Qesv1123 01 Rm500 STMG Slides
Qesv1123 01 Rm500 STMG Slides
Qesv1123 01 Rm500 STMG Slides
206-BK-00
30 2
DISCONNECT 306-GN 87a 3
G733-BU
200-BK-2
F711-GN
F712-GY
101-RD-00 200-BK 9
8
MACHINE ECM A CONNECTOR
101-RD-00
101-RD-00
101-RD-10 10
START 419-YL
119-PK
21
146-GY
307-OR
ROTOR SERVICE SWITCH
200-BK-00
RELAY 12
200-BK
11 1 BATTERY (+)
POS NEG POS NEG 119-PK 18 BATTERY (+)
C744-PU 3 PARK BRAKE
304-WH-10 ROTOR 2 PARK BRAKE
SERVICE 15 THROTTLE CONTROL
307-OR SWITCH 6 GROUND (-)
BATTERIES AUX. START S G 119-PK 23 GROUND (-)
CONNECTION 306-BR
235-BK
BAT MTR
C744-PU
109-RD-2 101-RD-2 G733-BU
200-BK
1 C701-YL
105
105
ALTERNATOR F782-OR
MAIN 200-BK 1
MOTOR
CIRCUIT BREAKER CIRCUIT BREAKER 2 388-BU 2 C968-PK
3 4 ` 85 86 103-YL 3
C970-BU
1 2
87
200-BK 1 2 30 H999-BU
THROTTLE
103-YL
119-PK
146-GY
87a
STARTER PARKING BRAKE J900-WH SWITCH
MAIN SWITCH
POWER THROTTLE RELAY
308-YL F782-OR 229-BK
RELAY 103-YL 103-YL CONTROL PANEL DISPLAY A-C11
START 119-PK ON OFF
R
SWITCH 146-GY 1 K712-OR
8 THROTTLE SWITCH HIGH
308-YL STOP RUN 2 7 THROTTLE SWITCH LOW
C
112-PU-2 3
S 1 K713-YL
F711-GN
F712-GY
200-BK
103-YL
101-RD-00 2
B 229-BK 4
3
CB3 5
6 CONTROL PANEL DISPLAY A-C12
103-YL
105-BR
G733-BU
15
10 BATTERY (+)
GROUND LEVEL 15
SHUTOFF ROTOR ROTOR CONTROL SWITCH
CB7 16 ROTOR CONTROL SWITCH
150-RD
CONTROL F711-GN 19 CAN DATA LINK (H)
10 SWITCH F712-GY 30 CAN DATA LINK (L)
9 GROUND (-)
TO CIRCUIT BREAKERS R918-GN
CB4, CB8. CB9. CB10 R919-OR
119-PK 103-YL F782-OR
146-GY
103-YL ENGINE ECM J1
FORWARD SWITCH F711-GN 50 CAN DATA LINK (H)
CB12 SECONDARY ENGINE F712-GY 34 CAN DATA LINK (L)
SPEED AND TIMING SENSOR 23 THROTTLE SWITCH
8 103-YL 22 THROTTLE SWITCH
SIGNAL ( ) BK 1 E963-BK 35 GROUND LEVEL SHUTDOWN (N.O.)
SIGNAL (+) WH 2 E964-WH 59 GROUND LEVEL SHUTDOWN (N.C.)
CB16 REVERSE SWITCH 70 KEY SWITCH
8 229-BK 48 BATTERY (+)
PRIMARY ENGINE 52 BATTERY (+)
SPEED AND TIMING SENSOR 308-YL 53 BATTERY (+)
CB13 61 GROUND (-)
8 SIGNAL ( ) 1 E965-BU ENGINE SPEED 1 TO ENGINE ECM 63 GROUND (-)
65 GROUND (-)
SIGNAL (+) 2 E966-YL SENSOR 2 J2 CONNECTOR
150-RD
TO CIRCUIT BREAKERS 229-BK 229-BK
308-YL
ENGINE ECM J2 CONNECTOR
E964-WH 48 SECONDARY ENGINE SPEED TIMING (+)
E963-BK 49 SECONDARY ENGINE SPEED TIMING ( )
E966-YL 58 PRIMARY ENGINE SPEED TIMING (+)
E965-BU 59 PRIMARY ENGINE SPEED TIMING ( )
RM-500 GAUGE CONTROL CIRCUIT
ROTOR TEMPERATURE
GAUGE CONTROLLER
B+ FROM CB13 1 NC
103-YL 1 + BATT J979-A431-GN 2 RS485A
DATA TRANSFER LINE F711-GN 2 CAN_H J980-A432-BU
F712-GY 3 RS485B
DATA TRANSFER LINE 3 CAN_L 205-A433-BK 4 GAUGE GND
DATA TRANSFER LINE A249-BK 4 CAN_SHIELD 113-A434-OR 5 GAUGE +V
5 DIMMING INPUT 6 NC
TO FRAME GROUND 200-BK 6 GND
1 J979-A415-GN
2 J979-A419-GN 1 NC
TACHOMETER
3 J979-A431-GN J979-A415-GN 2 RS485A
4 J979-A438-GN J980-A416-BU 3 RS485B 1 NC
5 J979-A442-GN 205-A417-BK 4 GAUGE GND J979-A443-GN 2 RS485A
6 J979-A443-GN 113-A418-OR 5 GAUGE +V J980-A444-BU 3 RS485B
7 J979-A454-GN 6 NORM OUTPUT 205-A445-BK 4 GAUGE GND
8 J979-A455-GN 113-A446-OR 5 GAUGE +V
9 J979-A462-GN 6 NC
10
11
12
ENGINE COOLANT
1 J980-A416-BU TEMPERATURE VOLTMETER
2 J980-A420-BU
3 J980-A432-BU 1 NC 1 NC
