ferrite Number (FN), Typical, all weld metal
Shielding gas C Mn Si Cr Ni Mo N FN
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
542 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Cor-A-Rosta 4462
Materials to be welded
Steel grades EN 10088-11-2 W.Nr. ASTM / ACI UNS
A240
Duplex stainless steels
X2 CrNiMoN 22 -5-3 1.4462 S31803
1.4417 S31500
X3 CrNiMoN 27-5-2 1.4460 S31200
X2 CrNiN 23-4 1.4362 S32304
Dissimilar joints such as un- and low alloyed steel to duplex stainless steel
F C AW
Remarks/ Application advice
Use for positional welding Cor-A-Rosta P4462
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 543
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Cor-A-Rosta P4462
Stainless steel rutile cored wire
Classification
AWS A5.22 : E2209T1-4
ISO 17663 : T 22 9 3 N L P C/M 2
General description
Gas shielded flux cored wire electrode for positional welding of duplex stainless steel
Excellent weldability
Applicable up to a service temperature of 280°C
High resistance to general corrosion, pitting and stress corrosion conditions
High yield strength > 500 N/mm2
M21 shielding gas is recommended
Approvals
Shielding gas DNV
M21 +
Chemical composition (w%) and Ferrite Number (FN), Typical, all weld metal
F C AW
Shielding gas C Mn Si Cr Ni Mo N FN
M21 0.03 1.2 0.6 23.0 9.2 3.1 0.13 40
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
544 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Cor-A-Rosta P4462
Materials to be welded
Steel grades EN 10088-11-2 W.Nr. ASTM / ACI UNS
A240
Duplex stainless steels
X2 CrNiMoN 22 -5-3 1.4462 S31803
1.4417 S31500
X3 CrNiMoN 27-5-2 1.4460 S31200
X2 CrNiN 23-4 1.4362 S32304
Dissimilar joints such as un- and low alloyed steel to duplex stainless steel
F C AW
Remarks/ Application advice
Use for downhand welding Cor-A-Rosta 4462
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 545
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Lincore ® 33
Hardfacing cored wire
Classification
DIN 8555 : MF1-GF-350-GPS
EN 14700 : T Fe 1
General description
Lincore 33 is a self shielded, open arc, flux cored tubular electrode designed primarily for the build-up of steel parts or
as a buttering layer prior to hardfacing. Arc characteristics are excellent producing a soft low penetration arc (ideal for
build-up) that exhibits low spatter levels and excellent slag removal. Although, Lincore 33 is primarily designed for the
open arc operation, it may be used under a neutral flux for conditions requiring spatter elimination and removal of arc
glare
Application
Lincore 33 produces a crack-free wear resistant deposit with a hardness range of 25-35 HRc depending on materi-
al dilution and number of layers. Designed primarily as a final overlay on steel parts which need to be machined or
as a build-up layer of other hardfacing materials. It is particularly suitable of conditions of moderate abrasion and
friction, coupled with resistance to impact such as APLs involving rolling, sliding and metal to metal wear.
Buildup: HARDFACING:
Shovel and bucket lips Crane and mine car wheels
Pump impellers and housings Tractor rolls, idlers, links and sprockets
Dredge and shovel bucket teeth Cable drums
Mill and crushing hammers Shafts
Roller guides
F C AW
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can
546 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Lincore ® 33
Additional information
All work-hardened base material should be removed prior to applying Lincore 33 to prevent embrittlement and cracking.
ISO/ASME PA/1G
Structure
In the as welded condition the microstructure consists mainly of a mixture of ferrite and bainite
F C AW
Calculation Data
Diameter Wire Feed Speed Current Arc Voltage Deposition Efficiency
(mm) (m/min) (A) (volts) Rate (kg/h) (%)
1.1 5.1 to 12.7 80-150 25-31 1.5-3.9 80-85
1.6 3.8 to 8.9 125-225 26-32 2.1-5.0 79-84
2.0 3.2 to 6.4 200-325 23-29 3.1-6.1 87-86
Complementary products
Complementary products include Wearshield® BU30
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Lincore ® 40-O
Hardfacing cored wire
Classification
DIN 8555 : MF1-GF-400-GPS
General description
Lincore 40-O is a self shielded, open arc, flux cored tubular electrode that produces a martensitic deposit. The arc char-
acteristics are excellent producing minimal spatter and good slag removal. Although, Lincore 40-O is primarily designed
for the open arc operation, it may be used with a neutral flux for conditions requiring spatter elimination and removal of
arc glare.
