Servisni Manual Gree en Chiller Mini

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Mini Chiller Service Manual

(T1/R410A/50Hz)

GREE ELECTRIC APPLIANCES INC. OF ZHUHAI


MINI CHILLER PRODUCT

CONTENTS

PRODUCT INTRODUCTION...................................................................................3
1 MODELS LIST............................................................................................................................. 3
1.1 Split Type ........................................................................................................................... 3
1.2 Integral Type ...................................................................................................................... 4
2 NOMENCLATURE ...................................................................................................................... 5
1.1 Split Type ........................................................................................................................... 5
1.2 Integral Type ...................................................................................................................... 5
3FUNCTION ................................................................................................................................... 5
4 PRODUCT DATA......................................................................................................................... 6
4.1 Product Data at Rated Condition........................................................................................ 6
4.2 Operation Range................................................................................................................. 8
4.3 Pressure-loss Conversion Chart ......................................................................................... 8
4.4 Electrical Data.................................................................................................................... 8
5 PIPING DIAGRAM...................................................................................................................... 9
UNITS CONTROL .................................................................................................... 11
1 OPERATION FLOWCHART..................................................................................................... 11
1.1 Cooling Operation............................................................................................................ 11
1.2 Heating Operation ............................................................................................................ 12
2 MAIN LOGIC............................................................................................................................. 13
3 WIRED CONTROLLER ............................................................................................................ 15
3.2.2 Display View ................................................................................................................. 17
4 CONTROL WIRING DESIGN................................................................................................... 19
UNITS INSTALLATION ..........................................................................................22
1 UNITS INSTALLATION............................................................................................................ 22
1.1 Installation Positions ........................................................................................................ 22
1.2 Matters need Attention ..................................................................................................... 22
1.3 DIMENSION DATA ........................................................................................................ 22
1.2 INSTALLATION CLEARANCE DATA ......................................................................... 25
2 WATER PIPING WORK ............................................................................................................ 28
2.1 Installation Procedure....................................................................................................... 28
2.2 Matters of Attention ......................................................................................................... 28
2.3 Antifreeze ......................................................................................................................... 28
3 ELECTRIC WIRING WORK..................................................................................................... 28
3.1 Wiring Principle ............................................................................................................... 28
3.2 Electric Wiring Design..................................................................................................... 28
3.3 SPECIFICATION OF POWER CORD & AIR SWITCH................................................ 28
3.4 WIRING DIAGRAM....................................................................................................... 29
3.4.1 Wiring Diagram-Split Type ........................................................................................... 29
3.4.2 Wiring Diagram- Integral Type ..................................................................................... 31
UNITS MAINTENANCE..........................................................................................34
1 ERROR CODE LIST .................................................................................................................. 34
2 FLOW CHART OF TROUBLESHOOTING ............................................................................. 35
3 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS.................................... 36
3.1 Split Type ......................................................................................................................... 36
3.2 Integral Type .................................................................................................................... 46
4 EXPLODED VIEWS AND PART LIST..................................................................................... 50
4.1 Exploded Views and Parts List- Split Type ...................................................................... 50
4.2 Exploded Views and Parts List- Integral Type ................................................................. 61

2
MINI CHILLER PRODUCT

PRODUCT INTRODUCTION
1 MODELS LIST

1.1 Split Type

Nominal
Model Power Supply Appearance
Capacity

Refrigerant Model Name kW (V,Ph,Hz) Outdoor Unit indoor Unit

380~415V
3Ph 50Hz

8.0
HLR8WZNa-M

HLR10WZNa-M 10.0

R410A
12.5
HLR12.5WZNa-M

15.0
HLR15WZNa-M

Note:1Ton =12000Btu/h = 3.517kW

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MINI CHILLER PRODUCT

1.2 Integral Type

Nominal
Model Power Supply
Capacity
Appearance
Refrigerant Model Name kW (V,Ph,Hz)

HLR22SNa-M 22

25
HLR25SNa-M

380~415V
R410A
3Ph 50Hz

35
HLR35SNa-M

45
HLR45SNa-M

Note:1Ton =12000Btu/h = 3.517kW

4
MINI CHILLER PRODUCT

2 NOMENCLATURE

1.1 Split Type


HL R 15 W Z Na - M
1 2 3 4 5 6 7

NO. Description Options


1 Mini chiller -
2 Product type R=Heat pump
8=8kW
10=10 kW
3 Nominal Cooling Capacity
12.5= 12.5kW
15= 15kW
Default=Vertical type
4 Struct type
W=Horizontal type
5 Product configuration Z=Combination
6 Refrigerant Na=R410A, Default=R22
7 Voltage M=380~415V 3Ph 50Hz
1.2 Integral Type
HL R 35 S Na - M
1 2 3 4 5 6

NO. Description Options


1 Mini chiller -
2 Product type R=Heat pump
22=22kW
25=25kW
3 Nominal Cooling Capacity
35=35kW
45=45kW
Default=One circuit
4 Refrigeration Circuits
S=Twin circuit
5 Refrigerant Na=R410A, Default=R22
6 Voltage M=380~415V 3Ph 50Hz

3FUNCTION

Indoor Unit Type Function Description


Split Type Interface kit for up to 16 indoor
units
Memory restart
Heating Two circuits optimized design
Integral Type Low noise design
Safety and reliability thanks to
advance compressor balance control

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MINI CHILLER PRODUCT

4 PRODUCT DATA

4.1 Product Data at Rated Condition

4.1.1 Split Type


HLR_WZNa-M
Models
8 10 12.5 15
kW 8 10 13 15
Cooling Btu/h 27300 34120 42650 51180
RT 2.3 2.9 3.6 4.3
Nominal Capacity kW 9 11 15.5 16
Heating Btu/h 307000 37550 44356 54600
RT 2.6 3.1 3.7 4.6

Power Cooling kW 3.3 4.4 5.2 5.6


Consumption Heating kW 3.2 4.2 5.0 5.5
Power Supply 380~415V,3Ph,50Hz
High/Low pressure switch, compressor thermal protection, over
Safeties current protection, lose of phase/anti-phase protection, antifreezing
protection, water flow switch
Type R410A
Refrigerant
Charge kg 3.1 3.55 3.6 5.5
Type scroll
Compressor
NO. 1 1 1 1
Heat Exchanger Tube-in-Tube
Evaporator Water In/Out Pipe
Inch 1’ 1’ 1’ 1’
Diameter
Heat Exchanger Aluminum fin-copper tube
Condenser

Fan Motor Power Input kW 0.2 0.14 0.14 0.2

L/s 0.36 0.5 0.56 0.72


Water Flow
Pump

GPM 5.78 7.94 8.83 11.48


Delivery Lift m 18 18 18 18
Power Input kW 0.55 0.55 0.55 0.55
Expansion Vessel Volume L 5 5 5 5
Unit / Height mm 288/385 288/385 288/385 288/385
Indoor

Packing Width mm 1100/1285 1100/1285 1100/1285 1100/1285


Unit

Dimension Depth mm 450/682 450/682 450/682 450/682


Net/Gross Weights 84/96 84/96 84/96 84/96
Unit / Height mm 840/985 1250/1385 1250/1385 1250/1385
Outdoor

Packing Width mm 950/1100 950/1110 950/1110 1100/1260


Unit

Dimension Depth mm 412/450 412/450 412/450 412/450


Net / Gross Weights 90/100 112/123 115/126 123/134

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MINI CHILLER PRODUCT

4.1.2 Integral Type


HLR SNa-M
Models
22 25 35 45
kW 22 25 35 43
Cooling Btu/h 64828 85300 119420 153540
RT 5.4 7.1 10 13
Nominal
Capacity kW 26 27 37 50
Heating Btu/h 71650 92124 126250 184248
RT 6 7.7 10.6 15.4