4 J980-A437-BU J979-A419-GN 2 RS485A J979-A454-GN 2 RS485A
5 J980-A441-BU J980-A420-BU 3 RS485B J980-A453-BU 3 RS485B
6 J980-A444-BU 205-A421-BK 4 GAUGE GND 205-A452-BK 4 GAUGE GND
7 J980-A453-BU 113-A422-OR 5 GAUGE +V 113-A451-OR 5 GAUGE +V
8 J980-A456-BU 6 NC 6 NC
9 J980-A461-BU
10
11
12
1 113-A418-OR 1 NC 1 NC
2 113-A422-OR J979-A442-GN 2 RS485A J979-A462-GN 2 RS485A
3 113-A434-OR J980-A441-BU 3 RS485B J980-A461-BU 3 RS485B
4 113-A435-OR 205-A440-BK 4 GAUGE GND 205-A460-BK 4 GAUGE GND
5 113-A439-OR 113-A439-OR 5 GAUGE +V 113-A459-OR 5 GAUGE +V
6 113-A446-OR 6 NC 6 NC
7 113-A451-OR
8 113-A458-OR
9 113-A459-OR
10
11
12
RM-500 DISPLAY PANEL
RM-500 DISPLAY PANEL CONNECTOR
WARNING AND MONITORING SYSTEM
C740-GY 1 ROTOR RAISE SWITCH MENU SELECT SWITCH 1
C741-GN 2 ROTOR LOWER SWITCH ESCAPE SWITCH 2
3 PROPEL SPEED SWITCH SCROLL UP SWITCH 3
L964-WH 4 ROAD / WORK SWITCH SCROLL DOWN SWITCH 4
556-WH 5 DIFF LOCK SWITCH REAR STEER MODE SWITCH 0 5 H750-BR
P719-YL 6 LOAD CONTROL ON SWITCH REAR STEER MODE SWITCH 1 6 H751-OR
C970-BU 7 THROTTLE SWITCH HIGH REAR STEER MANUAL LEFT 7 C851-YL
C968-PK 8 THROTTLE SWITCH LOW RS232 GROUND 8 C236-BK
C855-GY 9 ROTOR DEPTH SET SWITCH BATTERY- 9 200-BK
645-PK 10 ROAD LIGHTS ON BATTERY + 10 103-YL
646-OR 11 WORK LIGHTS ON SENSOR GROUND 11
696-GN 12 RIGHT TURN INDICATOR REAR STEER MANUAL RIGHT 12 C853-GN
695-OR 13 LEFT TURN INDICATOR ROTOR SPEED SWITCH 0 13 P716-WH
638-WH 14 BEACON ON ROTOR SPEED SWITCH 1 14 P718-BR
P721-OR 15 EMULSION MODE SWITCH 0 ROTOR ENGAGE SWITCH 15 K712-OR
C935-PU 16 EMULSION MODE SWITCH 1 ROTOR DISENGAGE SWITCH 16 K713-YL
17 EMULSION RATE INCREASE ROTOR TRAVEL MODE 17 P715-BU
18 EMULSION RATE DECREASE RS232 TXD 18 Y758-PK
19 EMULSION SETUP SWITCH CAN H 19 F711-GN
C777-BU 20 WATER MODE SWITCH 0 CAN SHIELD 20 A249-BK
1 2 DIAG
1 3 SET UP
1 4 CAL
1 5 H2O MENU
1 6 EMULSION MENU
RUN MODE
MODE MODE
DESCRIPTION
LEVEL SEQUENCE
2 1 DEPTH
2 3 ENGINE TEMP
2 4 ENGINE RPM
2 5 OIL PRES
2 6 FUEL TEMP
2 7 HOURS
2 8 FUEL LEVEL
2 9 VOLTS
2 10 LOAD
2 11 ATAAC TEMP
SETUP MODE
MODE MODE
DESCRIPTION
LEVEL SEQUENCE
2 1 UNITS
3 1A USA
3 1B METRIC
2 2 LANGUAGE
3 2A ENGLISH
3 2B FRENCH
3 2C GERMAN
3 2D ITALIAN
3 2E PORTUGUESE
3 2F SPANISH
3 3A ADJUST
2 4 EMULSION K-FACTOR
3 4A ADJUST
2 5 WATER K-FACTOR
3 5A ADJUST
2 6 SAVE
CALIBRATION MODE
MODE MODE
LEVEL SEQUENCE DESCRIPTION
2 1 FRONT EDC
2 2 REAR EDC
2 5 MAX CUR F HI
2 6 MAX CUR R HI
2 7 REAR STEER RT
2 8 REAR STEER LT
2 9 ROTOR SIZE
2 14 SAVE
WATER MENU
MODE MODE
DESCRIPTION
LEVEL SEQUENCE
MODE MODE
DESCRIPTION
LEVEL SEQUENCE
13 18 13 18
B20 PROPULSION LEVER SENSOR
B23 FORWARD SWITCH 19 20 21 22 23 24 19 20 21 22 23 24
F3 CAN SHIELD
18-PIN CONNECTOR
RM-500 ROTARY MIXER
J1-61 BATTERY 23 14
J1-63 BATTERY 31 24
J1-65 BATTERY 39 32
ELECTRIC DISPLACEMENT
"TORQUE MOTOR"
PROPULSION PUMP
CONTROL (EDC) CHARGE AND EDC
PRESSURE
NOZZLES FEED
SPOOL BARREL
FEEDBACK FLAPPER
EDC
METERING SPOOL
SWASHPLATE
FEEDBACK LINKAGE PUMP PUMP
CASE CASE TANK
CHARGE
PRESSURE
CASE
DRAIN DOUBLE-ACTING
ROTATING SERVO PISTON
GROUP
SERVO
CYLINDER
CHARGE
MULTIFUNCTION PUMP
SERVO PRESS.
