2015, Simple One-Pot Sonochemical Synthesis of Copper
2015, Simple One-Pot Sonochemical Synthesis of Copper
2015, Simple One-Pot Sonochemical Synthesis of Copper
ORIGINAL ARTICLE
a
Department of Chemical Engineering, National Institute of Technology Karnataka, Surathkal, Karnataka 575025, India
b
Department of Chemical Engineering, National Institute of Technology Raipur, Chhattisgarh 492010, India
KEYWORDS Abstract Copper sulphide nanoparticles for solar cell applications were synthesized by a single
Sonication; step sonochemical method using copper acetate and thiourea as precursors. The effects of
Copper sulphides; sonication time, ultrasonic bath temperature and annealing temperature on particle properties
Nanoparticles; were studied. Synthesized particles were characterized using scanning electron microscope, trans-
XRD; mission electron microscope, X-ray diffraction spectrophotometer and UV–visible spectropho-
SEM; tometer. The particles were found to be a mixture of chalcocite, covellite and djurleite. The
TEM optical band gap of the particles was found to be in the range of 1.6–2.1 eV. Heat treatment of
the particles was found to give rise to needle shaped particles while a bath temperature of 55 C
yielded few nanoplates.
ª 2015 The Authors. Published by Elsevier B.V. on behalf of King Saud University. This is an open access
article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
http://dx.doi.org/10.1016/j.arabjc.2015.03.013
1878-5352 ª 2015 The Authors. Published by Elsevier B.V. on behalf of King Saud University.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
2440 A. Singh et al.
different calcination temperatures are shown in Fig. 1. The It is also shown that increase in the sonication bath tempera-
XRD results in all the cases show high intensity peaks at 2h ture along with increased sonication time resulted in decreased
values of 31.7 and 32.7 which corresponds to Cu1.92S and crystallinity (Yuliana et al., 2012). The deceased crystallinity
tetragonal Cu1.81S, in accordance with the JCPDS 30-0505 with increase in the sonication time could be due the formation
and 41-0959 respectively (Andronic et al., 2011; Ye et al., of hot spots during the collapse of cavitation and physical
2014). The medium intensity peaks at 37.2, 42.5, 44.8, stress due to the acoustic cavitation (Sumari et al., 2013).
48.3 and 51.5 show the presence of hexagonal Cu2S The loss of crystallinity during heating could be due to libera-
(JCPDS-26-1116) with lattice constant a = 3.9610 A, tion of gases during transformation of CuS to other forms
b = 3.9610 A and c = 6.7220 A (Head, 2009). The peaks at (Yousefi et al., 2012b).
33.8 and 35.2 show the presence of Cu1.97S, orthorhombic The crystallite size of the particles under various reaction
djurleite (JCPDS-20-0365). In fact, these peaks also match conditions was calculated using Debye–Scherrer equation
with chalcocite phase (JCPDS-31-0482). Peaks at 42, 50 (Eq. (1)) (Vasuhi et al., 2014):
and 56 correspond to rhombohedral digenite, Cu1.8S Kk
(JCPDS 26-0476 and 47-1748) with a = 3.951 and c = 48.13 t¼ ð1Þ
bcosh
A (Ramirez et al., 2014; Kumar et al., 2012). The particles syn-
thesized at 55 C show decreased intensity and broadening of where t is crystallite size, K is a crystallite shape factor which
the peaks with increase in sonication time. A decrease in the takes the value of 0.9, k is the wavelength of X-ray which is
intensity of the peaks with broadening of the peaks indicates 0.154 nm for Cu Ka, b is full width at half maximum
decreased crystallinity and decrease in size of the particles (FWHM) in radians and h is the Bragg’s diffraction angle.
(Vasuhi et al., 2014). The amorphous nature increases with The crystallite sizes thus calculated are presented in Table 1.
the sonication time (Vasuhi et al., 2014). The particles synthe- The crystallite size decreases with increase in sonication time
sized with 60 min sonication time at different bath tempera- for the samples synthesized while maintaining the bath tem-
tures also showed decreased crystallinity with increase in perature at 35 C. The crystallite size of the particles was found
bath temperature. The heat treatment of the sample synthe- to increase for the particles synthesized at different bath tem-
sized at 45 C bath temperatures with 60 min sonication time peratures with 60 min sonication time. However, the crys-
also showed similar trend of decreased crystallinity with tallinity is lost completely at an ultrasonic bath temperature
increase in treatment temperature. Decreased crystallinity with of 55 C. The particles synthesized at 45 C bath temperatures
sonication treatment time was also observed in the case of cel- with 60 min sonication time showed an increase in crystallite
lulose and chitosan (Sumari et al., 2013; Yuliana et al., 2012). size at 100 C and 200 C but decreased for heat treatment at
