Qesv1123 01 Rm500 STMG Slides

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RM-500

POWER DISTRIBUTION AND MACHINE STARTING CIRCUIT


ALT
200-BK 330-YL `B+ FROM
+ R 403-GN 200-BK-00 85 86 FORWARD RELAY
OPERATE SERVICE
_
87
ELECTRICAL 343-PK 1 MACHINE ECM B CONNECTOR

206-BK-00
30 2
DISCONNECT 306-GN 87a 3
G733-BU
200-BK-2

23 FORWARD PROPULSION SWITCH


ALTERNATOR 4 F782-OR 24 REVERSE PROPULSION SWITCH
NEUTRAL START 7 CAN DATA LINK (L)
206-BK-00 RELAY 6
5 8 CAN DATA LINK (H)
306-GN 7

F711-GN
F712-GY
101-RD-00 200-BK 9
8
MACHINE ECM A CONNECTOR

101-RD-00

101-RD-00
101-RD-10 10
START 419-YL

119-PK
21

146-GY
307-OR
ROTOR SERVICE SWITCH

200-BK-00
RELAY 12

200-BK
11 1 BATTERY (+)
POS NEG POS NEG 119-PK 18 BATTERY (+)
C744-PU 3 PARK BRAKE
304-WH-10 ROTOR 2 PARK BRAKE
SERVICE 15 THROTTLE CONTROL
307-OR SWITCH 6 GROUND (-)
BATTERIES AUX. START S G 119-PK 23 GROUND (-)
CONNECTION 306-BR

235-BK
BAT MTR
C744-PU
109-RD-2 101-RD-2 G733-BU

200-BK
1 C701-YL
105

105

ALTERNATOR F782-OR
MAIN 200-BK 1
MOTOR
CIRCUIT BREAKER CIRCUIT BREAKER 2 388-BU 2 C968-PK
3 4 ` 85 86 103-YL 3
C970-BU
1 2
87
200-BK 1 2 30 H999-BU
THROTTLE

103-YL

119-PK
146-GY
87a
STARTER PARKING BRAKE J900-WH SWITCH
MAIN SWITCH
POWER THROTTLE RELAY
308-YL F782-OR 229-BK
RELAY 103-YL 103-YL CONTROL PANEL DISPLAY A-C11
START 119-PK ON OFF
R
SWITCH 146-GY 1 K712-OR
8 THROTTLE SWITCH HIGH
308-YL STOP RUN 2 7 THROTTLE SWITCH LOW
C
112-PU-2 3
S 1 K713-YL

F711-GN
F712-GY
200-BK

103-YL
101-RD-00 2
B 229-BK 4
3
CB3 5
6 CONTROL PANEL DISPLAY A-C12
103-YL

105-BR

G733-BU
15
10 BATTERY (+)
GROUND LEVEL 15
SHUTOFF ROTOR ROTOR CONTROL SWITCH
CB7 16 ROTOR CONTROL SWITCH
150-RD
CONTROL F711-GN 19 CAN DATA LINK (H)
10 SWITCH F712-GY 30 CAN DATA LINK (L)
9 GROUND (-)
TO CIRCUIT BREAKERS R918-GN
CB4, CB8. CB9. CB10 R919-OR
119-PK 103-YL F782-OR
146-GY
103-YL ENGINE ECM J1
FORWARD SWITCH F711-GN 50 CAN DATA LINK (H)
CB12 SECONDARY ENGINE F712-GY 34 CAN DATA LINK (L)
SPEED AND TIMING SENSOR 23 THROTTLE SWITCH
8 103-YL 22 THROTTLE SWITCH
SIGNAL ( ) BK 1 E963-BK 35 GROUND LEVEL SHUTDOWN (N.O.)
SIGNAL (+) WH 2 E964-WH 59 GROUND LEVEL SHUTDOWN (N.C.)
CB16 REVERSE SWITCH 70 KEY SWITCH
8 229-BK 48 BATTERY (+)
PRIMARY ENGINE 52 BATTERY (+)
SPEED AND TIMING SENSOR 308-YL 53 BATTERY (+)
CB13 61 GROUND (-)
8 SIGNAL ( ) 1 E965-BU ENGINE SPEED 1 TO ENGINE ECM 63 GROUND (-)
65 GROUND (-)
SIGNAL (+) 2 E966-YL SENSOR 2 J2 CONNECTOR

150-RD
TO CIRCUIT BREAKERS 229-BK 229-BK
308-YL
ENGINE ECM J2 CONNECTOR
E964-WH 48 SECONDARY ENGINE SPEED TIMING (+)
E963-BK 49 SECONDARY ENGINE SPEED TIMING ( )
E966-YL 58 PRIMARY ENGINE SPEED TIMING (+)
E965-BU 59 PRIMARY ENGINE SPEED TIMING ( )
RM-500 GAUGE CONTROL CIRCUIT
ROTOR TEMPERATURE
GAUGE CONTROLLER
B+ FROM CB13 1 NC
103-YL 1 + BATT J979-A431-GN 2 RS485A
DATA TRANSFER LINE F711-GN 2 CAN_H J980-A432-BU
F712-GY 3 RS485B
DATA TRANSFER LINE 3 CAN_L 205-A433-BK 4 GAUGE GND
DATA TRANSFER LINE A249-BK 4 CAN_SHIELD 113-A434-OR 5 GAUGE +V
5 DIMMING INPUT 6 NC
TO FRAME GROUND 200-BK 6 GND

1 J979-A415-GN
2 J979-A419-GN 1 NC
TACHOMETER
3 J979-A431-GN J979-A415-GN 2 RS485A
4 J979-A438-GN J980-A416-BU 3 RS485B 1 NC
5 J979-A442-GN 205-A417-BK 4 GAUGE GND J979-A443-GN 2 RS485A
6 J979-A443-GN 113-A418-OR 5 GAUGE +V J980-A444-BU 3 RS485B
7 J979-A454-GN 6 NORM OUTPUT 205-A445-BK 4 GAUGE GND
8 J979-A455-GN 113-A446-OR 5 GAUGE +V
9 J979-A462-GN 6 NC
10
11
12

ENGINE COOLANT
1 J980-A416-BU TEMPERATURE VOLTMETER
2 J980-A420-BU
3 J980-A432-BU 1 NC 1 NC
4 J980-A437-BU J979-A419-GN 2 RS485A J979-A454-GN 2 RS485A
5 J980-A441-BU J980-A420-BU 3 RS485B J980-A453-BU 3 RS485B
6 J980-A444-BU 205-A421-BK 4 GAUGE GND 205-A452-BK 4 GAUGE GND
7 J980-A453-BU 113-A422-OR 5 GAUGE +V 113-A451-OR 5 GAUGE +V
8 J980-A456-BU 6 NC 6 NC
9 J980-A461-BU
10
11
12

HYDRAULIC OIL ENGINE OIL PRESSURE


TEMPERATURE
1 205-A417-BK
2 205-A421-BK 1 NC 1 NC
3 205-A433-BK J979-A438-GN 2 RS485A J979-A455-GN 2 RS485A
4 205-A438-BK J980-A437-BU 3 RS485B J980-A456-BU 3 RS485B
5 205-A440-BK 205-A436-BK 4 GAUGE GND 205-A457-BK 4 GAUGE GND
6 205-A445-BK 113-A435-OR 5 GAUGE +V 113-A458-OR 5 GAUGE +V
7 205-A457-BK 6 NC 6 NC
8 205-A452-BK
9 205-A480-BK
10
11
12
GROUND-SPEED
INDICATOR FUEL LEVEL

1 113-A418-OR 1 NC 1 NC
2 113-A422-OR J979-A442-GN 2 RS485A J979-A462-GN 2 RS485A
3 113-A434-OR J980-A441-BU 3 RS485B J980-A461-BU 3 RS485B
4 113-A435-OR 205-A440-BK 4 GAUGE GND 205-A460-BK 4 GAUGE GND
5 113-A439-OR 113-A439-OR 5 GAUGE +V 113-A459-OR 5 GAUGE +V
6 113-A446-OR 6 NC 6 NC
7 113-A451-OR
8 113-A458-OR
9 113-A459-OR
10
11
12
RM-500 DISPLAY PANEL
RM-500 DISPLAY PANEL CONNECTOR
WARNING AND MONITORING SYSTEM
C740-GY 1 ROTOR RAISE SWITCH MENU SELECT SWITCH 1
C741-GN 2 ROTOR LOWER SWITCH ESCAPE SWITCH 2
3 PROPEL SPEED SWITCH SCROLL UP SWITCH 3
L964-WH 4 ROAD / WORK SWITCH SCROLL DOWN SWITCH 4
556-WH 5 DIFF LOCK SWITCH REAR STEER MODE SWITCH 0 5 H750-BR
P719-YL 6 LOAD CONTROL ON SWITCH REAR STEER MODE SWITCH 1 6 H751-OR
C970-BU 7 THROTTLE SWITCH HIGH REAR STEER MANUAL LEFT 7 C851-YL
C968-PK 8 THROTTLE SWITCH LOW RS232 GROUND 8 C236-BK
C855-GY 9 ROTOR DEPTH SET SWITCH BATTERY- 9 200-BK
645-PK 10 ROAD LIGHTS ON BATTERY + 10 103-YL
646-OR 11 WORK LIGHTS ON SENSOR GROUND 11
696-GN 12 RIGHT TURN INDICATOR REAR STEER MANUAL RIGHT 12 C853-GN
695-OR 13 LEFT TURN INDICATOR ROTOR SPEED SWITCH 0 13 P716-WH
638-WH 14 BEACON ON ROTOR SPEED SWITCH 1 14 P718-BR
P721-OR 15 EMULSION MODE SWITCH 0 ROTOR ENGAGE SWITCH 15 K712-OR
C935-PU 16 EMULSION MODE SWITCH 1 ROTOR DISENGAGE SWITCH 16 K713-YL
17 EMULSION RATE INCREASE ROTOR TRAVEL MODE 17 P715-BU
18 EMULSION RATE DECREASE RS232 TXD 18 Y758-PK
19 EMULSION SETUP SWITCH CAN H 19 F711-GN
C777-BU 20 WATER MODE SWITCH 0 CAN SHIELD 20 A249-BK

21 N/C SENSOR POWER 21


22 N/C WATER MODE SWITCH 1 22
23 N/C WATER RATE INCREASE 23
24 N/C WATER RATE DECREASE 24
SERVICE BRAKE SWITCH 25
ROTOR AUTO MODE 26 P714-YL
H752-YL
REAR STEER MODE SWITCH 27
P720-WH
ANALOG INPUT 28
Y760-PU
RS232 RXD 29
F712-GY
CAN L 30
NOT USED 31
NOT USED 32
NOT USED 33
NOT USED 34
NOT USED 35
NOT USED 36
411-PK
ALARM LIGHT 37
410-WH
SONALERT 38
START INTERLOCK OUT 39
SPARE 40
24 PIN CONNECTOR 40 PIN CONNECTOR
MODES OF OPERATION
MODE MODE
DESCRIPTION
LEVEL SEQUENCE
1 1 RUN