VALVES
RELIEF VALVES
CHARGE RELIEF
VALVE
PROPULSION LOOP
CASE HIGH
SWASHPLATE DRAIN PRESSURE
SERVO
CYLINDER
PRESSURE LIMITER
SPOOL
LOW-PRESSURE
LOOP
CHECK
VALVE
TO PUMP SERVO MAKEUP
VALVE
BYPASS LOCKING
NUT
MULTIFUNCTION VALVE
LOW-PRESSURE SIDE FUNCTION
PRESSURE LIMITER MAKEUP & CHECK
PRESSURE LIMITER SPRING
ADJUSTMENT VALVE SPRING
CHARGE PRESSURE
PRESSURE LIMITER
SPOOL
HIGH-PRESSURE
LOOP
CHECK
VALVE
MAKEUP
TO PUMP SERVO VALVE
BYPASS LOCKING
NUT
MULTIFUNCTION VALVE
HIGH-PRESSURE SIDE FUNCTION
RM-500 PROPULSION MOTOR
LOW SPEED
CASE DRAIN
MINIMUM DISPLACEMENT SCREW
CYLINDER BLOCK
VALVE SEGMENT
SERVO PISTON
OUTPUT SHAFT
FEEDBACK LINKAGE
PISTON
SEAL
INTERMEDIATE
PLANETARY GEAR
FIRST
COUPLER PLANETARY GEAR
PROPULSION MOTOR
FIRST SUN GEAR
PROPULSION MOTOR
OUTPUT SHAFT
FIRST
PLANETARY CARRIER
HUB CAP
PARKING BRAKE
OIL PASSAGE
OIL DRAIN PLUG
INTERMEDIATE
SPINDLE SUN GEAR
850-PU
K914-YL
PUMP SOLENOID 844-GN +V A 119-PK A353-PU A353-PU 1 844-GN 20 FORWARD MOTOR EDC
K919-YL 6 SIGNAL B 710-GN 2 843-WH 12 REVERSE MOTOR EDC
5 A352-GN C234-BK G733-BU 849-YL
GROUND C 3 5 REVERSE MOTOR EDC
1 M737-WH 7 A352-GN 4 388-BU
843-WH 15 THROTTLE RELAY
2 200-BK K913-GN 9 FRONT WHEEL SPEED 5 119-PK 1 BATTERY (+)
4 8 A351-WH SENSOR 782-OR 6 119-PK 18 BATTERY (+)
M737-WH
3 10 A351-WH 7 X742-PU 16 PARKING BRAKE SOLENOID
FRONT
200-BK
2 849-YL 8 419-YL
K914-YL 21 ROTOR SERVICE SWITCH (CLOSED)
1 FLOW DIVIDER 11
12
A350-YL A353-PU G733-BU 9
119-PK
X742-PU
SOLENOID A352-GN A350-YL 10
A351-WH A351-WH 11
REAR PROPULSION LIMP-HOME A350-YL A350-YL 782-OR 12
PROPULSION LEVER MACHINE ECM B CONNECTOR
G733-BU
PUMP SOLENOID
782-OR
388-BU
1 W737-WH SWITCH +V A 119-PK BYPASS 710-GN 2 WHEEL SPEED SENSOR
751-GN 2 200-BK GROUND B C234-BK RESISTORS H765-WH 19 FRONT STEERING ANGLE SENSOR
200-BK 235-BK SIGNAL C H765-WH K709-GY 1 SPEED DIAL
M737-WH F712-GY 7 CAN DATA LINK (LOW)
REAR FRONT STEERING ANGLE 710-GN 710-GN F711-GN 8 CAN DATA LINK (HIGH)
FLOW DIVIDER 190-PK SENSOR G733-BU G733-BU 23 FORWARD PROPULSION SWITCH
SOLENOID 103-YL C234-BK C234-BK C234-BK 22 SENSOR GROUND (-)
B+ 119-PK H765-WH H765-WH K708-BU 20 F-N-R PROPULSION SENSOR
200-BK F782-OR F782-OR F782-OR F782-OR 24 REVERSE PROPULSION SWITCH
1 85 86 A249-BK 13 CAN SHIELD
2 87 1
103-YL 3 30 321-BR 1 2 K708-BU
200-BK A958-WH
C234-BK
K709-GY
A249-BK
2
F711-GN
F712-GY
3
4
MAIN 87a BACKUP PARKING FAN CONTROL MODULE
120
CIRCUIT 6
190-PK
103-YL
G733-BU
F782-OR
F712-GY F1 CAN DATA LINK (LOW)
CONTROL F711-GN F2 CAN DATA LINK (HIGH)
SWITCH 388-BU A249-BK F3 CAN SHIELD
M737-WH M737-WH 239-BK A3 GROUND (-)
119-PK
200-BK 200-BK 200-BK
MAIN
C234-BK
K709-GY
A249-BK
F711-GN
F712-GY
119-PK 119-PK 119-PK
POWER 1 103-YL M737-WH
RELAY 2 K712-OR P719-YL
CONTROL PANEL DISPLAY
1 24 PIN CONNECTOR
2 K713-YL
FRONT MOTOR 119-PK 3 419-YL 1 1
190-PK 2 2 P719-YL 6 LOAD CONTROL SWITCH
112-PU-2
SHIFT 4 103-YL 103-YL C968-PK 8 THROTTLE SWITCH (LOW)
3 3
SOLENOID
751-GN
119-PK
103-YL
200-BK
G733-BU
F782-OR
103-YL
K712-OR
150-RD 556-WH
8 SWITCH SWITCH SHIFT 200-BK 9 GROUND (-)
150-RD
SWITCH
103-YL
K712-OR
K709-GR
C234-BK
K713-YL
F712-GY 34 CAN DATA LINK (LOW)
556-WH
388-BU
A249-BK 42 CAN SHIELD
103-YL 103-YL BATTERY
REV PROPULSION H999-BU 22 THROTTLE SWITCH (N.O.)
