IDENTIFICATION OF PARTS 600800

DCC: &MEC020
ECCN: EAR99
Process Specification Rev. Z 2018-04-16
APPROVED BY:
MFG Peiman Sadrabadi DATE 04/16/18 MFG Tobias Meyer DATE 04/16/18
GTR Ivan Oliver Vargas DATE 04/16/18 MFG Scott Widrig DATE 04/12/18
QA Matt Kizer DATE 04/12/16 STDS ENG C. J. Bailey DATE 04/16/18

Technology not specified in the CCL or AL

Technical Classification: ECCN: EAR99 AL: N US-Content:

This document is subject to U.S. and/or national export regulations. Unauthorized diversion may be
prohibited. In cases of doubt contact your Export Compliance Department. Dieses Dokument unterliegt
nationalen und/oder U.S. Ausfuhrvorschriften. Die Verbreitung kann eine Genehmigung benoetigen. Im
Zweifel wenden Sie sich an Ihre ECC Abteilung.

This specification shall be revised if enhancements become available or if changes in the business
conditions dictate.

In case of doubt the English language document should be consulted as the authoritative text.

OneP Designation: DS000600800

This specification is for gas turbine and steam turbine applications. Process Specification
DS0083860LF can be used in addition for steam turbine applications only.

1.0 GENERAL

This specification covers the marking of all parts and includes instructions for the application of
such markings. The term Part is synonymous with Material Master when used throughout this
document (Material Master is the Part object in SAP).

1.1 Types of Marking

1.1.1 The identification for Siemens designed parts or purchased parts shall consist of the
Siemens part number, which consists of alphanumeric characters. In addition, the
identification shall contain the revision of the part when it exists, which consists of 2
numeric characters. The part number will be found on the purchasing and production
document. The revision will also be found on the purchasing and production docu-
ments when required. Examples – PW 1247J53G01, PG0031232600 gas turbine
and PW1247J53G01-02, PG0031232600-01 steam turbine

[Siemens Westinghouse legacy part numbering is described in Revision Q of this

document. Example – 1247J52G01-02]

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mation is not to be reproduced, transmitted, disclosed or used otherwise in whole or in part without the written
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600800 IDENTIFICATION OF PARTS

Rev. Z 2018-04-12 Process Specification

For compressor vanes, the unique row number can be added with the part number.
The part number shall be included in the identification. The unique row number must
be traceable back to the part number.

This must appear on all parts in the area and with the size characters as specified on
the drawing except where no identification is called for by the drawing. The marking
shall be legible on the finished part. On non-machined areas, clean area to be
marked by grinding.

Where an assembly is designed by another facility, the Siemens part number shall
appear only on the assembly.

1.1.2 Purchase order, test number, penetrant, radiograph, magnetic particle examination,
code characters, supplier's identification and inspector's marks may also appear on
the part in the location specified by the drawing. If no location is specified on the
drawing, the additional markings should not be applied to the parts. Contact the ap-
propriate purchasing agent or supply management representative for clarification.

1.1.3 Serial number furnished by the Siemens production, and when required by the part,
must be placed on the part in the area indicated on the drawing.

If at any point in manufacturing it becomes necessary to remove the markings in ma-

chining or otherwise, an inspector or operator under supervisor’s control shall record
the information marked on the part prior to removal of the markings and they shall be
replaced in accordance with one of the methods under Section 1.3, Methods of Mark-
ing.

1.1.4 Where parts are put together in such a manner that disassembly may readily be ac-
complished and where such an assembly does not carry a name plate, identification
shall be made clearly showing the part number and word “assembly” on the largest of
the pieces. Fabricated assemblies (weldments, riveted and brazed structures) shall
be marked with the part number only. This requirement shall not apply to gas turbine
rotor assemblies.

