User Manual: Auto Crib-It Ac Series

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USER MANUAL

AUTO CRIB-IT AC SERIES


ENGLISH ORIGINAL RESQTEC USER MANUAL

WWW.RESQTEC.COM
USER MANUAL AUTO CRIB-IT AC SERIES

1. INTRODUCTION: SAFETY FIRST! 03


1.1. Safety messages 03
1.2. General safety information 03
1.3. Safety information 04
1.4. Product identification 04
1.5. Applicable types 04

2. PRODUCT SUMMARY 05
2.1. Introduction 05
2.2. Product description 05
2.3. Component identification 05

3. PRODUCT RANGE 06
3.1. Products & Accessories 06

4. GENERAL OPERATING INSTRUCTIONS 07


4.1. Initial use 07
4.2. Preparation before use 07
4.3. Operating the product 08
4.4. Returning the Auto Crib-It to default position 09

5. SPECIFICATIONS 10
5.1. Technical specifications 10
5.1.1 SI-system data 10
5.1.2 Imperial system data 10
5.2. Technical drawings 11
5.2.1 SI-system data 11
5.2.2 Imperial system data 12

6. MAINTENANCE & STORAGE 13


6.1. Maintenance after use 13
6.2. Regular maintenance 14
6.3. Annual maintenance 15
6.4. Recommended storage 15
6.5. Decommissioning & recycling 15

7. WARNINGS & LIMITATIONS 16


7.1. General instruction 16

8. TROUBLESHOOTING 17

9. WARRANTY 18

10. DISCLOSURE 19

11. CONTACT 20

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1. INTORDUCTION: SAFETY FIRST!


1.1. SAFETY MESSAGES

This manual contains safety messages. They point out potential hazards that could hurt you or others around you as well as damage
the equipment in use. These messages should therefore be read carefully and understood. They are highlighted by a safety alert
symbol shown on the left.

The potential hazards are explained as to what could happen and how to avoid or reduce injury or damage.

Important information has been highlighted as well. To point out this information, a light bulb icon is used. It brings topics to your
attention that could, for example, facilitate maintenance or to clarify when it is advisable to consult your distributor.

1.2. GENERAL SAFETY INFORMATION

The Resqtec rescue equipment is designed to provide safe operation. All users should read and be thoroughly familiar with the operating
instructions and safety precautions stated in this manual. Operator safety depends on users being properly trained by the Authority having
jurisdiction and using the equipment for its intended purposes only. The following safety precautions must be observed at all times:

UNTRAINED USE OF RESQTEC EQUIPMENT AND ACCESSORIES MAY RESULT IN VERY DANGEROUS AND
POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT!

• Resqtec rescue equipment shall only be operated by persons authorized and qualified by the Authority having jurisdiction.
• Be aware that this is not an all-encompassing training manual. This manual is meant as a reference-guide for working with this
specific equipment, and the user should already be trained and qualified in using rescue equipment.
• Suitable protective equipment shall be worn as directed by the Authority having jurisdiction. At a minimum, this should include
gloves, helmet, eye protection, and body protection — such as turnout gear.

• Prior to use, inspect all components for any signs of damage or fraying. Do not use damaged equipment.
• Stay alert. Do not operate the system when tired.
• Use only Resqtec authorized service parts.
• This equipment should only be used with accessories approved by Resqtec. Use of unauthorized accessories can result in
unpredictable and unreliable product operation and is prohibited.

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1.3. SAFETY INFORMATION

Before using the Equipment and its related products and accessories, conduct an overall size-up of the intended use and safeguard against
potential hazards before installing the product. Read and understand this manual before using the equipment.

The WARNING and SAFETY labels on the product alert the user to special hazards inherent with its use. Should they
become damaged or unreadable, contact the manufacturer to obtain a replacement.