C234-BK GROUND LEVER SWITCH J900-WH 23 THROTTLE SWITCH (N.C.)
A POT A +BATTERY 1 103-YL SIGNAL 229-BK 61 GROUND (-)
B POT B GROUND 2 C234-BK 103-YL 63 GROUND (-)
K708-BU
K708-BU K708-BU
419-YL
C701-YL
C744-PU
RM-500 PROPULSION HYDRAULIC SYSTEM
NEUTRAL
FRONT LEFT PROPULSION MOTOR L1 M4 ROTATING GROUP
PRESSURE LIMITER B
A L2
SERVO PISTON
CHARGE
FILTER FLUSHING SPOOL
FLUSHING RELIEF VALVE
G BRK
CHARGE RELIEF TO HYDRAULIC OIL COOLER
VALVE
FRONT RIGHT PROPULSION MOTOR PRESSURE REDUCING VALVE
ROTATING GROUP
S M4
EDC METERING SPOOL
T CHG A B
M5 ACC
B ACCUMULATOR
CHARGE PUMP M3 T P
DIVERTER VALVE FROM ACCESSORY
ROTATING MANIFOLD
GROUP
FLOW CONTROL ORIFICE NEEDLE VALVE
PPB
M5 M4 L1 L2
PRESSURE SWITCH
SERVO PISTON
X2 L1
X1 COLD-START
VALVE A
REAR FLOW DIVIDER VALVE
FLOW DIVIDER SOLENOID L2
SERVO PISTON RAB
BRAKE RELEASE MANIFOLD
FLOW DIVIDER SPOOLS
FLUSHING SPOOL
PRESSURE CONTROL PILOT VALVE BALANCE LINE ORIFICE
P1 FLUSHING RELIEF VALVE
M3
MAIN RELIEF VALVE
P
PRESSURE LIMITER
T A B T
CHARGE
FILTER A AUXILIARY MANIFOLD (PARTIAL VIEW)
A
L1
CHARGE RELIEF FLOW CONTROL ORIFICE SERVO PISTON
VALVE PRESSURE COMPENSATOR SPOOL
FLUSHING SPOOL
B
FLUSHING RELIEF VALVE
L2
M5 M4 L1 L2 M3
L1
X2 SERVO PISTON ROTATING GROUP
X
M4
X1 COLD-START VALVE
X
L1 S
AUXILIARY PUMP
B DISPLACEMENT PISTON
PRESSURE CONTROL PILOT VALVE RETURN FILTER
L2
SERVO PISTON
FLUSHING SPOOL
FLUSHING RELIEF VALVE
RM-500 PROPULSION HYDRAULIC SYSTEM
FORWARD, LOW SPEED
FRONT LEFT PROPULSION MOTOR L1 M4 ROTATING GROUP
PRESSURE LIMITER B
A L2
SERVO PISTON
CHARGE
FILTER FLUSHING SPOOL
FLUSHING RELIEF VALVE
G BRK
CHARGE RELIEF TO HYDRAULIC OIL COOLER
VALVE
FRONT RIGHT PROPULSION MOTOR PRESSURE REDUCING VALVE
ROTATING GROUP
S M4
EDC METERING SPOOL
T CHG A B
M5 ACC
B ACCUMULATOR
CHARGE PUMP M3 T P
DIVERTER VALVE FROM ACCESSORY
ROTATING MANIFOLD
GROUP
FLOW CONTROL ORIFICE NEEDLE VALVE
PPB
M5 M4 L1 L2
PRESSURE SWITCH
SERVO PISTON
X2 L1
X1 COLD-START
VALVE A
REAR FLOW DIVIDER VALVE
FLOW DIVIDER SOLENOID L2
SERVO PISTON RAB
BRAKE RELEASE MANIFOLD
FLOW DIVIDER SPOOLS
FLUSHING SPOOL
PRESSURE CONTROL PILOT VALVE BALANCE LINE ORIFICE
P1 FLUSHING RELIEF VALVE
M3
MAIN RELIEF VALVE
P
PRESSURE LIMITER
T A B T
CHARGE
FILTER A AUXILIARY MANIFOLD (PARTIAL VIEW)
A
L1
CHARGE RELIEF FLOW CONTROL ORIFICE SERVO PISTON
VALVE PRESSURE COMPENSATOR SPOOL
FLUSHING SPOOL
B
FLUSHING RELIEF VALVE
L2
M5 M4 L1 L2 M3
L1
X2 SERVO PISTON ROTATING GROUP
X
M4
X1 COLD-START VALVE
X
L1 S
AUXILIARY PUMP
B DISPLACEMENT PISTON
PRESSURE CONTROL PILOT VALVE RETURN FILTER
L2
SERVO PISTON
FLUSHING SPOOL
FLUSHING RELIEF VALVE
RM-500 PROPULSION HYDRAULIC SYSTEM
FORWARD, LOW SPEED, TRACTION CONTROL
FRONT LEFT PROPULSION MOTOR L1 M4 ROTATING GROUP
PRESSURE LIMITER B
A L2
SERVO PISTON
CHARGE
FILTER FLUSHING SPOOL
FLUSHING RELIEF VALVE
G BRK
CHARGE RELIEF TO HYDRAULIC OIL COOLER
VALVE
FRONT RIGHT PROPULSION MOTOR PRESSURE REDUCING VALVE
