Rev 00

HAZARD IDENTIFICATION AND ASSESSMENT OF RISKS AND OPPORTUNITIES (HIARO)

DESCRIPTION OF JOB:
PREPARED BY:
PROJECT TITLE: Lifting the bar from truck using mobile crane, cutting and bending
the steel bar using rebar machine (refabricate rebar)
HIARO NO. REV: LEGAL AND OTHER REQUIREMENTS
TRADE:
006 00 OHSA 1994
FMA 1967
TYPE OF ACTIVITY: DATE: PAGE:
APPROVED BY:
Work at Rebar Yard 09/01/2023 4 pages

HAZARD IDENTIFICATION RISK ASSESSMENT RISK CONTROL

JOB SEQUENCE / RISK CONTROL RISK CONTROL OPPORTUNITIES

NO. HAZARD RISK L S R L S R RESPONSIBILITY
STEP (EXISTING) (ADDITIONAL)

Provide banksman The traffic

Death / Major injury Safe human life and
Uncontrolled traffic / traffic controller controller / Supervisor / Site
due to hit by 2 4 8 2 2 4 reduce insurance
Movement of vehicle flow to control the banksman shall be safety supervisor
movement object cost
1 / machinery (mobile traffic movement a trained person
crane) No separation of Death / Major injury Separate access Safe human life and
Conduct daily Supervisor / Site
walkway and vehicle due to hit by for human and 2 4 8 2 2 4 reduce insurance
visual inspection safety supervisor
access movement object vehicle cost
Outrigger shall Provide Permit to
use steel plate work and lifting Safe human life,
Death / Major injury Supervisor shall plan reduce maintenance
Supervisor / Site
Park at uneven surface due to hit by falling inspect the 3 4 12 2 2 4 / repairing cost and
safety supervisor
object ground condition Use additional reduce insurance
before operate steel plate if cost
the mobile crane required
Contractor shall
2 Setup mobile crane submit the mobile Safe human life,
Mobile crane shall
Death / Major injury crane PMA / reduce maintenance
be operated by Supervisor / Site
Incompetence operator due to hit by 2 4 8 insurance / details 2 2 4 / repairing cost and
competence safety supervisor
movement machinery and operator JKKP reduce insurance
operator
license before cost
enter site
Death / Major injury Safe human life and
Mobile crane shall Supervisor / Site
Unfit mobile crane due hit by falling 2 4 8 Conduted 2 2 4 reduce insurance
be fit to use safety supervisor
object cost
3 Lifting the bar Work at congested area The lifting
Lifting plan shall
pathway shall be
Death / Major injury be approved by Safe human life and
clear from any Supervisor / Site
due to hit by falling / 3 4 12 project manager 2 2 4 reduce insurance
obstruction safety supervisor
movement object cost
Provide lifting
Use tag line
plan
Death / Major injury Only authorize 3 4 12 The working area 2 2 4 Supervisor / Site Safe human life and
due to hit by falling / person can enter shall be closed safety supervisor reduce insurance
movement object the working area with jersey barrier cost
 HAZARD IDENTIFICATION RISK ASSESSMENT RISK CONTROL

JOB SEQUENCE / RISK CONTROL RISK CONTROL OPPORTUNITIES

NO. HAZARD RISK L S R L S R RESPONSIBILITY
STEP (EXISTING) (ADDITIONAL)

