Industrial Borescope: Operating Manual
Industrial Borescope: Operating Manual
Industrial Borescope: Operating Manual
Industrial Borescope
Operating Manual
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Industrial Borescope 3
Table of Contents
Introduction ........................................................................................ 4
System Descriptions................................................................................. 6
System Setup.......................................................................................... 8
Operation . ........................................................................................... 9
Troubleshooting . ....................................................................................11
System Specifications............................................................................ 12
Warranty . ......................................................................................... 13
Service . ......................................................................................... 13
Accessories . ......................................................................................... 14
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4 Industrial Borescope
Introduction
Thank you for purchasing a GE Inspection Technologies' industrial borescope. We value your
business and appreciate your choosing us as your remote visual inspection provider.
Our family of rigid borescopes includes over 400 different models, all with unique combinations
of diameter, length, direction-of-view and field-of-view, to allow you to select the optimum
scope for your application. All use the highest performance optics for a superior image, and
incorporate unique design features to enhance durability.
By following the use and care instructions in this guide, you will be rewarded with years of
dependable, trouble-free service. Please read these instructions completely before use.
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Industrial Borescope 5
• D
o not apply lateral force to the rigid shaft while inserted into equipment. Only rotate the
shaft, or move it in and out to change the view.
• Keep protective caps on the eyepiece and viewing tip when the scope is not in use.
• T
ake care not to drop the borescope on hard surfaces. The optical lenses and glass
covers will break from hard impacts.
• Never leave the scope unattended when it is connected to an operating light source.
• D
o not leave the borescope connected to an operating light source for extended periods
of non-inspection time.
• U
se only recommended accessories because other products may lead to unpredictable
performance.
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6 Industrial Borescope
System Description
Your rigid borescope is designed to provide the highest performance optical imaging in a very
durable package. A computer-optimized optical train of precision- fabricated lenses capture a
high resolution image at the viewing tip and carry it back to the eyepiece, while a fiber-optic
bundle carries light in the other direction to illuminate the imaged area. All models except Mini-
Rigids incorporate a triple tube shaft design and all-metal construction, which makes the scopes
more durable to withstand rough handling in today's industrial workplace. A removable pistol
grip helps to get in those tight spaces when necessary and the rotatable shaft conveniently
provides a complete perimeter view without having to rotate the entire scope body.
NOTE: Mini-Rigid models do not have rotable shaft, integral zoom or focus features.
Standard
DIN Eyepiece
Detachable
Pistol Grip Handle
Diopter Focus
Adjustment
Rigid Borescope
(Swing Prism Model Shown)
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Industrial Borescope 7
Imaging System
The imaging system includes the eyepiece optics, the optical lens train, and the distal lens
set.
The eyepiece magnifies the image carried back by the lens train for viewing by the human eye.
On most models the eyepiece includes a diopter focus adjustment so different users can adjust
the lens set to their particular vision prescription and use the borescope without glasses. All
GE Inspection Technologies' eyepieces are of standard "DIN" design and therefore compatible
with standard eyepiece attachments such as right-angle adapters and camera couplers.
The optical lens train is a set of precision-cut lenses placed in the shaft at specific distances
apart to carry the image in sharp focus back to the eyepiece. This lens train accounts for the
rigid borescope's excellent resolution, because the image is never broken into a finite number
of optical fibers or video camera pixels. The image remains unpixelated all the way to the
operator's eye.
The distal lens set is a combination of lenses that capture images and focus them into the
optical lens train. This lens set determines the field of view and depth of field.
Illumination System
The illumination system includes a bundle of fiber-optic cables that extends from the light guide
post to the viewing tip and any distal lenses at the tip that may focus or spread the light as it
is projected. This bundle serves as a conduit for light entering the post from a light guide, and
carries the light down the shaft to illuminate the target area for viewing.
Models with a "U" in the model number prefix contain a special illumination bundle made of
quartz fibers. These fibers provide optimum performance for transmitting ultraviolet light to the
inspection area and are purchased for use in applications where fluorescent dyes need to be
stimulated with ultraviolet light.
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8 Industrial Borescope
Borescope Body
The body is the hand-piece of the borescope. Focus, Zoom, Rotary Scan and Swing
Prism control knobs are conveniently located on the body.
Distal Section
The distal section houses the termination point of the illumination fiber-optic bundle and
the lens set that focuses images into the optical train. These components are assembled
in a precise orientation to provide the highest possible imaging performance, along with
the desired direction and field-of-view.
System Setup
Setup consists only of focusing the eyepiece to your eye, plugging a light guide into the post
and available light source, and making a few checks to ensure the borescope is operating
properly.
Focus the Eyepiece: Remove protective lens caps and, if desired and available, attach the
rubber eyecup. Focus the eyepiece for your eye by rotating the focus knob while looking into
the eyepiece. The viewing tip should be pointed at an object with sharply defined edges. Typed
text on white paper is a recommended target for this adjustment.
Plug into a Light Source: Connect the exit end of an ACMI light guide to the rigid scope post
and insert the other end into the light guide socket of an Everest VIT or other compatible light
source. Turn the light source on, wait about 30 seconds for the lamp to reach peak intensity,
and check to ensure that a bright light is projected from the tip of the borescope. The scope
is now ready to use.