ROTATING GROUP
S M4
EDC METERING SPOOL
T CHG A B
M5 ACC
B ACCUMULATOR
CHARGE PUMP M3 T P
DIVERTER VALVE FROM ACCESSORY
ROTATING MANIFOLD
GROUP
FLOW CONTROL ORIFICE NEEDLE VALVE
PPB
M5 M4 L1 L2
PRESSURE SWITCH
SERVO PISTON
X2 L1
X1 COLD-START
VALVE A
REAR FLOW DIVIDER VALVE
FLOW DIVIDER SOLENOID L2
SERVO PISTON RAB
BRAKE RELEASE MANIFOLD
FLOW DIVIDER SPOOLS
FLUSHING SPOOL
PRESSURE CONTROL PILOT VALVE BALANCE LINE ORIFICE
P1 FLUSHING RELIEF VALVE
M3
MAIN RELIEF VALVE
P
PRESSURE LIMITER
T A B T
CHARGE
FILTER A AUXILIARY MANIFOLD (PARTIAL VIEW)
A
L1
CHARGE RELIEF FLOW CONTROL ORIFICE SERVO PISTON
VALVE PRESSURE COMPENSATOR SPOOL
FLUSHING SPOOL
B
FLUSHING RELIEF VALVE
L2
M5 M4 L1 L2 M3
L1
X2 SERVO PISTON ROTATING GROUP
X
M4
X1 COLD-START VALVE
X
L1 S
AUXILIARY PUMP
B DISPLACEMENT PISTON
PRESSURE CONTROL PILOT VALVE RETURN FILTER
L2
SERVO PISTON
FLUSHING SPOOL
FLUSHING RELIEF VALVE
RM-500 PROPULSION HYDRAULIC SYSTEM
REVERSE, HIGH SPEED
FRONT LEFT PROPULSION MOTOR L1 M4 ROTATING GROUP
PRESSURE LIMITER B
A L2
SERVO PISTON
CHARGE
FILTER FLUSHING SPOOL
FLUSHING RELIEF VALVE
G BRK
CHARGE RELIEF TO HYDRAULIC OIL COOLER
VALVE
FRONT RIGHT PROPULSION MOTOR PRESSURE REDUCING VALVE
ROTATING GROUP
S M4
EDC METERING SPOOL
T CHG A B
M5 ACC
B ACCUMULATOR
CHARGE PUMP M3 T P
DIVERTER VALVE FROM ACCESSORY
ROTATING MANIFOLD
GROUP
FLOW CONTROL ORIFICE NEEDLE VALVE
PPB
M5 M4 L1 L2
PRESSURE SWITCH
SERVO PISTON
X2 L1
X1 COLD-START
VALVE A
REAR FLOW DIVIDER VALVE
FLOW DIVIDER SOLENOID L2
SERVO PISTON RAB
BRAKE RELEASE MANIFOLD
FLOW DIVIDER SPOOLS
FLUSHING SPOOL
PRESSURE CONTROL PILOT VALVE BALANCE LINE ORIFICE
P1 FLUSHING RELIEF VALVE
M3
MAIN RELIEF VALVE
P
PRESSURE LIMITER
T A B T
CHARGE
FILTER A AUXILIARY MANIFOLD (PARTIAL VIEW)
A
L1
CHARGE RELIEF FLOW CONTROL ORIFICE SERVO PISTON
VALVE PRESSURE COMPENSATOR SPOOL
FLUSHING SPOOL
B
FLUSHING RELIEF VALVE
L2
M5 M4 L1 L2 M3
L1
X2 SERVO PISTON ROTATING GROUP
X
M4
X1 COLD-START VALVE
X
L1 S
AUXILIARY PUMP
B DISPLACEMENT PISTON
PRESSURE CONTROL PILOT VALVE RETURN FILTER
L2
SERVO PISTON
FLUSHING SPOOL
FLUSHING RELIEF VALVE
RM-500 ROTARY MIXER
A23 BATTERY
7 12 7 12
B14 ROTOR HEIGHT SENSOR
13 18 13 18
B19 FRONT STEERING ANGLE SENSOR
B21 REAR STEERING ANGLE SENSOR 19 20 21 22 23 24 19 20 21 22 23 24
18-PIN CONNECTOR
RM-500 ROTARY MIXER
SLIPPER PAD
VALVE PLATE
INPUT SHAFT
FROM HYDRAULIC TANK
CYLINDER BLOCK
RM-500 FRONT AUXILIARY MANIFOLD
COMPONENT LIST
A
2. PARKING BRAKE SOLENOID
3. SHIFT SOLENOID
6 4. ROTOR HOOD LOWER SOLENOID
5. CAB SLIDE RIGHT SOLENOID
5 6. FRONT DOOR CLOSE SOLENOID
7. ROTOR BRAKE SOLENOID
8. ROTOR BRAKE RELEASE SOLENOID
4 9. ROTOR BRAKE PRESSURE TAP (G2)
10. CHECK VALVE (BETWEEN HP2-PORT AND RBP-PORT
3 11. SEQUENCE VALVE
12. PROPULSION MOTOR SHIFT PRESSURE TAP (G4)
2 13. CAB SLIDE PRESSURE TAP (G1)
A 14. ROTOR HOOD RAISE SOLENOID
15. CAB SLIDE LEFT SOLENOID
16. PILOT-OPENED CHECK VALVE (FD2 PORT)