Death / Major injury Safe human life and

Wrong method to rig the Rigger shall be Monitored by Supervisor / Site
due to hit by falling 2 4 8 2 2 4 reduce insurance
bar train supervisor safety supervisor
object cost
Swing pathway
Death / major injury shall be clear Safe human life and
Supervisor / Site
Swing object / load due to hit by swing from any 2 4 8 Use tag line 2 2 4 reduce insurance
safety supervisor
load material / human cost
being
Death / Major injury Do not lift more Safe human life and
Supervisor / Site
Overload due to hit by falling than mobile crane 3 4 12 25% safety factor 2 2 4 reduce insurance
safety supervisor
object capacity cost
Lifting gear shall Lifting gear shall Safe human life and
Hit by falling object due Supervisor / Site
Death / Major injury be fit to use 2 4 8 be inspected 2 2 4 reduce insurance
to use unfit lifting gear safety supervisor
Valid certificate before use cost
Provide logistics
The material shall
plan / layout
be clear from Safe human life and
Body injury due to Supervisor / Site
Obstruction accessway pathway / 2 3 6 2 2 4 reduce insurance
trip and fall Barricade / safety supervisor
emergency cost
marking the
accessway
4 Material storage storage area
Use safety shoe
Do not stack bar with steel toe Safe human life and
Body / foot injury due Supervisor / Site
Stack material too high more than 1 2 3 6 2 2 4 reduce insurance
to hit by falling object safety supervisor
meter Provide logistics cost
plan / layout
5 Cutting and bending Buddy system
Fatigue / muscle pain Safe human life and
bar using machine Supervisor / Site
Manual handling 2 2 4 - - - - reduce insurance
(electrical type) Maximum lift 1 safety supervisor
Finger injury cost
person (25kg)
Only one person
controls the
Permanent disable
machine button Safe human life and
due to finger stuck Supervisor / Site
Moving part 2 2 4 - - - - reduce insurance
between moving safety supervisor
Communicate cost
object
before push the
button
Permanent disable
Closed with Safe human life and
due to finger stuck Supervisor / Site
Rotating part fencing the 2 2 4 - - - - reduce insurance
between moving safety supervisor
rotation part cost
object
Provide extra
Safe human life and
hoarding Supervisor / Site
Noise Hearing problem 2 2 4 - - - - reduce insurance
safety supervisor
cost
Provide ear plug
Sharp object Hand or finger injury 2 2 4 - - - - Supervisor / Site Safe human life and
Use hand glove safety supervisor reduce insurance
cost
Conduct
housekeeping
 HAZARD IDENTIFICATION RISK ASSESSMENT RISK CONTROL

JOB SEQUENCE / RISK CONTROL RISK CONTROL OPPORTUNITIES

NO. HAZARD RISK L S R L S R RESPONSIBILITY
STEP (EXISTING) (ADDITIONAL)

Do not block the

accessway
Safe human life and
Cable shall not lay Supervisor / Site
Cable lay on the ground Trip and fall 2 2 4 - - - - reduce insurance
on the ground safety supervisor
cost
Safe human life and
Cable shall in Supervisor / Site
Use damage cable Electrical shock 2 2 4 - - - - reduce insurance
good condition safety supervisor
cost
Buddy system Safe human life and
Supervisor / Site
Manual handling Fatigue / muscle pain Maximum lift 1 2 2 4 - - - - reduce insurance
safety supervisor
person (25kg) cost
Permanent disable Turn off the
Safe human life and
due to finger stuck machine before Supervisor / Site
Moving part 2 2 4 - - - - reduce insurance
between moving services / do a safety supervisor
cost
object maintenance work
Permanent disable Turn off the
Safe human life and
due to finger stuck machine before Supervisor / Site
Rotating part 2 2 4 - - - - reduce insurance
between moving services / do a safety supervisor
cost
object maintenance work
6 Maintenance work
Use hand glove
Safe human life and
Conduct Supervisor / Site
Sharp object Hand or finger injury 2 2 4 - - - - reduce insurance
housekeeping and safety supervisor
cost
do not block the
accessway
Make sure the
Turn off the
Services the machine Blind / Eye injury / engine is cool Safe human life and
machine before Supervisor / Site
during the engine still body injury due to 2 4 8 before services / 2 2 4 reduce insurance
services / do a safety supervisor
hot spill of hot water do a maintenance cost
maintenance work
work

LEGEND RISK MATRIX

SEVERITY (S)
LIKELIHOOD (L) EXAMPLE RATING SEVERITY (S) EXAMPLE RATING
1 2 3 4 5
Numerous fatalities, irrecoverable property damage and property. Irreversible environmental damage
The most likely result of the
Most likely 5 Catastrophic or > 12 months clean-up or remedy. Regulatory notification compulsory with public investigation 5 5 5 10 15 20 25
hazard / event being realized
likely. Impact on local community leads to community outrage.

LIKELIHOOD (L)
Approximately one single fatality, major property damage if hazard is realized. Environmental
Has a good chance of occurring
Possible 4 Fatal damage with treatable large clean-up; 6-12 months remedy. Regulatory notification compulsory but 4 4 4 8 15 16 20
and is not usual
no public investigation likely. Major impact on local community leads to community protests.
Non-fatal injury, permanent disability. Environmental damage with treatable medium clean-up; 3-6
Might be occurred at some time
Conceivable 3 Serious months remedy. Regulatory notification may be required. Limited impact on community with minor 3 3 3 6 9 12 15
in future
concerns raised.
Has not been known to occur Disabling but not permanent injury. Environmental damage with small clean-up; 0-3 months remedy.
Remote 2 Minor 2 2 2 4 6 8 10
after many years No regulatory notification required. Some community concerns raised but no impact.
Is practically impossible and Minor abrasions, bruises, cut, first aid type injury Onsite environmental impact with straightforward
Unconceivable 1 Negligible 1 1 1 2 3 4 5
never occur clean-up or remedy with available site equipment and controls. No regulatory notification required.