BEFORE INSTALLING THE PRODUCT, BE AWARE OF THE FOLLOWING:

• Make sure no one on site is in danger or might get, when using Resqtec equipment. Be aware of your surroundings, the situation you
and the people around you are in, and what the consequences of the use of the Resqtec system are.
• The product is spring-loaded and can rapidly extend automatically when unlocked. Keep face, hands and other body parts away from
its moving parts.
• Do not exceed maximum load ratings (AC14: 8.9kN / 2,000 lbs; AC17: 12.4kN / 2,800 lbs)
• Apply load ONLY to the top Angle Supports
• Prior to use, inspect all Auto Crib-It components for any signs of damage. Do not use damaged equipment.
• Stow in the retracted position with the Auto Crib-It lock engaged.
• Channel Base bottom grip surface is extremely coarse and can scratch surfaces. Avoid contact with such surfaces to prevent
unwanted scratches.
• Stay alert. Do not operate the product when tired.

1.4. PRODUCT IDENTIFICATION

Product identification is to make sure that this manual comes with a specific product and that this manual should always be available as a
reference guide to that equipment. It is mandatory that this manual is not separated from the product specified below during its service life. This
manual comes with Resqtec product type:

AC With serial number:

Distributor/Supplier information:

1.5. APPLICABLE TYPES

This manual covers the following product types:

ARTICLE NUMBER ITEM DESCRIPTION


8400.0310 AC14
8400.0320 AC17

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2. PRODUCT SUMMARY
2.1. INTRODUCTION

Thank you for choosing Resqtec. We are confident that we live up to your expectations. This manual has been compiled carefully to supply the
reader with all the necessary information. Read all the instructions before using the product to assure safe and optimal use of the product. These
instructions contain aspects relevant to safe and optimal use of the product.

The product has been manufactured by Resqtec Zumro. For addresses, please refer to the last page of this manual or to our internet site at
www.resqtec.com.

2.2. PRODUCT DESCRIPTION

The Auto Crib-It has been designed and engineered to assist firefighters, USAR-teams and other rescue workers with the various rescue
applications they encounter. We are confident that the design of this product will enable those working in these environments to not only
negotiate the obstacles they encounter, but to perform their work more safely.

The Auto Crib-It is made from high-strength aluminum and other metal parts, and utilizes gas-spring actuated extender plates that automatically
rise to engage the working material and lock into place. The Auto Crib-It will self-adjust upwards and lock as weight is removed from the vehicle.

2.3. COMPONENT IDENTIFICATION.

ANGLE SUPPORTS

HINGE

UNLOCK KNOB

HANDLE

FIXED EXTENDER PLATE


CHANNEL BASE

MOVEABLE
EXTENDER PLATE

SLIDE BRACKET PIN

PIN

GAS PISTON SPRING KIT

BOTTOM GRIP SURFACE

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3. PRODUCT RANGE
PRODUCTS & ACCESSORIES

ARTICLE NUMBER ITEM DESCRIPTION IMAGE

8400.0310 AC14

8400.0320 AC17

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4. GENERAL OPERATING INSTRUCTIONS


4.1. INITIAL USE

When receiving your equipment check for any sign of damage to the box, and report it to your distributor/supplier as damage could have
occurred during shipping. Unpack in upright position and check the product for damage. To make sure the product conforms to your
specifications, check the product details on the label.

CHECK THE EQUIPMENT FOR EXTERNAL DAMAGE. NOTIFY YOUR DISTRIBUTOR/SUPPLIER IMMEDIATELY IF ANY
DAMAGE IS FOUND. DO NOT USE DAMAGED EQUIPMENT UNDER ANY CIRCUMSTANCE!

In general we distinguish a couple of different types of operations:


• Operating the product
• Returning the Auto Crib-It in default position

4.2. PREPARATION BEFORE USE

• Check the product's exterior. Do not use if it exhibits major damage


• See chapter 6 for further information.
and/or does not function as intended.

• Check the operation of the unlock knob. Pressing it should unlock the
• See chapter 6 for further information.
moveable extender plate.

• Check the carrying handle. It must be firmly fixed. • See chapter 6 for further information.

• Check the functioning of the gas piston spring kit. It should allow
• See chapter 6 for further information.
(self) adjustment of the moveable extender plate.