1.2 Location of Markings

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IDENTIFICATION OF PARTS 600800

Process Specification Rev. Z 2018-04-12

1.2.1 Where a drawing indicates the area to be marked, the marking shall be in accordance
with the methods specified. (See example below.) Where the drawing does not
specify any marking information, the vendor or shop shall contact the appropriate
purchasing agent or supply management representative to clarify type of marking and
location.

The approximate location and type can be indicated on the drawing in this manner.
This example shows that the marking will be applied per this specification and that a
steel or a vibrator stamp will be used; also that the size of the characters will be ap-
proximately 12.7 mm (0.50 inch) in height.

1.2.2 The relation of the location of the marks on the part is as shown here:

Pattern number
Part number
Test number
Serial number
Inspection stamping

1.3 Methods of Marking

The following methods may be utilized:

Part I - Electric etch

Part II - Steel stamp or vibrator stamp
Part III - Rubber stamp
Part IV - Identification tape
Part V - Raised characters
Part VI - Paint stencil
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600800 IDENTIFICATION OF PARTS

Rev. Z 2018-04-12 Process Specification

Part VII - Low stress stamp
Part VIII - Small parts
Part IX - Nameplate

1.4 Safety

Safety and waste disposal polices and practices shall be in accordance with all federal,
provincial, state and local government environmental regulations.

2.0 PART I - ELECTRIC ETCH

Electric etch is divided into two (2) methods, electrolytic etch and electric pencil. Either method
may be used with the exceptions noted below:

2.1 Electrolytic Etch is a cheap and preferred marking on machine parts where such areas will
not subsequently be covered with paint. This method may be used on most parts except
where the areas are very highly stressed. The method cannot be used where parts have
been anodized, plated and/or painted.

The marking is accomplished by the controlled electrolysis of the metal part. This may be
done through the use of a stencil cut with the desired markings, an electrolyte held against
the stencil (and part) by a suitable pad and a source of current.

The following steps are to be followed in electrolytically etching a part.

2.1.1 Clean the metal surface with the cleaner DS0055812CB.

2.1.2 Saturate the holding pad and fill the reservoir with the appropriate electrolyte for the
material being etched.

2.1.3 Check the wiring and apply the current with the stencil in contact with the part. The
part being marked is grounded while the current is applied. The depth of marking
shall be no greater than 0.025 mm (0.001 inch) but still legible. Usually, several sec-
onds application of the current will suffice.

2.1.4 Immediately after etching, the part shall be cleaned with water, and wiped dry.

2.2 Electric Pencil. This is a type of hand marking by means of an electrode in contact with the
grounded part. The resistance to passage of the current burns or marks the piece as di-
rected by the movement of the electrode.

The electric pencil marking is not to be used on blades, vanes, aluminum, magnesium or
painted surfaces. It may be used on those steel parts where the number of parts to be
marked is small, and would not warrant the preparation of an electrolytic stencil. In gen-
eral, and where convenient, it can replace the electrolytic etch except as just noted.

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solely for the purpose for which it is furnished and returned upon request. This document and such infor-
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ten authorization of Siemens. Copyright 2018 by Siemens.
IDENTIFICATION OF PARTS 600800

Process Specification Rev. Z 2018-04-12

This marking may be used on areas that are not highly stressed and shall not in any case
exceed 0.05 mm (0.002 inch) in the depth of the impression.

3.0 PART II - STAMP

Stamping is divided into two (2) methods; stencil stamp and vibrator stamp (or impression). Ei-
ther method is satisfactory.

3.1 Stencil Stamp. This method is to be used only upon those parts that are not highly
stressed. It is permanent marking made by pressing or stamping the part with suitable
tools.

The type of stencils and the maximum depth of depression must be in accordance with
good shop practice and done with suitable tools to suit the particular finish and part which is
being stamped.

In any case, the stamping shall not distort the surface beneath that being punched nor shall
the marks be closer than 2.39 mm (0.094 inch) to an edge or fillet.

