Field Development FEED

RAM Review Methodology Presentation

Date: 12-September-2011

Akram M. Suliman, Ph.D.

Field Development FEED RAM Review Methodology Presentation

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Contents
Scopeandobjectives Scope and objectives Introduction Assumptions Methodology RAMModel RAMBasedDecisions References

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ScopeandObjectives
Toreviewtheoverallavailabilityoffacilitiesand y confirmthattheoverallsystemavailabilitytarget fromwellheadstoexportpointfromtheterminal shallbeatleast95%(347dayproductionperyearat shall be at least 95% (347 day production per year at thedesignproductionrate)whichincludesany plannedorunplannedinterruptions. Thestudyshouldconfirm/challengethetarget availabilityandprovideabasisforadjustingthis targetifitisdrivingcomplexityintothedesign. g g p y g

Outofscope
Pipelineandpigtraps p pg p
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Scopeandobjectives Scope and objectives Introduction Assumptions Methodology RAMModel RAMBasedDecisions References

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Reliability
Reliabilityisdefinedastheprobabilitythata specifieditemwillperformaspecifiedfunction withinadefinedenvironment,foraspecifiedlength oftime. Thereliabilityrequirementisnormallyspecifiedin h l bl ll f d termsofthemeantimebetweenfailures(MTBF)or asafailurerate,forexamplefailurespermillion as a failure rate for example failures per million operatinghours.

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Introduction

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RELIABILITYTERMINOLOGY
FailureRate
Failurerate=Lambda==f/n
Wheref =thetotalfailuresduringagiventimeintervalandn =the numberofunitsoritemsplacedontest.

Mean Time between Failures MeanTimebetweenFailures

Reliability Formula ReliabilityFormula

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Introduction

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Maintainability
Maintainability is expressed as the Probability that an MaintainabilityisexpressedastheProbabilitythatan itemwillberestoredtooperatingcondition,withina givenperiodoftime,usingprescribedproceduresand resources. Themostcommonlyusedmeasureofmaintainabilityis themeantimetorepair(MTTR). th ti t i (MTTR) Wherethelogisticaldelaysarentconsidered maintainabilitycanbemeasuredasmeanactiverepair maintainability can be measured as mean active repair time(MART).

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Introduction

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Maintainabilitydesignrequirements
safeaccess safe access accessibility interchangeability selfdiagnosticfeatures(builtintest)/condition monitoring handlingprovisions adjustment and alignment adjustmentandalignment logisticsrecommendations
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Availability
Availability is the measure of the percentage of time Availabilityisthemeasureofthepercentageoftime thatanitemorsystemisavailabletoperformits designatedfunctionundergivenconditions,ata g g , giveninstantintimeoroveratimeinterval, assumingthatgivenexternalresourcesareprovided.

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Introduction

Field Development FEED RAM Review Methodology Presentation

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Contents
Scopeandobjectives Scope and objectives Introduction Assumptions Methodology RAMModel RAMBasedDecisions References

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Contents

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Assumptions
1. 100%Availabilitycorrespondsto110%DCQ 2. Plannedshutdownsandplannedmaintenancedown townisnotconsideredinmissiontime(Conservative approachinlinewithBOD). approach in line with BOD). 3. Inclusionorexclusionofindirectsubsystemslikethe F&Gorfirefightingshallbedecidedaccordingtothe operationphilosophyandCOMPANYadvise. operation philosophy and COMPANY advise 4. Subsystemsofnoconsequenceontheplantavailability shallnotbeconsidered. 5. MissiontimeForequipmentknown/expectedtobe usedotherthan8760hrs/yearshallbetheknown/ expectedworkinghours.
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Assumptions(Contd)
6. ResponsetimeshallbeassumedtobeZERO(because responseteamsareavailableatsite)unlessadvised l bl ) l d d otherwisebyCOMPANY. 7. MaintainabilityisasubsetofAvailability. 8. Repairandmaintenancerestoreequipmenttooriginal condition. 9. Sensitivityanalysis(ifrequired)shallbebasedon multiplicationsofannualoperatingtimesonly(i.e.no equipmentdeteriorationordepreciationshallbeconsidered) foramaximumperiodoftheleastoftheintervalbetween plannedmaintenancefortheconcernedequipmentorfive l d i t f th d i t fi years. 10. Criticalityrankingshallbebasedonavailabilityvaluesonly.
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Contents
Scopeandobjectives Scope and objectives Introduction Assumptions Methodology RAMModel RAMBasedDecisions References

