Operation and Service Manual For Hermetic Utimeter Gtex Chem

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Operation and Service Manual for

HERMetic UTImeter Gtex Chem


for use in corrosive liquids
Portable Gas Tight Electronic Gauging Device
Ullage - Temperature - Interface detector

MED-D

ISO 9001
QMI-SAI Global

Note 1: to identify the unit refer to section 2


Note 2: before using the instrument please read this book.
Note 3: this document is subject to changes without notice.
Check updates on www.tanksystem.com or contact us at [email protected]
1. Table of contents
1. TABLE OF CONTENTS .................................................... 2 9. OPERATION ................................................................... 27

2. IDENTIFICATION OF YOUR EQUIPMENT ...................... 4 9.1 BASIC RULES CONCERNING THE 5-KEY
CONTROL PAD ..................................................... 27
2.1 SERIAL NUMBER .................................................... 4
9.2 SELECTING THE LANGUAGE ............................... 28
2.2 ABBREVIATIONS ..................................................... 4
9.3 SELECTING THE TEMPERATURE SCALE ............. 29
3. GENERAL INFORMATION ............................................... 6 9.4 SELECTING THE TEMPERATURE
3.1 SHIPMENT NOTE .................................................... 6 RESOLUTION ........................................................ 30
3.2 INITIAL INSPECTION ............................................... 6 9.5 ACTIVATING THE LED ........................................... 31
3.3 DOCUMENTATION DISCREPANCIES ...................... 6 9.5.1 Temporary setting of the LED ..................... 31
3.4 WARRANTY ............................................................ 6 9.5.2 Permanent setting of the LED ..................... 31
3.5 CERTIFICATION....................................................... 7
9.6 MUTING THE BUZZER .......................................... 32
3.6 SPARE PARTS ......................................................... 7
9.7 BACKLIGHT .......................................................... 32
3.7 SERVICE AND REPAIR ............................................ 7
9.8 CHECKING THE FUNCTIONS BEFORE USING
4. WORLDWIDE SERVICE STATIONS NETWORK.............. 9 THE INSTRUMENT ................................................ 33

5. RECOMMENDATION FOR SAFE USE .......................... 11 9.8.1 Battery ....................................................... 33


9.8.2 Temperature ............................................... 33
6. FUNCTIONS - KEY FEATURES ..................................... 12 9.8.3 Ullage......................................................... 33
7. DESCRIPTION ............................................................... 13 9.8.4 Interface ..................................................... 33

7.1 GENERAL .............................................................. 13 9.9 INSTALLATION OF THE INSTRUMENT .................. 34


7.2 ULTRA SENSING PROBE ...................................... 15 9.10 PURGING THE EQUIPMENT ................................. 34
7.2.1 Introduction ................................................ 15 9.11 ULLAGE / INTERFACE MEASUREMENT ............... 34
7.2.2 Ullage detection ......................................... 15 9.12 REFERENCE HEIGHT / INNAGE
7.2.3 Interface detection ..................................... 16 MEASUREMENT ................................................... 35
7.2.4 Temperature measurement ........................ 16 9.13 TEMPERATURE MEASUREMENT ......................... 36

7.3 TAPE ..................................................................... 17 10. CARE AND MAINTENANCE .......................................... 36


7.4 TAPE PROTECTION .............................................. 18
10.1 CARE .................................................................... 36
7.5 READING INDEX.................................................... 19
10.2 CHECKING THE BATTERY .................................... 37
7.6 TAPE CLEANER .................................................... 20
10.2.1 Before starting gauging ............................ 37
7.7 GAS TIGHTNESS .................................................. 21
10.2.2 During gauging......................................... 38
7.8 GASKETS .............................................................. 21
7.9 ADDITIONAL LOAD (OPTION)................................ 21 10.3 BATTERY REPLACEMENT .................................... 39
10.4 TAPE REPLACEMENT ........................................... 40
7.9.1 Viscous liquids (> 800 Cst) ......................... 21
7.9.2 Reference height and innage ...................... 21 10.4.1 Disconnecting the tape from the sensor ..... 40
10.4.2 Disconnecting the tape from the
7.10 HOUSING AND LID ............................................... 21
electronic box .......................................... 40
7.11 OTHERS ................................................................ 21
10.4.3 Disconnecting the tape from the
8. EXAMPLES OF INSTALLATION OF THE reel axle.................................................... 41
GAUGING SYSTEM ....................................................... 22 10.4.4 Removing the tape from the housing ........ 41
8.1 GENERAL .............................................................. 22 10.4.5 Mounting the new tape ............................ 41
8.2 EXAMPLE OF INSTALLATION ON A PIPE, 10.5 SENSING PROBE REPLACEMENT ....................... 42
CONNECTOR Q2 .................................................. 23
10.5.1 Disconnecting the old sensing probe........ 42
8.3 EXAMPLE OF INSTALLATION ON THE DECK,
10.5.2 Connecting the new sensing probe .......... 42
CONNECTOR Q2 .................................................. 24
10.6 TAPE WIPERS REPLACEMENT ............................. 42
8.4 EXAMPLE OF INSTALLATION ON A PIPE,
10.7 DISPLAY UNIT REPLACEMENT ............................. 43
CONNECTOR Q1 .................................................. 25
8.5 EXAMPLE OF INSTALLATION ON THE DECK, 10.7.1 Disconnecting the old display unit ............ 43
CONNECTOR Q1 .................................................. 26 10.7.2 Connecting the new display unit ............... 43

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10.8 VERIFICATION AND CERTIFICATION 11.6 VISUAL INSPECTION FOR DAMAGED OR
OF TAPES ............................................................. 43 MISSING PARTS ................................................... 48
10.9 VERIFICATION AND ADJUSTMENT OF THE 11.7 COATED ALUMINIUM PARTS ................................ 49
READING INDEX.................................................... 44 11.8 WINDING ACTION BECOMING STIFF ................... 49
10.10 TEMPERATURE VERIFICATION ............................. 45 11.9 ELECTRICAL CHECKING OF THE TAPE
10.10.1 Equipment required ................................ 45 ASSEMBLY ............................................................ 49
10.10.2 Preparing the Ice Point bath ................... 45 12. SPECIFICATIONS .......................................................... 50
10.10.3 Checking the UTImeter........................... 45
13. SPARE PARTS ............................................................... 51
10.11 ULLAGE/INTERFACE VERIFICATION ..................... 46
10.12 STORAGE OF HERMetic DEVICES ........................ 46 13.1 HOW TO PROCEED .............................................. 51
10.13 TRANSPORTATION OF HERMetic DEVICES.......... 46 13.2 LIST OF PARTS DESCRIPTIONS ........................... 51
13.3 SPARE PARTS DRAWINGS ................................... 53
11. TROUBLE SHOOTING................................................... 47
11.1 SAFETY WARNING................................................ 47 14. VALVES DRAWINGS ...................................................... 62
11.2 POWER SUPPLY TROUBLES ................................ 47 14.1 VALVES DRAWINGS LIST ...................................... 62
11.3 TRANSMISSION TROUBLES ................................. 47 14.2 DRAWINGS ........................................................... 62
11.4 ULLAGE AND/OR INTERFACE TROUBLES ........... 48
15 DECLARATION OF CONFORMITY................................ 76
11.5 TEMPERATURE TROUBLES.................................. 48

3
2. Identification of your equipment
2.1 Serial number

Each HERMetic instrument is individually identified with a Identification plate


6 digits serial number starting with the letter G, example
G10058. This serial number is printed on the identification
plate that is located on top of the handle. See Figure 2-1.

Figure 2-1

2.2 Abbreviations

Some abbreviations are used to define the equipment. Refer to following table and to Figure 2-2.

Abbreviation Meaning
ETCE Special PTFE used for extruding
FFKM Perfluoro rubber, special for chemical applications
FKM (Viton) Fluoro rubber for crude oil and some products applications
Gtex Gas tight mechanical housing for non corrosive liquids, i.e. with FKM gaskets and PA 11 coating (blue)
Gtex Chem Gas tight mechanical housing for corrosive liquids, i.e. with FFKM gaskets and PA 11 coating (blue)
NBR Acrylonitrile-butadiene rubber (nitrile rubber)
PA 11 (Rilsan) Polyamid coating (blue, grey or yellow) used for protecting aluminium against liquids
PE Polyethylene
PEHD Polyethylene High Density
PFA Perfluoro alkoxyl alkane
PTFE Polytetrafluoroethylene
Q1 Connector 1”
Q2 Connector 2”
SS1 Stainless steel Storage tube 1”
SS2 Stainless steel Storage tube 2”
TEFZEL ETFE coating of the tape
ULTRA Ultrasonic sensing probe, second generation, covering a wide range of liquids from crude oil to light products, chemicals
and heavy/viscous liquids
UTI Stands for: U (ullage), T (temperature), I (oil/water interface)
Visc Additional load on the sensing probe for innage measurement or gauging viscous liquids