1 2 DIAG

1 3 SET UP

1 4 CAL

1 5 H2O MENU

1 6 EMULSION MENU
RUN MODE

MODE MODE
DESCRIPTION
LEVEL SEQUENCE

2 1 DEPTH

2 2 HI RES PROPEL SPEED

2 3 LOW RES PROPEL SPEED


DIAGNOSTIC MODE
MODE MODE
DESCRIPTION
LEVEL SEQUENCE
2 1 ROTOR TEMP

2 2 HYDRAULIC OIL TEMP

2 3 ENGINE TEMP

2 4 ENGINE RPM

2 5 OIL PRES

2 6 FUEL TEMP

2 7 HOURS

2 8 FUEL LEVEL

2 9 VOLTS

2 10 LOAD

2 11 ATAAC TEMP
SETUP MODE

MODE MODE
DESCRIPTION
LEVEL SEQUENCE

2 1 UNITS

3 1A USA

3 1B METRIC

2 2 LANGUAGE

3 2A ENGLISH

3 2B FRENCH

3 2C GERMAN

3 2D ITALIAN

3 2E PORTUGUESE

3 2F SPANISH

2 3 CLEANOUT RECIRC RATE

3 3A ADJUST

2 4 EMULSION K-FACTOR

3 4A ADJUST

2 5 WATER K-FACTOR

3 5A ADJUST

2 6 SAVE
CALIBRATION MODE

MODE MODE
LEVEL SEQUENCE DESCRIPTION

2 1 FRONT EDC

2 2 REAR EDC

2 3 MAX CUR F LOW

2 4 MAX CUR R LOW

2 5 MAX CUR F HI

2 6 MAX CUR R HI

2 7 REAR STEER RT

2 8 REAR STEER LT

2 9 ROTOR SIZE

2 10 ROTOR DEPTH FULL UP

2 11 ROTOR DEPTH SCR

2 12 ROTOR DEPTH MAX

2 13 ROTOR THRESHOLD UP/DN

2 14 SAVE
WATER MENU

MODE MODE
DESCRIPTION
LEVEL SEQUENCE

1 1 H2O MODE OFF

1 2 H2O MODE MANUAL

2 2A H2O FLOW SET POINT

2 2B H2O FLOW RATE

2 2C H2O TOTAL VOLUME

1 3 H2O MODE AUTO

2 3A SET H2O SPRAY BAR WIDTH

2 3B H2O TOTAL VOLUME

2 3C H2O TOTAL DISTANCE

2 3D H2O TOTAL AREA

2 3E H2O APPLICATION RATE

2 3F H2O FLOW RATE


EMULSION MENU

MODE MODE
DESCRIPTION
LEVEL SEQUENCE

1 1 EMULSION MODE OFF

1 2 EMULSION MODE MANUAL

2 2A EMULSION FLOW SET POINT

2 2B EMULSION FLOW RATE

1 3 EMULSION MODE AUTO

2 3A SET EMULSION SPRAY BAR WIDTH

2 3B EMULSION TOTAL VOLUME

2 3C EMULSION TOTAL DISTANCE

2 3D EMULSION TOTAL AREA

2 3E EMULSION APPLICATION RATE

2 3F EMULSION FLOW RATE

1 4 EMULSION MODE CLN

2 4A CLEAN OUT FLOW RATE


RM-500 ROTARY MIXER
TERMINALS OF MACHINE ECM FOR PROPULSION CONTROL
INPUT TERMINAL INPUT COMPONENT
A1 + BATTERY
A2 PARKING BRAKE SWITCH N.O.
A3 PARKING BRAKE SWITCH N.C.
A6 BATTERY
A18 + BATTERY
A23 BATTERY
B1 SPEED DIAL
1 2 3 4 5 6 1 2 3 4 5 6
B2 WHEEL SPEED SENSOR
B19 FRONT STEERING ANGLE SENSOR 7 12 7 12

13 18 13 18
B20 PROPULSION LEVER SENSOR
B23 FORWARD SWITCH 19 20 21 22 23 24 19 20 21 22 23 24

B24 REVERSE SWITCH


B-CONNECTOR A-CONNECTOR
OUTPUT TERMINAL OUTPUT COMPONENT
A5 REAR PROPULSION REVERSE EDC
A12 REAR PROPULSION FORWARD EDC
A16 PARKING BRAKE SOLENOID
A20 FRONT PROPULSION REVERSE EDC
A24 FRONT PROPULSION FORWARD EDC

CAN TERMINAL CAN BUSS


B7 CAN LOW
B8 CAN HIGH
B13 CAN SHIELD
RM-500 ROTARY MIXER
3 2 1
A

TERMINALS OF FAN CONTROL MODULE


INPUT TERMINAL INPUT COMPONENT
C
A1 + BATTERY
A3 BATTERY

OUTPUT TERMINAL OUTPUT COMPONENT


E3 FLOW DIVIDER
CAN TERMINAL CAN BUSS
F1 CAN LOW
F2 CAN HIGH D

F3 CAN SHIELD

18-PIN CONNECTOR
RM-500 ROTARY MIXER

TERMINALS OF ENGINE ECM FOR ROTOR CONTROL


INPUT TERMINAL INPUT COMPONENT
J1-48 + BATTERY
J1-52 + BATTERY
J1-53 + BATTERY 13 1

J1-61 BATTERY 23 14

J1-63 BATTERY 31 24

J1-65 BATTERY 39 32

J2-48 SECONDARY ENGINE SPEED AND TIMING (+) 47 40

J2-49 SECONDARY ENGINE SPEED AND TIMING ( ) 57 48

J2-58 PRIMARY ENGINE SPEED AND TIMING (+) 70 58

J2-59 PRIMARY ENGINE SPEED AND TIMING ( )

CAN TERMINAL CAN BUSS


J1-34 CAN LOW J1 AND J2 CONNECTORS

J1-42 CAN SHIELD


J1-50 CAN HIGH
RM-500 ROTARY MIXER

TERMINALS OF ELECTRONIC DISPLAY GROUP


INPUT TERMINAL INPUT COMPONENT
4 (24-PIN) TRAVEL MODE SWITCH TRAVEL
5 (24-PIN) TRACTION CONTROL SWITCH ON 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6

6 (24-PIN) LOAD CONTROL SWITCH ON


11 20 7 12
9 (40-PIN) BATTERY
21 30 13 18
10 (40-PIN) + BATTERY
31 32 33 34 35 36 37 38 39 40 19 20 21 22 23 24
CAN TERMINAL CAN BUSS
19 (40-PIN) CAN HIGH 40-PIN CONNECTOR 24-PIN CONNECTOR
20 (40-PIN) CAN SHIELD
30 (40-PIN) CAN LOW
PRESSURE CONTROL PILOT VALVE RM-500
PUMP OR

ELECTRIC DISPLACEMENT
"TORQUE MOTOR"
PROPULSION PUMP
CONTROL (EDC) CHARGE AND EDC
PRESSURE
NOZZLES FEED
SPOOL BARREL
FEEDBACK FLAPPER

EDC
METERING SPOOL

SWASHPLATE
FEEDBACK LINKAGE PUMP PUMP
CASE CASE TANK
CHARGE
PRESSURE

CASE
DRAIN DOUBLE-ACTING
ROTATING SERVO PISTON
GROUP
SERVO
CYLINDER

INPUT CHARGE PROPULSION LOOP


SHAFT RETURN
FILTER PRESSURE

CHARGE
MULTIFUNCTION PUMP
SERVO PRESS.
VALVES
RELIEF VALVES

CHARGE RELIEF
VALVE
PROPULSION LOOP
CASE HIGH
SWASHPLATE DRAIN PRESSURE
SERVO
CYLINDER

PROPULSION PUMP CASE DRAIN


FROM PROPULSION
MOTOR (FRONT ONLY)
PRESSURE LIMITER MAKEUP & CHECK
PRESSURE LIMITER SPRING CHARGE PRESSURE
ADJUSTMENT VALVE SPRING

PRESSURE LIMITER
SPOOL

LOW-PRESSURE
LOOP

CHECK
VALVE
TO PUMP SERVO MAKEUP
VALVE
BYPASS LOCKING
NUT

MULTIFUNCTION VALVE
LOW-PRESSURE SIDE FUNCTION
PRESSURE LIMITER MAKEUP & CHECK
PRESSURE LIMITER SPRING
ADJUSTMENT VALVE SPRING
CHARGE PRESSURE
PRESSURE LIMITER
SPOOL

HIGH-PRESSURE
LOOP

CHECK
VALVE
MAKEUP
TO PUMP SERVO VALVE
BYPASS LOCKING
NUT

MULTIFUNCTION VALVE
HIGH-PRESSURE SIDE FUNCTION
RM-500 PROPULSION MOTOR
LOW SPEED
CASE DRAIN
MINIMUM DISPLACEMENT SCREW

CYLINDER BLOCK

VALVE SEGMENT

SERVO PISTON

OUTPUT SHAFT
FEEDBACK LINKAGE

FLUSHING SPOOL SYNCHRONIZING SHAFT

FLUSHING RELIEF VALVE SPEED SENSOR

PISTON

MAXIMUM DISPLACEMENT LIMITER

FROM SHIFT SOLENOID


``

RM-500 REAR FINAL DRIVE PLANETARY


WHEEL MOUNT BOLT FINAL PLANETARY GEAR
PLANETARY GEAR TRAIN
BALL BEARINGS

SEAL

INTERMEDIATE
PLANETARY GEAR

FIRST
COUPLER PLANETARY GEAR

PROPULSION MOTOR
FIRST SUN GEAR

PROPULSION MOTOR
OUTPUT SHAFT
FIRST
PLANETARY CARRIER

HUB CAP

PARKING BRAKE
OIL PASSAGE
OIL DRAIN PLUG

INTERMEDIATE
SPINDLE SUN GEAR

PARKING BRAKE HUB PARKING FINAL INTERMEDIATE


SET SPRINGS BRAKE SUN GEAR PLANETARY CARRIER
RM-500
751-GN
PROPULSION ELECTRICAL CIRCUIT
4 K918-GN 751-GN MACHINE ECM A CONNECTOR
3 235-BK 235-BK
2 850-PU C701-YL 2 PARKING BRAKE (ENGAGE)
1 K919-YL 844-GN C744-PU 3 PARKING BRAKE (RELEASE)
K913-GN 1 843-WH 751-GN 11 MOTOR SHIFT SOLENOID
2 850-PU
K914-YL K918-GN 849-YL 235-BK 6 GROUND (-)
3
A353-PU 388-BU 235-BK 23 GROUND (-)
FRONT PROPULSION
K913-GN

850-PU
K914-YL

4 24 FORWARD MOTOR EDC


235-BK

PUMP SOLENOID 844-GN +V A 119-PK A353-PU A353-PU 1 844-GN 20 FORWARD MOTOR EDC
K919-YL 6 SIGNAL B 710-GN 2 843-WH 12 REVERSE MOTOR EDC
5 A352-GN C234-BK G733-BU 849-YL
GROUND C 3 5 REVERSE MOTOR EDC
1 M737-WH 7 A352-GN 4 388-BU
843-WH 15 THROTTLE RELAY
2 200-BK K913-GN 9 FRONT WHEEL SPEED 5 119-PK 1 BATTERY (+)
4 8 A351-WH SENSOR 782-OR 6 119-PK 18 BATTERY (+)