Application
This electrode provides an overlay hardfacing deposit on carbon and low alloy steels that resists rolling, sliding and
metal-to-metal wear under heavy impact conditions. The deposit has a hardness of about 40 HRc which fills in the
rather large hardness gap between the ferritic barnite buildup deposit of Lincore 33 and the martensitic deposit
from Lincore 55 designed for metal-to-metal wear. Although the electrode is designed to provide a hardfacing
deposit by itself, it could be used as a build-up electrode to provide a base on which harder deposits could be
overlaid.
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Lincore ® 40-O
Additional information
The area to be hardfaced should be clean and free of rust, scale, oil, grease or dirt of any kind. Any previous hardfacing
deposit that has been embrittled by severe work hardening should also be removed. Irregularities such as cracks, low
spots etc. should be properly repaired before hardfacing. Cold parts should be preheated to at least 40°C. Larger parts,
and those made of higher alloy or higher carbon steel, should be preheated to the 100-150°C range.
ISO/ASME PA/1G
Structure
Martensitic
F C AW
Calculation Data
Diameter Wire Feed Speed Current Arc Voltage Deposition Efficiency
(mm) (m/min) (A) (volts) Rate (kg/h) (%)
2.0 3.2 to 6.4 200-325 23-29 3.1-6.1 87-86
Complementary products
Complementary products include Wearshield® MM40
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Lincore ® 50
Hardfacing cored wire
Classification
DIN 8555 : MF6-GF-50-GP
General description
Lincore 50-O is a self shielded, open arc, flux cored tubular electrode that produces a primary austenite and austenite-
carbide eutectic weld deposit. The arc characteristics are excellent producing minimal spatter and good slag removal.
Although, Lincore 50 is primarily designed for the open arc operation, it may be used with a neutral flux for conditions
requiring spatter elimination and removal of arc glare. The as welded deposit usually check cracks.
Application
Lincore 50 produces an abrasion and impact resistant deposit with a hardness range of 34-56HRc depending on
base metal chemistry, material dilution and number of layers. The combination of abrasion and impact resistance
coupled with hot forging properties makes Lincore 50 particularly suitable for APLs involving transportation of
abrasive media under heavy variable loading.
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Lincore ® 50
Additional information
All work-hardened base material and previously deposited hardfacing material should be removed prior to applying a
new deposit, since such areas are prone to embrittlement and possible cracking. Areas that contain irregularaties such
as cracks and deep gouges can be repaired locally using Wearshield BU30 or Wearshield 15CrMn prior to hardfacing
with Lincore 50.
ISO/ASME PA/1G
Structure
In the as welded condition the microstructure consists mainly of primary austenite with an austenite-carbide
eutectic
F C AW
Calculation Data
Diameter Wire Feed Speed Current Arc Voltage Deposition
(mm) (m/min) (A) (volts) Rate (kg/h)
1.1 5.1 to 15.2 120 - 250 20 - 28 1.9 - 5.8
1.6 3.8 to 8.9 175 - 365 23 - 33 2.7 - 7.9
2.0 3.2 to 6.4 210 - 380 27 - 23 3.4 - 6.8
2.8 2.0 to 3.3 315 - 450 26 - 29 3.9 - 6.4
Complementary products
There is no direct equivalent to Lincore 50 although Wearshield® ABR and Wearshield® 44 are the nearest.
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Lincore ® 55
Hardfacing cored wire
Classification
DIN 8555 : MF2-GF-55-GP
General description
Lincore 55 is a self shielded, open arc, flux cored tubular electrode designed to provide a hardfacing overlay on new or
old steel components. Although, Lincore 55 is primarily designed for the open arc operation, it may be used under a
neutral flux for conditions requiring spatter elimination and removal of arc glare. A long stickout for maximum efficiency
and minimum penetration.
Application
Lincore 55 produces a martensitic and some retained austenite deposit with a hardness range of 50-59HRc. This
microstructure makes Lincore 55 particularly suitable for APLs involving sliding, rolling and metal to metal wear,
coupled with resistance to mild abrasion. Typical APLs include:
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Lincore ® 55
Additional information
All work-hardened base material and previously deposited material should be removed prior to applying a new deposit,
since such areas are prone to embrittlement and possible cracking.
