A320 AMM - ATA 70 (PW11) - Standard Practices - Engine (P 226)
A320 AMM - ATA 70 (PW11) - Standard Practices - Engine (P 226)
A320 AMM - ATA 70 (PW11) - Standard Practices - Engine (P 226)
TASK 70-00-00-910-802-A
Standard Practices - General
REFERENCE DESIGNATION
(Ref. 70-30-00-918-802-A). Consumable Materials Index for the Engine (Pratt & Whitney)
(Ref. 70-30-00-918-803-A). Consumable Materials Index for the Nacelle (UTC Aerospace Sys-
tems)
3. Job Set-up
Subtask 70-00-00-860-051-A
A. Not Applicable
4. Procedure
Subtask 70-00-00-910-052-A
A. General
(1) For information on the materials specified in this Standard Practices section, refer to the List of
Materials (Consumable Materials) (Ref. AMM TASK 70-30-00-918-802) or (Ref. AMM TASK 70-30-
00-918-803) .
Subtask 70-00-00-910-053-A
B. Definitions
(1) WARNING: A WARNING tells the operator that injury or death is possible if the operator does not
obey the specified instruction.
(a) WARNING statements that are applicable to an instruction will precede (come before) the
instruction and all CAUTION statements that are also applicable to that instruction.
(b) WARNING statements that are applicable to an entire (full) procedure will follow the procedure
title, and will precede all CAUTION or NOTE statements that are also applicable to the entire
procedure.
(2) CAUTION: A CAUTION statement tells the operator that damage to the part, engine or equipment is
possible if the operator does not obey the specified instruction.
(a) CAUTION statements that are applicable to an instruction will precede the instruction and will
follow all WARNING statements that are also applicable to that instruction.
(b) CAUTION statements that are applicable to an entire procedure will follow the procedure title and
all WARNING statements that are also applicable to the entire procedure, and will precede all
NOTE statements that are also applicable to the entire procedure.
(3) NOTE: A NOTE statement gives explanations and added information (data) that help the operator to
do the specified instruction.
(a) NOTE statements that are applicable to an instruction will follow the instruction.
(b) NOTE statements that are applicable to an entire procedure will follow the procedure title and all
WARNING and CAUTION statements that are applicable to the entire procedure.
(c) In some procedures that are not new, it is possible that a NOTE statement will include
instructions or dimensional limits (for example, feature controls). If a NOTE statement includes
instructions or dimensional limits, then it is necessary to obey this information because it is
necessary to complete the procedure.
TASK 70-10-00-910-801-A
Standard Precautions for Maintenance Procedures
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. P05-012) Double Sided Adhesive Tape
(Material No. P05-255) Masking Tape
(Material No. P06-038) Antigallant Compound
(Material No. 14QEB1) Wire-Locking Dia: 0.6 mm CRES Nickel Alloy -
C. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-24-00-910-807-A). PWA 318 - Key Washer (Tab-Type) Installation
(Ref. 70-24-00-910-808-A). Installation of the Packings and Seals
(Ref. 70-24-00-910-809-A). PWA 316 - Cotter Pin Installation
(Ref. 70-24-00-910-811-A). Assembly - PWA 316 - Safety Wire (Lockwire) Installation
(Ref. 70-24-00-910-813-A). Assembly - PWA 316 - Safety Cable Installation
3. Job Set-up
Subtask 70-10-00-860-050-A
A. Not Applicable
4. Procedure
Subtask 70-10-00-910-050-A
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CON-
SUMABLE MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSIC-
AL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD
DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits in the specific AMM maintenance tasks.
(1) Put tags and marks on all the parts with their engine locations at the time of removal. This makes sure
that the subsequent installation will be correct.
(2) Examine all the parts for indications of cracking, scoring, burning or other damage at the time of
removal.
(a) Put a tag on any unserviceable parts for subsequent investigation and possible repair.
(3) Do not let dust, dirt, safety wire, safety cable, nuts, washers or other unwanted material (Foreign
Object Damage (FOD)) go into the engine.
CAUTION: WHEN DUST CAPS ARE USED FOR THE PROTECTION OF OPEN LINES AGAINST
CONTAMINATION, ALWAYS BE SURE TO INSTALL THE CAPS AROUND THE
TUBE ENDS AND NOT IN THE TUBE ENDS. THERE CAN BE BLOCKAGE OF THE
FLOW THROUGH THE TUBES IF THESE TUBES ARE INSTALLED ACCIDENTALLY
WITH DUST CAPS IN THE TUBE ENDS.
CAUTION: DO NOT PUT TOOLS, FASTENERS, OR OTHER SMALL OBJECTS IN THE AREA
BETWEEN THE INNER FAN-EXIT-CASE STRUTS. THESE OBJECTS CAN FALL
THROUGH THE BLEED VALVE PORTS, INTO THE ENGINE, AND CAUSE DAMAGE.
(a) Put the applicable PLUG - BLANKING, CAP - BLANKING and other covers on all the openings
as soon as possible during the disassembly process to prevent contamination.
(4) Foreign objects
(a) If a part, tool or object falls into the engine, the assembly process must stop until the fallen
articles are found. Before you assemble or install any part, make sure that it is fully clean.
(b) It is possible to find and remove a fallen object with a fiber optic scope. Attach a small plastic
tube (approximately 0.375 in. (9.52 mm) and 0.500 in. (12.70 mm) diameter) to the side of the
fiber optic scope with Masking Tape (Material No. P05-255) at several locations. Make sure that
the end of the tube is aligned with the end of the fiber optic scope and that it does not prevent the
movement of the scope. Attach other end of the plastic tube to a VACUUM CLEANER hose. Hold
the object for removal by the suction of the plastic tube.
(c) If the above equipment is not available, it is possible to use a MAGNET to remove objects if they
are magnetic. Attach the MAGNET to a flexible cable with Masking Tape (Material No. P05-255)
so that it is possible to move it across a larger area. You can also use Double Sided Adhesive
Tape (Material No. P05-012) attached to the end of a flexible cable.
(5) Do not use safety wire, lockwashers, tablocks, key washers (tab type) or cotter pins again after they
are removed. All safety wire and cotter pins must have a tight fit in their holes. Refer to Installation
of Safety Wire (Ref. AMM TASK 70-24-00-910-811) , (Ref. AMM TASK 70-24-00-910-813) ,
Installation of Key Washers (Ref. AMM TASK 70-24-00-910-807) , and Installation of Cotter Pins
(Ref. AMM TASK 70-24-00-910-809) .
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL
LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMME-
DIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN
CAUSE DAMAGE.
(a) Safety the bushing plugs with Wire-Locking Dia: 0.6 mm CRES Nickel Alloy
- (Material No. 14QEB1) to the assembly boss or case. Do not safety the plug to the bushing with
lockwire.
(6) Discard all gaskets, packings and rubber parts at each removal. Replace all gaskets, packings and
rubber parts with new ones at each installation. Make sure that the new non-metal parts (such as oil
seals) show no signs of deterioration from storage. Refer to Installation of Installation of Packing and
Seals (Ref. AMM TASK 70-24-00-910-808) .
(7) If necessary, apply the applicable gasket lubricant to the gasket surfaces to prevent a bond of the
gasket to the surfaces of the mating part as specified in the installation task.
CAUTION: BEFORE YOU USE TOOLS WITH A LAYER OF PROTECTIVE MATERIAL, MAKE SURE
THAT THERE IS SUFFICIENT PROTECTIVE MATERIAL TO PREVENT DAMAGE TO EN-
GINE PARTS.
(8) To give protection to the critical areas of engine parts (such as compressor and turbine disks) against
scratches and nicks, tool surfaces which touch these areas must have a protective material cover.
(9) If parts have a layer of corrosion preventive compounds, remove all of this compound and all other
unwanted material before installation.
(10) For bolts, brackets, nuts and nut plates that are treated with molybdenum disulfide type dry film
lubricants, such as Antigallant Compound (Material No. P06-038), it is possible that the parts may
show yellowish-white residue after a thermal exposure. This occurs because the molybdenum
disulfide lubricant in the antigallant oxidizes to a molybdenum trioxide compound. The molybdenum
trioxide is not harmful to the structural integrity or functionality of the parts. Pratt & Whitney laboratory
analysis has also demonstrated that this compound is not corrosive.
TASK 70-24-00-910-801-A
SPOP 427 - Application of Penetrating Oils for Disassembly
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits in the specific AMM maintenance tasks.
REFERENCE DESIGNATION
(Material No. P03-007) PMC 9534 gage lubricant oil
(Material No. P03-015) PMC 9545 penetrating fluid (oil type)
(Material No. P03-016) PMC 9503 penetrating fluid (oil type)
(Material No. P03-017) penetrating oil (SPMC 188)
B. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-27-00-910-804-A). SPOP 208 - Degreasing of Parts by Solvent Wiping
3. Job Set-up
Subtask 70-24-00-860-053-A
A. Not Applicable
4. Procedure
Subtask 70-24-00-911-050-A
A. SPOP 427 - Application of Penetrating Oils for Disassembly
(1) Apply one of these oils or fluids to the necessary area(s):
NOTE: These oils and fluids are specifically for aluminum, magnesium, titanium, steel, nickel, single
crystal and cobalt alloy parts.
TASK 70-24-00-910-802-A
PWA 357 - Removal of Rivets
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits in the maintenance manual maintenance task.
REFERENCE DESIGNATION
Rivet Removal SHEET 1
MANUFACTURED HEAD
(INDENTURED - CENTER)
A DRILL
(SLIGHTLY SMALLER
THAN SHANK)
B
PUNCH
(TO FIT
DRILL HOLE)
ICN-PW1000G-1000-704300-P-77445-05518-A-001-01
PROTECTION
C
H-05518 (0813)
PW V
N_MM_702400_2_QCF0_01_00
3. Job Set-up
Subtask 70-24-00-860-061-A
A. Not Applicable
4. Procedure
(Ref. Fig. Rivet Removal SHEET 1)
Subtask 70-24-00-910-062-A
A. Instructions for the Removal of Rivets
(1) Make sure that you remove and install protection covers as necessary:
· To prevent damage to the adjacent surfaces, and
· To make sure that no rivet part goes into the open areas, cavities, holes and ports.
(2) Remove the rivets carefully to prevent damage to the detail parts.
(3) Drill out the rivets.
CAUTION: DO NOT GRIND THE RIVETS. IF YOU DO, YOU CAN CAUSE DAMAGE TO THE DE-
TAIL PARTS.
(a) Unless specified differently in the repair, you must carefully drill out rivets. Do not grind. Typical
tools include center-punch, drill and blind rivet removal tool available from Avery Tool, Grangier
and Starrett.
NOTE: The tools are available from: Avery Tools 111 Aviator Drive www.averytools.com Tel: 1-
800-OK-AVERY or 1-800-652-8379 (for orders) Tel: 1-817-439-8400 (general office) Fax:
1-817-439-8402 Grainger Industrial Supply 100 Grainger Parkway Lake Forest, IL 60045
USA www.grainger.com Tel: 1-800-468-8326 Fax: 1-877-994-1969 Starrett LOCAL PUR-
CHASE (for center punch) - or - www.amazon.com/ Starrett - 18B - Automatic - Center -
Adjustable/dp/B0006J4QN2
1 If there is no center indentation, use the blind rivet removal tool and obey the manufacturer's
instructions or do the subsequent procedure:
a Center-punch the rivet for the start of drilling in the manufactured head (View A).
b Use a drill size slightly smaller than the rivet shank diameter. Keep the drill
perpendicular to the surface and drill through the head and slightly into the rivet shank.
Do not drill into the rivet base structure. Do not oversize the rivet hole (View B).
c Put a protection pad under the rivet to help catch the rivet head. Use a punch, the same
size as the drill (or slightly smaller), to punch out the upset head (View C).
d Remove the rivet heads and all the remaining unwanted material.
TASK 70-24-00-910-803-A
SPOP 415 - Installation of Helical Coil Threaded Inserts
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
Use this procedure to replace helical coil threaded inserts (tanged or Tangless (R)) or to repair damage to
threads unless specified differently.
NOTE: Always obey the specific procedures and limits in the specific maintenance manual maintenance tasks.
REFERENCE DESIGNATION
(Ref. 70-28-00-910-803-A). SPOP 42 - Chromate Conversion Coating of Aluminum
Helical Coil Threaded Insert SHEET 1
Double Helical Coil Threaded Insert for Oversized Holes SHEET 1
Helical Coil Threaded Insert in Through-Hole SHEET 1
Determination of Sufficient Wall Thickness for Parts which Use Helical Coil Inserts for Thread Damage
Repair SHEET 1
Determination of Sufficient Wall Thickness for Parts which Use R Double Helical Coil Threaded Inserts for
Thread Damage Repair SHEET 1
A
ICN-PW1000G-1000-704500-P-77445-05520-A-001-01
NOTCH
TANG
A
H-05520 (0813)
PW V
N_MM_702400_2_QCG0_01_00
ENDS MUST BE
ADJACENT AS SHOWN
ICN-PW1000G-1000-704500-P-77445-05521-A-001-01
INNER
OUTER INSERT
INSERT
A
H-05521 (0813)
PW V
N_MM_702400_2_QCH0_01_00
POSSIBLE LEAK
PATH
ICN-PW1000G-1000-704500-P-77445-05522-A-001-01
H-05221 (0813)
PW V
N_MM_702400_2_QCJ0_01_00
C ( ALUMINUM,MAGNESIUM )
.090 INCH (2.29mm) MIN. (STEEL,NICKEL)
.100 INCH (2.54mm) MIN. (TITANIUM)
C ( ALUMINUM,MAGNESIUM )
.090 INCH (2.29mm) MIN. (STEEL,NICKEL)
.100 INCH (2.54mm) MIN. (TITANIUM)
1 - 1.5 PITCH
DO NOT THREAD
FOR THROUGH HOLE
FOR THIS DISTANCE
C C
INCH INCH
THREAD SIZE MIN THREAD SIZE MIN
.112-40 .090 .500-13 .155
.125-40 .090 .500-20 .155
.164-32 .090 .5625-12 .175
.164-36 .090 .5626-18 .175
.190-24 .090 .6250-11 .195
ICN-PW1000G-1000-704500-P-77445-05523-A-001-01
N_MM_702400_2_QCK0_01_00
A ( ALUMINUM,MAGNESIUM )
1 - 1.5 PITCH
DO NOT THREAD
FOR THIS DISTANCE
1/2 PITCH
A A
INCH INCH
THREAD SIZE MIN THREAD SIZE MIN
.112-40 .090 .500-13 .155
.125-40 .090 .500-20 .155
.164-32 .090 .5625-12 .175
.164-36 .090 .5626-18 .175
.190-24 .090 .6250-11 .195
ICN-PW1000G-1000-704500-P-77445-05524-A-001-01
N_MM_702400_2_QCL0_01_00
3. Job Set-up
Subtask 70-24-00-860-062-A
A. Not Applicable
4. Procedure
(Ref. Fig. Helical Coil Threaded Insert SHEET 1) (Ref. Fig. Double Helical Coil Threaded Insert for Oversized
Holes SHEET 1) (Ref. Fig. Helical Coil Threaded Insert in Through-Hole SHEET 1) (Ref. Fig. Determination
of Sufficient Wall Thickness for Parts which Use Helical Coil Inserts for Thread Damage
Repair SHEET 1) (Ref. Fig. Determination of Sufficient Wall Thickness for Parts which Use R Double Helical
Coil Threaded Inserts for Thread Damage Repair SHEET 1)
Subtask 70-24-00-911-059-A
A. General Information
NOTE: Tangless (R) is a registered trademark of ADVANEX, Inc. for helical coil threaded inserts that do
not have tangs.
(1) Helical coil threaded inserts are used in initial part manufacture, which is typical for parts made of
aluminum, and to repair damage to threads.
(2) Double helical coil threaded inserts are available for threads that have damage more than the limits of
standard helical coil threaded insert specifications.
(3) Helical coil threaded inserts are available in all standard sizes in National Fine and National Course
Series up to 1.50 in. (38.10 mm) size, as well as eight pitch threads, metric threads and tapered pipe
threads.
(4) Oversized helical coil threaded inserts can be used if the minimum wall thickness is kept.
(5) Tangless inserts have advantages when compared to tanged inserts.
(a) Tangless inserts do not have tangs to remove and discard, and this helps prevent possible
Foreign Object Damage (FOD).
(b) Tangless inserts can decrease the time necessary for installation of threaded inserts.
(6) Equipment and materials
(c) Installation instructions that give part numbers for the applicable helical coil threaded inserts.
Subtask 70-24-00-910-063-A
B. Installation of Helical Coil Threaded Inserts
(1) To replace helical coil threaded inserts that were installed during the initial manufacture of the part, do
the steps that follow:
(a) Remove the helical coil threaded insert. Refer to the manufacturer's instructions.
(b) To find the correct size of the new insert, compare the new insert specifications with the initial
finished thread hole size. Use the manufacturer's installation instructions as an aid in the correct
insert selection.
1 For applications up to 800 deg.F (427 deg.C), use stainless steel (AMS 7245) inserts.
2 For applications 800 deg.F (427 deg.C) - 1000 deg.F (538 deg.C), use INCONEL X-750
(AMS 7246) inserts.
3 For aluminum parts, apply a protective coat to the insert hole and other areas where
it is possible that the coat was removed. Refer to Anodize Touch-Up (SPOP 42)
(Ref. AMM TASK 70-28-00-910-803) .
4 Install the new helical coil threaded insert 0.75 - 1.5 pitch below the top surface. Refer to the
manufacturer's instructions.
5 Break off the installation tang at the notch.
6 Collect and remove all broken tangs so that there are none remaining with the part.
(2) To replace helical coil threaded inserts that were installed to repair damage to threads, do the
subsequent steps:
(a) To find the correct size of the new insert, compare the new insert specifications with the initial
finished thread hole size. Use the manufacturer's installation instructions as an aid in the correct
insert selection.
1 For applications up to 800 deg.F (427 deg.C), use stainless steel (AMS 7245) inserts.
2 For applications 800 deg.F (427 deg.C) - 1000 deg.F (538 deg.C), use INCONEL X-750
(AMS 7246) inserts.
(b) Make sure that there is a sufficient wall thickness.
(c) A sufficient wall thickness is necessary for the repair of damage to thread holes with helical coil
inserts.
(d) Drill and tap hole to the correct size. Refer to the manufacturer's instructions.
(e) For aluminum parts, apply a protective coat to the insert hole and other areas where it is possible
that the coat was removed. Refer to Anodize Touch-Up (SPOP 42) (Ref. AMM TASK 70-28-00-
910-803) .
(f) Install the new helical coil threaded insert 0.75 - 1.5 pitch below the top surface. Refer to the
manufacturer's instructions.
(g) Break off the installation tang at the notch.
(h) Collect and remove all broken tangs so that there are none remaining with the part.
(3) When it is necessary to use a double helical coil threaded insert to repair threads that have damage
more than the limits of standard helical coil threaded insert specifications, do the subsequent steps:
(a) To find the correct size of the new insert, compare the new insert specifications with the initial
finished thread hole size. Use the manufacturer's installation instructions as an aid in the correct
insert selection.
1 For applications up to 800 deg.F (427 deg.C), use stainless steel (AMS 7245) inserts.
2 For applications 800 deg.F (427 deg.C) - 1000 deg.F (538 deg.C), use INCONEL X-750
(AMS 7246) inserts.
(b) Make sure that there is a sufficient wall thickness.
(c) A sufficient wall thickness is necessary for the repair of damage to thread holes with double
threaded helical coil threaded inserts.
(d) Drill and tap hole to the correct size. Refer to the manufacturer's instructions.
(e) For aluminum parts, apply a protective coat to the insert hole and other areas where it is possible
that the coat was removed. Refer to Anodize Touch-Up (SPOP 42) (Ref. AMM TASK 70-28-00-
910-803) .
(f) Install the double helical coil threaded insert. Refer to the manufacturer's instructions.
1 Install the outer insert by the applicable subsequent step:
a For tapped holes without countersink, 0.25 - 0.5 pitch below the top surface
b For holes with a countersink, 1.0 - 1.5 pitch below the top surface.
2 Install the inner insert so that the end of the last coil is flush with the end of the outer insert.
(g) Break off the installation tang at the notch.
(h) Collect and remove all broken tangs so that there are none remaining with the part.
(4) It is recommended that inserts should not be used in through holes due to leak possibility. If an insert
is used in a through-hole, use an applicable sealant at the bolt head interface to block any possible
leak path.
TASK 70-24-00-910-804-A
SPOP 416 - Removal of Broken Bolts or Studs
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits in the maintenance manual maintenance task.
REFERENCE DESIGNATION
(Ref. 70-24-00-910-806-A). PWA 315 - Standard Torque Recommendations
Replacement Stud Types SHEET 1
STEPPED STUDS
PLAIN NECKED
STANDARD STUDS
ICN-PW1000G-1000-704500-P-77445-05525-A-001-01
PLAIN NECKED
H-05525 (0813)
PW V
N_MM_702400_2_QCP0_01_00
3. Job Set-up
Subtask 70-24-00-860-055-A
A. Not Applicable
4. Procedure
(Ref. Fig. Replacement Stud Types SHEET 1)
Subtask 70-24-00-911-051-A
A. Removal of Broken Bolts or Studs
(1) Replace studs that are stretched, loose or have thread damage with oversize studs.
(2) It is permitted to replace an oversize stud to the next oversize one time. If more than the second
oversize replacement is necessary, get approval from:
Manager of Customer Technical Service (CTS)
400 Main Street - Mail Stop 163-20
East Hartford, CT 06108 USA
Fax: 1-860-565-9825
(3) Where the threads of a stud hole have become damaged or stripped, it is possible, if there is
sufficient material around the hole, to drill and tap the hole again for a special stepped stud.
(4) When you install a stud that incorporates a cotter pin or a safety wire hole, measure the projection
length from the bottom of the stud hole.
(5) See the specific repair chart applicable to the studs to be replaced.
(6) Stud torques
(a) For standard torques, refer to Standard Torques in (Ref. AMM TASK 70-24-00-910-806) .
(7) Stud lubrication
(a) For information on oil-lubricated studs, anti-gallant lubricated studs and studs in self-locking
helical coil inserts (Ref. AMM TASK 70-24-00-910-806) .
TASK 70-24-00-910-805-A
Replacement of Damaged Tube Nuts and Thrust Wires
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits given in the specific maintenance manual tasks.
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. P03-001) lubricant, aircraft turbine engine
C. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-24-00-910-811-A). Assembly - PWA 316 - Safety Wire (Lockwire) Installation
(Ref. 70-24-00-910-813-A). Assembly - PWA 316 - Safety Cable Installation
Thrust Wire Replacement
THRUST WIRE
CUT
CUT
NUT
FERRULE
TYPE 1 TYPE 2
ASSEMBLED WITH THRUST WIRE INSTALLED
NUT
ICN-PW1000G-1000-704500-P-77445-05526-A-001-01
FERRULE
TYPE 1 TYPE 2
H-05526 (0813)
N_MM_702400_2_QCE0_01_00
THRUST WIRE
WITH A LARGE
THRUST WIRE
RECTANGULAR
WITH A LARGE
END
CIRCULAR END
PLAIN OR
THRUST
WIRE
OR THRUST WIRE
INSTALLED
TYPE 2
TYPE 1
PWA 21411
ANVIL
ICN-PW1000G-1000-704500-P-77445-05527-A-001-01
N_MM_702400_2_QCE0_02_00
3. Job Set-up
Subtask 70-24-00-860-054-A
A. Not Applicable
4. Procedure
(Ref. Fig. Thrust Wire Replacement)
Subtask 70-24-00-910-053-A
CAUTION: BE CAREFUL NOT TO CAUSE DAMAGE TO THE TUBE ATTACHED INSIDE THE ENGINE
CASES. IF YOU DO, IT WILL BE NECESSARY TO REMOVE THE ENGINE.
A. General Instructions for the Tubes Attached inside the Engine Cases
(1) Disconnect the mating tube from the damaged tube nut.