M737-WH
3 10 A351-WH 7 X742-PU 16 PARKING BRAKE SOLENOID
FRONT

200-BK
2 849-YL 8 419-YL
K914-YL 21 ROTOR SERVICE SWITCH (CLOSED)
1 FLOW DIVIDER 11
12
A350-YL A353-PU G733-BU 9

119-PK
X742-PU
SOLENOID A352-GN A350-YL 10
A351-WH A351-WH 11
REAR PROPULSION LIMP-HOME A350-YL A350-YL 782-OR 12
PROPULSION LEVER MACHINE ECM B CONNECTOR

G733-BU
PUMP SOLENOID

782-OR
388-BU
1 W737-WH SWITCH +V A 119-PK BYPASS 710-GN 2 WHEEL SPEED SENSOR
751-GN 2 200-BK GROUND B C234-BK RESISTORS H765-WH 19 FRONT STEERING ANGLE SENSOR
200-BK 235-BK SIGNAL C H765-WH K709-GY 1 SPEED DIAL
M737-WH F712-GY 7 CAN DATA LINK (LOW)
REAR FRONT STEERING ANGLE 710-GN 710-GN F711-GN 8 CAN DATA LINK (HIGH)
FLOW DIVIDER 190-PK SENSOR G733-BU G733-BU 23 FORWARD PROPULSION SWITCH
SOLENOID 103-YL C234-BK C234-BK C234-BK 22 SENSOR GROUND (-)
B+ 119-PK H765-WH H765-WH K708-BU 20 F-N-R PROPULSION SENSOR
200-BK F782-OR F782-OR F782-OR F782-OR 24 REVERSE PROPULSION SWITCH
1 85 86 A249-BK 13 CAN SHIELD
2 87 1
103-YL 3 30 321-BR 1 2 K708-BU
200-BK A958-WH

C234-BK
K709-GY
A249-BK
2

F711-GN
F712-GY
3
4
MAIN 87a BACKUP PARKING FAN CONTROL MODULE
120

CIRCUIT 6
190-PK
103-YL

5 BACKUP ALARM LIMP HOME


419-YL
K712-OR
103-YL
119-PKI
M737-WH
200-BKL
BRAKE 190-PK
BREAKER ALARM SOLENOID BRAKE
A1 BATTERY (+)
M737-WH E3 FLOW DIVIDER SOLENOIDS
ROTOR RELAY SWITCH

G733-BU
F782-OR
F712-GY F1 CAN DATA LINK (LOW)
CONTROL F711-GN F2 CAN DATA LINK (HIGH)
SWITCH 388-BU A249-BK F3 CAN SHIELD
M737-WH M737-WH 239-BK A3 GROUND (-)
119-PK
200-BK 200-BK 200-BK
MAIN

C234-BK
K709-GY
A249-BK

F711-GN
F712-GY
119-PK 119-PK 119-PK
POWER 1 103-YL M737-WH
RELAY 2 K712-OR P719-YL
CONTROL PANEL DISPLAY
1 24 PIN CONNECTOR
2 K713-YL
FRONT MOTOR 119-PK 3 419-YL 1 1
190-PK 2 2 P719-YL 6 LOAD CONTROL SWITCH
112-PU-2
SHIFT 4 103-YL 103-YL C968-PK 8 THROTTLE SWITCH (LOW)
3 3
SOLENOID
751-GN
119-PK

103-YL
200-BK

C970-BU 7 THROTTLE SWITCH (HIGH)


6 C964-WH 4 WORK MODE SHIFT SWITCH
5
CB15 1 556-WH 5 DIFFERENTIAL LOCK SWITCH
7 LOAD CONTROL THROTTLE
8 200-BK
8
9 2 SWITCH SWITCH
200-BK
200-BK
190-PK
101-RD-2

10 103-YL 3 4 C701-YL 103-YL


751-GN CONTROL PANEL DISPLAY
CB13 1 2 1 K712-OR
103-YL 12 C744-PU 2
8 11 103-YL 3 K713-YL 40 PIN CONNECTOR
119-PK C964-WH
C234-BK 10 BATTERY (+)
CB12 ROTOR SERVICE PARK BRAKE 15 ROTOR CONTROL (ENGAGE)
C744-PU
C701-YL
419-YL
103-YL
K713-YL
K712-OR
388-BU
103-YL

G733-BU
F782-OR
103-YL
K712-OR
150-RD 556-WH
8 SWITCH SWITCH SHIFT 200-BK 9 GROUND (-)
150-RD

SWITCH
103-YL

16 ROTOR CONTROL (DISENGAGE)


85 86 F711-GN 19 CAN DATA LINK (HIGH)
1 87 F712-GY 30 CAN DATA LINK (LOW)
2 1 2 30 H999-BU A249-BK 28
103-YL 3 103-YL
556-WH J900-WH
FWD PROPULSION 87a
200-BK
CB7 TRACTION CONTROL LEVER SWITCH THROTTLE
15 SWITCH RELAY ENGINE ECM J1 CONNECTOR
1 2
103-YL K709-GY F711-GN 50 CAN DATA LINK (HIGH)

K712-OR

K709-GR
C234-BK
K713-YL
F712-GY 34 CAN DATA LINK (LOW)

556-WH
388-BU
A249-BK 42 CAN SHIELD
103-YL 103-YL BATTERY
REV PROPULSION H999-BU 22 THROTTLE SWITCH (N.O.)
C234-BK GROUND LEVER SWITCH J900-WH 23 THROTTLE SWITCH (N.C.)
A POT A +BATTERY 1 103-YL SIGNAL 229-BK 61 GROUND (-)
B POT B GROUND 2 C234-BK 103-YL 63 GROUND (-)
K708-BU

C POT C SIGNAL 3 K709-GY PROPULSION LEVER 388-BU 65 GROUND (-)


4 SENSOR K712-OR 48 BATTERY (+)
K713-YL 1 TO ENGINE ECM 52 BATTERY (+)
556-WH 2 J2 CONNECTOR 53 BATTERY (+)
SPEED DIAL WITH BUFFER C234-BK 55 BATTERY (+)
K709-GY ENGINE SPEED SENSOR
150-RD 150-RD 150-RD
190-PK 190-PK 190-PK
200-BK 200-BK 200-BK

K708-BU K708-BU
419-YL
C701-YL
C744-PU
RM-500 PROPULSION HYDRAULIC SYSTEM
NEUTRAL
FRONT LEFT PROPULSION MOTOR L1 M4 ROTATING GROUP

FORWARD MULTIFUNCTION VALVE M5 PARKING BRAKES


A
REVERSE MULTIFUNCTION VALVE
FRONT PROPULSION PUMP
FRONT FLOW DIVIDER VALVE M3
B

FLOW DIVIDER SOLENOID


MAKEUP VALVE
FLOW DIVIDER SPOOLS

MAIN RELIEF VALVE P1

PRESSURE LIMITER B

A L2
SERVO PISTON
CHARGE
FILTER FLUSHING SPOOL
FLUSHING RELIEF VALVE
G BRK
CHARGE RELIEF TO HYDRAULIC OIL COOLER
VALVE
FRONT RIGHT PROPULSION MOTOR PRESSURE REDUCING VALVE
ROTATING GROUP
S M4
EDC METERING SPOOL
T CHG A B
M5 ACC
B ACCUMULATOR

CHARGE PUMP M3 T P
DIVERTER VALVE FROM ACCESSORY
ROTATING MANIFOLD
GROUP
FLOW CONTROL ORIFICE NEEDLE VALVE
PPB
M5 M4 L1 L2
PRESSURE SWITCH
SERVO PISTON
X2 L1

X1 COLD-START
VALVE A
REAR FLOW DIVIDER VALVE
FLOW DIVIDER SOLENOID L2
SERVO PISTON RAB
BRAKE RELEASE MANIFOLD
FLOW DIVIDER SPOOLS
FLUSHING SPOOL
PRESSURE CONTROL PILOT VALVE BALANCE LINE ORIFICE
P1 FLUSHING RELIEF VALVE

FORWARD MULTIFUNCTION VALVE REAR LEFT PROPULSION MOTOR MS PPB HP2

REVERSE MULTIFUNCTION VALVE ROTATING GROUP


REAR PROPULSION PUMP L2 M4
SHIFT SOLENOID
B
CHG PARKING BRAKE SOLENOID
M5
B
MAKEUP VALVE

M3
MAIN RELIEF VALVE

P
PRESSURE LIMITER
T A B T

CHARGE
FILTER A AUXILIARY MANIFOLD (PARTIAL VIEW)
A
L1
CHARGE RELIEF FLOW CONTROL ORIFICE SERVO PISTON
VALVE PRESSURE COMPENSATOR SPOOL
FLUSHING SPOOL
B
FLUSHING RELIEF VALVE

EDC METERING SPOOL S

REAR RIGHT PROPULSION MOTOR BIAS SPRING


ROTATING GROUP
M2
M4
CHARGE PUMP X
ROTATING GROUP M5
A

L2
M5 M4 L1 L2 M3
L1
X2 SERVO PISTON ROTATING GROUP
X
M4
X1 COLD-START VALVE

X
L1 S
AUXILIARY PUMP

B DISPLACEMENT PISTON
PRESSURE CONTROL PILOT VALVE RETURN FILTER

L2
SERVO PISTON
FLUSHING SPOOL
FLUSHING RELIEF VALVE
RM-500 PROPULSION HYDRAULIC SYSTEM
FORWARD, LOW SPEED
FRONT LEFT PROPULSION MOTOR L1 M4 ROTATING GROUP

FORWARD MULTIFUNCTION VALVE M5 PARKING BRAKES


A
REVERSE MULTIFUNCTION VALVE
FRONT PROPULSION PUMP
FRONT FLOW DIVIDER VALVE M3
B

FLOW DIVIDER SOLENOID


MAKEUP VALVE
FLOW DIVIDER SPOOLS

MAIN RELIEF VALVE P1

PRESSURE LIMITER B

A L2
SERVO PISTON
CHARGE
FILTER FLUSHING SPOOL
FLUSHING RELIEF VALVE
G BRK
CHARGE RELIEF TO HYDRAULIC OIL COOLER
VALVE
FRONT RIGHT PROPULSION MOTOR PRESSURE REDUCING VALVE
ROTATING GROUP
S M4
EDC METERING SPOOL
T CHG A B
M5 ACC
B ACCUMULATOR

CHARGE PUMP M3 T P
DIVERTER VALVE FROM ACCESSORY
ROTATING MANIFOLD
GROUP
FLOW CONTROL ORIFICE NEEDLE VALVE
PPB
M5 M4 L1 L2
PRESSURE SWITCH
SERVO PISTON
X2 L1

X1 COLD-START
VALVE A
REAR FLOW DIVIDER VALVE
FLOW DIVIDER SOLENOID L2
SERVO PISTON RAB
BRAKE RELEASE MANIFOLD
FLOW DIVIDER SPOOLS
FLUSHING SPOOL
PRESSURE CONTROL PILOT VALVE BALANCE LINE ORIFICE
P1 FLUSHING RELIEF VALVE