4 www.tanksystem.com
Display unit

Mechanical housing
Storage tube SS1
Gtex
Gtex Chem

SS1 SS2

Quick connector Q2
Q1 Q2

Visc: additional load


for innage measurement
or gauging viscous liquids

Sensing probe ULTRA

Figure 2-2

5
3. General information
3.1 Shipment note When returned to Enraf Tanksystem SA or any of its agreed
Service Stations equipment must be contamination-free.
The following parts should be included in the shipment:
If it is determined that the Purchasers equipment is
• 1 instrument fitted out with one battery in the display; contaminated, it will be returned to the Purchaser at the
• 1 set of 4 Allen keys: 1.5, 2, 2.5 and 3 mm; Purchasers expense. Contaminated equipment will not be
• 1 Operation and Service Manual. repaired, replaced, or covered under any warranty until
such time that the said equipment is decontaminated by
the Purchaser.
3.2 Initial inspection
The Purchaser shall notify by fax, telex or in writing of any
Check the contents of the shipment for completeness and note
defect immediately upon discovery, specifying the nature
whether any damage has occurred during transport. Carry
of the defect and/or the extend of the damage caused
out the “Initial test before installing the instrument” to verify the
thereby.
good functioning. If the contents are incomplete, or if there is a
damage, do not use the device, a claim should be filled with the Where no other conditions have been negotiated between the
carrier immediately, and Enraf Tanksystem SA Sales or Service Vendor and the Purchaser “General Conditions 188” of United
organization should be notified in order to facilitate the repair or Nations shall apply.
replacement of the instrument.
This instrument has been certified as Intrinsically Safe
Instrumentation for only those classes or categories of
3.3 Documentation discrepancies hazardous areas stated on the instrument label, bearing the
mark of the applicable approval authority. No other usage is
The design of the instrument is subject to continuous
authorized.
development and improvement. Consequently, the instrument
may incorporate minor changes in detail from the information Unauthorized repair or component replacement by the
contained in the manual. Purchaser will void this guarantee and may impair the intrinsic
safety of the instrument. In particular it is not allowed to repair
electronic circuits.
3.4 Warranty
In no event shall Enraf Tanksystem SA be liable for indirect,
Thirty six (36) months after delivery ex works except
incidental or consequential loss or damage or failure of any kind
batteries.
connected with the use if its products or failure of its products to
The Vendor undertakes to remedy any defect resulting function or operate properly.
from faulty design materials or workmanship. The Vendor’s
Enraf Tanksystem SA do not assume the indemnification for any
obligation is limited to the repair or replacement of such
accident or damage caused by the operation of its product and
defective parts by his own plant or one of his authorized
the warranty is limited to the replacement of parts or complete
service stations. The Purchaser shall bear the cost and
goods.
risk of transportation of defective parts and repaired parts
supplied in replacement of such defective parts.

6 www.tanksystem.com
3.5 Certification 3.6 Spare parts

MED-D When ordering spares identify the spare part by TS number and
description. Refer to section “Drawings”.
Enraf Tanksystem SA is an
Some spares might be repairable; in this case send the part(s)
ISO 9001 certified company
to any authorised service center or to the factory.
by QMI and MED-D by
Det Norske Veritas In case of urgency, complete replacement units can be made
Certification GmbH. ISO 9001 available. Contact the factory or nearest Service Station for
QMI-SAI Global
details.

The equipment has been approved for the electrical intrinsic


safety by the following authorities :
3.7 Service and Repair

The customer is responsible for any freight and customs


IECEx clearance charges. If units are sent on a “freight collect” the
Zone 0 Ex ia IIB T4 -20°C < Ta < +50°C charges will be invoiced to the customer.
Standards used:
When returning units or parts for repair to the factory please fill
IEC 60079-0, Fourth Edition 2004-01,
out a service request form (see next page). The serial number
IEC 60079-11, Fifth edition 2006-07
(letter “G” followed by 5 digits) is printed on the identification
IEC 60079-26, First edition 2004-03
plate as shown on the Figure 2-1.

ATEX
When returned to Enraf Tanksystem SA equipment
II 1 G Ex ia IIB T4 / Tamb. 50 °C
must be contamination-free. If it is determined that
Standards used:
the customers equipment is contaminated, it will be
EN60079-0: (2006)
returned to the customer at the customers expense.
EN60079-11: (2007)
Contaminated equipment will not be repaired until
EN60079-26, (2007)
such time that the customer decontaminates the said
equipment.
Regarding product compliance against standards updates or
new standards, please refer to the Declaration of conformity.

Factory Mutual (FM Approvals)


CL I, DIV 1, GP C&D, T4 Tamb. 50 °C and
CL I, ZN 0, AEx ia IIB T4 Tamb. 50 °C

The equipment has been approved as oil/water interface


detector according to MARPOL Resolution MEPC.5(XIII)
of 13 June 1980 by National Maritime Authorities and/or
Classification Societies.

If you need a copy of any of these certificates please


contact:

Enraf Tanksystem SA
Rue de l’industrie 2
1630 Bulle, SWITZERLAND

Telephone : +41-26-91 91 500


Telefax : +41-26-91 91 505
Web site : www.tanksystem.com
E-mail : [email protected]

7
Service Request
Customer’s address: ..................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

Telephone: ..................................................................................................................................................

E-mail: .........................................................................................................................................................

Fax: .............................................................................................................................................................

Type of unit or part: ....................................................................................................................................

.....................................................................................................................................................................

Serial number: ............................................................................................................................................

Short description of trouble: ......................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

Do you want a quotation before repair is started: . ............................... yes / no ...................................

Repaired unit has to be returned to the following address:

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

8 www.tanksystem.com
4. Worldwide Service Stations network
The updated list can be found on our website www.tanksystem.com
COUNTRY ADDRESS TELEPHONE/FAX/E-MAIL

SWITZERLAND ENRAF TANKSYSTEM SA Tel : +41-26-91 91 500


2, rue de l'Industrie Fax : +41-26-91 91 505
CH-1630 BULLE [email protected]

CANADA PYLON ATLANTIC Tel : +1-902-4683344


A Div. Of Pylon Electronics Inc. Fax : +1-902-4681203
31 Trider Crescent., [email protected]
DARTMOUTH, N.S. B3B 1V6

CHINA HUA HAI EQUIPMENT & ENGINEERING CO Tel : +86-21-68183183


LTD Fax : +86-21-68183115
Factory 7, Lane 1365, East Kang Qiao Road [email protected]
Kang Qiao Industrial Zone, Pu Dong
SHANGHAI, P.C. 201315

GERMANY CHRISTIAN BINDEMANN MARINE Tel : +49-40-41918846


CONSULTING Fax : +49-40-41918847
Antonie-Möbis-Weg 4 [email protected]
HAMBURG 2523

GREECE SPANMARIN Tel : +30-210-4294498


86, Filonos Street Fax : +30-210-4294495
GR-185 36 PIRAEUS [email protected]

JAPAN DAIWA HANBAI CORPORATION LTD Tel : +81-6-64714701


2-10-31, Mitejima, Nishiyodogawa-ku Fax : +81-6-64729008
OSAKA 555-0012 [email protected]

KOREA World Ocean CO., LTD Tel : +82-51-462-2554/5


Rm1001, Hae-deok Bldg., 1212-11 Fax : +82-51-462-0468
Choryang-dong Dong-Gu [email protected]
BUSAN

MEXICO URBAN DEL GOLFO S.A. DE C.V. Tel : +52-833-2170190


Ave. Ejército Mexicano 1902 Fax : +52-833-2170190
Col. Loma del Gallo [email protected]
89460 CD. MADERO, TAMPS. MEXICO

NETHERLANDS B.V. TECHNISCH BUREAU UITTENBOGAART Tel : +31-10-4114614


Brugwachter 13 Fax : +31-10-4141004
NL-3034 KD ROTTERDAM [email protected]

PORTUGAL CONTROLIS Tel : +351-21-2740606


Soc. Com. Equipamentos de Controlo, Lda. Fax : +351-21-2740897
Rua Conceiçao Sameiro Antunes, 26E [email protected]
2800-379 COVA DA PIEDADE

RUSSIA NPP "GERDA" Tel : +7-495-7558845


Vilisa Latsisa str. 17 Fax : +7-495-7558846
Building 1 [email protected]
125480 MOSCOW

9
The updated list can be found on our website www.tanksystem.com
COUNTRY ADDRESS TELEPHONE/FAX/E-MAIL

SINGAPORE HUBBELL INT'L (1976) PTE LTD Tel : +65-6-2557281


322 Thomson Road Tel : +65-6-2550464
SINGAPORE 307665 Fax : +65-6-2532098
[email protected]

SPAIN E.N.I. Tel : +34-94-4746263


Electronica y Neumatica Industrial, S.A. Fax : +34-94-4745868
C/Jon Arrospide, 20 (Int.) [email protected]
48014 BILBAO

SWEDEN INSTRUMENTKONTROLL Tel : +46-31-240510


Lars Petersson AB Tel : +46-31-240525
Varholmsgatan 1 Fax : +46-31-243710
414 74 GÖTEBORG [email protected]

TURKEY YEDI DENIZ Tel : +90.212.251 64 10 / 3 lines


Setustu, Izzetpasa Yok.1 Fax : +90.212.251 05 75
TR 34427 Kabatas ISTANBUL [email protected]
[email protected]

UNITED ARAB MARITRONICS TRADING L.L.C. Tel : +971-4-3247500


EMIRATES P.O. Box 6488 Fax :+971-4-3242500
Shed # 72, Jadaf Ship Docking Yard [email protected]
DUBAI

UNITED KINGDOM ENERGY MARINE (INTERNATIONAL) LTD. Tel : +44-1525-851234


12 Clipstone Brook Industrial Estate Fax :+44-1525-852345
Cherrycourt Way [email protected]
LEIGHTON BUZZARD, BEDS LU7 4TX

U.S.A / TEXAS HONEYWELL HERMETIC Tel : +1-281-930 1777


4522 Center Street Fax : +1-281-930 1222
DEER PARK, TX 77536 Toll free call in the USA:

10 www.tanksystem.com
5. Recommendation for safe use
1. This Operation and Service Manual is a guide in order to 6. In the absence of such instructions the following should
help the user to operate the instrument safely and correctly. be noted:

2. Nevertheless the maker disclaims all responsibility and 6.1. If a metal sounding pipe is fitted beneath the
liability for damage resulting from the use of the equipment deck valve or tank is inerted, then ullaging, etc. is
regardless of the cause of the damage. permissible at any time with no restriction.

