497 2334 5 Datasheetz
497 2334 5 Datasheetz
497 2334 5 Datasheetz
Vs12 3 18 Is12
Vcc 5 16
This circuit is designed to be used in SMPS for GND
SCHEMATIC DIAGRAM
OPERATING CONDITIONS
Symbol Parameter Value Unit
VCC DC Supply Voltage pin 5 1) 15 to 36 V
Toper Operating Free Air Temperature Range 0 to +70 °C
Ik Operating Cathode Current, Vrefaux and Vrefmain 30 mA
1. The DC supply voltage must be higher than the maximum voltage applied on the 3.3, 5, 12V inputs (Is3.3, Is5, Is12) plus 2V.
For example, if 13.2Vis present on the Is12 input, the minimum required value on V CC is 15.2V.
2/17
TSM111
ELECTRICAL CHARACTERISTICS
VCC = 16V, Tamb = 0°C to 70°C (typical values given for 25°C)
Symbol Parameter Test Condition Min. Typ. Max. Unit
ICC Total Supply Current PG low 5 10 mA
Vcs1 Current Sense Threshold Voltage 3.3V 46.5 50 53.5 mV
Vcs2 Current Sense Threshold Voltage 5V 46.5 50 53.5 mV
Vcs3 Current Sense Threshold Voltage 12V 60.5 65 69.5 mV
Current Sense Input Common Mode
Viscm see note 2 0 VCC -2 V
Voltage Range
Vvs1 Overvoltage Sense 3.3V 3.8 4 4.2 V
Vvs2 Overvoltage Sense 5V 5.8 6.1 6.4 V
Vvs3 Overvoltage Sense 12V 13.4 14.2 15 V
Threshold Voltage, 3.3V OVP
VAdj Projection 1.22 1.26 1.3 V
ADJ Input pin 4
Vsur Thereshold Voltage (Tsur input) 2.4 2.5 2.6 V
Tsur Timing with Determined External 33kΩ to VCC, 4.7µF to
Tsur 21 ms
Components ground
Vsurend Tsur Input Clamp Voltage 7 8 V
Input Pulled Down Voltage for V33, V5 Isink = 100µA,
Vpull 0.4 V
and V12 REMOTE high
3/17
TSM111
REMOTE On/Off
Symbol Parameter Test Condition Min. Typ. Max. Unit
Vrem Remote On/Off Input Threshold Level 1 1.8 V
Iil Remote Input Low Driving Current 1 mA
Vol1 Remote Ouput (PWM) Saturation Level Ic = 0.5mA 1.3 V
Remote Output (PWM) Collector
Ioh1 Vout = 5V 1 µA
Leakage Current
Vih1 Remote Input Voltage Level Pin 7 open 4.2 5.25 V
Timing On to Off in to On/Off
Trem1 4 8 14 ms
out, Cext = 100,F
Timing Off to On in to On/Off
Trem2 16 24 34 ms
out, Cext = 100nF
4/17
TSM111
PIN DESCRIPTION
Name Pin Type Function
Positive supply voltage. The DC supply voltage must be higher than the maxi-
mum voltage applied on the 3.3, 5, 12V inputs (Is3.3, Is5, Is12) plus 2V.
Vcc 5 supply
For example, if 13.2V is present on the Is12 input, the minimum required
value on VCC is 15.2V
Reference comparison input for main converter regulation loop.
Vrefmain 14 analog input
2.5V ±1.6%
Fbmain 15 analog output Output for main converter regulation loop (optocoupler)
Reference comparison input for auxiliary converter regulation loop.
Vrefaux 13 analog input
2.5V ±1.6%
Fbaux 12 analog output Output for auxiliary converter regulation loop (optocoupler)
IS33 20 analog input 3.3V overcurrent control sense input.
V33 1 analog input 3.3V overvoltage control sense input.
IS5 19 analog input 5V overcurrent control sense input.