FORWARD MULTIFUNCTION VALVE REAR LEFT PROPULSION MOTOR MS PPB HP2

REVERSE MULTIFUNCTION VALVE ROTATING GROUP


REAR PROPULSION PUMP L2 M4
SHIFT SOLENOID
B
CHG PARKING BRAKE SOLENOID
M5
B
MAKEUP VALVE

M3
MAIN RELIEF VALVE

P
PRESSURE LIMITER
T A B T

CHARGE
FILTER A AUXILIARY MANIFOLD (PARTIAL VIEW)
A
L1
CHARGE RELIEF FLOW CONTROL ORIFICE SERVO PISTON
VALVE PRESSURE COMPENSATOR SPOOL
FLUSHING SPOOL
B
FLUSHING RELIEF VALVE

EDC METERING SPOOL S

REAR RIGHT PROPULSION MOTOR BIAS SPRING


ROTATING GROUP
M2
M4
CHARGE PUMP X
ROTATING GROUP M5
A

L2
M5 M4 L1 L2 M3
L1
X2 SERVO PISTON ROTATING GROUP
X
M4
X1 COLD-START VALVE

X
L1 S
AUXILIARY PUMP

B DISPLACEMENT PISTON
PRESSURE CONTROL PILOT VALVE RETURN FILTER

L2
SERVO PISTON
FLUSHING SPOOL
FLUSHING RELIEF VALVE
RM-500 PROPULSION HYDRAULIC SYSTEM
FORWARD, LOW SPEED, TRACTION CONTROL
FRONT LEFT PROPULSION MOTOR L1 M4 ROTATING GROUP

FORWARD MULTIFUNCTION VALVE M5 PARKING BRAKES


A
REVERSE MULTIFUNCTION VALVE
FRONT PROPULSION PUMP
FRONT FLOW DIVIDER VALVE M3
B

FLOW DIVIDER SOLENOID


MAKEUP VALVE
FLOW DIVIDER SPOOLS

MAIN RELIEF VALVE P1

PRESSURE LIMITER B

A L2
SERVO PISTON
CHARGE
FILTER FLUSHING SPOOL
FLUSHING RELIEF VALVE
G BRK
CHARGE RELIEF TO HYDRAULIC OIL COOLER
VALVE
FRONT RIGHT PROPULSION MOTOR PRESSURE REDUCING VALVE
ROTATING GROUP
S M4
EDC METERING SPOOL
T CHG A B
M5 ACC
B ACCUMULATOR

CHARGE PUMP M3 T P
DIVERTER VALVE FROM ACCESSORY
ROTATING MANIFOLD
GROUP
FLOW CONTROL ORIFICE NEEDLE VALVE
PPB
M5 M4 L1 L2
PRESSURE SWITCH
SERVO PISTON
X2 L1

X1 COLD-START
VALVE A
REAR FLOW DIVIDER VALVE
FLOW DIVIDER SOLENOID L2
SERVO PISTON RAB
BRAKE RELEASE MANIFOLD
FLOW DIVIDER SPOOLS
FLUSHING SPOOL
PRESSURE CONTROL PILOT VALVE BALANCE LINE ORIFICE
P1 FLUSHING RELIEF VALVE

FORWARD MULTIFUNCTION VALVE REAR LEFT PROPULSION MOTOR MS PPB HP2

REVERSE MULTIFUNCTION VALVE ROTATING GROUP


REAR PROPULSION PUMP L2 M4
SHIFT SOLENOID
B
CHG PARKING BRAKE SOLENOID
M5
B
MAKEUP VALVE

M3
MAIN RELIEF VALVE

P
PRESSURE LIMITER
T A B T

CHARGE
FILTER A AUXILIARY MANIFOLD (PARTIAL VIEW)
A
L1
CHARGE RELIEF FLOW CONTROL ORIFICE SERVO PISTON
VALVE PRESSURE COMPENSATOR SPOOL
FLUSHING SPOOL
B
FLUSHING RELIEF VALVE

EDC METERING SPOOL S

REAR RIGHT PROPULSION MOTOR BIAS SPRING


ROTATING GROUP
M2
M4
CHARGE PUMP X
ROTATING GROUP M5
A

L2
M5 M4 L1 L2 M3
L1
X2 SERVO PISTON ROTATING GROUP
X
M4
X1 COLD-START VALVE

X
L1 S
AUXILIARY PUMP

B DISPLACEMENT PISTON
PRESSURE CONTROL PILOT VALVE RETURN FILTER

L2
SERVO PISTON
FLUSHING SPOOL
FLUSHING RELIEF VALVE
RM-500 PROPULSION HYDRAULIC SYSTEM
REVERSE, HIGH SPEED
FRONT LEFT PROPULSION MOTOR L1 M4 ROTATING GROUP

FORWARD MULTIFUNCTION VALVE M5 PARKING BRAKES


A
REVERSE MULTIFUNCTION VALVE
FRONT PROPULSION PUMP
FRONT FLOW DIVIDER VALVE M3
B

FLOW DIVIDER SOLENOID


MAKEUP VALVE
FLOW DIVIDER SPOOLS

MAIN RELIEF VALVE P1

PRESSURE LIMITER B

A L2
SERVO PISTON
CHARGE
FILTER FLUSHING SPOOL
FLUSHING RELIEF VALVE
G BRK
CHARGE RELIEF TO HYDRAULIC OIL COOLER
VALVE
FRONT RIGHT PROPULSION MOTOR PRESSURE REDUCING VALVE
ROTATING GROUP
S M4
EDC METERING SPOOL
T CHG A B
M5 ACC
B ACCUMULATOR

CHARGE PUMP M3 T P
DIVERTER VALVE FROM ACCESSORY
ROTATING MANIFOLD
GROUP
FLOW CONTROL ORIFICE NEEDLE VALVE
PPB
M5 M4 L1 L2
PRESSURE SWITCH
SERVO PISTON
X2 L1

X1 COLD-START
VALVE A
REAR FLOW DIVIDER VALVE
FLOW DIVIDER SOLENOID L2
SERVO PISTON RAB
BRAKE RELEASE MANIFOLD
FLOW DIVIDER SPOOLS
FLUSHING SPOOL
PRESSURE CONTROL PILOT VALVE BALANCE LINE ORIFICE
P1 FLUSHING RELIEF VALVE

FORWARD MULTIFUNCTION VALVE REAR LEFT PROPULSION MOTOR MS PPB HP2

REVERSE MULTIFUNCTION VALVE ROTATING GROUP


REAR PROPULSION PUMP L2 M4
SHIFT SOLENOID
B
CHG PARKING BRAKE SOLENOID
M5
B
MAKEUP VALVE

M3
MAIN RELIEF VALVE

P
PRESSURE LIMITER
T A B T

CHARGE
FILTER A AUXILIARY MANIFOLD (PARTIAL VIEW)
A
L1
CHARGE RELIEF FLOW CONTROL ORIFICE SERVO PISTON
VALVE PRESSURE COMPENSATOR SPOOL
FLUSHING SPOOL
B
FLUSHING RELIEF VALVE

EDC METERING SPOOL S

REAR RIGHT PROPULSION MOTOR BIAS SPRING


ROTATING GROUP
M2
M4
CHARGE PUMP X
ROTATING GROUP M5
A

L2
M5 M4 L1 L2 M3
L1
X2 SERVO PISTON ROTATING GROUP
X
M4
X1 COLD-START VALVE

X
L1 S
AUXILIARY PUMP

B DISPLACEMENT PISTON
PRESSURE CONTROL PILOT VALVE RETURN FILTER

L2
SERVO PISTON
FLUSHING SPOOL
FLUSHING RELIEF VALVE
RM-500 ROTARY MIXER

TERMINALS OF MACHINE ECM FOR AUXILIARY CONTROL


INPUT TERMINAL INPUT COMPONENT
A1 + BATTERY
A4 ROTOR LIFT LOCK SWITCH N.O.
A6 BATTERY
A10 ROTOR LIFT LOCK SWITCH N.C.
A18 + BATTERY
A21 ROTOR SERVICE SWITCH 1 2 3 4 5 6 1 2 3 4 5 6

A23 BATTERY
7 12 7 12
B14 ROTOR HEIGHT SENSOR
13 18 13 18
B19 FRONT STEERING ANGLE SENSOR
B21 REAR STEERING ANGLE SENSOR 19 20 21 22 23 24 19 20 21 22 23 24

B22 SENSOR GROUND B-CONNECTOR A-CONNECTOR


OUTPUT TERMINAL OUTPUT COMPONENT
A13 ROTOR LOWER SOLENOID
A14 ROTOR RAISE SOLENOID

CAN TERMINAL CAN BUSS


B7 CAN LOW
B8 CAN HIGH
B13 CAN SHIELD
RM-500 ROTARY MIXER
3 2 1
A

TERMINALS OF FOUR-WHEEL STEERING MODULE


INPUT TERMINAL INPUT COMPONENT
C
A1 + BATTERY
A3 BATTERY
D1 + BATTERY
D2 + BATTERY

OUTPUT TERMINAL OUTPUT COMPONENT


B1 LEFT STEER VALVE
B2 RIGHT STEER VALVE D

CAN TERMINAL CAN BUSS


F1 CAN LOW
F2 CAN HIGH E
F3 CAN SHIELD

18-PIN CONNECTOR
RM-500 ROTARY MIXER

TERMINALS OF ELECTRONIC DISPLAY GROUP


INPUT TERMINAL INPUT COMPONENT
1 (24-PIN) ROTOR RAISE SWITCH
2 (24-PIN) ROTOR LOWER SWITCH
9 (24-PIN) ROTOR DEPTH SET SWITCH
5 (40-PIN) REAR STEER MODE SWITCH 0
6 (40-PIN) REAR STEER MODE SWITCH 1 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6

7 (40-PIN) REAR STEER MANUAL LEFT SWITCH


11 20 7 12
9 (40-PIN) BATTERY
21 30 13 18
10 (40-PIN) + BATTERY
31 32 33 34 35 36 37 38 39 40 19 20 21 22 23 24
12 (40-PIN) REAR STEER MANUAL RIGHT
17 (40-PIN) ROTOR MODE 0 (TRAVEL) 40-PIN CONNECTOR 24-PIN CONNECTOR
26 (40-PIN) ROTOR MODE 1 (AUTO)
27 (40-PIN) REAR STEER MODE SWITCH 2