Power Cooling kW 8.7 9.0 11.8 17.1


Consumption Heating kW 8.8 8.85 12.3 16.6
Power Supply 380~415V 3Ph 50Hz
High/Low pressure switch, compressor thermal protection, over current
Safeties protection, lose of phase/anti-phase protection, antifreezing protection, water
flow switch
Type R410A
Refrigerant
Charge kg 3.6X2 4.8X2 6.5X2 7.3X2
Type scroll
Compressor
NO. 2 2 2 2
Heat Exchanger Tube-in-Tube Shell and tube
Water
Evaporator In/Out
Inch 1’ 1’ 1-1/2’ 1-1/2’
Pipe
Diameter
Heat Exchanger Aluminum fin-copper tube
Condenser

Fan Motor
Power kW 0.4 0.4 0.6 0.8
Input
Water L/s 0.9 1.2 1.4 2.2
Flow GPM 14.5 18.9 22.9 35.2
Pump

Delivery
m 22 24 25 27
Lift
Power
kW 0.75 0.75 1.5 1.5
Input
Expansion Vessel
L 8 8 8 8
Volume
Height mm 1850/1960 1850/1960 1760/1870 1761/1870
Unit / Packing
Dimension

Width mm 1460/1540 1460/1540 1750/1830 1750/1830

Depth mm 530/610 530/610 800/880 800/880

Net/Gross Weights kg 370/380 390/400 680/690 755/765


NOTE:
1.Cooling capacity is based on the following conditions:leaving chilled water temp.7℃,outdoor air temp.35℃
2.Heating capacity is based on the following conditions:leaving warmed water temp.45℃, outdoor air temp.7℃
3.Water flow range for operation must be from 70% to 120% of the rated water flow。
4. The maximum allowable pressure for water pipe is 0.9MPa

7
MINI CHILLER PRODUCT

4.2 Operation Range

Mode Range of Outdoor Temperature℃ (℉)


Cooling 16~48
Heating -15~28
4.3 Pressure-loss Conversion Chart

Water Flow (m3/h) 1.2 1.4 1.7 1.9 2.0


The percentage (%) 70 80 100 110 120
Loss of Pressure (kPa) 200 100 0 100 200
NOTE:
The percentage is contrasted to nominal water flow.

4.4 Electrical Data

4.4.1 Split Type

Fan Motor
Compressor Pump Total
Outdoor
Rated MR
Model Power LRA C
Supply NO each MRC MRC MRC NRC
each NO.
. (A) (A) (A) (A)
(A) (A

HLR8WZNa-M 1 97 21.2 1 1.5 1.0 23.4 17
HLR10WZNa-M 380~415 2 49 13.2 2 2 1.0 31 22
V 3Ph
HLR12.5WZNa-M 50Hz 2 52 16.1 2 3 1.0 39 28
HLR15WZNa-M 2 69 17 2 3 1.0 47 33.5

4.4.2 Integral Type

Compressor Fan Motor Pump Total


Rated
Model Power LRA MRC
Supply MRC MRC MRC NRC
NO. each each NO.
(A) (A) (A) (A)
(A) (A)
HLR22SNa-M 2 42 9.5 2 5 1.3 19.5 14
HLR25SNa-M` 380~415V 2 56 11.2 2 5 1.3 23.5 16.8
HLR35SNa-M 3Ph 50Hz 2 101 15.3 2 7.5 2.7 42 30
HLR45SNa-M 2 110 21.4 2 7.5 2.7 54 38.5

Notes:
LRA: Locked rotor amps (A)
MRC: Maximum running current (A)
NRC: Nominal running current (A)

8
MINI CHILLER PRODUCT

5 PIPING DIAGRAM

Outlet Inlet
High-pressure Relief Flow Expansion
switch Shell and tube heat valve switch drum
exchanger
Pump F

Compressor

Low-pressure
switch Cooling circuit
Four-way valve Heating circuit

High pressure
tank

Liquid-gas separator

Aluminum fin-copper tube


coil

9
GREE COMMERCIAL AIR CONDITIONERS MINI CHILLER

CONTROL

10
MINI CHILLER CONTROL

UNITS CONTROL
1 OPERATION FLOWCHART
1.1 Cooling Operation

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MINI CHILLER CONTROL

1.2 Heating Operation

Power
On

Open unit running in


heating mode

Pump running

Satisfying open N
comp condition

Outdoor
fan, compressor and
valve running

Temp of back water


N
≥ (Set temp + 5) (spilt type)
Temp of back water
≥ (Set temp + 6) (Integral type)

Compressor and
outdoor fan stop

Y N
Compressor stop
for 3 min

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MINI CHILLER CONTROL

2 MAIN LOGIC
2.1 Cooling Mode
When pressing ON button, if the outdoor temperature is above 16℃, water pump will start first.
After 30s, if the outlet water temperature meets the cooling running requirements, the fans of outdoor
unit will start. Then the compressor will run in 15s. During the period of cooling, the unit will be
turned off if the outlet water temperature meets the stopping requirements and the running time of
compressor is over the shortest running time required. The fans of outdoor unit will stop in15s.
If the outdoor temperature is below 16℃, the unit will stop, and all loads except the water pump
will be turned off.

Turn on Turn off

Pump 1
5S
30S
3min

When it is turned off


Fan 1
15S 5S
30S
3min

When it is turned off


Fan 2 15S
5S
Check if flow switch is ok

Flow Switch 15S

Compressor 1 10min

Compressor 2
15>Tout>12

Four-way valve 1

Four-way valve 2
14>Tout>7

15>Tout>8

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MINI CHILLER CONTROL

2.2 Heating Mode


When pressing ON button, if the outdoor temperature is below 28℃, the water pump will start
first .After 30s, if the outlet water temperature meets the heating running requirements, the fans of
outdoor unit will start. Then the compressor will run in 15s. During the period of cooling, the unit will
be turned off if the outlet water temperature meets the stopping requirements and the running time of
compressor is over the shortest running time required. The fans of outdoor unit will stop in15s.
If the outdoor temperature is over 28℃, the unit will stop, and all loads except the water pump will
be turned off.

Turn on Turn off

Pump 5S

15S Check if flow switch is ok

Flow Switch

3min

When it is turned off


Fan 1
5S 15S

Compressor 1 15S
30S

Four-way Valve1
30S
3min

15S When it is turned off


Fan 2

5S

Compressor 2 15S

2S
Four-way Valve 2
48<Tout<54 5S
46<Tout<52

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MINI CHILLER CONTROL

2.3 Defrosting Mode


The condition of start defrosting mode:
Under heating mode, if the accumulative running time of compressor is over the set interval time
of defrosting ( default 45min ), and the defrosting temperature is lower than the set starting
temperature(default -4℃) ,the unit will start running defrosting mode, and the 4-way valve will shut
off and the outdoor fan will stop after 2s.
The condition of quit defrosting mode:
Under defrosting mode, if the continual defrosting time is over the set continual time of defrosting
(default 8min),and the defrosting temperature is over the set stopping temperature(default 20℃) ,the
unit will restart running heating mode, and the 4-way valve will turn on and the outdoor fan will run.