V5 2 analog input 5V overvoltage control sense input.
IS12 18 analog input 12V overcurrent control sense input.
V12 3 analog input 12V overvoltage control sense input.
Adjustment pin for 3.3V OVP. This pin is to be used for an OVP other than
Adj 4 ana input 3.3V (eg for µC power supply = 2.7V). When not in use, this pin should be
grounded. When in use, VS33 should not be connected.
program. Overcurrent blank-out time 20 to 30ms settable through external RC.
Tsur 17
analog input The voltage at this pin is clamped at typically 5V. Trip voltage = 1.25V.
Remote On/Off logic input for µC, turn off PWM after Trem delay.
Rem 7 logic input
Rem = 0 means that the main SMPS is operational.
Connected to external capacitor to determine Trem (remote control delay) tim-
program.
Trem 8 ing. Trem (on to off) is 8ms typ. Trem (off to on) is 24ms typ.
analog input
Crem = 0.1µF
Output signal to control the primary side of the main SMPS through an
PWM 6 logic output
opto-coupler. When PWM is low, the main SMPS is operational.
program. Connected to external capacitor for Power-on-reset timing.
Tpor 10
analog input Cpor = 2.2µF
UV 11 analog input Undervoltage detection, control and detect main AC voltage failure.
Power Good logic output, 0 or 5V. Power Good high (=1) means that the
PG 9 logic input
power is good for operation.
GND 16 supply Ground or Negative supply voltage.
5/17
TSM111
APPLICATION DIAGRAM
6/17
TSM111
7/17
TSM111
8/17
TSM111
9/17
TSM111
SUPERVISORY CIRCUIT OPERATION with cathode connected to the IC pin 6 and anode
The system power ON/OFF logic is generated by to 5V (from STDBY supply).
the PC, which is “Low” in system “On” condition In normal operation the voltage on pin 6 is (opto
and “High” when the system is “Off”. This is con- cathode) is around 3.7 V. On the primary side the
nected to remote pin 7. opto transistor collector is pulled through a resistor
The IC’s internal logic circuit generates a control to Vref.
signal on pin 6. In normal operation, when there is It is required to invert the signal before connecting
no over voltage or over current at the three inputs, to the feedback compensation pin 6 of L5991A for
the voltage on pin 6 follows the Remote pin 7 volt- reverse logic. i.e during normal operation the com-
age, i.e. if the remote pin 7 is low the pin 6 is also pensation pin is not affected and during fault con-
low or vice versa. dition the pin is pulled Low. Slight delay (R34,C32)
When fault is detected on the inputs, control pin 6 is introduced on the primary side to avoid fault turn
goes “High”. This control pin 6 output can be used on condition.
to turn off the Mains Power Supply during fault Note : Once the fault condition is removed, it is required to reset the
condition. An optocoupler is connected directly, Remote pin to make the system function again.