CAN TERMINAL CAN BUSS


19 (40-PIN) CAN HIGH
20 (40-PIN) CAN SHIELD
30 (40-PIN) CAN LOW
RM-500 AUXILIARY HYDRAULIC PUMP

PRESSURE COMPENSATOR SPRING


PRESSURE COMPENSATOR SPOOL

BIAS SPRING SWASHPLATE


SERVO PISTON PISTON

SLIPPER PAD

TO STEERING CONTROL UNIT AND


FRONT AUXILIARY MANIFOLD

VALVE PLATE

INPUT SHAFT
FROM HYDRAULIC TANK

CYLINDER BLOCK
RM-500 FRONT AUXILIARY MANIFOLD
COMPONENT LIST
A
2. PARKING BRAKE SOLENOID
3. SHIFT SOLENOID
6 4. ROTOR HOOD LOWER SOLENOID
5. CAB SLIDE RIGHT SOLENOID
5 6. FRONT DOOR CLOSE SOLENOID
7. ROTOR BRAKE SOLENOID
8. ROTOR BRAKE RELEASE SOLENOID
4 9. ROTOR BRAKE PRESSURE TAP (G2)
10. CHECK VALVE (BETWEEN HP2-PORT AND RBP-PORT
3 11. SEQUENCE VALVE
12. PROPULSION MOTOR SHIFT PRESSURE TAP (G4)
2 13. CAB SLIDE PRESSURE TAP (G1)
A 14. ROTOR HOOD RAISE SOLENOID
15. CAB SLIDE LEFT SOLENOID
16. PILOT-OPENED CHECK VALVE (FD2 PORT)
17. FRONT DOOR OPEN SOLENOID
18. FRONT DOOR PRESSURE TAP (TP2)
19. CAB SLIDE PRESSURE REDUCING VALVE
17 20. ROTOR TILT PRESSURE REDUCING VALVE
21. ROTOR TILT LINE RELIEF VALVE
22. SHIFT PRESSURE REDUCING VALVE
16 23. PILOT-OPENED CHECK VALVE (FD1 PORT)
24. AUXILIARY PUMP SUPPLY PRESSURE TAP (TP1)
25. ROTOR TIP PRESSURE TAP (G3)
15 26. ROTOR TIP LOCK SOLENOID
14 27. ROTOR BRAKE PRESSURE REDUCING VALVE
7 28. MAIN RELIEF VALVE
13
8
19 19 20 21 22
12
9

10 11

23

24

25 26 27 28
VIEW A A
RM-500 ELECTRICAL SCHEMATIC
AUXILIARY HYDRAULIC SYSTEM
MACHINE ECM B CONNECTOR
A F711-GN
F712-GY 7 CAN LOW
B F712-GY F711-GN
CAN RESISTOR 8 CAN HIGH
C A249-BK A249-BK 13 CAN SHIELD
C854-PK 14 ROTOR HEIGHT SENSOR
419-YL 419-YL H765-WH 19 FRONT STEERING ANGLE SENSOR
C741-GN H746-GY 21 REAR STEERING ANGLE SENSOR
FRONT DOOR SOLENOID C740-GY C234-BK 22 SENSOR GROUND (-)
CLOSE OPEN (OPEN) RAISE LOWER REAR STEERING
1 SENSOR
ROTOR HOOD TILT 2
1
C727-WH C727-WH 1 2 C741-GN
(DOWN) SOLENOID 183-GY 200-BK
103-YL 3 MACHINE ECM A CONNECTOR
3 2 C740-GY +V A 119-PK
C726-PU GROUND B C234-BK
H746-GY 119-PK 1 BATTERY (+)
ROTOR SIGNAL C K715-PK 4
1 P800-WH FRONT DOOR ROTOR LIFT LOCK SW N.O.
2 200-BK DEPTH C853-GN 235-BK 6 BATTERY (-)
SWITCH C851-YL K716-PU 10 ROTOR LIFT LOCK SW N.C
C726-PU 1 SWITCH H750-BR C739-BR 13 ROTOR LOWER SOLENOID
200-BK 200-BK 2 H751-OR C738-BU 14 ROTOR RAISE SOLENOID
CLOSE OPEN H752-YL 119-PK 18 BATTERY (+)
RIGHT LEFT 419-YL 21 ROTOR SERVICE SWITCH
ROTOR HOOD TILT 2
1
C730-BR FRONT DOOR 1 FRONT STEERING 235-BK 23 BATTERY(-)
(UP) SOLENOID 183-GY 3 SOLENOID 2 C853-GN
SENSOR
C729-BU 103-YL 3
(CLOSE) C851-YL
1 P801-PU +V A 119-PK FOUR-WHEEL STEER
2 200-BK REAR DOOR GROUND B C234-BK CONTROL MODULE
SWITCH REAR SIGNAL C H765-WH
P800-WH STEERING 190-PK A1 BATTERY (+)
200-BK SWITCH 239-BK A3 GROUND (-)
FLOAT X754-GN
ROTOR DEPTH B1 STEER LEFT VALVE
RETURN SERVICE X755-WH B2 STEER RIGHT VALVE
CAB SLIDE 1
REAR DOOR SENDER F712-GY F1 CAN LOW
(LEFT) SOLENOID 2 P800-WH SOLENOID CRAB COORD +V A 119-PK F711-GN F2 CAN HIGH
183-GY 3 (CLOSE) A249-BK F3 CAN SHIELD
200-BK
419-YL

P801-PU GROUND B C234-BK


REAR FRONT SIGNAL C C854-PK
1 L803-OR C730-BR 1 A3
2 200-BK ROTOR HOOD 200-BK 2 103-YL ELECTRONIC DISPLAY GROUP
H750-BR
TILT SWITCH 4 ROTOR LIFT 40 PIN CONNECTOR
P801-PU 4 H751-OR LOCK SWITCH
200-BK 103-YL H750-BR 5 REAR STEER MODE SW (0)
REAR DOOR B3 GROUND 1 C234-BK
H751-OR 6 REAR STEER MODE SW (1)
RIGHT LEFT 2 (N.C.) 2 K716-PU
CAB SLIDE 1
SOLENOID H752-YL
+ BAT 3 119-PK C851-YL 7 REAR STEER MANUAL (LEFT)
(RIGHT) SOLENOID 2 L802-BU (OPEN) 103-YL (N.O.) 4 K715-PK 200-BK 9 BATTERY (-)
G985-PU 3 A1 103-YL 10 BATTERY (+)
L803-OR C853-GN 12 REAR STEER MANUAL (RIGHT)
C729-BU 1 C855-GY
1 L802-BU 200-BK 2 2 P715-BU 17 ROTOR TRAVEL MODE
P714-YL
2 200-BK CAB SLIDE B1 P715-BU
F711-GN 19 CAN HIGH
SWITCH X754-GN A249-BK 20 CAN SHIELD
P714-YL 26 ROTOR AUTO MODE
L803-OR X755-WH
200-BK L802-BU
STEERING C738-BU H752-YL 27 REAR STEER MODE SW (2)
F712-GY 30 CAN LOW
183-GY MODE SWITCH C739-BR
G985-PU 190-PK
200-BK 200-BK
419-YL 103-YL 235-BK ELECTRONIC DISPLAY GROUP
235-BK 24 PIN CONNECTOR
1 C855-GY 239-BK
2 183-GY HOLD RESET
P714-YL
OPERATE SERVICE P715-BU C740-GY 1 ROTOR RAISE
2 C741-GN 2 ROTOR LOWER
1 SEAT 103-YL ROTOR RAISE
419-YL 1 REAR STEER SOLENOID
C855-GY 9 ROTOR DEPTH SET SW
119-PK 3 SWITCH (LEFT) SOLENOID
2 119-PK
4 ROTOR C738-BU
958-YL 1
146-GY DEPTH SET SW X754-GN 119-PK
P714-YL

6 1 2 200-BK
959-WH 2 200-BK 103-YL
5 MANUAL
7

119-PK
343-PK

146-GY

183-GY
190-PK
TRAVEL

103-YL
307-0R AUTO
9 1
8 1 958-YL 2 REAR STEER ROTOR LOWER
10 2 200-BK 103-YL 3
12
(RIGHT) SOLENOID SOLENOID
4
11 ROTOR TIP CYLINDER 103-YL 1 X755-WH 1 C739-BR

10
8

8
6
ROTOR SERVICE (LOCK) SOLENOID 5 P715-BU 2 200-BK 2 200-BK
SWITCH B+ FROM MAIN
200-BK ROTOR MODE SWITCH POWER RELAY
CB16 CB15 CB14 CB13 CB12
183-GY
146-GY 146-GY
103-YL 103-YL
119-PK 119-PK 119-PK
200-BK
RM-500 AUXILIARY HYDRAULIC SYSTEM
STRAIGHT TRAVEL, HOLD

CAB SLIDE
CYLINDERS

PROPULSION
MOTOR SHIFT
FRONT DOOR
CYLINDERS
ROTOR
AXLE BRAKE
ROTOR
ELEVATION
CYLINDERS REAR STEERING
CYLINDER
ROTOR TILT
CYLINDER
PPB-PORT RAB-PORT REAR DOOR
BRAKE BRAKE CYLINDER
VALVE VALVE

G4 WS PPB G2 HP2 RPG G3 RT1 RT2 G1 CS1 CS2 FD1 FD2


TILT MANUAL
LOCK ROTOR
VALVE LOWER
ROTOR VALVE
LWR LFT RS1 RS2 RD1 RD2
PARKING BRAKE
SHIFT BRAKE CHECK
VALVE VALVE VALVE
ROTOR
TILT
ROTOR VALVE
BRAKE CAB SLIDE
VALVE FRONT DOOR
VALVE VALVE
PRESSURE ROTOR PRESSURE
REDUCING BRAKE REDUCING
VALVE PRESSURE VALVE
REDUCING CAB SLIDE COUNTER
VALVE PRESSURE BALANCE REAR STEERING
REDUCING VALVES VALVE
P VALVE SHUTTLE
VALVES
TP1
SEQUENCE REAR DOOR
VALVE VALVE
MAIN ROTOR
RELIEF VALVE ELEVATION
T VALVE
TP1
DIFFERENTIAL
TP2 P1 T1 PRESSURE DIFFERENTIAL
FRONT AUXILIARY MANIFOLD VALVE PRESSURE
VALVE

FAN CIRCUIT CASE DRAIN


T
STEERING CONTROL UNIT AUX P
TEST PORT
PANEL REAR AUXILIARY MANIFOLD
LINE RELIEF
VALVES PRESSURE COMPENSATOR FRONT PROPEL
SPOOL CHARGE PUMP
B
FRONT
STEERING BRAKE VALVE DRAIN
CYLINDER METERING SUCTION
PUMP MANIFOLD REAR
PROPEL HOOD LIFT VALVE DRAIN
CHARGE
PUMP PROPULSION CASE DRAIN
M2 X

FRONT BIAS
STEERING SPRING OPTION
CYLINDER L2 HYDRAULIC PUMP
TANK EMULSION
RETURN
FILTER BREATHER
MAKEUP VALVES X
M4
STRAINER STRAINER
140 MICRON 140 MICRON
X

CONTROL SPOOL 100 MESH 100 MESH


AUXILIARY PUMP L1 S
DISPLACEMENT PISTON
HYDRAULIC TANK
ELECTRIC PUMP GROUP
RM-500 AUXILIARY HYDRAULIC SYSTEM
RIGHT TURN, COORDINATED STEERING

CAB SLIDE
CYLINDERS

PROPULSION
MOTOR SHIFT
FRONT DOOR
CYLINDERS
ROTOR
AXLE BRAKE
ROTOR
ELEVATION
CYLINDERS REAR STEERING
CYLINDER
ROTOR TILT
CYLINDER
PPB-PORT RAB-PORT REAR DOOR
BRAKE BRAKE CYLINDER
VALVE VALVE