ISO/ASME PA/1G
Structure
In the as welded condition the microstructure consists mainly of martensite with some retained austenite
F C AW
Calculation Data
Diameter Wire Feed Speed Current Arc Voltage Deposition Efficiency
(mm) (m/min) (A) (volts) Rate (kg/h) (%)
1.1 5.1 to 12.7 85 - 165 25 - 31 1.6 - 4.3 80 - 85
1.6 3.8 to 8.9 125 - 245 26 - 32 2.2 - 5.5 79 - 84
2.0 3.2 to 6.4 190 - 330 24 - 30 3.2 - 6.2 87 - 86
Complementary products
Complementary products include Wearshield® MM and Wearshield® MI(e).
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Lincore ® 60-O
Hardfacing cored wire
Classification
DIN 8555 : MF10-GF-60-CG
General description
Lincore 60-O is a self shielded, open arc, flux cored tubular electrode that produces a primary carbide weld deposit.
Although , designed primarily for the open arc process it can be used with a neutral flux to improve the weld shape,
minimise fume and remove arc glare.
Application
Lincore 60-O produces an primary carbide weld deposit with a hardness range of 55-60HRc. The primary carbide
microstructure makes Lincore 60-O ideally suitable for APLs of severe abrasion. Typical APLs include:
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Lincore ® 60-O
Additional information
When welding with Lincore 60-O stringer beads should be employed. Weaving is not advised since wide weaves
generally increase the check crack spacing which can result in deposit spalling. Preheat is not necessary when surfacing
austenitic substrates such as stainless steels and manganese steels, although the interpass temperature should be
limited to about 260°C for manganese steels. For low alloy and high carbon steels a preheat of 200°C is necessary to
prevent heat affected zone
ISO/ASME PA/1G
Structure
In the as welded condition the microstructure consists of primary carbides in an austenite - carbide eutectic matrix
F C AW
Calculation Data
Diameter Wire Feed Speed Current Arc Voltage Deposition
(mm) (m/min) (A) (volts) Rate (kg/h)
1.1 5.1 to 12.7 125 - 210 21 - 27 1.9 - 4.7
1.6 5.1 to 11.4 240 - 350 28 - 33 3.4 - 7.5
2.0 6.4 to 3.2 250 - 400 25 - 32 3.4 - 6.9
Complementary products
Complementary products include Wearshield® 60
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Lincore ® T&D
Hardfacing cored wire
Classification
DIN 8555 : MF4-GF-60-S
General description
Lincore T&D is a self shielded, open arc, flux cored tubular electrode that produces a H12 type airhardening tool steel
deposit. The arc characteristics are excellent producing minimal spatter and good slag removal. Although, Lincore T&D
is primarily designed for the open arc operation, it may be used with a neutral flux for conditions requiring spatter elim-
ination and removal of arc glare.
Application
Lincore T&D produces a crack-free wear resistant tool steel deposit with a hardness range of 48- 55HRc. The
hardness can be further increased to between 55-65HRc after tempering. It is particularly suitable for APLs involv-
ing severe metal to metal wear coupled with elevated temperatures (up to 540°C). Ideally suited to the build up of
worn steel dies, cutting tools or the APL of wear resistant surfaces to carbon and low alloy steels.
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Lincore ® T&D
Additional information
A preheat and interpass temperature of 325°C, or higher (up to 540°C), are necessary to avoid cracking. It is important to
ensure that an adequate “soak” is achieved prior to the welding operation. After welding, the component should be
covered and slow cooled down to room temperature. Once cooled, the weldment should be post weld heat treated to
temper the martensite and toughen the deposit. Tempering at 540°C normally produces the optimum combination of
ISO/ASME PA/1G
Structure
In the as welded condition the microstructure consists mainly of martensite with some carbides. After tempering
the microstructure consists of tempered martensite with secondary carbides
F C AW
Calculation Data
Diameter Wire Feed Speed Current Arc Voltage Deposition
(mm) (m/min) (A) (volts) Rate (kg/h)
1.6 3.8 to 8.9 170 - 300 22 - 26 2.4 - 5.4
2.8 2.5 to 5.1 340 - 500 26 - 30 4.7 - 9.1
Complementary products
Complementary products include Wearshield® T&D
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Lincore ® 15CrMn
Hardfacing cored wire
Classification
DIN 8555 : MF7-GF-250-KP
General description
Lincore 15CrMn is a self shielded, open arc, flux cored tubular electrode that exhibits excellent arc characteristics,
clean slag detachability, and low spatter levels. Although, Lincore 15CrMn is primarily designed for the open arc opera-
tion, it may be used under neutral flux for conditions requiring spatter elimination and removal of arc glare.
