SAMPLE CALCULATION - JKR @PWD Method

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SAMPLE CALCULATION

Question 1 (JKR METHOD)


Design a road pavement for a 2 lane highway with an average daily traffic of 1350 vehicles (a
total of 2700 vehicles for both directions), 16% of which are commercial vehicles with un-laden
weight > 1.5 tons. The following additional information is available:
Lane distribution factor (L) = 1.0 (one lane in one direction)
Terrain factor (T) = 1.1 (rolling)
Design life = 20 years (Urban)
Annual traffic growth = 4.0%

Subgrade properties
CBR mean = 18.5%
CBR standard deviation = 4.4%
Normal deviate = 1.282

i. Determine the traffic category and the subgrade category based on the available
information
ii. Select and explain the chosen pavement structure,

State all other assumptions made.

Solution:
Determine design traffic (Traffic Category)
ESALY1 (Base Year) = ADT x 365 x Pcv x 3.7 x L x T
= 1350 x 365 x (16/100) x 3.7 x 1.0 x 1.1
= 0.321 million ESAL

Design traffic over 20 years


ESALDES = ESALY1 x TGF

➢ Total Growth factor (TGF)


Design period Annual Growth Rate, r (%)
(years) 2 3 4 5 6 7
5 5.20 5.31 5.42 5.53 5.64 5.75
10 10.95 11.46 12.01 12.58 13.18 13.82
15 17.29 18.60 20.02 21.58 23.28 25.13
20 24.30 26.87 29.78 33.06 36.79 41.00
25 32.03 36.46 41.65 47.73 54.86 63.25
30 40.57 47.58 56.08 66.44 79.06 94.46

ESALDES = 0.321 x 29.78


= 9.6 million ESAL
➢ Traffic category
Traffic categories Design Traffic (ESAL x 106)
T1 ≤ 1.0
T2 1.1 to 2.0
T3 2.1 to 10.0
T4 10.1 to 30.0
T5 > 30

Determine subgrade category


SGi = 18.5 – 1.282 x 4.4
= 12.86%

➢ Classes of Sub-grade Strength (based on CBR)


Sub-grade Elastic Modulus (Mpa)
CBR (%)
category Range Design Input Value
SG1 5 to 12 50 to 120 60
SG2 12.1 to 20 80 to 140 120
SG3 20.1 to 30.0 100 to 160 140
SG4 > 30.0 120 to 180 180

➢ Pavement Structures for Traffic Category T3: 2.0 to 10.0 million ESALs

Based on the traffic category T3, and the subgrade category SG2. The selected pavement
structure is as specified underneath:

Conventional flexible: Granular Base


Bituminous surface course (BSC) (AC10 or AC14) = 50 mm
Bituminous binder course (BC) (AC28) = 130 mm
Crushed aggregate base (CAB) = 200 mm
Granular sub-base (GSB) = 200 mm
Question 2 (JKR METHOD)
Design a road pavement for a 4-lane freeway (concession toll road) with an average daily traffic
(two ways) based on HPU survey of 8200 vehicles, of which 20% are commercial vehicles with
an un-laden weight > 1.5 tons and the composition is as shown in Table 1. The annual traffic
growth rate is assumed to be 4.5%.

Table 1: Traffic composition

HPU class designation Composition (%)


Cars and Taxis 75
Small trucks and vans (2 axles) 7
Large trucks (2 to 4 axles) 8
Articulated trucks (3 or more axles) 4
Buses (2 or 3 axles) 3
Motorcycles 3

Results of subgrade testing are as follows:


Subgrade properties
CBR mean = 145 MPa
CBR standard deviation = 25 MPa
Normal deviate = 1.645

i. Determine the traffic category and the subgrade category based on the available
information
ii. Select and explain the chosen pavement structure,

State all other assumptions made.

Solution:

ADT (two-way) 16 hours = 8200


ADT (one-way) 16 hours = 4100
ADT (one-way) 24 hours = 4100 x 1.2 = 4920

HPU class designation Composition (%) ADT (one-way) 24 hours


for each class
Cars and Taxis 75 75/100 x 4920 = 3690
Small trucks and vans (2 axles) 7 344.4
Large trucks (2 to 4 axles) 8 393.6
Articulated trucks (3 or more axles) 4 196.8
Buses (2 or 3 axles) 3 147.6
Motorcycles 3 147.6

Determine design traffic (Traffic Category)


ESALY1=[ADTVC1 x LEF1 + ADTVC2 x LEF2 + ADTVC3 x LEF3 + ADTCV4 x LEF4] x 365 x L x T
➢ Refer to LEF table
Vehicle Load Equivalence Factor (LEF)
HPU class designation Class
Cars and taxis C 0
Small trucks and vans
CV1 0.1
(2 axles)
Large trucks (2 to 4 axles) CV2 4.0
Articulated trucks (3 or more axles) CV3 4.4
Buses (2 or 3 axles) CV4 1.8
Motorcycles MC 0
Commercial traffic (mixed) CV% 3.7

➢ Determine lane distribution factor (L) and terrain factor (T) based on geometric design
of road
Number of lanes (in one direction) Lane distribution factor, L
One 1.0
Two 0.9
Three or more 0.7

Type of terrain Terrain factor, T


Flat 1.0
Rolling 1.1
Mountainous/ steep 1.3

ESALY1=[ADTVC1 x LEF1 + ADTVC2 x LEF2 + ADTVC3 x LEF3 + ADTCV4 x LEF4] x 365 x L x T


= [344.4(0.1) + 393.6(4.0) + 196.8(4.4) + 147.6(1.8)] x 365 x 0.9 x 1.0
= [34.44 + 1574.4 + 865.92 + 265.68] x 365 x 0.9 x 1.0
= 900, 234.54 ≈ 0.9 million
Design traffic over 20 years
ESALDES = ESALY1 x TGF
➢ Total Growth factor (TGF)
Design period Annual Growth Rate, r (%)
(years) 2 3 4 5 6 7
5 5.20 5.31 5.42 5.53 5.64 5.75
10 10.95 11.46 12.01 12.58 13.18 13.82
15 17.29 18.60 20.02 21.58 23.28 25.13
20 24.30 26.87 29.78 33.06 36.79 41.00
25 32.03 36.46 41.65 47.73 54.86 63.25
30 40.57 47.58 56.08 66.44 79.06 94.46

TGF = 31.42
ESALDES = 900, 234.54 x 31.42 = 28.29 million ESAL
Traffic category
Traffic categories Design Traffic (ESAL x 106)
T1 ≤ 1.0
T2 1.1 to 2.0
T3 2.1 to 10.0
T4 10.1 to 30.0
T5 > 30

CBR mean = 145 MPa


CBR standard deviation = 25 MPa
Normal deviate = 1.645

Determine subgrade category


SGi = 145 – 1.645 x 25
= 145 – 41.125
= 103.88 MPa
Design input value = (103.88 + 145)/2 = 124.44

➢ Classes of Sub-grade Strength (based on CBR)


Sub-grade Elastic Modulus (Mpa)
CBR (%)
category Range Design Input Value
SG1 5 to 12 50 to 120 60
SG2 12.1 to 20 80 to 140 120
SG3 20.1 to 30.0 100 to 160 140
SG4 > 30.0 120 to 180 180

➢ Pavement Structures for Traffic Category T4: 10.0 to 30.0 million ESALs
Based on the traffic category T4, and the subgrade category SG2. The selected pavement
structure is as specified underneath:
It can be either one: Please specify
Option 1:??
Option 2:??

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