This marking shall be applied before any surface treatment such as anodizing, painting,
etc.

3.2 Vibrator Stamp (or Impression). This method, if performed in accordance with good shop
practice, will produce a low stress identification. It produces a permanent marking obtained
using a vibrating hand tool that makes a series of impressions by peening the metal. All of
the requirements and precautions applying to the stencil stamp (above) apply equally to
this method, except that the vibrator impression hand tool may be used on highly stressed
parts. In particular, the vibrator impression hand tool utilized should have a generous
marking tip radius, at least 3.05 mm (0.12 inch) that produces a shallow marking depth so
as not to introduce deep or sharp impressions. Identification markings by this method shall
be clearly legible to the purchaser. It is the responsibility of the manufacturer to insure leg-
ibility. This method of marking is NOT an ACCEPTABLE means of identifying human
readable (HR) Serial Numbers on gas turbine parts, blades, vane segments or Gas System
SETP (Siemens Energy Traceability Portal) specified parts. This method should not be
used to identify any type of nomenclature on gas turbine blades or vane segments. All gas
turbine blades, vane segments, and gas turbine part serial numbers must be marked with a
low stress stamp or dot-peening machine as described in Section 8.0.

4.0 PART III - RUBBER STAMP

This method may be used on any part inasmuch as it is only temporary marking. It consists of
applying an indelible ink (non-corrosive) to the part by means of a rubber stamp. The surface of
the part should be clean and free from dirt and grease. If necessary, clean with DS0055812CB.

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600800 IDENTIFICATION OF PARTS

Rev. Z 2018-04-12 Process Specification

The indelible ink shall conform to or shall be equivalent to DS0035111DU, metal marking rubber
stamp ink-marco ink black DS0034811X1.

5.0 PART IV - IDENTIFICATION TAPE

Printed Part Number

Labeling tape (such as Dymo or LabelMaker type) may be used as temporary marking of any
part or permanent marking of tubing. The tape shall be laminated, 19.05 mm (0.75 inch) wide
and the part number clearly printed in 3.18 mm (0.125 inch) high characters. The characters are
to be blue against a white background. The back of this tape shall be capable of adhering to
clean metallic, anodized, or painted surfaces. The front of the tape shall be suitably protected
against moisture.

6.0 PART V - RAISED CHARACTERS (Cast or Forged)

Where the size and type of casting or forging will allow, the part identification may be cast or
forged onto the piece in the area indicated by the drawing. This identification will take the form of
raised characters, of a thickness appropriate to the part. For castings, it should not exceed 15%
of the section thickness.

The casting raised characters are to be in proportion to size of casting. The characters are to be
located and used in conjunction with subsequent permanent stamping.

7.0 PART VI - PAINT STENCIL

This is a temporary marking to be used in identifying parts.

The color and size of stencil must be in accordance with good shop practice to suit the particular
finish and part which is being stenciled.

8.0 PART VII - LOW STRESS STAMP

This method is to be used only upon those parts that are highly stressed, such as gas system
parts, turbine blades and vane segments. It is a permanent marking made by pressing, stamping
or dot peening the part with suitable tools.

The type of stencils and the maximum depth of depression must be in accordance with good
shop practice and done with suitable low stress stamps to suit the particular finish and part which
is being stamped.

In any case, the stamping shall not distort the surface beneath that being punched nor shall the
marks be closer than 2.39 mm (0.094 inch) to an edge or fillet. Except for Bumpy Bar Code
Markings the maximum marking depth on gas parts shall be 0.51 mm (0.020 inch). For Gas Tur-
bine Blades and Vane Segments the maximum depth shall not exceed 0.25 mm (0.010 inch).