BILL OF MATERIAL
The following are the bill of material for the 90W SMPS :
No Part Number Qt Manufacturers Remarks / Descriptions
ICs
1 L5991A 1 ST Advanced PWM Controller
2 VIPer20 DIP 1 ST Aux controller PWM+Mos
3 TSM111 1 ST Triple Voltage and Current Supervisor
4 LM7912CV 1 ST -12V Post Regulator
5 TL431 1 ST Programmable Voltage Reference
MOSFETS
6 STP6NB80 1 ST TO220 6A, 800V Mos
7 STP3020L 1 ST TO220 22mohm 33V Mos
Rectifiers
8 BYV10-40 1 ST 1A, 40V or BYV10-60 or BYW100-200
9 BYW100-200 3 ST 1A, 100V or 200V, BYW100-100
2x10A, 40V or STPS2045CT or
10 STPS20L40CT 1 ST
STPS30L40CT
11 STSPS10L40CT 1 ST 2x5A, 40V
12 KAL04 1 - 3Amp 400VAC Bridge Rectifier or higher
13 1N4148 1 -
Transformers / Inductors
12 HM00-98 150 1 BI Tech. ** Aux Transformer
13 HM00-98151 1 BI Tech. Main Transformer
14 HM00-98 148 1 BI Tech. Coupled inductors
15 HM50-150K 1 BI Tech. 15uH inductors - output filter
16 HM11-51502 1 BI Tech. 2.2uH inductors - output filter
17 HM28-32022 1 BI Tech. Common Mode choke - AC input filter
18 10uH 1 - 10uH inductors - output filter
Connectors
19 AC input conn 1 -
20-pin conn: 20 pin output connector with terminals
20 1 Molex
39-02-2200 Molex 39-00-0038
21 Fann connector 1 -
22 Fuse 3.5A 1 -
23 NTC 1 Siemens 2.2 ohm
24 TLP621 Optocoupler 3 Toshiba 100% transfer ratio
25 AC switch 1 -
26 115V-23oV selector 1 -
10/17
TSM111
Capacitors Resistors
27 47UF/25V 1 52 20K 1
28 3.9NF 1 53 47K,3W 1
29 .47UF/16V 1 54 100K,1/2W 2
30 1NF 2 55 5.1K 1
31 100UF/25 1 56 3 MOHM 1
32 .22UF/250V A.C 2 57 1OR 2
33 1000UF/10V 2 58 10 MOHM 1
34 3300UF/10 1 59 4.7K 5
35 470UF/16V 2 60 68K 1
36 2.2NF 2 61 680R 1
37 2.2UF/16 1 62 39K 1
38 470UF/25V 1 63 3.1K 1
39 4.7NF 4 64 470K 1
40 47UF/16V 1 65 100R 1
41 100UF/25V 3 66 10K 4
42 100UF/25V 1 67 3.3K 1
43 47NF 3 68 5 MOHM 1
44 220UF/200V 2 69 1K 1
45 1000UF/25V 1 70 330R 1
46 2.2UF 1 71 10,1/4W 2
47 1.5NF 1 72 470R 1
48 10NF 1 73 0.68 2
49 .1UF 1 74 6.8K 2
50 3.3NF 1
51 56NF 1
11/17
TSM111
PW OK
CON3
1
2
3
4
5
6
7
8
9
10
CN3
12
13
14
15
16
17
18
19
20
11
PS ON/OFF
R29
R47 4.7KC41
R27
10K
R22 3.1K
F
10
2.2uF
7
9
R42 R38
2 33K
-12V
1 1K 3.3K FbAUX
PG
REM
12
Tpor
R C51
Trem
680,1/2W C37 8
47nF
VrefAUX
C38 13 100nF
R26
12V
FbMAIN
C 39K 15
47nF
R
1
100uF/25V 1K
IC7 C25
SUPERVISOR
ADJ
R
+
VrefMAIN
5V
14 4
OUT
C29
TSM111
3.3V 20K
3
VS12
470uF/16V
2 L4 C23