(2) Cover all the openings to protect them from foreign objects.
(3) Put a temporary PLUG - BLANKING plug in the tube ferrule or fitting to keep machining chips and dirt
out of the tube.
(4) If you damage a tube which is captured in the engine cases, it will be necessary to remove the engine
for tube replacement.
(5) Follow the instructions in the subsequent paragraph for the removal of the thrust wire.
(6) Installation of the new thrust wire
CAUTION: BEFORE YOU INSTALL THE NEW THRUST WIRE INTO THE NEW TUBE NUT, YOU
MUST SUPPORT THE TUBE NUT WITH AN OPPOSITE FORCE. IF THE TUBE NUT
IS NOT SUPPORTED, DAMAGE TO THE TUBE CAN OCCUR.
(a) When you install the new thrust wire into the new tube nut, you must support the tube nut with an
opposite force.
Subtask 70-24-00-020-050-A
B. Removal of the Damaged Tube Nut and Thrust Wire
NOTE: The instructions in this paragraph apply to damaged tubes which have been removed from the en-
gine. If the tube being repaired is attached inside the engine cases, you must obey the precautions
in the previous paragraph.
NOTE: For tubes with a plain thrust wire, you can pull either end of the thrust wire out of the nut.
(5) If the thrust wire is damaged or too tight, it will be necessary to cut the nut off of the tube end as
follows:
CAUTION: WHEN YOU USE THE CUT-OFF WHEEL, BE CAREFUL NOT TO CAUSE DAMAGE
TO THE FERRULE OR FITTING ON THE TUBE.
(a) Support the tube nut on a hard work surface or in a soft-jawed vise.
(b) Use a high-speed cut-off wheel to cut around the nut a small distance outboard of the thrust wire,
until the wire area is open.
(c) Remove the thrust wire and nut from the tube.
(d) Discard the thrust wire.
(6) Examine the tube end for any damage.
Subtask 70-24-00-420-050-A
C. Installation of the New Tube Nut and the New Thrust Wire
(1) Always use a new thrust wire for each installation.
(2) Put the new nut in position on the end of the tube ferrule or fitting.
(3) Apply a small amount of lubricant, aircraft turbine engine (Material No. P03-001) to the new thrust
wire.
(4) While you install the new thrust wire, hold the tube nut as follows:
(a) For tubes removed from the engine, support the new tube nut on a bench or in a soft-jawed vise.
(b) For tubes captured inside the engine cases, support the tube nut with an opposite force.
(5) Before you push the thrust wire into position, make sure that the thrust wire is aligned with the rear
radius of the tube ferrule or fitting. Use a LIGHT SOURCE - HIGHPOWER or a small test wire to
make sure that the wire hole in the nut will let the thrust wire go against (but not into) the radius on the
ferrule or fitting.
(6) With the new tube nut in position on the end of the tube, put the new thrust wire into position.
(7) If the thrust wire goes into the hole easily, tap the thrust wire into position with a brass (or other non-
ferrous) mallet.
(8) If you cannot easily push the thrust wire into the hole, examine the alignment again.
(9) Push the thrust wire into position.
CAUTION: WHEN YOU USE AN AIR HAMMER, BE CAREFUL NOT TO BEND THE THRUST
WIRE AND NOT TO PUSH IT AGAINST THE TUBE FERRULE OR FITTING.
(a) If the alignment is good, use a Bantam Bully Air Hammer and a ANVIL - TUBE NUT THRUST
WIRE (PWA21411) to push the thrust wire into position.
(10) Make sure that the thrust wire comes out of the other side of the nut and is fully installed.
(11) Make sure the nut is held on the tube and can turn smoothly.
(12) Remove the plug from the tube.
(13) Examine the tube end for any damage or blockage.
(14) Safety the thrust wire.
WARNING: USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU
CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE
CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
(a) If applicable, safety the thrust wire with safety wire. Refer to the Installation of Safety Wire
(Ref. AMM TASK 70-24-00-910-811) or the Installation of Safety Cable (Ref. AMM TASK 70-
24-00-910-813) and the specific AMM maintenance task for safety procedures.
(15) Install or connect the tubes as necessary.
TASK 70-24-00-910-806-A
PWA 315 - Standard Torque Recommendations
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits in the AMM maintenance task.
REFERENCE DESIGNATION
Torques and Torque Wrenches - (Torque Adapters and Method Calculation)
Torques and Torque Wrenches - (Nuts, Bolts, Screws) SHEET 1
INDICATOR (TYPICAL)
TORQUE ADAPTER
E L
TORQUE ADAPTER
E
NO TORQUE CALCULATION
IS NECESSARY. THE ADAPTER
HAS NO EFFECT ON INDICATED
TORQUE.
N_MM_702400_2_QCM0_01_00
CALCULATION (L x T)
TORQUE WRENCH
BEAM LENGTH (L)
(DIMENSION L)
TORQUE WRENCH
EXTENSION ADAPTER
LENGTH (E)
(DIMENSION E)
E
CALCULATION (L + E)
CALCULATED
ICN-PW1000G-1000-707000-P-77445-05529-A-001-01
TORQUE WRENCH
INDICATION
(L x T) (L + E) (I)
(T)
THE SPECIFIED TORQUE OF
H-05529 (0813)
PW V
N_MM_702400_2_QCM0_02_00
CALCULATION (L x T)
L
TORQUE WRENCH
BEAM LENGTH (L)
(DIMENSION L)
TORQUE WRENCH
EXTENSION ADAPTER E
LENGTH (E)
(DIMENSION E)
CALCULATION (L - E)
CALCULATED
ICN-PW1000G-1000-707000-P-77445-05530-A-001-01
TORQUE WRENCH
INDICATION
(L x T) (L - E) (I)
(T)
THE SPECIFIED TORQUE OF
H-05530 (0813)
PW V
N_MM_702400_2_QCM0_03_00
TYPICAL
FREE-SPINNING
INSTALLATIONS
ICN-PW1000G-1000-703000-P-77445-05517-A-001-01
TYPICAL TYPICAL
SELF-LOCKING SELF-LOCKING
NUT ON STUD INSTALLATIONS
H-05517 (0813)
PW V
N_MM_702400_2_QCN0_01_00
3. Job Set-up
Subtask 70-24-00-860-058-A
A. Not Applicable
4. Procedure
(Ref. Fig. Torques and Torque Wrenches - (Torque Adapters and Method Calculation)) (Ref. Fig. Torques and
Torque Wrenches - (Nuts, Bolts, Screws) SHEET 1)
Subtask 70-24-00-911-053-A
A. General - Definitions
NOTE: Always obey the procedures and limits in the specific maintenance tasks of this manual. The spe-
cific maintenance tasks and limits always supersede those in this standard practices section.
(1) Breakaway Torque - The initial amount of force necessary to turn a self-locking fastener with the self-
locking (friction) feature engaged. Breakaway torques can be measured with or without an axial force
(load) as specified by the specific instruction.
(2) Run-On Torque - The amount of force necessary to turn a self-locking fastener with the self-locking
(friction) feature engaged. Referred to as drag torque.
(3) Self-Locking Fastener - A nut or bolt that has a feature which causes a frictional resistance to turning.
The amount of force to overcome this friction is referred to as run-on torque.
(4) Standard Torque - The torque necessary for sufficient attachment and pre-load of parts without stress
to the parts.
(5) Torque Adapter - A device which is used to torque fasteners where straight access is not possible.
The use and orientation of a torque adapter can affect the torque indication and actual torque applied.
(6) Torque Wrench - A device which indicates the force applied to a fastener. There are three types of
torque wrenches (beam type, click type and digital type).
Subtask 70-24-00-911-054-A
B. General - Equipment Calibration
(1) Torque wrenches should be on a scheduled calibration program based on the frequency of use and
the user's own experience. Anytime that a torque wrench is dropped or damaged, the tool must be
inspected and calibrated.
(2) Inspect and calibrate all torque wrenches as follows:
(a) Do all torque wrench calibrations with a calibrated weight and measured lever arm device to
make sure you get the accurate calibration.
(b) Do not compare one torque wrench with another torque wrench for accurate calibration.
(c) Always hold and use a torque wrench as specified in the manufacturer's instructions for accurate
torque indications.
(d) Install a calibration label on the torque wrench with an expiration date.
Subtask 70-24-00-911-055-A
C. General - Equipment Requirements
(1) Always obey the procedures and limits in the specific procedures of this manual. The specific
procedures and limits in task specific page blocks always supersede those in this standard practices
page block.
(2) Use the correct size torque wrench as follows:
(a) Select the correct size torque wrench so that the specified torque is between 25 percent and 95
percent of the torque wrench maximum indication.
(b) Use the torque wrench that will have the best and most accurate indication graduations.
(3) Use a torque wrench and torque adapter (extension) as follows:
(a) There are many situations which require the use of a torque adapter. When you use a torque
adapter, you must calculate the torque wrench indication so that you apply the specified torque to
the fastener.
(b) When you install a torque adapter to a torque wrench, you can change the effective beam length
of the torque wrench. You can install the torque adapter in three ways. When you change the
effective beam length, you must calculate the torque wrench indication so that you apply the
specified torque to the fastener.
1 For the installation of a torque adapter which increases the effective beam length, calculate
the indicated torque value using Method A.
2 For the installation of a torque adapter which decreases the effective beam length, calculate
the indicated torque value using Method B.
3 For the installation of a torque adapter which does not have an effect on the beam length, no
calculation is necessary.
Subtask 70-24-00-910-058-A
D. Procedures
(1) Apply the correct lubricant, if necessary, to the fasteners as specified in this manual at specific engine
locations. Wipe to remove the unwanted lubricant.
(2) Free-spinning nuts, bolts, screws and self-locking nuts on studs (also free-spinning nuts that lock after
contact).
(a) When possible, turn the nut and hold the bolt.
NOTE: If it is necessary to turn the bolt, make sure that the bolt holes in the mating parts align,
and that the bolt shank is not tight in the bolt hole.
(b) When it is not necessary to align locking features (lockwire holes, cotter pin holes, etc.), torque
the fastener to approximately the middle of the torque range.
(c) When it is necessary to align locking features (lockwire holes, cotter pin holes, etc.), torque the
fastener to the minimum torque. Check the alignment of the locking features. If necessary, turn
the fastener further (within the torque limits) to align the holes. Never loosen or decrease the
torque for alignment. If you cannot get the correct alignment within the torque range, you must
replace the fastener with another.
(3) When it is necessary to heat or cool engine parts, torque the fasteners to the final torque value only
after the parts return to approximately room temperature.
NOTE: If the parts were heated, the fasteners can become loose after the parts return to room tem-
perature. If the parts were chilled, the fasteners can become stressed after the parts return to
room temperature.
(4) Use caution when you join flanges or mating sections during assembly. When you join snap fits, it
is essential that mating parts be correctly seated prior to application of final torque. Unless specific
procedures are provided in assembly instructions, parts should be seated by installing several bolts
at regular intervals then applying uniform torque where required to seat the mating surfaces. Once
seating is assured, all bolts should be torqued to approximately 75 percent of final torque in a uniform
stagger (180-, 90-, and 45-degree intervals, etc.) to prevent local over-stressing of the bolts or flange.
Final torque should be applied in the same sequence.
(5) Torque applications should be done slowly and evenly for consistency and best possible accuracy.
(6) For crush or compression type gaskets and seals, torque the attaching fasteners as follows:
(a) With all the fasteners installed, torque the fasteners in an opposite torque pattern and in small
increments as not to exceed the torque limits.
(b) Continue to torque the fasteners to the specified limits until the same torque indication holds on
the torque wrench.
TASK 70-24-00-910-807-A
PWA 318 - Key Washer (Tab-Type) Installation
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits in the specific maintenance manual tasks.
REFERENCE DESIGNATION
(Material No. P05-018) Silver Pencil
B. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-40-00-910-801-A). Marking of Parts
Installation of Key Washers - (Tab-Type) SHEET 1
Installation of Key Washers - (Cup-Type) SHEET 1
Installation of Key Washers - (Cup-Type) SHEET 1
KEY A
DIMENSION A
GAP A
EDGE
EDGE
KEY B DIRECTION TO LOOSEN NUT
ANTIROTATION
HOLE
GAP B
KEY B
KEY B
GAP A KEY A
B
ICN-PW1000G-1000-707000-P-77445-05532-A-001-01
H-05532 (0813)
GAP A
C
PW V
N_MM_702400_2_QCA0_01_00
DIAPHRAGM
TAB OD
TYPICAL CUT-TYPE
KEYWASHER
A TAB
CRIMP
A A A
SLOTTED NUT CUP WASHER
CRIMP
SIX-INDENTATION
FOR NUTS WITH
EIGHT SLOTS
CRIMPING
B C
TAB
ICN-PW1000G-1000-707000-P-77445-05533-A-001-01
CRIMP CRIMP
TAB
B B B C C C
N_MM_702400_2_QCB0_01_00
STANDARD HEXAGON
BOLT OR NUT
CUP
WASHER
CRIMP. IDENTATION
REQUIRED ON TWO
ADJACENT FLATS
CUP
A
WASHER CUP
WASHER
B
ICN-PW1000G-1000-707000-P-77445-05534-A-001-01
DIMPLE ENGAGEMENT
PW V
N_MM_702400_2_QCC0_01_00
3. Job Set-up
Subtask 70-24-00-860-059-A
A. Not Applicable
4. Procedure
(Ref. Fig. Installation of Key Washers - (Tab-Type) SHEET 1) (Ref. Fig. Installation of Key Washers - (Cup-
Type) SHEET 1) (Ref. Fig. Installation of Key Washers - (Cup-Type) SHEET 1)
Subtask 70-24-00-910-059-A
A. Installation of Key Washers (Tab-Type)
(1) General instructions
(a) Some key washers are pre-bent at manufacture.
(b) Use key washers only one time. Use a new key washer for each installation.
(c) Use the correct key washers as specified by the specific maintenance task.
(2) Install key washers as follows:
(a) Install the key washer so that the unbent keys are as far as possible from the axis of the part to
be locked.
(b) The pre-bent key (Key B) must be tight to the overhanging surface as shown, or put against the
side of the hole to prevent possible movement of the locked part.
(c) When you torque the fastener and bend the key washer, you must keep the key washer in the
same position.
(d) If necessary, use a Silver Pencil (Material No. P05-018) or any marker as specified in Marking
Parts (Ref. AMM TASK 70-40-00-910-801) . Mark the parts so that you can detect any turn of
the key washer during the torque of the nut.
(e) Hold the key washer against the anti-rotation surface in the loosening direction while you torque
the fastener to the torque specified by the AMM task.
(f) Examine the pre-bent key (Key B) to make sure that it is not damaged.
(g) For pre-bent keys (Key B) that use a surface edge for anti-rotation, make sure that the gap
between the key (Key B) and the surface is 0.020 in. (0.51 mm) or less.
1 You can bend the pre-bent key (Key B) at installation to meet the gap limits.
(h) Carefully bend all keys (Keys A) on the key washer so that it cannot be used again and that you
do not cause cracks, gouges or other damage.
(i) Bend at least one key (Key A) so that 75 percent or more of its width (as measured at the base of
the key) engages the flat of the fastener (Dimension A).
(j) Bend all the keys (Keys A) so that the gap is in the limits that follow:
1 For fastener threads 0.3125 in. (7.94 mm) or less, Gap A is 0.010 in. (0.25 mm) or less.
2 For fastener threads more than 0.3125 in. (7.94 mm), Gap A is 0.020 in. (0.51 mm) or less.
(3) Install elliptical key washers as follows:
(a) After you torque the fasteners, bend the washer up across one whole face of the hexagon.
1 For fastener threads 0.3125 in. (7.94 mm) or less, Gap A is 0.010 in. (0.25 mm) or less.
2 For fastener threads more than 0.3125 in. (7.94 mm), Gap A is 0.020 in. (0.51 mm) or less.
(4) The previous requirements for key washers and elliptical key washers are applicable to the keys for
each hole in a multiple-hole key washer.
(5) Key washers used with fuel nozzle nuts must not have the keys bent by impact.
CAUTION: DO NOT USE A "PUNCH" TYPE TOOL TO INSTALL CUP-TYPE KEY WASH-
ERS ON FUEL NOZZLE NUTS. CUP-TYPE KEY WASHERS USED WITH
FUEL NOZZLE NUTS MUST NOT HAVE THE INDENTATIONS FORMED BY
IMPACT. IF YOU DO NOT OBEY THIS INSTRUCTION, DAMAGE TO THE
FUEL NOZZLE CAN OCCUR.
a This tool will form indentations on the outside diameter of the cup-type key washer by
the impact of the tool with a hammer.
(2) Install the key washers as follows:
(a) Marking
CAUTION: USE THE CORRECT MARKING PEN OR PENCIL. IF YOU DO NOT, THE MARK
CAN CAUSE DAMAGE TO THE MATERIALS.
1 To prevent broken or bent key washer tabs, you must mark the position of the cup-type key
washer to the adjacent surface before you tighten and torque the nut.
2 Use a Silver Pencil (Material No. P05-018) or any marker as specified in Marking Parts
(Ref. AMM TASK 70-40-00-910-801) . Mark the parts so that you can detect any turn of the
key washer during the torque of the nut.
(b) Required number of indentations
1 For the cup-type key washers, you must bend the key washer in two or more places to give
sufficient interference with the nut so that the nut will not turn. Refer to
(Ref. Fig. Installation of Key Washers - (Cup-Type) SHEET 1)
and
(Ref. Fig. Installation of Key Washers - (Cup-Type) SHEET 1)
for requirements.
2 After you tighten and torque the nut, you must indent the cup-type key washer in the correct
number of places. Refer to Table 1 unless specified differently.
3 If the number of rounded slots in the nut or bolt is less than the necessary amount of
indentations, the requirements of Table 1 do not apply.
4 If the key washer is the type shown in
(Ref. Fig. Installation of Key Washers - (Cup-Type) SHEET 1)
, the requirements of Table 1 do not apply.
a Table 1 - Required Number of Indentations
(*) See
(Ref. Fig. Installation of Key Washers - (Cup-Type) SHEET 1)
for indentation spacing.
5 For the cup-type key washers shown in
(Ref. Fig. Installation of Key Washers - (Cup-Type) SHEET 1)
and
(Ref. Fig. Installation of Key Washers - (Cup-Type) SHEET 1)
, you must make the indentations as shown.
(c) Key washer engagement
1 Table 2 - Required Engagement Measurements for Cup-Type Key Washers
TASK 70-24-00-910-808-A
Installation of the Packings and Seals
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits in the maintenance manual maintenance task.
REFERENCE DESIGNATION
(Material No. P03-001) lubricant, aircraft turbine engine
(Material No. P06-002) Petrolatum
(Material No. P06-053) Sealing Ring Lubricant
3. Job Set-up
Subtask 70-24-00-860-057-A
A. Not Applicable
4. Procedure
Subtask 70-24-00-911-052-A
A. Necessary Lubricant Instructions
CAUTION: DO NOT APPLY PETROLATUM TO PACKINGS USED IN FUEL OR OIL SYSTEMS. PET-
ROLATUM DOES NOT DISSOLVE EASILY IN FUEL OR OIL AND CAN CAUSE BLOCK-
AGES IN SMALL PASSAGES AND CLOGGED FILTERS. CORRECT LUBRICATION
AND ASSEMBLY WILL PREVENT DAMAGE TO THE PACKING THAT CAN CAUSE EN-
GINE DAMAGE OR A SHUTDOWN.
(1) Apply the correct lubricant to each packing before engine assembly as follows:
(a) Find the material specification of the packing. This is often shown on the package.
(b) Determine the type of system (fuel, oil or air) where the packing will be installed.
(c) Refer to Table 1 and select the necessary lubricant.
(d) Apply the necessary lubricant to each packing.
NOTE: Use only the lubricants specified for the packing material.
NOTE: Use only a small amount of White Petrolatum (Material No. P06-002) on silicone
packings used in air systems. Hot air can move this lubricant into downstream com-
ponents and cause contamination. Never use Engine Oil (PWA 521 P03-001) on sil-
icone packings.
Subtask 70-24-00-910-057-A
B. Instructions for the Installation of Preformed Packings
(1) Always use new packings at each assembly.
(2) Check the package for a date unless otherwise specified (e.g. manufacture date). This date is called
the shelf life.
(3) Do not use packings that have gone past the shelf life date.
(4) If there is no date on the package, there is no shelf life.
(5) Apply a layer of specified lubricant to the O-ring before assembly.
NOTE: Use only the lubricants specified for the O-ring preformed packing material and be sure that
the O-ring has the lubricant material fully on it.
(6) Do a visual inspection of the O-ring mating surfaces and all other surfaces that the O-ring will touch
during the installation. Be sure that there is no damage or sharp edges that could cause damage to
the seal during the installation or that could cause a leak.
(7) Push or slide the packing into position. Do not twist or roll the packing when it is installed.
(8) Do not install packings on engine parts which are hot (hot parts will cause damage to a packing).
TASK 70-24-00-910-809-A
PWA 316 - Cotter Pin Installation
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits in the specific maintenance manual maintenance tasks.
REFERENCE DESIGNATION
Cotter Pins SHEET 1
TOP OF NUT
PIN HOLE
50% OF HOLE
BOLT
DIAMETER OR LESS
NUT
BOLT
EXAMPLE 1
NUT
EXAMPLE 2
MINIMUM
ICN-PW1000G-1000-707000-P-77445-05535-A-001-01
LENGTH
o
60
o
60
MAXIMUM
H-05535 (0813)
LENGTH
EXAMPLE 3
PW V
N_MM_702400_2_QBA0_01_00
3. Job Set-up
Subtask 70-24-00-860-050-A
A. Not Applicable
4. Procedure
(Ref. Fig. Cotter Pins SHEET 1)
Subtask 70-24-00-910-050-A
A. Installation of the Cotter Pin
(1) Use cotter pins only one time. Use a new cotter pin for each installation.
(2) Use the correct cotter pin as specified by the AMM task.
(3) Procedure
(a) Install a cotter pin to safety a nut as follows:
1 Torque the fastener to the minimum torque limit as specified by the maintenance manual
task.
2 If the cotter pin hole does not align with the slot, continue to torque the fastener to the
maximum torque as specified by the maintenance manual task but only enough for
alignment.
3 If you cannot get the alignment with the fastener torqued within the specified limits, replace
the fastener with a different one.
4 Continue to torque the fastener to the torque specified by the maintenance manual task for
alignment.
5 Make sure that more than 50 percent of the pin hole is below the top edge of the nut.
6 Install the cotter pin as follows:
a Install and align the cotter pin so that you can bend the prongs up and over the bolt and
down over the nut.
b While you hold the head tight to the hole, bend the prongs so that the upper prong is
tight on the end of the bolt and the bottom prong is tight on the side of the nut.
c If necessary, cut off the end of the upper prong to be level with the end of the bolt.
d If necessary, cut off the end of the lower prong for a tight fit on the nut.
(b) Install a cotter pin to safety a pin, rod or collar as follows:
1 Install the cotter pin as follows:
a Install and align the cotter pin so that you can bend the prongs around the outside
diameter of the pin, rod or collar.
b While you hold the head tight to the hole, bend the prongs against the outside diameter
of the pin, rod or collar.
c If necessary, cut off the end of the prongs to get the correct length.
(c) Examine the installed cotter pin as follows:
1 Make sure that a new cotter pin was installed.
TASK 70-24-00-910-810-A
Installation of the Retaining Rings
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits in the maintenance manual maintenance task.
REFERENCE DESIGNATION
Installation of Retaining Rings SHEET 1
15° ± 1°
N_MM_702400_2_QCD0_01_00
3. Job Set-up
Subtask 70-24-00-860-060-A
A. Not Applicable
4. Procedure
(Ref. Fig. Installation of Retaining Rings SHEET 1)
Subtask 70-24-00-911-058-A
A. General Information
(1) Retaining rings must be installed with approved retaining ring pliers.
(a) Internal-type rings must not be compressed beyond the point where the ends of the rings meet.