400 C.
4
where e is the molar extinction coefficient, A is a constant, Eg is
optical band gap of the sample and ht is photon energy. In Eq. 3
(2), n depends on type of transition which is ½ and 2 for direct 2
and indirect allowed transitions respectively. The (eht)2 values 1
are plotted with ht values, and the intersection of the slope to 0
curve at x axis gives the optical band gap of the synthesized 0 1 2 3 4 5
CuxS nanoparticles. The Tauc plots for all the samples are
shown in Fig. 3. The band gap values calculated from the 16
the optical band gap of the particles slightly increases from 200º C
200 C
0.6
Fig. 5(a)–(d) shows SEM images of the CuxS particles synthe-
0.4 sized at various reaction conditions. The scanning electron
microscopy (SEM) results show that the size of the particles
0.2 reduces with sonication time. The particles synthesized at
0
45 C bath temperature with 60 min sonication time show rela-
380 480 580 680 780 880 tively low polydispersity. The particles synthesized at 55 C
Wavelength (nm) bath temperature and 60 min sonication time show the pres-
ence of few nanoplates. The particle size increases with the
Figure 2 Absorbance spectra of copper sulphide particles temperature of the sonication bath. The XRD analyses also
synthesized at different sonication time. show that the crystallite size increases with increase in
Simple one-pot sonochemical synthesis for solar cell applications 2443
100 100
20 min a 400⁰⁰C b
Transmittance (%)
Transmittance (%)
80 30min 80 200⁰C
60 min
35⁰⁰C
60 60 100⁰C
40 40
45⁰C
20 20 55⁰C
0 0
380 580 780 380 580 780
Wavelength (nm) Wavelength (nm)
Figure 4 Transmittance spectra of the copper sulphide particles synthesized at different conditions. (a) Sonication time and (b)
sonication temperature and annealing temperature.
sonication bath temperature. Sonication at higher tempera- the particles are crystallized and the diffraction pattern
tures has been linked to the formation of larger sized particles matches with the XRD peaks well, as seen in Fig. 6d.
due to agglomeration or reducing intensity of collapse due to
the cushioning effect of the increasing cavity vapour pressure 3.4. IV Characterization
at higher temperatures (Ambedkar, 2012). The formation of
nanoplates at 55 C could be attributed to the above-men- Fig. 7a–c shows the current voltage characteristics of ITO/
tioned effects. Particles synthesized at 45 C with 60 min son- CuxS/ITO structures in the presence and absence of 200 W
ication time, when calcined at 400 C showed the formation light source which was kept at a height of 55 cm from the sam-
of needle like nanorods. These could be due to the trans- ple. The CuxS synthesized at different sonication bath tem-
formation of CuS to other forms during heat treatment. peratures were used to form coating. Fig. 8a–c shows the IV
Such morphological changes due to transformation are con- curves of the samples heated at different temperatures. In all
firmed from the earlier work which reported the formation the cases, the IV curves show linear behaviour which suggests
of tetragonal Cu1.81S from Cu1.9S resulted in the change in the ohmic nature of the CuxS. The resistance for the samples
morphology from nanospheres to nanorods (Li et al., 2014; synthesized at different sonication bath temperatures is
Yousefi et al., 2012b). The TEM images of the particles synthe- 0.03 X cm2 and for the heat treated samples is 0.05 X cm2.
sized at 45 C with 1 h sonication time are shown in Fig. 6. It is The IV studies show that the coating is conductive with mini-
seen from Fig. 6-a, that most of the particles are spherical with mum resistance.
few nanorods. The size of the particles is in the range of 15–
20 nm. The lattice spacing of the particle shown in Fig. 6b 3.5. Thermal characterization
was found to be 0.19 nm which corresponds to the monoclinic
Cu1.8S (Tiong et al., 2014). The lattice spacing of the particle in
Fig. 9 shows the results of the thermogravimetric analysis
Fig. 6c is 0.33 nm, which corresponds to Cu2S (Ding et al.,
(TGA) of the CuS nanoparticles synthesized at 35 C bath
2012) as in Fig. 6c. The SAED measurements confirmed that
Figure 5 SEM images of copper sulphide particles synthesized at different sonication temperature. (a) 45 C bath temperature 1 h
sonication time, (b) 55 C bath temperature 1 h sonication time, (c) 45 C synthesized particle at 100 C calcination and (d) 45 C
synthesized particle at 400 C calcination.
2444 A. Singh et al.
a b
0.19 nm
50 nm 5 nm
d
c
0.33 nm
10 nm 10 1/nm
Figure 6 TEM images of copper sulphide particles synthesized at sonication time of 60 min at 45 C and air dried (without annealing).