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RBD Reliabilityblockdiagram ThepurposeoftheRBDtechniqueistorepresent The purpose of the RBD technique is to represent failureandsuccesscriteriagraphicallyandtouse theresultinglogicdiagramtoevaluatesystem g g g y reliabilityparameters. Individualunitsarerepresentedbyblocksthatare consideredtoexistinoneofonlytwopossible states,operatingorfailed.

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Methodology

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SimpleReliabilityBlockDiagram p y g

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Methodology

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Systemreliability Systemreliabilityisthereliabilityofagroupof System reliability is the reliability of a group of severalcomponents. System reliability dependents on component Systemreliabilitydependentsoncomponent reliabilityandhowcomponentsareconfiguredasa logicalstructure. Thebasicsystemreliabilitystructuresare:
Seriesstructure(NooN) Parallelstructure(1ooN) K outofNstructure(KooN)
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ExamplefromOREDA

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Methodology

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Scopeandobjectives Scope and objectives Introduction Assumptions Methodology RAMModel RAMBasedDecisions References

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SerialorSubSysID.

Subsystem Wellsite Reception Separation Condensate stablization etc.

NumbersOff(N* X%)

KOON

Overallsubsystem Reliability

Overallsubsystem availability

OverallSystemReliabilityandavailability: Overall System Reliability and availability:

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Serialor Equipmen Numbers Annual Equipmen t/ Off(N* operating KOON t/ Compone Compone X%) time (hrs) X%) time(hrs) nt ntID. Slug catcher K.O.Drum Pump

CriticalFailureRate (Per10^6hrs)

Lower

Mean

Upper

Timeto Overall Overall Repair Equipmen Equipmen Failures t/ Active Response t/ (Active Compone Repair Time(hrs) Compone Timehrs Time hrs repair+ repair + nt nt nt Response availabilit Reliability time) y

OverallsubsystemReliabilityandavailability: Overall subsystem Reliability and availability:

Field Development FEED RAM Review Methodology Presentation

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Contents
Scopeandobjectives Scope and objectives Introduction Assumptions Methodology RAMModel RAMBasedDecisions References

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Contents

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RAMBasedDecision
EquipmentSparing(Redundancy) Usingbinominaldistributionformula(KOON)forthetwo proposedphilosophiesof2x100%vs.3x50%.

RS (t ) = n Ci ( Pi )(1 Pi ) n i
i =k

Assumption:componentreliability=98% R[(2003)x50%]=0.998816=99.88% R[(1002)x100%]=0.9996=99.96% R[(1002) 100% ] 0 9996 99 96% Decision:Thesparingphilosophyofchoiceshallbe2x 100%

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Scopeandobjectives Scope and objectives Introduction Assumptions Methodology RAMModel RAMBasedDecisions References

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References
Disouq Field Development FEED, Basis of Design FieldDevelopmentFEED,BasisofDesign Document Akrma M.Suliman,QualityControlEngineeringin NaturalGasProduction LectureNotes,2011. l d NORSOKStandard Z016RegularityManagement& ReliabilityTechnology,1998. Reliability Technology, 1998. Oreda OffshoreReliabilityDatabook,PreparedbySINTEF, 4thEdition 2002,and2"Edition 1992 Centerforchemicalprocesssafety,GuidelinesforProcess EquipmentReliabilityDatawithDataTables,AIChE 1989
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