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solely for the purpose for which it is furnished and returned upon request. This document and such infor-
mation is not to be reproduced, transmitted, disclosed or used otherwise in whole or in part without the writ-
ten authorization of Siemens. Copyright 2018 by Siemens.
IDENTIFICATION OF PARTS 600800

Process Specification Rev. Z 2018-04-12

8.1 Bumpy Bar Code (BBC) and 2D Matrix

Bumpy Bar Code (BBC) and 2D Matrix are methods for marking a permanent SETP num-
ber and human readable Siemens Energy issued Serial Numbers on the specific gas tur-
bine parts.

The application of a SETP number on Gas Turbine hardware shall be authorized by the
suppliers/factories Siemens Purchasing Authority. If a supplier/factory does not have Sie-
mens specified SETP/BBC/2D equipment or if the equipment is out of service, the suppli-
er/factory shall contact their Siemens Purchasing authority for alternative part marking di-
rection. Application and implementation is part specific and is documented in the Quality
Plan for a given component at each manufacturing location. Receiving parts without
SETP/BBC/2D numbers is not automatically cause for issuance of a Quality Notification
(QN). Receiving facilities shall contact the respective Supply Management quality function
to determine if a QN is warranted. The use of a Vibrating Pencil (Vibro-peen) is NOT an
acceptable method to apply a SETP Serial Number.

8.2 Interim Part Marking

Note: The requirements of Paragraphs 8.2 and 8.3 shall take precedence over the drawing
until the part drawings are revised.

8.2.1 Parts that receive SETP BBC/2D as defined in Paragraph 8.1 require interim part
markings on all manufacturing operations except that of the final configuration. The
intent of this requirement is to reduce the number of permanent part markings to that
of the final configuration, SETP markings, Logo, and Moment Weight where applica-
ble. Implementation of this requirement is controlled by the respective supply man-
agement team. Tooling changes are typically reserved until routine maintenance of
the tool is performed. Therefore compliance at the casting stage may be delayed.
Receiving facilities should contact the respective supply management function to de-
termine affectivity.

8.2.2 The location of the interim marking shall be in accordance with the location specified
by the Siemens drawing. Unless otherwise specified on the Purchase Order, if a part
has an existing SETP part marking as defined in paragraph 8.1, and the Ship-To ad-
dress specified by the Siemens Purchase Order is another supplier and not a Sie-
mens Facility or Customer, the markings applied shall be temporary black ink meeting
the requirements of Siemens Material DS0034811X1 (water soluble, non-corrosive).

8.2.3 Markings shall be applied using a rubber ink stamp 4.78 mm (0.188 inch) in Arial or
Helvetica Font. If a part has an existing SETP number and the Ship-To address
specified by the Siemens Purchase Order is a Siemens Facility or Siemens Customer
Facility, the parts shall be permanently marked as required by the Siemens drawing.
This permanent marking can be requested to be a temporary marking by the drawing.
Interim part markings from previous manufacturing operations shall be removed such
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600800 IDENTIFICATION OF PARTS

Rev. Z 2018-04-12 Process Specification

that no more than one interim marking is visible on the part at the time of shipment.
See flowchart below. Alternate methods of applying the temporary markings such as
automated or machine application, must be approved by the Siemens assigned
Quality Engineer.

Note: Suppliers that originate SETP markings as identified in Paragraph 8.1 shall
apply temporary ink stamp markings for all markings except those designated for
SETP markings, typically the temporary Siemens part number.

8.2.4 The application and occurrence within the sequence of operations of interim part
markings shall be clearly defined in the supplier’s Product and Process Qualification
Control Plan documentation.

Part Marking Flow Chart

Supplier Receives Part

No
Part has SETP Marking?

Yes

Yes
Permanently Mark Parts Ship-to Address is
Siemens Facility?

No

Ink Stamp Parts

8.3 Sheet Metal Fabrications and Sub-Components/Assemblies Utilizing SETP

8.3.1 Sheet Metal Fabrications and Sub-components in which SETP numbers are applied
typically receive the SETP number at the final configuration Fabrication/Assembly.
Unless otherwise specified by the Purchase Order, sub-components making up such
larger fabrications or assemblies in which a SETP number is applied shall receive in-
terim markings using black ink meeting the requirements of Siemens Material
DS0034811X1 (water soluble, non-corrosive) or equivalent.