(a) TEM image showing the morphology, (b) TEM image showing the lattice spacing of 0.19 nm – monoclinic Cu1.8S, (c) TEM image
showing the lattice spacing of 0.33 nm – Cu2S and (d) SAED pattern of synthesized particle.
Figure 7 IV characteristic curves of ITO/CuxS/ITO with the CuxS synthesized at various sonication bath temperatures. (a) 35 C, (b)
45 C, (c) 55 C. The solid line represents IV curves in the presence of 200 W light source and the dotted lines represent dark.
temperature with 60 min sonication time. The TGA was con- sulphides (Cu1.8S, Cu2S), copper oxides (Cu2O, CuO), copper
ducted in the oxygen environment from 50 C to 700 C with sulphates (Cu2SO4, CuSO4), and copper oxy-sulphates as
a heating rate of 15 C min1. Fig. 10 shows the differential products (Nafees et al., 2013). In general, the increase in mass
scanning calorimetry (DSC) results for the same sample from is attributed to the formation of sulphates and loss of mass is
room temperature to 350 C. The thermogram shows weight believed to be associated with oxidation, release of sulphur
loss of approximately 42% with various decomposition stages. dioxide and evaporation of water (Dunn and Muzenda,
It was shown by the earlier studies that the CuS decomposition 2001). The DSC studies show endothermic peaks at 100 C,
in air follows many steps with various forms of copper 123 C and at 225 C. The endothermic peak at 100 C and
Simple one-pot sonochemical synthesis for solar cell applications 2445
Figure 8 IV characteristic curves of ITO/CuxS/ITO with the CuxS synthesized at various heat treatment temperatures. (a) 400 C, (b)
200 C and (c) 100 C. The solid line represents IV curves in the presence of 200 W light source and the dotted lines represent dark.
90 3.6. Mechanism
Weight (%)
80
The reaction was conducted in alkaline medium. The use of
70
copper acetate monohydrate leads to the reduction in pH with
the progress of the reaction, which was adjusted by addition of
60 excess NaOH. The series of reactions involved in the formation
of CuxS are given below:
50 H2 O ÞÞÞÞÞ H þ OH ð5Þ
0 100 200 300 400 500 600 700
123 C and the corresponding weight loss could be due to the In an aqueous sonochemical process, the pyrolysis of water
evaporation of water (Simonescu et al., 2007). The peak at occurs due to the elevated temperature and pressure conditions
225 C may be due to the transformation of CuS to cubic inside the collapsing bubble (Wang et al., 2002). The possible
digenite (Nafees et al., 2013; Simonescu et al., 2007; Dunn products of the water pyrolysis reaction are shown in Eq. (5)
and Muzenda, 2001). This initial reaction in the temperature (Sheng et al., 2008). The thiourea undergoes hydrolysis reac-
range from 220 C to 260 C is given by tion resulting in the production of S2 ions (Eq. (6)) (Sheng
et al., 2008). The reaction is also accompanied by reduction
1:8CuS þ 0:8O2 ! Cu1:8 S þ 0:8SO2 ð3Þ of Cu(II) to Cu(I), which changes the colour of the precursor
A second reaction occurs between 300 C and 370 C result- solution from blue to aqua (Sheng et al., 2008). The formation
ing in the formation of Cu2S (Dunn and Muzenda, 2001) which of CuxS particles is given by the Eq. (8) (Sheng et al., 2008).
corresponds to the weight loss in that temperature interval. No
significant weight loss was observed from 400 C to 700 C. 4. Conclusion
50
An attempt to synthesize CuxS by sonochemical route was
made. The synthesized particles were mixture of Cu1.8S,
Endo Cu2S and Cu1.97S. The band gap of the particles was in the
Heat flow (mW)
40
range of 1.3–2.1 eV. The crystallite size and composition were
found to influence the optical band gap. Spherical shaped par-
30
ticles and nanorods were formed at 45 C bath temperature
with 1 h sonication time. Particles synthesized at 55 C bath
20
temperature with 1 h sonication time showed the presence of
nanoplates and the particles synthesized at 45 C with 1 h son-
10
ication time upon calcination at 400 C showed the presence of
needle like nanocrystals. The TGA shows that the heat treat-
0
25 125 225 325 ment causes the formation of amorphous product due to evap-
oration of water and sulphur dioxide formation and
transformation of CuS to other forms. The IV characterization
Figure 10 DSC of CuxS particles synthesized at 35 C bath shows that the deposit exhibits ohmic nature with a resistance
temperature with 1 h sonication time. in the range 0.03 X cm2 to 0.05 X cm2.
2446 A. Singh et al.
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