17. FRONT DOOR OPEN SOLENOID
18. FRONT DOOR PRESSURE TAP (TP2)
19. CAB SLIDE PRESSURE REDUCING VALVE
17 20. ROTOR TILT PRESSURE REDUCING VALVE
21. ROTOR TILT LINE RELIEF VALVE
22. SHIFT PRESSURE REDUCING VALVE
16 23. PILOT-OPENED CHECK VALVE (FD1 PORT)
24. AUXILIARY PUMP SUPPLY PRESSURE TAP (TP1)
25. ROTOR TIP PRESSURE TAP (G3)
15 26. ROTOR TIP LOCK SOLENOID
14 27. ROTOR BRAKE PRESSURE REDUCING VALVE
7 28. MAIN RELIEF VALVE
13
8
19 19 20 21 22
12
9
10 11
23
24
25 26 27 28
VIEW A A
RM-500 ELECTRICAL SCHEMATIC
AUXILIARY HYDRAULIC SYSTEM
MACHINE ECM B CONNECTOR
A F711-GN
F712-GY 7 CAN LOW
B F712-GY F711-GN
CAN RESISTOR 8 CAN HIGH
C A249-BK A249-BK 13 CAN SHIELD
C854-PK 14 ROTOR HEIGHT SENSOR
419-YL 419-YL H765-WH 19 FRONT STEERING ANGLE SENSOR
C741-GN H746-GY 21 REAR STEERING ANGLE SENSOR
FRONT DOOR SOLENOID C740-GY C234-BK 22 SENSOR GROUND (-)
CLOSE OPEN (OPEN) RAISE LOWER REAR STEERING
1 SENSOR
ROTOR HOOD TILT 2
1
C727-WH C727-WH 1 2 C741-GN
(DOWN) SOLENOID 183-GY 200-BK
103-YL 3 MACHINE ECM A CONNECTOR
3 2 C740-GY +V A 119-PK
C726-PU GROUND B C234-BK
H746-GY 119-PK 1 BATTERY (+)
ROTOR SIGNAL C K715-PK 4
1 P800-WH FRONT DOOR ROTOR LIFT LOCK SW N.O.
2 200-BK DEPTH C853-GN 235-BK 6 BATTERY (-)
SWITCH C851-YL K716-PU 10 ROTOR LIFT LOCK SW N.C
C726-PU 1 SWITCH H750-BR C739-BR 13 ROTOR LOWER SOLENOID
200-BK 200-BK 2 H751-OR C738-BU 14 ROTOR RAISE SOLENOID
CLOSE OPEN H752-YL 119-PK 18 BATTERY (+)
RIGHT LEFT 419-YL 21 ROTOR SERVICE SWITCH
ROTOR HOOD TILT 2
1
C730-BR FRONT DOOR 1 FRONT STEERING 235-BK 23 BATTERY(-)
(UP) SOLENOID 183-GY 3 SOLENOID 2 C853-GN
SENSOR
C729-BU 103-YL 3
(CLOSE) C851-YL
1 P801-PU +V A 119-PK FOUR-WHEEL STEER
2 200-BK REAR DOOR GROUND B C234-BK CONTROL MODULE
SWITCH REAR SIGNAL C H765-WH
P800-WH STEERING 190-PK A1 BATTERY (+)
200-BK SWITCH 239-BK A3 GROUND (-)
FLOAT X754-GN
ROTOR DEPTH B1 STEER LEFT VALVE
RETURN SERVICE X755-WH B2 STEER RIGHT VALVE
CAB SLIDE 1
REAR DOOR SENDER F712-GY F1 CAN LOW
(LEFT) SOLENOID 2 P800-WH SOLENOID CRAB COORD +V A 119-PK F711-GN F2 CAN HIGH
183-GY 3 (CLOSE) A249-BK F3 CAN SHIELD
200-BK
419-YL
6 1 2 200-BK
959-WH 2 200-BK 103-YL
5 MANUAL
7
119-PK
343-PK
146-GY
183-GY
190-PK
TRAVEL
103-YL
307-0R AUTO
9 1
8 1 958-YL 2 REAR STEER ROTOR LOWER
10 2 200-BK 103-YL 3
12
(RIGHT) SOLENOID SOLENOID
4
11 ROTOR TIP CYLINDER 103-YL 1 X755-WH 1 C739-BR
10
8
8
6
ROTOR SERVICE (LOCK) SOLENOID 5 P715-BU 2 200-BK 2 200-BK
SWITCH B+ FROM MAIN
200-BK ROTOR MODE SWITCH POWER RELAY
CB16 CB15 CB14 CB13 CB12
183-GY
146-GY 146-GY
103-YL 103-YL
119-PK 119-PK 119-PK
200-BK
RM-500 AUXILIARY HYDRAULIC SYSTEM
STRAIGHT TRAVEL, HOLD
CAB SLIDE
CYLINDERS
PROPULSION
MOTOR SHIFT
FRONT DOOR
CYLINDERS
ROTOR
AXLE BRAKE
ROTOR
ELEVATION
CYLINDERS REAR STEERING
CYLINDER
ROTOR TILT
CYLINDER
PPB-PORT RAB-PORT REAR DOOR
BRAKE BRAKE CYLINDER
VALVE VALVE
FRONT BIAS
STEERING SPRING OPTION
CYLINDER L2 HYDRAULIC PUMP
TANK EMULSION