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solely for the purpose for which it is furnished and returned upon request. This document and such infor-
mation is not to be reproduced, transmitted, disclosed or used otherwise in whole or in part without the writ-
ten authorization of Siemens. Copyright 2018 by Siemens.
IDENTIFICATION OF PARTS 600800

Process Specification Rev. Z 2018-04-12

8.3.2 Interim Markings shall be applied using rubber ink stamp 4.78 mm (0.188 inch) in Ari-
al or Helvetica Font. Interim part markings from previous manufacturing operations
shall be removed such that no more than one interim marking is visible on the part at
the time of shipment. Serial numbers and/or heat lot numbers on the sub-assembly
parts should not be removed after the final fabrication is completed.

8.3.3 The application and occurrence within the sequence of operations of interim part
markings shall be clearly defined in the supplier’s Product and Process Qualification
Control Plan documentation.

9.0 PART VIII - SMALL PARTS

Parts that are too small to identify by any of the preceding methods shall be placed in a suitable
bag, bin or container. The receptacle shall then be identified by one of the preceding methods.

10.0 PART IX - NAMEPLATE

This method is to be used in identifying non-turbine equipment. The nameplate shall be perma-
nently attached to the equipment and shall include the following information. This information
shall be stamped or etched on the nameplate with letters having a minimum size of 3.18 mm
(0.125 inch).

Manufacturer's name
Manufacturer's part number and job/serial number
Siemens part number
Siemens purchase order number
Direction of flow (when applicable)
Available space for applicable QN's and ECMI’s

For identification of open bus and switchyard material, see drawing number DG22T-001280.

For identification of gas turbine system enclosure material and building structures, see drawing
number DG22T-001281.

11.0 PART MARKING OF SERVICE REPAIRED PARTS

Applicability

Applicable for part markings on repaired parts during the repair process.

Scope

This process relates to part markings on the component during the repair process so that only
the final three (3) required markings are clearly present on the part when it ships out from the
supplier after repair. They are:

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600800 IDENTIFICATION OF PARTS

Rev. Z 2018-04-12 Process Specification

• SETP serial number (and Bumpy Bar Code or 2D, if applicable)
• Final high level part number
• Casting plate markings (if present)

Process includes rendering out-of-date part markings as “not-to-be-used” by overwriting out of

date markings with a slash, an x, or a link.

Definition of Terms

CSTS Serial Number: This is a seven digit alpha numeric Siemens issued serial number request-
ed via the CSTS system. It consists of a human readable number and when required a bumpy
barcode as shown in section 11.0, figure 1. This method of serialization has been replaced with
SETP.

SETP Serial Number: This is an eight digit numeric Siemens issued serial number requested via
the SETP system. It consists of a human readable number and when required a bumpy barcode
or 2D mark as shown in section 11.0, figures 1 and 2. Refer to section 8.1 for additional infor-
mation.

Part Number: This is the final high level part number that the part is being repaired to.

Process

Part markings is not required to be done during the Inspect & Advise (I&A) process but shall be
done prior to completion of the repair process. It is not required to perform part marking on parts
that fall out during the I&A process or if a component is scrapped during the process. Only ac-
cepted or good parts that leave the Supplier’s facility to the final customer or a Siemens facility
must adhere to this requirement. It is up to the supplier to decide when to perform any required
alteration or addition of markings. The scope of this process is to have only the SETP serial
number and high level final part number clearly readable on the component. During the repair
cycle, the supplier can determine when best to slash (/), X-out, or dash-line (--) through the non-
required markings and when to add the required markings. When there is no space on the part
for new marking then removal of markings is permissible. During the repair cycle, the supplier
can determine if removal of the non-required markings is required. Parts with markings removed
would have an appearance as shown below. It should be blended well so that the finish almost
matches with the rest of the part (Figures 4 and 5). Refer to the component drawings for maxi-
mum allowed surface roughness. However, when the part leaves the Supplier’s facility, it is re-
quired to have only the SETP serial number, high level final part number and casting plate mark-
ings clearly visible and readable. Markings on repaired parts would have an appearance as
shown in figures 12.1 and 12.2. It should be marked so that the old part markings are still legi-
ble. The important markings such as MDR numbers, QN numbers, product modification num-
bers, PCM, ECMI, etc. that may be on the part will be documented through the SETP serial num-
ber on the SETP system.

