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    07 - Ajie Manggala Putra (TML) - 26in BOC - BOD Pipeline Replacement

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    Samuel John
    The document summarizes the design of a replacement 24" pipeline to transport wet gas. It discusses: 1) The need to replace the existing 26" pipeline within 5 years due to aggressive top-of-line corrosion exceeding allowable wall loss. 2) The design criteria for the replacement pipeline including a 20-year design life, 24" diameter, 25.4mm wall thickness, and insulation coating to reduce condensation rates and corrosion. 3) Predictions that the selected insulation system will significantly reduce water condensation rates and corrosion compared to the existing pipeline, with a maximum 14mm of wall loss expected over the design life.

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    07 - Ajie Manggala Putra (TML) - 26in BOC - BOD Pipeline Replacement

    Uploaded by

    Samuel John
    81 views8 pages
    The document summarizes the design of a replacement 24" pipeline to transport wet gas. It discusses: 1) The need to replace the existing 26" pipeline within 5 years due to aggressive top-of-line corrosion exceeding allowable wall loss. 2) The design criteria for the replacement pipeline including a 20-year design life, 24" diameter, 25.4mm wall thickness, and insulation coating to reduce condensation rates and corrosion. 3) Predictions that the selected insulation system will significantly reduce water condensation rates and corrosion compared to the existing pipeline, with a maximum 14mm of wall loss expected over the design life.

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    The document summarizes the design of a replacement 24" pipeline to transport wet gas. It discusses: 1) The need to replace the existing 26" pipeline within 5 years due to aggressive top-of-line corrosion exceeding allowable wall loss. 2) The design criteria for the replacement pipeline including a 20-year design life, 24" diameter, 25.4mm wall thickness, and insulation coating to reduce condensation rates and corrosion. 3) Predictions that the selected insulation system will significantly reduce water condensation rates and corrosion compared to the existing pipeline, with a maximum 14mm of wall loss expected over the design life.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    81 views8 pages

    07 - Ajie Manggala Putra (TML) - 26in BOC - BOD Pipeline Replacement

    Uploaded by

    Samuel John
    The document summarizes the design of a replacement 24" pipeline to transport wet gas. It discusses: 1) The need to replace the existing 26" pipeline within 5 years due to aggressive top-of-line corrosion exceeding allowable wall loss. 2) The design criteria for the replacement pipeline including a 20-year design life, 24" diameter, 25.4mm wall thickness, and insulation coating to reduce condensation rates and corrosion. 3) Predictions that the selected insulation system will significantly reduce water condensation rates and corrosion compared to the existing pipeline, with a maximum 14mm of wall loss expected over the design life.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    7/28/2015

    Optimum Solution for Designing


    Pipeline with TOL Corrosion
    26” BOC - BOD Pipeline Replacement
    Ajie Manggala Putra - Wood Group Kenny Sdn. Bhd. Malaysia

    Agenda

     Project Background and Overview

     Project Requirements

     Design Criteria and Operating Parameters

     Pipe Sizing

     Materials and Coatings

     TOL Corrosion Prediction

     Integrity Management

     Conclusion

    NYSE : TLM | TSX : TLM 1 www.talisman-energy.com

    1
    7/28/2015

    Background and Overview - Pipeline Overview

     5.1km BOC to BOD 26” Wet Gas Pipeline in Northern field of PM3CAA.

     Commissioned in October 2008, with design life of 20 years.

    NYSE : TLM | TSX : TLM 2 www.talisman-energy.com

    Background and Overview - Key Event Timeline

     Aggressive pipeline corrosion identified in 5 years


    since commissioning.
     First 2 inspection revealed no significant indication
     Defects identified to date suggest up to 76% wall loss
    (verified as max of 46% WT loss).
     Corrosion areas localized to top of pipe.
     Pipeline will not meet its design life, replacement
    decided.

    NYSE : TLM | TSX : TLM 3 www.talisman-energy.com

    2
    7/28/2015

    Project Requirements

    TOL corrosion • TOL corrosion mitigation by design


    Philosophy • Reduce dependency on operational mitigation

    Existing • Bends and mid-line spool preventing use 26” pipeline as a carrier pipe for
    internal lining / Reinforced Thermo Plastic Pipe solution
    System • Space restrictions at BOC preventing topsides modification for inclusion of
    Design dehydration and/or cooling systems

    • Limited regional experience with supply and installation CRA pipeline


    Materials • Partners/Regulators not in favor of using CRA pipe, due to previous
    experience within the region

    • BOC Bottom riser to BOD Bottom riser


    Scope
    • Maintain existing riser

    Design a replacement carbon steel subsea pipeline with corrosion


    protection against the BOC flow conditions with a design life of 20 years
    NYSE : TLM | TSX : TLM 4 www.talisman-energy.com

    Design Criteria and Operating Parameters

    PARAMETERS UNIT VALUE


    Service - Wet Gas (Sweet Service)
    Water Depth m 54-58
    Design Pressure barg 60.7
    Design Temperature °C 128.0
    Maximum Allowable Operating Pressure barg 55.1
    Operating Temperature (Inlet) °C 90
    CO2 Content % mole 40
    Acetic Acid ppm 250
    Design Life years 20
    Corrosion Allowance mm 10.0