G4 WS PPB G2 HP2 RPG G3 RT1 RT2 G1 CS1 CS2 FD1 FD2


TILT MANUAL
LOCK ROTOR
VALVE LOWER
ROTOR VALVE
LWR LFT RS1 RS2 RD1 RD2
PARKING BRAKE
SHIFT BRAKE CHECK
VALVE VALVE VALVE
ROTOR
TILT
ROTOR VALVE
BRAKE CAB SLIDE
VALVE FRONT DOOR
VALVE VALVE
PRESSURE ROTOR PRESSURE
REDUCING BRAKE REDUCING
VALVE PRESSURE VALVE
REDUCING CAB SLIDE COUNTER
VALVE PRESSURE BALANCE REAR STEERING
REDUCING VALVES VALVE
P VALVE SHUTTLE
VALVES
TP1
SEQUENCE REAR DOOR
VALVE VALVE
MAIN ROTOR
RELIEF VALVE ELEVATION
T VALVE
TP1
DIFFERENTIAL
TP2 P1 T1 PRESSURE DIFFERENTIAL
FRONT AUXILIARY MANIFOLD VALVE PRESSURE
VALVE

FAN CIRCUIT CASE DRAIN


T
STEERING CONTROL UNIT AUX P
TEST PORT
PANEL REAR AUXILIARY MANIFOLD
LINE RELIEF
VALVES PRESSURE COMPENSATOR FRONT PROPEL
SPOOL CHARGE PUMP
B
FRONT
STEERING BRAKE VALVE DRAIN
CYLINDER METERING SUCTION
PUMP MANIFOLD REAR
PROPEL HOOD LIFT VALVE DRAIN
CHARGE
PUMP PROPULSION CASE DRAIN
M2 X

FRONT BIAS
STEERING SPRING OPTION
CYLINDER L2 HYDRAULIC PUMP
TANK EMULSION
RETURN
FILTER BREATHER
MAKEUP VALVES X
M4
STRAINER STRAINER
140 MICRON 140 MICRON
X

CONTROL SPOOL 100 MESH 100 MESH


AUXILIARY PUMP L1 S
DISPLACEMENT PISTON
HYDRAULIC TANK
ELECTRIC PUMP GROUP
RM-500 AUXILIARY HYDRAULIC SYSTEM
ROTOR TILT, CAB SLIDE, FRONT DOOR OPEN, ROTOR LIFT, REAR DOOR OPEN

CAB SLIDE
CYLINDERS

PROPULSION
MOTOR SHIFT
FRONT DOOR
CYLINDERS
ROTOR
AXLE BRAKE
ROTOR
ELEVATION
CYLINDERS REAR STEERING
CYLINDER
ROTOR TILT
CYLINDER
PPB-PORT RAB-PORT REAR DOOR
BRAKE BRAKE CYLINDER
VALVE VALVE

G4 WS PPB G2 HP2 RPG G3 RT1 RT2 G1 CS1 CS2 FD1 FD2


TILT MANUAL
LOCK ROTOR
VALVE LOWER
ROTOR VALVE
LWR LFT RS1 RS2 RD1 RD2
PARKING BRAKE
SHIFT BRAKE CHECK
VALVE VALVE VALVE
ROTOR
TILT
ROTOR VALVE
BRAKE CAB SLIDE
VALVE FRONT DOOR
VALVE VALVE
PRESSURE ROTOR PRESSURE
REDUCING BRAKE REDUCING
VALVE PRESSURE VALVE
REDUCING CAB SLIDE COUNTER
VALVE PRESSURE BALANCE REAR STEERING
REDUCING VALVES VALVE
P VALVE SHUTTLE
VALVES
TP1
SEQUENCE REAR DOOR
VALVE VALVE
MAIN ROTOR
RELIEF VALVE ELEVATION
T VALVE
TP1
DIFFERENTIAL
TP2 P1 T1 PRESSURE DIFFERENTIAL
FRONT AUXILIARY MANIFOLD VALVE PRESSURE
VALVE

FAN CIRCUIT CASE DRAIN


T
STEERING CONTROL UNIT AUX P
TEST PORT
PANEL REAR AUXILIARY MANIFOLD
LINE RELIEF
VALVES PRESSURE COMPENSATOR FRONT PROPEL
SPOOL CHARGE PUMP
B
FRONT
STEERING BRAKE VALVE DRAIN
CYLINDER METERING SUCTION
PUMP MANIFOLD REAR
PROPEL HOOD LIFT VALVE DRAIN
CHARGE
PUMP PROPULSION CASE DRAIN
M2 X

FRONT BIAS
STEERING SPRING OPTION
CYLINDER L2 HYDRAULIC PUMP
TANK EMULSION
RETURN
FILTER BREATHER
MAKEUP VALVES X
M4
STRAINER STRAINER
140 MICRON 140 MICRON
X

CONTROL SPOOL 100 MESH 100 MESH


AUXILIARY PUMP L1 S
DISPLACEMENT PISTON
HYDRAULIC TANK
ELECTRIC PUMP GROUP
RM-500 ROTARY MIXER
3 2 1
A

TERMINALS OF FAN CONTROL MODULE


INPUT TERMINAL INPUT COMPONENT
C
A1 + BATTERY
A3 BATTERY
C3 HYDRAULIC OIL TEMPERATURE SENSOR
D1 + BATTERY
D3 AIR-CONDITIONING PRESSURE SWITCH

OUTPUT TERMINAL OUTPUT COMPONENT


B1 FAN EDC D

CAN TERMINAL CAN BUSS


F1 CAN LOW
F2 CAN HIGH E
F3 CAN SHIELD

18-PIN CONNECTOR
RM-500 ROTARY MIXER

TERMINALS OF ENGINE ECM FOR FAN CONTROL


INPUT TERMINAL INPUT COMPONENT
J1-48 + BATTERY
J1-52 + BATTERY
13 1
J1-53 + BATTERY
23 14
J1-61 BATTERY
31 24
J1-63 BATTERY
39 32
J1-65 BATTERY
47 40
J2-18 TEMPERATURE SENSOR COMMON
57 48
J2-32 ENGINE COOLANT TEMPERATURE SENSOR
70 58
J2-35 INTAKE AIR TEMPERATURE SENSOR

CAN TERMINAL CAN BUSS


J1-34 CAN LOW
J1 AND J2 CONNECTORS
J1-42 CAN SHIELD
J1-50 CAN HIGH
RM-500 FAN PUMP

SERVO PISTON

BIAS SPRING

DISPLACEMENT PISTON CAVITY

INPUT SHAFT

VALVE PLATE
SWASHPLATE

SLIPPER PAD PISTON CYLINDER BLOCK


BYPASS SPOOL BYPASS SPOOL

FAN CONTROL SOLENOID

CONTROL SPOOL
RM-500 HYDRAULIC COOLING FAN
ELECTRICAL SYSTEM
119-PK
C234-BK
190-PK
FAN CONTROL MODULE
HYDRAULIC OIL 190-PK A1 BATTERY
FAN CONTROL 239-BK A3 GROUND
TEMPERATURE SENSOR 239-BK H746-YL B1 FAN EDC
SOLENOID 442-GY C3 HYD OIL TEMP
+V A 119-PK
GROUND C234-BK 190-PK D1 BATTERY
B 1 H746-YL 521-YL
SIGNAL C 442-GY D3 A/C CLUTCH
2 239-BK F712-GY F1 CAN LOW
F711-GN F2 CAN HIGH
A249-BK F3 CAN SHEILD
442-GY
INTAKE AIR
TEMPERATURE SWITCH MACHINE ECM B CONNECTOR
F712-GY 7 CAN LOW
SIGNAL 1 C967-BU F711-GN 8 CAN HIGH
GROUND 2 G833-PK A/C CLUTCH 10 521-YL A249-BK 13 CAN SHEILD
C234-BK 22 SENSOR GROUND

ENGINE COOLANT AIR-CONDITIONING C234-BK


TEMPERATURE SWITCH CONTROL UNIT
MACHINE ECM B CONNECTOR
SIGNAL 1 995-BU
GROUND 2 G833-PK TO AIR-CONDITIONOING 119-PK 1 BATTERY (+)
PRESSURE SWITCH 521-YL
235-BK 6 BATTERY ( )
119-PK 18 BATTERY (+)
ENGINE ECM J2 CAN RESISTOR 235-BK 23 BATTERY ( )
TEMPERATURE SENSOR COMMON 18 G833-PK
ENGINE COOLANT TEMPERATURE 32 995-BU A F711-GN
INTAKE AIR TEMPERATURE 35 C967-BU B F712-GY
C A249-BK
119-PK
190-PK
119-PK
ENGINE ECM J1
MAIN

119-PK
190-PK
CAN DATA LINK (+) 50 F711-GN F711-GN
CAN DATA LINK (-) 34 F712-GY F712-GY POWER
CAN DATA LINK SHIELD 42 A249-BK A249-BK RELAY
BATTERY (+) 48 150-RD FROM ENGINE
BATTERY (+) 52 150-RD 150-RD START SWITCH
BATTERY (+) 53 150-RD

8
8
GROUND (-) 61 229-BK
GROUND (-) 63 229-BK 229-BK
GROUND (-) 65 229-BK 105 B+
8

CB15 CB12
MAIN
CIRCUIT
CB7 BREAKER
RM-500 HYDRAULIC COOLING FAN
MINIMUM SPEED
FILTER
ASSEMBLY
WATER OR
EMULSION
PUMP INLET

SOS
PORT

PRESSURE
TAP
OIL
FAN ANTICAVITATION COOLER
PUMP CHECK VALVE
B

B FAN
RETURN MOTOR
FILTER BYPASS
S
SPOOL

FAN
CONTROL
VALVE
L A
L

L1

FROM FRONT WHEEL MOTORS


RM-500 HYDRAULIC COOLING FAN
MAXIMUM SPEED
FILTER
ASSEMBLY
WATER OR
EMULSION
PUMP INLET

SOS
PORT

PRESSURE
TAP
OIL
FAN ANTICAVITATION COOLER
PUMP CHECK VALVE
B

B FAN
RETURN MOTOR
FILTER BYPASS
S
SPOOL

FAN
CONTROL
VALVE
L A
L

L1

FROM FRONT WHEEL MOTORS


RM-500 MIXING CHAMBER
WITH UNIVERSAL ROTOR
RM-500 ROTARY MIXER

TERMINALS OF MACHINE ECM FOR ROTOR CONTROL


INPUT TERMINAL INPUT COMPONENT
A1 + BATTERY
A6 BATTERY
A18 + BATTERY
A21 ROTOR SERVICE SWITCH
A23 BATTERY 1 2 3 4 5 6 1 2 3 4 5 6

B14 ROTOR HEIGHT SENDER


7 12 7 12
B22 COMMON SENSOR GROUND
13 18 13 18
OUTPUT TERMINAL OUTPUT COMPONENT
A7 ROTOR TRANSMISSION 3 19 20 21 22 23 24 19 20 21 22 23 24