3 WIRED CONTROLLER

3.1 Dimension

3.2 Function
3.2.1 Operation View

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MINI CHILLER CONTROL

MODE

CHECK

QUIT

ON

OFF

NO. Name Function description


It can switch between cooling and heating. This button is
1 MODE button
available only on heat pump unit.
Press it once under normal state to enter check mode.
Under check mode, pressing this button when “17” is
displayed can change the value of “17”. Under parameter
2 CHECK button setting mode, pressing this once can switch the adjusting
objection between parameter and value, and pressing this
button for long (about 5s) can save and quit this parameter
setting.
3 Increasing button To increase present set value or change set/check object.

4 Decreasing button To decrease present set value or change set/check object.


Under Set and Check mode, press it once to quit this mode.
Under parameter set mode, this set value would not be
5 QUIT button
saved. Press this button for long (about 5s) to set sound,
and make sound switch between always on and always off.
To turn on the unit; when under compel operation, press it
6 ON button
once to quit compel operation.
To turn off the unit; press it once to quit compel operation
7 OFF button
when the unit is under compel operation.
8 LCD display Display information of the unit.


Note:
(1) Turn On, Off Auxiliary Heater: It is only available for heat pump unit. Press CHECK once to

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MINI CHILLER CONTROL

enter Check mode. Press ▲ and ▼ to change check object, and press CHECK again till the
present check object becomes “17”.Value “17” switches between 01/03 (auxiliary heater on) and
00/02 (auxiliary heater off). That is 00 Off —>01 On —>00 Off, or 02 Off —>03 On —>02 Off.
(2) Check Parameter: After energization for 20s, press QUIT then ▲ to enter parameter checking
mode. Under this mode, Auxiliary display area shows the checking object, and Main display
area displays the value for the checking object. Press ▲ and ▼ to change the checking object.
Press QUIT to quit from the check mode.

3.2.2 Display View

MODE

CHECK

QUIT

ON

OFF

NO. Name Function description

: cooling mode, : heating mode,


1 Running mode display

: reserved

2 Temp display It shows temperature value at main display area.


It contains 2 numbers and a comma, for showing temperature and
3 Auxiliary display area number of parameter at main display area. It only displays when under
Check mode and Parameter checking mode.
It contains a minus, 2 numbers and 1 temperature unit, for displaying
value of temperature and parameter (temperature or time value) and error
code. When temperature value is displayed, it shows value in algorism
and temperature unit; when time is displayed, it shows algorism value but
4 Main display area without temperature unit (default unit is min); when it is code, it displays
specific error (refer to Malfunction Error List) but without temperature
unit. Individual temperature or parameter may exceed 99, then adopt AX
for 100~109, bX for 110~119, CX for 120~129, dX for 130~139, EX
for 140~149, FX for 150~159, and X stands for a number between 0~

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MINI CHILLER CONTROL

9. Under normal state, it shows temperature for back water.

It means the value shown at present main display area is parameter. It


5 Parameter display
shows only under Parameter Check mode.

6 Defrost display It displays when defrosting; otherwise it doesn’t displays.


It displays when system or compressor orders, for showing which system
7 System ID
is defrosting.

8 Testing display For testing, it displays under compel operation.


It shows the error code displayed on Main Display Area. It displays when
9 Error code display
there is error at system or communication.

Caution:
(1) When unit is off, it displays only temperature of back water. When unit is on, under normal state,
if there is no error, it displays temperature of back water, if there is error, it displays error code;
when there is no operation after 60s of pressing the button, it quit back to normal state display
automatically.
(2) Auto antifreeze operation display (only for heat pump unit)
When auto antifreeze function is started and relevant conditions are satisfied, unit begins auto
antifreeze operation. At this time, LCD main display area displays code d2 (if there is error it
displays error code).

3.3 Installation

1. First select an installation position. According to the size of the communication line of the wire
controller, leave a recess or an embedded wire hole to bury the communication line.
2. If the communication line between the wire controller (85×85×20) and the indoor unit is
surface-mounted, use 1# PVC pipe and make matching recess in the wall (refer to Figure 6); If
concealed installation is adopted, 1# PVC pipe can be used (Refer to Figure 7).
3. No matter if surface mounting or concealed mounting is selected, it is required to drill 2 holes (in
the same level) which distance shall be the same as the distance (60mm) of installation holes in
the bottom plate of the wire controller. Then insert a wood plug into each hole. Fix the bottom
plate of the wire controller to the wall by using the two holes. Plug the communication line onto
the control panel. Lastly install the panel of the wire controller.

Caution:
During the installation of the bottom plate of the wire controller, pay attention to the direction of
the bottom plate. The plate’s side with two notches must be at the lower position, and otherwise the
panel of the wire controller cannot be correctly installed.

18
MINI CHILLER CONTROL

PVC pipe

Fig6:Surface Mounting of Cable Fig7:Concealed mounting of Cable

1 2 3 4

Fig 8 Schematic Diagram of Installation

No. Name
1 Wall Surface
2 Bottom Plate of Wire Controller
3 Screw M4X10
4 Panel of Wire Controller

Caution:
1. The communication distance between the main board and the wire controller can be as far as 20m
(The standard distance is 8m).
2. The wire controller shall not be installed in a place where there is water drop or large amount of
water vapor.

4 CONTROL WIRING DESIGN

19
MINI CHILLER CONTROL

Indoor Unit Controller


CN1 CN2

twisted-pair twisted-pair

J1 X17
Manual Unit Controller Outdoor Unit Controller

The controllers of the split type unit include manual controller, indoor unit controller and outdoor
unit controller. The indoor unit controller communications with manual controller and outdoor unit
controller in RS485. The indoor unit controller connects manual controller with 4-line twisted-pair.
Similarly, the indoor unit controller connects outdoor unit controller with 4-line twisted-pair.
Indoor Unit Controller

Manual Unit Controller


J1

twisted-pair

X17
Outdoor Unit Controller

The controllers of the Integral type unit include manual controller and outdoor unit controller. The
manual controller communications with outdoor unit controller in RS485. The manual controller
connects outdoor unit controller with 4-line twisted-pair.

20
GREE COMMERCIAL AIR CONDITIONERS MINI CHILLER

INSTALLATION

21
MINI CHILLER INSTALLATION

UNITS INSTALLATION
1 UNITS INSTALLATION

1.1 Installation Positions

For indoor unit:


 Fix the indoor unit bracket to the wall using appropriate plugs and screws.
 Hang the indoor unit on the top wall mounting bracket.
 Fix the indoor unit at the bottom side using appropriate plugs and screws.
For outdoor unit:
 The installation is frost-free.
 The space around the unit is adequate for servicing.
 The space around the unit allows for sufficient air circulation.
 There is no danger of fire due to leakage of flammable gas.
 All piping lengths and distances have been taken into consideration.
1.2 Matters need Attention

 The indoor unit is packed in a cardboard box, fixed by straps.