GND R19
470uF/25V 2.2uH
L6 10mohm
INDUCTOR
IN
1000uF/10V
C24 Q3 18 IS12
IC6
+
L7912 C40
C22 2
VS5
3
C19
+
3300uF/10 STP3020
1000uF/25V R17A
1000uF/10V 3.5mohm
100uF/25V
L2 19 IS5
COUPLED INDUCTOR
Gnd
D14 1 VS33 16
PWM
Tsur
Vcc
UV
D16
BYW100-200 BYW100-200 D11 D12
D13 BYW100-200 C21 STP1060CT
STPS2045CT C26
17
11
5
6
BYW100-200 2.2nF 2.2nF C28
R17 R18
C34 D14
10 10
12
10
12
11
T1 OPT 2.2uF/16
9
R23 C55
MAINS TRANS 680 100uF/25V
17V
D3 10uF/35V
6
1
5V STDBY
IC4
5
OPT R24
1
10K
IC5
C12
1
2
C18 R43 R45
C20 D2 TLP621
4
Q1 4.7K
STP6NB80 R7A
D7 470uF/16 D8100uF/25 IC2 220uF/200V 220uF/200V
BYW100-200 BYW100-200 R44 R12 .22
R7A1
1
R11 R7
6
330 100K,1/2W
D
7
100K,1/2W 1K
C9 Q2
9
R3 NPN1
TLP621 S2 20V 100
4
T2 SW SPST C10
4.7nF R6
R10
+
470
AUX TRANS D1
5
3
2
D5 10
D6 47uF/25V R5
R9 10 C11 C7
47
OPT OPT D4 D5
1N4148 R4 1nF 3.3nF
10
+
1N4148 BRIDGE
10
13
12
11
IC3
8
6
Vcc
2
R L5991A
47uF/25V C2 VAR
8
L5991 ISEN
SGND
PGND
COMP
OUT
Vcc
DIS Vc
DRAIN (out)
8.2K R
9
VIPER20
5.1K OPT
14
7
OPT
C13
IC1
IC3
DC-LIM
C1 C31
comp
6
VREF
STBY
15
C14 3.9nF
4
RCT
VFB
R16 NTC
DC
2.2ohm R9
5
4.7K
GND
.47uF/16V R28
4.7K
16
7
5
4
3
2
470K
C16
3
R8
F1 R2
100V~ 240V A.C
1nF 6.8K
3.5A C8
6.8K
A.C INPUT
C6 C5
56nF
.1uF 1.5nF
S1 CN1
SW SPST
CON1
1
2
12/17
TSM111
J3 R9 Roptaux
1 Optaux
2
Optaux R10 C5
J16 1 VrefAux
2
VrefAux R7 RoptMain
J18 1 OptMain
OptMain 2
C4
J15 1 VrefMain
VrefMain 2 R8
J7 R3 J8
1 In12V Out12V 1
IN12V rs12V Out12V
J6 R2 J9
1 In5V Out5V 1
In5V rs5V Out5V
J5 R1 J10
1 In3.3V Out3.3V 1
In3.3V rs3.3V 5Vstby Out3.3V
20
19
18
14
15
13
12
R11
1
J1 1
D1
UV
TRem VrefAux
FbAux
Is33
Vs33
Is5
Vs5
Is12
Vs12
VrefMain
Fbmain
2 Vdet
Vdet PG
9
PG 1
J11
11
UV 2
R4 10 PG
5Vstby
17
Tsur
U1 TSM111 Tpor
7
Gnd
Vcc
Rem D6
Adj
Rsur 6
PWM
J12
From µc 1
2
R6 Rem
5
16
J2 1 Fault
R5 R rem D5
Fault 2 I SW12 5Vstby
C1 1INV C2 1
VCC Csur U2 78L05 5Vstby C3
J13 1
2
Vin Vout
3 Crem 3 4
Cpor
GND
2
Vcc BP Rem
+ J20
C7 C6 1
2
J14
1
1
2
Gnd
13/17
TSM111
When the system has latched (either after over- The C7 bypass capacitor smoothens the VCC pin
current or overvoltage condition), the system of TSM111.
needs to be reset via the Remote input. The C2 The Adj (Adjust) pin should be connected to
capacitor determines two different timings to the ground. Adjust allows to tune a new overvoltage
Fault output : protection value (ex 2.7V instead of 3.3V).
