18

Article Journal Simulation and Laboratory

June 2022 Vol.9 No.26 18-30

Simulation of gas condensation process from pyrolysis of used tires

Simulación del proceso de condensación de gases de la pirólisis de neumáticos usados

MORENO-ARIAS, Claudio Alberto1†*, CHAMARRAVÍ-GUERRA, Oscar2 and LOPÉZ-MAZA,
Fernando de Jesús

Fundación Universidad de América, Facultad de Ingenierías, Bogotá D.C., Colombia

ID 1st Author: Claudio Alberto, Moreno-Arias / ORC ID: 0000-0001-6103-8238

ID 1st Co-author: Oscar, Chamarraví-Guerra / ORC ID: 0000-0002-6571-6814

ID 2nd Co-author: Fernando De Jesús, Lopéz-Maza / ORC ID: 0000-0002-1711-4739

DOI: 10.35429/JSL.2022.26.9.18.30 Received March 30 2022; Accepted June 30, 2022

Abstract Resumen

Waste tires, composed of rubber, have caused negative Los neumáticos de desecho, compuestos por caucho, han causado
environmental problems. There have been problems regarding an problemas ambientales negativos, se han registrado problemáticas
increase in the accumulation of tires in different sectors, together respecto a un aumento en la acumulación de llantas en diferentes
with the fact that waste management methods are obsolete. These sectores aunado a que los métodos de gestión de los residuos son
problems have awakened interest in their study and thermal obsoletos. Estos problemas han sido tan evidentes que han
degradation. Tires composed of rubber represent a material with an despertado el interés para su estudio y la degradación térmica de
important potential for recycling and utilization, together with the estos mismos. Las llantas compuestas por caucho representan ser un
conversion of these wastes into energy, value-added products or for material con un potencial importante para el reciclaje y su
the improvement of raw materials. The technique used to carry out aprovechamiento, aunado a la conversión de estos desechos en
thermal degradation is called pyrolysis and consists of heating the energía, productos de valor agregado o para la mejora de materias
organic matter in the absence of oxygen at a specified rate or heating primas. La técnica por la cual se lleva a cabo esta degradación
rate, up to a maximum temperature known as pyrolysis temperature, térmica se denomina pirólisis y consiste en calentar la materia
and maintaining it there for a specified time. The products of orgánica en ausencia de oxígeno a una velocidad especificada o tasa
pyrolysis correspond to: liquid, condensable gases and solid char or de calentamiento, hasta una temperatura máxima conocida como
ash; for its part, the condensable gas can be further decomposed into temperatura de pirólisis, y mantenerla allí durante un tiempo
non-condensable gases (〖CO, CO2, H2 and CH4), liquid and char. especificado. Los productos de la pirólisis corresponden a: líquido,
This work aims to contribute with the design and simulation of the gases condensables y carbón sólidos o ceniza; por su parte, el gas
condensation cycle of the gases obtained from pyrolysis. condensable puede descomponerse aún más en gases no
Particularly, for the condensation of these gases, the ASPEN HYSYS condensables (𝐶𝑂, 𝐶𝑂2 , 𝐻2 𝑦 𝐶𝐻4), líquido y carbón. Este trabajo
process simulator was used, where the adaptation of a shell and tube tiene como objetivo contribuir con el diseño y simulación del ciclo
heat exchanger allowed to carry out the condensation. The feed de condensación de los gases obtenidos de la pirólisis.
containing these gases comes from tests in a pyrolytic reactor with Particularmente, para la condensación de estos gases, se emplea el
favorable results. As a result of this condensation and the operating simulador de procesos de ASPEN HYSYS en donde se realiza la
conditions, it is observed that, for a range between 80 and 90 °C, the adaptación de un intercambiador de calor de tubo y coraza que
condensation of gases such as i-Butene and Propylene is favored. permitirá llevar a cabo la condensación. La alimentación que
This study aims to take up existing research in this area and make a contiene a estos gases es proveniente de pruebas en un reactor
proposal for the condensation of pyrolysis gases, generating an idea pirolítico con resultados favorables. Resultado de esta condensación
of the feasibility and recovery of tire waste with a circular economy y de las condiciones de operación se observa que, para un rango entre
approach. 80 y 90 °C, se favorece la condensación de gases como lo son el 𝑖 −
𝐵𝑢𝑡𝑒𝑛𝑜 y el 𝑃𝑟𝑜𝑝𝑖𝑙𝑒𝑛𝑜. Este estudio pretende retomar las
investigaciones existentes en este rubro y realizar una propuesta para
la condensación de los gases de pirólisis, generando una idea de la
viabilidad y la valorización de residuos de llantas con un enfoque de
economía circular.

