Power Management System

for Industrial Plants

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ABB AS - 1
2007
IndustrialIT for PMS
Introduction
Electrical Process
System configuration
Functionality PMS
References
Benefits
 Tasc of Power Management Systems

Avoiding blackouts in industrial plants!

 Power Sharing
 Load Shedding

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ABB AS - 3
 Operational Drivers for IndustrialIT for PMS

}
Several Generators
Power Sharing with other plants/grids Power Control

Critical Loads
Limited In-plant Generation
Insufficient reliability of grid supply } Load Shedding

Generator Modes and Operation

Transformer Control and
Monitoring Circuit Breaker
} Object Control

Operation
Connection to other plants/grids
Bus-Tie operation
} Synchronization
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ABB AS - 4
 Why ABB IndustrialIT for PMS?
 In-depth knowledge of the electrical process
 20 years experience in PMS implementations across the world
(green-field and brown-field plants)
 Standard software, well documented, tested, proven technology
 Fast Response Time for Load Shedding and Power Control
 High Resolution and Accuracy of Sequence of Event recording
 Comply to class 3 EMC immunity
 Single responsibility: One supplier for PMS integrated with
switchgear, protection, governor, excitation, transformer, tapchanger,
Motor Control Centre, Variable Speed Drive, etc.
 Experience with EPC’s like: ABB Lummus, Bechtel, Chiyoda, Fluor
Daniel, Foster Wheeler, JGC, Kellogg, Larson & Tubro, Mitsubisi,
Snamprogetti, Technip, Toyo, Toshiba, etc.

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ABB AS - 5
 Functionality Power Management Systems
 Load Shedding
 Active and Reactive Power Control
 Supervision, Control and Data Acquisition (SCADA):
 Generator and Turbine
 Transformer and Tapchanger
 Circuitbreaker, Disconnector and Earthing switches
 Motor
 Synchronization

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ABB AS - 6
 Different names for the same system
 PMS : Power Management System
 ENMC : Electrical Network Monitoring and Control system
 ELICS : ELectrical Integrated Control System
 PDCS : Power Distribution and Control System
 LMS : Load Management System
 ECS : Electrical Control System
 etc.

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ABB AS - 7
 Information Enabled Product . . .

Drivers

= Fonts

Utilities

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ABB AS - 8
 Object approach

Technical Spec.

Mech. Drawing

Elec. Diagram

Simulation Model

Control Program

Test Report

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ABB AS - 9
 The global standard common for IEC and ANSI ...
ABB AS - 10

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 800xA architecture for Power Management System
Plant & Enterprise Management Systems
Remote Users

TCP/IP Network

Operator Engineering
Server Station Station

Control Network

Router

AC800M DCS
Controller
IEC 61850 ProfiNet IO

MV LV
M M M M
G
ABB AS - 11

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Substation 1 Substation 2 Substation Z

Substation N
 ControlIT
Control AC 800M Hardware
IT

 AC 800M
 Built in redundant Ethernet
 Very low power consumption
 Communication & fieldbus
interfaces
 Hot swap of communication- and
I/O modules
 Local and remote I/O options
 Industry quality hardware with
excellent EMC and MTBF
properties
ABB AS - 12


 Functionality IndustrialIT for PMS

 Load Shedding

With
Without
Load
Load
Shedding
Shedding
ABB AS - 13


 Load Shedding: The types
 Fast Load Shedding on Loss of Power Resources
 Load Shedding on Frequency Drop
 Slow Load Shedding on Overload
 Slow Load Shedding for Peak Shaving
 Manual Load Shedding
ABB AS - 14

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 Load Shedding: Keywords
 Fast
 Exact
 Flexible
 Co-ordinated
 Deterministic
 Security and Reliability
 Accurate Event Logging
 Operator Guidance
 Independent Back-up System
 (Click here for details)
ABB AS - 15

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 ABB’s starting-point for Load Shedding

15MW 20MW 30MW

 Secure electrical power to
G1 G2 critical loads
 Minimal disturbance to
plant operation
 No spurious operation
M1 M2 M3 M4 M5 M6 M7

9MW 6MW 1MW 20MW 10MW 7MW 12MW

(5) (3) (3) (1) (2) (4) (5)
ABB AS - 16

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 Contingency Load Shedding
33 kV level G G G G G G

(back-up)

M M

6 kV levelG G G G
(back-up)