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4.3. OPERATING THE PRODUCT

1
Place the Auto Crib-It under the desired object and engagement point.

2
Press the unlock knob and guide the moveable extender plate upwards until the angle supports contact the engagement point.

THE TOP PLATES ARE SPRING-LOADED AND CAN RAPIDLY EXTEND AUTOMATICALLY WHEN UNLOCKED.
KEEP FACE, HANDS AND OTHER BODY PARTS AWAY FROM THE MOVING PARTS.

3
Make sure the slide bracket pin is locked firmly in the channel base.

IT MIGHT BE NEEDED TO MANUALLY LIFT THE OBJECT SLIGHTLY, TO ALLOW THE SLIDE BRACKET PIN
TO LOCK FIRMLY IN THE CHANNEL BASE.

4
The Auto Crib-It is now placed.

ALWAYS CARRY THE AUTO CRIB-IT BY ITS CARRYING HANDLE.

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4.4. RETURNING THE AUTO CRIB-IT TO DEFAULT POSITION

1
Press the unlock knob.

2
Manually guide the moveable extender plate downwards by either pressing the angle supports or pulling the carrying handle.

First hold the handle to prevent further extension and then remove the applied load from the angle supports.

Make sure the slide bracket pin slides smoothly through the channel base and does not lock in the channel
base slots.

3
Make sure the moveable extender plate returns in default (locked) position. A significant click should be heard when back in default
(locked) position.

IT MIGHT BE NEEDED TO MANUALLY LIFT THE OBJECT SLIGHTLY, TO ALLOW THE SLIDE BRACKET PIN TO
LOCK FIRMLY IN THE CHANNEL BASE.

Avoid getting debris in between the angle supports. This could jam and prevent retraction.

4
The Auto Crib-It is back in default (locked) position.

ALWAYS STORE THE AUTO CRIB-IT IN DEFAULT (LOCKED) POSITION.

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5. TECHNICAL SPECIFICATIONS
5.1. TECHNICAL SPECIFICATIONS

5.1.1 SI-SYSTEM DATA

AC14 DATA
Maximum load capacity 8.9 kN
Fully extended length 33.0 cm
Dimensions (L x W x H) 710 x 120 x 113 mm (±10 mm)
Weight 6.7 kg
Automatic locking positions 12

AC17 DATA
Maximum load capacity 12.4 kN
Fully extended length 43.6 cm
Dimensions (L x W x H) 914 x 172 x 121 mm (±10 mm)
Weight 10.9 kg
Automatic locking positions 16

5.1.2 IMPERIAL SYSTEM DATA

AC14 DATA
Maximum load capacity 2,000 lbs
Fully extended length 13”
Dimensions (L x W x H) 28” x 4” x 2 3/4"
Weight 14.5 lbs
Automatic locking positions 12

AC17 DATA
Maximum load capacity 2,800 lbs
Fully extended length 17"
Dimensions (L x W x H) 36" x 6" x 3"
Weight 23.5 lbs
Automatic locking positions 16

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5.2. TECHNICAL DRAWINGS

5.2.1 SI-SYSTEM DATA

AC 14

AC 17

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5.2.2 IMPERIAL SYSTEM DATA

AC 14

AC 17

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6. MAINTENANCE & STORAGE

Generally speaking it is most important is to keep your equipment clean. Clean equipment will not wear down as fast;
hence a longer service life can be achieved.

WEAR PERSONAL PROTECTION EQUIPMENT DURING MAINTENANCE. ENSURE THAT THE USED HYDRAULIC OIL IS
COLLECTED AND DISPOSED OF IN A RESPONSIBLE MANNER.

6.1. MAINTENANCE AFTER USE

ACTION EXPLANATION ADDITIONAL INFORMATION

If structural damage to the product


1. Check the product for any damage. • Visually check for damage.
is discovered, contact your Resqtec
distributor/supplier.

• Check whether the Auto Crib-It remains


locked when not pushing the unlock
knob.
2. Check the unlock knob’s functioning.
If the unlock knob is not functioning
• Check whether the Auto Crib-It unlocks properly, contact your Resqtec
when pushing the unlock knob. distributor/supplier.