Recycling, Waste, Tires, Pyrolysis, Condensation Reciclaje, Residuos, Llantas, Pirólisis, Condensación

Citation: MORENO-ARIAS, Claudio Alberto, CHAMARRAVÍ-GUERRA, Oscar and LOPÉZ-MAZA, Fernando de Jesús.
Simulation of gas condensation process from pyrolysis of used tires. Journal Simulation and Laboratory. 2022, 9-26: 18-30

*Correspondence to Author (e-mail: [email protected])

†Researcher contributing as first Author.

© ECORFAN-Bolivia www.ecorfan.org/bolivia
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Article Journal Simulation and Laboratory
June 2022 Vol.9 No.26 18-30

Introduction In addition to the above, this resolution

aims to properly manage the waste from used
Tires composed of rubber are materials with a tires, highlighting the responsibility of
growing negative environmental impact, both manufacturers and producers of these and
for the city of Bogotá and for the country itself; emphasizing that it is a task that requires
according to the statements of Cardona-Gómez awareness campaigns, both manufacturers and
and Sánchez-Montoya [1], 1% of the total waste people who have a vehicle. If tire demand and
generated in Colombia comes from rubber. In production increase, sales increases and, as a
the work carried out by Castillo-Viveros and consequence, tire waste and its accumulation
Simancas-Robles [2] it is highlighted that, in the also increases According to Castellanos [5],
City of Bogotá, there have been problems there are three main thermochemical processes:
regarding an increase in the accumulation of combustion, gasification and pyrolysis. As
tires in different sectors and their final disposal. mentioned by Bolivar and Cuenca [6],
Furthermore, in 2016, Durán [3] states that combustion can be defined as the total oxidation
around 30 million tires were discarded in the of a fuel to produce energy; gasification is the
country and, particularly in Bogotá, an estimated total degradation of the carbon substrate to
4 million in that year alone. Rubber waste is a gaseous form; the third of these main processes
major global concern, due to its slow is pyrolysis and, as mentioned, it is the
decomposition, which is estimated that outdoors transformation of biomass into liquid, solid and
this process takes between 500 and 3000 years gaseous fractions generated by heating the
[2]. Waste management methods are obsolete, biomass, in the absence of oxygen, and with
based on combustion or accumulation in temperatures close to 500 °C.
landfills, clandestine deposits, residential yards
or even public spaces, also due to the high As mentioned above, pyrolysis consists of
elasticity of tires that impairs their compaction. heating organic matter in the absence of oxygen
at a specified rate or heating rate, up to a
The increase in vehicle use has maximum temperature known as pyrolysis
accumulated thousands of tons of waste, which temperature, and maintaining it there for a
can cause the accumulation of gases that can lead specified time [6]. The products of pyrolysis
to fires, generation and spread of pests and correspond to: liquid, condensable gases and
diseases that represent a risk to public health. solid char or ash; in turn, the condensable gas
Therefore, rubber tires used in automobiles are can be further decomposed into non-
an excellent example of a material that, although condensable gases (CO, CO2, H2 and CH4),
historically is not biodegradable, its main liquid and char [7]. This process is gaining its
components are rubber (a cross-linked styrene- place as a suitable recycling technique and can
butadiene), steel cords and other organic and be carried out in different ways depending on a
inorganic compounds [4]. combination of the operating conditions, the
nature of the reactor employed or even the use or
These represent a material with an not of a catalyst; it is important to note that this
important potential for recycling and utilization. is a process that demands heat energy for the
Likewise, the conversion of these wastes into thermal degradation reactions to take place.
energy, value-added products or for the
improvement of raw materials, should be a The products obtained from the pyrolytic
sustainable way that allows the best use of these process are three, mainly the solid product (ash
wastes and thus, they go from being a waste or a or carbon black), the liquid product (oil) and the
problem to a product with a particular interest gaseous product, which contains condensable
attached to the regulations in force. and non-condensable gases. According to
Castells and Velo [8], the pyrolytic product is
The Colombian state through Resolution made up of smaller molecules that are separated
No. 1457, issued on July 29, 2010, establishes from the carbon chains of the biomass, in this
that some subsectors use used tires as fuel in particular case rubber; i.e. from one to four
their production processes, but this inadequately, carbon compounds such as methane (CH4),
others burn them in the open air for the propane (C3 H8) and butane (C4H10); in addition
extraction of steel, one of the components of to non-pyrolytic gases such as hydrogen (H2),
tires, this is a polluting source for the atmosphere carbon dioxide (CO2) and carbon monoxide
and also for human health. (CO).

