TL90 New Holland Tips
TL90 New Holland Tips
TL90 New Holland Tips
REPAIR MANUAL
COMPLETE CONTENTS
SECTION 00 - GENERAL GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION 10 - ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION 18 - CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SECTION 21 - TRANSMISSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SECTION 33 - BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SECTION 41 - STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
The following pages are the collation of the contents pages from each section and
chapter of the TL Series Tractor Repair manual. Complete Repair part # 87043516.
The sections used through out all New Holland product Repair manuals may not be
used for each product. Each Repair manual will be made up of one or several books.
Each book will be labeled as to which sections are in the overall Repair manual and
which sections are in each book.
The sections listed above are the sections utilized for the TL Series Tractors.
CONTENT
Description Page
General Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SECTION 10 -- ENGINE
BOOK 1 - 87043517
Chapter 1 -- Engine
CONTENTS
Section Description Page
General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cross--sectional views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Lubrication diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Cooling system diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Fault diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10 001 10 Engine R.I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10 001 30 Engine. Compression Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
10 001 53 Engine D.A. Checks, dimensions and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
10 101 53 Valve guides -- Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
10 101 60 Injector sleeve -- Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
10 102 70 Crankshaft front seal -- Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
10 106 12 Valve tappet clearance -- Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
10 218 30 Engine injector R.I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
10 246 14 Bosch injection pump R.I. Timing. Air bleed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
10 402 10 Coolant pump R.I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
10 402 28 Coolant pump D.A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
10 402 30 Thermostat valve R.I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
10 406 10 Radiator R.I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
10 414 10 Coolant pump and generator drive belts. Tension adjustment . . . . . . . . . . . . . . . . . . . . . . 126
2
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SECTION 18 -- CLUTCH
BOOK 2 - 87043518
Chapter 1 -- Clutch
CONTENTS
Section Description Page
Clutches. General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cross--sectional views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fault diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Checks, dimensions and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
18 100 40 Main transmission clutch release -- Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
18 110 10 Clutch R.I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
18 110 30 Dual Clutch 12”/12” -- Test bench overhaul and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 21
SECTION 21 -- TRANSMISSIONS
BOOK 2 - 87043518
3
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SECTION 21 -- TRANSMISSIONS
BOOK 2 - 87043518
Chapter 2 -- Reverser
CONTENTS
Section Description Page
Transmission with range gear and reverser. Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cross--sectional views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fault diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
21 110 85 Clutch--reverser casing. Disassembly--Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SECTION 21 -- TRANSMISSIONS
BOOK 2 - 87043518
4
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SECTION 21 -- TRANSMISSIONS
BOOK 2 - 87043518
SECTION 21 -- TRANSMISSIONS
BOOK 2 - 87043518
5
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SECTION 21 -- TRANSMISSIONS
BOOK 3 - 87043519
6
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SECTION 25 -- FRONT AXLE MECHANICAL TRANSMISSION
BOOK 4 - 87043520
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cross--sectional views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Description of LIM--SLIP self--locking differential operation . . . . . . . . . . . . . . . . . . . . . . . . . 14
Description of front differential lock operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fault diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
25 100 30 Front axle R.I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
25 100 38 Front axle D.A. -- Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
25 102 24 Front axle differential -- Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
25 102 27 Front axle differential with LIM--SLIP unit -- Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
