Saep 36
Saep 36
Saep 36
1 Scope............................................................. 2
2 Conflicts and Deviations................................. 2
3 Applicable Documents.................................... 2
4 Definitions and Acronyms............................... 3
5 Instructions..................................................... 5
6 Responsibilities.............................................. 7
7 Activity Matrix............................................... 11
1 Scope
This procedure establishes the instructions and responsibilities for the calibration of the
following Proving Systems used in Saudi Aramco Royalty/Custody Metering Systems:
(1) Conventional Pipe Prover
(2) Master Meter
(3) Small Volume Prover (SVP)
(4) Atmospheric Portable Tank Prover
2.1 Any conflicts between this procedure and other applicable Saudi Aramco
Engineering Standards (SAES’s), Materials System Specifications (SAMSS’s),
Saudi Aramco Standard Drawings (SASD’s), or industry standards, codes, and
forms shall be resolved in writing by the Manager, Process & Control Systems
Department of Saudi Aramco, Dhahran.
2.2 Direct all requests to deviate from this procedure in writing in accordance with
SAEP-302 to the Manager, Process & Control Systems Department of Saudi
Aramco, Dhahran.
2.3 Direct all requests for interpretation of this procedure in writing to the chairman,
Custody Measurement Standards Committee for resolution. The Chairman,
Custody Measurement Standards Committee shall be solely responsible for
determining whether a proposed request meets the requirements of this procedure.
3 Applicable Documents
The procedures covered by this document shall comply with the latest edition of the
references listed below, unless otherwise noted:
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Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
4.1 Definitions
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Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
Master Meter: A meter used as a reference for the proving of another meter.
Proving System: A device used to generate a meter factor. Meters are proved
by passing a known volume of fluid through them at a known rate and
comparing this volume with a reference volume.
4.2 Abbreviations
API American Petroleum Institute
BPV Base Prover Volume
CMU Custody Measurement Unit of Process & Control Systems
Department
CPV Calibrated Prover Volume
MINPET Ministry of Petroleum and Mineral Resources
MPMS Manual of Petroleum Measurement Standards
MM Master Meter
P&CSD Process & Control Systems Department
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Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
SA Saudi Aramco
SAEP Saudi Aramco Engineering Procedure
SAES Saudi Aramco Engineering Standard
SAMSS Saudi Aramco Material Specification System
SAPMT Saudi Aramco Project Management Team
SASD Saudi Aramco Standard Drawing
SVP Small Volume Prover
TPIA Third Party Inspection Agency
5 Instructions
5.1 General
Depending upon the facility and the application, either the U.S. Customary
(USC) or metric (SI) System of units shall be used.
Page 5 of 17
Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
All refined products (e.g., gasoline, diesel, kerosene, Jet A1, JP4, JP5,
JP8, and fuel oil) shall be measured using equipment registering in
metric (SI) units.
Page 6 of 17
Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
The calibration of the displacement and volumetric Tank Provers using Waterdraw
method shall be performed in accordance with API MPMS Chapter 4.9.2.
The calibration of Master Meter using Tank Prover or Conventional Pipe Prover
method shall be performed in accordance with API MPMS Chapter 4.9.2.
All new Proving Systems must undergo a calibration prior to being put in service.
(1)
Water Draw 5 years
Conventional Pipe Prover
Master Meter 3 years
Small Volume Prover: Stationary
Water Draw 3 years
and Portable
Atmospheric Portable Tank Prover Water Draw 3 years
Tank Prover or
Master Meter 6 months
Conventional Pipe Prover
(1)
Note : The initial calibration for new Proving System shall be by Waterdraw as per SAEP-21 &
SAEP-50.
The approval criteria for the Proving System calibration results are shown in
Attachment I. If the Proving System was not accepted, the operating
organization and Third Party Inspection Agencies (TPIA) shall inspect the
Proving System, rectify the problem, and recalibrate the System.
6 Responsibilities
Page 7 of 17
Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
Page 8 of 17
Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
e) Provide Proving System data (material, meter capacity, pipe diameter, wall
thickness, etc.) to TPIA.
f) Ensure all equipment used for calibration process have been currently
certified to traceable National Institute of Standards & Technology (NIST)
or other internationally recognized metrology institution such as NMi.
g) The proponent should ensure that Saudi Aramco operation safety be
adhered to through the calibration process.
h) Ensure that all the necessary preparation of the site and minimum but not
limited Proving System verification as follows:
Prover cleaning.
4-way valve is in good working condition.
The displacer should be removed from the Proving System and
examined before Proving.
Piston Prover displacer may be subjected to a leak test as prescribed by
MPMS Chapter 4.8.
The seals should be inspected and replaced if there is any sign of
mechanical damage or of softening by chemical action.
Spheres should also be inspected for roundness and proper inflation as
per MPMS Chapter 4.8.
i) Witness the field calibration process and ensure that the TPIA is
performing the Proving System calibration in accordance API MPMS
Chapter 4.8 and others related Saudi Aramco procedures and sign on the
raw calibration data.
j) Consult with CMU if a technical inquiry about the calibration and/or
documentation process cannot be resolved in-house,
k) Ensure that the TPIA is performing the Proving System calibration
calculation in accordance API MPMS Chapter 12.2.
l) Review the draft calibration certificate.
m) For Proving System used in Royalty measurement, submit a new
calibration certificate with Proving System Base Volume calculation to
CMU for review and to obtain MINPET approval.
n) Update Flow Computer with the new approved Proving System Base
Volume.
o) Inform SAPMT of the completion of the new Proving System calibration.
Page 9 of 17
Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
6.3 Custody Measurement Unit (CMU), Process & Control Systems Department
(P&CSD)
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Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
7 Activity Matrix
The following matrix summarizes the general sequence of activities and corresponding
responsible organizations for calibrating Proving System. Detailed requirements for
each organization are specified in Section 6.