• Tighten as necessary.

Top hinge bolts (x8): 30-40 ft-lbs /


41-54 Nm.
Slide pin bolts (x3): 30-40 ft-lbs /
41-54 Nm.
3. Make sure all fasteners are tight
Handle screws (x4): 40-50 inch-lbs /
4.5-5.6 Nm.
¼ Turn lock hex nut (x1): 65-75 inch-lbs /
7.3-8.5 Nm.
¼ Turn lock cam screw (x1): 10-15
inch-lbs / 1.1-1.7 Nm.

• Apply WD-40 (or equivalent) to slide pin, Read instructions carefully before
4. Check for smooth automatic operation.
fixed pin, channel base slots and hinge. using WD-40.

ATTENTION! A BENT SLIDE PIN OR FIXED PIN WOULD INDICATE THAT THE PRODUCT WAS OVERLOADED.

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6.2. REGULAR MAINTENANCE

It is advisable to carry out regular maintenance; depending on the use at least every 3 months or 25 operating hours.

When carrying out regular maintenance one should, in addition to the steps described in chapter 6.1, pay extra attention to the following:

• Verify by extending and retracting the


product at least three (3) times.
1. Check for smooth operation.
• If necessary, apply WD-40 (or equivalent) Do not use the product if it exhibits
to slide pin, fixed pin, channel base slots major damage.
and hinge.

• Replace gas spring piston assembly as Do not use the product if it lacks
2. Check for sufficient spring action.
necessary. sufficient spring action.

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6.3. ANNUAL MAINTENANCE

Many years of safe use is guaranteed if the product is properly cared for and maintained. To this end the product must be
inspected at least once a year. This must be carried out by a service technician trained by Resqtec who possesses the
necessary tools and testing equipment.

It is also possible for you, the user, to carry out maintenance yourself. In the context of your own safety and the product liability it is necessary
that appropriate training should be undertaken first. Your distributor/supplier can advise you on this and/or attend to the annual maintenance on
a contract basis, if desired.

STRUCTURALLY DAMAGED AND/OR BROKEN EQUIPMENT MUST NEVER BE USED DURING RESCUE OPERATIONS.
THIS MAY RESULT IN VERY DANGEROUS AND POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT!

If structural damage and/or broken equipment or parts are discovered, immediately contact your distributor/supplier or the manufacturer.

DO NOT REPAIR ANY BROKEN EQUIPMENT AND/OR PARTS. ALWAYS CONTACT YOUR DISTRIBUTOR/SUPPLIER OR THE
MANUFACTURER.

Repairing equipment and/or parts causes your warranty to expire. Always contact your distributor/supplier when broken parts and/or equipment
are discovered. Broken equipment and/or parts can then be sent to certified service centers.

6.4. RECOMMENDED STORAGE

The following storage recommendations count for all Auto Crib-It:


• Always store the Auto Crib-It in default (locked) position. See chapter 4.4 for further details.
• If needed, apply an anti-corrosion coating as described in chapter 6.1
• Store out of direct sunlight
• Store the equipment in a dry, well-ventilated area:

Recommended storage temperature range 10 °C – 30 °C / 50 °F – 86 °F


Recommended storage relative humidity 0 – 60%

6.5. DECOMMISSIONING & RECYCLING

The various parts can be re-used at the end of their service life.

The products consist of steel and aluminum. The product contains pressurized components. Consult your distributor / supplier for further
information on recycling and/ or follow local regulations on disposal.

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7. WARNINGS & LIMITATIONS


7.1. GENERAL INSTRUCTIONS

IF YOU ENCOUNTER ANY PROBLEMS WHILST USING THE PRODUCT, PLEASE ADVISE THE FOLLOWING:

• Resqtec equipment is designed for rescue/salvage operations only and may not be used for industrial purposes.
• Do not try to perform tasks that exceed the specifications of the particular product. The specifications clearly define the product capabilities.
Use a more powerful product from the Resqtec series if the situation occurs.
• Do not exceed maximum load ratings (AC14: 8.9kN / 2,000 lbs; AC17: 12.4kN / 2,800 lbs)
• Stow in the retracted position with the Auto Crib-It lock engaged.