25 104 34 Differential lock clutch assembly -- Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
25 108 30 Front epicyclic final drive without brake D.A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
25 108 30 Front epicyclic final drive with brake D.A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
25 108 46 Steering knuckle pins and bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Leading wheels. Toe--in check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (See operation 44 511 80)
7
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SECTION 27 -- REAR AXLE MECHANICAL TRANSMISSION
BOOK 4 - 87043520
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cross--sectional views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Description of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fault diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
31 112 20 Power take--off housing R.I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
31 112 45 Power take--off driving shaft D.A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
31 112 48 Driven shaft and other parts D.A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8
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SECTION 31 -- POWER TAKE--OFF
BOOK 4 - 87043520
9
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SECTION 33 -- BRAKES
BOOK 4 - 87043520
Chapter 1 -- Brakes
CONTENTS
Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cross--sectional views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fault diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
10
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SECTION 35 -- HYDRAULIC SYSTEMS
BOOK 5 - 87043521
11
SECTION 35 -- HYDRAULIC SYSTEMS
BOOK 5 - 87043521
12
SECTION 35 -- HYDRAULIC SYSTEMS
BOOK 5 - 87043521
13
SECTION 35 -- HYDRAULIC SYSTEMS
BOOK 5 - 87043521
14
SECTION 35 -- HYDRAULIC SYSTEMS
BOOK 5 - 87043521
15
SECTION 35 -- HYDRAULIC SYSTEMS
BOOK 5 - 87043521
16
SECTION 41 -- STEERING
BOOK 6 - 87043522
Chapter 1 -- Steering
CONTENTS
17
SECTION 50 -- AUXILIARY UNITS
BOOK 6 - 87043522
General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cab controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
18
SECTION 55 -- ELECTRICAL SYSTEM
BOOK 7 - 87043523
Chapter 2 -- INSTRUMENTS
(after SN 1266941 for models with cab,
after SN 1268756 for models with platform)
CONTENTS
19
SECTION 55 -- ELECTRICAL SYSTEM
BOOK 7 - 87043523
Chapter 3 -- COMPONENTS
(after SN 1266941 for models with cab,
after SN 1268756 for models with platform)
CONTENTS
20
SECTION 55 -- ELECTRICAL SYSTEM
BOOK 7 - 87043523
Chapter 6 -- BATTERY
(after SN 1266941 for models with cab,
after SN 1268756 for models with platform)
CONTENTS
21
SECTION 55 -- ELECTRICAL SYSTEM
BOOK 8 - 87043524
22
SECTION 55 -- ELECTRICAL SYSTEM
BOOK 8 - 87043524
23
SECTION 55 -- ELECTRICAL SYSTEM
BOOK 8 - 87043524
24
SECTION 90 -- BODYWORK AND DRIVING POSITION
BOOK 8 - 87043524
25
26
SECTION 00 -- GENERAL GUIDELINES -- CHAPTER 1 1
GENERAL INSTRUCTIONS
IMPORTANT NOTICE
All maintenance and repair work described in this manual must be performed exclusively by NEW HOLLAND
service technicians, in strict accordance with the instructions given and using any specific tools necessary.
Anyone performing the operations described herein without strictly following the instructions is personally re-
sponsible for any eventual injury or damage to property.
SHIMMING
For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add
up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated
value indicated for each shim.
-- before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes;
-- thoroughly clean the shaft and check that the working surface on the shaft is not damaged;
-- position the sealing lip facing the fluid; with hydrodynamic lips, take into consideration the shaft rotation direc-
tion and position the grooves so that they will deviate the fluid towards the inner side of the seal;
-- coat the sealing lip with a thin layer of lubricant (use oil rather than grease) and fill the gap between the sealing
lip and the dust lip on double lip seals with grease;
-- insert the seal in its seat and press down using a flat punch; do not tap the seal with a hammer or mallet;
-- while inserting the seal, check that it is perpendicular to the seat; once settled, make sure that it makes con-
tact with the thrust element, if required;
-- to prevent damaging the seal lip on the shaft, position a protective guard during installation operations.
“O--RING” SEALS
Lubricate the O--RING seals before inserting them in the seats, this will prevent them from overturning and twist-
ing, which would jeopardise sealing efficiency.
SEALING COMPOUNDS
Apply one of the following sealing compounds on the mating surfaces marked with an X: RTV SILMATE, RHO-
DORSIL CAF 1 or LOCTITE PLASTIC GASKET.
-- thoroughly de--grease the surfaces using one of the following cleaning agents: trichlorethylene, petrol or a
water and soda solution.
2 SECTION 00 -- GENERAL GUIDELINES -- CHAPTER 1
BEARINGS
When installing bearings it is advised to:
-- part number of the ordered part, which can be found in the “Microfiches” or the “Spare Parts Catalogue”, used
for order processing.