RETURN
FILTER BREATHER
MAKEUP VALVES X
M4
STRAINER STRAINER
140 MICRON 140 MICRON
X
CAB SLIDE
CYLINDERS
PROPULSION
MOTOR SHIFT
FRONT DOOR
CYLINDERS
ROTOR
AXLE BRAKE
ROTOR
ELEVATION
CYLINDERS REAR STEERING
CYLINDER
ROTOR TILT
CYLINDER
PPB-PORT RAB-PORT REAR DOOR
BRAKE BRAKE CYLINDER
VALVE VALVE
FRONT BIAS
STEERING SPRING OPTION
CYLINDER L2 HYDRAULIC PUMP
TANK EMULSION
RETURN
FILTER BREATHER
MAKEUP VALVES X
M4
STRAINER STRAINER
140 MICRON 140 MICRON
X
CAB SLIDE
CYLINDERS
PROPULSION
MOTOR SHIFT
FRONT DOOR
CYLINDERS
ROTOR
AXLE BRAKE
ROTOR
ELEVATION
CYLINDERS REAR STEERING
CYLINDER
ROTOR TILT
CYLINDER
PPB-PORT RAB-PORT REAR DOOR
BRAKE BRAKE CYLINDER
VALVE VALVE
FRONT BIAS
STEERING SPRING OPTION
CYLINDER L2 HYDRAULIC PUMP
TANK EMULSION
RETURN
FILTER BREATHER
MAKEUP VALVES X
M4
STRAINER STRAINER
140 MICRON 140 MICRON
X
18-PIN CONNECTOR
RM-500 ROTARY MIXER
SERVO PISTON
BIAS SPRING
INPUT SHAFT
VALVE PLATE
SWASHPLATE
CONTROL SPOOL
RM-500 HYDRAULIC COOLING FAN
ELECTRICAL SYSTEM
119-PK
C234-BK
190-PK
FAN CONTROL MODULE
HYDRAULIC OIL 190-PK A1 BATTERY
FAN CONTROL 239-BK A3 GROUND
TEMPERATURE SENSOR 239-BK H746-YL B1 FAN EDC
SOLENOID 442-GY C3 HYD OIL TEMP
+V A 119-PK
GROUND C234-BK 190-PK D1 BATTERY
B 1 H746-YL 521-YL
SIGNAL C 442-GY D3 A/C CLUTCH
2 239-BK F712-GY F1 CAN LOW
F711-GN F2 CAN HIGH
A249-BK F3 CAN SHEILD
442-GY
INTAKE AIR
TEMPERATURE SWITCH MACHINE ECM B CONNECTOR
F712-GY 7 CAN LOW
SIGNAL 1 C967-BU F711-GN 8 CAN HIGH
GROUND 2 G833-PK A/C CLUTCH 10 521-YL A249-BK 13 CAN SHEILD
C234-BK 22 SENSOR GROUND
119-PK
190-PK
CAN DATA LINK (+) 50 F711-GN F711-GN
CAN DATA LINK (-) 34 F712-GY F712-GY POWER
CAN DATA LINK SHIELD 42 A249-BK A249-BK RELAY
BATTERY (+) 48 150-RD FROM ENGINE
BATTERY (+) 52 150-RD 150-RD START SWITCH
BATTERY (+) 53 150-RD
8
8
GROUND (-) 61 229-BK
GROUND (-) 63 229-BK 229-BK
GROUND (-) 65 229-BK 105 B+
8
CB15 CB12
MAIN
CIRCUIT
CB7 BREAKER
RM-500 HYDRAULIC COOLING FAN
MINIMUM SPEED
FILTER
ASSEMBLY
WATER OR
EMULSION
PUMP INLET
SOS
PORT
PRESSURE
TAP
OIL
FAN ANTICAVITATION COOLER
PUMP CHECK VALVE
B
B FAN
RETURN MOTOR
FILTER BYPASS
S
SPOOL
FAN
CONTROL
VALVE
L A
L
L1
SOS
PORT
PRESSURE
TAP
OIL
FAN ANTICAVITATION COOLER
PUMP CHECK VALVE
B
B FAN
RETURN MOTOR
FILTER BYPASS
S
SPOOL
FAN
CONTROL
VALVE
L A
L
L1
J1-61 BATTERY 23 14
J1-63 BATTERY 31 24
J1-65 BATTERY 39 32
P3
TO OIL COOLER,
TRANSMISSION NORMAL OPERATION
& ENGINE
GEAR LUBE
P1
LUBE
RELIEF
SUN GEAR
LUBE
RELIEF
SUN GEAR
LUBE
RELIEF
SUN GEAR
WEAR INDICATOR
OUTPUT HUB
INPUT HUB
FRICTION PLATES
FRICTION DISKS
SECTION A A
RM-500 ROTOR DRIVE SYSTEM
NUMBER-FIVE NUMBER-SIX NUMBER-THREE
ROTOR BRAKE ROTOR BRAKE SOLENOID SOLENOID SOLENOID
CHECK SOLENOID SOLENOID (FIRST GEAR) (SECOND GEAR) (THIRD GEAR)
GN
GN
GN
GN
GN
GN
MACHINE ECM A CONNECTOR
1
2
1
2
119-PK 1 BATTERY (+)
235-BK 235-BK 6 BATTERY ( )
1
2
1
2
1
2
923-GY 7 ROTOR TRANSMISSION 3
958-YL
200-BK
720-PU
200-BK
922-BR 8 ROTOR TRANSMISSION 2