A8 ROTOR TRANSMISSION 2 B-CONNECTOR A-CONNECTOR


A9 ROTOR TRANSMISSION 1
A17 ROTOR BRAKE SOLENOID

CAN TERMINAL CAN BUSS


B7 CAN LOW
B8 CAN HIGH
B13 CAN SHIELD
RM-500 ROTARY MIXER

TERMINALS OF ELECTRONIC DISPLAY GROUP


INPUT TERMINAL INPUT COMPONENT
6 (24-PIN) LOAD CONTROL SWITCH
9 (40-PIN) BATTERY
10 (40-PIN) + BATTERY 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6

13 (40-PIN) ROTOR SPEED SWITCH 0


11 20 7 12
14 (40-PIN) ROTOR SPEED SWITCH 1 21 30 13 18

15 (40-PIN) ROTOR ENGAGE SWITCH


31 32 33 34 35 36 37 38 39 40 19 20 21 22 23 24
16 (40-PIN) ROTOR DISENGAGE SWITCH

CAN TERMINAL CAN BUSS 40-PIN CONNECTOR 24-PIN CONNECTOR

19 (40-PIN) CAN HIGH


20 (40-PIN) CAN SHIELD
30 (40-PIN) CAN LOW
RM-500 ROTARY MIXER

TERMINALS OF ENGINE ECM FOR ROTOR CONTROL


INPUT TERMINAL INPUT COMPONENT
J1-48 + BATTERY
J1-52 + BATTERY
J1-53 + BATTERY 13 1

J1-61 BATTERY 23 14

J1-63 BATTERY 31 24

J1-65 BATTERY 39 32

J2-48 SECONDARY ENGINE SPEED AND TIMING (+) 47 40

J2-49 SECONDARY ENGINE SPEED AND TIMING ( ) 57 48

J2-58 PRIMARY ENGINE SPEED AND TIMING (+) 70 58

J2-59 PRIMARY ENGINE SPEED AND TIMING ( )

CAN TERMINAL CAN BUSS


J1-34 CAN LOW J1 AND J2 CONNECTORS

J1-42 CAN SHIELD


J1-50 CAN HIGH
P2 RM-500
(PLUGGED)
3 ROTOR TRANSMISSION
VALVE
NEUTRAL

THIRD-SPEED SELECTOR SPOOL


PLUG SPOOL
CHECK VALVE

LOAD PISTON 3 NUMBER-THREE CLUTCH

MODULATING RELIEF VALVE


P3
TO OIL COOLER,
SECOND-SPEED SELECTOR SPOOL
TRANSMISSION,
AND ENGINE
GEAR LUBE

NUMBER-TWO CLUTCH 2 NUMBER-ONE CLUTCH

FIRST-SPEED SELECTOR SPOOL


5 1
ROTOR SOLENOID CLUTCH
SPEED ENERGIZED APPLIED
1 5 2
2 6 1
3 3 3
N -- --
6
P1
PUMP SUPPLY
RM-500 ROTOR TRANSMISSION
PRESSURE CONTROL
CHECK VALVE

P3

TO OIL COOLER,
TRANSMISSION NORMAL OPERATION
& ENGINE
GEAR LUBE
P1

MODULATING RELIEF VALVE


LOAD PISTON

CLUTCH FILL AND


RESET (DUMP)
P1

CLUTCH FILL AND


START OF MODULATION
P1
P2 RM-500
(PLUGGED)
3 ROTOR TRANSMISSION
VALVE
FIRST SPEED

THIRD-SPEED SELECTOR SPOOL


PLUG SPOOL
CHECK VALVE

LOAD PISTON 3 NUMBER-THREE CLUTCH

MODULATING RELIEF VALVE


P3
TO OIL COOLER,
SECOND-SPEED SELECTOR SPOOL
TRANSMISSION,
AND ENGINE
GEAR LUBE

NUMBER-TWO CLUTCH 2 NUMBER-ONE CLUTCH

FIRST-SPEED SELECTOR SPOOL


5 1
ROTOR SOLENOID CLUTCH
SPEED ENERGIZED APPLIED
1 5 2
2 6 1
3 3 3
N -- --
6
P1
PUMP SUPPLY
P2 RM-500
(PLUGGED)
3 ROTOR TRANSMISSION
VALVE
SECOND SPEED

THIRD-SPEED SELECTOR SPOOL


PLUG SPOOL
CHECK VALVE

LOAD PISTON 3 NUMBER-THREE CLUTCH

MODULATING RELIEF VALVE


P3
TO OIL COOLER,
SECOND-SPEED SELECTOR SPOOL
TRANSMISSION,
AND ENGINE
GEAR LUBE

NUMBER-TWO CLUTCH 2 NUMBER-ONE CLUTCH

FIRST-SPEED SELECTOR SPOOL


5 1
ROTOR SOLENOID CLUTCH
SPEED ENERGIZED APPLIED
1 5 2
2 6 1
3 3 3
N -- --
6
P1
PUMP SUPPLY
P2 RM-500
(PLUGGED)
3 ROTOR TRANSMISSION
VALVE
THIRD SPEED

THIRD-SPEED SELECTOR SPOOL


PLUG SPOOL
CHECK VALVE

LOAD PISTON 3 NUMBER-THREE CLUTCH

MODULATING RELIEF VALVE


P3
TO OIL COOLER,
SECOND-SPEED SELECTOR SPOOL
TRANSMISSION,
AND ENGINE
GEAR LUBE

NUMBER-TWO CLUTCH 2 NUMBER-ONE CLUTCH

FIRST-SPEED SELECTOR SPOOL


5 1
ROTOR SOLENOID CLUTCH
SPEED ENERGIZED APPLIED
1 5 2
2 6 1
3 3 3
N -- --
6
P1
PUMP SUPPLY
PLANET CARRIER RM-500 ROTOR TRANSMISSION
NUMBER-TWO CLUTCH FIRST SPEED
NUMBER-ONE CLUTCH
NUMBER-THREE CLUTCH

NUMBER-THREE CLUTCH HOUSING

FRONT RING GEAR

LUBE
RELIEF

SUN GEAR

INPUT SHAFT OUTPUT SHAFT AND


DRIVELINE FLANGE

SUN GEAR HUB

FRONT PLANET GEARS


(6 EACH)
INPUT RING GEAR
REAR PLANET GEARS
SHOWS POWER DISTRIBUTION
(3 EACH)
PLANET CARRIER RM-500 ROTOR TRANSMISSION
NUMBER-TWO CLUTCH SECOND SPEED
NUMBER-ONE CLUTCH
NUMBER-THREE CLUTCH

NUMBER-THREE CLUTCH HOUSING

FRONT RING GEAR

LUBE
RELIEF

SUN GEAR

INPUT SHAFT OUTPUT SHAFT AND


DRIVELINE FLANGE

SUN GEAR HUB

FRONT PLANET GEARS


(6 EACH)
INPUT RING GEAR
REAR PLANET GEARS
SHOWS POWER DISTRIBUTION
(3 EACH)
PLANET CARRIER RM-500 ROTOR TRANSMISSION
NUMBER-TWO CLUTCH THIRD SPEED
NUMBER-ONE CLUTCH
NUMBER-THREE CLUTCH

NUMBER-THREE CLUTCH HOUSING

FRONT RING GEAR

LUBE
RELIEF

SUN GEAR

INPUT SHAFT OUTPUT SHAFT AND


DRIVELINE FLANGE

SUN GEAR HUB

FRONT PLANET GEARS


(6 EACH)
INPUT RING GEAR
REAR PLANET GEARS
SHOWS POWER DISTRIBUTION
(3 EACH)
RM-500 TORQUE LIMITER

WEAR INDICATOR

SPRING BOLTS PRESSURE PLATE

OUTPUT HUB

INPUT HUB

FRICTION PLATES
FRICTION DISKS

SECTION A A
RM-500 ROTOR DRIVE SYSTEM
NUMBER-FIVE NUMBER-SIX NUMBER-THREE
ROTOR BRAKE ROTOR BRAKE SOLENOID SOLENOID SOLENOID
CHECK SOLENOID SOLENOID (FIRST GEAR) (SECOND GEAR) (THIRD GEAR)

GN
GN

GN
GN

GN
GN
MACHINE ECM A CONNECTOR
1
2

1
2
119-PK 1 BATTERY (+)
235-BK 235-BK 6 BATTERY ( )

1
2

1
2

1
2
923-GY 7 ROTOR TRANSMISSION 3
958-YL
200-BK

720-PU
200-BK
922-BR 8 ROTOR TRANSMISSION 2

921-WH
235-BK

922-BR
235-BK

923-GY
235-BK
921-WH 9 ROTOR TRANSMISSION 1
720-PU 17 ROTOR BRAKE SOLENOID
119-PK 18 BATTERY (+)
419-YL 21 ROTOR SERVICE SWITCH
235-BK 23 BATTERY ( )
235-BK
922-BR
921-WH MACHINE ECM B CONNECTOR
720-PU
119-PK 119-PK F712-GY 7 CAN LOW
8 419-YL F711-GN 8 CAN HIGH
OPERATE SERVICE A249-BK 13 CAN SHIELD
CB12 C854-PK 14 ROTOR HEIGHT
1
419-YL
ROTOR DEPTH C234-BK 22 SENSOR GROUND
119-PK 3 SENDER
146-GY 2 +V A 119-PK
8 4 C234-BK
146-GY 958-YL GROUND B
6 SIGNAL C C854-PK
CB16 5
959-WH ELECTRONIC DISPLAY GROUP
7 306-BR
24-PIN CONNECTOR
307-GN 9
103-YL OFF ON P719-YL 6 LOAD CONTROL SWITCH
8 8
10 1
2
CB13 12 103-YL 3
11 P719-YL
ELECTRONIC DISPLAY GROUP
B+ FROM MAIN ROTOR SERVICE SWITCH LOAD CONTROL 40-PIN CONNECTOR
POWER RELAY 958-YL SWITCH 200-BK 9 BATTERY ( )
103-YL 103-YL 103-YL 10 BATTERY (+)
P716-WH P716-WH 13 ROTOR SPEED SWITCH 0
P718-BR P718-BR 14 ROTOR SPEED SWITCH 1
K712-OR K712-OR 15 ROTOR ENGAGE SWITCH
2 K713-YL K713-YL 16 ROTOR DISENGAGE SWITCH
1 3
15 150-RD 1 F711-GN 19 CAN HIGH
2 P716-WH A249-BK 20 CAN SHIELD
103-YL 3 F712-GY 30 CAN LOW
CB7