TOOLS
The tools that NEW HOLLAND offer and illustrate in this manual are:
-- specifically researched and designed for use with NEW HOLLAND vehicles;
-- accurately built and rigorously tested so as to offer efficient and long--lasting operation.
Disconnect all services (lights, windshield wipers, etc.) before starting the vehicle.
If the vehicle electrical system requires checking, carry out operations with the power supply connected. Once
checking is completed, disconnect all services and switch off the power supply before disconnecting the cables.
SECTION 00 -- GENERAL GUIDELINES -- CHAPTER 1 3
SAFETY REGULATIONS
PAY ATTENTION TO THIS SYMBOL
This warning symbol points out important messages concerning your safety.
Carefully read the following safety regulations and observe advised precautions in
order to avoid potential hazards and safeguard your health and safety.
In this manual the symbol is accompanied by the following key--words:
CAUTION -- Warnings concerning unsuitable repair operations that may jeopardise the
safety of Service personnel.
DANGER -- Specific warnings concerning potential hazards for operator safety or for
other persons directly or indirectly involved.
A careful and judicious service technician is the best -- All repair and maintenance operations must be
guarantee against accidents. carried out using extreme care and attention.
Precise observance of the most basic safety rule is -- Service steps and platforms used in a workshop
normally sufficient to avoid many serious accidents. or in the field should be built in compliance with
the safety rules in force.
DANGER. Never carry out any cleaning, lubrication
or maintenance operations when the engine is run- -- Disconnect the batteries and label all controls to
ning. indicate that the vehicle is being serviced. Any
parts that are to be raised must be locked in posi-
SAFETY REGULATIONS tion.
GENERAL GUIDELINES -- Do not check or fill fuel tanks, accumulator bat-
teries, nor use starting liquid when smoking or
-- Carefully follow specified repair and mainten-
near naked flames, as these fluids are inflam-
ance procedures.
mable.
-- Do not wear rings, wristwatches, jewellery, un-
-- Brakes are inoperative if manually released for
buttoned or loose articles of clothing such as:
repair or maintenance purposes.
ties, torn clothing, scarves, open jackets or shirts
with open zips that may remain entangled in Use blocks or similar devices to secure the ma-
moving parts. chine in these conditions.
It is advised to wear approved safety clothing,
e.g.: non--slip footwear, gloves, safety goggles, -- The fuel nozzle should always be in contact with
helmets, etc. the filling aperture. Maintain this position until fill-
ing operations are completed in order to avoid
-- Do not carry out repair operations with someone possible sparks caused by the accumulation of
sitting in the driver’s seat, unless the person is a static electricity.
4 SECTION 00 -- GENERAL GUIDELINES -- CHAPTER 1
-- Only use specified towing points for towing the driver’s seat. The operator must maintain visual
tractor, connect parts carefully. Make sure that all contact with the service technician at all times.
pins and/or locks are secured in position before
applying traction. -- If operating outside the workshop, position the
vehicle on a flat surface and lock in position. If
Never remain near the towing bars, cables or working on a slope, lock the vehicle in position
chains that are operating under load. and move to a flat area as soon as is safely poss-
ible.
-- Transport vehicles that cannot be driven using a
trailer or a low--loading platform trolley, if avail- -- Damaged or bent chains or cables are unreliable.
able. Do not use them for lifting or towing.
-- When loading or unloading the vehicle from the Always use suitable protective gloves when
trailer (or other means of transport), select a flat handling chains or cables.
area capable of sustaining the trailer or truck
-- Chains should always be safely secured. Make
wheels, firmly secure the tractor to the truck or
sure that the hitch--up point is capable of sustain-
trailer and lock the wheels in the position.
ing the load in question.
-- Electric heaters, battery--chargers and similar Keep the area near the hitch--up point, chains or
equipment must only be powered by auxiliary cables free of all bystanders.
power supplies with efficient ground insulation to
avoid electrical shock hazards. -- Maintenance and repair operations must be car-
ried out in a CLEAN and DRY area, eliminate any
-- Always use suitable hoisting or lifting devices water or oil spillage immediately.
when raising or moving heavy parts.