3. Attention is drawn to the possible hazard due to 6.2. If there is no sounding tube or tank is not inerted, the
electrostatic charges which may be present in the following precautions shall be taken:
tank. This may happen in particular with static 6.2.1. If the cargo is not a static accumulator liquid,
accumulator liquids, i.e. liquids which have low i.e. its conductivity is more than 50 pS/m,
conductivity of 50 picoSiemens/metre (pS/m) or less. then ullaging is permitted provided that the
instrument is properly grounded and earthed
4. It is very important that the instrument is grounded to
before the probe is inserted into the tank and
the tank before the probe is introduced into the tank
remains earthed until the probe has been
and remains grounded until after complete withdrawal
removed from the tank.
from the tank.
6.2.2. If the cargo is a static accumulator liquid, i.e. its
4.1. If the instrument is installed with the quick connect conductivity is less than 50 pS/m, then ullaging
coupler, grounding is effected through the quick is permitted provided that:
connect coupler and the mating nipple of the valve
6.2.2.1. The instrument is properly grounded and
provided that these parts are kept clean and free from
earthed before the probe is inserted into
corrosion in order to guarantee electrical conductivity.
the tank and remains earthed until the
If a grease is used for this purpose, it must be one
probe has been removed from the tank.
which contains graphite.
6.2.2.2. The apparatus is not introduced into a tank
4.2. If the instrument is not connected to the mating until at least 30 minutes have elapsed after
deck valve, the instrument has to be also earthed completion of any loading operation or
by means of the grounding cable and clamp. stopping the injection of inert gas.

5. It is anticipated that the user will have specific 6.3. For further guidance refer to International Safety
operating methods laid down to ensure safety when Guide for Oil Tankers and Terminals (ISGOTT), ISBN
using this type of apparatus. In this case the user’s 1 85609 291 7, Fifth Edition 2006, or consult the
instructions shall be strictly observed. appropriate Legislative Authority for the installation.

7. Warning:
Substitution of components may impair the intrinsic safety.
Change of battery must be carried out in safe area only (non
flammable atmosphere); Use only an approved battery.
To prevent ignition hazard, avoid impact or friction of the device
aluminum box.

8. This product and his use is / may be related to international,


national, local or company regulations or standards. It is the
customer / user responsibility to ensure that the way to use the
device complies with such applicable regulations or standards.

9. This device is a portable product. It must not be


permanently installed on the tank and must be disconnected
after use and stored in a safe and dry area.

11
6. Functions - Key Features
This HERMetic instrument is a gas-tight portable multiple
functions gauging system that is designed to perform
under completely closed conditions in a single operation
3 measurements:

a) Ullage (outage). Optionally innage is available¹.

b) Oil/water Interface Level.

Tape resolution: 1 mm (1/16”)


Tape accuracy: ±1.5 mm for 30 m
Zero reference level
(±1/16” approx. for 100 feet)
Ullage/interface detection accuracy:
±2 mm (±0.08” approx.)
Minimum detectable tank bottom interface or liquid level:
4 mm (0.16” approx.).

c) Temperature by continuous reading at any level.

Ambient temperature range: -20°C to 50°C


(-4°F to 122°F)

Sensor measurement range:-40°C to 90°C


(-40°F to 194°F)
Tape protection
Resolution: 0.01° or 0.1°, selectable
Tank top
Accuracy over calibration range: ±0.1°C (0°C to 70°C);
±0.2°F (32°F to 158 °F)
Vapour
Temperature reading: °C or °F, selectable.
Ullage level
This HERMetic device meets the requirements of API MPMS
Chapter 7 2001, table 3, ISO 4268 and IP PMM Part IV.

Thanks to the small diameter of the sensing probe this


instrument can be used with valves of diameters down to
Product
25 mm (1”) only.

A tape protection tube prevents closing the valve on the tape


through inadvertence.
Interface level
Gauging is done under completely gas tight conditions
therefore maintaining over- or underpressure in the tank.
Water
The device is designed to withstand tank pressure up to
0.3 bar (4.4 psi).

¹ An additional device, usable with 2” valves only, can


be provided that allows Reference Height and Innage
measurement. Available on “Visc” models.

12 www.tanksystem.com
7. Description
7.1 General

Each HERMetic instrument is individually identified with a


6 digits serial number starting with the letter G, example
G10058. This serial number is printed on the identification
plate as shown on Figure 7-1.

The HERMetic instrument is fitted with an ULTRA sensing


probe.

The unit emits control beep, continuous beep and intermittent Identification plate
beep.

When the sensing probe is surrounded by air, a control beep


occurs every 2 sec.

When the sensing probe is in contact with any petroleum


product, the beep is continuous.

When the sensing probe is in contact with water the beep is


intermittent.

Control beep • •
Continuous beep • • • • • • • • • •
Intermittent beep • • • • • •

A light signal (LED) can also be activated that blinks at the


same frequency as the buzzer tones. This can be useful in noisy
environments or at night. Figure 7-1

A backlight can be used at night to light up the display.

The HERMetic instrument is powered by a 9 Volt battery stored


in the electronic terminal named instrument unit. Current
consumption is very low, ensuring long operation without
battery replacement. A continuous tone means that the
battery needs replacement. If the battery power is too low,
it is no more possible to read the temperature.

Maintenance is easy because design is modular and allows


quick exchange of parts.

See also Figure 7-2 to get to know the equipment.

13
Window wiper
LCD Display

Display unit Window


Buzzer

Reading index

Tape cleaner
LED

keys
Crank
Storage tube SS1

SS1 SS2

Quick connector Q2
Q1 Q2

Tape

Tape adaptor
Visc

device for
innage measurement
Sensing probe ULTRA

Figure 7-2

14 www.tanksystem.com
7.2 ULTRA sensing probe 7.2.2 Ullage detection
The ullage detector consists of two piezoceramic plates and
7.2.1 Introduction
electronic circuits. When the sensor head is immersed in a
The ULTRA sensing probe consists of a stainless steel
non-conductive liquid (oil or petroleum), the emitted ultrasonic
tube terminated by a high-tech plastic head which cannot
signal is detected by the receiver, coded and sent to the
be removed from the tube. The sensing probe includes an
instrument unit which activates the buzzer with the continuous
ultrasonic liquid level sensor, a temperature sensor and a
beep.
conductivity electrode. The sensitivity for ullage and interface
measurement is not adjustable. The temperature measurement
is calibrated at the factory and does not require subsequent
adjustment.

1
6
5

2
0 4

1
3

1
2

1
1

Air Reaction point


0

Liquid 4 mm

Ultrasonic level sensor

Figure 7-3
The reaction point is located 4 mm (5/32”) from the sensor bottom and identical with the zero-point of the tape graduation.

15
7.2.3 Interface detection sensor detects the presence of the liquid as well and the
The principle consists of a conductivity measurement conductivity electrodes and associated electronic circuits
between an active electrode and a grounded electrode. modulate the coded signal to generate the intermittent
When the liquid is conductive (as water), the ullage beep.

1
6
Air
Oil

2
04

1
3

1
2

1
1
Oil Interface level

0
Water 4 mm

Interface sensor

Figure 7-4
The reaction point is located 4 mm (5/32”) from the sensor bottom and identical with the zero-point of the tape graduation.

7.2.4 Temperature measurement characteristics are stored in the sensor memory and are
The sensing element is a Platinum Resistance Temperature dedicated to one sensor. For this reason, changing a sensor
Detector (RTD) element. The element is located in the does not require a new calibration.
temperature electrode, which is filled in with a heat transfer
All data are serialised and sent by the micro-controller to the
compound paste to reduce the response time.
Display Unit.
The RTD element signal is digitized, and then all errors (offset,
Temperature settings (resolution, scale) are easy to select by
non-linearity and drift) are corrected and compensated by the
pressing the 5-key control panel.
micro-controller located in the sensor probe. The RTD element
1
6

Air
5

Liquid
04

1
3

1
2

1
1

Temperature level
0

4 mm

Temperature sensor

Figure 7-5
The reaction point is located 4 mm (5/32”) from the sensor bottom and identical with the zero-point of the tape graduation.

16 www.tanksystem.com
7.3 Tape index. If the reading index is set up at the zero ullage level,
the reading of the tape is identical to the ullage.
The ETFE (TEFZEL) coated tape provides 3 main functions :
• It contains 2 wires for transmitting the signal and the power
• It holds the sensing probe. between the display unit and the probe. The steel tape itself
• It is graduated and therefore makes it possible to determine is used as a grounding wire between the sensing probe tube
the distance between the reaction point and the reading and the display unit.

TEFZEL STEEL TAPE WIRE

Figure 7-6

The standard graduation is a double side type that shows the metric graduation on one side and the inch one on the other side.
The tape is mounted on the equipment according to the need.

23 9
7 10 11 12 13 14 7 15
3 23 4 5 23

inch side metric side


Figure 7-7

17
7.4 Tape protection In that position the protection tube prevents closing the
valve. When the tape is wound up the protection tube will
The tape protection tube is a mechanical safety device which
stay in position until it is pushed up by the sensing probe.
prevents the valve from being closed as long as the sensing
Before instrument is used check that the protection tube is
probe is inside the tank. When the sensing probe is lowered
moving freely. For cleaning purposes the protection tube is
the protection tube will follow the sensing probe by gravity
slotted.
until the tube is retained by a ring located inside the coupler.

TAPE PROTECTION TUBE

STORAGE TUBE

SENSOR

RETAINER

QUICK CONNECT
COUPLER

BALL VALVE

VALVE OPEN
VALVE CLOSED

Figure 7-8

18 www.tanksystem.com
7.5 Reading index

Zero ullage
1200

Reference level of tank

1100

1000

900

800

700

600

500

400

300

200

100

Liquid level
0

Reaction point

Figure 7-9

The tape reading at the height of the reading index of the If the reading index is positioned below or above the reference
instrument is indicating the distance between the reaction point level a positive or negative correction of the tape reading is
and the reading index. If the instrument is installed in such a way necessary.
that the reading index is at the same level as the zero-ullage
See also chapter 8 “Examples of installation of the gauging
reference level the reading of the tape corresponds to the ullage
system”.
providing the reaction point of the sensing probe is positioned
at the liquid level.

19
7.6 Tape cleaner

This HERMetic equipment is fitted with a tape cleaner that helps


draining the liquid back to the tank when rewinding the tape. It is
very easy to operate:

• position “DOWN”: the wipers are not working, the tape is


free;
• position “UP”: the wipers are cleaning the tape.