103-YL 4 CAN RESISTOR


5 P718-BR
6 ENGINE ECM J1 CONNECTOR
A F711-GN
B+ FROM ROTOR B F712-GY F712-GY 34 CAN LOW
MAIN CIRCUIT SPEED SWITCH C A249-BK A249-BK 42 CAN SHIELD
BREAKER K712-OR 150-RD 48 BATTERY (+)
K713-YL F711-GN 50 CAN HIGH
150-RD 150-RD 52 BATTERY (+)
ON OFF 150-RD 53 BATTERY (+)
1 150-RD 55 BATTERY (+)
2 K712-OR SECONDARY ENGINE 229-BK 61 BATTERY ( )
103-YL 3 SPEED AND TIMING SENSOR 229-BK BATTERY ( )
K713-YL 63
229-BK 65 BATTERY ( )
SIGNAL ( ) BK 1 E963-BK
4 SIGNAL (+) WH 2 E964-WH
5
6
PRIMARY ENGINE ENGINE ECM J2 CONNECTOR
ROTOR
CONTROL SWITCH SPEED AND TIMING SENSOR E964-WH 48 SECONDARY ENGINE SPEED TIMING (+)
150-RD E963-BK 49 SECONDARY ENGINE SPEED TIMING ( )
SIGNAL ( ) 1 E965-BU E966-YL 58 PRIMARY ENGINE SPEED TIMING (+)
SIGNAL (+) 2 E966-YL E965-BU 59 PRIMARY ENGINE SPEED TIMING ( )
RM-500 ROTOR DRIVE AND LUBRICATION SYSTEM
ROTOR DISENGAGED

FILTER PRESSURE SWITCH TRANSMISSION LUBE INLET RELIEF VALVE


DIFFERENTIAL PRESSURE VALVE
SOS P ROTOR AXLE BRAKE
FLOW CONTROL VALVE
MODULATING RELIEF VALVE

ROTOR TRANSMISSION FILTER P3 P1


FROM RAB-PORT
ROTOR BRAKE VALVE
TRANSMISSION
CONTROL
VALVE FRONT AUXILIARY
MANIFOLD
PLUG
SPOOL G2 RPG
ROTOR
TRANSMISSION
OIL COOLER ROTOR BRAKE
CHECK SOLENOID
LOAD PISTON
ROTOR ROTOR ROTOR BRAKE
TRANSMISSION TRANSMISSION SOLENOID
RELIEF VALVE LUBRICATION
CHECK VALVE SHIFT SPOOL
NO. 5 CLUTCH
SOLENOID
NO. 5 CLUTCH
PRESSURE SEQUENCE
REDUCING VALVE
SHIFT SPOOL VALVE
FLYWHEEL TRANS-
MISSION NO. 6 CLUTCH
GEAR SOLENOID
LUBE GEAR
LUBE NO. 6 CLUTCH P
ROTOR
TRANSMISSION
GEAR PUMP SHIFT SPOOL TP1
NO. 3 CLUTCH MAIN
SOLENOID RELIEF
NO. 3 CLUTCH VALVE
T
SUCTION TP2
STRAINER ROTOR TRANSMISSION
SUMP
RM-500 ROTOR DRIVE AND LUBRICATION SYSTEM
ROTOR BRAKE RELEASE

FILTER PRESSURE SWITCH TRANSMISSION LUBE INLET RELIEF VALVE


DIFFERENTIAL PRESSURE VALVE
SOS P ROTOR AXLE BRAKE
FLOW CONTROL VALVE
MODULATING RELIEF VALVE

ROTOR TRANSMISSION FILTER P3 P1


FROM RAB-PORT
ROTOR BRAKE VALVE
TRANSMISSION
CONTROL
VALVE FRONT AUXILIARY
MANIFOLD
PLUG
SPOOL G2 RPG
ROTOR
TRANSMISSION
OIL COOLER ROTOR BRAKE
CHECK SOLENOID
LOAD PISTON
ROTOR ROTOR ROTOR BRAKE
TRANSMISSION TRANSMISSION SOLENOID
RELIEF VALVE LUBRICATION
CHECK VALVE SHIFT SPOOL
NO. 5 CLUTCH
SOLENOID
NO. 5 CLUTCH
PRESSURE SEQUENCE
REDUCING VALVE
SHIFT SPOOL VALVE
FLYWHEEL TRANS-
MISSION NO. 6 CLUTCH
GEAR SOLENOID
LUBE GEAR
LUBE NO. 6 CLUTCH P
ROTOR
TRANSMISSION
GEAR PUMP SHIFT SPOOL TP1
NO. 3 CLUTCH MAIN
SOLENOID RELIEF
NO. 3 CLUTCH VALVE
T
SUCTION TP2
STRAINER ROTOR TRANSMISSION
SUMP
RM-500 ROTOR DRIVE AND LUBRICATION SYSTEM
ROTOR ENGAGED

FILTER PRESSURE SWITCH TRANSMISSION LUBE INLET RELIEF VALVE


DIFFERENTIAL PRESSURE VALVE
SOS P ROTOR AXLE BRAKE
FLOW CONTROL VALVE
MODULATING RELIEF VALVE

ROTOR TRANSMISSION FILTER P3 P1


FROM RAB-PORT
ROTOR BRAKE VALVE
TRANSMISSION
CONTROL
VALVE FRONT AUXILIARY
MANIFOLD
PLUG
SPOOL G2 RPG
ROTOR
TRANSMISSION
OIL COOLER ROTOR BRAKE
CHECK SOLENOID
LOAD PISTON
ROTOR ROTOR ROTOR BRAKE
TRANSMISSION TRANSMISSION SOLENOID
RELIEF VALVE LUBRICATION
CHECK VALVE SHIFT SPOOL
NO. 5 CLUTCH
SOLENOID
NO. 5 CLUTCH
PRESSURE SEQUENCE
REDUCING VALVE
SHIFT SPOOL VALVE
FLYWHEEL TRANS-
MISSION NO. 6 CLUTCH
GEAR SOLENOID
LUBE GEAR
LUBE NO. 6 CLUTCH P
ROTOR
TRANSMISSION
GEAR PUMP SHIFT SPOOL TP1
NO. 3 CLUTCH MAIN
SOLENOID RELIEF
NO. 3 CLUTCH VALVE
T
SUCTION TP2
STRAINER ROTOR TRANSMISSION
SUMP
RM-500 ACCESSORY CIRCUIT
958-YL
OPERATE SERVICE
1
419-YL
HOOD LOWER ROTOR BRAKE
119-PK 3 SOLENOID CHECK SOLENOID
2
4 958-YL C890-BU 958-YL
146-GY 146-GY 1 1
8 6 959-WH 200-BK 2 200-BK 2
5
CB16 7 343-PK
307-0R 9 200-BK 200-BK
8
10 HOOD LIFT DIVERTER
12 SOLENOID SOLENOID
11
B+ FROM MAIN C889-BR 1 P993-OR 1
POWER RELAY ROTOR SERVICE 200-BK
200-BK 2 2
SWITCH

200-BK 200-BK
HOLD 959-WH
RAISE P993-OR NUMBER-FOUR DIODE
LOWER
1 956-BR 1
2 C890-BU
105-BR 3 959-WH 2
C889-BR A 776-YL
10 105-BR 4 B
P993-OR C 200-BK 200-BK
105-BR 6
CB3 5 P993-OR
956-BR 1
101-RD HOOD ACTUATION PRESSURE P993-OR 2
SWITCH SWITCH
NUMBER-TWO DIODE
105-BR
960-BU
200-BK 960-BU 1
B+ FROM MAIN 200-BK 2
CIRCUIT BREAKER

776-YL
956-BR
200-BK
960-BU

NUMBER-ONE DIODE
ACCESSORY
RELAY
85 86
87
101-RD 777-PU 777-PU + M 200-BK 105-BR 960-BU 200-BK 200-BK
30
ACCESSORY 87A
MOTOR RELAY
ELECTRIC 960-BU
200-BK
MOTOR
RM-500 ACCESSORY SYSTEM
ENGINE HOOD RAISE

ELECTRIC MOTOR AND PUMP GROUP ENGINE HOOD SOLENOIDS


SUCTION MANIFOLD DIVERTER SOLENOID
RELIEF VALVE
RETURN FILTER
PUMP ENGINE HOOD
P
H2 CYLINDER

H1

SUCTION SCREEN
M
ROTOR
AXLE BRAKE
DC MOTOR
HYDRAULIC TANK T
COUNTERBALANCE VALVE

PBV FAV G
ENGINE HOOD MANIFOLD
PRESSURE REDUCING VALVE
ACCUMULATOR
FRONT AUXILIARY MANIFOLD
(PARTIAL VIEW)
PRESSURE SWITCH
PPB G2 HP2 RPG
BRAKE RELEASE MANIFOLD
ACC P
ROTOR BRAKE CHECK SOLENOID

ROTOR BRAKE SOLENOID


DIVERTER VALVE

PRESSURE PRESSURE
REDUCING REDUCING SEQUENCE VALVE
VALVE VALVE
PARKING
BRAKES BRK
P

RAB

G
MAIN
T PPB RELIEF
NEEDLE VALVE VALVE
T

PARKING BRAKE SOLENOID


RM-500 ACCESSORY SYSTEM
PARKING BRAKE RELEASE

ELECTRIC MOTOR AND PUMP GROUP ENGINE HOOD SOLENOIDS


SUCTION MANIFOLD DIVERTER SOLENOID
RELIEF VALVE
RETURN FILTER
PUMP ENGINE HOOD
P
H2 CYLINDER

H1

SUCTION SCREEN
M
ROTOR
AXLE BRAKE
DC MOTOR
HYDRAULIC TANK T
COUNTERBALANCE VALVE

PBV FAV G
ENGINE HOOD MANIFOLD
PRESSURE REDUCING VALVE
ACCUMULATOR
FRONT AUXILIARY MANIFOLD
(PARTIAL VIEW)
PRESSURE SWITCH
PPB G2 HP2 RPG
BRAKE RELEASE MANIFOLD
ACC P
ROTOR BRAKE CHECK SOLENOID

ROTOR BRAKE SOLENOID


DIVERTER VALVE

PRESSURE PRESSURE
REDUCING REDUCING SEQUENCE VALVE
VALVE VALVE
PARKING
BRAKES BRK
P

RAB

G
MAIN
T PPB RELIEF
NEEDLE VALVE VALVE
T

PARKING BRAKE SOLENOID


RM-500 ACCESSORY SYSTEM
ROTOR BRAKE RELEASE

ELECTRIC MOTOR AND PUMP GROUP ENGINE HOOD SOLENOIDS


SUCTION MANIFOLD DIVERTER SOLENOID
RELIEF VALVE
RETURN FILTER
PUMP ENGINE HOOD
P
H2 CYLINDER

H1

SUCTION SCREEN
M
ROTOR
AXLE BRAKE
DC MOTOR
HYDRAULIC TANK T
COUNTERBALANCE VALVE

PBV FAV G
ENGINE HOOD MANIFOLD
PRESSURE REDUCING VALVE
ACCUMULATOR
FRONT AUXILIARY MANIFOLD
(PARTIAL VIEW)
PRESSURE SWITCH
PPB G2 HP2 RPG
BRAKE RELEASE MANIFOLD
ACC P
ROTOR BRAKE CHECK SOLENOID

ROTOR BRAKE SOLENOID


DIVERTER VALVE

PRESSURE PRESSURE
REDUCING REDUCING SEQUENCE VALVE
VALVE VALVE
PARKING
BRAKES BRK
P

RAB

G
MAIN
T PPB RELIEF
NEEDLE VALVE VALVE
T

PARKING BRAKE SOLENOID

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