(b) External-type rings must be expanded only enough to permit installation without becoming bent.
(2) After installation, make sure that each retaining ring is fully seated in its groove, without looseness or
distortion.
(3) Distorted retaining rings must be replaced.
Subtask 70-24-00-910-061-A
B. Installation of the Retaining Rings
(1) Procedure - Plain retaining rings
(a) Plain retaining rings can contain slightly rounded edges on one side and sharp edges on the
opposite side. The slight rounding, caused by the stamping die, is not a bevel, and the ring must
not be classified as a beveled ring.
(b) Plain retaining rings must be installed only in square sided grooves. When one side of a plain
ring has visibly sharper corners, this side must be installed away from the detail part being
retained, so that the sharp-edged side thrusts against the groove.
(2) Procedure - Beveled retaining rings
(a) Beveled retaining rings have the added function of taking up end play in the detail part
being retained. This type of ring has a definite 15 degree-bevel on one side designed to fit a
corresponding bevel on the side of the groove away from the part being retained.
(b) Beveled retaining rings should be used only in correspondingly beveled grooves. These rings
should be installed with the flat side of the ring toward the detail part being retained.
TASK 70-24-00-910-811-A
Assembly - PWA 316 - Safety Wire (Lockwire) Installation
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits in the specific maintenance manual maintenance tasks.
B. Referenced Information
REFERENCE DESIGNATION
Safety Wire Installation
Safety Wire Examples
Flex Limits of the Safety Wire SHEET 1
10:30 4:30
O'CLOCK O'CLOCK
STEP 1 STEP 2
ALIGN THE SAFETY INSTALL THE CORRECT
WIRE HOLES. GAGE SAFETY WIRE.
STEP 3 STEP 4
BEND THE SAFETY WIRE TWIST THE SAFETY WIRE
AROUND THE BOLT HEAD UNTIL SAFETY WIRE IS
JUST SHORT OF THE
HOLE IN THE SECOND
BOLT.
ICN-PW1000G-1000-707000-P-77445-05536-A-001-01
STEP 5
KEEP THE SAFETY WIRE
UNDER TENSION AND
TWIST IT IN A CLOCKWISE
H-05536 (0813)
N_MM_702400_2_QBB0_01_00
STEP 6 STEP 7
PUT THE UPPERMOST WIRE BRING THE FREE END OF THE
THROUGH THE SAFETY WIRE WIRE AROUND THE BOLT HEAD
HOLE IN THE SECOND BOLT IN A COUNTERCLOCKWISE
PULL THE WIRE TIGHT WITH PLIERS. DIRECTION. TWIST THE TWO
ENDS OF THE SAFETY WIRE IN
A COUNTERCLOCKWISE
DIRECTION.
ICN-PW1000G-1000-707000-P-77445-05537-A-001-01
STEP 8 STEP 9
GRASP THE SAFETY WIRE DURING THE FINAL TWISTING
BEYOND THE TWISTED PORTION MOTION OF THE PLIERS, BEND
AND TWIST THE SAFETY WIRE ENDS THE SAFETY WIRE DOWN AND UNDER
COUNTERCLOCKWISE UNTIL TIGHT. THE HEAD OF THE BOLT.
H-05537 (0813)
STEP 10
CUT OFF EXCESS SAFETY WIRE
WITH DIAGONAL CUTTERS.
PW V
N_MM_702400_2_QBB0_02_00
30° MINIMUM
POINT OF TENSION
30° MINIMUM
EXAMPLE 1 EXAMPLE 2
N_MM_702400_2_QBD0_01_00
EXAMPLE 11
SAFETY WIRE OF BOLTS
THAT ARE IN DIFFERENT PLANES.
EXAMPLE 15
H-05539 (0813)
N_MM_702400_2_QBD0_02_00
SAFETY WIRE METHOD FOR FITTINGS SAFETY WIRE METHOD FOR FITTINGS
WITH SAFETY WIRE LUG. WITHOUT SAFETY WIRE LUG.
ICN-PW1000G-1000-707000-P-77445-05540-A-001-01
EXAMPLE 23
SAFETY WIRE METHOD FOR SMALL TUBE NUTS
WITH THIN WALL THICKNESS
H-05540 (0813)
PW V
N_MM_702400_2_QBD0_03_00
EXAMPLE 24 EXAMPLE 25
EXAMPLE 26
ICN-PW1000G-1000-707000-P-77445-05541-A-001-01
H-05541 (0813)
EXAMPLE 27
STRAIGHT CONNECTOR
(BULKHEAD-TYPE)
PW V
N_MM_702400_2_QBD0_04_00
TUBE TUBE
NUT NUT
TUBE
NUT
JAMNUT
JAMNUT
JAMNUT
SEAL
SEAL
EXAMPLE 31 EXAMPLE 32
N_MM_702400_2_QBD0_05_00
A
SAFETY WIRE LENGTH
HALF FLEX
C
B
FULL FLEX
ICN-PW1000G-1000-707000-P-77445-05543-A-001-01
H-05542 (0813)
PW V
N_MM_702400_2_QBJ0_01_00
3. Job Set-up
Subtask 70-24-00-860-051-A
A. Not Applicable
4. Procedure
(Ref. Fig. Safety Wire Installation) (Ref. Fig. Safety Wire Examples) (Ref. Fig. Flex Limits of the Safety
Wire SHEET 1)
Subtask 70-24-00-910-051-A
WARNING: USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT
LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT
YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
NOTE: The nomenclatures lockwire and safety wire are interchangeable. Safety wire is also referred to as
lockwire.
(1) Use the correct safety wire as specified in the specific maintenance manual maintenance task.
(2) Obey the maximum safety wire length limits that follow:
(a) The maximum length (span) of safety wire between two tension points is 6 in. (152.4 mm), unless
specified differently by the specific maintenance manual maintenance task.
(b) The maximum length of safety wire used to safety multiple fasteners together in a series (3 or 4)
is 24 in. (0.6 m), unless specified differently by the specific maintenance manual maintenance
task.
(3) Obey the maximum number of fasteners in a series limits that follow:
(a) Do not safety more than four fasteners in a series with one continuous length of wire, unless
specified differently by the specific maintenance manual maintenance task.
(b) If there are more than four fasteners in a series and the text or illustration specifies "Safety Wire
Together", do the steps that follow:
1 Divide this group into smaller groups of two, three or four fasteners.
2 Safety each of the smaller groups separately with safety wire.
3 Safety the smaller groups in series with each other with safety wire.
(4) Procedure
(a) Torque the parts before you install the safety wire as follows:
1 All fasteners must be correctly torqued before you install the safety wire.
2 For two or more fasteners safetied together, you must also put the wire holes in a correct
position in relation to each other.
3 To get the correct hole alignment, torque the fasteners to the limits for fasteners with wire
holes. Refer to the specific maintenance manual maintenance task or the Standard Torques.
4 Do not increase the torque more than the specified limit to correctly align the wire holes.
5 If necessary, use another fastener or part to correctly align the wire holes within the specified
torque limits.
(b) Select the number of strands of the safety wire as follows:
1 Use two strands of safety wire twisted together (double-twisted), unless specified differently
by the specific maintenance manual maintenance task.
2 Use a single strand safety wire only where specified by the specific maintenance manual
maintenance task.
(c) Examine the safety wire holes as follows:
CAUTION: DO NOT INSTALL THE SAFETY CABLE IN HOLES WITH BURRS OR SHARP
EDGES. IF YOU DO, THE SAFETY CABLE CAN BREAK DURING ENGINE OP-
ERATION.
NOTE: This will prevent nicks and damage to the safety wire.
(e) Determine the direction and pattern of the safety wire for the parts that must be safetied.
NOTE: Safety Wire Examples do not show every possible combination of parts that can be
safety wired. Use these figures as a guide for other applications.
1 Install safety wire for a group of three bolts or screws as shown in examples 3 through 6.
2 Install safety wire for a group of two bolts or nuts with the wire wrapped over the top of a bolt
or nut as shown in examples 7 and 8.
a Use this method if there is little or no clearance around the bolt or nut.
3 Install safety wire for a square plug to a lug with a safety wire hole as shown in example 9.
4 Install safety wire for a single screw to a lug with a safety wire hole as shown in example 10.
5 Install safety wire for two bolts that are on a different plane as shown in example 11.
6 Install safety wire for hollow head plugs as shown in examples 12 through 14.
7 Install a single strand of safety wire for multiple screws as shown in example 15.
8 Install safety wire wrapped around an adjacent bracket for a bolt as shown in example 16.
a Use this method to safety any part if there is no lug with a safety wire hole.
9 Install safety wire for the tube and hose nuts or electrical connectors as shown in examples
17 and 18.
10 Install safety wire for the tube and hose nuts or electrical connectors with a lug with a safety
wire hole as shown in examples 19 and 20.
11 Install safety wire for the tube and hose nuts or electrical connectors without a lug with a
safety wire hole as shown in examples 21 and 22.
12 Install safety wire for the small tube nuts or nuts made of soft material as shown in example
23.
a Use this method for all nuts with a thin wall thickness at the safety wire holes.
b Wrap the wire around the nut as shown to prevent a break through the thin wall section.
13 Install safety wire for two adjacent tube and hose nuts or electrical connectors as shown in
example 24.
14 Install safety wire for the tube and hose nuts or electrical connectors to a lug with a safety
wire hole as shown in example 25.
15 Install safety wire for the tube nuts on a tee as shown in example 26.
16 Install safety wire for a straight bulkhead tube nut to a bolt as shown in example 27.
17 Install safety wire for the tube nuts and jam nuts as shown in examples 28 through 30.
18 Install a lead seal to the end of the safety wire as shown in examples 31 and 32.
a Attach the seal at the end of the safety wire after the last item is safetied.
b Wrap the loose end of the wire to the safety wire in front of the seal or to an empty
safety wire hole.
(f) Install the safety wire as follows:
1 Install the safety wire so that it always applies tension to tighten the parts.
2 Make sure that there is no additional tension on the wire other than the original tension.
3 If the torque on the threaded part becomes reduced, do the steps that follow:
a Remove the safety wire.
b Tighten the fastener again to the specified torque limits.
c Install the safety wire again.
4 Obey all the assembly instructions if any slack is necessary between tension points.
5 Pull the safety wire tight as you twist it and make the recommended number of twists.
NOTE: One twist is a twist of the wires through an arc of 180 degrees, equal to half of a
complete turn.
6 Twist the wire to 0.125 in. (3.175 mm) distance from the safety wire hole.
(g) Trim off the unwanted safety wire as follows:
CAUTION: BE SURE THAT THE CUT WIRE ENDS DO NOT FALL INTO THE ENGINE. IF
THEY DO, THE SAFETY WIRE CAN CAUSE DAMAGE DURING ENGINE OPER-
ATION.
1 Cut off the unwanted wire at the end of the last fastener and keep at least three full twists.
a Do not twist off the end of the safety wire with the wire twist pliers.
b You must use wire cutting pliers to cut off the end of the wire.
2 Make sure that the safety wire does not have loose or non-twisted ends.
3 Make sure that the safety wire does not have sharp ends.
4 Bend the end of the wire in towards the part so that it does not point out.
NOTE: If the ends point out they could be a safety hazard to persons who work on the en-
gine. They could also vibrate in the airstream during engine operation and break off.
CAUTION: BE SURE THAT THERE ARE NO CRACKS IN THE WIRE. IF THERE ARE,
THE SAFETY WIRE CAN BREAK AND CAUSE DAMAGE DURING ENGINE
OPERATION.
a Examine the wire for cracks or broken strands. Cracks or broken strands are not
permitted.
b Examine the wire for nicks, kinks or damage. Nicks, kinks or damage are not permitted.
c Remove and replace the safety wire if you find any cracks, broken strands, nicks, kinks
or damage.
d Examine the safety wire for abrasions. Light abrasions from the PLIERS-SAFETY WIRE
are permitted.
3 Examine the safety wire for clearance as follows:
a Examine the safety wire for clearance between all adjacent parts.
b The wire must not touch, chafe or rub on adjacent parts during engine operation.
c The wire must not stretch or get too much tension during engine operation.
d The above limits apply for all parts that move during engine operation, (examples are
variable stator rings, bleed valves, actuators, control cables and linkage).
TASK 70-24-00-910-812-A
SPOP 426 - Tube Installation Procedures
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
NOTE: Always obey the specific procedures and limits in the specific manual tasks.
REFERENCE DESIGNATION
Tubes with Fixed (Brazed) Conical Seat Ferrules (37 degrees) SHEET 1
Installation of Hose and/or Tube Assemblies with Fixed or Loose Flange Ends (Used with Packings or
Seal Plates) SHEET 1
Installation of Tubes with Bolted Flanges (Used with Crush-Type Gaskets) SHEET 1
CONICAL SEAT
FERRULE
(TYPICAL)
3
BOLT
4
CLAMP
(TYPICAL CLAMP
INSTALLATION)
2
TUBE NUT
ICN-PW1000G-1000-707000-P-77445-05552-A-001-01
(TYPICAL)
1
TUBE ASSEMBLY
WITH FIXED CONICAL
SEAT FERRULES
H-05552 (0813)
PW V
N_MM_702400_2_QCQ0_01_00
11 SEAL PLATE
12 x4
NUT
LOOSE FLANGE
14
BOLT
13 x4
BOLT
15
CLAMP
(TYPICAL CLAMP
INSTALLATION)
FIXED FLANGE
ICN-PW1000G-1000-707000-P-77445-05553-A-001-01
10
HOSE OR TUBE ASSEMBLY
PACKING WITH FIXED OR LOOSE
18 FLANGE ENDS
16 x3
NUT
17 x3
BOLT
H-05553 (0813)
PW V
N_MM_702400_2_QCR0_01_00
BOLTED FLANGE
(6 HOLES) 21 CRUSH-TYPE
GASKET
CRUSH-TYPE
GASKET
21
22 x6
BOLT
BOLT
25 x4
20
TUBE ASSEMBLY
WITH BOLTED
FLANGES
BOLTED
FLANGE
ICN-PW1000G-1000-707000-P-77445-05554-A-001-01
(4 HOLES)
23
CLAMP
(TYPICAL CLAMP
INSTALLATION)
24 BOLT
H-05554 (0813)
PW V
N_MM_702400_2_QCS0_01_00
3. Job Set-up
Subtask 70-24-00-860-056-A
A. Not Applicable
4. Procedure
(Ref. Fig. Tubes with Fixed (Brazed) Conical Seat Ferrules (37 degrees) SHEET 1) (Ref. Fig. Installation
of Hose and/or Tube Assemblies with Fixed or Loose Flange Ends (Used with Packings or Seal
Plates) SHEET 1) (Ref. Fig. Installation of Tubes with Bolted Flanges (Used with Crush-Type
Gaskets) SHEET 1)
Subtask 70-24-00-910-054-A
A. Procedure - Method A - Typical Installation of Tubes (1) with Fixed (Brazed) Conical Seat Ferrules (37
degrees)
(1) Remove all the protective covers from the tube (1) and mating adapters.
(2) Wipe clean the conical seats of the tube (1) and mating adapters.
(3) Examine the conical seats of the tube (1) and the mating adapters for any damage (such as nicks,
burrs or wear). Replace, as necessary.
(4) Apply the necessary lubricant to the tube nut (2) threads and to the rear of the tube ferrules (nut
loading surface).
(5) Remove any excess lubricant from the tube (1) threads and the conical seat areas.
(6) Install the tube (1) on the mating adapters and tighten the tube nuts (2) with your hand only.
NOTE: Make sure that the tube nuts are hand-tight and that the tube conical seat is fully against the
adapter conical seat. To make sure, you can tighten the nut with a wrench until you feel the
seats contact and then loosen the nut 1/4 turn.
(7) Make sure that the tube (1) is not bent and that the tube ends align with the mating adapters.
(8) Apply the necessary lubricant to the bolt (3) threads which attach the tube clamps (4).
(9) Attach all the clamps (4) and clamp bolts (3) hand-tight only.
(10) Make sure that the installation of the clamps (4) and clamp bolts (3) do not stress or load the tube (1).
NOTE: When you install and torque clamp bolts (3) before the tube nuts (2), the tube (1) can turn on
the conical seats to better align itself. This will put the tube (1) in the final position before you
tighten the tube nuts (2) and will decrease any stress on the tube (1) adjacent to the ferrules.
(11) Torque the clamp bolts (3) to the correct torque while you make sure that the clamps (4) do not turn,
twist or bend.
(12) While you hold the mating adapter with a wrench, torque the tube nut (2) at each end to the
necessary torque called in the specific task.
(13) Examine the tube (1) ends for any evidence of tube twist or damage adjacent to the brazed ferrules.
Replace, as necessary.
(14) Safety the tube nuts (2), where necessary.
Subtask 70-24-00-910-055-A
CAUTION: DO NOT BEND THE FLEXHOSE OF A TUBE TO HELP REMOVE OR INSTALL AN AT-
TACHED COMPONENT. IF YOU BEND A FLEX SEGMENT TOO MUCH, YOU CAN CAUSE
A BREAK DURING SUBSEQUENT ENGINE OPERATION.
B. Procedure - Method B - Typical Installation of Hose and/or Tube Assemblies with Fixed or Loose Flange
Ends (Used with Packings or Seal Plates)
NOTE: A flexhose kink is the result of the movement of the flexhose to the point where the shape of the
stainless steel wirebraid and the inner PTFE tube changes permanently from cylindrical to oval in
one or more locations.
CAUTION: MAKE SURE THAT YOU REMOVE ANY PROTECTIVE COVERS FROM INSIDE THE
TUBE OPENINGS. THESE TYPES OF COVERS HAVE CAUSED IN-FLIGHT SHUT-
DOWNS WHEN ACCIDENTALLY LEFT INSTALLED.
(a) Remove all the protective covers from the tube (10) and mating adapters.
(2) Wipe clean the flange seats of the tube (10) and mating adapters.
(3) Examine the flange seats of the tube (10) and the mating adapters for any damage (such as nicks,
burrs and wear). Replace, as necessary.
(4) Apply the necessary lubricant to the bolts (13) and (17) threads which attach the tube flanges.
(5) Install any necessary packings (18) lubricated with the applicable lubricant.
(6) Carefully install the tube (10) and seal plates (11) to the mating adapters with the bolts (13) and nuts
(12) hand-tight only.
(7) If applicable, make sure that the packing (18) engaged the mating adapter fully, without damage.
(8) Tighten the bolts (13) and (17) and nuts (12) and (16) at each end and loosen by two turns.
(9) Apply the necessary lubricant to the bolt (14) threads which attach the tube clamps (15).
(10) Attach all the clamps (15) and clamp bolts (14) and tighten the clamp bolts (14) with your hand only.
(11) Make sure the installation of the clamps (15) and clamp bolts (14) does not stress or load the tube
(10).
NOTE: When you install and torque clamp bolts (14) before the bolts (13) and (17) and nuts (12) and
(16) at each end of the tube (10), the tube (10) can turn on the seats to better align itself. This
will put the tube in final position before you tighten the tube bolts (13) and (17) and nuts (12)
and (16) and will decrease any stress on the tube adjacent to the ferrules.
(12) Torque the clamp bolts (14) to the correct torque while you make sure that the clamps (15) do not
turn, twist or bend.
(13) Torque the bolts (13) and (17) and nuts (12) and (16) at each end to the necessary torque called in
the specific task.
(14) Examine the tube (10) for any tube damage or incorrect assembly. Replace, as necessary.
Subtask 70-24-00-910-056-A
C. Procedure - Method C - Typical Installation of Tubes with Bolted Flange (Used with Crush-Type Gaskets)
(1) Remove the protective covers.
CAUTION: MAKE SURE THAT YOU REMOVE ANY PROTECTIVE COVERS FROM INSIDE THE
TUBE OPENINGS. THESE TYPES OF COVERS HAVE CAUSED IN-FLIGHT SHUT-
DOWNS WHEN ACCIDENTALLY LEFT INSTALLED.
(a) Remove all the protective covers from the tube (20) and mating bosses.
(2) Wipe clean the flange seats of the tube (20) and mating bosses.
(3) Examine the flange seats of the tube (20) and the mating bosses for any burrs or damage. Replace,
as necessary.
(4) Apply the necessary lubricant to the bolts (22) and (25) threads which attach the tube flanges.
(5) Install the necessary new gaskets (21) in the gasket groove in the tube (20) or mating boss flange.
Use a small amount of Beeswax or Paraffin Wax Blend to hold them in position.
(6) Carefully install the tube (20) on the mating bosses with the bolts (22) and (25) hand-tight only.
(7) Apply the necessary lubricant to the bolt (23) threads which attach the tube clamps (24).
(8) Attach all the clamps (24) and clamp bolts (23) and tighten the clamp bolts (23) with your hand only.
(9) Make sure that the installation of the clamps (24) and clamp bolts (23) does not stress or load the
tube (20).
(10) Torque the bolts (22) and (25) at each end in small increments to the necessary torque. Then, torque
all the bolts (22) and (25) again and until the same torque indication holds.
(11) Torque the clamp bolts (23) to the correct torque while you make sure that the clamps (24) do not
turn, twist or bend.
(12) Examine the tube (20) for any tube damage or incorrect assembly. Replace, as necessary.
TASK 70-24-00-910-813-A
Assembly - PWA 316 - Safety Cable Installation
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the procedures and limits in the specific maintenance tasks of this manual. The specific main-
tenance tasks and limits always supersede those in this standard practices section.
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. P05-291) Safety Cable
REFERENCE DESIGNATION
(Material No. P05-292) Safety Cable Ferrule
C. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-24-00-910-806-A). PWA 315 - Standard Torque Recommendations
Safety Cable Methods
Bergen Safety Cable Crimper SHEET 1
Bergen Safety Cable Crimper Method SHEET 1
Daniels Safety Cable Crimper SHEET 1
Daniels Safety Cable Crimper Method SHEET 1
Safety Cable Flex Limits SHEET 1
EXAMPLE 1 EXAMPLE 2
BOLTS BOLTS
N_MM_702400_2_QAA0_01_00
EXAMPLE 12 EXAMPLE 13
ROD END ROD END
EXAMPLE 14
H-05545 (0813)
UNSATISFACTORY INSTALLATION
PW V
N_MM_702400_2_QAA0_02_00
SAFETY
CABLE
FERRULE
MAGAZINE
CABLE END
FITTING
FERRULE
HANDLE
TENSIONING
WHEEL
ICN-PW1000G-1000-707000-P-77445-05546-A-001-01
CRIMPING
HEAD
SLOTTED
WHEEL
H-05546 (0813)
PW V
N_MM_702400_2_QAC0_01_00
1 2
3 4
ICN-PW1000G-1000-707000-P-77445-05547-A-001-01
H-05547 (0813)
5 6
PW V
N_MM_702400_2_QAD0_01_00
SAFETY
FERRULE CABLE
MAGAZINE
TOOL BODY
FERRULE
PUSH TO INDEX
PAWL
RELEASE
KNOB
o
90 TYPICAL
NOSE
ASSEMBLY
CABLE
ICN-PW1000G-1000-707000-P-77445-05548-A-001-01
ENTRANCE
HANDLE
H-05548 (0813)
PW V
N_MM_702400_2_QAE0_01_00
1 2
o
90
3 4
ICN-PW1000G-1000-707000-P-77445-05549-A-001-01
H-05549 (0813)
5 6
PW V
N_MM_702400_2_QAF0_01_00
A
SAFETY CABLE LENGTH
B
FULL FLEX
C
D HALF FLEX
E
ICN-PW1000G-1000-707000-P-77445-05550-A-001-01
N_MM_702400_2_QAG0_01_00
3. Job Set-up
Subtask 70-24-00-860-052-A
A. Not Applicable
4. Procedure
Subtask 70-24-00-910-052-A
A. Installation of the Safety Cable
(1) Use this safety cable process for Bergen tool installations or Daniels (DMC) tool installations.
(2) Safety cable is installed through two or more parts so that if the fastener loosens, the safety cable will
tighten. When the safety cable tightens, it will prevent the fastener from loosening any further.