Refer to Figure 7-10.

Tape cleaner DOWN =


wipers not engaged

Tape cleaner UP =
wipers engaged

Figure 7-10
20 www.tanksystem.com
7.7 Gas tightness 7.9.2 Reference height and innage
For measuring the reference height of a tank and innages
All parts are assembled together with either gaskets or O-rings,
the load allows the sensing probe to touch the dip/datum
that makes the device completely tight.
plate.
The sealing of the axle holding the tape with the mechanical
housing is ensured by a special V-shape gasket.
7.10 Housing and lid

These parts are made in aluminium coated with polyamid


7.8 Gaskets
PA 11 (RILSAN).
Gaskets are made in FKM (Viton) for models UTImeter Gtex.

On UTImeter Gtex Chem models, gaskets which are in contact 7.11 Others
with the liquid are made in FFKM.
The tape is coiled on the axle which holds also the electronic
box and the display unit.
7.9 Additional Load (option)
The axle is assembled to the electronic box and can be locked
An additional load (see Figure 7-2) on the sensing probe can be at discrete positions by means of a stopping mechanism in the
provided for one of the following reasons. This option is available crank. Pull the crank to free the stopping mechanism.
on UTImeter Gtex Visc or UTImeter Gtex Chem Visc equipped
The storage tube is threaded to the frame.
with the storage tube Q2 (2”) and needs valves of at least 2” size.
The storage tube is equipped with a quick-connector which
7.9.1 Viscous liquids (> 800 Cst) fits on the HERMetic valves.
For gauging viscous liquids the load can help the sensing probe
in penetrating the liquid and in keeping the tape straight.

21
8. Examples of installation of the gauging system
8.1 General The valves should be installed in such a way that the
zero-ullage level coincides with the reading index level, so
The gauging system consists of the HERMetic instrument and
that no correction would be necessary. For achieving this it
the associated HERMetic valve. Two types of connector can be
may be necessary to install an adjusting pipe between the
provided as shown on Figure 8-1.
deck and the valve.

CONNECTORS If the valves are installed directly on deck or if for any reason
the level of the reading index is below or above the zero-ullage
Q1 (1”) Q2 (2”)
level, then a correction table should be used.

There should be no internal tank structure between the valve


outlet and the tank bottom such that will impede the path of
the equipment into the tank.

All valves shall be installed at the same level.

Small systematic level error can be corrected by adjusting the


reading index accordingly.

When designing the gauging port and to avoid damaging the


tape during rewinding it is advised to chamfer or to grind all
Figure 8-1 sharp edges (on pipes, flanges, etc.) that could damage the
tape when operating the gauge.
The following sections, respectively 8.2, 8.3 for connector Q2
and 8.4, 8.5 for connector Q1, describe 2 examples for installing
the valves and adjusting the height of the gauging system.

22 www.tanksystem.com
8.2 Example of installation on a pipe, connector Q2
SS2 Q2 SS1 Q2

Tank Zero Ullage level


Reading index Reading index

474mm 474mm

HV HV
TS supply
H Customer supply

Flange Flange

HT HT

Tank Deck

Figure 8-2

Valve designation C.2-SS; C.2-SS-W; C.2-SS-BL; C.2-SS-SEC


Bottom connection thread or flange
Boring 2”
*) HV (mm) 141
*) HT (mm) H-615

*) Dimension HV is without gasket. If gaskets are used dimension HT is reduced by thickness of gasket.

23
Example of installation on the deck,
8.3
connector Q2
Tank Zero Ullage level

HX HX

H SS2 Q2 SS1 Q2

Reading Reading

index index

474 mm 474 mm

Tank Deck HV HV

Flange Flange

Figure 8-3

Valve designation C.2-SS; C.2-SS-W; C.2-SS-BL; C.2-SS-SEC


Bottom connection thread or flange
Boring 2”
*) HV (mm) 141
*) HX (mm) H-615

*) Dimension HV is without gasket. If gaskets are used dimension HX is reduced by thickness of gasket.

24 www.tanksystem.com
8.4 Example of installation on a pipe, connector Q1
SS1 Q1 SS1 Q1

Tank Zero Ullage level


Reading index Reading index

460mm 460mm

HV HC

HV TS supply
Thread
Customer supply
H
Flange

HT HT

Tank Deck

Figure 8-4

Valve C.2-SS C.2-SS


designation A.1-SS C.1-SS C.1-SS C.1-SS C.2-SS-W C.2-SS-W A.2-SS A.2,5-SS A.4-SS
Boring 1” 1” 1” 1” 2” 2” 2” 2,5” 4”
Bottom thread thread flange flange thread flange flange flange flange
connection JIS 5K25 JIS 5K50
*) HV (mm) 120 65 79 79 141 141 172 99 140
HC (mm) na na na na 14 14 41 53 58
*) HT (mm) H-580 H-525 H-539 H-539 H-615 H-615 H-673 H-612 H-658

*) Dimension HV is without gasket. If gaskets are used dimension HT is reduced by thickness of gasket.

25
Example of installation on the deck,
8.5
connector Q1
Tank Zero Ullage level

HX HX

H SS1 Q1

SS1 Q1

Reading

index
Reading

index

460 mm 460 mm

HC

Tank Deck HV
HV

Thread Flange

Figure 8-5

Valve C.2-SS C.2-SS


designation A.1-SS C.1-SS C.1-SS C.1-SS C.2-SS-W C.2-SS-W A.2-SS A.2,5-SS A.4-SS
Boring 1” 1” 1” 1” 2” 2” 2” 2,5” 4”
Bottom thread thread flange flange thread flange flange flange flange
connection JIS 5K25 JIS 5K50
*) HV (mm) 120 65 79 79 141 141 172 99 140
HC (mm) na na na na 14 14 41 53 58
*) HX (mm) H-580 H-525 H-539 H-539 H-615 H-615 H-673 H-612 H-658

*) Dimension HV is without gasket. If gaskets are used dimension HX is reduced by thickness of gasket.

26 www.tanksystem.com
9. Operation
9.1 Basic rules concerning the 5-key control pad • pressing “-” allows to exit a menu,
• pressing “enter” (later on named “E”) allows to enter a specific
Apart from the “ON” / “OFF” keys that are self-explanatory, there
menu.
are 3 other keys that help in customising the unit:
The small pointer displayed on the left is showing the active
• pressing “+” allows to scroll down the menus, a pointer show
setting.
the actual menu you have selected,

scrolling down the menus

exiting a menu

buzzer on/off

entering a menu

backlight on

Figure 9-1

27
9.2 Selecting the language

English, German or French languages can be selected by following the sequences described in Figure 9-2.

ON UTImeter

Ver x.xx
Battery
░░░░░ 97% LED menu
Init.
+
*********

25.94°C

T. unit

- +
E
Settings
Resol.

E
- Language English
-
+
- Deutsch

+
- Francais +

Figure 9-2

• Switch on the equipment, • Press on “+”, “Language.” is displayed,


• Wait until the temperature is displayed, • Press on “enter”,
• Press on “+” to enter the settings menu, • Select the language by pressing on “+” one or more
• Press on “enter”, “LED menu” is displayed, times, the display shows the language selected,
• Press on “+”; “T. unit” is displayed, • Press “-” two times to come back in measurement
• Press on “+”, “Resol.” is displayed, mode.

The new setting is stored in the permanent memory.

28 www.tanksystem.com
9.3 Selecting the temperature scale

The temperature can be displayed either in Celsius or Farenheit degrees. Refer to Figure 9-3.

ON UTImeter

Ver x.xx
Battery
░░░░░ 97% LED menu
Init.
********* +

25.94°C

+
E
- T. unit - > °C °F

+
+
- °C > °F
- + E
Settings

Figure 9-3

• Switch on the equipment, • Press on “enter”,


• Wait until the temperature is displayed, • Select the scale by pressing on “+” one or more times,
• Press on “+” to enter the settings menu, the pointer shows the scale selected,
• Press on “enter”, “LED menu” is displayed, • Press “-” two times to come back in measurement
• Press on “+”; “T. unit” is displayed, mode.

The new setting is stored in the permanent memory.

29
9.4 Selecting the temperature resolution

The temperature reading can be given with 1 or 2 digits after the dot. Select the appropriate resolution as shown on Figure 9-4.

ON UTImeter

Ver x.xx
Battery
░░░░░ 97% LED menu
Init.
*********
+

25.94°C

T. unit

- +
E
Settings E
- Resol. >0.0°
-
+
+
- > 0.00°

Figure 9-4

• Switch on the equipment, • Press on “+”, “Resol.” is displayed,


• Wait until the temperature is displayed, • Press on “enter”,
• Press on “+” to enter the settings menu, • Select the resolution by pressing on “+” one or more times,
• Press on “enter”, “LED menu” is displayed, the pointer shows the resolution selected,
• Press on “+”; “T. unit” is displayed, • Press “-” two times to come back in measurement mode.

The new setting is stored in the permanent memory.

30 www.tanksystem.com
9.5 Activating the LED

Refer to Figure 9-5.

The LED can be activated on 2 modes:


• one is temporary, it is automatically erased when the unit is switched off, in order to save the battery life;
• the other is permanent, it will stay even is the unit is switched off.

ON UTImeter

Ver x.xx
Battery
E E
░░░░░ 97% LED menu LED LED yes
- - -
Init.
+ +
********* +
- LED no

+
- E
LED set. enable
25.94°C -

+ +
+
- disable

- + E
Settings

Figure 9-5

9.5.1 Temporary setting of the LED 9.5.2 Permanent setting of the LED
• Switch on the equipment, • Switch on the equipment,
• Wait until the temperature is displayed, • Wait until the temperature is displayed,
• Press on “+” to enter the settings menu, • Press on “+” to enter the settings menu,
• Press on “enter”; “LED menu” is displayed, • Press on “enter”; “LED menu” is displayed,
• Press on “enter”; “LED” is displayed, • Press on “enter”; “LED “ is displayed,
• Press on “enter”, then select by pressing “+” the mode: • Press on “+”, “LED Set.” is displayed,
“LED yes” or “LED no”. • Press on “enter”,
• Press “-” two times to come back in measurement • “Enable” or “disable” the LED by pressing on “+” one or
mode. more times,
• Press “-” two times to come back in measurement mode.
It is always possible to change the status of the LED
during gauging, by using the same menu again. If not The new setting is stored in the permanent memory.
done before, switching off the unit will automatically light Remember that the LED needs an extra power and reduces
off the LED. the battery life accordingly.