 At delivery, the unit should be checked and any demage should be reported immediately to the
carrier claims agent.
 Check if all indoor unit accessories are enclosed.
 The indoor unit is heavy and should be lifted by two persons.
1.3 DIMENSION DATA

 Split type
HLR8WZNa-M(O)

950 340
840

378
572 412

22
MINI CHILLER INSTALLATION

HLR10WZNa-M(O),HLR12.5WZNa-M(O)

HLR15WZNa-M(O)

23
MINI CHILLER INSTALLATION

HL(R)8WZNa-M(I), HL(R)10WZNa-M(I) , HL(R) 12.5WZNa-M(I) and HL(R)15WZNa-M(I)

Unit: mm

288

512
450
572

1100

 Integral Type
HLR22SNa-M.HLR25Na-M

G1"
1850

outlet
G1"
inlet

G1/2"
Water-filled
vavle

1260 530
1460 DN12mm
544

HLR35Na-M.HLR45Na-M

24
MINI CHILLER INSTALLATION

1760
G1-1/2"
Water Outlet

G1-1/2"
Water Inlet

1290 710
1750 直径12mm 800

1.2 INSTALLATION CLEARANCE DATA

 Split type(Outdoor unit)


L1

air inlet

L3 L4
L2

air outlet

unit:mm
demonstration L1 L2 L3 L4
distance >500 >1000 >500 >500

 Split type(Indoor unit)

25
MINI CHILLER INSTALLATION

L3
Seismic Spring L2
L1 Isolators

unit:mm
demonstration L1 L2 L3
distance >250 >800 >1200

Integral Type

26
unit mm
>1000
MINI CHILLER

>1000 >300 >2000


air outlet air outlet

foundation bolt

base
rubber isolator
concrete base

1290(foundation bolt4-M12)

1750

water water water water


air inlet inlet air inlet
inlet outlet outlet
>1200

lift method: Cable through the hole, lift by hook air inlet

air inlet air inlet

air inlet
>1000

air inlet air inlet


1750X2+300=3800
INSTALLATION

27
MINI CHILLER INSTALLATION

2 WATER PIPING WORK

2.1 Installation Procedure

For all guidelines, instructions and specifications regarding refrigerant pipework between the indoor
unit and the outdoor unit please refer to the outdoor unit installation manual.

The units are equipped with a water inlet and water outlet for connection to a water circuit, which must
be provided by a licensed technician and must comply with all relevant national regulations.
2.2 Matters of Attention

Air vents must be provided at all high points of the system. The vents should be located at points which
are easily accessible for servicing. An automatic air purge should be used. Check the valve is not
tightened too much so that automatic release of air in the water circuit remains possible.
2.3 Antifreeze

% by Weight 0 12 22 30 36 41
Freezing Point℃(℉) 0(32) -5(23) -10(14) -15(5) -20(-4) -30(-22)
Ambient Temperature℃
8.3(47) 3.3(38) -1.7(29) -6.7(20) -11.7(11) -16.7(2)
(℉)
Cooling Capacity
1.0 0.985 0.980 0.974 0.970 0.965
Correction Factor
Water Flow Correction
1.0 1.02 1.04 1.075 1.11 1.14
Factor
Pressure Drop Correction
1.0 1.07 1.11 1.18 1.22 1.24
Factor

3 ELECTRIC WIRING WORK

3.1 Wiring Principle

POWER SUPPLY — The electrical characteristics of the available power supply must agree with the
unit nameplate rating. Supply voltage must be within the limits shown. See 3.3 for electrical and
configuration data. FIELD POWER CONNECTIONS — All power wiring must comply with
applicable local and national codes. Install field-supplied, branch circuit fused disconnect(s) of a type
that can be locked off or open. Disconnect(s) must be located within sight and readily accessible.
3.2 Electric Wiring Design

3.2.1 Electric Wiring Design- Split Type

3.2.2 Electric Wiring Design- Integral Type

3.3 SPECIFICATION OF POWER CORD & AIR SWITCH

Capability Minimum Minimum


Model Power Supply of Air Sectional Area of Sectional Area of
Switch(A) Earth Wire(mm2) Power Cord(mm2)
HLR8WZNa-M 380~415V,3,50 10 2.5 2.5
HLR10WZNa-M 380~415V,3,50 13 2.5 2.5
HLR12.5WZNa-M 380~415V,3,50 16 2.5 2.5
HLR15WZNa-M 380~415V,3,50 16 2.5 2.5

28
MINI CHILLER INSTALLATION

HLR22SNa-M 380~415V,3,50 25 4 4
HLR25SNa-M 380~415V,3,50 32 6 6
HLR35SNa-M 380~415V,3,50 63 10 10
HLR45SNa-M 380~415V,3,50 63 10 10

Note:
3.4 WIRING DIAGRAM

3.4.1 Wiring Diagram-Split Type

3.4.1.1 Outdoor Units


Model: HLR8WZNa-M

L W7 WH
XT2 X7
N
W4 BU
1
2 2
W6
2
1 1
WH W8
W5
PE WH
BU
W3 W1 W19 W2
BK BU RD RD
W9 RD

0
6 8
KM W10 WH
4 2 Ⅰ
W20 1
TC
W11 AP2 ⅣⅢⅡ
RD
Electric heater

BU C1
W22
1
indoor
BN unit
EH

C2
W13 W12 W21
BU YE 2 BU
W18 W17
KM C2 WHBUBK BNBN W15
RD RD
BN
AP1 R XT3
TC 1
C 5 4 1
S 3 W16
COMP 6
M 2
BN
XT2

E compressor
C1 XT3 XT1 E
Fan motor
W14
YEGN YEGN

PE
PE

Model: HLR10WZNa-M, HLR12.5WZNa-M

29
MINI CHILLER INSTALLATION

POWER XT1
L
XT2
N 2 2
1
2 2 1 1
2
1 1 X9 X10
X7 X8

PE

KM1 KM2

C3 ⅣⅢⅡ TC
1 2
1
C42

W45 W47 W48


L1 L1 W42 W43
KM1 KM2
T1 T1 3 5 1 4 6 3 5 1 4 6
X31 X33
C1 C2 3 2 5 1 4 6 X32 3 2 5 1 4 6 X34
2 1 2 1

W56 W35 W36


W33 W34 W37 W38
WHBU YE BK BN BN WHBU YE BKBN BN W49 W50 W51 W52

R R
C
COMP1
S C
COMP2
S M1 M2 W27 W32 W31
W30 W28 W29
XT3
1

2 AP2
compressor1
E E compressor2 Fan motor 2
E Fan motor 1 E
W24 indoor
YEGN YEGN YEGN YEGN unit

COMPONENT POSITION
PE PE PE PE
DIAGRAM
C4 C3 XT2

TC C2 C1

AP1
KM1

KM2 XT1

XT3

Model: HLR15WZNa-M
W33
W34
W37
W38

W49
W35
W36

W50 W51 W52

W29
W28
W30
W31
W32
W27

63622212

3.4.1.2 Indoor Units

30
MINI CHILLER INSTALLATION

POWER XT1
N N
2RD
L L
8BU 3YE L1
L1 KM2
PE A19BU A1
KM1 KM2 KM1 T1
T1 4BU
6YE
A2 A2 5RD
PE 13OG EH W2
14GN U1 M W1

7BU
1BN
XT1-2
HT
XT1-1
HEATER
pump
15 OG
16 YEGN
L N heat1 pump end_switch PE

CN4
flow in
CN13 Water-Inlet
TC Temp.Sensor
CN11

CN12
AP2 CN5
flow out
Water-Outlet
Temp.Sensor
OVERLOAD

CN6
W_FLOW

anti-ice1
CN2 CN1 Frost-proof
+12V Temp.Sensor
10BK

4 COMPONENT POSITION
12WH

DIAGRAM
OUTDOOR UNIT
11BK

FL AP3
X1

TC KM2
AP1
controller AP2
KM1 XT1
X17

3.4.2 Wiring Diagram- Integral Type

Model: HLR22SNa-M, HLR25SNa-M,

31
MINI CHILLER INSTALLATION

ⅢⅡ

R S T

PE

M1 M2 M3
3 3 3
3 3
723
E E E E E

PE PE PE PE PE
724


TC
Ⅲ Ⅱ

11

Specification:
1.Auxiliary electric heater is optional part for heat pump unit, once it is used, please connect the temp. restricter HT1
with XT2.1-1 and XT2.1-2.
2. Cooling only type unit do not have below parts: KM5, Auxiliary electric heater, LP12, LP22, Defrost temp. sensor 1.
. if the chiller is connected with fancoil units, please remove the wire between AC-L and X16 on PC, then connect X16
to X1 on fancoil unit patching board.
. Remarks: " " means terminals on XT2.1 or XT2.2 patching board.