-- Do not create piles of oil or grease--soaked rags
-- Take extra care if bystanders are present. as they represent a serious fire hazard; store
them in a closed metal container.
-- Never pour gasoline or diesel oil into open, wide
and low containers. Before starting the vehicle or implements, make
sure that the driver’s seat is locked in position
-- Never use gasoline, diesel oil or other inflam- and always check that the area is free of persons
mable liquids as cleaning agents. Use non--in- or obstacles.
flammable, non toxic commercially available sol-
vents. -- Empty pockets of all objects that may fall unob-
served into the vehicle parts when disas-
-- Wear safety goggles with side guards when sembled.
cleaning parts with compressed air.
-- In the presence of protruding metal parts, use
-- Limit the air pressure to a maximum of 2.1 bar, protective goggles or goggles with side guards,
according to local regulations. helmets, special footwear and gloves.
-- Do not run the engine in confined spaces without -- When welding, use protective safety devices:
suitable ventilation. tinted safety goggles, helmets, special overalls,
gloves and footwear. All persons present in the
-- Do not smoke, use naked flames, or cause area where welding is taking place must wear
sparks in the area when fuel filling or handling tinted goggles.
highly inflammable liquids.
NEVER LOOK DIRECTLY AT THE WELDING
-- Never use naked flames for lighting when work- ARC WITHOUT SUITABLE EYE PROTECTION.
ing on the machine or checking for “leaks.”
-- Metal cables tend to fray with repeated use. Al-
-- All movements must be carried out carefully ways use suitable protective devices (gloves,
when working under, on or near the vehicle and goggles, etc.) when handling cables.
wear protective equipment: helmets, goggles -- Handle all parts carefully, do not put your hands
and special footwear. or fingers between moving parts, wear suitable
safety clothing -- safety goggles, gloves and
-- When carrying out checks with the engine run-
shoes.
ning, request the assistance of an operator in the
SECTION 00 -- GENERAL GUIDELINES -- CHAPTER 1 5
START UP to penetrate the skin. Check for leaks using a
piece of cardboard, NEVER USE HANDS.
-- Never start the engine in confined spaces that
are not equipped with adequate ventilation for -- If any liquid penetrates skin tissue, call for medi-
exhaust gas extraction. cal aid immediately.
-- Never bring your head, body, arms, legs, feet, -- Serious skin infections may result if medical
hands, fingers near fans or rotating belts. attention is not given.
-- Use the specific tools when checking pressure
ENGINE values on the hydraulic system.
QUANTITY
RECOMMENDED NEW HOLLAND
COMPONENT TO BE dm3 INTERNATIONAL
NEW HOLLAND SPECIFICA-
FILLED OR TOPPED UP US Gallon SPECIFICATIONS
PRODUCT TIONS
(litres)
Fuel tank
models TL70, TL80 . . . . . Decanted and
30.37 (115) -- --
models TL90, TL100 . . . . filtered diesel fuel
35.66 (135)
Front axle:
axle casing:
model TL70 . . . . . . . . . . . 1.18 (4.5)
models TL80, TL90, TL100 1.84 (7.0)
final drives (each): API GL4
model TL70 . . . . . . . . . . . 0.21 (0.8) AMBRA MULTI G
NH 410 B ISO 32/46
models TL80, TL90, TL100 0.33 (1.25) oil
SAE 10W--30
Rear transmission (bevel dri-
ve, final drives and brakes),
gearbox, hydraulic lift, PTO
and hydraulic steering:
model TL70 . . . . . . . . . . . 12.94 (49)
models TL80, TL90, TL100 14.52 (55)
Chapter 1 -- Engine
CONTENTS
General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cross--sectional views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Lubrication diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fault diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10 414 10 Coolant pump and generator drive belts. Tension adjustment . . . . . . . . . . . . . . . . . . . . . . 126
2 SECTION 10 -- ENGINE -- CHAPTER 1
GENERAL SPECIFICATIONS 4 cylinders
Engine, technical type:
-- model TL70 -- type 8045.06R.412/414 . . . . . . . . . . . . . . . See data on page 6
-- model TL70 -- type 8045.06R.513 (North American only) . . See data on page 6
-- model TL80 -- type 8045.05R.412/414 . . . . . . . . . . . . . . . See data on page 8
-- model TL80 -- type 8045.05R.512/513/518 See data on page 8
(North American only) . . . . . . . .