ISSN: 2410-3462 MORENO-ARIAS, Claudio Alberto, CHAMARRAVÍ-GUERRA, Oscar

ECORFAN® All rights reserved and LOPÉZ-MAZA, Fernando de Jesús. Simulation of gas condensation
process from pyrolysis of used tires. Journal Simulation and Laboratory.
2022
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Article Journal Simulation and Laboratory
June 2022 Vol.9 No.26 18-30

By the end of the 2030s, the weight of The oil contains high value-added and
scrap tires will be up to 1200 million tons commercially valuable components such as
annually [9], [10]. Currently, this particular benzene, toluene, xylenes and limonene. For this
process proves to be a promising way for the process, variables and operating conditions are
transformation of waste organic matter, such as defined and from this the experimental stage can
tires consisting mainly of rubber, into fuel by be developed.
thermal degradation in the absence of oxygen in
a temperature range from 300 to 800 °C. The feed to the ASPEN HYSYS model has
been characterized as a mixture of gases coming
The present research article will focus on from the pyrolysis reactor, in its experimental
the valorization of tire waste with a circular stage, with a composition taken from a gas
economy approach, particularly on the design chromatography carried out previously [6].
and simulation of the tire pyrolysis gas
condensation process to obtain crude oil for 1.2 Experimental design
liquid fuels. The input variables for the pyrolytic
gas condensation process will be identified and Tires go through a pretreatment where the main
the simulation model that allows the objective is the size reduction of the samples into
condensation of these gases from the pyrolysis smaller pieces, up to dimensions close to 4 x 4
reactor will be developed. cm, these are the starting point of the pyrolysis
process. Subsequently, the samples enter a
1. Materials and Methods reactor that has been adapted with recycled and
reused material as illustrated below:
1.1 Description of the process

Scrap tires, which mainly consist of rubber, are

an important alternative for obtaining energy,
due to their main composition in the form of
CxHy with a calorific value of 33 MJ/kg [11]. In
addition, they are the raw material that
constitutes the pyrolysis of tires. This process
produces more than 110 products according to
experimental results obtained from oil and gas
industries, and they can be identified as gas, non-
aromatic liquids, aromatic liquids and tar at 530
°C, the process presents three stages of thermal
decomposition between 120 and 520 °C, which
corresponds to the volatilization of plasticizers
and degradation of natural and synthetic rubber
Figure 1 Pyrolysis reactor
[12]. Source: Own Elaboration

Pyrolysis is an alternative for the A burner provides heat to the reactor,

conversion of tires into energy; it consists of the which operates at 1 atm pressure, the
thermal decomposition of macromolecules in the corresponding temperature measurements are
absence of oxygen to obtain products such as taken and, subsequently, the pyrolysis gas leaves
liquids, gases and residual carbon that can be the reactor to enter a shell and tube heat
used as raw materials for other processes or as exchanger that has a tube bundle of 21 tubes in a
fuels [13], [14], [15]. Coal can be used as a solid single pass, in a square layout.
fuel or can be converted into activated carbon.
Gas, which mainly consists of butadiene, This functions as a condenser and employs
ethylene and methane, with its high calorific a countercurrent water flow as the cooling fluid.
value can be used as an energy source again for The water is pumped to the exchanger by a 0.5
the process. hp water pump as shown in figures 2 and 3.

ISSN: 2410-3462 MORENO-ARIAS, Claudio Alberto, CHAMARRAVÍ-GUERRA, Oscar

ECORFAN® All rights reserved and LOPÉZ-MAZA, Fernando de Jesús. Simulation of gas condensation
process from pyrolysis of used tires. Journal Simulation and Laboratory.
2022
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Article Journal Simulation and Laboratory
June 2022 Vol.9 No.26 18-30

Figure 2 Shell and tube heat exchanger

Source: Own Elaboration

Figure 4. Rubber pyrolysis equipment

Source: Own Elaboration

Figure 3 Water pump

Source: Own Elaboration

The water is recirculated back to the water

pump, at the outlet of the heat exchanger the
condensed gas is obtained. Considering that
cooled gas is not completely condensed, the
remaining is recirculated to the burner as a Figure 5 Flow process diagram
power source. The assembly of the equipment is Source: Own Elaboration
illustrated below:
1.3 Model description

The process flow diagram, elaborated in the

ASPEN HYSYS simulation software,
corresponds to the cooling cycle with the
objective of condensation of the gases coming
from the pyrolysis reactor, it consists of a water
pump and a shell and tube heat exchanger; the
efficiency, power, in the case of the pump, the
dimensions of both the tubes and the shell and its
length, for the heat exchanger, have been taken
from the equipment mentioned in the
experimental stage.