HLR35SNa-M, HLR45SNa-M

M1 M2 M3

E E E E E

Specification:
Auxiliary electric heater is optional part for heat pump unit, once it is used, please connect the temp. restricter HT1
with XT2-10 and XT2-11.
2. Cooling only type unit do not have below parts: KM5, Auxiliary electric heater, LP12, LP22, RT5 ,RT6,YV1,YV2.
3. if the chiller is connected with fancoil units, please remove the wire between AC-L and X16 on PC, then connect X16
to X1 on fancoil unit patching board.
4. Remarks: " " means terminals on XT2 patching board.

32
GREE COMMERCIAL AIR CONDITIONERS MINI CHILLER

MAINTENANCE

33
MINI CHILLER MAINTENANCE

UNITS MAINTENANCE
1 ERROR CODE LIST

Code Indication Error Name Control Description


Comp. 1 High-pressure
E1 Press ON/OFF key to clear
protection
System 1 antifreeze
E2 Auto resume
protection
Comp. 1 Low pressure
E3 Press ON/OFF key to clear
protection
Comp. 1 Discharge temp.
E4 Press ON/OFF key to clear
protection
Comp. 1 overload
E5 Press ON/OFF key to clear
protection
E6 Pump overload protection Press ON/OFF key to clear
E7 Flow switch failure Press ON/OFF key to clear
E8 Fan 1 overload protection Press ON/OFF key to clear
System 1 outlet water
E9 Auto resume
temp. too high
Comp. 2 High-pressure
b1 Press ON/OFF key to clear
protection
System 2 antifreeze
b2 Auto resume
protection
Comp. 2 Low pressure
b3 Press ON/OFF key to clear
protection
Comp. 2 Discharge temp.
b4 Press ON/OFF key to clear
protection
Comp. 2 overload
b5 Press ON/OFF key to clear
protection
b8 Fan 2 overload protection Press ON/OFF key to clear
System 2 outlet water
b9 Auto resume
temp. too high
Antifreeze temp. sensor 1
F1 Auto resume
failure
Antifreeze temp. sensor 2
F2 Auto resume
failure
Defrost temp. sensor 1
F3 Auto resume
failure
Defrost temp. sensor 2
F4 Auto resume
failure
Discharge temp. sensor 1
F5 Auto resume
error
Discharge temp. sensor 2
F6 Auto resume
error
Outdoor ambient temp.
F7 Auto resume
sensor failure
Inlet water temp. sensor
F8 Auto resume
failure
Outlet water temp. sensor
F9 Auto resume
failure
Communication
EC Auto resume
malfunction

34
MINI CHILLER MAINTENANCE

2 FLOW CHART OF TROUBLESHOOTING

The unit cannot Yes


Power off Stop and restart
start

No

If the power Yes


Yes
supply is normal If fuse burnt Replace the fuse

No

If phase
If three-phase Yes Yes Adjust any two
sequence
unit phases
protection

No No

If the power of Cut off the power,


No If the power Yes
mainboard is restart after the power
cable is fallen
failure is resumed

Yes No

Replace the Yes Mainboard is If the fuse is Yes


Replace the fuse
mainboard broken burnt

No No

If the
Yes Replace the
transformer is
transformer
The connection wire burnt
Yes
Reconnect between display board and
mainboard is loosened

No

If The display
board is broken

No

Replace the
display board

35
MINI CHILLER MAINTENANCE

The Power Yes Cut off the power and


E7 failuer cable is restart after cable is
loosened reconnected

No

No
If the pump start If the contactor Yes Replace the
failure contactor

No No

Yes If the pump If the pump Yes


Adjust the phase rotates in Yes If three-phase Replace the pump
failure
sequence reverse unit
direction
No
No

Cut off the power,


If the flow switch Yes If the wire is Yes
restart after the wire is
failure fallen
resumed

No No

Yes The filter is Clamp the Yes Adjust the size and
Clean the filter
blocked target to pipe angle of the target

No No

The target is Yes


Replace the target
Replenish the No The replenish is broken
water sufficient

Yes

The valve open


too small

Yes

Adjust the
openness of the
valve

3 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS

3.1 Split Type

3.1.1 Outdoor Unit

36
MINI CHILLER MAINTENANCE

Operation Procedure Illustration

(1) Remove the front case

1) Remove the panel


·Loosen the two tapping screws fixing
the front grill.
·Pull down and remove the front grill.
(See Fig. 2)

Fig. 1

2) Remove the cover.


· Loosen the two tapping screws fixing Fig. 2
the cover. Remove the cover(See Fig.
3)

Fig. 3

37
MINI CHILLER MAINTENANCE

3)Remove the front plate.


· Loosen the two tapping screws
fixing the front plate. Remove the
front plate.(See Fig. 5)

grill
Fig. 4

Fig. 5
4)Remove the grill
· Loosen the two tapping screws
fixing the grill. Remove the grill.
(See Fig. 6)

Fig. 6

38
MINI CHILLER MAINTENANCE

(2) Remove the axial fan


· Loosen the ball nuts fixing the axial
fan and remove the washer.(See Fig.
7)
·Pull outward to remove the impeller.
(See Fig. 7)

Ball Nut
Fig. 7

(3) Remove the motor


· Loosen the screws fixing the motor
support. Remove the motor support.
(See Fig .8 & Fig.9)

Motor support
Fig. 8

Fig. 9

39
MINI CHILLER MAINTENANCE

·Loosen the two screws fixing the


motor. Pull backward and remove the
motor.(See Fig .10)
·Loosen the wire of motor, and pull it
through the hole.

Fig. 10

(4) Remove the 4-way valve and


capillary tube
1)Remove the 4-way valve
·Loosen the screws fixing the coil of
4-way valve。
·Remove the coil of 4-way valve。
·Welding out the tubes connected to the
4-way valve.
·Remove the 4-way valve.(See Fig.11)
Note:When welding, the valve should
be covered by wet cloth in order
to avoid the high temp. hurt。
Fig. 11

2)Remove the capillary tube


·Welding out the tubes connected to the
capillary tube.
·Remove the capillary(See Fig.12)

Fig. 12

40
MINI CHILLER MAINTENANCE

(5) Remove electric box


· Loosen the screws fixing the box
cover. Remove all pressure
switches and temp. sensor.(See
Fig.13)

Noise-absorbing cover

Fig.13

(6)Remove compressor and


gas-liquid separator
·Remove the connection wire of
compressor。(See Fig.14)
· welding out the suction pipe and
discharge pipe.(See Fig.14)
·Loosen the bolts fixing the compressor
and Remove the compressor and
gas-liquid separator.