Application
Lincore 15CrMn produces a premium austenitic chromium-manganese deposit. The term premium is used because
the weld metal has sufficient alloy content te produce a single pass austenitic deposit on ordinary carbon steel.
The deposit rapidly work hardens under impact making it particularly suitable for APLs of high impact and gouging
coupled with moderate abrasion. In addition to surfacing, the high crack resistance of this alloy design makes
Lincore 15CrMn an ideal electrode for joining manganese steel to itself or carbon steels with minimal the risk of
centerline cracking. Joining by the SAW process, however, is not recommended.
Railroad frogs
Track ends
Crusher hammers and screens
Earth moving equipment
Rebuilding of austenitic manganese plates and components
Construction equipment
F C AW
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Lincore ® 15CrMn
Additional information
All work-hardened base material and previously deposited material should be removed prior to applying a new deposit,
since such areas are prone to embrittlement and possible cracking. No preheat is required on austenitic manganese
steels although a preheat of between 150-200°C may be necessary on carbon and low steels to prevent heat affected
zone cracking.
ISO/ASME PA/1G
Structure
In the as welded condition, the microstructure consists of a soft chromium manganese alloy austenite which
rapidly work hardens under impact loading
F C AW
Calculation Data
Diameter Wire Feed Speed Current Arc Voltage Deposition
(mm) (m/min) (A) (volts) Rate (kg/h)
2.0 3.2 to 8.9 210 - 380 26 - 32 3.3 - 9.7
2.8 1.9 to 4.4 250 - 380 26 - 30 2.5 - 7.5
Complementary products
Complementary products include Wearshield® 15CrMn
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Lincore ® 420
Hardfacing cored wire
Classification
DIN 8555 : MF6-GF-55-CGR
General description
Lincore 420 is a self shielded, open arc, flux cored tubular electrode that produces a martensitic deposit similar to AISI
420 stainless steel. The arc characteristics are excellent producing minimal spatter and good slag removal.
Application
Lincore 420 is martensitic stainless hardfacing electrode designed to provide overlay deposits that resists metal
wear under corrosion.
Sand pumps
Dredging equipment
Fans
Valve seats in steam and liquid pipes
F C AW
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560 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Lincore ® 420
Additional information
All work-hardened base material and previously deposited material should be removed prior to applying a new deposit,
since such areas are prone to embrittlement and possible cracking.
ISO/ASME PA/1G
Structure
Martensitic + ferretic
F C AW
Calculation Data
Diameter Wire Feed Speed Current Arc Voltage Deposition
(mm) (m/min) (A) (volts) Rate (kg/h)
1.1 5.1 to 15.2 120 - 250 20 - 28 1.9 - 5.8
1.6 3.8 to 8.9 175 - 365 23 - 33 2.7 - 7.9
2.0 3.2 to 6.4 210 - 380 27 - 23 3.4 - 6.8
Complementary products
Complementary products include Wearshield® 420
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only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request 561
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Lincore ® M
Hardfacing cored wire
Classification
DIN 8555 : MF6-GF-45-KP
General description
Lincore M is a selfshielded, open arc, flux cored tubular electrode
Deposition of austenitic manganese steel with 14% manganese
Application
Lincore M is designed for rebuilding and hardfacing of manganese steel, carbon steel and low alloy steel parts
Typical APLs include: Rail crossovers, frogs and switchpoints
Lincore® M: rev. EN 21
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562 only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
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Lincore ® M
Additional information
All work-hardened base material and previously deposited material should be removed prior to applying a new deposit,
since such areas are prone to embrittlement and possible cracking.
ISO/ASME PA/1G
Structure
Martensitic + ferretic
F C AW
Calculation Data
Diameter Wire Feed Speed Current Arc Voltage Deposition
(mm) (m/min) (A) (volts) Rate (kg/h)
2.0 3.2 to 6.4 240 - 360 24 - 29 2.9 - 6.2
Complementary products
Complementray products include Wearshield® Mangjet (e)
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Notes
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