(3) The safety cable system has three components:
(a) Safety cable
1 The safety cable is available in several lengths and diameters. Use the correct diameter
cable and ferrule as specified by the specific Engine Manual task. One end of the cable
has an end fitting swaged to it. The strands of the cable on the opposite end of the cable
are fused together to prevent the cable from fraying. The cable is typically installed through
safety holes.
(b) Ferrules
1 The ferrule is available in several diameters. Use the correct diameter ferrule as specified
by the specific Engine Manual task. Ferrules are purchased in a spring-loaded, disposable
magazine. The ferrule is installed to the cable open end. The ferrule is crimped to the cable
using the applicable crimping tool.
(c) Crimping equipment
1 The hand-operated crimping tool comes in different length and size heads (or noses). These
different heads (or noses) are provided for the different diameter cables and ferrules and
for the best access to a specific application. Use the crimping tool for the correct diameter
ferrule. The crimping pressure of the tool is set by the manufacturer. This tool is used to
crimp the ferrule on the end of the safety cable. The crimping tool will cut the safety cable
even with the ferrule at the same time that the ferrule is crimped. Equipment, cables, and
ferrules are available in kits. Crimping tools should be on a scheduled calibration program
based on the frequency of use and the user's own experience. Anytime that a tool is
dropped or damaged, the tool must be inspected and calibrated.
(4) This procedure gives general instructions to install safety cable, where specified by this Maintenance
Manual, for the engine fasteners as follows:
(a) Bolts, screws and nuts
(b) Tube nuts, hose connectors and jam nuts
(c) Plugs and covers.
(5) Procedure
(a) Torque the parts before you install the Safety Cable (Material No. P05-291) as follows:
1 Torque all fasteners correctly before you install Safety Cable (Material No. P05-291).
2 For two or more fasteners safetied together, put the safety holes in the correct position in
relation to each other.
(Ref. Fig. Safety Cable Methods)
3 To get the correct wire hole alignment, do not torque the fasteners to more than (or less
than) the specified limits (Ref. AMM TASK 70-24-00-910-806) .
a Do not decrease the torque (loosen direction) to correctly align the wire holes.
b Do not increase the torque to more than the specified limit to correctly align the wire
holes.
4 If necessary, use another fastener or part to correctly align the safety holes within the
specified torque limits.
(b) Unless specified differently in the Maintenance Manual, plan the installation of the safety cable
and obey the general requirements as follows:
1 Use the examples shown in the figures.
2 Where possible, install the Safety Cable (Material No. P05-291) so that it does not touch
other parts.
3 Install the Safety Cable (Material No. P05-291) through existing holes only.
4 Do not install the safety cable down through the bolt lightening holes.
5 The maximum length of the safety cable between safety cabled parts is 6.0 in. (152.40 mm).
6 Do not safety more than three bolts with one safety cable.
7 Do not install the safety cable through the fasteners with sharp turns more than 90 degrees.
8 Choose the holes in the parts so that the cable will be as straight as possible but will have a
minimum angle of pull (towards tight).
9 Use the examples in the safety cable method as a guide for the applicable cable installation.
(Ref. Fig. Safety Cable Methods)
NOTE: The safety cable method does not show every possible combination of parts that can
be safety cabled. Use these figures as a guide for other applications and obey the
basic rules for safety cable.
CAUTION: DO NOT USE A SAFETY CABLE IF THE HOLES ARE LARGER THAN THE SPE-
CIFIED LIMITS. IF YOU DO, THE FERRULES ON THE END OF THE CABLE
WILL PULL THROUGH THE LARGER HOLES.
1 For 0.032 in. (0.81 mm) diameter cable installations, make sure that the safety hole on the
parts are less than 0.100 in. (2.54 mm) diameter.
a The ferrule on the end of the 0.032 in. (0.81 mm) diameter cables are 0.105 in. (2.67
mm) diameter and will pull through any hole larger than this.
2 For 0.020 in. (0.51 mm) diameter cable installations, make sure that the safety holes on the
parts are less than 0.085 in. (2.16 mm) diameter.
a The ferrule on the end of the 0.020 in. (0.51 mm) diameter cables are 0.090 in. (2.29
mm) diameter and will pull through any holes larger than this.
3 Examine the holes for damage.
a Remove the burrs or sharp edges from the safety wire holes.
b Replace any part with damaged holes or, if possible, use another hole to install the
safety cable.
(d) Select the correct diameter and length cable and ferrule as follows:
1 Use the correct diameter cable and ferrule as specified in the specific Engine Manual task.
2 Use the correct length cable for the fastener application and the length of the tool used.
CAUTION: BEFORE YOU CRIMP THE FERRULE, MAKE SURE THAT THE TENSION-
ING WHEEL APPLIED THE CORRECT TENSION TO THE CABLE. IF YOU
DO NOT OBEY THIS INSTRUCTION, THE CABLE WILL BE TOO TIGHT OR
TOO LOOSE.
CAUTION: DO NOT TRY TO REMOVE THE CRIMPING TOOL FROM THE FERRULE
WITH THE HANDLES IN THE CRIMPED OR CLOSED POSITION. IF YOU DO,
YOU CAN CAUSE STRESS OR DAMAGE TO THE CABLE.
a Apply constant pressure to close the crimping tool handles until the handles release and
the cable is cut.
NOTE: If the handles on the crimping tool are not completely closed when the operator
releases them, the handles will remain in the same position and will not open. If
this should happen, apply pressure to close the handles again until the handles
will release.
CAUTION: DO NOT PULL THE CABLE TOO TIGHT. DO NOT PUT TENSION ON THE
CABLE WHEN YOU OPERATE THE HANDLES. IF YOU PUT TOO MUCH
TENSION ON THE CABLE, YOU CAN CAUSE A MALFUNCTION OF THE
CABLE AND FERRULE.
a Lightly pull the free end of the cable only enough to remove any slack.
13 For the remaining steps, make sure that:
a The nose is held perpendicular to the cable.
b The ferrule remains in the nose tightly against the fastener.
c You let the tool put the correct tension on the cable.
14 Use several short strokes of the handles to make the nose of the tool snug to the fastener.
15 Crimp the ferrule and cut the access cable.
CAUTION: MAKE SURE THAT YOU KEEP THE NOSE PERPENDICULAR TO THE
CABLE AND THAT YOU USE A FULL STEADY STROKE OF THE HANDLES.
IF YOU DO NOT, THE CABLE TENSION CAN BE TOO LOOSE.
a Open and close the handles fully (with constant pressure) to crimp the ferrule and cut
the access cable.
16 Release the crimper and remove the tool from the ferrule.
(h) Examine the safety cable after installation as follows:
1 Make sure that the length of unwanted cable past the crimped ferrule is not more than 0.031
in. (0.79 mm).
a Cut the excess or replace, if necessary.
2 Examine the crimped ferrule to make sure that it has a good crimp.
a Replace, if necessary.
3 Examine the safety cable for nicks, frayed strands, kinks, or any damage.
a Remove and replace, if necessary.
4 Examine the safety cable for flex limits as follows:
a Push on the safety cable at mid-span with light finger pressure, approximately 2 lb (0.91
kg).
b The total flex for the safety cable must not be more than the following limits:
(Ref. Fig. Safety Cable Flex Limits SHEET 1)
NOTE: Use your experience to feel that the cable and ferrule is not tensioned more than
what the tool applies.
d Replace, if necessary.
Figure 70(PW11)-24-00-991-01200-21-A / SHEET 1/1 - Rivet Removal
Figure 70(PW11)-24-00-991-01300-21-A / SHEET 1/1 - Helical Coil Threaded Insert
Figure 70(PW11)-24-00-991-01400-21-A / SHEET 1/1 - Double Helical Coil Threaded Insert for Oversized Holes
Figure 70(PW11)-24-00-991-01500-21-A / SHEET 1/1 - Helical Coil Threaded Insert in Through-Hole
Figure 70(PW11)-24-00-991-01600-21-A / SHEET 1/1 - Determination of Sufficient Wall Thickness for Parts which
Use Helical Coil Inserts for Thread Damage Repair
Figure 70(PW11)-24-00-991-01700-21-A / SHEET 1/1 - Determination of Sufficient Wall Thickness for Parts which
Use R Double Helical Coil Threaded Inserts for Thread Damage Repair
TASK 70-25-00-910-801-A
SPOP 70 - Fluorescent Penetrant Inspection (FPI) - Local Application
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. P05-005) lint-free cotton cloth
(Material No. P05-032) Fluorescent Penetrant
(Material No. P05-234) Fluorescent Penetrant
(Material No. P05-235) Fluorescent Penetrant
(Material No. P05-236) Fluorescent Penetrant
(Material No. P05-237) PMC 4357 fluorescent penetrant developer
(Material No. P05-424) Fluorescent Penetrant
(Material No. P05-469) developer, dry
C. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-27-00-910-804-A). SPOP 208 - Degreasing of Parts by Solvent Wiping
3. Job Set-up
Subtask 70-25-00-869-050-A
A. Not Applicable
4. Procedure
Subtask 70-25-00-910-050-A
A. General Instructions
WARNING: DURING INSPECTION, DO NOT WEAR EYE GLASSES THAT HAVE LENSES WHICH
DARKEN WHEN THEY ARE IN ULTRA-VIOLET LIGHT.
CAUTION: DO NOT USE A VISIBLE DYE PENETRANT ON AN ENGINE PART BEFORE YOU IN-
SPECT THE PART WITH FLUORESCENT PENETRANT. FLUORESCENT PENETRANTS
AND VISIBLE DYE PENETRANTS ARE NOT COMPATIBLE WITH EACH OTHER. THE
ABSORPTION OF VISIBLE DYE PENETRANT WILL MASK INDICATIONS AND DE-
CREASE THE SENSITIVITY OF THE FLUORESCENT PENETRANT INSPECTION.
(1) Always use "ultra" high-sensitivity (Level 4) penetrant when you do SPOP 70 on major rotating parts
(that is, fan blades, compressor blades, drums, disks, airseals, and hubs and turbine disks, airseals,
hubs, seal plates (full rings and segments) and shafts). In some tasks the "ultra" high-sensitivity
penetrant is not specified on these major rotating parts. Service experience shows that "ultra" high-
sensitivity penetrant must be used (instead of high) on all major rotating parts.
Subtask 70-25-00-110-050-A
B. Cleaning Instructions
(1) Wipe the inspection area with a lint-free cotton cloth (Material No. P05-005) with a solvent from SPOP
208 to remove all unwanted material (Ref. AMM TASK 70-27-00-910-804) .
(2) Do not let the solvent run over or flood any surface.
Subtask 70-25-00-230-050-A
C. Inspection Instructions
(1) Mask the adjacent area with TAPE - MASKING masking tape, as necessary to prevent penetrant
contamination where it is not wanted.
(2) Apply the applicable penetrant (normal, high or ultra high sensitivity), as specified by the specific
AMM maintenance task, with a lint-free cotton cloth (Material No. P05-005) for 20 to 60 minutes.
(a) Do not mix different types or brands of penetrant.
(b) Normal Penetrants
1 Fluorescent Penetrant (Material No. P05-234) (Post-Emulsified)
2 Fluorescent Penetrant (Material No. P05-424) (Water Washable).
(c) High Sensitivity Penetrants
1 Fluorescent Penetrant (Material No. P05-032) (Post-Emulsified)
2 Fluorescent Penetrant (Material No. P05-236) (Water Washable).
(d) Ultra High Sensitivity Penetrants
1 Fluorescent Penetrant (Material No. P05-235) (Post-Emulsified).
(3) Wipe surfaces with a lint-free cotton cloth (Material No. P05-005) and a SPOP 208 solvent to remove
surface penetrant (Ref. AMM TASK 70-27-00-910-804) . Use the SPOP 208 solvent only to moisten
the wiper and only if necessary. Do not let the solvent run over or flood any surface.
(4) Use the LIGHT SOURCE - ULTRA-VIOLET to make sure that there is no more penetrant on the
surface.
(5) Very lightly apply one of the developers that follows:
(a) PMC 4357 fluorescent penetrant developer (Material No. P05-237) (Non-aqueous)
1 If this non-aqueous developer is used, apply a constant thickness of the non-aqueous
developer. You must see the developer and the color of the part.
(b) Dry Developer
1 developer, dry (Material No. P05-469).
(6) Let the developer absorb the penetrant for a minimum of 10 minutes.
(7) Examine the part as follows:
CAUTION: YOU MUST DO THIS INSPECTION IN A DARK AREA. WHITE LIGHT MUST NOT
BE MORE THAN 2 FOOTCANDLES (20 LUX) AT THE INSPECTION SURFACE. TO
MAKE THE AREA DARK, YOU CAN COVER IT WITH A BLACK SHEET.
(a) Lightly rub the area with a lint-free cotton cloth (Material No. P05-005) with a solvent from SPOP
208 (Ref. AMM TASK 70-27-00-910-804) . Do not let the solvent run over or flood any surface.
(b) Let the solvent evaporate from the surface, and then examine the area again under ultraviolet
light.
(c) If the indication immediately shows again, examine the indication.
(d) If the indication does not immediately show again, then apply the developer,
dry (Material No. P05-469) or the PMC 4357 fluorescent penetrant developer (Material No. P05-
237) to the area. Let the developer absorb the penetrant for a minimum of 10 minutes, and then
examine the questionable area again under ultraviolet light.
NOTE: Removal of developer is necessary only if it interferes with a subsequent process or part func-
tion.
(a) For parts with no areas of entrapment that are to go to visual/dimensional inspection, blow off
any remaining developer, if necessary.
(b) For parts that can cause entrapment of dry developer, flush with hot water to clean.
(c) If a non-aqueous developer was used, remove by the SPOP 208 Solvent Wipe Method
(Ref. AMM TASK 70-27-00-910-804) .
TASK 70-26-00-910-801-A
PS 197 - Preparation of the Blue Dye Leak Check Solution
WARNING: REFER TO THE MSDS FOR ALL MATERIAL USED AND THE MANUFACTURER'S SAFETY IN-
STRUCTIONS FOR ALL EQUIPMENT USED. IF YOU DO NOT OBEY THIS WARNING, INJURY
CAN OCCUR.
NOTE: Always obey the specific procedures and limits in the AMM maintenance task.
REFERENCE DESIGNATION
(Material No. P03-001) lubricant, aircraft turbine engine
(Material No. P05-459) PMC 4513 blue dye
3. Job Set-up
Subtask 70-26-00-869-052-A
A. Not Applicable
4. Procedure
Subtask 70-26-00-910-051-A
A. Preparation of the Blue Dye Oil System Leak Check Solution (PS 197)
(1) Make-up of the PS 197 blue dye solution
NOTE: When the engine is first refilled with non-dyed oil, the non-dyed oil will mix with the remaining
(that is, residual) dyed oil. The color of this mixture will likely be darker than the non-dyed oil
that was just added. The color of various oil brands can be different. This color change is per-
mitted and is not a negative indication of the condition of the lubrication system.
NOTE: The selection of base oil (Approved PWA 521, Type II) will make it easier for the op-
erator to see the blue color of the dyed oil. Pratt & Whitney experience finds that light
color PWA 521, Type II base oils are more easily detected with the PMC 4513 blue
dye (Material No. P05-459).
(b) Add the specified amount of PMC 4513 blue dye (Material No. P05-459).
NOTE: It is necessary to put PMC 4513 blue dye (Material No. P05-459) through a five-micron
or less membrane filter six weeks or less before you mix it with lubricant, aircraft turbine
engine (Material No. P03-001) for PS 197.
(a) Do not permit the solution to touch the skin, eyes, nose or throat.
(b) Do not take this solution internally.
(c) Be sure to wash fully after handling and before you drink or smoke.
(d) Keep this solution away from food.
(e) Do not breathe the dust, vapors, mists or gases.
(f) Use this solution with sufficient ventilation.
(g) Keep this solution away from heat or flames because toxic mixtures can occur.
(h) Be sure to wear the necessary safety equipment.
(i) Keep this solution away from oxidizers.
TASK 70-26-00-910-802-A
Description of the MSG-3 Inspection Types
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits in the specific maintenance manual inspection tasks.
2. Job Set-up
Subtask 70-26-00-869-051-A
A. Not Applicable
3. Procedure
Subtask 70-26-00-210-050-A
A. Inspections
(1) Zonal Inspection
(a) A collective term comprising selected general visual inspections and visual checks that is
applied to each zone, defined by access area, to check system and power plant installations and
structure for security and general condition.
(2) General Visual Inspection (GVI)
(a) A visual examination of an interior or exterior area, installation or assembly to detect obvious
damage, failure or irregularity. This level of inspection is made from within touching distance
unless otherwise specified. A mirror may be necessary to enhance visual access to all exposed
surfaces in the inspection area. This level of inspection is made under normally available lighting
conditions such as daylight, hangar lighting, flashlight or drop-light and may require removal
or opening of access panels or doors. Stands, ladders or platforms may be required to gain
proximity to the area being checked.
(3) Detailed Visual Inspection (DVI)
(a) An intensive examination of a specific item, installation or assembly to detect damage, failure or
irregularity. Available lighting is normally supplemented with a direct source of good lighting at an
intensity deemed appropriate. Inspection aids such as mirrors, magnifying lenses, etc. may be
necessary. Surface cleaning and elaborate access procedures may be required.
(4) Special Detailed Inspection (SDI)
(a) An intensive examination of a specific item, installation or assembly to detect damage, failure or
irregularity. The examination is likely to make extensive use of specialized inspection techniques
and/or equipment. Specialized cleaning and substantial access or disassembly procedures may
be required.
Subtask 70-26-00-210-051-A
B. Checks
(1) Operational Check
(a) An operational check is a task to determine that an item is fulfilling its intended purpose. This
type of check does not require quantitative tolerances. This a failure finding task.
(2) Visual Check
(a) A visual check is an observation to determine that an item is fulfilling its intended purpose. This
type of check does not require quantitative tolerances. This is a failure finding task.
(3) Functional Check
(a) A quantitative check to determine if one or more functions of an item performs within specified
limits.
TASK 70-26-00-910-803-A
Check for the Self-Locking Feature
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits in the specific AMM maintenance tasks.
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. P03-001) lubricant, aircraft turbine engine
C. Referenced Information
REFERENCE DESIGNATION
Check For Self Locking Feature SHEET 1
TYPICAL
FREE-SPINNING
INSTALLATIONS
ICN-PW1000G-1000-703000-P-77445-05517-A-001-01
TYPICAL TYPICAL
SELF-LOCKING SELF-LOCKING
NUT ON STUD INSTALLATIONS
H-05517 (0813)
PW V
N_MM_702600_2_QAM0_01_00
3. Job Set-up
Subtask 70-26-00-869-050-A
A. Not Applicable
4. Procedure
(Ref. Fig. Check For Self Locking Feature SHEET 1)
Subtask 70-26-00-911-050-A
A. General
(1) Self-locking fasteners are designed for a limited number of reuses to keep the quality of their self-
locking function. Free-spinning fasteners have other features for locking.
(Ref. Fig. Check For Self Locking Feature SHEET 1)
(2) Discard the fastener if the self-locking function is not correct.
(3) Do not pinch, squeeze or deform a fastener to repair the self-locking feature.
Subtask 70-26-00-280-050-A
B. Procedure - Feel Method
(1) Use feel to test the self-locking function of each fastener during the final assembly by the assembly
mechanic.
(2) The assembly mechanic must get experience in the usual or new part feel for run-on torques of the
applicable fasteners.
(3) If there is too much run-on torque, or insufficient run-on torque, during the installation of a fastener,
the mechanic must replace the fastener with one which is acceptable.
(4) Discard any fastener which does not feel acceptable.
Subtask 70-26-00-280-051-A
C. Procedure - Test Method
(1) You can use a statistically valid sampling inspection program to test some of the parts as an
alternative to testing every part.
(2) Use the limits in the table that follows for:
(a) Self-locking nuts on bolts, screws, or studs
(b) Bolts or screws into self-locking helical inserts.
(3) Lubricate the fastener with lubricant, aircraft turbine engine (Material No. P03-001) or the applicable
antigallant.
(4) Install the fastener to the mating fastener and fully engage the self-locking feature without any axial
load. (Do not seat the fastener).
(5) Use a WRENCH - TORQUE, STANDARD and the table that follows to test the "Break Away Torque"
of the fastener:
(a) Install a beam or digital WRENCH - TORQUE, STANDARD and SOCKET STANDARD on the
fastener.
(b) Monitor the amount of torque necessary to initially start the fastener turning.
(c) Compare the "Break Away Torque" indication with the limits in the table that follows.
(d) Discard any fastener that is not in the limits.
Subtask 70-26-00-280-052-A
D. Use a torque wrench and the table that follows to test the "Run-On Torque" of the fastener:
(1) Install a beam or digital WRENCH - TORQUE, STANDARD and SOCKET STANDARD on the
fastener.
(2) After the initial "Break Away Torque", monitor the amount of torque necessary to turn the fastener on
the threads "Run-On Torque".
(3) Compare the "Run-On Torque" indication with the limits in the table that follows.
(4) Discard any fastener that is not in the limits.
TASK 70-27-00-910-801-A
SPOP 1 - Degreasing of the Engine Exterior
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. P05-005) lint-free cotton cloth
(Material No. P05-421) scrub pad
(Material No. P05-422) Scrub Pad
(Material No. P11-027) Petroleum Solvent
(Material No. P11-031) alkali cleaner
(Material No. P11-040) alkali cleaner
(Material No. P11-044) alkali cleaner
(Material No. P11-045) alkali cleaner
(Material No. P11-047) alkaline gel cleaner
(Material No. P11-048) alkaline gel cleaner
(Material No. P11-049) aqueous cleaner
(Material No. P11-069) alkaline gel cleaner
(Material No. P11-070) alkaline gel cleaner
(Material No. P11-071) aqueous degreaser
(Material No. P11-072) aqueous degreaser
(Material No. P11-073) aqueous degreaser
(Material No. P11-079) aqueous degreaser
(Material No. P11-080) aqueous degreaser
(Material No. P11-082) aqueous degreaser
(Material No. P11-083) aqueous degreaser
C. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-27-00-910-804-A). SPOP 208 - Degreasing of Parts by Solvent Wiping
3. Job Set-up
Subtask 70-27-00-110-055-A
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CON-
SUMABLE MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSIC-
AL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD
DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
A. General
NOTE: Always obey the specific procedures and limits in the AMM maintenance task.
(1) This task gives the necessary instructions for the removal of oils, grease, hydraulic fluid and loose soil
from the engine exterior surfaces (that is, the outer surfaces of the engine) or external parts, which
decreases the time necessary to clean the disassembled Quick Engine Change (QEC) parts. This
procedure does not remove hard, baked-on carbon.
4. Procedure
Subtask 70-27-00-110-056-A
A. Procedure to Remove Grease from the Exterior Surfaces of the Engine by Method A or Method B
(1) Method A
(a) Install covers on all the openings of the engine (this includes the inlet, exhaust, all bleeds,
fire extinguishing nozzles, open fuel lines, open oil lines, breather tubes and open electrical
connectors).
(b) Clean by one of the subsequent procedures:
NOTE: Service experience shows that the gel-type cleaners are more effective than the spray,
steam and foam solutions on very dirty engines because the gel cleaners stay on the en-
gine better than the spray, steam and foam solutions, which drain off the engine during
the soak time.
1 Mix one of these materials with water to make a cleaner solution at a concentration that is
equal to or less than the maximum specified concentration, then apply this solution as a
spray, steam or foam:
2 Apply one of the subsequent gel-type cleaners (listed below) with the correct spray
applicator. Do not use a steam machine to apply the gel-type cleaner.
NOTE: It is necessary to use a special applicator to apply the gel-type cleaners. Refer to the
gel manufacturer's instructions for the correct applicator.
(c) Let the cleaner solution or gel-type cleaner stay on the engine between 10 and 20 minutes.
(d) Flush the engine fully with warm or hot water or with steam.
(e) Remove the covers from all the openings on the engine.