31
9.6 Muting the buzzer When in measurement mode it is possible to mute the buzzer.

ON UTImeter • Press on “-”,


Ver x.xx • Press on “-” again to reset the buzzer.
Battery IMPORTANT NOTE: in order to prevent any misuse of the
░░░░░ 97% equipment, there is an automatic reactivation of the buzzer
Init. each time the medium changes (air to liquid, liquid to water, etc.)
Buzzer OFF
********* or after 5 minutes muting. To keep the buzzer muting, press
again on “-”.
- / medium / 5 min
- 9.7 Backlight
E
25.94°C
Refer to Figure 9-6.

When in measurement mode press “enter”: this switches on


the backlight. After around 10 seconds, the light switches off
automatically to save the battery life.
auto
Backlight ON

Figure 9-6

32 www.tanksystem.com
Checking the functions before using the 9.8.3 Ullage
9.8
instrument Switch on the unit.

Before installing the HERMetic instrument as described in The buzzer shall beep every 2 sec.

section 9.9, the following tests are recommended to ensure Check the ullage in a glass of water.
that the instrument is ready to work. Check the ullage by immersing the ultrasonic gap sensor
but not the electrodes (position A); The buzzer shall beep
9.8.1 Battery continuously.
Refer to section 10.2 “Checking the battery”.
9.8.4 Interface
9.8.2 Temperature Switch on the unit.
Switch on the unit. The buzzer shall beep every 2 sec.
The buzzer shall beep every 2 sec. Check the interface in a glass of water.
When the temperature is displayed, check that it shows the Check the interface by immersing the interface electrodes also
surrounding temperature. (position B). The buzzer shall beep intermittently.

position B

position A

Figure 9-7

33
9.9 Installation of the instrument • Switch on the equipment: a control beep is audible every 2
seconds.
• This HERMetic equipment must be coupled to a certified
• Put the tape cleaner on the “DOWN” position. Disengage the
HERMetic valve.
knob of the crank handle and lower the sensing probe into
• Before starting please read carefully the chapter
the tank by turning the reel. Make sure that the tape does
“Recommendation for safe use” and follow your company’s
not rub on any sharp edge when lowering as its insulation
safety instructions.
could be damaged.
• Check that the HERMetic valve is closed.
• As soon as the sensor comes in contact with the
• Remove the end cap (weather cap / blind cover / security
petroleum product the control beep will change for a
cover) of the HERMetic valve.
continuous beep. Raise the sensing probe again until the
• Clean the seal surfaces of the nipple of the valve and of the
continuous beep stops and lower the sensing probe again
coupler of the instrument from dust or grease.
slowly until the continuous beep is heard again. Now the
Note: Cleaning of the mating surfaces is very important for ullage level can be read against the ullage reference. If the
earth grounding purpose and for good accuracy on zero-ullage reference does not correspond to the reading
zero reference level. index of the instrument, a correction has to be made
accordingly.
• Check whether the tape protection tube is moving freely.
• Lower the sensing probe further until the sensor touches
• Install the HERMetic instrument on top of the valve by means
the oil-water interface. As soon as the sensor comes in
of the quick coupler. Ensure that the equipment is properly
contact with water the continuous beep will change for an
earthed. If not, ground it with the (optional) grounding cable
intermittent beep. The difference between the ullage reading
before operating.
and the interface reading represents the thickness of the
product layer.
9.10 Purging the equipment • When the measurements are completed, switch off the
unit, turn the tape cleaner on “UP” position and wind up
This HERMetic equipment can be fitted with a plug to purge it.
the tape until the sensing probe is in the storage tube.
This is an option, please contact Tanksystem.
The reading on the tape shall be less than 420 mm or
1 ft 5 inch.
9.11 Ullage / interface measurement • Close the valve and disconnect the instrument from the
nipple.
• Install the HERMetic equipment as per 9.9 “Installation of
• Put the end cap back on the valve.
the instrument”.
• Open the valve by turning the handle.

Important note:
Do not use any tool to activate the crank handle. In case of abnormal effort required,
identify its cause and solve the problem. See section 11.8

Do not activate the crank handle too fast, specifically during the rewinding operation.
This may generate a rocking of the sensor and some damage (sensor / tape) in case of
chocs onto the tank structure.

When activating the crank handle, always control through the window that the tape is
really moving. If the tape does not move when the handle is activated, stop winding and
identify its cause. Make sure the tape cleaner is in “DOWN” position. If the tape is still
not moving despite correct position of the tape cleaner, please check if the sensor is
stuck somewhere.

34 www.tanksystem.com
9.12 Reference height / innage measurement the “DOWN” position during the final checking. Calculate
the free water height by subtracting the index reading to the
If the unit is fitted with the additional load (see Figure 9-8) then
reference height.
reference height / innage measurement are possible.
• Reengage the tape cleaner on the “UP” position and raise
up the sensing probe until checking the ullage (see details in
section 9.11 “Ullage / interface measurement”). Release the
tape cleaner for final checking of the ullage. Calculate the
innage by subtracting the index reading and the free water
height to the reference height determined before.
• When the measurements are completed, switch off the unit,
engage the tape cleaner on the “UP” position and wind up
the tape until the sensing probe is in the storage tube. The
reading on the tape shall be less than 420 mm or 1 ft 5 inch.
• Close the valve and disconnect the instrument from the nipple.
• Put the end cap back on the valve.

Figure 9-8 Tape reading + 4 mm (5/32") =


Distance from dip/datum plate 1200

to reading index
• Install the HERMetic equipment as per 9.9 “Installation of the
1100
instrument”.
• Open the valve by turning the handle. 1000

• Put the tape cleaner on the “DOWN” position. Disengage


900
the knob of the crank handle and lower the sensing probe
into the tank by turning the reel. Make sure that the tape
800

does not rub on any sharp edge when lowering as its


insulation could be damaged. 700

• When the sensing probe comes in contact with the dip/


600
datum plate record the distance shown on the reading index.
See Figure 9-9. The exact distance from the plate to the
500

reading index is (reading + 4 mm) or (reading + 5/32”) which


is the reference height providing the reading index level has 400

been adjusted to the zero ullage level of the tank. If the tank
300
zero ullage is levelled above or below the reading index, an
additional correction shall apply. For more details refer to 200

section “Installation of the gauging system”.


sensor
• Turn the tape cleaner on “UP” position. with load 100

• Switch on the unit and raise up the sensing probe until


0
checking the oil/water interface if any (see details in section + 4 mm (5/32")
Dip/Datum plate
9.11 ”Ullage / interface measurement”). To get a better
accuracy of the interface level, release the tape cleaner on Figure 9-9

35
9.13 Temperature measurement • When temperature has settled, record it.
• Engage the tape cleaner on “UP” position. Raise the probe to
• Install the HERMetic equipment as per 9.9 “Installation of the
the next ullage level to be measured and repeat the procedure
instrument”.
a.m. To joggle the sensing probe the tape cleaner must be on
• Open the valve by turning the handle.
the “DOWN” position.
• Switch on the unit: a control beep is audible every 2 seconds.
• When the measurements are completed, switch off the
• Put the tape cleaner on the “DOWN” position. Disengage
unit, engage the tape cleaner on “UP” position and wind up
the knob of the crank handle and lower the sensing probe to
the tape until the sensing probe is in the storage tube. The
the deepest reading desired. Make sure that the tape does
reading on the tape shall be less than 420 mm or 1 ft 5 inch.
not rub on any sharp edge when lowering; its insulation might
• Close the valve and disconnect the instrument from the
be damaged.
nipple.
• The position of temperature sensor coincides with zero of
• Put the end cap back on the valve.
tape, so the tape index reading shows directly level at which
temperature is measured
IMPORTANT NOTE
• When the desired temperature ullage level is reached, joggle
As mentionned in 9.6 “Muting the buzzer” it is easy to mute the
the sensing probe approximately 300 mm (1 foot) above
buzzer during the temperature measurement by pressing on “-”.
and below the desired measurement level until the displayed
temperature reading settles. For heavy crude oils which have Recall that after 5 minutes have elapsed or each time the probe
a low thermal conductivity and a viscous nature, the joggling detects a change of the medium (air, liquid, water), the buzzer
procedure is a necessity to assure an accurate temperature will reactivate automatically. To keep it muting, press on “-”
reading in a minimum amount of time. again.

10. Care and Maintenance


10.1 Care Periodically clean carefully the sensor probe, the tape housing
and the mechanical parts, as storage tube, tape, with an
Clean the instrument of any excess of liquid after use. Remove
appropriate solvent.
the housing lid and clean the tape housing. This cleaning must
be done very properly, in particular when corrosive liquids are Note: always reassemble the storage tube to the housing in
gauged, such as strong acids or caustic soda for instance. the vertical position to allow the O-ring to seat properly in
the tube.
Make sure that the sensing probe is completely stored in the
storage tube after use (reading index shall indicate less than Check periodically the condition of the tape cleaner.
420 mm or 1 ft 5”).
With such conductive liquids which form salts when drying,
Check the tightness of the reading index screws and if wash the sensing probe with water or alcohol and brush it very
necessary adjust the level, refer to section 7.5 “Reading index”. gently with a soft brush to prevent a water detection error due
to a short-circuit between the electrode and the tube.
Store the instrument in a safe, dry and dust free location with an
ambient temperature between +5°C to +45°Cin a dry location,
refer to section 10.12.