M M M M M M M M

400 V level
G G G

M M M M M M M M M M M M M M M M M M M M
ABB AS - 17

M M M M

 Fast Load Shedding – Required data
Substation 1
G G G G G G

33 kV

M M

Substation 2 Substation N
G G G G

6 kV 6 kV

M M M M M M M M

BLUE bays (Critical Signals): RED bays (Load Shed Groups):

CB position 5-10 ms. Open Command 5-10 ms.
Power Flow 1 s. CB position 1 s.
Power Flow 1 s.
ABB AS - 18

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 Fast Load Shedding – Busbar Load Tables
16 MW 16 MW
Busbar Left Busbar Right
G1 G2
1. 0 MW 1. 0 MW
2. 2 MW 2. 0 MW
3. 2 MW 3. 5 MW
4. 2 MW 4. 5 MW
M1 M2 M3 M4
5. 7 MW 5. 5 MW
6. 9 MW 6. 5 MW
7. 9 MW 7. 10 MW
M5 M6 M7 M8
2MW 2MW 5MW 5MW 5MW 5MW 2MW 2MW
8. 9 MW 8. 12 MW
(2) (6) (5) (1) (3) (7) (4) (8)
ABB AS - 19

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 Fast Load Shedding – Contingency Load Table
16 MW 16 MW
Busbar L + Busbar R = Cont. 1
G1 G2
1. 0 MW 0 MW 0 MW
2. 2 MW 0 MW 2 MW
3. 2 MW 5 MW 7 MW
4. 2 MW 5 MW 7 MW
M1 M2 M3 M4
5. 7 MW 5 MW 12 MW
6. 9 MW 5 MW 14 MW
7. 9 MW 10 MW 19 MW
M5 M6 M7 M8
2MW 2MW 5MW 5MW 5MW 5MW 2MW 2MW 8. 9 MW 12 MW 21 MW
(2) (6) (5) (1) (3) (7) (4) (8)

PInhibit = PGeneration – PLoads = 32 – 21 = 11 MW

ABB AS - 20

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 Fast Load Shedding – Trip of Generator 2
16 MW 16 MW
Power Balance:
G1 G2
 Σ PGen + PSR ≥ Σ PLoad + PInhibit
 PSR = 5 MW
 16 + 5 ≥ 21 + 11
M1 M2 M3 M4
 21 ≥ 32  Shed 11 MW
 Check Table  Shed ≤ Prio 5
M5 M6 M7 M8  Shed M1, M3 and M5
2MW 2MW 5MW 5MW 5MW 5MW 2MW 2MW
(2) (6) (5) (1) (3) (7) (4) (8)
ABB AS - 21

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 Display Load Shedding SLD (before)

5.7 MW

Generator
7.2 MW
1.5 MW
50.12. Hz
3.3 kV trip
MW 2.2 MW 1.8 1.8 MW 2.1 MW
ABB AS - 22

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ABB AS - 23

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 Display Load Shedding SLD (after)

3.9 MW
4.8 MW
1.5 MW
50.12. Hz
3.3 kV
MW 0.0 MW 1.8 1.8 MW 2.1 MW

Ethernet TCP/IP
ABB AS - 24

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 Display Load Shedding SLD (after)

3.9 MW
4.8 MW
1.5 MW
50.12. Hz
3.3 kV
MW 0.0 MW 1.8 1.8 MW 2.1 MW
ABB AS - 25

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 Display Accumulated LoadShed table
ABB AS - 26

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 Functionality
Display Industrial
Generator IT
Capability for PMS
Diagram

 Load Shedding
 Active and Reactive Power Control

Maximum Excitation
P (Rotor Heating)

Rotor Instability Line Turbine Maximum

MVA-circle
(Stator Heating)
Minimum Minimum
PF-Leading Excitation
Minimum
PF-lagging

Operating
Minimum
Q-Lead Q-Lag
ABB AS - 27

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ABB AS - 28

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 Turbine Control
 Primary Turbine Controller
 Droop or isochronous
 PMS provides:
 Manual control (Droop)
 Manual MW setpoint
 Automatic frequency control
 Automatic setpoint control
(MW sharing)
 Automatic mode change:
 CB trip
 Turbine trip etc.
ABB AS - 29

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 Generator Control
 Primary AVR:
 Droop or voltage control
 PMS provides:
 Manual control (Droop)
 Manual setpoint control
(setpoint is PF)
 Automatic Voltage Control
(AVR receives raise/lower
from PMS)
 Automatic setpoint control
(MVar sharing)
 Automatic mode change:
 CB trip
ABB AS - 30