ISSN: 2410-3462 MORENO-ARIAS, Claudio Alberto, CHAMARRAVÍ-GUERRA, Oscar

ECORFAN® All rights reserved and LOPÉZ-MAZA, Fernando de Jesús. Simulation of gas condensation
process from pyrolysis of used tires. Journal Simulation and Laboratory.
2022
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Article Journal Simulation and Laboratory
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According to Acosta and Castro, among These gases together with their
the variables that most influence the pyrolysis corresponding mole fraction are entered as the
process are the type of biomass to be fed into the feed components through the shell and tube heat
reactor, in this case tires, the time-temperature exchanger tubes. In addition, the cooling liquid
profile and the atmospheric pressure, the latter of choice is water which enters the shell side of
two being the most important, together with the the heat exchanger with a mole fraction of 1. In
particle size and moisture level. As for the time- the ASPEN HYSYS simulator they are
temperature profile, it refers to the heating rate, categorized at 1 atm pressure as follows:
the maximum temperature and the residence
time [17]. Having said that, by correctly Formula Simulation Name Molar Fraction
managing the process variables mentioned 𝐻2 Hydrogen 0.08
above, it is possible to optimize or, if necessary, 𝐶𝐻4 Methane 0.203
𝐶𝑂 𝐶𝑂 0.045
maximize the fraction of the desired product.
𝐶𝑂2 𝐶𝑂2 0.058
𝐶2 𝐻4 Ethylene 0.092
1.3.1 Feed gas composition 𝐶2 𝐻6 Ethane 0.066
𝐻2 𝑆 𝐻2 𝑆 0.009
To determine the composition of feed gas, which 𝐶3 𝐻6 Propene 0.065
is a gaseous mixture, a gas chromatography is 𝐶4 𝐻8 i-Butene 0.318
used to separate the different volatile compounds Others Others 0.064
of a gaseous sample in this case. This technique
Table 2 Chemical compounds present in the feed to the
achieves the separation of these compounds with
simulation in ASPEN HYSYS
the passage of a sample through a stationary Source: Own Elaboration
phase with help of a mobile phase; in addition, it
allows to know both the absence or presence of Likewise, in the experimental stage, the
a compound, as well as the amount of individual corresponding temperature gases (hot fluid), as
components present in a sample through the well as for the water (cold fluid) were measured;
calibration curves of each standard, likewise it The mass flow of gas feed and the volume flow
has a great capacity for separation of both of water before entering the pump that feeds the
thermally stable and volatile organic and heat exchanger were measured as well; in
inorganic compounds [16]. addition, it is important to highlight the process
is carried out at 1 atm of pressure. These
The composition of the feed gas, the conditions are listed below:
chemical compounds in (% mol) of the synthesis
gas from the tire rubber pyrolysis process at Fluids
different temperatures resulting from the Parameters Water Pyrolysis gases
samples selected for chromatographic analysis Inlet temperature (°C) 16 268
𝑘𝑔 ----- 1
performed previously [6] are: Mass flow rate ( )
ℎ
𝐿 16.39 -----
Flow rate ( )
Process temperature (°c) 𝑚𝑖𝑛
Components 400 450 500
𝐻2 8 9.1 11.6 Table 3 Feed parameters to the process at 1 atm pressure
𝐶𝐻4 20.3 21.8 27.5 obtained from the experimental stage
𝐶𝑂 4.5 2.7 3.1 Source: Own Elaboration
𝐶𝑂2 5.8 5.2 4.6
𝐶2 𝐻4 9.2 9.9 9.1 The above mentioned compositions and
𝐶2 𝐻6 6.6 8.6 10.6
feed parameters are the starting point of the
𝐻2 𝑆 0.9 1.3 1
𝐶3 𝐻6 6.5 6.3 5.7 simulation performed in ASPEN HYSYS and
𝐶4 𝐻8 31.8 27.2 19 will allow the process to be carried out.
Others 6.4 7.9 7.8
1.3.2 Properties
Table 1 Chemical compounds in (%mol) of the synthesis
gas from the tire rubber pyrolysis process at different The equation-of-state models provide an
temperature
accurate description of the thermodynamic
Source: LEONARDI, Chiara. Development of an
innovative pyrolysis plant for the production of secondary properties of the high temperature conditions for
raw materials. Dottorato di ricerca in chimica .Università the pyrolysis gases coming from the reactor, for
di Bologna. 2015 *Diferentes tipos de neumáticos the hot side entering through the heat exchanger
tubes.
ISSN: 2410-3462 MORENO-ARIAS, Claudio Alberto, CHAMARRAVÍ-GUERRA, Oscar
ECORFAN® All rights reserved and LOPÉZ-MAZA, Fernando de Jesús. Simulation of gas condensation
process from pyrolysis of used tires. Journal Simulation and Laboratory.
2022
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Article Journal Simulation and Laboratory
June 2022 Vol.9 No.26 18-30