(2) Method B (local application only). Use one of these procedures:
(a) Apply aqueous cleaner (Material No. P11-049) , as received, by spray or with a clean lint-free
cotton cloth (Material No. P05-005). If necessary, use a BRUSH - NON METALLIC, SOFT (not
made of metal) or scrub pad (Material No. P05-421) or Scrub Pad (Material No. P05-422) to
clean the engine.
(b) Apply a solvent from SPOP 208.
WARNING: SPOP 208 SOLVENTS ARE FLAMMABLE. IF YOU USE SPOP 208 ON HOT EN-
GINE PARTS, THERE WILL BE AN INCREASED RISK OF FIRE.
1 Use a BRUSH - NON METALLIC, SOFT (not made of metal), a scrub pad (Material No. P05-
421) or Scrub Pad (Material No. P05-422) or a clean lint-free cotton cloth (Material No. P05-
005) to apply a solvent from SPOP 208 (Ref. AMM TASK 70-27-00-910-804) . Wipe dry with
a clean lint-free cotton cloth (Material No. P05-005).
a If engine parts are hot, let the temperature of the parts decrease to a temperature at
which you can touch the parts without gloves, and then apply the SPOP 208 solvent
(Ref. AMM TASK 70-27-00-910-804) .
Subtask 70-27-00-110-057-A
B. Procedure to Clean the Engine External Component Parts after Removal of the Parts from the Engine
(1) When it is necessary to clean engine external component parts after removal of the parts from the
engine, do one of the subsequent procedures to clean the parts:
(a) Do Method A above.
(b) Do Method B above.
(c) Do the subsequent procedure:
1 Apply Petroleum Solvent (Material No. P11-027) to the parts with a brush in a solvent-
recirculating parts washer or washer/soak tank that uses a recirculating pump to supply
filtered solvent to the brush through a flexible supply hose.
2 Wipe the parts dry with a clean lint-free cotton cloth (Material No. P05-005).
TASK 70-27-00-910-802-A
Potable Water for Compressor Wash
Self explanatory
2 Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-27-00-910-801-A). SPOP 1 - Degreasing of the Engine Exterior
3. Job Set-up
Subtask 70-27-00-869-051-A
A. Not Applicable
4. Procedure
Subtask 70-27-00-910-051-A
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CON-
SUMABLE MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSIC-
AL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD
DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits in the AMM maintenance task.
NOTE: Maintenance manuals use potable water for rinsing after detergent washing.
NOTE: SPS 87 gaspath/compressor solution uses potable water in its make-up. Refer to
(Ref. AMM TASK 70-27-00-910-801) for the make-up of this solution.
(1) The quality specifications for potable water suitable for engine gaspath cleaning are as follows:
(a) Water used for engine gaspath cleaning must agree with local quality specifications for potable
water and with the quality specifications that follow.
NOTE: When the local quality specifications for potable water and quality specifications that fol-
low do not agree, the quality specifications that follow are applicable.
TASK 70-27-00-910-803-A
SPS 87 - Gaspath/Compressor Solution
Self explanatory
2 Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
(Material No. P11-021) gaspath solvent cleaner
B. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-27-00-910-802-A). Potable Water for Compressor Wash
3. Job Set-up
Subtask 70-27-00-941-050-A
A. Not Applicable
4. Procedure
Subtask 70-27-00-110-051-A
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CON-
SUMABLE MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSIC-
AL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD
DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
A. General Instructions
NOTE: Always obey the specific procedures and limits in the AMM maintenance tasks.
NOTE: SPMC 87-1 thru -3 and -8 are not available; there are no replacements.
Materials Make-Up
Gaspath/Compressor Cleaner
SPMC 87-4, -6, -7, -10A, -11C, -12, -13, or -14 20 percent by volume with potable water
SPMC 87-11A 10 percent by volume with potable water
NOTE: Refer to potable water quality specifications in special cleaning quality control, refer to
(Ref. AMM TASK 70-27-00-910-802) .
TASK 70-27-00-910-804-A
SPOP 208 - Degreasing of Parts by Solvent Wiping
Self explanatory
2 Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. P05-005) lint-free cotton cloth
C. Referenced Information
REFERENCE DESIGNATION
Approved Solvents Used on Metallic or Non-Metallic Parts
LETTER VAPOR
MATERIAL No DESCRIPTION FLASHPOINT
CODE PRESSURE
ACETONE
B P11-065 < 140°F (60°C) > 45mm Hg
(REAGENT GRADE)
FLUORESCENT PENETRANT
C P11-042 < 140°F (60°C) > 45mm Hg
CLEANER/REMOVER
D P11-055 SOLVENT CLEANER 140°F (60°C) 45mm Hg
E P11-063 HAND-WIPING SOLVENT 140°F (60°C) 45mm Hg
F P11-062 DIELECTRIC SOLVENT 140°F (60°C) 45mm Hg
G P11-066 HAND-WIPING SOLVENT < 140°F (60°C) 45mm Hg
ACETONE
H P11-032 < 140°F (60°C) > 45mm Hg
(TECHNICAL GRADE)
ISOPROPYL ALCOHOL
I P11-014A < 140°F (60°C) 45mm Hg
(REAGENT GRADE)
J P11-039 SOLVENT CLEANER < 140°F (60°C) > 45mm Hg
METHYL ETHYL KEYTONE
K P11-005 < 140°F (60°C) > 45mm Hg
(TECHNICAL GRADE)
ISOPROPYL ALCOHOL
L P11-014 < 140°F (60°C) 45mm Hg
(TECHNICAL GRADE)
M P11-056 CLEANER SOLVENT 140°F (60°C) 45mm Hg
N P11-057 CLEANER SOLVENT 140°F (60°C) 45mm Hg
O P11-067 CLEANER SOLVENT 140°F (60°C) 45mm Hg
P P11-058 CLEANER SOLVENT < 140°F (60°C) 45mm Hg
ICN-PW1000G-1000-702100-P-77445-05514-A-001-01
N_MM_702700_2_QBM0_01_00
GENERAL WIPE A B C D E F G H I J K L M N O P Q R S T U V
PRE-ADHESIVE BONDING A B C G I J P Q S T
PRE-PAINTING A B C G I J P Q S T U V
N_MM_702700_2_QBM0_02_00
POLYURETHANE COATING,
PWA 36013 I
CONDUCTIVE, BLACK
MOLDING COMPOUND,
PWA 36426 B
POLYETHERIMIDE COMPOSITE
N_MM_702700_2_QBM0_03_00
3. Job Set-up
Subtask 70-27-00-940-050-A
A. Not Applicable
4. Procedure
Subtask 70-27-00-910-050-A
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CON-
SUMABLE MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSIC-
AL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD
DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
A. General Instructions
NOTE: Always obey the specific procedures and limits in the specific AMM maintenance tasks.
CAUTION: DO NOT PUT PART ASSEMBLIES THAT CONTAIN MATERIALS THAT ARE NOT
METALLIC FULLY IN SOLVENTS.
CAUTION: DO NOT DIP (PUT MOMENTARILY) THE WIPING CLOTH IN THE SOLVENT IN THE
SOLVENT CONTAINER. THIS CAN CAUSE CONTAMINATION OF THE SOLVENT,
WHICH CAN CAUSE CONTAMINATION OF THE PART SURFACES AND PREVENT A
GOOD BOND WITH ADHESIVES OR PAINTS.
(1) Wipe the part with an unsized, clean, white, lint-free cotton cloth (Material No. P05-005) that is wet
with one of these applicable solvents:
NOTE: Be sure to wear GLOVES - COTTON, LINT-FREE, CLEAN to touch clean parts before adhes-
ive bonding.
(a) For descriptions and letter codes of solvents approved to use on metallic or non-metallic parts,
refer to sheet 1 of the figure.
(b) For the solvents that are approved to degrease metallic parts for general wiping, for local
fluorescent penetrant inpection (FPI) or before adhesive bonding or painting, refer to sheet 2 of
the figure.
(c) For the solvents that are approved to degrease non-metallic parts for general wipe cleaning, or
before painting or adhesive bonding, refer to sheet 3 of the figure.
TASK 70-27-00-910-805-A
SPOP 209 - Degreasing of Parts by Aqueous Cleaning
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. P05-005) lint-free cotton cloth
(Material No. P11-049) aqueous cleaner
3. Job Set-up
Subtask 70-27-00-941-051-A
A. Not Applicable
4. Procedure
Subtask 70-27-00-110-058-A
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CON-
SUMABLE MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSIC-
AL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD
DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
NOTE: Always obey the specific procedures and limits in the specific AMM maintenance tasks.
(1) Remove light oils, grease, fingerprints, dust and soot from the engine external parts as follows:
CAUTION: PARTS COATED WITH PWA 77 DIFFUSED ALUMINIDE CAN BE CLEANED ONLY
WITH SPOP 209 AQUEOUS DEGREASING. THE USE OF OTHER ALKALINE
CLEANERS WILL CAUSE DETERIORATION OR REMOVAL OF THIS COATING.
CAUTION: PARTS COATED WITH PWA 110 (PWA 595) ALUMINUM COATING CAN BE
CLEANED ONLY WITH SPOP 209. THE USE OF OTHER ALKALINE CLEANERS
WILL CAUSE DETERIORATION OR REMOVAL OF THIS COATING.
1 Wipe the part with a clean lint-free cotton cloth (Material No. P05-005) made wet with
aqueous cleaner (Material No. P11-049)
a Use the aqueous cleaner (Material No. P11-049) as received.
b Do not dilute the aqueous cleaner (Material No. P11-049) or make a solution.
c Pour the solvent onto the lint-free cotton cloth (Material No. P05-005) to keep unwanted
material from the wiping solvent.
d Do not dip the lint-free cotton cloth (Material No. P05-005) into the solvent container.
2 Spray the aqueous cleaner (Material No. P11-049) on the part.
(b) If necessary, scrub the part with a soft non-metallic BRUSH - NON METALLIC, SOFT or a PAD -
UNIVERSAL ATTACH pad.
(c) Wipe dry with a clean lint-free cotton cloth (Material No. P05-005).
TASK 70-27-00-910-806-A
SPOP 425 - Requirements after Contact with Fire Extinguishing Agents, Hydraulic Fluid, Fuel or Oil
REFERENCE DESIGNATION
(Material No. P11-049) aqueous cleaner
B. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-27-00-910-801-A). SPOP 1 - Degreasing of the Engine Exterior
(Ref. 70-27-00-910-804-A). SPOP 208 - Degreasing of Parts by Solvent Wiping
(Ref. 70-70-00-910-803-A). SPOP 6 - Cleaning of the Contact Points and Wiring Harnesses
Cleaning Requirements
VISUAL/ DISASSEMBLE/
EXTERNAL INTERNAL
FIRE EXTINGUISHER AGENT TYPE BORESCOPE CLEAN BY
WASH WASH
INSPECTION ENGINE MANUAL
WATER
WATER N/R N/R N/R N/R
WATER FOG N/R N/R N/R N/R
GASEOUS
ANSUL INERGEN® (N2 + Ar + CO2 ) N/R N/R N/R N/R
CARBON DIOXIDE N/R N/R N/R N/R
NITROGEN N/R N/R N/R N/R
SULFUR HEXAFLUORIDE (SF6) N/R NO NO YES
VAPORIZING LIQUID
DUPONT FE-232 TM (HCFC-123) N/R NO NO YES
DUPONT FE-36 TM (HFC-236fa) N/R NO NO YES
DUPONT FE-227TM /FM-200® (HFC-227 ea) N/R NO NO YES
GREAT LAKES FM-100 (HBFC-22B1) N/R N/R N/R N/R
HALON 1011 (HBCC-30B1) N/R NO NO YES
HALON 1202 (BFC-12B2) N/R NO NO YES
HALON 1211 (BCFC-12B1) N/R NO NO YES
HALON 1301 (BFC-13B1) -
N/R N/R N/R N/R
NACELLE DISCHARGE/RELEASE
HALON 1301 (BFC-13B1) -
N/R NO NO YES
IN PRIMARY GASPATH
HALON 2402 (BFC-114B2) N/R NO NO YES
HALOTRON® I (HCFC-123 BLEND) N/R NO NO YES
HALOTRON® II (HFC-134a + HFC-125 + CO2 ) N/R NO NO YES
DRY CHEMICAL
NFPA ABC MULTI-CLASS:
AMMONIUM PHOSPHATE YES NO NO YES
ICN-PW1000G-1000-702100-P-77445-05512-A-001-01
NFPA BC MULTI-CLASS:
PURPLE K YES NO NO YES
SODIUM BICARBONATE YES NO NO YES
NFPA CLASS D:
FOUNDRY FLUX YES NO NO YES
ANSUL MET-L-X® YES NO NO YES
FYR-FYTER METAL FYR YES NO NO YES
M-1 YES NO NO YES
PYRO-CHEM® G-1 YES NO NO YES
Refer to the text for the full requirements.
H-05512 (0813)
PW V
N_MM_702700_2_QAM0_01_00
VISUAL/ DISASSEMBLE/
EXTERNAL INTERNAL
FIRE EXTINGUISHER AGENT TYPE BORESCOPE CLEAN BY
WASH WASH
INSPECTION ENGINE MANUAL
FOAM
AQUEOUS FILM-FORMING FOAMS (AFFF):
ANSULITE® 1% N/R N/R N/R N/R
ANSULITE® 3% (AFC-3A) N/R N/R N/R N/R
ANSULITE® PREMIUM 3% (AFC-5-A) N/R N/R N/R N/R
CHEMGUARD 3% AFFF C-303 N/R N/R N/R N/R
ALL OTHER AQUEOUS FILM-FORMING FOAMS YES NO NO YES
N_MM_702700_2_QAM0_02_00
3. Job Set-up
Subtask 70-27-00-869-050-A
A. Not Applicable
4. Procedure
Subtask 70-27-00-280-050-A
A. General Instructions
(Ref. Fig. Cleaning Requirements)
(1) Always obey the specific procedures and limits in the specific AMM maintenance tasks.
(2) SPOP 425 gives operators the cleaning and disassembly requirements for engines that come in
contact with (touch) fire extinguisher agents during a fire in the burner (combustor) and/or gaspath
areas of the engine, or that come in contact with hydraulic fluid, oils or fuel. Contact (speak or write
to) the local Pratt & Whitney representative for the applicable requirements and procedures when the
subsequent conditions occur:
(a) The engine comes in contact with a fire extinguisher agent when there is no fire (for example,
during accidental operation of the fire extinguisher system).
(b) The fire temperature was higher than the engine over-temperature limits.
(c) The fire occurred in areas other than the burner and gaspath areas of the engine.
(3) After a fire extinguisher agent goes into the engine, do not operate the engine if the figure
(Ref. Fig. Cleaning Requirements)
shows that the fire extinguisher agent makes it necessary to disassemble the engine. Some fire
extinguisher agents can cause damage to engine parts at engine operation temperatures.
(4) If you used carbon dioxide, nitrogen, Ansul Inergen, water, or water fog to extinguish a tail pipe fire,
and the post-fire inspection finds no fire damage or mechanical damage, then it will not be necessary
to disassemble the engine to clean the engine parts.
(Ref. Fig. Cleaning Requirements)
For many other fire extinguisher agents, it is necessary to disassemble the engine to satisfactorily
clean the parts that came in contact with the fire extinguisher agent.
(Ref. Fig. Cleaning Requirements)
(5) Before you do maintenance work on a hangar fire extinguisher system that uses foam, remove
engines from the hangar or put covers on the engines to make sure that accidental operation of the
system does not cause foam to go into the engine.
(6) The necessary detailed procedures for gaspath cleaning (internal wash), and instructions for
subsequent disassembly, cleaning and inspection, are in the applicable Aircraft Maintenance Manuals
(AMM).
(7) If operators know of airports, test cells or hangars that use fire extinguisher agents that are not in the
list in the figure,
(Ref. Fig. Cleaning Requirements)
then they must give instructions to their local Pratt & Whitney representative to send the Technical
Data Sheets and Material Safety Data Sheets for these fire extinguisher agents to Pratt & Whitney
Customer Service in East Hartford, Connecticut.
(8) The primary concern, when foam or dry chemical fire extinguisher agents go into an engine, is
corrosion during subsequent engine operation. The engine operation environment can cause
chemical reactions of the fire extinguisher agents, which then can cause corrosion on cold-section
and/or hot-section parts.
(9) Tests show these results:
(a) Stainless steel alloys, nickel-base alloys (coated or uncoated) and cobalt-base alloys, show a
high risk of chemical corrosion from some types of fire extinguisher agents (for example, protein
foams and dry chemical agents), at temperatures much lower than the engine operation range.
(b) Titanium, aluminum, magnesium, cadmium-plated and nickel-cadmium plated low-alloy steels
show no signs of corrosion from bicarbonate compounds (dry powders) at engine operation
temperatures.
(c) Many of the foam fire extinguisher agents in the list in the figure
(Ref. Fig. Cleaning Requirements)
cause stress corrosion cracks in titanium at the service operation temperatures in the high
pressure compressor, but not at the service operation temperatures of the fan. Thus, it is
permitted to hand-wipe clean with aqueous cleaner (Material No. P11-049) to remove overspray
of foam fire extinguisher agents from fan blades.
(d) Some of the Aqueous Film-Forming Foam (AFFF) and high-expansion foam chemical fire
extinguisher agents in the list in the figure
(Ref. Fig. Cleaning Requirements)
do not cause corrosion on engine material test panels at engine operation temperatures. The
figure
(Ref. Fig. Cleaning Requirements)
shows which AFFF and high-expansion foam agents have test results that show they are
compatible with engine alloys and coatings. For other AFFF and high-expansion foam agents, it
is necessary to disassemble the engine to remove the parts that came in contact with the foam.
(10) Halon 1301 fire extinguisher agent decomposes in fires and at engine operation temperatures to
make acids that can cause corrosion of or stress corrosion cracks in gaspath materials at high
temperatures. Tests show that Halon 1301 can degrade turbine airfoil coatings at 1800 deg.F (982.22
deg.C) in a short period of time.
(a) Fire extinguisher systems that release Halon 1301 directly into the core of the engine (for
example, ground units) can cause turbofan airfoils to come in contact with the Halon 1301.
(b) Onboard nacelle Halon 1301 fire extinguisher systems usually do not cause the turbine airfoils
to come in contact with the Halon 1301 because these systems release the Halon 1301 into the
nacelle compartment and not directly into the engine core. Thus, it is usually not necessary to
clean engine gaspath parts to remove Halon 1301 decomposition materials after an onboard
nacelle fire extinguisher system releases Halon 1301.
(11) The Aqueous Film-Forming Foams (AFFF) in the figure
(Ref. Fig. Cleaning Requirements)
are NFPA Class-B foam fire extinguisher agents that use synthetic surfactants, which are usually
fluorinated. These foams do not contain protein foaming agents.
(12) The high-expansion foams in the figure
(Ref. Fig. Cleaning Requirements)
are NFPA Class-B foam fire extinguisher agents that expand quickly to fill closed spaces (for
example, hangars). These foams usually use synthetic surfactants that are different from the synthetic
surfactants in aqueous film-forming foams.
(13) The protein (P), fluoroprotein (FP), and film-forming fluoroprotein (FFFP) foams in the figure
(Ref. Fig. Cleaning Requirements)
are NFPA Class-B foam fire extinguisher agents that use protein foaming agents.
Subtask 70-27-00-110-052-A
B. Cleaning after Chemical Contact with Fire Extinguisher Agents
(1) After a fire or after you use an onboard nacelle fire extinguisher system because of a cockpit fire
warning, do an inspection of the engine for fire damage:
(a) Turn the rotor manually to do a check to make sure that the rotor turns freely:
1 The rotor must turn freely. A rotor that does not turn freely is a sign of damage.
2 While the rotor turns, listen for parts that rub against or hit other parts that they usually do
not touch. Such noise are signs of damage.
(b) Do a visual inspection of the external surfaces of the engine to look for fire damage.
(c) Do a borescope inspection of the engine to see which parts have fire damage.
(d) If the check for free movement finds one or more signs of damage, the visual inspection finds
fire damage, and/or the borescope inspection finds fire damage, then it is necessary to remove
engine from the airframe and disassemble the engine to remove the parts that have damage.
(2) In engine models that use labyrinth seals, do a check for contamination of the oil systems because
the materials in the list on the figure
(Ref. Fig. Cleaning Requirements)
could enter the oil system through the labyrinth seals.
(3) See the figure
(Ref. Fig. Cleaning Requirements)
for the inspection, cleaning and disassembly requirements for engines that come in contact with fire
extinguisher agents during a fire. The procedures for the requirement in each column of the figure
(Ref. Fig. Cleaning Requirements)
are in the subsequent list:
(a) Visual/Borescope Inspection, Column 2
1 If the column 2 says "YES" for the material, then do the subsequent procedure:
a Do a visual inspection of the external surfaces of the engine to see which parts have
contamination from the material.
b Do an internal borescope inspection to see which parts have contamination from the
material.
NOTE: This inspection will show how much of the engine you must disassemble to re-
move the parts that have contamination from the material.
NOTE: This inspection does not show contamination from gaseous fire extinguisher
agents or vaporizing liquid fire extinguisher agents.
2 If the column 2 says "N/R" for the material, then it is not required (that is, it is permitted, but
not necessary) to do a borescope inspection of the engine to look for contamination.
(b) External Wash, Column 3
1 If column 3 says "YES" for the material, then do an external wash to remove the material
from the external surfaces of the engine that had chemical contact with the material. Use this
procedure:
a Use Cleaning of Electrical Harnesses and Contact Points (SPOP 6) to clean electrical
harnesses and contact points (Ref. AMM TASK 70-70-00-910-803) .
b Use Cleaning the Exterior of the Engine (SPOP 1) to clean other external surfaces
(Ref. AMM TASK 70-27-00-910-801) .
2 If column 3 says "NO" for the material, then do not do an external wash.
3 If column 3 says "N/R" for the material, then it is not required (that is, it is permitted, but not
necessary) to do an external wash to remove the material from the external surfaces.
(c) Internal Wash, Column 4
1 If column 4 says "YES" for the material, then do an internal (gaspath) wash of the engine
to remove the material from the engine gaspath surfaces. Refer to the applicable AMM
maintenance task for the gaspath wash procedures.
2 Internal wash not permitted
CAUTION: IF YOU OPERATE THE ENGINE AFTER ENGINE GASPATH PARTS COME
IN CONTACT WITH THE MATERIAL, THE MATERIAL COULD CAUSE DAM-
AGE TO THESE PARTS AT ENGINE OPERATION TEMPERATURES.
a If column 4 says "NO" for the material, then it is not permitted to do an internal (gaspath)
wash. Do not operate the engine after engine gaspath parts come in contact with the
material.
NOTE: It is not possible to fully remove foam fire extinguisher agents from the engine
gaspath by internal wash (with plain water or with detergent).
NOTE: Dry chemical fire extinguisher agents are not water soluble. Thus, an internal
wash will cause these materials to cake, bond to engine parts and/or cause air
holes and cavities to become clogged.
b If you or some other operator does an internal wash after engine gaspath parts come in
contact with the material, then it will be necessary to remove and clean all the parts in
the engine gaspath.
3 If column 4 says "N/R" for the material, then it is not required (that is, it is permitted, but not
necessary) to do an internal (gaspath) wash to remove the material from engine gaspath
surfaces.
(d) Disassemble/Clean by Engine Manual, Column 5.
1 If column 5 says "YES" for the material, then disassemble the engine to clean the parts that
have contamination. Use the subsequent procedure:
CAUTION: IF YOU OPERATE THE ENGINE AFTER ENGINE GASPATH PARTS COME
IN CONTACT WITH THE MATERIAL, THE MATERIAL COULD CAUSE DAM-
AGE TO THESE PARTS AT ENGINE OPERATION TEMPERATURES.
a Do not operate the engine after the engine has chemical contact with the material.
b Complete this procedure as soon as possible after the parts have chemical contact with
the material.
c For gaseous fire extinguisher agents or vaporizing liquid fire extinguisher agents,
disassemble the engine to remove all the parts in the engine gaspath.
d For foam fire extinguisher agents or dry chemical fire extinguisher agents, disassemble
the engine to remove those parts on which the visual/boroscope inspection found
contamination.