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IDENTIFICATION OF PARTS 600800

Process Specification Rev. Z 2018-04-12

Figure 1 Figure 2 Figure 3

Figure 3

Figure 4 Figure 5

Removal Tool (Figure 6)

WE STRONGLY RECOMMEND THAT MARKINGS ARE TO BE REMOVED USING A 25.4mm
(1 INCH) CIRCULAR 50 GRIT DISC WITH A PNEUMATIC CIRCULAR GRINDER. THIS SEEMS
TO BE THE MOST IDEAL TOOL AND THE MOST IDEAL GRIT/DISC FOR THE PROCESS.
OTHER GRIT NUMBERS EITHER GIVE A VERY ROUGH FINISH OR DO NOT REMOVE THE
MARKINGS AS REQUIRED. Refer to the component drawings for maximum allowed surface
roughness.

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600800 IDENTIFICATION OF PARTS

Rev. Z 2018-04-12 Process Specification

Figure 6

Criteria

When part markings are added or slashed X’d or lined out, the requirements set forth in this doc-
ument for part markings and the DS000600800 document applies. For example, ______ (Sec-
tion 8.0) any marking closer than 2.39 mm (0.094 inch) to an edge or fillet shall not be marked
out. Any markings in the root serrations or in the airfoil sections will not be marked out. The cast-
ing plate markings are not to be marked out. The casting plate markings are not to be marked
out.

Blades Section 8.0

Vanes Section 8.0

Transitions

Baskets

Diaphragms

Compressor Blades

Removal Criteria (blades only)

When part markings are removed, the requirements set forth in other documents for part mark-
ings and the DS000600800 document applies. Any marking closer than 2.39 mm (0.094 inch) to
an edge or fillet shall not be removed. Any markings in the root serrations or in the airfoil sections
will not be removed. The casting plate markings are not to be removed. The ground surface
should be smoothed, evened and blended out. It should typically not exceed 0.51 mm (0.020
inch) deep. Refer to the repair specifications for maximum allowed surface roughness and maxi-
mum blend depth.

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solely for the purpose for which it is furnished and returned upon request. This document and such infor-
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ten authorization of Siemens. Copyright 2018 by Siemens.
IDENTIFICATION OF PARTS 600800

Process Specification Rev. Z 2018-04-12

Flowchart

Following is a flow chart which describes the process for indicating that a part marking be ren-
dered not to be used.

Start

Receive part by
supplier

Is SETP
Do Incoming
Number Yes
Receiving
present

NO

Request and Mark

SETP Number on
part

Is ship to address a Perform Repair

siemens facility or final No process & Ink Ship Parts Stop
customer Stamp Parts

Yes

Is SETP High
level final part number,
Yes
MW & casting plate
markings only
on part

No

Remove Moment Record & slash, x

Weight Marking out, line out all
Only but SETP Number
& casting plate
markings

Is Slash, x-out, line

Does part out. Mark new
Perform GTR high level part
have part number Yes No
Repair procedure number high level part
on it number on part
correct

No Yes

Add High level

Mark part with new
part number on
moment weight
part

Remove and
Does
Remark SETP
SEPT BBC/2D No
Number on Part
scan correctly

Yes

Ship Part

Stop

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