921-WH
235-BK
922-BR
235-BK
923-GY
235-BK
921-WH 9 ROTOR TRANSMISSION 1
720-PU 17 ROTOR BRAKE SOLENOID
119-PK 18 BATTERY (+)
419-YL 21 ROTOR SERVICE SWITCH
235-BK 23 BATTERY ( )
235-BK
922-BR
921-WH MACHINE ECM B CONNECTOR
720-PU
119-PK 119-PK F712-GY 7 CAN LOW
8 419-YL F711-GN 8 CAN HIGH
OPERATE SERVICE A249-BK 13 CAN SHIELD
CB12 C854-PK 14 ROTOR HEIGHT
1
419-YL
ROTOR DEPTH C234-BK 22 SENSOR GROUND
119-PK 3 SENDER
146-GY 2 +V A 119-PK
8 4 C234-BK
146-GY 958-YL GROUND B
6 SIGNAL C C854-PK
CB16 5
959-WH ELECTRONIC DISPLAY GROUP
7 306-BR
24-PIN CONNECTOR
307-GN 9
103-YL OFF ON P719-YL 6 LOAD CONTROL SWITCH
8 8
10 1
2
CB13 12 103-YL 3
11 P719-YL
ELECTRONIC DISPLAY GROUP
B+ FROM MAIN ROTOR SERVICE SWITCH LOAD CONTROL 40-PIN CONNECTOR
POWER RELAY 958-YL SWITCH 200-BK 9 BATTERY ( )
103-YL 103-YL 103-YL 10 BATTERY (+)
P716-WH P716-WH 13 ROTOR SPEED SWITCH 0
P718-BR P718-BR 14 ROTOR SPEED SWITCH 1
K712-OR K712-OR 15 ROTOR ENGAGE SWITCH
2 K713-YL K713-YL 16 ROTOR DISENGAGE SWITCH
1 3
15 150-RD 1 F711-GN 19 CAN HIGH
2 P716-WH A249-BK 20 CAN SHIELD
103-YL 3 F712-GY 30 CAN LOW
CB7
200-BK 200-BK
HOLD 959-WH
RAISE P993-OR NUMBER-FOUR DIODE
LOWER
1 956-BR 1
2 C890-BU
105-BR 3 959-WH 2
C889-BR A 776-YL
10 105-BR 4 B
P993-OR C 200-BK 200-BK
105-BR 6
CB3 5 P993-OR
956-BR 1
101-RD HOOD ACTUATION PRESSURE P993-OR 2
SWITCH SWITCH
NUMBER-TWO DIODE
105-BR
960-BU
200-BK 960-BU 1
B+ FROM MAIN 200-BK 2
CIRCUIT BREAKER
776-YL
956-BR
200-BK
960-BU
NUMBER-ONE DIODE
ACCESSORY
RELAY
85 86
87
101-RD 777-PU 777-PU + M 200-BK 105-BR 960-BU 200-BK 200-BK
30
ACCESSORY 87A
MOTOR RELAY
ELECTRIC 960-BU
200-BK
MOTOR
RM-500 ACCESSORY SYSTEM
ENGINE HOOD RAISE
H1
SUCTION SCREEN
M
ROTOR
AXLE BRAKE
DC MOTOR
HYDRAULIC TANK T
COUNTERBALANCE VALVE
PBV FAV G
ENGINE HOOD MANIFOLD
PRESSURE REDUCING VALVE
ACCUMULATOR
FRONT AUXILIARY MANIFOLD
(PARTIAL VIEW)
PRESSURE SWITCH
PPB G2 HP2 RPG
BRAKE RELEASE MANIFOLD
ACC P
ROTOR BRAKE CHECK SOLENOID
PRESSURE PRESSURE
REDUCING REDUCING SEQUENCE VALVE
VALVE VALVE
PARKING
BRAKES BRK
P
RAB
G
MAIN
T PPB RELIEF
NEEDLE VALVE VALVE
T
H1
SUCTION SCREEN
M
ROTOR
AXLE BRAKE
DC MOTOR
HYDRAULIC TANK T
COUNTERBALANCE VALVE
PBV FAV G
ENGINE HOOD MANIFOLD
PRESSURE REDUCING VALVE
ACCUMULATOR
FRONT AUXILIARY MANIFOLD
(PARTIAL VIEW)
PRESSURE SWITCH
PPB G2 HP2 RPG
BRAKE RELEASE MANIFOLD
ACC P
ROTOR BRAKE CHECK SOLENOID
PRESSURE PRESSURE
REDUCING REDUCING SEQUENCE VALVE
VALVE VALVE
PARKING
BRAKES BRK
P
RAB
G
MAIN
T PPB RELIEF
NEEDLE VALVE VALVE
T
H1
SUCTION SCREEN
M
ROTOR
AXLE BRAKE
DC MOTOR
HYDRAULIC TANK T
COUNTERBALANCE VALVE
PBV FAV G
ENGINE HOOD MANIFOLD
PRESSURE REDUCING VALVE
ACCUMULATOR
FRONT AUXILIARY MANIFOLD
(PARTIAL VIEW)
PRESSURE SWITCH
PPB G2 HP2 RPG
BRAKE RELEASE MANIFOLD
ACC P
ROTOR BRAKE CHECK SOLENOID
PRESSURE PRESSURE
REDUCING REDUCING SEQUENCE VALVE
VALVE VALVE
PARKING
BRAKES BRK
P
RAB
G
MAIN
T PPB RELIEF
NEEDLE VALVE VALVE
T