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 Active and Reactive Power Control
 In island operation:
 Maintain system frequency
 Maintain system voltage
 Connected to grid:
 Control active power exchange
 Control re-active power exchange
 Share active and reactive power amongst the machines
 Participation factors
P
 Efficient Power Generation optimization
 Spinning Reserve optimization
 Standby optimization
 NOx constraints
 Objectives
Q-Lead Q-Lag
ABB AS - 31


Coordinated control of power generation
Achieve stable operation

 Generator Control

5.7 MW
7.2 MW
1.5 MW
50.12. Hz
3.3 kV
MW 2.2 MW 1.8 1.8 MW 2.1 MW

3.3
3.3
50.0
50.0
2.2
2.2
0.9
0.9
0.9
0.9
120.0
120.0
20.0
1.6 20.0
ABB AS - 32

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 Integration with Protection & Control Units
 Protection
 Measuring of U,I,E,
calculation of P & Q
 Monitoring & Control
 Interlockings
 Alarm annunciation
 Event Time Tagging
 Disturbance Recording
 Local storage of trip-events
 Communication to PMS
ABB AS - 33

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 Synchronisation
 Automatic Synchronisation
 Manual Synchronisation
 Adjust voltage magnitude
 Adjust voltage frequency
 Adjust voltage angle
 Rough adjustments by PMS
 Fine tuning by a Synchroniser
 Close the breaker by the Synchoniser
ABB AS - 34


 Industrial plants / complexes / platforms
Customer’s needs
 Reliable Electrical Power.
 Stable operation to avoid blackouts.
ABB’s response
 Power Management system including
 Load Sheding system based on dynamic fast
loadbalance
 Power Control.

Customer’s benefits
 No more blackouts due to trip chain of own
generation units.
 Reduced consumption electrical power from utility
company due to better in-house generation
control.
N+1 purpose.
ABB AS - 36


 QatarGas II LNG
Customer’s needs
 Experienced PMS supplier to be able to cope with
new concept for LNG Compressor drives systems
ABB’s response
 Intelligent Power Management System controlling:
3* STG’s (each 44 MW)
1* GTG (33 MW)
6* VFD/GTG (each 45 MW)
including:
* NOx constrains considerations
* Power flow limitations to QG 1 and QG 3 & 4
* Contingency Load Shedding.
Customer’s benefits
 Reliable operation and
avoiding black-outs.
ABB AS - 37


 Malaysia MLNG, Petronas/Shell
Customer’s needs
 Extension of Power Distribution System with
100 MW to 300 MW for two extra LNG trains
ABB’s response
 Intelligent Power Management System including
Load Shedding and Power Control
 Is-limiters between the three 33 kV substations
(triangle configuration)
Customer’s benefits
 No need for a 132 kV substation including six
132/33 kV Power Transformers
 Reliable operation and avoiding black-outs.
ABB AS - 38

ABB bv - 60

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 
 Named Project References
HAR, refinery in Greece
Shell Pernis refinery in the Netherlands
Shell BLNG in Brunei
Shell PDO in Oman
ThaiOil, ThaiLube, RRC refineries in Thailand
La Roche, CHP in UK
Petrobras: REPAR, REDUC, RLAM refineries in Brazil
Reliance: Hazira, Jamnagar & Haldia refineries in India
AFPC, Omar refinery in Syria
ABF, Petronas MLNG Satu, Dua & Tiga in Malaysia
StatOil Gullfaks, LNG Hammersfest & BP Amoco Valhall
QatarGas II, III & IV, PS2 & PS3 in Qatar
ABB AS - 39


 Named Customer References
ABB AS - 40


 ABB PMS allows you to:
 Avoid black-outs (up to 500 kUSD / hour)
 Power control including voltage control, frequency control, sharing power
among generators and tie-line(s).
 High Speed Contingency Load Shedding (< 100 ms.)

 Reduce electricity costs A B B N e t w o r k P a r t n e r F E E D E R T E R M IN A L R EF541

 Peak-shaving
 Re-active Power Control & Sharing

 Minimize operational costs

?
A B B T r a n s m it O y
N e t w o r k P a r t n e r

 Decreased number of operators

 Event driven maintenance
 Transformer Overload Management
 Single Window concept U a u x = 8 0 . . .2 6 5 V d c / a c
fn = 5 0 H z

In = 1 / 5 A ( I )
Io n = 1 / 5 A ( Io )
U n = 1 0 0 /1 1 0 V (U )

U o n = 1 0 0 /1 1 0 V ( U o )
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 Reduce investment costs

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ABB AS - 41

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