Gas-liquid separator Compressor

Fig.14

41
MINI CHILLER MAINTENANCE

(7)Remove gas and


liquid valve
1. Remove gas valve
·Loosen the bolts fixing the
gas valve.
·welding out the pipe
connected to the gas valve
(See Fig.15)。

Note : When welding, the


valve should be covered by
wet cloth in order to avoid
the high temp. hurt。

Fig.15

2. Remove liquid valve


·Loosen the bolts fixing
the liquid valve.
·welding out the pipe
connected to the liquid
valve (See Fig.16)。

Note : When welding, the


valve should be covered by
wet cloth in order to avoid
the high temp. hurt。
Fig.16

42
MINI CHILLER MAINTENANCE

3.1.2 Indoor Unit


Operation Procedure Illustration

(1) Remove the Cover

·Loosen the tapping screws fixing the


cover.(See Fig. 1)
·Remove the cover(See Fig. 2)

Fig. 1

Fig. 2
(2) Remove electric box
· Loosen the screws fixing the box
cover. Remove all pressure
switches and temp. sensor.(See
Fig.3)

Electric box

Fig. 3

43
MINI CHILLER MAINTENANCE

3)Remove the water pump


·Loosen the joints fixing the water
pump. Remove the water pump.
(See Fig. 4)

Water pump

Fig. 4

4)Remove the tube in tube


heat-exchanger
· welding out the pipes connected to
the tube in tube heat-exchanger.
Remove the tube in tube
heat-exchanger.(See Fig. 5)

Tube in tube heat-exchanger

Fig. 5

5)Remove the flow switch


· Loosen the joints fixing the flow
switch. Remove the flow switch.
(See Fig. 6)

Flow switch

Fig. 6

44
MINI CHILLER MAINTENANCE

6)Remove the expansion


gas tank
· Loosen the joints fixing the
expansion gas tank. Remove the
expansion gas tank.(See Fig. 7)

Expansion gas tank

Fig. 7

45
MINI CHILLER MAINTENANCE

3.2 Integral Type

(1) Remove the front case

·Loosen the tapping screws fixing the


front case. (See Fig. 1)
·Pull down and remove the front case.
(See Fig. 2)

Fig. 1

Fig. 2

46
MINI CHILLER MAINTENANCE

(2) Remove electric box


· Loosen the screws fixing the box
cover. Remove all pressure
switches and temp. sensor.(See
Fig.3)

Electric box

Fig. 3

(3)Remove compressor and


gas-liquid separator
·Remove the connection wire of
compressor。(See Fig.4)
· welding out the suction pipe and
discharge pipe.(See Fig.4)
·Loosen the bolts fixing the
compressor and Remove the
compressor and gas-liquid separator.

Gas-liquid separator Compressor

Fig. 4

47
MINI CHILLER MAINTENANCE

4)Remove the water pump


·Loosen the joints fixing the water
pump. Remove the water pump.(See
Fig. 5)

Water pump

Fig. 5

Expansion gas tank


5) Remove the expansion
gas tank
· Loosen the joints fixing the
expansion gas tank. Remove the
expansion gas tank.(See Fig. 6)

Fig. 6

48
MINI CHILLER MAINTENANCE

6)Remove the flow switch


· Loosen the joints fixing the flow
switch. Remove the flow switch.(See
Fig. 7)

Flow switch

Fig. 7

7 ) Remove the shell and


tube heat-exchanger
· welding out the pipes connected to
the shell and tube heat-exchanger.
Remove the shell and tube
heat-exchanger.(See Fig. 8)

Shell and tube heat-exchanger

Fig. 8

49
MINI CHILLER MAINTENANCE

4 EXPLODED VIEWS AND PART LIST

4.1 Exploded Views and Parts List- Split Type

4.1.1 Outdoor Units


Model: :HLR8WZNa-M(O)
Exploded Views:

3 12 13 14 15

11 16
1 2
5

6 10
17

7 18

9 19
8

27 26

25
28
20
24
29 21
23

30 22

50
MINI CHILLER MAINTENANCE

Part List for HLR8WZNa-M(O):

No. Name of Part Part Code Quantity


1 Front Grill 22265401 1
2 Front Plate 01435402 1
3 Protection Grill 01475401 1
4 Top Cover 01255402 1
5 Back Side Plate 01305401 1
6 Handle 26235252 3
7 Valve Support 01715402 1
8 Metal Base 01205402 1
9 Front Side Plate 01305403 1
10 Axial Flow Fan 10335401 1
11 Condenser Assy 01125703 1
12 Motor Support 01705402 1
13 Motor LW92C 150154511 1
14 Isolation Plate 01235403 1
15 4-way Valve (SHF-20H) 43000338 1
16 4-way Valve Coil 430004005 1
17 Compressor C-SBN303H8D 00129050 1
18 Gas Valve 07130212 1
19 Liquid Valve 071302335 1
20 Pressure Switch 460200061 1
21 Temp Sensor 3900012126 1
22 Electric Box 01405720 1
23 Terminal Board 42011044 1
24 Transformer 57X25D 43110240 1
25 Terminal Board 42011103 1
26 MainPCB WZ163 30221602 1
27 Capacitor CBB61 4uF/500V 33010013 1
28 AC Contactor GC3-18/01KK/3TF4211 44010226 1
29 Isolation WasherD 70410525 2
30 Wire Clamp 71010102 2

51
MINI CHILLER MAINTENANCE

Model: HLR10WZNa-M(O).HLR12.5WZNa-M(O).HLR15WZNa-M(O))
Exploded views:

52
MINI CHILLER MAINTENANCE

Part List for HLR10WZNa-M(O):


NO Name of Part Part Code Quantity
1 Front Grill 22265251 2
2 Front Plate 01435433 1
3 Protection Grill 01475432 1
4 Top Cover 01255262 1
5 Back Side Plate 01305434 1
6 Handle 26235252 3
7 Valve Support 01715001 1
8 Metal Base 01205433 1
9 Front Side Plate 01305431 1
10 Protection Grill Gasket 0
11 Axial Flow Fan 10335253 2
12 Condenser Assy 01125702 1
13 Motor Support 01705431 1
14 Motor FW68G 15013110 2
15 Isolation Plate 01235440 1
16 Liquid-gas Separator 07225433 1
17 4-way Valve 43000338 1
18 Compressor C-SBN373H8D 00129051 1
19 Gas Valve 07130212 1
20 Liquid Valve 071302115 1
21 Ambient Sensor(15K) 3900012126 1
22 Temperature Sensor (20K) 3900012125 1
23 Temp. Limiter 0
24 Electric Box 01409067 1
25 Wire Clamp 71010102 2
26 Terminal Board 42011044 1
27 Terminal Board 42011103 1
28 Terminal Board 0
29 Capacitor CBB61 3.5µF/450V 33010010 2
30 AC Contactor GC3-18/01KK/3TF4211 44010226 1
31 Over current Protector 46020112 1
32 Phase Reverse Protector 0
33 Isolation Washer D 70410525 2
34 4-way Valve Coil 430004002 1
35 Compressor Gasket 0
36 Capillary Assy 04105702 1
37 pressure switch 460200061 1
38 Capacitor Clamp 0
39 Transformer 57X25D 43110240 1
40 Main PCB WZ163 30221602 1

53
MINI CHILLER MAINTENANCE

Part List for HLR12.5WZNa-M(O):