Check periodically (at least every 6 months) the continuity of


grounding by measuring the electrical resistance between the
tape adaptor (or the sensing probe tube) and the quick connect
coupler. Resistance should not exceed 10 .

36 www.tanksystem.com
10.2 Checking the battery If the battery is too low, the unit will stop on the message
“battery” as shown on Figure 10-2 and the buzzer tones
Please note that in case you have to change the continuously. Change the battery as per 10.3 “Battery
battery, it must be done only in a safe area. Refer to replacement”.
section 10.3 “Battery replacement”.
ON UTImeter

Ver x.xx
10.2.1 Before starting gauging
Battery
Switch on the unit. The buzzer tones every 2 seconds if the
░ 0%
battery is not too low.
Init.
The following sequences are displayed as per Figure 10-1, *********
the 4th sequence shows the remaining power of the battery
in percentage and as a bar-graph.

If the power left is less than 50% we recommend to have


a spare battery ready for exchange. See also 10.3 “Battery Battery
replacement”.

If the power left is less than 20% the message is blinking to Figure 10-2
advise that the power may not be enough to carry out all the
work. If it is not possible to switch on the unit, the battery is out
or work. Change the battery first, as per 10.3 “Battery
ON UTImeter replacement”.

Ver x.xx
Battery

░░░░░ 97%
Init.
*********

25.94°C

Figure 10-1

37
10.2.2 During gauging • Press on “+”, “Language” is displayed,
When the unit is already switched on and working, it is always • Press on “+”, “Battery” is displayed,
possible to see what power is left with the battery by entering • Press on “enter”,
the settings menu: • The remaining battery power is displayed in percentage and
as a bar-graph; pressing “+” again allows to see the tension
• Press on “+” to enter the settings menu,
of the battery (B); the last information (A) is internal.
• Press on “enter”, “LED menu” is displayed,
• Press “-” two times to come back in measurement mode.
• Press on “+”; “T. unit” is displayed,
• Press on “+”, “Resol.” is displayed,

ON UTImeter

Ver x.xx
Battery
░░ 47% LED menu
Init.
+
*********

25.94°C

T. unit

- +
E
Settings
Resol.

Language

- E
Battery - ░░ 47%
+
B 7.62 V +
+
A 3.22 V

Figure 10-3

38 www.tanksystem.com
10.3 Battery replacement

Warning : change the battery only in a non hazardous


area.
Only one battery is approved:
• Unscrew the 2 screws of the battery holder using the 2,5 mm
Hex Allen key which is located on the carrying case. See Duracell / Procell MN1604

Figure 10-4.
• Pull it gently out.
Caution: Do not throw batteries in rubbish;
• Change the battery (one-way only device). See Figure 10-4.
• Push the battery holder back in its housing (one-way deposit them in a recycling bin.
only).
• Tighten the 2 screws.

one-way only device

one-way only device

Figure 10-4
39
10.4 Tape replacement • Disconnect the connecting plug (C) as shown on Figure 10-6
and remove the display unit.
THE REPLACEMENT OF THE TAPE DOES NOT REQUIRE
• Unscrew with the 2.5 Allen key the tape holder (G) by
TO RE-CALIBRATE THE TEMPERATURE.
removing the 2 screws (F) and the grounding cable (D) as
Follow the different sequences as described below. The shown on Figure 10-6. Do not loose the 2 remaining screws
Figure 13-1: general assembly, list of the main spare parts that secure the reel axle.
can also help.
(C) connecting plug
10.4.1 Disconnecting the tape from the sensor to display unit
(D) grounding cable of tape
Follow the instructions of section 10.5 “Sensing probe
(E) black oversleeve of tape
replacement”.
(F) securing screw

10.4.2 Disconnecting the tape from the electronic box (G) tape holder
• Unscrew with the 2.5 Allen key the 2 screws (A) of the battery (H) tape
holder and pull it out as shown on Figure 10-5. (I) securing screw
• Unscrew with the 2.5 Allen key the 4 screws (B) of the display
unit and pull it gently out as shown on Figure 10-5.

(B)
Figure 10-6

(A)

Figure 10-5

40 www.tanksystem.com
10.4.3 Disconnecting the tape from the reel axle • Put back the axle cover and its 3 securing screws.
• Unlock the housing lid and remove it. • Follow the instructions of section 10.5 “Sensing probe
• Remove the axle cover (3 screws to unscrew with the 2.5 replacement” to re-install the sensor on the tape.
Allen key). • Carry out the functional tests as per 9.8 “Checking the
• Unscrew with the 2.5 Allen key the 4 screws (K) of the washer functions before using the instrument”.
holder, as shown on Figure 10-7. • If there is any problem, refer to section 11 “Trouble shooting”.
• Remove the tape from the reel axle.

10.4.4 Removing the tape from the housing


• Remove the tape protection tube from the tape.
• Turn the tape cleaner in position “DOWN” to free the tape.
(L) s-shaped stopping device
• Pull the tape gently out of the tape cleaner.
• Pull the tape adaptor end out of the housing, through the
storage tube.
• Unscrew the reading index and remove it (Figure 10-8).
(K) securing screws (4 x)
• Slacken the tape a few turns from the reel axle.
• Remove the tape from the housing.

10.4.5 Mounting the new tape (M) tape loop


• Install the new tape on the reel axle.
• Leave approximatively 20 cm of tape free at the core. Figure 10-7
• Make a loop (M) and a S-shape (L) with the tape as shown on
Figure 10-7.
• Pass the tape end through the axle core.
• Secure the gaskets and the washers mounted on the tape in
the axle core with the washer holder and its 4 screws (K) as
shown on Figure 10-7.
• On the electronic box side, adjust the black oversleeve just to
the edge of the tape holder (pull the tape gently from the other
side) and tighten the tape end as shown on Figure 10-6 with.
• Follow in the reverse order the instructions of sub-section
10.4.2 to re-install the electronic box.
• If necessary, readjust the loop (M) and the S-shape (L) of the
tape at the core of the reel axle.
• Follow the instructions of sub-section 10.4.4 in the reverse
order to pass the tape through the tape cleaner, the storage
tube and to mount the tape protection tube on.
• Reinstall the reading index (Figure 10-8).
• Adjust the reading index as described in section 10.9 . Figure 10-8

41
10.5 Sensing probe replacement
1.5 mm Allen key
THE REPLACEMENT OF THE SENSING PROBE DOES
NOT REQUIRE TO RE-CALIBRATE THE TEMPERATURE
tape wires
NOR THE ULLAGE / INTERFACE.
one-way only plug
10.5.1 Disconnecting the old sensing probe O-ring

• Unscrew the securing screw with the 1.5 mm Hex Allen thread for securing screw tape adaptor
key.
• Pull carefully the adaptor out of the sensing probe tube by
turning it slightly left and right. Make sure that the O-ring is tape
not damaged when it passes the hole of the sensing probe
tube. sensor tube

• Disconnect the plug by pulling it gently out of the tube.

10.5.2 Connecting the new sensing probe Figure 10-9


• Refer to Figure 10-9.
• Insert the 1.5 Allen key gently in the free hole in the middle
of the tape plug. 10.6 Tape wipers replacement
• With one hand keep the sensing probe and the tape adaptor
The 2 tape wipers can be easily replaced:
as shown on Figure 10-9.
• With the other hand drive the plug into the new sensor tube • Check that the tape cleaner is on “DOWN” position.
with the 1.5 Allen key to connect it to the sensing probe • Unlock and remove the housing lid.
socket. Note this is a one way only plug. The wires shall be • The tape wipers are inserted in holders grooves. Remove
on the opposite side of the electronic circuit print as shown the old ones and insert the new ones.
on Figure 10-9. • Put back and lock the housing lid
• Pull out gently the 1.5 Allen key from the plug while keeping • Check that the tape cleaner is working properly.
the plug in place with another non sharp tool, for instance
Note: we recommend to change always both wipers.
the 4 mm Allen key. Check that the plug is fully inserted.
• Switch on the unit and wait a few seconds. If all is OK,
the temperature is displayed and the buzzer beeps every wipers
2 seconds. If there is any problem, refer to the section 11
“Trouble shooting”.
• Put some light grease on the O-ring.
• Push gently the adaptor into the sensing probe tube.
Mind not to damage the O-ring when it passes the screw
hole.
• Screw the securing screw back with the 1.5 mm Hex Allen
key. Figure 10-10

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10.7 Display unit replacement 10.8 Verification and certification of tapes

THE REPLACEMENT OF THE DISPLAY UNIT DOES NOT The tape has to be periodically inspected for breaks, kinks, wear
REQUIRE TO RE-CALIBRATE THE TEMPERATURE. and illegible numbers.

As the tape is a cable it might be necessary to check its


10.7.1 Disconnecting the old display unit
electrical conformity. Refer to section 11.9. It is necessary also
• Unscrew with the 2.5 Allen key the 2 screws (A) of the battery
to check it for accuracy regularly according to current National
holder and pull it out as shown on Figure 10-11.
or International Standards, as API “Manual of Petroleum -
• Unscrew with the 2.5 Allen key the 4 screws (B) of the display
Measurement Standards - Chapter 3 - Tank Gauging - Section
unit and pull it gently out of the electronic box, as shown on
1A - Standard practice for the manual gauging of petroleum
Figure 10-11.
products in stationary tanks” or IP “Petroleum Measurement
• Disconnect the tape plug, item (C) shown on Figure 10-6.
Manual - Part III - Manual Tank Gauging - Section 1 - Non-
Electrical Methods” or relevant ISO standards.
10.7.2 Connecting the new display unit
• Connect the tape plug to the new display unit. In such a case it is important to remember that the bottom
• Put back the new display unit in the electronic box; tighten of the sensing probe is 4 mm lower than the zero of the tape,
the 4 screws (B) of Figure 10-11. thus to assure that the electrical zero coincide with the tape
• Reinstall the battery holder with the 2 screws (A) of zero.
Figure 10-11. Refer to Figure 10-4 page 40.
It is also important to remember that the nominal tension at
• Check that the unit is working properly, as described in 9.8.
which the tape was produced is marked on each beginning
of tape and is normally 6 N (1,3 lb). If tensioned at 44,5 N
(10 lb) as per API this will result in a additional elongation up
to 3.7 mm over 30 meters.