The Peng-Roninson model was chosen for 1.3.2.2 Heat Exchanger

this application because of the majority of
hydrocarbon gas components. For the cold side The heat exchanger transfers heat between two
of the heat exchanger, which enters through the streams; the reactor outlet gas is cooled with
shell of the heat exchanger, the NRTL model water coming from the pump entering
was chosen because water is a polar compound countercurrent. The hot fluid, the gas, enters this
and enters at a pressure of less than 10 bar. The device through the tubes and the cold fluid, the
normal boiling points (°C) of the components are water, through the shell. This heat exchanger has
listed below according to the ASPEN HYSYS been adapted from another cooling process and
simulator where the components have been its specifications are described:
normalized.
Type of heat exchanger AEL
Normal Position Horizontal
Simulation Molar Shell outer Diameter (DO) 0.06604 m
Formula Boiling Pt
Name Fraction Shell Internal Diameter (DI) 0.05267 m
(°C)
𝐻2 Hydrogen 0.0855 -252.6 Number of tubes 21
𝐶𝐻4 Methane 0.2169 -161.5 Length of tubes 0.50 m
𝐶𝑂 𝐶𝑂 0.0481 -191.5 Number of passages through tubes 1
𝐶𝑂2 𝐶𝑂2 0.0620 -78.55 Outer diameter of tubes (DO) 0.00793 m
𝐶2 𝐻4 Ethylene 0.0983 -103.8 Inner diameter of tubes (DI) 0.00663m
𝐶2 𝐻6 Ethane 0.0705 -88.60 Tube spacing (PT) 0.00992 m
𝐻2 𝑆 𝐻2 𝑆 0.0096 -59.65 Cuadrado
Tube pattern (arrangement)
𝐶3 𝐻6 Propene 0.0694 -47.75 90 °
𝐶4 𝐻8 i-Butene 0.3397 -6.851 Outer diameter (OD) and inner diameter 21.34/16.6
(ID) of nozzle where fluids enter mm
Table 4. Boiling points of feed components according to
ASPEN HYSYS Table 6 Shell and Tube Heat Exchanger Specifications
Source: Own Elaboration Source: Own Elaboration

1.3.2 Components of the simulation With the specifications mentioned above,

the layout of the heat exchanger itself and the
The simulation is comprised of two main pieces pattern of the tubes are constructed in the
of equipment, the water pump which will receive simulator:
a flow rate of 16.39 L/min and, in turn, the output
of this equipment will feed the shell and tube
heat exchanger.

1.3.2.1 Water Pump

This equipment increases the pressure of a liquid

stream; it calculates pressure, temperature or
efficiency. It is part of the experimental stage
and its main characteristics, which have been Figure 6 Layout of the heat exchanger
entered into the process simulator, are Source: Own Elaboration
mentioned below:

Water pump
Parameters Specifications
Inlet temperature (°C) 16
𝐿
Inlet flow rate ( ) 16.39
𝑚𝑖𝑛

Adiabatic efficiency (%) 25.90

Duty (hp) 0.5

Table 5 Water pump specifications

Source: Own Elaboration
Figure 7 Square arrangement of the tubes
Source: Own Elaboration

ISSN: 2410-3462 MORENO-ARIAS, Claudio Alberto, CHAMARRAVÍ-GUERRA, Oscar

ECORFAN® All rights reserved and LOPÉZ-MAZA, Fernando de Jesús. Simulation of gas condensation
process from pyrolysis of used tires. Journal Simulation and Laboratory.
2022
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Article Journal Simulation and Laboratory
June 2022 Vol.9 No.26 18-30

Having said that, the above mentioned Water pump

parameters and operating conditions are entered Delta P 3.545 atm
into the simulation in ASPEN HYSYS and the Power 0.5 hp
Efficiency 25.90 %
model is allowed to run. The simulation results Inlet pressure 1.000 atm
will be shown in section 3. Outlet Pressure 4.545 atm
Flow rate 16.39 𝐿/𝑚𝑖𝑛
1.4. Use of refrigerant R-717 Inlet Temperature 16 °C
Outlet temperature 16.24 °C
An alternative in the cooling system is the use of
a refrigerant, in this case R-717, the simulation Table 8 Water pump results in ASPEN HYSYS
Source: Own Elaboration
illustrated in Figure 5 is taken up again and the
cold fluid feeding the process is varied, replacing
The above describes that the cold fluid,
in this case water to observe if this favors the
water, enters the shell of the heat exchanger with
condensation of the pyrolysis gases coming from
a pressure of 4.545 atm and a temperature of
the reactor in the experimental stage.
16.24 °C; that is, the water pump provides an
increase in pressure and a slight increase in
temperature to the water. According to the
composition of the gas mixture fed to the process
and taken from the literature, the pertinent
analysis of the heat exchanger is carried out,
which provides the following results:

Shell & tube heat exchanger

Shell Tubes
Process data Units Input Output Input Output
Total flow 𝑘𝑔 981 1
ℎ
Steam 𝑘𝑔 0 0 1 1
ℎ
Líquid 𝑘𝑔 981 981 0 0
ℎ
Figure 8 Refrigerant process diagram Temperature °C 16.24 16.37 268 16.62
Source: Own Elaboration Vapor mass 0 0 1 1
fraction
Pressure KPa 460.534 460.387 101.325 101.321
1.4.1 Characteristics of the refrigerant R-717 Convection 𝑊 774.8 16.6
𝑚2 ∙ 𝐾
coefficient
Duty 𝑘𝑊 0.1381
The coolant enters in liquid phase and with a Area 𝑚2 0.2296
mole fraction of 1, the characteristics of the feed UA 𝑘𝐽
°𝐶∙ℎ
11.4
at 1 atm of pressure are listed in the following LMTD °𝐶 43.62
table:
Table 9 Heat exchanger results using water provided by
R-717 refrigerant ASPEN HYSYS
Parameters Especifications Source: Own Elaboration
Inlet temperature (°C) -33.25
𝐿 The temperatures of both the hot fluid, in
Inlet flow rate( ) 16.39
𝑚𝑖𝑛 red, and the cold fluid, in blue, along the path
through the heat exchanger are illustrated in the
Table 7 R-717 refrigerant specifications at 1 atm pressure graph below. It is possible to observe the cooling
Source: Own Elaboration
that the hot fluid undergoes from a feed
temperature of 268 °C to its exit from the heat
2. Results and discussion
exchanger at 16.63 °C. In addition to the above,
the water undergoes a slight heating from its exit
2.1. Simulation results
from the pump and entrance to the heat
exchanger on the shell side, with a temperature
Based on a pyrolysis gas feed to the process of 1
of 16.24 °C until it exits at 16.37 °C.
kg/h, the results obtained in the simulation are
listed:

ISSN: 2410-3462 MORENO-ARIAS, Claudio Alberto, CHAMARRAVÍ-GUERRA, Oscar

ECORFAN® All rights reserved and LOPÉZ-MAZA, Fernando de Jesús. Simulation of gas condensation
process from pyrolysis of used tires. Journal Simulation and Laboratory.
2022
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Article Journal Simulation and Laboratory
June 2022 Vol.9 No.26 18-30

Figure 9 Temperature profile using water

Source: Own Elaboration
Figure 11 Film coefficients of both fluids
Source: Own Elaboration
It also illustrates the slight pressure drop that
occurs on the tube side of the heat exchanger, Finally, to determine whether the gases that
along the 500 mm distance that the gases have to make up the feed have condensed, taking into
travel against the flow of water fed to the process account that the components of this mixture, as
by means of the centrifugal pump. The above has well as their mole fraction composition, have
been calculated by the simulator itself. been taken from the literature as mentioned in
Table 2, the following graph is observed. It
illustrates the mole fraction of the gas mixture
against the length of the shell and tube heat
exchanger itself.

Figure 10 Pipe side pressure drop

Source: Own Elaboration

In addition to the above, the film or

convection coefficients for both fluids are
Figure 12 Fraction of steam in the heat exchanger
presented, in blue the coefficient of the cold Source: Own Elaboration
fluid, water, and in red the hot fluid, pyrolysis
gases, this coefficient quantifies the influence of According to the above graph, no
the properties of the fluid, surface and flow when condensate formation is observed for this gas
heat transfer by convection occurs and that, mixture mentioned in Table 2 and entered into
contrasted with Table 9, have a value of 774.8 the ASPEN HYSYS simulator, when water is
and 16.6 W/(m2∙ K), respectively. used as the cooling liquid, this is supported by
the phase change temperatures listed in Table 4.
For more accurate results for this particular
process, it is recommended to perform a gas
chromatography on the gas mixture coming
directly out of the pyrolysis reactor, which
favors the determination of the chemical
compounds and their molar compositions
present in the gas stream.

ISSN: 2410-3462 MORENO-ARIAS, Claudio Alberto, CHAMARRAVÍ-GUERRA, Oscar

ECORFAN® All rights reserved and LOPÉZ-MAZA, Fernando de Jesús. Simulation of gas condensation
process from pyrolysis of used tires. Journal Simulation and Laboratory.
2022
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Article Journal Simulation and Laboratory
June 2022 Vol.9 No.26 18-30

With the above, the mole fractions of the It is possible to observe the cooling that the
components of the hot fluid leaving the heat pyrolysis gas mixture undergoes from its feed at
exchanger are listed, all of them in vapor phase: 268 °C to its exit from the heat exchanger at -
31.65 °C. In addition to the above, the water
Formula Simulation Name Molar Fraction undergoes a slight heating from its exit from the
𝐻2 Hydrogen 0.0855 pump and entrance to the heat exchanger on the
𝐶𝐻4 Methane 0.2169 shell side, with a temperature of -32.74 °C until
𝐶𝑂 𝐶𝑂 0.0481
it exits at -32.51 °C.
𝐶𝑂2 𝐶𝑂2 0.0620
𝐶2 𝐻4 Ethylene 0.0983
𝐶2 𝐻6 Ethane 0.0705
𝐻2 𝑆 𝐻2 𝑆 0.0096
𝐶3 𝐻6 Propene 0.0694
𝐶4 𝐻8 i-Butene 0.3397