NO Name of Part Part Code Quantity
1 Front Grill 22265251 2
2 Front Plate 01435433 1
3 Protection Grill 01475432 1
4 Top Cover 01255262 1
5 Back Side Plate 01305434 1
6 Handle 26235252 3
7 Valve Support 01715001 1
8 Metal Base 01205433 1
9 Front Side Plate 01305431 1
10 Protection Grill Gasket 0
11 Axial Flow Fan 10335253 2
12 Condenser Assy 01125702 1
13 Motor Support 01705431 1
14 Motor FW68G 15013110 2
15 Isolation Plate 01235440 1
16 Liquid-gas Separator 07225433 1
17 4-way Valve 43000338 1
18 Compressor C-SBN373H8D 00102702 1
19 Gas Valve 07130212 1
20 Liquid Valve 071302115 1
21 Ambient Sensor(15K) 3900012126 1
22 Temperature Sensor (20K) 3900012125 1
23 Temp. Limiter 0
24 Electric Box 01409067 1
25 Wire Clamp 71010102 2
26 Terminal Board 42011044 1
27 Terminal Board 42011103 1
28 Terminal Board 0
29 Capacitor CBB61 3.5µF/450V 33010010 2
30 AC Contactor GC3-18/01KK/3TF4211 44010226 1
31 Over current Protector 46020112 1
32 Phase Reverse Protector 0
33 Isolation Washer D 70410525 2
34 4-way Valve Coil 430004002 1
35 Compressor Gasket 0
36 Capillary Assy 04105702 1
37 Pressure Switch 460200061 1
38 Capacitor Clamp 0
39 Transformer 57X25D 43110240 1
40 Main PCB WZ163 30221602 1

54
MINI CHILLER MAINTENANCE

Part List for HLR15WZNa-M(O):


NO Name of Part Part Code Quantity
1 Front Grill 22265251 2
2 Front Plate 01435433 1
3 Protection Grill 01475432 1
4 Top Cover 01255472 1
5 Back Side Plate 01305434 1
6 Handle 26235252 3
7 Valve Support 01715001 1
8 Metal Base 01205472 1
9 Front Side Plate 01305431 1
10 Protection Grill tub 42035201 1
11 Axial Flow Fan 10335253 2
12 Condenser Assy 01109107 1
13 Motor Support 01705471 1
14 Motor LW92C 150154511 2
15 Isolation Plate 01235473 1
16 Liquid-gas Separator 07225479 1
17 4-way Valve 43000338 1
18 Compressor C-SBN453H8D 00129052 1
19 Gas Valve 07130212 1
20 Liquid Valve 071302335 1
21 Ambient Sensor(15K) 3900012126 1
22 Temperature Sensor (20K) 3900012125 1
23 Temp. Sensor 3900012129 1
24 Electric Box 01392108 1
25 Wire Clamp 71010102 2
26 Terminal Board 42011044 1
27 Terminal Board 42011103 2
28 Terminal Board 0
29 Capacitor 4uF/500V 33010013 2
30 AC Contactor LC1D2501M7C 44010213 1
31 Over current Protector 46020103 1
32 Phase Reverse Protector 380V 46020052 1
33 Isolation Washer C 70410523 1
34 4-way Valve Coil 430004005 1
35 Compressor Gasket 76710209 4
36 Capillary Assy 03009105 1
37 pressure switch 460200061 1
38 Capacitor Clamp 0
39 Transformer 57X25D 43110240 1
40 Main PCB WZ163 30221602 1

55
MINI CHILLER MAINTENANCE

4.1.2 Indoor Units


Model: :HLR8WZNa-M(I).HLR10WZNa-M(I) .HLR12.5WZNa-M(I).HLR15WZNa-M(I)
Exploded views:

29 28 27 26 25 24 23 22 21
20

30
19

18
31

32 17
33
34 16

35 15
36
14
37
13

12
11
10
9

8
7

1 2 3 4 5 6

56
MINI CHILLER MAINTENANCE

Part List for HLR8WZNa-M(I):


NO Name of Part Part Code Quantity
1 Water Pump 43138218 1
2 Vertical Pillar Assy 01758216 4
3 Pedestal Parts 012021191 1
4 Front Panel Assy 015382471 1
5 Electric Box cover 014182371 1
6 Electric Box 01418235 1
7 Temperature Sensor 390001219 1
8 Temperature Sensor 390001217 1
9 Temperature Sensor 3900019819 1
10 Terminal Board 42010254 1
11 AC Contactor CJX9B-25S/D 44010245 1
12 Transformer 57X25D 43110240 1
13 Main Board 30221501 1
14 Electric Component Mounting Plate 01338243 1
15 Wiring 40110111 1
16 Display Board 30291603 1
17 Left Side Plate 01302116 1
18 Double Pipe Heat Exchanger 00908231 1
19 Expansion Drum 07228219 1
20 Cross Beam Sub-Assy 01778240 1
21 Rear Panel Assy 015382501 1
22 Cross Beam Sub-Assy 1 01778240 1
23 Top Cover 012521111 1
24 Collecting Gas Pipe Sub-Assy 04672101 1
25 Liquid Divider Sub-Assy 04322108 1
26 Gas Pipe Sub-Assy 03812159 1
27 Liquid Sub-Assy 03232157 1
28 Outlet Water Pipe Sub-Assyv 03248247 1
29 Big Handle 26233431 1
30 Relief Valve 07188204 1
31 Tube Clip 02148224 1
32 Enter Water Pipe Sub-Assy 03248248 1
33 Right Side Plate 1 01302118 1
34 Water switch FSF50P-2G1/2 45028207 1
35 Auto Water Replenishing Valve 07108207 1
36 Right Side Plate 2 01302114 1
37 Water tube jam 76718201 1

57
MINI CHILLER MAINTENANCE

Part List for HLR10WZNa-M(I):

NO Name of Part Part Code Quantity


1 Water Pump MHI202 43138218 1
2 Vertical Pillar Assy 01758216 4
3 Pedestal Parts 012021171 1
4 Front Panel Assy 015382471 1
5 Electric Box cover 014182371 1
6 Electric Box 01418235 1
7 Temperature Sensor 390001219 1
8 Temperature Sensor 390001217 1
9 Temperature Sensor 390001216 1
10 Terminal Board 42010254 1
11 AC Contactor CJX9B-25S/D 44010245 1
12 Transformer 57X25D 43110240 1
13 Main Board Z153 30221501 1
14 Electric Component Mounting Plate 01338243 1
15 Wiring 40110111 1
16 Display Board Z16301 30291603 1
17 Left Side Plate 01302116 1
18 Double Pipe Heat Exchanger 009082291 1
19 Expansion Drum 07228219 1
20 Cross Beam Sub-Assy 01778240 1
21 Rear Panel Assy 015382501 1
22 Cross Beam Sub-Assy 1 01778236 1
23 Top Cover 012521091 1
24 Collecting Gas Pipe Sub-Assy 04672101 1
25 Liquid Divider Sub-Assy 04322108 1
26 Gas Pipe Sub-Assy 04632102 1
27 Liquid Sub-Assy 04322106 1
28 Outlet Water Pipe Sub-Assyv 03248246 1
29 Big Handle 26233431 1
30 Relief Valve 07188204 1
31 Tube Clip 02148224 1
32 Enter Water Pipe Sub-Assy 03248248 1
33 Right Side Plate 1 01312107 1
34 Water switch FSF50P-2G1/2 45028207 1
35 Auto Water Replenishing Valve 07108207 1
36 Right Side Plate 2 01302114 1
37 Water Tube Jam 76718201 1

58
MINI CHILLER MAINTENANCE

Part List for HLR12.5WZNa-M(I):