Check Operation: Look through the eyepiece to ensure the scope is providing a sharp, clear
image. Clean the eyepiece and distal cover glass if dirty. Check the operation of all equipped
features, such as focus, rotary scan, zoom and swing prism. If performance of any of these fea-
tures is degraded, return the scope to the Service Center for evaluation and repair. Continued
use of a damaged scope could cause further damage.
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Industrial Borescope 9
Operation
To effectively perform an inspection, you must be familiar with the internal design of the appli-
cation you are inspecting and also be familiar with the operation of the borescope. Inside the
application your vision will be limited to the scope's field-of-view, so you must be able to visual-
ize the location of the scope tip and its orientation to the area to be inspected.
Rotary Scan
You can see a full 360o around the scope tip by using the rotary scan knob to rotate the shaft
clockwise and then counter-clockwise. A small nipple on the knob enables you to feel when the
tip optics are pointed up without taking your eye away from the eyepiece.
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10 Industrial Borescope
SLR DELUXE
-80 VI
E
28 W
M
OO
EZ
WIDE ANGL
WIDE ANGLE
ZO
O
M
W 28
IE -80
SLR DELUXE V
Borescope
BCAM 1000
Video Hook-Up
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Industrial Borescope 11
Specifications
Model Number Explanation
The model number on your borescope indicates its specific characteristics. Here are examples
that show the methodology:
Rotary Scan
Direction-of-View
0º
Field-of-View 90º
Swing Prism scopes are indicated by "VAR" in the model number: 55º 115º
Swing Prism
Direction-of-View
GENERAL CHARACTERISTICS:
Swing Prism Range: Swings field-of-view centerline from 55º to 115º
Rotary Scan: Allows 360º perimeter viewing
Integral Zoom: Continuous magnification from 1X to 2X
Depth of Field (Focus):
Mini-Rigids 3 mm (0.16 in.) to infinity
Models with 35º FOV 10 mm (0.39 in.) to infinity
All other models 5 mm (0.20 in.) to infinity
Tube Construction: Triple tube construction on all models except Mini-Rigids.
Body Construction: All-metal construction (except Mini-Rigids); removable pistol grip; standard
DIN eyepiece
Operating Temperature: -40º to 121º C (-40º to 250º F)
Shaft Pressure Resistance: 3 bar (44 psig)
Fluid Resistance (insertion tube only): Shaft will withstand immersion in aviation fuel, kerosene, gasoline, diesel
fuel, mineral and synthetic lubrication oils and hydraulic fluids, most indus-
trial solvents, and water.
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Industrial Borescope 13
Warranty
GE Inspection Technologies warrants the industrial borescopes to be free of defects in mate-
rial and workmanship and to perform in accordance with the manufacturer’s specifications
when subject to normal use and service for a period of one year from the date of purchase.
GE Inspection Technologies will either repair or replace components found to be defective or
at variance from the manufacturer’s specifications within this time at no cost to the customer.
It shall be the purchaser’s responsibility to return the instrument to the authorized service
center.
This warranty does not cover breakage or failure due to tampering, misuse, neglect, accidents,
improper installation, modification, shipping, or to improper maintenance, service, and clean-
ing procedures. This warranty is also void if the instrument is not used in accordance with the
manufacturer’s recommendations or if required service is performed by anyone other than an
GE Inspection Technologies authorized agent. No other express or implied warranty is given.
Service
To obtain service for your system, call one of the Service Centers below. If the problem cannot
be corrected over the phone, you will be given a return authorization number for shipment to
the service center.
Germany
GE Inspection Technologies Tel: +49-7471-9882 20
Lotzenäcker 4 Fax: +49 7471-9882 30
72379 Hechigen Email: [email protected]
Hong Kong
GE Inspection Technologies Tel: +852-2877-0801
Unit 1602, 16/F Sing Pao Building Fax: +852-2877-0868
101 King's Road Email: [email protected]
North Point, Hong Kong
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14 Industrial Borescope
Accessories
Part Number Descriptions
Scope Accessories
RA103 Rubber eyecup
Light Sources
ELSV-60 60W Solarc® light source with convenient single power/
video cable connection to C-Mount color video camera.
ELS-24DC KIT ELS-24DC 24W Solarc® light source with AC adapter, 12V
PowerBar™ battery and charging system, and operational
carry pouch with shoulder strap.
Environmental Compliance
The equipment that you bought has required the extraction and use of natural resources for
its production. It may contain hazardous substances that could impact health and the environ-
ment.
In order to avoid the dissemination of those substances in our environment and to diminish
the pressure on the natural resources, we encourage you to use the appropriate take-back
systems. Those systems will reuse or recycle most of the materials of your end life equipment
in a sound way.
The crossed-out wheeled bin symbol invites you to use those systems.
If you need more information on the collection, reuse and recycling systems, please contact
your local or regional waste administration.
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Customer Support Centers
North/South America
721 Visions Drive
Skaneateles, NY 13152
Tel: 888-332-3848
315-554-2000
Email: [email protected]
Europe
Lotzenäcker 4
72379 Hechingen
Germany
Tel: +49 (0) 7471 9882 0
Email: [email protected]
Asia/Pacific
Unit 1602, 16/F Sing Pao Building
101 King’s Road
North Point
Hong Kong
Tel: +852 2877 0801
Email: [email protected]
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