· If you or some other operator did a gaspath wash after the material went into the
engine, then it is necessary to remove and clean all the parts in the engine gaspath.
e Use the applicable AMM maintenance task for instructions to clean the parts.
f After the parts are clean, do a visual inspection of all the parts that had chemical
contact. Use the applicable AMM maintenance task for inspection limits.
2 If column 5 says "N/R" for the material, then it is not required (that is, it is permitted, but not
necessary) to disassemble the engine to clean the parts.
Subtask 70-27-00-110-053-A
C. Cleaning after a Hydraulic Fluid Leak
(1) After a hydraulic fluid leak, do the subsequent procedure:
(a) Complete this procedure as soon as possible after contamination from hydraulic fluid occurs.
(b) Do a visual inspection of the external surfaces of the engine to see which parts have
contamination from hydraulic fluid.
1 If external surfaces show baked-on or burned hydraulic fluid, contact the local Pratt &
Whitney representative for the applicable requirements and procedures.
2 If external surfaces show wet hydraulic fluid with no indication of baked-on or burned
hydraulic fluid, then do the subsequent steps in this procedure.
(c) If the visual inspection of the external surfaces of the engine finds indications that hydraulic fluid
went into the engine through bleed valves, the inlet or the exhaust, then do an internal borescope
inspection to see which parts have contamination from the hydraulic fluid.
NOTE: This inspection will show how much of the engine you must disassemble to remove the
parts that have contamination from the hydraulic fluid.
1 If gaspath surfaces show contamination from hydraulic fluid, then it is necessary to remove
the parts that have contamination from the hydraulic fluid for better cleaning.
2 It is not permitted to do an internal wash to remove hydraulic fluid from the gaspath surfaces.
(d) If the visual inspection of the external surfaces of the engine found wet hydraulic fluid with
no indication of baked-on or burned hydraulic fluid, then do an external wash to remove the
hydraulic fluid from the external surfaces of the engine. Use the subsequent procedure.
1 Use Cleaning of Electrical Harnesses and Contact Points (SPOP 6) to clean electrical
harnesses and contact points (Ref. AMM TASK 70-70-00-910-803) .
2 Use one of the procedures in the subsequent list to clean other external surfaces:
a Use Cleaning the Exterior of the Engine (SPOP 1) to clean other external surfaces
(Ref. AMM TASK 70-27-00-910-801) .
b Use Degrease Engine Parts by Solvent Wipe (SPOP 208) to remove grease from other
external surfaces (Ref. AMM TASK 70-27-00-910-804) .
3 After the above steps, do a visual inspection to look for remaining hydraulic fluid varnish or
baked-on hydraulic fluid.
(e) If the visual inspection after the external wash finds remaining hydraulic fluid varnish or baked-on
hydraulic fluid, then do the subsequent procedure:
1 Disassemble the engine to remove those parts that show remaining hydraulic fluid varnish or
baked-on hydraulic fluid.
2 Use the applicable AMM maintenance task instructions to clean the parts that show
remaining hydraulic fluid varnish or baked-on hydraulic fluid.
3 After the parts are clean, do a visual inspection of the parts. Use the applicable AMM
maintenance task for the inspection limits.
(f) If inspection finds part surfaces with baked-on or burned hydraulic fluid and/or engine gaspath
surfaces with contamination from hydraulic fluid, then do the subsequent procedure:
1 Do not operate the engine if engine gaspath surfaces have contamination from hydraulic
fluid.
2 Disassemble the engine to remove those gaspath parts on which the visual/borescope
inspection found contamination from hydraulic fluid.
a If you or some other operator did a gaspath wash after the contamination of the engine
gaspath surfaces from hydraulic fluid occurred, then it is necessary to remove and clean
all the parts in the engine gaspath.
3 Use the applicable AMM maintenance task instructions to clean the parts.
4 After the parts are clean, do a visual inspection of all the parts that had contamination from
hydraulic fluid. Use the applicable AMM maintenance task for the inspection limits.
Subtask 70-27-00-110-054-A
D. Cleaning after an Oil or Fuel Leak
(1) After an oil or fuel leak, do the subsequent procedure:
(a) Do an external wash to remove the oil or fuel from the external surfaces of the engine. Do the
subsequent steps:
1 Use Cleaning of Electrical Harnesses and Contact Points (SPOP 6) to clean electrical
harnesses and contact points (Ref. AMM TASK 70-70-00-910-803) .
2 Use one of the procedures in the subsequent list to clean other external surfaces:
a Use Cleaning the Exterior of the Engine (SPOP 1) to clean other external surfaces
(Ref. AMM TASK 70-27-00-910-801) .
b Use Degrease Engine Parts by Solvent Wipe (SPOP 208) to remove grease from other
external surfaces (Ref. AMM TASK 70-27-00-910-804) .
(b) Do an internal (gaspath) wash of the engine to remove the oil or fuel from the engine gaspath
surfaces. Refer to the applicable AMM maintenance task for the gaspath wash procedure.
Figure 70(PW11)-27-00-991-00200-21-A / SHEET 1/3 - Approved Solvents Used on Metallic or Non-Metallic Parts
Figure 70(PW11)-27-00-991-00200-21-A / SHEET 2/3 - Approved Solvents Used on Metallic or Non-Metallic Parts
Figure 70(PW11)-27-00-991-00200-21-A / SHEET 3/3 - Approved Solvents Used on Metallic or Non-Metallic Parts
Figure 70(PW11)-27-00-991-00100-21-A / SHEET 1/2 - Cleaning Requirements
Figure 70(PW11)-27-00-991-00100-21-A / SHEET 2/2 - Cleaning Requirements
TASK 70-28-00-910-801-A
SPOP 532 - Blending and Buffing of Titanium Parts
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
WARNING: TITANIUM DUST CAN BE A FIRE HAZARD. BE SURE TO FREQUENTLY REMOVE BLEND
DUST FROM THE PART, BLENDING AREA AND GLOVES WORN DURING THE REPAIR.
CAUTION: LIMITS SPECIFIED IN THIS SECTION ARE FOR GENERAL USE ONLY. LIMITS SPECIFIED IN
THE PART-SPECIFIC MANUALS TAKE PRECEDENCE. POST-BLEND SURFACE TREATMENT
REQUIREMENTS WILL BE DETAILED WITHIN THE SPECIFIC BLEND REPAIR.
CAUTION: WHEN YOU DO THIS PROCEDURE, BE SURE TO USE GOOD SHOP PRACTICES AND COM-
MON SENSE. ABUSIVE BLENDING CAN CAUSE DAMAGE THAT IS HARMFUL TO THE LIFE
AND FUNCTION OF THE REPAIRED PART.
CAUTION: TO CONTROL DUST AND NOISE CAUSED BY BLENDING, AND TO REDUCE THE RISK OF
FIRE HAZARD FROM BLENDING DUST OF CERTAIN MATERIALS, WHENEVER POSSIBLE,
DO THE BLENDING OPERATION IN A VENTILATED BOOTH. CONTACT YOUR LOCAL ENVIR-
ONMENTAL HEALTH AND SAFETY PERSONNEL FOR SPECIFIC REQUIREMENTS.
CAUTION: USE ONLY MINIMUM PRESSURE WHEN YOU APPLY BLENDING TOOLS TO PARTS. EX-
CESSIVE PRESSURE AND SPEED WILL CAUSE SPARKS OR AN ORANGE PEEL EFFECT
THAT CAN POSSIBLY BE HARMFUL TO THE PART. KEEP MATERIAL REMOVAL TO A MIN-
IMUM. DO NOT EXCEED BLEND LIMITS.
CAUTION: CHECK THE PART FREQUENTLY FOR HEAT BUILD-UP. IF THE HEAT BUILD-UP IS TOO HOT
TO TOUCH WITH YOUR HAND, PERMIT THE PART TO DECREASE IN TEMPERATURE BE-
FORE YOU CONTINUE WITH THE REPAIR. OVERHEATING OF PARTS DURING BLENDING
CAN CAUSE EMBRITTLEMENT.
CAUTION: BE SURE TO DRESS THE ABRASIVE TOOL BEFORE BLENDING TO GET THE BEST TOOL
PERFORMANCE AND TO PREVENT MATERIAL CROSS-CONTAMINATION.
CAUTION: USE A SHIELD OR MASKING TO PROTECT OTHER SURFACES FROM DAMAGE BY ACCI-
DENTAL TOOL CONTACT DURING THE REPAIR.
NOTE: Always obey the specific procedures and limits in the maintenance manual maintenance task.
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. P05-058) Brush
(Material No. P05-066) Buffing Polishing Compound
(Material No. P05-353) Cloth Wheel (Non-coated)
(Material No. P05-354) Polishing Compound
(Material No. P05-384) Silicon Carbide Deburring Compound
(Material No. P05-421) scrub pad
(Material No. P05-422) Scrub Pad
REFERENCE DESIGNATION
(Material No. P05-426) Polishing Compound
C. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-25-00-910-801-A). SPOP 70 - Fluorescent Penetrant Inspection (FPI) - Local Application
3. Job Set-up
Subtask 70-28-00-860-052-A
A. Not Applicable
4. Procedure
Subtask 70-28-00-910-052-A
A. Blending and Buffing of Titanium Parts
(1) General blending guidelines:
(a) Blending is an operation that is used to remove nicks, scratches, high metal and other surface
irregularities by intentional removal of base metal. Manual or mechanical methods are used to
make shallow and smooth surface depressions that reduce the stress concentration from the
damaged area by the distribution of the stress concentration over larger, more tolerant areas.
(b) Before you start any blend repair, make sure that the part is crack-free (Ref. AMM TASK 70-25-
00-910-801) .
(c) Non-toleranced enclosed areas defined in blend repairs are to corners, points of tangency
between surfaces or at points opposite one of these locations. Enclosed areas will assume a
tolerance of plus 0.125 in. (3.175 mm) in all directions unless adjacent areas are specified as
areas where blending is not permitted.
(d) It is better to blend sharp impact damage that is within acceptable limits than it is to accept that
damage. The sharper the impact, the better it is to blend the damaged area.
(e) It is recommended that you make one single blend when the adjacent damage is so close
together that the minimum length-to-depth blend ratio cannot be done independently.
(f) The depth of the blend must be as deep as necessary to remove the damage with the repair
limits specified.
(g) The best blends are the ones that are smooth, continuous and round-bottomed that extend
outboard from the damage area as much as necessary. Refer to the step that follows.
(h) For rotating parts, the length of the blend must be a minimum of 15 times the maximum depth of
the blend in all directions. For non-rotating parts, the length of the blend must be a minimum of
ten times the maximum depth of the blend in all directions.
(i) For local damage in the form of raised material, manual blending (that is, blending by hand) is the
preferred method. Refer to the Manual blending procedure.
(j) When blending on a cylindrical surface, blend in the circumferential direction.
(k) Blend engine radial members in a radial direction.
(l) For parts that are smaller than 1.75 in. (44.45 mm) in length, the manual blending procedure that
follows is recommended.
(m) Manual blending (blending by hand):
1 Manual blending is done with abrasive stones, abrasive paper, abrasive pads, files, emery
cloth and/or crocus cloth.
NOTE: Blending can be done with more than one grade of abrasive (coarse to fine, as ne-
cessary) to remove damage and get the specified surface finish. Be sure to start with
the least aggressive abrasive needed to remove the damage.
1 When blending, use a POWER TOOL (electric or air) with abrasive-impregnated wheels,
stones and/or pads.
NOTE: Blending can be done with more than one grade of abrasive (coarse to fine, as ne-
cessary) to remove damage and get the specified surface finish. Be sure to start with
the least aggressive abrasive needed to remove the damage.
2 Use minimum pressure when you apply the blending tool to the part to prevent heat build-up.
Do not let abrasive wheels become loaded up with any particles remaining from blending.
(2) Visual inspection of the blends:
(a) The surface finish of the blended area must be as smooth as, or smoother than, the initial
surface. You can compare the surface finish with the adjacent non-blended surface.
(b) All transitions from blended to non-blended areas must be smooth and continuous.
(c) If the blended area intersects adjacent radii, the initial radius contour must be restored. Butterfly
polish holes as necessary.
(d) If the blended area intersects a corner, break the sharp edges 0.003 in. (0.08 mm) - 0.015 in.
(0.38 mm).
(3) Buffing/polishing (optional):
(a) Buffing is an optional operation that can be used to get the necessary surface finish while
blending.
1 Buff reworked area(s) with a Brush (Material No. P05-058), a POWER TOOL and
Buffing Polishing Compound (Material No. P05-066) or Silicon Carbide Deburring
Compound (Material No. P05-384).
2 Use minimum pressure when you apply the buffing brush to the part to prevent heat build-
up.
3 Buff engine radial members in a radial direction.
4 Buff cylindrical surfaces in a circumferential direction.
(b) Polishing is an optional operation that can be used to smooth minor scratches and burrs with fine
grain abrasive paper, abrasive cloth, crocus cloth, emery cloth or scrub pad (Material No. P05-
421) or Scrub Pad (Material No. P05-422).
CAUTION: WHEN YOU BLEND ROTATING COMPONENTS, DO THE PROCEDURE IN THE ORDER
GIVEN IN THE PROCEDURE TO PREVENT DAMAGE TO THE PART.
NOTE: Be sure to follow all the requirements in the blending and buffing/polishing procedures above.
(a) In areas where peening is necessary, on-wing blending is not permitted. Blend only as specified
in the specific maintenance manual maintenance task.
(b) Blend to a sufficient depth to remove all the damage that you can see plus 0.002 in. (0.051 mm) -
0.003 in. (0.076 mm) of material within the specified repair limits.
(c) Blending must start with the coarser grades of resilient flexible abrasive impregnated wheels,
brushes or points for the initial removal of damage, but not coarser than is necessary to remove
the damage.
(d) Finish blending the part with the finer grades of abrasives until the surface is as smooth as or
smoother than the adjacent surfaces.
(e) Use grades of abrasives in the order that follows:
1 80 mesh silicon carbide or aluminum oxide grit
2 120 mesh silicon carbide or aluminum oxide grit
3 180 mesh silicon carbide or aluminum oxide grit
4 Optional: Use Polishing Compound (Material No. P05-354) or Polishing
Compound (Material No. P05-426) with a Cloth Wheel (Non-coated) (Material No. P05-353)
(non coated) to get a surface finish, if necessary.
TASK 70-28-00-910-802-A
SPOP 533 - Blending and Buffing of Steel, Nickel, Cobalt, Aluminum and Magnesium Alloy Components
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
CAUTION: LIMITS SPECIFIED IN THIS SECTION ARE FOR GENERAL USE ONLY. LIMITS SPECIFIED IN
THE PART-SPECIFIC MANUALS TAKE PRECEDENCE. POST-BLEND SURFACE TREATMENT
REQUIREMENTS WILL BE DETAILED WITHIN THE SPECIFIC BLEND REPAIR.
CAUTION: WHEN YOU DO THIS PROCEDURE, BE SURE TO USE GOOD SHOP PRACTICES AND COM-
MON SENSE. ABUSIVE BLENDING CAN CAUSE DAMAGE THAT IS HARMFUL TO THE LIFE
AND FUNCTION OF THE REPAIRED PART.
CAUTION: TO CONTROL DUST AND NOISE CAUSED BY BLENDING, AND TO REDUCE THE RISK OF
FIRE HAZARD FROM BLENDING DUST OF CERTAIN MATERIALS, WHENEVER POSSIBLE,
DO THE BLENDING OPERATION IN A VENTILATED BOOTH. CONTACT YOUR LOCAL ENVIR-
ONMENTAL HEALTH AND SAFETY PERSONNEL FOR SPECIFIC REQUIREMENTS.
CAUTION: USE ONLY MINIMUM PRESSURE WHEN YOU APPLY BLENDING TOOLS TO PARTS. EX-
CESSIVE PRESSURE AND SPEED WILL CAUSE SPARKS OR AN ORANGE PEEL EFFECT
THAT CAN POSSIBLY BE HARMFUL TO THE PART. KEEP MATERIAL REMOVAL TO A MIN-
IMUM. DO NOT EXCEED BLEND LIMITS.
CAUTION: CHECK THE PART FREQUENTLY FOR HEAT BUILD-UP. IF THE HEAT BUILD-UP IS TOO HOT
TO TOUCH WITH YOUR HAND, GET THE PART TO DECREASE IN TEMPERATURE BEFORE
YOU CONTINUE WITH THE REPAIR. OVERHEATING OF PARTS DURING BLENDING CAN
CAUSE EMBRITTLEMENT.
CAUTION: BE SURE TO DRESS THE ABRASIVE TOOL BEFORE BLENDING TO GET THE BEST TOOL
PERFORMANCE AND TO PREVENT MATERIAL CROSS-CONTAMINATION.
CAUTION: USE A SHIELD OR MASKING TO PROTECT OTHER SURFACES FROM DAMAGE BY ACCI-
DENTAL TOOL CONTACT DURING THE REPAIR.
NOTE: Always obey the specific procedures and limits in the maintenance manual maintenance task.
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. P05-058) Brush
(Material No. P05-066) Buffing Polishing Compound
(Material No. P05-353) Cloth Wheel (Non-coated)
(Material No. P05-354) Polishing Compound
(Material No. P05-384) Silicon Carbide Deburring Compound
(Material No. P05-421) scrub pad
(Material No. P05-422) Scrub Pad
(Material No. P05-426) Polishing Compound
C. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-25-00-910-801-A). SPOP 70 - Fluorescent Penetrant Inspection (FPI) - Local Application
(Ref. 70-28-00-910-803-A). SPOP 42 - Chromate Conversion Coating of Aluminum
3. Job Set-up
Subtask 70-28-00-860-051-A
A. Not Applicable
4. Procedure
Subtask 70-28-00-910-051-A
A. Blending and Buffing of Steel, Nickel, Cobalt, Aluminum and Magnesium Alloy Components
(1) General
(a) Blending is an operation that is used to remove nicks, scratches, high metal and other surface
irregularities by intentional removal of base metal. Manual or mechanical methods are used to
make shallow and smooth surface depressions that reduce the stress concentration from the
damaged area by the distribution of the stress concentration over larger, more tolerant areas.
(b) Before you start any blend repair, make sure that the part is crack-free (Ref. AMM TASK 70-25-
00-910-801) .
(c) Non-toleranced enclosed areas defined in blend repairs are to corners, points of tangency
between surfaces or at points opposite one of these locations. Enclosed areas will assume a
tolerance of plus 0.125 in. (3.175 mm) in all directions unless adjacent areas are specified as
areas where blending is not permitted.
(d) It is better to blend sharp impact damage that is within acceptable limits than it is to accept that
damage. The sharper the impact, the better it is to blend the damaged area.
(e) It is recommended that you make one single blend when the adjacent damage is so close
together that the minimum length-to-depth blend ratio cannot be done independently.
(f) The depth of the blend must be as deep as necessary to remove the damage with the repair
limits specified.
(g) The best blends are the ones that are smooth, continuous and round-bottomed that extend
outboard from the damage area as much as necessary. Refer to the step that follows.
(h) For rotating parts, the length of the blend must be a minimum of 15 times the maximum depth of
the blend in all directions. For non-rotating parts, the length of the blend must be a minimum of
10 times the maximum depth of the blend in all directions.
(i) For local damage in the form of raised material, manual blending (that is, blending by hand) is the
preferred method. Refer to the manual blending steps.
(j) When blending on a cylindrical surface, blend in the circumferential direction.
(k) Blend engine radial members in a radial direction.
(l) For parts that are smaller than 1.75 in. (44.45 mm) in length, the manual blending procedure that
follows is recommended.
(m) Manual blending (Blending by hand):
1 Manual blending is done with abrasive stones, abrasive paper, abrasive pads, files, emery
cloth and/or crocus cloth.
NOTE: Blending can be done with more than one grade of abrasive (coarse to fine, as ne-
cessary) to remove damage and get the specified surface finish. Be sure to start with
the least aggressive abrasive needed to remove the damage.
1 When blending, use a POWER TOOL (electric or air) with abrasive-impregnated wheels,
stones and/or pads.
NOTE: Blending can be done with more than one grade of abrasive (coarse to fine, as ne-
cessary) to remove damage and get the specified surface finish. Be sure to start with
the least aggressive abrasive needed to remove the damage.
2 Use minimum pressure when you apply the BORESCOPE - BLENDING to the part to
prevent heat build-up. Do not let abrasive wheels become loaded up with any particles
remaining from blending.
(2) Visual inspection of the blends:
(a) The surface finish of the blended area must be as smooth as, or smoother, than the initial
surface. You can compare the surface finish with the adjacent non-blended surface.
(b) All transitions from blended to non-blended areas must be smooth and continuous.
(c) If the blended area intersects adjacent radii, the initial radius contour must be restored.
(d) If the blended area intersects a corner, break the sharp edges 0.003 in. (0.08 mm) - 0.015 in.
(0.38 mm).
(3) Buffing/polishing (Optional):
(a) Buffing is an optional operation that you can use to get the necessary surface finish while
blending.
1 Buff reworked area(s) with a Brush (Material No. P05-058), a POWER TOOL and
Buffing Polishing Compound (Material No. P05-066) or Silicon Carbide Deburring
Compound (Material No. P05-384).
2 Use minimum pressure when you apply the buffing brush to the part to prevent heat build-
up.
3 Buff engine radial members in a radial direction.
4 Buff cylindrical surfaces in a circumferential direction.
(b) Polishing is an operation that can be used to smooth minor scratches and burrs with fine
abrasive paper, abrasive cloth, crocus cloth, emery cloth or scrub pad (Material No. P05-421) or
Scrub Pad (Material No. P05-422).
(4) Local touch-up after blending:
(a) Aluminum Anodized Parts - To prevent corrosion damage on aluminum anodized parts after
blending, do a local touch-up of the repair (Ref. AMM TASK 70-28-00-910-803) .
CAUTION: WHEN YOU BLEND ROTATING COMPONENTS, DO THE PROCEDURE IN THE ORDER
GIVEN IN THE PROCEDURE TO PREVENT DAMAGE TO THE PART.
NOTE: Be sure to follow all the requirements in the blending and buffing/polishing procedures above.
(a) In areas where shotpeening is necessary, on-wing blending is not permitted. Blend only as
specified in the specific AMM maintenance task.
(b) Blend to a sufficient depth to remove all the damage that you can see plus 0.002 in. (0.051 mm) -
0.003 in. (0.076 mm) of material within the repair limits specified.
(c) Blending must start with the coarser grades of resilient flexible abrasive-impregnated wheels,
brushes or points for the initial removal of damage, but not coarser than is necessary to remove
the damage.
(d) Finish blending the part with the finer grades of abrasive until the surface is as smooth as, or
smoother than, the adjacent surfaces.
(e) Use grades of abrasives in the order that follows:
1 80 mesh silicon carbide or aluminum oxide grit
2 120 mesh silicon carbide or aluminum oxide grit
3 180 mesh silicon carbide or aluminum oxide grit
TASK 70-28-00-910-803-A
SPOP 42 - Chromate Conversion Coating of Aluminum
WARNING: REFER TO THE MSDS FOR ALL MATERIAL USED AND THE MANUFACTURER'S SAFETY IN-
STRUCTIONS FOR ALL EQUIPMENT USED. IF YOU DO NOT OBEY THIS WARNING, INJURY
CAN OCCUR.
NOTE: Always obey the specific procedures and limits on the specific maintenance manual maintenance tasks. Do
this task only when specified by the specific maintenance manual maintenance tasks.