Initiate request to the approved TPIA for calibrating the new Proving System
5 SAPMT(1)
at the site in accordance with SAEP-21 or SAEP-50, as applicable.
Initiate requests to TPIA for in-service Proving System when the calibration is
required in according to Section 5.3. This request must be initiated as early as
6 Proponent
possible to allow sufficient time for preparation before the calibration due
time.
Select the method of calibration according to Section 5.5 of this procedure,
7 except Conventional Pipe Prover, consult with CMU if there is concern on Proponent
selecting the method for Conventional Pipe Prover.
If requested by the Proponent, provide assistance in selecting the method of
8 CMU
calibration for Conventional Pipe Prover.
In case of Royalty measurement of new and existing Proving System, inform
CMU of the calibration date at least a month in advance in order to invite the Proponent(2) /
9
Ministry of Petroleum & Mineral Resources (MINPET) to witness the SAPMT
calibration activity.
For Proving System associated with Royalty measurement, inform the Ministry
10 CMU(2)
of Petroleum & Mineral Resources (MINPET) of the calibration date.
Provide Proving System data (material, pipe diameter, wall thickness, etc.) SAPMT /
11
and station flow rate to TPIA. Proponent
Inform the Proponent to witness the calibration process for new Proving
12 SAPMT
System.
Ensure all equipment used for calibration process have been currently certified
13 to traceable National Institute of Standards & Technology (NIST) or other Proponent
internationally recognized metrology institution.
The proponent should ensure that Saudi Aramco operation safety be adhered
14 Proponent
to through the calibration process.
Page 11 of 17
Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
Page 12 of 17
Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
29 Update Flow Computer with the new approved Proving System Base Volume. Proponent
Notes:
1) SAPMT initiates calibration request for new Proving System. The Proponent initiates calibration
Request for Proving System in-service as per the frequency requirements set forth in Section 5 above.
For BI-1900, the Proponent will assume the responsibilities of SAPMT.
2) MINPET involvement is only required for calibration of Royalty Measurement Proving System.
Revision Summary
2 January 2012 New Saudi Aramco Engineering Procedure.
12 December 2013 Editorial revision to change the primary contact.
Page 13 of 17
Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
The final Proving System certificate should contain the following minimum details as per
API MPMS Chapter 4.8. Units of calibration should be as per Section 5.2.
1) Prover Identification
d) The name and address of the calibration authority or company which carried out the
calibration.
2) Product Information
The product name and density of the liquid flowing in the Prover when in service shall be
used in the computation of the Prover Base Volume.
3) Operational Details
a) The standard temperature (60ºF for U.S. Customary, or 15ºC for metric tables) for
which the Base Volume has been calculated.
d) Method of Calibration
g) The Third Party Inspection Agency shall sign each page of the certificate.
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Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
5) Prover Dimensions
e) Prover previous Base Volume to new Prover Base volume to meet 0.05% deviation
f) Type of sphere, sphere size, color & type of fluid used to fill sphere in a case of
conventional pipe Prover
Page 15 of 17
Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
The Third Party Inspection Agency shall meet all of the following requirements:
a) The agency has provided similar services for a minimum of 3 years. It shall submit a list of
companies for which it has provided similar calibration services over the preceding 3 years.
b) The agency's personnel performing the field measurements and calculations must have a
minimum of one year experience with the application of the API Prover calibration
standards. Experience shall be documented by submittal of resume and verifiable work
histories.
c) The agency shall have written procedures which meet the requirements of MPMS API
Chapter 4: Prover. It shall submit the written procedures for review.
d) The agency shall have equipment as specified in API MPMS Chapters 4.2; 4.3; 4.4; 4.5 &
4.8. It shall submit a list of the equipment it intends to use along with corresponding valid
calibration certificates.
f) The agency shall demonstrate that it is capable of performing the Prover calibration
calculations as per API Chapter 12.2 & Chapter 13.2. It shall provide a minimum of two
samples of previous calibration results, including field data and all calculations.
g) The agency shall provide financial and insurance documentations as deemed necessary by
the Contracting Unit to ensure he has adequate liability coverage for damages done to Saudi
Aramco facilities.
Page 16 of 17
Document Responsibility: Custody Measurement Standards Committee SAEP-36
Issue Date: 12 December 2013
Next Planned Update: 2 January 2017 Proving Systems Calibration Requirements
The approval criteria for Proving Systems calibration results are as follows:
CPV1
3 consecutive run volumes established by MM. Ave is CBV1
±0.020%.
Uni/Bi-Directional Conventional
Calibration set II
CPV2
3 consecutive run volumes established by MM. Ave is CBV2 ±0.020%.
±0.020%.
Master Prover.
CPV3
3 consecutive run volumes established by MM. Ave is CBV3 ±0.020%.
1 run ±0.010%.
Notes:
For brevity of this procedure, only the standard Master Meter calibration method is illustrated. Refer to others acceptable
calibration method for Master Meter as per API MPMS Chapter 4.9.3.
For all types of Proving System, the deviation between the previous BPV to the new BPV should not exceed 0.05%, otherwise
refer to Section 5.6 of this procedure.
1) For neck verification, follow steps in API Chapter 4.9.2
2) Following the adjustment of scale, if final calibration run is within 0.010% of the target volume (e.g., 500 gallons,
1000 gallons, etc.), the Base Prover Volume (BPV) is considered to be equal to the target volume. If no adjustments are
made to scale, then BPV is the average value of three or more consecutive corrected volumes. The corrected volumes for
three or more consecutive calibration runs shall agree within a range of 0.020%.
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