Table 10 Mole fractions of the gaseous stream at the heat

exchanger outlet
Source: Own Elaboration

2.2. Results of the use of R-717 refrigerant

As mentioned above, the use of R-717

refrigerant is an alternative to favor the
condensation of the pyrolysis gases that make up
the gaseous mixture at the outlet of the pyrolysis
reactor and that enters the heat exchanger on the Figure 13 Temperature profile using refrigerant R-717
side of its tubes. The results are listed for the Source: Own Elaboration
pump that will feed the cooling fluid.
Shell and tube heat exchanger
Shell Tubes
PUMP Process data Units Input Output Input Output
Total Flow 𝑘𝑔 607 1
Delta P 3.827 atm ℎ
Steam 𝑘𝑔 0 0 1 1
Power 0.5 hp ℎ
𝑘𝑔
Efficiency 25.90 % Líquid
ℎ
607 607 0 0
Inlet pressure 1.000 atm Temperature °C -32.74 -32.51 268 -31.65
Outlet pressure 4.827 atm Vapor Mass 0 0 1 1
Fraction
Flow rate 16.39 𝐿/𝑚𝑖𝑛 Pressure kPa 489.129 489.054 101.325 101.322
Inlet temperature -33.25 °C Convection 𝑊
830.1 33.8
𝑚2 ∙ 𝐾
Outlet temperature -32.74 °C coefficient
Duty 𝑘𝑊 0.1620
Area 𝑚2 0.2296
𝑘𝐽
Table 11 Pump results in ASPEN HYSYS UA
°𝐶∙ℎ
11.12
Source: Own Elaboration LMTD °𝐶 55.22

Again, the heat exchanger operates Table 12 Heat exchanger results using R-717 refrigerant
countercurrent, on the shell side the coolant is provided by ASPEN HYSYS
Source: Own Elaboration
fed by the pump and the pyrolysis gas mixture
enters through the tubes. Table 12 lists the results
In addition, there is a slight pressure drop
of the simulation of this equipment. It is possible
on the hot fluid side, through the heat exchanger
to observe that the outlet temperature of the hot
tubes, this along the 500 mm of the length of this
stream is -31.65 °C. This, according to the phase
equipment. Starting with a pressure of 101.325
change temperatures shown in Table 4, would
kPa and exiting at a pressure of 101.322 kPa.
favor the formation of condensate in this process
This can be observed graphically as shown
stream.
below:
In addition to the above, the temperature
profile is illustrated when using the coolant, it is
possible to observe the decrease in the
temperature of the hot stream, in red, and a slight
increase for the cold stream, in blue, along the
length of the shell and tube heat exchanger.

ISSN: 2410-3462 MORENO-ARIAS, Claudio Alberto, CHAMARRAVÍ-GUERRA, Oscar

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Article Journal Simulation and Laboratory
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Figure 16 Vapor fraction in the heat exchanger

Source: Own Elaboration
Figure 14 Pressure drop on the pipe side
Source: Own Elaboration On the other hand, condensate formation is
supported by the phase change temperatures of
As mentioned above, the film coefficients the initial components of the gas phase and
of both the cold fluid, blue in the graph, and the presented in Table 4. The following is a list of
hot fluid, in red, quantify the influence of fluid, the components at the exit of the process, for a
surface and flow properties when convective temperature of -31.65 °C on the tube side, and
heat transfer occurs having a value taken from where the formation of certain pyrolysis gases is
Table 12 of 830.1 and 33.8 W/(m^2∙ K), favored.
respectively.
Formula Vapor phase Liquid phase
𝐻2 0.0856 0.0000
𝐶𝐻4 0.2173 0.0020
𝐶𝑂 0.0482 0.0001
𝐶𝑂2 0.0621 0.0026
𝐶2 𝐻4 0.0985 0.0061
𝐶2 𝐻6 0.0706 0.0077
𝐻2 𝑆 0.0096 0.0015
𝐶3 𝐻6 0.0695 0.0364
𝐶4 𝐻8 0.3387 0.9436

Table 13. Molar fractions of the exhaust gas stream with

the use of refrigerant R-717
Source: Own Elaboration

Figure 15 Film coefficients of both fluids 2.3 Proposal for the condensation cycle design
Source: Own Elaboration
On the other hand, a new proposal is made for
On the other hand, to determine the the design of the condensation cycle where the
condensate formation, the following graph pump and the heat exchanger of the
shows the tube length of 500 mm versus the experimental stage simulated in the previous
steam fraction. It is also possible to determine section using water as cooling liquid are reused.
that, at an approximate length of 444 mm there
is a decrease in the vapor fraction, i.e., there is In this particular case, a cooler and a
condensate formation for this same shell and separator are added to the process, as illustrated
tube heat exchanger with the use of refrigerant in the following process diagram:
R-717. The above for the composition of the gas
mixture taken from the literature and listed in
Table 2.