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. P05-005) lint-free cotton cloth
(Material No. P05-028) Aluminum Chromate Conversion Salt
(Material No. P05-029) Aluminum Chromate Conversion Salt
(Material No. P05-030) Wetting Agent
(Material No. P05-060) distilled, deionized, demineralized water
(Material No. P05-061) Crocus Cloth
(Material No. P05-062) Emery Cloth
C. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-27-00-910-804-A). SPOP 208 - Degreasing of Parts by Solvent Wiping
3. Job Set-up
Subtask 70-28-00-860-050-A
A. Not Applicable
4. Procedure
Subtask 70-28-00-910-050-A
A. Chromate Conversion Coating of Aluminum
(1) For repair of AMS 2473 parts, prepare approximately 1 pint or 16 oz (454 g) of the anodize touch-up
solution A as follows:
(a) Put 8 oz (227 g) of distilled, deionized, demineralized water (Material No. P05-060) in a
CONTAINER 1 L (1/4 USGAL).
NOTE: The demineralized water must have a chloride content of 10 PPM maximum.
(b) Add 0.5 oz (14.175 g) of Aluminum Chromate Conversion Salt (Material No. P05-029) into the
CONTAINER 1 L (1/4 USGAL).
(c) Add 0.0085 oz (0.241 g) of Wetting Agent (Material No. P05-030) into the CONTAINER 1 L (1/4
USGAL).
(d) Mix the solution.
(e) Add 8 oz (227 g) more of distilled, deionized, demineralized water (Material No. P05-060).
NOTE: The demineralized water must have a chloride content of 10 PPM maximum.
NOTE: The working life of the anodize touch-up solution is 14 days. The solution must be identi-
fied as to the time and date of mixing.
(2) For the repair of AMS 2474 parts, prepare approximately 1 pint or 16 oz (454 g) of the anodize touch-
up solution B as follows:
(a) Put 8 oz (227 g) of potable water in a clean CONTAINER 1 L (1/4 USGAL).
(b) Add 0.25 oz (7.087 g) of Aluminum Chromate Conversion Salt (Material No. P05-028) into the
CONTAINER 1 L (1/4 USGAL).
(c) Mix the solution.
(d) Add 8 oz (227 g) of potable water.
(e) Mix the solution.
NOTE: The working life of the anodize touch-up solution is 14 days. The solution must be identi-
fied as to the time and date of mixing. Discard the solution after 14 days.
NOTE: The anodize touch-up solution must wet the surface for approximately four minutes. If
the solution does not wet the surface, remove the anodize touch-up solution with a clean
cloth and apply again.
(b) For anodize touch-up solution B, the color must be iridescent gold to tan.
(5) Smooth the repair area with a lint-free cotton cloth (Material No. P05-005).
TASK 70-30-00-918-802-A
Consumable Materials Index for the Engine (Pratt & Whitney)
REFERENCE DESIGNATION
(Ref. 70-30-00-918-803-A). Consumable Materials Index for the Nacelle (UTC Aerospace Sys-
tems)
3. Job Set-up
Subtask 70-30-00-869-053-A
A. Not Applicable
4. Procedure
Subtask 70-30-00-910-051-A
A. General
(1) This page block gives details of all the consumable materials that are required during maintenance of
the engine. For the nacelle maintenance refer to (Ref. AMM TASK 70-30-00-918-803) .
(2) The index is divided into three sections:
(a) An alphanumeric index which lists the consumable materials in alphabetical order.
(b) A materials index which lists the consumable materials by section.
1 The sections used are:
TABLE CATEGORY
01 Fuels
02 Hydraulic Fluids
03 Oils
04 Common Greases
05 Special Materials
06 Lubricants
07 Lacquers
08 Bonding and Adhesive Compounds
09 Sealants
10 Anti-Ice and Deicing Materials
11 Cleaning Agents
12 Strippers
13 Pretreatment for Painting
14 Disinfectants
15 Storage Preservation
16 Structure Paints
17 Microbiological Contamination
Protection Materials
18 Primer
(c) A list of suppliers names and addresses which are in order alphanumerically by supplier code.
Subtask 70-30-00-918-056-A
B. Alphanumeric Index
Subtask 70-30-00-918-057-A
C. List of Consumable Products
NOTE: P05-288 is a
preferred al-
ternative to
P05-262.
NOTE: P05-288 is
a preferred
alternative
to P05-110,
P05-262 and
P05-287.
P05-289 Safety Wire (Lockwire) AS3214-02 (AMS 0.032 in. (0.813 LOCAL
- Steel, Corrosion Res- 5689, AISI 321) mm) Diameter
istant
1A053
94129
NOTE: P05-332 is
an approved
alternative to
P05-289.
P06- LUB-
RICAN
P06-001 Lubricant, Dry Film PMC 9934-1 dgf-123 (CFC- 16837
free) Stock
No.K5200
P06-002 Petrolatum White PMC 9609 White Fonoline or S0212
White Protopet 1S S0212
Vaseline S0233
Penreco Regent 00BA9
or Penreco Snow
P06-003 Compound, Antigalling PWA 586 (Re- Loctite C-200 05972
places PWA 586-
3)
Kaylube No. 3 15653
P06-004 Lubricant, Spray-Type PMC 1714 Everlube 620C 8F024
Low Temperature
P06-005 Compound, Antigallant PWA 587 G-N Metal As- 71984
Metal Assembly Paste sembly Paste
P06-006 Lubricant (Deleted) PMC 9125 Rust Pel 1000 (No
longer available,
use remaining
supply)
P06-007 Petroleum Jelly (De- Vaseline
leted, use P06-002)
P06-008 Compound, Parting Vydax AR 18873
P06-009 Lubricant, Molydenum PMC 9523 Molykote Powder 71984
Disulfide Powder
P06-10 Compound, Antiseize BG Mica-Tube 05045
A719 or A768
P06-011 (Deleted)
P06-012 Lubricant, Solid Film Lubribond A 85932
(Air Cure)
P06-013 Lubricant, Solid Film MIL-L-23398 3402C Bonded 71984
(Air Cure) (Latest Revision) Lube
P06-014 Lubricant, Gasket PMC 9652 Gredag R-3 04347
P06-015 Beeswax (Deleted, Use
P05-395)
P06-016 Compound, Antiseize PMC 9936 (See
and Antigalling NOTE)
NOTE: P06-016 is
no longer
manufac-
tured. For
replace-
P11-037 (Deleted)
P11-038 (Deleted)
NOTE: Replace
P11-041
with one
of the
solvents
in SPOP
209 (im-
mersion
method)
in 70-21-
00, SPOP-
209 (Task
70-21-
00-110-
041) in the
Standard
Practices
Manu-
al, PN
585005.
NOTE: It is permit-
ted to sub-
stitute Semi-
conductor
grade acet-
one for re-
agent grade.
Semicon-
ductor grade
is a higher
purity chem-
ical.
NOTE: It is permit-
ted to substi-
tute semicon-
ductor grade
isopropyl al-
cohol for re-
agent grade.
Semicon-
ductor grade
is a higher
purity chem-
ical.
Subtask 70-30-00-918-058-A
D. Supplier Code Address List
(1) The addresses of the material manufacturers are included in alphanumeric order in the table that
follows.
NOTE: All SOURCE CODES, except for some of those in the S-series, refer to CAGE (Commer-
cial and Government Entity) codes. The present CAGE code numbers were formerly called
FSCM (Federal Supply Code for Manufacturers) and FSCNM (Federal Supply Code for
Non-Manufacturers) codes. The actual five-digit codes assigned to companies as FSCMs
or FSCNMs have remained the same but have been redesignated as CAGE codes. The
SOURCE CODES in the S-series (that is, S0001 thru S0233) are assigned by P & W to those
consumable material suppliers that have no CAGE code.
---------------------------------------------------------------
Supplier Code Name/Address
---------------------------------------------------------------
A0001 (Refer to LOCAL)
A0014 (Refer to 12861)
A0056 (Refer to S0029)
A0285 (Refer to 98500)
A0290 (Refer to 95015)
A0292 (Refer to 97361)
B0004 Product Sol, Inc. - Birmingham, MI
(Current Address Unavailable)
B0006 (Refer to 93255)
B0007 (Refer to 0BYN5)
B0008 Products Research & Chemical Co. -
Gloucester, NJ
(Current Address Unavailable)
B0009 Paul & Co. - Steinhau, Germany
(Refer to S0119)
B1050 Antwerp Lion Oil Works N.V.
VLAMSE KAAI 2-5
Antwerpen, Belgium
B1571 Dow Corning S.A.
Parc Ind. Zone C
Seneffe, Belgium
C4298 Pruftechnik Dieter Busch AG
Oskar-Messter-Strasse 19 to 21
Postfach/P.O. Box 1263
D-85737 Ishmaning, Germany
D1940 Chemetall GmbH
Trakehner Strasse 3
D-60487 Frankfurt am Main, Germany
36 Suffield Street
P.O. Box 411
Windsor Locks, CT 06096-1320 USA
1A319 Lamart Corp.
16 Richmond Street
Clifton, NJ 07011-2829 USA
1CXA3 Sefar America Inc.
111 Calumet Street
Depew, New York 14043-3734 USA
1DWR5 Advanced Chemistry & Technology, Inc.
7341 Anaconda Avenue
Garden Grove, CA 92841-2921 USA
1E1X8 Saint-Gobain Ceramics & Plastics Inc.
(DBA Saint-Gobain Ceramic Materials)
1 New Bond Street
P. O. Box 15137
Worcester, MA 01615-0137 USA
1EYE7 Nuvite Chemical Compounds
213 Freeman Street
Brooklyn, NY 11222-1404 USA
1GD26 Aimtek Inc.
201 Washington Street
Auburn, MA 01501-3224
1HX90 Brand-Nu Laboratories Inc.
377 Research Parkway
Meriden, CT 06450-7155
1KGE8 Fisher Scientific Company
Global Exports
3970 Johns Creek Court, Suite 500
Suwanee, GA 30024-1297 USA
1ML15 Octel Starreon, LLC
8375 S. Willow Street - 5th Floor
Littleton, CO 80124 USA
1M647 Fuchs Lubricants Co.
281 Silver Sands Road
P.O. Box 328
East Haven, CT 06512-4140 USA
1NCU0 Zokman Products, Inc.
1220 E. Gump Road
Fort Wayne, IN 46845-9794 USA
1PWD8 Exxon Mobil Corp.
3225 Gallows Road - Room 4W917
Fairfax, VA 22037 USA
1UGB2 Air BP Lubricants
Division of BP Products
North America Inc.
Parsippany, NJ 07054-4406 USA
1TGF9 Ohio Industrial Lubricants, Inc.
250 Mahoning Avenue
Cleveland, OH 44113 USA
IVJW7 Intertape Polymer Management Corp.
3647 Cortez Road West
Bradenton, FL 34210-3169 USA
1V074 Sulflo, Inc.
3M Center
Building 223-06-S-04
St. Paul, MN 55144-0001 USA
28124 3M Co., Abrasive Systems Div.
3M Center
Building 0223-06-N-01
Saint Paul, MN 55144-1000 USA
28139 (Refer to S0233)
28506 (Refer to 00741)
29700 (Refer to 1PWD8)
3A487 (Refer To 97361)
3DYZ1 Crompton Corp.
(Was: Witco/A Crompton Business)
1 American Lane
Greenwich, CT 06831 USA
3EG53 Chevron Texaco, Corp.
(Was: Texaco, Inc.)
6001 Bollinger Canyon Road
San Ramon, CA 94583 USA
3EU06 Intertape Polymer Group Inc.
DBA American Tape
317 Kendall Avenue
Marysvill, MI 48040-1911 USA
3F733 Cabot Corp.,
Cab-O-Sil Div.
700 East U.S. Highway 36
Tuscola, IL 61953 USA
3FJ16 Echo Engineering & Production Supplies
Inc.
(DBA Echo Supply)
5406 W 78th Street
Indianapolis, IN 46268-4149 USA
3U728 (Refer to 1PWD8)
3YAK8 Atlanco, Inc.
No. 2 Bomar Street
Inman, SC 29349 USA
30119 Ideal Industries Inc.
Becker Place
Sycamore, IL 60178-2917 USA
30530 Safety-Kleen Corp.
1301 Gervais Street - Suite 300
Columbia, SC 29201 USA
30676 Lord Corp.
Chemical Products Div.
2000 W. Grandview Boulevard
Erie, PA 16514-0038 USA
32988 (Deleted. Refer to S0163)
33461 Deft, Inc.
17451 Von Karmen Avenue
Irvine, CA 92614 USA
33564 Henkel Loctite Corp.
(Was: Dexter Corp.
Dexter Adhesive & Coating Systems)
P.O. Box 312
Richmond Hill,
Ontario L4C 3G4 Canada
39428 McMaster-Carr Supply Co.
600 County Line Road
Elmhurst, IL 60126-2034 USA
4G117 BGF Industries, Inc.
401 Amherst Avenue
P.O. Box 592
Altavista, VA 24517 USA
4L264 Fabric Development, Inc.
1217 Mill Street
Quakertown, PA 18951-1127 USA
4N020 CCP Industries, Inc.
(Was: Cleveland Cotton Products Co.)
670 Alpha Drive
Highland Heights, OH 44143 USA
4PNW1 Rubber Stamps Unlimited, Inc.
334 South Harvey
Plymouth, MI 48170 USA
44197 (Refer to 1E1X8)
44389 (Refer to 02CA7)
44926 Olympic Glove Co., Inc.
75 Main Avenue
Elmwood Park, NJ 07407 USA
45255 Owens-Corning Fiberglas Corp.
Fiberglas Tower - T/11
One Owens Corning Parkway
Toledo, OH 43629-0001 USA
45681 Parker Hannifin Corp.
6035 Parkland Boulevard
Mayfield Heights, OH 44124 USA
45773 (Refer to 33970)
47695 PPG Industries, Inc.
Chemical Group
One PPG Place
Pittsburgh, PA 15272-0001 USA
49367 Pyle-National Co.
1334 N. Kostner Avenue
Chicago, IL 60651-1420 USA
5D028 Dow Corning Corp.
3901 South Saginaw Road
Midland, MI 48640 USA
5S938 Ashland, Inc.
5200 Paul Blazer Memorial Parkway
Dublin, OH 43017 USA
5W425 Bostik, Inc.
(Was: Emhart Corp., Bostik Div.)
211 Boston Street
Middleton, MA 01949 USA
5Y661 Shurtape Technologies, Inc.
(Was: Shuford Mills, Inc. Tape Div.)
1620 Highland Avenue
P. O. Box 1530
Hickory, NC 28603-1530 USA
Tolber Div.
220 West 5th Street
Hope, AR 71801-5212 USA
59595 (Refer to 3EG53)
6A670 3M, ITSD Aerospace
(Was: Adhesives, Coatings & Sealers
Div.)
3211 E. Chestnut Expressway
P.O. Box 300 M
Springfield, MO 65802-2548 USA
60218 Graphite Products Corp.
5756 Sharon-Warren Road
P.O. Box 207
Brookfield, OH 44403-9507 USA
60890 Dewal Industries, Inc.
15 Ray Trainor Drive
P.O. Box 372
Saunderstown, RI 02874 USA
61102 (Refer to 86460)
61637 Danbury Union Carbide Corp.
39 Old Ridgebury Road
Danbury, CT 06817-0001 USA
62369 Flexcon Co., Inc.
1 Flexcon Industrial Park
Spencer, MA 01562 USA
62758 (Refer to 23354)
63247 Mirachem Corp.
4645 W. McDowell Road - Unit 103
Phoenix, AZ 85035 USA
63585 Wall Colmonoy Corp.
30261 Stephenson Highway.
Madison Heights, MI 48071 USA
64220 Ruger Chemical Co., Inc.
83 Cordier Street
Irvington, NJ 07111-4035 USA
64972 WESGO Metals
A Division of Morgan Advanced
Ceramics/
The Morgan Crucible Co. Plc.
2425 Whipple Road
Hayward, CA 94544 USA
65483 Allied Resin Corp.
Weymouth Industrial Park
E. Weymouth, MA 02189-1699 USA
66442 Richmond Aircraft Products
13503 Pumice Street
Norwalk, CA 90650 USA
66724 LPS Laboratories, Inc.
4647 Hugh Howell Road
Tucker, GA 30085-5052 USA
70040 General Motors Corp.,
AC Rochester Div.
(Was: AC Spark Plug ,
Div. of General Motors Corp.)
TASK 70-30-00-918-803-A
Consumable Materials Index for the Nacelle (UTC Aerospace Systems)
REFERENCE DESIGNATION
(Ref. 70-30-00-918-802-A). Consumable Materials Index for the Engine (Pratt & Whitney)
3. Job Set-up
Subtask 70-30-00-869-054-A
A. Not Applicable
4. Procedure
Subtask 70-30-00-910-052-A
A. General
(1) This page block gives details of all the consumable materials that are required during maintenance of
the nacelle. For the engine maintenance refer to (Ref. AMM TASK 70-30-00-918-802) .
(2) This Consumables index has been created to give a complete list of the approved consumables used
in the overhaul and repair of the UTAS Nacelle Systems.
The materials are only approved for use when instructed by UTAS Aerostructures Repair, Overhaul or
maintenance documentation.
The products listed have been tested for compatibility and function. Some suppliers may offer
alternatives to the products listed in this manual. These must not be used without authority from
UTAS Aerostructures.
If any of the products in this manual are no longer available from the listed suppliers or if supplier
information is incorrect, please contact your local UTAS Airline Support Manager.
(3) It is the responsibility of the operator to obtain and observe the manufacturer's material safety data
sheets for consumable materials information such as: hazardous ingredients, physical/chemical
characteristics, fire, explosion, reactivity, health hazard data, precautions for safe handling, use and
control measures and also to take local regulations into consideration.
(4) The index is divided into three sections:
(a) An alphanumeric index which lists the consumable materials in alphabetical order.
(b) A materials index which lists the consumable materials by section.
(c) A list of suppliers names and addresses which are in order alphanumerically by supplier code.
Subtask 70-30-00-918-059-A
B. Alphanumeric Index
Subtask 70-30-00-918-063-A
C. List of Consumable Products
TASK 70-40-00-910-801-A
Marking of Parts
WARNING: REFER TO THE MSDS FOR ALL MATERIAL USED AND THE MANUFACTURER'S SAFETY IN-
STRUCTIONS FOR ALL EQUIPMENT USED. IF YOU DO NOT OBEY THIS WARNING, INJURY
CAN OCCUR.
REFERENCE DESIGNATION
(Material No. P05-018) Silver Pencil
(Material No. P05-022) Dye, layout and identification (Purple)
(Material No. P05-026) Black Metal Marking Ink
(Material No. P05-040) varnish phenolic
(Material No. P05-049) White Metal Marking Ink
(Material No. P05-232) Metal Marking Crayon (Soft)
(Material No. P05-366) Dye, layout and identification
(Material No. P05-408) White Marker (Felt Tip)
(Material No. P05-409) Black Marker (Metal Tip)
(Material No. P05-410) Yellow Marker (Felt Tip)
REFERENCE DESIGNATION
(Material No. P05-413) Black Marking Ink
(Material No. P05-414) Marker, Extra Fine Point (Black)
(Material No. P05-416) White Chalk (Low Dust)
(Material No. P05-417) Marking Pen (White or Yellow Paint)
(Material No. P05-418) Dye, layout and identification (Blue)
(Material No. P05-419) Dye, layout and identification (Red)
(Material No. P05-423) Felt Tip Marker
(Material No. P05-441) White Metal Marking Ink
(Material No. P05-465) Green Metal Marking Ink
(Material No. P05-470) Marker, High Purity (Blue)
(Material No. P05-471) Marker, High Temperature (Blue)
(Material No. P05-472) PMC 4564 marker
(Material No. P05-477) Marker, High Temperature (Blue)
(Material No. P07-001) lacquer
B. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-27-00-910-804-A). SPOP 208 - Degreasing of Parts by Solvent Wiping
3. Job Set-up
Subtask 70-40-00-869-050-A
A. Not Applicable
4. Procedure
Subtask 70-40-00-910-050-A
A. General
CAUTION: THE MARK MUST NOT CHANGE THE CONDITION OR THE OPERATION OF THE
PART. ONLY THE APPLICABLE PRATT & WHITNEY PROCEDURE IS TO BE USED TO
MAKE MARKS.
(1) Always obey the specific procedures and limits in the specific AMM maintenance tasks.
(2) Marks made on engine parts and assemblies must be easily read and must not be easily removed.
(a) Characters must be easily and accurately read usually without any aid to the eye.
(b) Where there are unusual area or surface limitations, a maximum of 3.5X magnification is
permitted to get the necessary readability.
(c) The location of a mark must be as specified in the Service Bulletin or AMM maintenance task.
NOTE: Be sure to apply the mark only on a surface that will not move relative to a surface that
touches it after you assemble the parts.
(3) Except where specified differently, reidentification of parts, reapplication and/or relocation of marks
on a part must be done adjacent to, or in a location almost the same as that of the initial marking.
Where reidentification or corrective marking is specified, removal of all or part of the old marking can
be necessary. In these cases, use an approved marking method to draw a wavy line, loop, flat oval,
or X's through the character(s) or symbol(s) to be removed.
(4) All the characters in a mark, unless specified differently, must be 0.060 in. (1.5240 mm) to 0.160 in.
(4.0640 mm) high. In special cases, when the mark is a function of the size or configuration of the
part, characters not less than 0.016 in. (0.4064 mm) nor more than 0.500 in. (12.7000 mm) in height
are permitted.
(5) If the surface specified for a mark will get a surface treatment coating (for example, paint), you must
apply the mark before you apply the coating. Use an approved permanent marking method that will
show through the final surface treatment.
(a) If none of the specified marking methods will show through the coating, then it is permitted to use
the applicable step to make the mark after you apply the coating:
1 On the external surfaces, apply the mark with ink and a stamp, and then apply a full layer of
lacquer (Material No. P07-001) on the mark.
2 On internal surfaces, apply the mark by the applicable step:
a If permitted by the repair instructions, apply the mark by the vibration peen method.
b Apply the mark with ink and a stamp, and then apply a full layer of varnish
phenolic (Material No. P05-040) on the mark.
(6) In electric arc scribing (for example, hand arc scribing), the characters are made by the action of an
electric arc between a surface and an electrode (scriber). Electric arc scribing is not a satisfactory
marking method to use for jet engine parts and must not be used.
(7) In acid etching, the characters are made by the action of an acid on the surface of the part. Acid
etching is not recommended because it can possibly cause corrosion.
(8) Soapstone must not be used to make a mark on engine parts.
(9) Wherever the vibration peen method is approved, identify the offset holes in the mating parts with a
vibration peened "X" mark adjacent to the offset hole as long as the condition or operation of the part
is not changed.
Subtask 70-40-00-910-051-A
B. Permanent Marking Methods
(1) General
(a) Permanent methods of marking are those in which marking is legible during the normal service
life of the part.
(b) Permanent markings must not extend onto any radius, chamfer, sharp edge, bead, or fillet
adjacent to the specified marking surface.
(2) Applied marking methods
(a) Metal stamping
1 Characters are produced by forcible displacement of material.
a Hammer - characters are made one at a time or in groups by a force applied
mechanically or manually.
b Press - characters are produced individually or in groups by a force applied as you
steadily increase the controlled pressure.
c Roll - characters are made as the part or the tool or both the part and the tool turn when
they touch each other under a controlled force.
2 Stamps used for marking must make fillets and radii at all intersecting surfaces of the
characters.
3 Parts marked by this method must have the marking area sufficiently back-supported to
prevent dangerous stresses.
4 This method is not permitted if the hardness of the part at the time of marking is higher than
Rockwell C45 or equivalent.
5 If the metal is raised more than 0.001 in. (0.0254 mm) by this method of marking, it is
necessary to carefully remove it.
NOTE: It is necessary to remove all raised metal around the characters on the surfaces of
bearings that touch.
NOTE: The vibration peen method can be an alternative to use on those parts that had drag
impression or roll marking.
(c) Engraving
1 Characters are made by a manually or mechanically guided cutter or grinder that turns.
(d) Brand
1 Characters are made by burning or displacing non-metallic material with a hot tool.
(e) Drag impression
1 Characters are made when material is moved by force by a radius-tipped conical tool, which
is drawn (dragged) across the surface of the part. This tool is mechanically guided and turns
freely.
