FMS-200 en
FMS-200 en
FMS-200 en
ANALYSIS
TROUBLESHOOTING
DESIGNING
TECH DOCUM.
CREATION
INSTALLATION
AND ASSEMBLY
TECH DOCUM.
UNDERSTANDING
OPERATION
SETTING UP
FMS - 200
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FMS-200
The system includes a whole series of feeding, handling, verification and loading operations etc.
carried out using components from different technologies (pneumatics, hydraulics, sensors,
robotics, communications, control and HMI.).
The control panel is completely modular and can be rapidly disassembled so the user can design
and integrate a new control.
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FMS-200
• Linear transfer
This is a rectangular transfer system through on which pallets
containing the workpiece circulate around the stations.
• Modular transfer
In this FMS-200 version, each of the stations includes an individual
transfer section. Multiple combinations of layouts can be developed,
with the option of joining stations at 90º or 180º (section in curve,
straight section).
Speed
controllers
Anodised
aluminium
structure
Solenoid valve
block
Control
keypad
Power
supply
Control PLC*
Electric
connection
terminals
practice manual
Schneider, or without PLC.
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FMS-200
In this station, the base which acts as the support to the workpiece is fed, its orientation is verified
and, if correct it is moved to the pallet located in the transfer system. If the base orientation is
incorrect the base will be rejected.
The troubleshooting simulation system is included, which generates up to 16 different breakdowns
to be diagnosed by the user.
Breakdown
simulation system
In this station, the bearing is positioned in the base housing. To extend didactic options, bearings
with different heights can be selected. To do this, a bearing height measurement is taken using
a linear potentiometer. If the bearing height is not correct, it will be rejected.
The troubleshooting simulation system is included, which generates up to 16 different breakdowns
to be diagnosed by the user.
Breakdown
simulation system
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FMS-200
This phase of the process presses the bearing inserted in the previous station by a hydraulic
ram. Press fitting is simulated to facilitate the subsequent disassembly of the components and
their re-use. Nevertheless, all the elements comprising the module are completely industrial.
The lower part of the station contains all of the hydraulic equipment which is required to feed the
press cylinder with high pressure oil.
The troubleshooting simulation system is included, which generates up to 16 different breakdowns
to be diagnosed by the user.
Breakdown
simulation system
In this fourth workstation, the shaft is assembled onto the workpiece coming from the previous
station. There are two types of shafts depending on their material: aluminium and nylon. This
increases the number of possible finished products, while also increasing the didactic capacities
of the FMS-200.
The different operations undertaken in this station are distributed around an index plate. The
operations are: shaft feeding, measuring shaft height, positioning the shaft in the correct
orientation, material detection, removal of an incorrect shaft and finally the insertion of the shaft
into the assembly.
The troubleshooting simulation system is included, which generates up to 16 different breakdowns
to be diagnosed by the user.
Breakdown
simulation system
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FMS-200
This station inserts a lid on the set of parts which have been assembled in the previous stations.
There are 6 different types of lids: depending on the material (aluminium or nylon), colour (light or
dark) and height (high or low). This variety offers the station more didactic options due to a whole
series of verification and measuring operations that are carried out. The different operations
undertaken in this station are distributed around an index plate.
The troubleshooting simulation system is included, which generates up to 16 different breakdowns
to be diagnosed by the user.
Breakdown
simulation system
The sixth station supplies and inserts four screws in the base of the workpiece. Given that
feeding is only carried out at only one point, an additional mechanism has been included in the
transfer system to carry out successive rotations of the pallet. This element is comprised of a
lifting cylinder and rotary actuator.
The troubleshooting simulation system is included, which generates up to 16 different breakdowns
to be diagnosed by the user.
Breakdown
simulation system
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FMS-200
This phase of the assembly process consists of the storage of finished products.
In FMS-200, the warehouse has been set up using a system based on three coordinate shafts,
two of them servo-controlled (X-Y axis) and a third vertical pneumatic shaft (Z axis) for collection
/ deposit of the material.
There is an optional version that includes a colour touch screen operator terminal.