ISSN: 2410-3462 MORENO-ARIAS, Claudio Alberto, CHAMARRAVÍ-GUERRA, Oscar

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2022
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Article Journal Simulation and Laboratory
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According to the above, if the vapor

fraction graph is observed from left to right, as
cooling occurs, the condensation of pyrolysis
gases is favored. These results are listed below:

Temperature (°C) Vapor fraction

16.5428 1.0000
6.5428 1.0000
-3.4571 1.0000
-13.4571 1.0000
-23.4571 1.0000
Figure 17 Process diagram for the proposed cooling cycle -33.4571 0.9511
design -43.4571 0.7796
Source: Own Elaboration -53.4571 0.6861
-63.4571 0.6257
Again, the previous conditions of feeding -73.4571 0.5797
the heat exchanger using water for cooling are -83.4571 0.5379
resumed. The gases leaving the heat exchanger,
Table 15 Cooler results
which have been cooled to a temperature of Source: Own Elaboration
16.54 °C at 1 atm pressure, enter a cooler with
the following characteristics: The above shows that the use of a cooler
favors the phase change and, consequently, the
Cooler
Parameters Input Output
formation of condensate; in addition, it is
Temperature (°C) 16.54 -83.46 observed that from a temperature of -33.4571 °C
Temperature Delta (°C) 100 the greatest phase change of the compounds and
Pressure (atm) 1 1 the formation of liquid phase occurs. Finally, the
Mass flow (𝑘𝑔/ℎ) 1 1 gases that have condensed the most are listed:
Duty (kW) 0.1227
Formula Vapor phase Liquid phase
Table 14 Cooler specifications 𝐻2 0.0855 0.0001
Source: Own Elaboration 𝐶𝐻4 0.2169 0.0083
𝐶𝑂 0.0481 0.0003
The simple cooler is specified through the 𝐶𝑂2 0.0620 0.0231
temperature delta, this specification of a fall of 𝐶2 𝐻4 0.0983 0.0470
these pyrolysis gases. To observe graphically the 𝐶2 𝐻6 0.0705 0.0585
condensate formation, a temperature of 100 °C 𝐻2 𝑆 0.0096 0.0105
𝐶3 𝐻6 0.0694 0.1287
is added to favor the cooling of the gaseous
𝐶4 𝐻8 0.3397 0.7235
stream and the condensation of the graph
corresponding to the vapor fraction as the Table 16 Molar fractions resulting from condensation
temperature decreases, i.e., the lower the with the use of a cooler
temperature, the more condensate is obtained. Source: Own Elaboration

Finally, the above indicates that at an

outlet temperature of -83.46 °C the condensation
of gases such as propene and i-butene is favored,
with liquid phase mole fractions of 0.1287 and
0.7235, respectively, these gases come from the
pyrolytic reactor outlet and compositions taken
from the literature as mentioned above.

3. Conclusions

Waste rubber tires have generated a large

Figure 18 Steam fraction leaving the cooler amount of waste, particularly in Bogota,
Source: Own Elaboration Colombia. This waste has become an
environmental problem due to the
agglomerations and the subsequent diseases it
can cause.
ISSN: 2410-3462 MORENO-ARIAS, Claudio Alberto, CHAMARRAVÍ-GUERRA, Oscar
ECORFAN® All rights reserved and LOPÉZ-MAZA, Fernando de Jesús. Simulation of gas condensation
process from pyrolysis of used tires. Journal Simulation and Laboratory.
2022
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Article Journal Simulation and Laboratory
June 2022 Vol.9 No.26 18-30

In this sense, tire pyrolysis is proposed as Acknowledge

a viable environmental alternative with a circular
economy approach, the products of solid waste The authors express their gratitude to the
pyrolysis can be considered as biofuels with executives of Fundación Universidad de
multiple uses. Tests in the experimental stage América, the Research Office, and the director
with scrap rubber tires show that the process of Mechanical Engineering, Eng. María
works and that the three expected products are Angélica Acosta, for the support provided to the
obtained and can be separated. project with code IIQ-003-2021.

The simulation of the experimental data in References

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ECORFAN® All rights reserved and LOPÉZ-MAZA, Fernando de Jesús. Simulation of gas condensation
process from pyrolysis of used tires. Journal Simulation and Laboratory.
2022
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Article Journal Simulation and Laboratory
June 2022 Vol.9 No.26 18-30

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ISSN: 2410-3462 MORENO-ARIAS, Claudio Alberto, CHAMARRAVÍ-GUERRA, Oscar

ECORFAN® All rights reserved and LOPÉZ-MAZA, Fernando de Jesús. Simulation of gas condensation
process from pyrolysis of used tires. Journal Simulation and Laboratory.
2022