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8. TROUBLESHOOTING

If you encounter any problems whilst using the product, please advise the following table:

Symptom Solution

- Maximum extension is reached: used additional cribbing material to


raise the Auto Crib-It starting height. Ensure block cribbing supports
the channel base at a minimum of three points along its length (each
end and in the center).
Extender plates will not rise automatically.
- Moving parts are dry and require lubrication: apply WD-40
generously to the slide pin, fixed pin, channel base slots and hinge.
- Insufficient gas-spring pressure: replace gas spring assembly.

- Load is still applied to the Auto Crib-It: see chapter 4.4 for further
details.

- Slide pin is still engaged in channel base slot. See chapter 4.4 for
Extender plates will not retract.
further details.

- Material or debris is lodged in between angle support. See chapter


4.4 for further details.

IF YOU CANNOT FIND THE PROBLEM THAT OCCURRED, OR IF THE PROVIDED SOLUTION DIDN´T RESOLVE THE
PROBLEM, STOP USING THE PRODUCT IMMEDIATELY AND CONTACT A CERTIFIED DISTRIBUTOR /SUPPLIER OR ONE OF
THE RESQTEC OFFICES.

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9. WARRANTY

Resqtec offers two years warranty upon the purchase of this product. For extending your warranty or information about the Resqtec service
program, please contact your Resqtec distributor/supplier.

WARRANTY IS ONLY VALID IF THE REGULATIONS AND RESTRICTIONS, AS DESCRIBED IN THE USER MANUAL
APPLICABLE ON THE USED PRODUCT (S), ARE UNDERSTOOD AND FOLLOWED, AND IF THE MAINTENANCE AS ADVISED
IN THE USER MANUAL IS DONE BY AN AUTHORIZED RESQTEC TECHNICIAN. DISREGARDING ANY OF THE
APPLICABLE REGULATIONS AND RESTRICTIONS, AS DESCRIBED IN THE USER MANUAL APPLICABLE ON THE USED
PRODUCT(S), WILL CAUSE THE WARRANTY TO VOID.

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10. DISCLOSURE

All rights reserved. No part of this publication whatsoever may be reproduced without the prior written consent of Resqtec.

All information herein was carefully gathered and examined. However, we cannot be held responsible for eventual mistakes or incompleteness.
Resqtec may exercise the right to change or modify parts of the equipment at any time without notification. This manual may be subject to error,
revision and technical modifications. For detailed information, and as we constantly improve our equipment, please check the latest specification
sheet. This manual is based on and refers to current production models only. Resqtec accepts no liability for any damage and/or injuries resulting
from the use of this manual in connection with any equipment which has been or may be supplied. For any additional information concerning the
use of the manual or the maintenance or repair of Resqtec equipment, please contact the Resqtec distributor/supplier or an officially appointed
distributor/supplier. Utmost care has been taken in the preparation and accuracy of this manual. Resqtec cannot however be held liable for
errors, omissions or consequential liabilities in the use of it.

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11. CONTACT

ADDRESSES RESQTEC OFFICES

European office USA office Asia office

Meer en Duin 82 300 Forge Way, Suite 2 Lot 5, Jalan Delima 1/1
2163 HC Lisse, the Netherlands Rockaway, New Jersey, 07866 Subang Hi-Tech Industrial Park
T +31 (0)252 419002 T: +1 973 627 4646 47 500 Selangor, Malaysia
F +31 (0)252 411794 F: +1 973 627 4622 T +603 5621 5298
F +603 5621 2895
E [email protected]
I www.resqtec.com

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RESQTEC Zumro B.V.


Meer en Duin 82 2163 HC Lisse, the Netherlands
T +31 (0)252 419002 F +31 (0)252 411794 E [email protected] WWW.RESQTEC.COM

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