Optional HMI
screen SAI0811
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FMS-200
The paint drying phase is simulated using a polycarbonate oven. The workpiece is inserted into
the oven which uses a bulb to simulate the paint drying process. Once this has finished, the
product leaves the oven to go on to the next phase of the process. The system allows the user to
modify the temperature value and the transit time of the assembly through the oven dependant
on the requirements of the workpiece.
The incorporation of this station in the FMS-200 family provides the integration of the artificial
vision technology which is in frequent use in automated productive processes for quality control.
The product in process coming from the previous station is transferred to the inspection position
in which an artificial vision camera examines a series of variables in two of the four bolts. The
results obtained from the examined variables are used to perform quality control of the product
in process.
The troubleshooting simulation system is included, which generates up to 16 different breakdowns
to be diagnosed by the user.
Artificial vision
camera
Breakdown
simulation system
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FMS-200
In order to provide the most flexible solutions for our customers needs, FMS-200 is available
in two different versions: with a four meters long linear transfer system or with modular transfer
sections coupled to each station. The two options are described below.
Linear transfer
This is a rectangular transfer system through which the pallets containing the workpiece circulate
around the stations. These pallets are provided with a binary identification system.
It allows the integration of up to a maximum of eight workstations which are easily and quickly
connected.
In addition, the linear transfer enables extension and/or modification of the stations without
having to construct a new interface. This supports making a staggered investment over a period
of time, starting with a simple configuration and progressively extending stations.
In this FMS-200 version, each of the stations includes an individual transfer section. Multiple
combinations of layouts can be developed, with the possibility of joining stations at 90º or 180º.
The retainers and pallet lifters, electrical connections, air vents and the other elements required
for the operation of each transfer are included in each of the corresponding stations.
This system also allows scalability of the product over time, enabling a greater number of stations
to be joined.
FMS - 200
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FMS-200
TECHNOLOGIES
ANALYSIS
SKILLS
TROUBLESHOOT.
DESIGNING
TECH DOCUM.
CREATION
INSTALLATION
AND ASSEMBLY
TECH DOCUM.
UNDERSTANDING
OPERATION
PROGRAMMING
SETTING UP
This shows how the FMS-200 is suitable to develop skills in the specific technology.
This shows that FMS-200 can help develop skills in the specific technology even though there are other more
appropriate products in the range.
RELATED eLEARNING-200
COURSES
Introduction to industrial
ROGRAMM. INDUSTRIAL MOTION AUTOMATED automation (SMC-100)
ONTROLLERS MANIPULATORS ROBOTICS COMMUNIC. CONTROL SCADA / HMI SYSTEMS
Principles of pneumatics
(SMC-101)
Introduction to electricity
(SMC-102)
DC electricity (SMC-103)
AC electricity (SMC-104)
Solid state (SMC-105)
Introduction to wiring (SMC-106)
Introduction to electric motors
(SMC-107)
Sensors technology (SMC-108)
Programmable controllers
(SMC-109)
Process controls (SMC-110)
Hydraulics / electrohydraulics
(SMC-111)
Robotics (SMC-113)
*See eLEARNING-200 chapter
for more information FMS - 200
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FMS-200
FMS-200 - Options
FMS -200 has a series of optional extras.
• Programming tools
The programming tools comprise the appropriate programming software, the industrial system
communication programming software and cables for the chosen PLC.
*See Programming Tools chapter
• SCADA: Supervisory Control and Data Acquisition
This is a standard-use software application in industry,
making it easier to supervise and control processes from the
computer screen.
FMS-200 - Configuration
Getting the right FMS-200 specification is as easy as:
• Steps to follow
1.- Choose the PLC.
2.- Select the transport system type.
3.- Select the required stations.
4.- Add any optional extras.
• Considerations
- Any station can operate independently and be purchased separately.
- To work with the full system, it is recommended to use:
• FMS-201 station: Body supply.
• FMS-208 station: Automatic warehouse.
- With linear transfer, the maximum number of process stations is 8.
4 station configuration -
Linear transfer
FMS - 200
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FMS-200
6 station configuration -
Modular transfer
4 station configuration -
Modular transfer
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FMS-200