-- model TL90 -- type 8045.25.402/404 . . . . . . . . . . . . . . . . See data on page 10
-- model TL90 -- type 8045.25.502/503 (North American only) See data on page 10
-- model TL100 -- type 8045.25K.413 . . . . . . . . . . . . . . . . . See data on page 12
-- model TL100 -- type 8045.25K.513 (North American only) . See data on page 12
Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . diesel, 4--stroke
Direct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . injection
Number of cylinders in line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cylinder liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . dry force--fitted in cylinder block
Piston diameter
-- model TL70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.94 inch (100 mm)
-- model TL80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 inch (104 mm)
-- model TL90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 inch (104 mm)
-- model TL100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 inch (104 mm)
Piston stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.52 inch (115 mm)
Total displacement:
-- model TL70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3613 cm3
-- model TL80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3908 cm3
-- model TL90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3908 cm3
-- model TL100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3908 cm3
Compression ratio for models TL70 and TL80 . . . . . . . . . . . . . . 17:1 normally aspirated
Compression ratio for models TL90 and TL100 . . . . . . . . . . . . . 16.5:1 turbocharged
Maximum power:
-- model TL70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 kW (65 Hp)
-- model TL80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 kW (75 Hp)
-- model TL90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 kW (85 Hp)
-- model TL100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 kW (95 Hp)
Maximum power speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2500 rev/min
Maximum torque speed -- model TL70 . . . . . . . . . . . . . . . . . . . . . 1400 rpm
Maximum torque speed -- model TL80 . . . . . . . . . . . . . . . . . . . . . 1400 rpm
Maximum torque speed -- model TL90 . . . . . . . . . . . . . . . . . . . . . 1500 rev/min
Maximum torque speed -- model TL100 . . . . . . . . . . . . . . . . . . 1500 rev/min
Number of main bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Sump pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . structural, cast iron
(continued)
SECTION 10 -- ENGINE -- CHAPTER 1 3
(cont)
For models TL70 and TL80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.1 to 56.6 psi (2.9 to 3.9 bar)
Radiator on models TL70 and TL80 . . . . . . . . . . . . . . . . . . . . . . . 3 lines of vertical pipes with copper fins
-- middle green section (normal working conditions) . . . . . . . . 149° to 221 °F (65° to 105 °C)
BOSCH pump:
-- model TL90 (Page 10) (Naturally Aspirated) . . . . . . . . . . . . VE 4/11 F 1250 L 793--1 -- 500324967
-- model TL100 (Page 12) (Naturally Aspirated) . . . . . . . . . . . VE 4/11 F 1250 L 786 -- 500324968
Fuel injectors:
Nozzle hole diameter inch (mm) . . 0.008 (0.21) 0.009 (0.23) 0.009 (0.23) 0.009 (0.23)
Calibration pressure psi (bar) . . . . . 3771 to 3945 3771 to 3945 3771 to 3945 3771 to 3945
(260 to 272) (260 to 272) (260 to 272) (260 to 272)
10. BACKFLOW
Rev/min 500 1250
Backflow cm3 41.7 to 83.4 (26.7 to 98.4) 55.6 to 139 (40.6 to 153)
(continued)
NOTE: The values shown above in brackets must be used for checking purposes only.