(f) Blast
1 Characters are made when an abrasive material hits the characters in the stencil area.
(3) Marking depth
(a) The depth of the marks must be in these maximum limits, unless specified differently:
Subtask 70-40-00-910-052-A
CAUTION: USE ONLY THE APPROVED MATERIALS SPECIFIED IN THE PMC'S FOR MARK-
ING.
CAUTION: DO NOT USE LEAD AND/OR METALLIC PENCILS OR ANY TEMPORARY MARK-
ING METHOD THAT CAN CAUSE DANGEROUS REMAINING CARBON, ZINC, COP-
PER, LEAD OR SIMILAR MATERIAL TO OCCUR ON A PART. THIS REMAINING
MATERIAL CAN CAUSE A REDUCTION IN FATIGUE STRENGTH AS A RESULT
OF CARBURIZATION OR INTERGRANULAR ATTACK WHEN HEAT OF HIGH IN-
TENSITY IS APPLIED TO THE PART. IF A MARKING MATERIAL THAT IS NOT AP-
PROVED IS USED, THE MARK MUST BE FULLY REMOVED BY THE SPOP 208
SOLVENT WIPE PROCEDURE.
(a) Temporary methods of marking are those in which the marks will correctly identify a part during
the usual handling, inspection, and storage of items before final assembly and use.
(b) When you use a marking pencil, do not apply marks to the surfaces of carbon seal plates or to
mating surfaces of finished machined parts. Marking material remaining on these parts could
cause incorrect results during dimensional inspection and assembly.
(c) These marking materials must be removed:
1 Chalk
a After inspection is completed, remove chalk from parts. Use Degrease Engine Parts by
Solvent Wipe (SPOP 208) (Ref. AMM TASK 70-27-00-910-804) .
2 Dye, layout and identification
a Remove layout and identification dye from parts before you assemble the
parts in the engine. Use Degrease Engine Parts by Solvent Wipe (SPOP 208)
(Ref. AMM TASK 70-27-00-910-804) .
(2) Marking methods
(a) Ink marking
1 Characters are made by ink application that does not change the surface as mechanical
methods do.
NOTE: Usually, ink stamping, when used as a temporary marking method, can be applied
to a surface which, after assembly, does not move in relation to a surface that it
touches (that is, a contact surface).
NOTE: Black Black Metal Marking Ink (Material No. P05-026) is approved to use on alu-
minide coated or PWA 286 coated or ceramic coated parts and on nickel super-
alloys (for example, PWA 1422 and PWA 1480).
NOTE: White White Metal Marking Ink (Material No. P05-049) is approved to use on
aluminide coated or PWA 286 coated parts and on nickel superalloys (for ex-
ample, PWA 1422 and PWA 1480).
NOTE: Black Black Metal Marking Ink (Material No. P05-026) is also approved to use
on PWA 73, overlay, aluminide and ceramic coated parts.
NOTE: White White Metal Marking Ink (Material No. P05-441) is approved to use on
aluminide coated or PWA 286 coated parts.
NOTE: Green Green Metal Marking Ink (Material No. P05-465) is also approved to use
on nickel superalloys (for example, PWA 1422 and PWA 1480).
4 Markers
NOTE: Felt Tip Marker (Material No. P05-423) is also approved for other applications
(see notes below). This does not always include all markers available for a given
suffix.
NOTE: The Marks-A-Lot markers for PMC 4050-1 (black/chisel point) and PMC 4050-4
(black/fine point) are also approved to use on nickel superalloys and on ceramic
coatings.
NOTE: The Sharpie markers for PMC 4050-4 (black/fine point) and all markers for PMC
4050-17 (black/bold fine point), PMC 4050-7 (red/fine point), PMC 4050-12 (red/
extra fine point), PMC 4050-15 (red/ultra fine point), and PMC 4050-18 (red/bold
fine point) are also approved to use on ceramic and overlay and aluminide coat-
ings.
NOTE: All PMC 4050-6 (blue/fine point) and all PMC 4050-16 (blue/ultra fine point)
markers are approved to use on aluminide coatings.
NOTE: Felt Tip Marker (Material No. P05-423) is not approved to use on Alloy C titani-
um alloy.
TASK 70-50-00-910-801-A
Guidelines for Reuse of Damaged Engines and Engine Parts
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
REFERENCE DESIGNATION
(Ref. 70-27-00-910-806-A). SPOP 425 - Requirements after Contact with Fire Extinguishing
Agents, Hydraulic Fluid, Fuel or Oil
3. Job Set-up
Subtask 70-50-00-869-050-A
A. Not applicable.
4. Procedure
Subtask 70-50-00-910-050-A
A. General
(1) The subsequent guidelines are provided to assist owners, operators, and maintenance facilities in the
disposition of engines and engine parts involved in abnormal operational circumstances.
(a) Abnormal operational circumstances are defined as accidents or other events which fall outside
of the operating envelope for the engine, aircraft and/or the engine/aircraft combination as initially
certified and where inspection, refurbishment, and repair data are not addressed by Transport
Canada Civil Aviation (TCCA) approved publications (such as Engine Manuals and Service
Bulletins).
(b) The data contained in these TCCA approved publications normally address engine and engine
parts which experience wear, deterioration, or damage through exposure to the usual day-to-day
operating environment.
(2) The guidelines apply to the engine-associated abnormal operational circumstances that follow:
NOTE: The guidelines refer to the abnormal operational circumstances of an engine or aircraft. It is
important that the damage be identified as engine-caused or related to abnormal operation of
the aircraft so correct application of the inspection guidelines can be made.
NOTE: The inspection guidelines are written for evaluation of suspected damage of an engine-in-
duced abnormal operational circumstance (such as a major rotor failure). These guidelines
take into account the loads generated by the engine.
NOTE: These inspection guidelines, however, may not sufficiently cover engines or parts that have
been subjected to excessive external loads brought on by an abnormal operation of the air-
craft (such as an aircraft landing accident where the engines are impacted). Evidence of ex-
cessive external loading generated by an aircraft abnormal operation will be found where
external loads have been applied to major structural case/mounts or rotating elements that
either result in the permanent distortion to the major load-carrying elements and/or the separ-
ation of a running engine from its attachments.
(a) Abnormal Operational Circumstances - Engines and Engine Parts Unacceptable for Continued
Aircraft Use
(b) Abnormal Operational Circumstances - Engines and Engine Parts Potentially Acceptable for
Continued Aircraft Use
(3) For abnormal operational circumstances not addressed by these guidelines, Pratt & Whitney
considers engines and engine parts unacceptable for continued aircraft use unless reviewed and
approved on a case-by-case basis.
(4) The guidelines are based upon Pratt & Whitney's general experience in this area and therefore are
to be used as general guidelines. In any particular incident, however, more complete information or
inspection results may require alternate action. The engine or engine part owner should not rely upon
the information in these guidelines without a thorough understanding of the damage to the engine
or engine parts and its effect on engine operation. "It should be understood that the following are
only guidelines and that any and all responsibility for returning any engine or engine part to service
remains with the engine or part owner".
(5) The definitions that follow are for technical terms from the ATA World Airlines Technical Operations
Glossary (WATOG) used in these guidelines:
(a) Accident: An occurrence associated with the operation of an aircraft which takes place between
the time any person boards the aircraft with the intention of flight, until such time as all such
persons have disembarked, in which:
1 Any person suffers death or serious injury as a result of being in or upon the aircraft or by
direct contact with the aircraft or anything attached thereto; or
2 The aircraft receives substantial damage or
3 Any damage is caused to the property of a third party.
(b) Damage, accidental: Physical deterioration of an item caused by contact or impact with an object
or influence which is not a part of the aircraft, or by incorrect manufacturing or maintenance
practices.
(6) The definitions that follow are for non-WATOG technical terms used in these guidelines:
(a) Engine: Engines made by Pratt & Whitney Division of United Technologies Corporation
(b) Engine Parts: Parts sold by Pratt & Whitney and delivered as original equipment in an engine
installed on an airplane or installed in a spare engine or sold by Pratt & Whitney as new spare
parts for an engine.
NOTE: Engine parts include vendor-supplied accessories and components which are approved
by Pratt & Whitney.
(c) Abnormal Operational Circumstances: Accidents or other events which occur outside the
operational envelope for the engine or the airplane or the engine and airplane combination as
it was initially certified, and where inspection, refurbishment, and repair data are not in TCCA
approved publications (such as Engine Manuals, Service Bulletins, etc.).
Subtask 70-50-00-910-051-A
B. Abnormal Operational Circumstances - Engines and Engine Parts Unacceptable for Continued Aircraft
Use
(1) Pratt & Whitney considers engines and engine parts involved in the subsequent types of
circumstances unacceptable for continued aircraft use:
NOTE: It is recognized that an aircraft could be damaged beyond economical repair without any res-
ulting engine involvement. In such cases, the engine and engine parts can be considered "not
involved" in an abnormal operational circumstance.
(a) Engines and engine parts installed in an aircraft totally destroyed by fire
(b) Engines and engine parts totally engulfed in fire to the extent that outer cases have been heat
discolored and/or distorted or the engine is otherwise damaged by heat over a significant area of
the engine, either external or internal
(c) Engine and engine parts installed in an aircraft totally destroyed by impact damage
NOTE: Owners who are unable to do the necessary tests or in doubt whether to accept or
reject a part should contact Pratt & Whitney for assistance.
Subtask 70-50-00-910-053-A
D. Serious Operational Events
(1) Pratt & Whitney considers engines and engine parts involved in the subsequent types of serious
operational events as potentially acceptable for continued aircraft use if the criteria defined are
observed:
(a) Single fan blade fractures more that XX inches from the blade root bottom
NOTE: A single fan blade fracture that occurs more that XX inches from the blade root bottom
can cause varying degrees of engine damage. Refer to the specific AMM maintenance
and inspection tasks for bird or object ingestion inspections and damage limits. In gener-
al, the inspection guidelines that follow can be applied to events where a single blade has
fractured more that XX inches from the blade root bottom.
7 Examine the engine externals for broken or cracked brackets and case flanges.
8 Do a borescope inspection of the compressor gaspath for excessive blade tip rub and blade-
to-vane clash.
(b) Single blade fracture less than the allowable limits from the blade root bottom or multiple fan
blade fractures
NOTE: A single fan blade fracture less than the allowable limits from the blade root bottom or
multiple fractures generate a significant amount of rotor vibration. More extensive inspec-
tions with disassembly of the N1 rotor modules is necessary as a minimum. Further tear-
down is necessary as inspection findings dictate.
2 For an engine which experiences shaft or bearing fracture in the gearbox drive (towershaft)
system, disassemble and examine the gearbox drive system and the gearbox (this includes
the angle gearbox).
3 A teardown and inspection of the gearbox and parts therein is all that is necessary if the
distress is fully contained within the gearbox. However, if there is evidence of bearing, gear
or spline distress, do a progressive inspection through the gearbox drive (towershaft) system
until assured of no further distress.
(f) Engines which experience sudden stoppage
1 An engine experiences sudden stoppage usually as a result of significant ingestion or
distress. In every instance of sudden stoppage, a total engine teardown and 100 percent
engine part inspection should be done. During teardown, special attention should be paid to
that which follows:
2 Examine all cases and bearing supports for distortion.
3 Examine the rotor shafts and hubs for twists and splines for wear and distortion.
4 Examine the mainshaft bearings and replace as necessary. Sudden stoppage interrupts
oil flow which may cause heat soak to damage bearings. Scrap bearings that show heat
discoloration.
(g) Engines involved in an operational fire (burnthrough, bearing compartment, etc.)
1 An engine involved in an operational fire should be fully torn down with subsequent
inspection of all engine parts. Refer to the subsequent paragraph, Accident Engine, General
Inspection Guidelines, for disposition of engine parts with particular attention to those that
show heat discoloration.
2 If extinguishing agents have been applied to the engine, gaspath cleaning is to be done by
the applicable of an AMM maintenance task, as quickly as practical, to prevent corrosion.
Refer to Cleaning Requirements after Contact with Fire Extinguishing Agents, Hydraulic
Fluid, Fuel, or Oil (SPOP 425) (Ref. AMM TASK 70-27-00-910-806) .
Subtask 70-50-00-910-054-A
E. Impacted and Dropped Engines
NOTE: Refer to the previous paragraph, Abnormal Operational Circumstances - Engines and Engine
Parts Unacceptable for Continued Aircraft Use, for engines impacted and/or separated from air-
craft mounts during a landing accident or incident.
(1) The damage or circumstances which can result in an "Impacted" engine include impact with the
ground, a collision with a service vehicle, etc. An engine dragged on the ground or against another
object is considered as an impacted engine. "Dropped" engines refer to engines which are dropped
entirely or on either end. Inspection requirements for impacted and dropped engines are similar and
progressive in scope, that is, proceeding with further teardown is dependent on the degree of damage
found at each level of inspection.
(a) For engine mounted on aircraft where pylon or nacelle damage has occurred, inspect engine
mount flanges, cases, external components and plumbing, and gearbox housing and mounts. If
the impact was such that debris may have entered the engine inlet, inspect engine for ingestion,
and check bleed system filters and valves for debris.
1 If no damage is noted, no further action is necessary.
2 If damage is noted to external components and plumbing, replace damaged items.
3 If damage is noted to mount flanges, gearbox or gearbox mounts or cases, remove the
engine and examine the front and rear N1 rotor mainshaft bearings for damage or brinelling.
Borescope the engine and check the rotors for freedom of movement and listen for unusual
rubbing sounds.
4 If damage is noted on N1 mainshaft bearings, remove and examine all mainshaft bearings.
5 Monitor chip detectors and oil filter on a more frequent basis during the initial return of the
engine to service.
(b) For dropped engines, do as follows:
1 Remove the front and rear N1 rotor mainshaft bearings and examine for damage or
brinelling. If bearing damage is noted, remove and examine all mainshaft bearings.
2 Do a visual and borescope inspection. Check for freedom of N1 and N2 rotor movement and
listen for unusual rubbing sounds.
3 Monitor chip detectors and oil filter on a more frequent basis during initial return of the
engine to service.
Subtask 70-50-00-910-055-A
F. Tailpipe Fires
(1) In general, tailpipe fires of short duration and extinguished by "motoring" probably have little harmful
effect on the exhaust area engine parts.
(a) Examine the exhaust area for signs of scorching. Any parts that show scorching (this includes the
fan duct acoustic liners, if so equipped) should be replaced.
(2) Engines which experience a more persistent tailpipe fire, or when starting overtemperature limits are
exceeded during a tailpipe fire, present a greater potential for thermal stress.
(a) Remove the engine and disassemble sufficiently to determine if hot section engine parts have
experienced excessive temperature or if the turbine disks have been exposed to fire. The same
part disposition applies as discussed in the subsequent paragraph Accident Engine, General
Inspection Guidelines.
Subtask 70-50-00-910-056-A
G. Accident Engine, General Inspection Guidelines
NOTE: Inspection is to be used in conjunction with existing TCCA approved data for engine parts (that is,
data in publications such as Engine Manuals, Standard Practices Manuals and Component Main-
tenance Manuals).
(1) For the disassembly, cleaning, visual inspection and general inspection of the engine gaspath,
remove the engine and use the shop Engine Manuals, Standard Practices Manuals, Component
Maintenance Manuals.
TASK 70-70-00-910-801-A
SPOP 430 - Application of Electrical Contact Enhancer for Wiring Harnesses
REFERENCE DESIGNATION
(Material No. P11-068) SPMC 205 electrical contact enhancer
(Material No. P11-078) Alcohol, Isopropyl
B. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-70-00-910-802-A). Installation of the Wiring Harnesses
(Ref. 70-70-00-910-803-A). SPOP 6 - Cleaning of the Contact Points and Wiring Harnesses
3. Job Set-up
Subtask 70-70-00-860-051-A
A. Not Applicable
4. Procedure
Subtask 70-70-00-910-051-A
A. Procedure
NOTE: Always obey the specific procedures and limits in the specific maintenance manual maintenance
tasks.
NOTE: The electrical contact enhancer on the connector contacts in the connector interfaces decreases
the intermittent signals that you think are not correct, and/or nuisance messages.
NOTE: The electrical contact enhancer is not an alternative to contact replacement. It is necessary to re-
place worn or damaged connectors as soon as the harness is at a location where it is possible to
replace the connectors.
(1) Clean and dry the connectors, if the connectors are not clean or dry. Refer to Cleaning of the
Electrical Wiring Harnesses and Contact Points (SPOP 6) (Ref. AMM TASK 70-70-00-910-803) .
(2) Apply one drop of SPMC 205 electrical contact enhancer (Material No. P11-068) to the brush that
the manufacturer supplies with the electrical contact enhancer, and then use the brush to apply a
thin layer of the electrical contact enhancer to the electrical contact pins on the male connector of the
mating pair of electrical connectors.
NOTE: Do not apply SPMC 205 electrical contact enhancer (Material No. P11-068) to the igniter high
tension lead contacts, EGT harness connections, or EGT junction box connections. The tem-
perature of these connections could increase to higher than 425 deg.F (218.33 deg.C) de-
composition temperature of SPMC 205 electrical contact enhancer (Material No. P11-068).
(a) If the ambient temperature is too cold for the electrical contact enhancer to flow sufficiently, add
Reagent Grade Alcohol, Isopropyl (Material No. P11-078) to the SPMC 205 electrical contact
enhancer (Material No. P11-068) in a proportion of 4/1 maximum (that is, four parts or less
Alcohol, Isopropyl (Material No. P11-078) to one part electrical contact enhancer) to make the
electrical contact enhancer more liquid.
(b) If you added alcohol to the electrical contact enhancer, let the applied electrical contact enhancer
on the connector dry for one hour minimum before you connect the connectors.
TASK 70-70-00-910-802-A
Installation of the Wiring Harnesses
B. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-70-00-910-803-A). SPOP 6 - Cleaning of the Contact Points and Wiring Harnesses
3. Job Set-up
Subtask 70-70-00-860-052-A
A. Not Applicable
4. Procedure
Subtask 70-70-00-910-052-A
A. Procedure
NOTE: Always obey the specific procedures and limits in the specific maintenance manual maintenance
tasks.
(a) Make sure that you remove all the necessary COVER - PROTECTION to prevent damage to the
engine.
(2) Examine each harness electrical connector and the mating component receptacle as follows:
(a) Look for broken, bent or corroded pins.
(b) Look for arcing between the pins or sockets.
(c) Examine the threads.
(d) Examine the backshells and backshell clamps for damage and tightness.
(3) Clean the electrical harness connectors and the contacts (Ref. AMM TASK 70-70-00-910-803) .
(4) Examine the harness wires for cracks, wear or breaks.
(5) Install the wiring harness assembly as follows:
CAUTION: DO NOT BEND OR TWIST THE HARNESS TOO MUCH. IF YOU DO, DAMAGE TO
THE HARNESS CAN OCCUR.
CAUTION: DO NOT TIGHTEN THE CLAMPS UNTIL YOU CONNECT ALL ELECTRICAL CON-
NECTORS AND THE HARNESS IS IN THE CORRECT POSITION. IF YOU DO NOT
DO THIS, DAMAGE TO THE HARNESS CAN OCCUR.
CAUTION: DO NOT LET THE WEIGHT OF THE HARNESS HANG ON THE ELECTRICAL CON-
NECTOR. IF YOU DO, YOU CAN CAUSE STRESS OR DAMAGE TO THE CONNECT-
OR OR HARNESS.
CAUTION: USE THE CORRECT ASSEMBLY PROCEDURE AND TOOLS WHEN YOU INSTALL
THE HARNESS CONNECTOR. IF YOU DO NOT, THE CONNECTOR CAN BECOME
LOOSE OR DAMAGED. A LOOSE CONNECTOR CAN CAUSE THE ENGINE TO OP-
ERATE INCORRECTLY, WITH THE RISK OF LIGHTNING AND AN INFLIGHT SHUT-
DOWN.
NOTE: When you use these tools correctly, the contacts are sufficiently engaged and the con-
nector is tight. If you use too much force, these tools will turn on the connector coupling
nut. (This is to protect the connector from too much torque.)
(7) Connect other types of harness electrical connectors to the mating components as follows:
CAUTION: USE THE CORRECT ASSEMBLY PROCEDURE AND TOOLS WHEN YOU INSTALL
THE HARNESS CONNECTOR. IF YOU DO NOT, THE CONNECTOR CAN BECOME
LOOSE OR DAMAGED. A LOOSE CONNECTOR CAN CAUSE THE ENGINE TO OP-
ERATE INCORRECTLY, WITH THE RISK OF LIGHTNING AND AN INFLIGHT SHUT-
DOWN.
(c) Use PLIERS - JAWED, SOFT or a WRENCH - STRAP and tighten the connector against the
receptacle.
(d) While you tighten, push the connector in and from side to side.
(e) Tighten the connector until the pliers or strap wrench slip on the connector ring.
(f) Make sure that you cannot tighten the connector more.
NOTE: When you use these tools correctly, the contacts are sufficiently engaged and the con-
nector is tight. If you use too much force, these tools will turn on the connector coupling
nut. (This is to protect the connector from too much torque.)
(g) If necessary, torque the connector as specified in the specific maintenance manual maintenance
task.
(h) If necessary, safety the connector coupling ring.
(8) Attach the harness to the engine as follows:
(a) Adjust the harness in the hinged clamps, loop clamps and block clamps to remove any stress
(too loose or too tight) and make sure that there is a sufficient clearance with the adjacent
hardware.
(b) Distribute the slack in the harness equally.
(c) Make a large radius where the harness changes direction.
(d) Attach the harness to the engine with the applicable hinged clamps, loop clamps, and block
clamps as applicable.
(e) Torque the clamp bolts.
(9) Examine the assembly for foreign objects, damage and correct assembly.
TASK 70-70-00-910-803-A
SPOP 6 - Cleaning of the Contact Points and Wiring Harnesses
WARNING: REFER TO THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIAL INFORMATION SUCH AS: HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL
CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAU-
TIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES.
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. P05-005) lint-free cotton cloth
(Material No. P11-055) PMC 8914 cleaner solvent
(Material No. P11-056) SPMC 156 cleaner solvent
REFERENCE DESIGNATION
(Material No. P11-057) SPMC 168 cleaner solvent
(Material No. P11-058) SPMC 175 cleaner solvent
(Material No. P11-059) SPMC 176 cleaner solvent
(Material No. P11-060) SPMC 179 cleaner solvent
(Material No. P11-062) PMC 8920 dielectric solvent (ultra-high purity)
(Material No. P11-064) SPMC 185 cleaner solvent
(Material No. P11-078) Alcohol, Isopropyl
C. Referenced Information
REFERENCE DESIGNATION
(Ref. 70-70-00-910-801-A). SPOP 430 - Application of Electrical Contact Enhancer for Wiring Har-
nesses
3. Job Set-up
Subtask 70-70-00-860-050-A
A. Not Applicable
4. Procedure
Subtask 70-70-00-910-050-A
A. Procedure
(1) Spray one of the materials that follow on the harnesses and on the connector contacts:
(a) Alcohol, Isopropyl (Material No. P11-078), or
(b) PMC 8914 cleaner solvent (Material No. P11-055), or
(c) SPMC 156 cleaner solvent (Material No. P11-056), or
(d) SPMC 168 cleaner solvent (Material No. P11-057), or
(e) SPMC 175 cleaner solvent (Material No. P11-058), or
(f) SPMC 176 cleaner solvent (Material No. P11-059), or
(g) SPMC 179 cleaner solvent (Material No. P11-060), or
(h) PMC 8920 dielectric solvent (ultra-high purity) (Material No. P11-062), or
(i) SPMC 185 cleaner solvent (Material No. P11-064).
(2) Wipe clean the area with a lint-free cotton cloth (Material No. P05-005).
(3) Let the connector dry or blow it dry with GAS COMPRESSED SOURCE 0 TO 1.75 BAR (0 TO 25
PSI) at 30 psi (2.07 bar).
(4) You can use an electrical contact enhancer. Refer to Enhancement of Electrical Connector Contacts
(SPOP 430) (Ref. AMM TASK 70-70-00-910-801) .
End of document