This periodical verification can be done at the factory or in a


Service Station.

(B)

(A)

Figure 10-11

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Verification and adjustment of the reading • adjust the index to the value corresponding to the connector
10.9
index Q1 or Q2, as shown on Figure 10-12;
• In case of a 2” connector (Q2) put back the clip and the
To verify or to adjust the reading index, in particular after having
collar.
renewed a tape, apply the following instruction:
• Put the housing lid back and lock it.
• if the equipment is fitted with a 2” connector (Q2) remove
IMPORTANT NOTE: these adjusting values for the reading
the clip and the collar as shown on Figure 10-12;
index are different from the heights shown in the section 8
• unlock and remove the lid of the tape housing;
“Examples of installation of the gauging system”. They take
• put the tape cleaner on “DOWN” position;
into account the recessment of the reaction point from the
• keep the equipment standing vertically on a flat surface;
sensor tip end and other mechanical parameters.
• gently lower the tape until the sensor touches the surface
(Figure 10-12);

SS1 Q2
SS2 Q2
SS1 Q1
Reading: Reading:
456 mm 482 mm
(~1ft 5” 15/16) (~1ft 7”)

Figure 10-12

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10.10 Temperature verification (3) Insert the sensor, packing the ice gently about it.
(4) Let it stand for half an hour to permit the sensor temperature,
The temperature calibration curve is stored in the sensor
the ice particles and the water to equilibrate.
memory and cannot be modified. The calibration is set once at
(5) As the ice melts it will be necessary to drain off some water
the factory and do not require subsequent adjustment.
and add more crushed ice. Gently stir the ice with the sensor
Nevertheless it is recommended to check the temperature periodically to assist equilibration.
accuracy once a year. A one point check is enough to qualify
IMPORTANT NOTE: Attention to detail during the preparation
the sensor.
of the Ice Point bath is critical to the accuracy and quality of the
offset verification.
10.10.1 Equipment required
• A Dewar flask or any vacuum flask, approximately 8 cm in
10.10.3 Checking the UTImeter
diameter and 36 cm deep.
(6) After 30 minutes have elapsed, gently stir the bath with
• Ice, preferably made from distilled water.
the sensor again to ensure complete equilibration of
• Water, preferably distilled and precooled.
temperature.
(7) Switch on the UTImeter.
10.10.2 Preparing the Ice Point bath
(8) Observe the reading. It should be ±0.10 °C (±0.20 °F)
(1) Shave or crush the ice into small pieces, avoiding direct
The temperature must be stable, i.e. within ±0.04 °C
contact with the hands or any unclean object. The pieces
(±0.07 °F).
shall be no more then 5 mm.
(9) If it is not OK, refer to section 11 “Trouble shooting”.
(2) Fill the Dewar flask with the crushed ice and add sufficient
water to form a slush, just filling the voids between ice
particles but not enough to float the ice.

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10.11 Ullage/Interface verification position B

The sensitivity of the instrument in ullage / interface cannot be


position A
adjusted. Both ullage and interface levels are set at the factory.

Checking ullage and interface level detection

The test liquid should be the one to be gauged. Fill in a


container with appropriate liquid.

Switch on the unit. The buzzer shall beep every 2 sec.

If the liquid is conductive (alcohol, water, ...)

• Check the ullage by immersing the ultrasonic gap sensor


but not the electrodes (position A); The buzzer shall beep
continuously.
• Check the interface by immersing the interface electrodes
(position B). The buzzer shall beep intermittently.

If the liquid is non conductive (gasoline, oil, ...)


Figure 10-13
• Check the ullage by immersing the sensor (position B); The
buzzer shall beep continuously.
• Check the interface by immersing the sensor (position B) in
water. The buzzer shall beep intermittently.

10.12 Storage of HERMetic devices

For a proper storage of HERMetic products (UTImeter, Sampler,


Thermometer and related spare-parts…), we recommend:
• Clean the devices after use,
• Remove batteries for prolonged storage,
• Store batteries in a dry and cold location,
• Store the goods in a safe, dry and dust free location with an
ambient temperature between +5°C to +45°C.

10.13 Transportation of HERMetic devices

For transportation of the device, always strecht out the tape to


avoid any move of the the sensor inside its storage tube.

For transportation of the device by its handle, always carry the


unit with the button handle directed to the body (carrier).

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11. Trouble shooting
11.1 Safety warning 3. Work shall be done only by maintenance personnel who
has an experience with intrinsically safe equipment.
As this equipment is designed and approved for use in an
explosive area (intrinsic safe equipment), only authorized The design of the equipment is modular, i.e. in case of
service stations and the factory are allowed to repair electronic breakdown the customer can find out which modules have to be
circuits. replaced. The instrument consists of the following modules:

However the customer can exchange parts and modules if the • Mechanical parts
following points are observed : • Sensing probe
• Tape assembly
1. Never open the instrument nor carry out any repair or trouble
• Display unit / electronic box
shooting in an hazardous area.
• Tape cleaner
2. Use only original spare parts.

The following sections should allow to identify the defective module and to replace it.

11.2 Power supply troubles

Symptom Origin Action Section


Battery too low Change the battery 10.3

The unit does not Corrosion of terminals (battery side) Clean the battery terminals ---
switch on Corrosion of terminals (display unit side) Clean the display unit terminals ---
Switch defective Change the display unit 10.7
The unit switches on but
stops on the message
Battery too low Change the battery 10.3
“battery”; the buzzer
tones continuously

11.3 Transmission troubles

Symptom Origin Action Section


Sensor out of work or Renew the sensor 10.5
“No Msg “ is displayed
Tape out of work Renew the tape 10.4
“Invalid” is displayed Sensor out of work Renew the sensor 10.5
“Unknown” is displayed Sensor out of work Renew the sensor 10.5

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11.4 Ullage and/or Interface troubles

Symptom Origin Action Section


Buzzer switched off or Press on “-” to reactivate it 9.6
Pressing on “+” has no action
The buzzer does not beep when Key-pad defective or 10.7
Change the display unit
the unit is switched on
Press on “+”: “Settings” is displayed
Buzzer defective 10.7
Change the display unit
The buzzer tones continuously
when the sensing probe is Battery too low Change the battery 10.3
in air or liquid or water
Sensing head Wash, clean and brush (soft brush) the ---
The buzzer gives the water
contaminated by sensing head or
signal whatever liquid is gauged
conductive residues change the sensor 10.5
Sensing head Wash, clean and brush (soft brush) the ---
The buzzer gives the oil
contaminated by sensing head or
signal in water
non conductive residues change the sensor 10.5

11.5 Temperature troubles

Symptom Origin Action Section


“> 90°C” or “> 194°F” is The temperature range shall be
Temperature to high ---
displayed < 90°C / 194 °F
“< -40°C” or “< -40°F” is The temperature range shall be
Temperature too low ---
displayed > -40 °C/F
Heated viscous liquid Check the stability in cold and hot water;
(such as heavy crude if it is OK the problem is with the gauged ---
Temperature does not oils) liquid and not with the probe
stabilise Clean the temperature electrode; remove
Contaminated sensing
any residues or sludge; check the stability ---
probe
in cold and hot water

Visual inspection for damaged or Sensing probe: sensors broken, smashed or damaged
11.6
missing parts Tape: check at least the first 3 m; wires still
insulated, no breaks, no kinks, ...
General condition: missing parts
Mechanical parts: check housing, lid, axle, storage tube,
Display unit: 5-key control pad, buzzer, front face,
wipers of tape cleaner, window wiper
LED, screen

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11.7 Coated aluminium parts  Test for open-circuit (continuity)

PA 11: Rilsan = blue, grey or yellow colour • Disconnect the tape at the sensing probe side
(see 10.4.1).
The coating should be subject to regular and careful inspection.
• Measure the resistance of each conductor of the
The continued used of the apparatus should not be permitted
tape (between red and red, white and white, etc.).
if inspection reveals that the protective material has become
• The resistance should be less than 15 . If not,
damaged to the extend that the underlying protected metal is
the tape might be broken. To replace the tape see
visible, until such damage has been satisfactorily repaired.
section 10.4.

11.8 Winding action becoming stiff

If after repeated use the winding action is becoming slightly


stiff apply the following simple process:

• engage the tape cleaner (position “UP”), with the sensor


retained in the storage tube,
• slacken the tape a few turns, typically 10,
• gently shake the instrument to free up the tape within the
tape housing,
• wind the tape again and disengage the tape cleaner (position
“DOWN”).

11.9 Electrical checking of the tape assembly

 Test for grounding

• Remove the battery holder as described in section 10.3.

 Measure the resistance between the ground (-) terminal


(as shown on Figure 11-1) of the electronic circuit and the
tube of the sensing probe; the resistance should be less
than 10 . If it is higher, the steel tape might be broken or
the connection between the sensing probe circuit and the
sensing probe tube might be interrupted.

 Test for short-circuit

• Disconnect the tape at both ends: display unit side and


sensing probe side (see sections 10.4.1 and 10.4.2).
• Measure the resistance between each conductor red-white,
red-black, white-black. This resistance should be infinite as
Figure 11-1
an open circuit. If not, the tape might be defective.