SECTION 10 -- ENGINE -- CHAPTER 1 7
(cont)
11. DELIVERY PROGRESSION
Rev/min Delivery per 1000 shots: cm3
1450 1.5 (0 to 3)
1400 8 to 18 (5 to 21)
1350 43 to 47 (39 to 51)
1250 52 to 55 (50 to 57)
750 62 to 63 (59.5 to 65.5)
500 57 to 61 (55.5 to 62.5)
NOTE: The values shown above in brackets must be used for checking purposes only.
1. START OF DELIVERY
Plunger pre--lift from BDC: Pump rotation (viewed from drive side): Injection order: 1--3--4--2
0.007 ± (0.2 ± 0.02 mm) (0.04) counterclockwise
10. BACKFLOW
Rev/min 400 1250
Backflow cm3 41.6 to 86.1 (26.6 to 101) 55 to 138 (40 to 153)
(continued)
NOTE: The values shown above in brackets must be used for checking purposes only.
SECTION 10 -- ENGINE -- CHAPTER 1 9
(cont)
11. DELIVERY PROGRESSION
Rev/min Delivery per 1000 shots: cm3
1450 0 to 3
1400 5 to 21
1350 37 to 41
1250 50 to 54 (48.5 to 55.5)
750 52.5 to 53.5 (50 to 56)
400 48.5 to 51.5 (46.5 to 53.5)
NOTE: The values shown above in brackets must be used for checking purposes only.
NOTE: The values shown above in brackets must be used for checking purposes only.
SECTION 10 -- ENGINE -- CHAPTER 1 11
(cont)
12. DELIVERY PROGRESSION
Rev/min Pressure LDA kPa Delivery per 1000 shots: cm3
1420 -- 0 to 3
1325 -- 43 to 47 (39 to 51)
1300 -- 53.5 to 57.5 (50.5 to 60.5)
1250 -- 58 to 61 (55.5 to 63.5)
800 -- 67 to 68 (65 to 70)
400 -- 67.5 to 70.5 (66.5 to 71.5)
NOTE: The values shown above in brackets must be used for checking purposes only.
1. START OF DELIVERY
Plunger pre--lift from BDC: mm 0 counterclockwise Injection order: 1--3--4--2
2. ADVANCE REGULATOR STROKE
rpm: 850 Advance stroke: 0.066 to 0.082 in. (1.7 to 2.1 mm)
3. FUEL SUPPLY PUMP PRESSURE
rpm: 850 Internal pressure: 91.4 to 100.1 psi (6.3 to 6.9 bar)
4. FULL--LOAD DELIVERY WITH BOOSTER PRESSURE
rpm: 750 LDA pressure: kPa 100 Delivery per 1000 shots: cm3 74 to 75 Spread: cm3 ≤ 3.5 (4.0)
5. FULL--LOAD DELIVERY WITHOUT BOOSTER PRESSURE
rpm: 500 Delivery per 1000 shots: cm3 63 to 64
6. SPREAD GOVERNOR AT IDLE SPEED
rpm: 335 Delivery per 1000 shots: cm3 8 to 12 Spread: cm3 ≤ 3.5 (4.0)
7. SPREAD GOVERNOR AT MAXIMUM SPEED
rpm: 1360 LDA pressure: kPa 100 Delivery per 1000 shots: cm3 17.5 to 27.5
8. DELIVERY AT STARTING SPEED
rpm: 100 Delivery per 1000 shots: cm3 80 to 120
9. TRANSFER PRESSURE PROGRESSION
LDA pressure kPa 100
Rev/min 850 1050 1200
Internal pressure supply: psi (bar) 91.4 to 100.1 107.3 to 116 119 to 127.6
(6.3 to 6.9) (7.4 to 8.0) (8.2 to 8.8)
10. INJECTION ADVANCE PROGRESSION
LDA pressure kPa 100
Rev/min 850 1050 1200
Advance stroke in. (mm) 0.066 to 0.082 (0.047 0.130 to 0.161 0.173 to 0.205 (0.161
to 0.102) [1.7 to 2.1 (3.3 to 4.1) to 0.217) [4.4 to 5.2
(1.2 to 2.6)] (4.1 to 5.5)]
11. BACKFLOW
Rev/min 350 1250
LDA pressure kPa 100 100
Backflow cm3 46.9 to 85.5 (31.9 to 70.5) 55 to 138 (40 to 153)
(continued)
NOTE: The values shown above in brackets must be used for checking purposes only.