    NYSE : TLM | TSX : TLM 5 www.talisman-energy.com

    3
    7/28/2015

    Pipeline Sizing

    • Flow assurance effects


    o Lower liquid hold-up/content due to higher gas
    flowrate sweeping liquids.
    o Reduced slugging effect at BOD due to less liquid
    hold-up.
    Replacement o No significant difference in pressure drop (~1bar) at
    pipeline flowing conditions.
    specified as 24” o No significant difference in BOD arrival temperature.
    rather than 26”
    • Additional implications
    o Greater availability of materials
    o Greater capabilities and availability of inspection
    equipment/tooling

    NYSE : TLM | TSX : TLM 6 www.talisman-energy.com

    Material and Coating - Wall Thickness Selection

    • WT between 25.4 mm - 31.8 mm was considered

    • 25.4mm wall thickness provides minimum corrosion


    allowance of 16.86mm (ASME B31.8) up to 20.32mm
    Carbon Steel ; (ASME B31G)
    API 5L X65 • Optimum thickness for Inspection capabilities
    25.4 mm Wall
    Thickness • Higher wall thickness than 25.4mm would introduce
    additional challenges
    o Inspection tooling capabilities limited to 25.4mm for
    accurate monitoring of pipeline wall loss
    o Excessive time durations when welding during
    offshore installation
    o Requirement for PWHT above 31.75 mm (1.25”) WT

    NYSE : TLM | TSX : TLM 7 www.talisman-energy.com

    4
    7/28/2015

    Material and Coating - Thermal Insulation

    Optimum Insulation Requirements


    Need for Thermal Insulation
    • 250 ppm of Acetic Acid, Target water
    condensation rate < 0.025 g/m2s

    • Heat insulation coating with U value of less


    than 1.5 W/m2K is required

    • However this U value is not readily achievable


    or economic using available insulation
    To reduce the water materials and application techniques
    condensation rate, hence
    lowering TOL corrosion rate • Coating system designed to reduce U value to
    as close to 1.5 W/m2K as possible for the
    given pipeline conditions and design life

    Decision was made to select the readily proven system to avoid quality issue

    NYSE : TLM | TSX : TLM 8 www.talisman-energy.com

    Material and Coating - System Configuration


     Pipeline Coating System Design:
     75 mm Multi Layer Polypropylene (MLPP)
     50 – 75 mm concrete weight coating (for on-bottom stability)
     Injection Mould Polypropylene (IMPP) at FJC and Bends
     Pre-Cast Flange insulation to provide heat insulation at the flange connections

     Achieved U - Value:
     U value of 2.5 W/m2K at pipe body
     U value of 3.2 W/m2K at field joint and bends

     Proven track record available for materials, application and installation

    Target U value of 1.5 W/m2K not achieved, however will significantly reduce
    condensation rates when compared to the existing pipeline (U value of 16.9 W/m2K)

    NYSE : TLM | TSX : TLM 9 www.talisman-energy.com

    5
    7/28/2015

    TOL Corrosion Prediction - Water Condensation Rate

    Future 24” Insulated Line Existing 26” Line

    Selected Heat Insulation System Provides a Significantly Lower WCR

    NYSE : TLM | TSX : TLM 10 www.talisman-energy.com

    TOL Corrosion Prediction - Corrosion Rate and Wall Loss

     Prediction made with available 15 years of production data forecast.


     Wall loss upto 14 mm is expected.
     TOL Corrosion mitigation still required to control the TOL corrosion rate further to
    ensure pipeline meet design life / for future life extension.

    Less stringent TOL corrosion mitigation as compared to the previous requirement


    NYSE : TLM | TSX : TLM 11 www.talisman-energy.com

    6
    7/28/2015

    Integrity Management Requirement

    Comprehensive pipeline integrity


    management program

    Corrosion Pipeline
    Inspection Routine Monitoring
    Mitigation Maintenance

    • 1st IP 1 year after


    • Existing BOL put in operation
    • Corrosion
    corrosion • Routine intelligent
    monitoring to
    Mitigation pigging with
    monitor inhibitor • Subsea IMR for
    • TOL corrosion frequency based
    efficiency insulation integrity
    mitigation to be set on preceding
    • Water analysis to maintenance /
    up, in line with the results (max 5
    monitor residual repair campaign.
    result of the TOL years)
    CI, pH, Fe
    corrosion • 2 x yearly ROV
    counting etc
    prediction survey to verify
    coating integrity

    NYSE : TLM | TSX : TLM 12 www.talisman-energy.com

    Conclusion

    • Considering the TOL corrosion in this pipeline:


    – Duplex / CRA clad line is recommended as the main option.
    – Is not feasible due to limited regional Contractor experience.
    • 24” OD x 25.4 mm Carbon Steel with 75 mm MLPP Heat Insulation
    provides optimum solution.
    – Install-ability and proven track record.
    – Inspect-ability.
    – Provides sufficient CA.
    – Significantly lower WCR, hence lower TOL Corrosion rate.
    – TOL corrosion mitigation by design, lower dependency to operational
    mitigation.
    • A comprehensive integrity management ensures the pipeline meet its
    design life.

    NYSE : TLM | TSX : TLM 13 www.talisman-energy.com

    7
    7/28/2015

    End of Presentation

    Q&A

    NYSE : TLM | TSX : TLM 14 www.talisman-energy.com

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