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12. Specifications
General Specifications
Accuracy of ullage-interface detection ±2 mm (± 0.08” approx.)
Ullage, interface indication Audible or visible
Tape length 15 m/50 ft, 30 m/100 ft, 35 m/115 ft
Tape graduation Metric/English
Tape resolution 1 mm / 1/16”
Tape accuracy ±1.5 mm/30 m (±1/16”/100 ft approx.)
Meets ISO 4512 and API MPMS Chap 3.1A requirements
Diameter of probe (without load) 23 mm (29/32” approx.)
Minimum detectable tank bottom liquid level 4 mm (5/32” approx.)
Maximum tank pressure 0,3 bar (4,4 psi)

Accuracy ±0.1°C (0°C to 70°C); ±0.2°F (32°F to 158°F)


Meets ISO 4268, API MPMS Chap 7 and IP PMM Part IV requirements

Ambient temperature range -20°C to 50 °C (-4°F to 122°F)


Temperature sensor measurement range -40°C to 90°C (-40°F to to 194°F)
Temperature measurement resolution 0.01° or 0.1°, selectable
Temperature reading °C or °F, selectable
LCD Display 8 characters
Mechanical coupling Q2 (2”) or Q1 (1”)
Ingress Protection Rating IP54

Hazardous environments approvals


IECEx Zone 0 Ex ia IIB T4 -20°C < Ta < +50°C

ATEX II 1 G Ex ia IIB T4 / Tamb 50°C

Factory Mutual (FM Approvals) CL I, DIV 1, GP C&D, T4 Tamb 50°C and


CL I, ZN 0, AEx ia IIB T4 Tamb 50°C

Multifunctions-Sensor
Ullage detection ultrasonic
Interface detection conductivity
Temperature Platinium RTD Pt 1000
Innage / Reference height additional load (option)

Tape cleaning device UP / DOWN tape cleaner

Tape protection tube on all units equipped with TS storage tubes

Maintenance modular design / easy exchange of parts

Specifications subject to change without notice.

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13. Spare parts
13.1 How to proceed 3) With the assistance of the below table, identify its description,
ex. “Sensor Ultra”.
Each spare part is identified by the letters TS followed by a 5
digits number, as for instance TS 10207 for the sensor or TS For each order, please note the item number, its description and
10192 for the 30 meters tape. the required quantity.

Proceed as follows to identify the part you need to order: Example: TS 10207 “Sensor Ultra”, 3 x.

1) Find the adequate drawing on the next pages;


2) Note the item TS number, ex. TS 10207;

13.2 List of parts descriptions

TS number Description Notes


10188 Storage tube S2-Q2 with load
10187 Storage tube S1-Q2
10186 Storage tube 1’’ S1-Q1
10189 Battery holder assy does not include TS 40300 & 37020
10190 Electronic box assy does not include TS 11210 & TS 40765
10194 Tape 15m Chem. double assy kit (tape + 1 x TS 12059 + 1 x TS 40853)
10195 Tape 30m Chem. double assy kit (tape + 1 x TS 12059 + 1 x TS 40853)
10196 Tape 35m Chem. double assy kit (tape + 1 x TS 12059 + 1 x TS 40853)
10206 Tape cleaner FFKM assy
10207 Sensor Ultra
10210 Display unit assy
11025 Nut for load 700gr
11026 Load 700gr
11082 Security tube assy
11129 Ball Inox Ø5.556 (7/32’’)10x
11130 Compression spring
11131 Clip
11147 O-Ring Ø29.7x3.5
11169 Heat shrink tube 24/8 x 80
11189 Quick coupler lock
11207 Axle bearing
11208 Bearing for tape cleaner
11210 Tape holder
11211 Electronic box
11213 Button handle
11214 Connecting lever
11216 Spacer
11217 Gasket for electronic unit
11218 Finger for handle
11221 Index
11222 Collar for connector 2’’
11223 Knob
11226 Index block

51
11227 Washer holder
11228 Screw cup
11235 Plate for battery holder
11240 Wiper holder
11246 Spring for battery holder
11247 Reel axle
11248 Gasket for battery holder
11249 Battery holder
11251 Axle cover
12100 O-Ring Ø26.7 x 1.78
11254 Storage tube 1’’ - Q1 without gaskets
11255 Storage tube 1’’ - Q2 without gaskets
11259 External part of knob
11260 Knob for handle
11263 Front face assy without gasket
11265 Knob white
11272 Carter Gtex base
11600 O-Ring Ø31x2
11603 O-Ring Ø15x3
12047 Lever
12083 Axle of wiper
12084 Bearing for window holder
12086 Gasket for electronic box
12087 Lock holder
12089 Tape wiper holding flange
12093 Gasket of window
12094 Glass
12095 Window holder
12096 Frame of window
12097 Wiper
12099 Axle gasket
12101 O-Ring Ø234 x 3
12106 Wiper FFKM
12108 Lock assy
12109 Cover Gtex
12505 O-Ring Ø9x1.5
14093 Spring
20526 O-Ring Ø6.07x1.78
20538 O-Ring Ø56.74x3.53
20549 Clip
35069 LCD 1x8 alphanum assy
37004 Buzzer SC 235 B
37020 Bat 9v alka mang Procell MN 1604
37314 Push Button Distancer
37340 PCB Display UTImeter Tested Assy
37354 Hard Paper Washer 2.2mm
40220 Dowel pin 3x35

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40300 Socket head cap screw M3x8
40303 Socket head cap screw M4x12
40306 Socket head cap screw M3x10
40316 Socket head cap screw M3x6
40319 Socket head cap screw M3x30
40326 Socket head cap screw M3x20
40327 Socket head cap screw M3x25
40555 Spacer M-M M3x6/M3x8
40611 Slotted flat head mach. screw M5x16
40621 Flat head socket screw M5x12
40775 Cover cap S6
40776 Socket button head cap screw M4x12
40853 Socket set screw M3x3
40857 Socket set screw M4x6
40859 Socket set screw M4x4
40905 Circlip Ø1.9
40906 Crescent ring Ø17 Benzing

13.3 Spare parts drawings • Figure 13-4: electronic box assembly TS 10190, details
• Figure 13-5: storage tube SS1-Q1 TS 10186, details
The next pages show the following drawings:
• Figure 13-6: storage tube SS1-Q2 TS 10187, details
• Figure 13-1 : general assembly, list of the main spare parts • Figure 13-7: storage tube SS2-Q2 with load TS 10188,
• Figure 13-2: display unit assembly TS 10210, details details
• Figure 13-3: battery holder assembly TS 10189, details • Figure 13-8: tape cleaner assembly TS 10206, details

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54
TS 12097 TS 12084
TS 40905 TS 12083
TS 12095 TS 11265
TS 12094 TS 20526
TS 40300 TS 40300
TS 40319 TS 10189

TS 40327

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TS 40326

TS 12096

TS 11226 TS 12093

TS 11221
TS 10210
TS 40303 TS 12093

TS 10190
TS 11207
TS 10194 15 m
TS 12099 TS 11207
TS 10195 30 m TS 11247
TS 11272
TS 10196 35 m

TS 12087
TS 12059
TS 11082 TS 12108
TS 11227

TS 40316
TS 11251
TS 40765
TS 10186 SS1Q1

TS 40853 TS 10187 SS1Q2

TS 10207 TS 10188 VISC

TS 12101

TS 12109

Figure 13-1: general assembly, list of the main spare parts


TS 40316

TS 37340

TS 35069

TS 37354

TS 40811

TS 37314

TS 40555

TS 37004

TS 11217

TS 11600 TS 11263

TS 37004

Figure 13-2: display unit assembly TS 10210, details

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TS 11246

TS 37020 TS 40300

TS 40300

TS 11249

TS 11248

Figure 13-3: battery holder assembly TS 10189, details


(the screws TS 40300 and the battery TS 37020 are not included in the TS 10189 assembly;
these parts shall be ordered separately)
TS 11218
TS 14093

TS 11213

TS 12086

TS 11210

TS 40776

TS 40906

TS 11235

TS 11211

TS 11260

TS 40220

TS 11259

Figure 13-4: electronic box assembly TS 10190, details

57
(the screws TS 40765 and the plate TS 11210 are not included in the TS 10190 assembly; they shall be ordered separately)
TS 12100

TS 11254

TS 11129

TS 11147

TS 11130

TS 11189

TS 11131

Figure 13-5: storage tube SS1-Q1 TS 10186, details

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TS 12100

TS 20620

11255
Issue 2

TS 20618

TS 20538

Figure 13-6: storage tube SS1-Q2 TS 10187, details

59
TS 12100 TS 11169

TS 11025

TS 11233

TS 20620

TS 40859

TS 20618

TS 11026

TS 20538

Figure 13-7: storage tube SS2-Q2 with load TS 10188, details

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TS 40621

TS 11228

TS 11223

TS 40306

TS 12047

TS 40316

TS 11214 TS 12089

TS 11216
TS 11208
TS 40857

TS 12505

TS 11240
TS 12106

Figure 13-8: tape cleaner assembly TS 10206, details


(the items TS 40621, TS 11228, TS 11223 are not included in the TS 10206 assembly; they shall be ordered separately)

61
14. Valves drawings
14.1 Valves drawings list

Refer to the table and find the drawing in next section.

Description ND TS
Valve C2-SS-W, 2” flange DUJ, weather cap 20291 10083
Valve C2-SS-SEC, 2” flange DUJ, security cover 20287 10082
Valve C2-SS-BL, 2” flange DUJ, blind cover 20288 10081
Valve C2-SS-BL, 2” female, blind cover 30596 10085
Valve C2-SS-W, 2” female, weather cap 30391 10076
Valve C2-SS-SEC, 2” female, security cover 30374 10078
Valve C1-SS-W, 1” thread male, weather cap 30230 10055
Deck valve A-4” SS-W, 4” flange, weather cap 20252 10053
Deck valve A-4-2-1 SS-W, 4” flange, weather cap 30812 98178
Security cover with lock 40495 10408
Cover with weather cap 41040 10415
Weather cap assy 40543 22609
Blind cover 41034 10414

14.2 Drawings

See next pages.

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74 www.tanksystem.com
75
76 www.tanksystem.com
15. Declaration of conformity

77
Honeywell
Enraf Tanksystem SA
Rue de l’Industrie 2
1630 Bulle, Switzerland
Phone: +41 (0) 26 91 91 500
Fax: +41 (0) 26 91 91 505
[email protected] 50457/GTEXCHEM/1211
November2012
www.tanksystem.com © 2012 Honeywell International Inc.

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