SECTION 10 -- ENGINE -- CHAPTER 1 13
(cont)
12. DELIVERY PROGRESSION
Rev/min Pressure LDA kPa Delivery per 1000 shots: cm3
500 25 (*) 63 to 64 (60.5 to 66.5)
1410 100 0 to 3 (0 to 3)
1360 100 17 to 27 (16 to 28)
1330 100 57 to 63 (52 to 68)
1250 100 62 to 65 (60 to 67)
750 100 74 to 75 (71.5 to 77.5)
500 0 51.5 to 53 (49 to 55)
350 100 78.5 to 81.5 (76.5 to 83.5)
Internal diameter of installed and reamed bushings . . . . . . . . . . . . 1.26 to 1.26 (32.050 to 32.075)
Assembly clearance between shaft and bushings . . . . . . . . . . . . . 0.002 to 0.004 (0.050 to 0.100)
inch (mm)
CRANKCASE/CYLINDER BLOCK DATA
Bore 100 Bore 104
Maximum permissible liner ovality or taper due to wear (2) . . . . . . 0.005 (0.12)
Main journal half bearing seat diameter . . . . . . . . . . . . . . . . . . . . . . 0.002 to 3.32 (84.200 to 84.230)
Main half bearing undersizes (internal diameter) . . . . . . . . . . . . . . 0.04 -- 0.02 -- 0.03 -- 0.04
(0.254 -- 0.508 -- 0.762 -- 1.016)
Standard connecting rod half bearing thickness . . . . . . . . . . . . . . . 0.07 to 0.07 (1.805 to 1.815)
Connecting rod half bearing undersizes (internal diameter) . . . . . 0.01 -- 0.02 -- 0.03 -- 0.04
(0.254 -- 0.508 -- 0.762 -- 1.016)
Width of main bearing including thrust washers . . . . . . . . . . . . . . . 1.250 to 1.256 (31.766 to 31.918)
inch (mm)
CRANKSHAFT AND BEARINGS DATA
Bore 100 Bore 104
inch (mm)
CONNECTING ROD DATA
Bore 100 Bore 104
Interference between small end bushing and seat . . . . . . . . . . . . . 0.004 to 0.01 (0.095 to 0.171)
Inside diameter of small end bushing (measured after installing) . 1.4962 to 1.4966 (38.004 to 38.014)
Tolerance for parallelism between the small end and the big end
axes measured at 4.92 in. (125 mm) . . . . . . . . . . . . . . . . . . . . . . . . ± 0.002 (± 0.07)
Standard piston diameter, measured at 57 mm from skirt base 3.9301 to 3.9307 4.0870 to 4.0876
and perpendicularly to the gudgeon pin axis . . . . . . . . . . . . . . . . . . (99.827 to 99.841) (103.812 to
103.826)
Piston protrusion at TDC from cylinder block face . . . . . . . . . . . . . 0.01 to 0.03 (0.355 to 0.761)
Gudgeon pin to small end bearing clearance . . . . . . . . . . . . . . . . . 0.0005 to 0.0012 (0.014 to 0.031)
Clearance between pin and relative bushings . . . . . . . . . . . . . . . . . 0.0019 to 0.0039 (0.050 to 0.100)
Maximum permitted wear clearance . . . . . . . . . . . . . . . . . . . . . . . . . 0.0059 (0.15)
Bushing interference install in seat in intermediate gear . . . . . . . . 0.0024 to 0.0055 (0.063 to 0.140)
Outside diameter of camshaft bearings:
Interference between bearings and seats in cylinder block . . . . . . 0.0027 to 0.0059 (0.070 to 0.150)
Clearance between camshaft journals and bushings . . . . . . . . . . . 0.0031 to 0.0062 (0.080 to 0.160)
inches (mm)
TAPPET DATA
Bore 100 Bore 104