C2=100nF => Trem1(ON to OFF)=8ms
C2=100nF => Trem2(OFF to ON)=24ms Example of component lists
R5 is a pull down resistor on the remote pin of
TSM111. Note that an integrated pull up resistor of Table 1 gives an example of component list
100kΩ is to be taken into account in the choice of Name Type Value Comment
R5, knowing that the threshold voltage of the input
comparator is 1.4V. Therefore, R5 should be low- U1 IC TSM111 DIP20
er than 38.8kΩ. U2 IC 78L05 TO92
R5 = 1kΩ is a good value. R 1/4W 10mΩ 5A
The evaluation board integrates the possibility to R1 R 1/2W 5mΩ 10A
make the Remote signal either manual, or elec- R 1W 2.5mΩ 20A
tronic thanks to the ORing diodes D5 and D6 (and
R 1/4W 10mΩ 5A
the pull down resistor R5), and the Push Button R2 R 1/2W 5mΩ 10A
(SW1). These diodes can of course be replaced R 1W 2.5mΩ 20A
by straps according to the evaluation require-
ments (manual or electronic). R 1/4W 65mΩ 1A
R3 R 1/2W 13mΩ 5A
The Tpor delay time allows the PG output (Power R 1W 6.5mΩ 10A
Good) to rise to high level when the 5V power line
internal supervision circuitry has stayed above the R4 R 1/4W 33KΩ
undervoltage 4.3V threshold for more than Tpor R5 R 1/4W 1KΩ
time following the approximated equation 6 :
R6 R 1/4W 47KΩ
C3 x Vth = Ic x Tpor eq6
where Vth is 2V and Ic is 20µA. R7 R 1/4W depends on opto used
C3=2.2µF => Tpor=300ms 10kΩ comp. network to
R8 R 1/4W
When the 5V power line passes under the 4.3V be fine tuned
undervoltage threshold, the Power Good signal R9 R 1/4W depends on opto used
(PG) falls immediately to low level.
The Power Good output can also be triggered by 10kΩ comp. network to
R10 R 1/4W
be fine tuned
the Vdet input of the board. This input should be
connected to a power line representative of the R11 R 1/4W 47KΩ
AC mains power situation. As an example, an ad-
D1 Z 1/4W 15V
ditional winding on the auxiliary power supply offer
an early warning of power down from the mains D5 D 1/4W 1N4148
power point of view. The UV threshold is internally D6 D 1/4W 1N4148
fixed to Vdet=1.26V. Therefore, it is necessary to
add a zener diode D1. C1 C Electro 4.7µF
D1=15Vzener => Vdet=16.26V C2 C Plastic 100nF
Note that a 20kΩ serial pull down resistor is inte- C3 C Electro 2.2µF
grated. Therefore, only a low power zener is need-
ed. 10NF comp. network to
C4 C Plastic
The Fault output needs a pull up resistor R6. be fine tuned
The Power Good output needs a pull up resistor C5 C Plastic
10NF comp. network to
R11. Both signals are pulled up to the 5Vstandby be fine tuned
power supply which can be generated from the C6 C Plastic 100nF
evaluation board thanks to a 78L05 5V regulator.
This regulator needs a C6 bypass capacitor. C7 C Electro 10µF
14/17
TSM111
Figure 2a Figure 2b
15/17
TSM111
Millimeters Inches
Dim.
Min. Typ. Max. Min. Typ. Max.
a1 0.254 0.010
B 1.39 1.65 0.055 0.065
b 0.45 0.018
b1 0.25 0.010
D 25.4 1.000
E 8.5 0.335
e 2.54 0.100
e3 22.86 0.900
F 7.1 0.280
I 3.93 0.155
L 3.3 0.130
Z 1.34 0.053
16/17
TSM111
Millimeters Inches
Dim.
Min. Typ. Max. Min. Typ. Max.
A 2.65 0.104
a1 0.1 0.3 0.004 0.012
a2 2.45 0.096
b 0.35 0.49 0.014 0.019
b1 0.23 0.32 0.009 0.013
C 0.5 0.020
c1 45° (typ.)
D 12.6 13.0 0.496 0.512
E 10 10.65 0.394 0.419
e 1.27 0.050
e3 11.43 0.450
F 7.4 7.6 0.291 0.299
L 0.5 1.27 0.020 0.050
M 0.75 0.030
S 8° (max.)
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