NO Name of Part Part Code Quantity
1 Water Pump MHI202 43138218 1
2 Vertical Pillar Assy 01758216 4
3 Pedestal Parts 012021171 1
4 Left Side Plate 01302116 1
5 Electric Box cover 014182371 1
6 Electric Box 01418235 1
7 Temperature Sensor 390001219 1
8 Temperature Sensor 390001217 1
9 Temperature Sensor 3900012116 1
10 Terminal Board 42010254 1
11 AC Contactor CJX9B-25S/D 44010245 1
12 Transformer 57X25D 43110240 1
13 Main Board Z153 30221501 1
14 Electric Component Mounting Plate 01338243 1
15 Wiring 40110111 1
16 Display Board Z16301 30291603 1
17 Left Side Plate 01302116 1
18 Double Pipe Heat Exchanger 00908229 1
19 Expansion Drum 07228219 1
20 Cross Beam Sub-Assy 01778240 1
21 Rear Panel 015382501 1
22 Cross Beam Sub-Assy 1 01778236 1
23 Top Cover 012521091 1
24 Collecting Gas Pipe Sub-Assy 04672101 1
25 Liquid Divider Sub-Assy 04322108 1
26 Gas Pipe Sub-Assy 04632102 1
27 Liquid Sub-Assy 04322106 1
28 Outlet Water Pipe Sub-Assyv 03248247 1
29 Big Handle 26233431 1
30 Relief Valve 07188204 1
31 Tube Clip 02148224 1
32 Enter Water Pipe Sub-Assy 03248248 1
33 Right Side Plate 1 01312107 1
34 Water switch FSF50P-2G1/2 45028207 1
35 Auto Water Replenishing Valve 07108207 1
36 Right Side Plate 2 01302114 1
37 Water Tube Jam 76718201 1

59
MINI CHILLER MAINTENANCE

Part List for HLR15WZNa-M(I):

NO Name of Part Part Code Quantity


1 Water Pump MHI202 43138218 1
2 Vertical Pillar Assy 01758216 4
3 Pedestal Parts 012021171 1
4 Left Side Plate 01302116 1
5 Electric Box cover 014182371 1
6 Electric Box 01418235 1
7 Temperature Sensor 390001219 1
8 Temperature Sensor 390001217 1
9 Temperature Sensor 3900012116 1
10 Terminal Board 42010254 1
11 AC Contactor CJX9B-25S/D 44010245 1
12 Transformer 57X25D 43110240 1
13 Main Board Z153 30221501 1
14 Electric Component Mounting Plate 01338243 1
15 Wiring 40110111 1
16 Display Board Z16301 30291603 1
17 Left Side Plate 01302116 1
18 Double Pipe Heat Exchanger 00908229 1
19 Expansion Drum 07228219 1
20 Cross Beam Sub-Assy 01778240 1
21 Rear Panel 015382501 1
22 Cross Beam Sub-Assy 1 01778236 1
23 Top Cover 012521091 1
24 Collecting Gas Pipe Sub-Assy 04672101 1
25 Liquid Divider Sub-Assy 04322108 1
26 Gas Pipe Sub-Assy 04632102 1
27 Liquid Sub-Assy 04322106 1
28 Outlet Water Pipe Sub-Assyv 03248246 1
29 Big Handle 26233431 1
30 Relief Valve 07188204 1
31 Tube Clip 02148224 1
32 Enter Water Pipe Sub-Assy 03248248 1
33 Right Side Plate 1 01312107 1
34 Water Switch FSF50P-2G1/2 45028207 1
35 Auto Water Replenishing Valve 07108207 1
36 Right Side Plate 2 01302114 1
37 Water Tube Jam 76718201 1

60
MINI CHILLER MAINTENANCE

4.2 Exploded Views and Parts List- Integral Type

: HLR22SNa-M.HLR25Na-M
Model:

Exploded views:

61
MINI CHILLER MAINTENANCE


Part List for HLR22SNa-M.HLR25Na-M:
No Name of Part Part Code Quantity
1 Front Panel 2 01542102 1
2 Encloser Sub-assy 01512101 1
3 Fan 10358202 2
4 Grill 01572101 2
5 Outlet Pipe Sub-assy 04362102 1
6 Fan Motor SW200B 15018501 2
7 Motor Support Sub-assy 01708222 2
8 Condenser Components 1 011221042 1
9 Windshield 2 01352102 1
10 Rear Side Plate 01312111 1
11 Right Side Plate Sub-assy 01312233 1
12 Transition Pipe Sub-assy 1 (Four-way Valve-condenser) 04312244 1
13 Water Tray Sub-assy 01282102 1
14 Vertical Shaft 2 01852102 2
15 Transition Pipe Sub-assy 3 (Condenser-Capillary for heating) 04312110 1
16 Four-way Valve Sub-assy 1 04142226 1
17 Base Frame Sub-assy 01282253 1
18 Discharge Pipe Sub-assy 04632241 2
19 Base Plate Sub-assy 0119210102 1
20 Suction Pipe Sub-assy 04672110 1
21 Capillary Sub-assy (Heating) 04102220 2
22 Two-direction Liquid Vessel 07228214 2
23 Compressor and Fittings C-SBN373H8D 00129051 2
24 Gas-liquid Separator 07228212 2
25 Vertical Shaft Sub-assy 1 01852101 1
26 Tube-in-tube Heat Exchanger 009021011 1
27 Water Pump MHI404 3~400V 43138206 1
28 Expansion Vessel 072282191 1
29 Inlet Pipe Sub-assy 04362103 1
30 Auto Water Replenishing Valve 07108207 1
31 Emergency Valve 07188204 1
32 Water Flow Switch FSF50P-1R1 45028209 1
33 Left Side Board Sub-assy 01312109 1
34 Electric Box Sub-assy 01392114 1
35 Front Panel 1 01542101 1
35 Over current protection board 30261002 1
62
MINI CHILLER MAINTENANCE
36 Wind Shield 1 01352101 1
37 Condenser Components 2 011221052 1
38 Capillary Sub-assy (Cooling) 04102221 2
39 Four-way Valve Sub-assy 2 04142227 1

Model::HLR35Na-M.HLR45Na-M
Exploded views:

63
MINI CHILLER MAINTENANCE

Part List for HLR35Na-M.HLR45Na-M:


No Name of Part Part Code Quantity
1 Base Frame Sub-assy 01202113 1
2 Base Plate Sub-assy 01202111 1
3 Front Vertical Shaft Sub-assy 01758211 1
4 Gas-liquid Separator 07228003 2
Compressor and Fittings
5 00202231 2
ZP83KCE-TFD-522
6 Electric Cabinet Sub-assy 01408249 2
7 Cover Plate for Electric cabinet 01258226 2
8 Front Side Plate 01302103 2
9 Condenser Components 2 01108240 1
10 Vertical Shaft(Front-right) 01722107 1
11 Water Pump MHI804 431382041 1
12 Inlet Pipe Sub-assy 2 04362101 1
13 Expansion Vessel 072282191 1
14 Water Flow Switch FSF50P-1R1 45028209 1
15 Left Side Plate 01308274 1
16 Vertical Shaft (Behind-right) 01722103 1
17 Inlet Pipe Sub-assy 1 03248243 1
18 Four-way Valve(SHF-35H) 43000339 2
19 Horizontal Beam (Front) 01778215 1
20 Horizontal Beam (Left) 01778204 1
21 Fan 10518601 2
22 Horizontal Beam (cover plate) 01778213 1
23 Roof Cover Plate Sub-assy(Left) 01252103 1
24 Flow-guide Loop 01448243 2
25 Roof Cover Plate Sub-assy(Right) 01252105 1
26 Mortor SW300A 15018606 1
27 Mortor Mounted Plate Sub-assy 01728238 2
28 Horizontal Beam (Right) 01778206 2
29 Condenser Components 1 01108239 1
30 Water Tray Sub-assy 01272103 1
31 Rear Grill 01238202 1
32 Condenser Base Tray Sub-assy 01768211 1
33 Rear Side Plate 1 01302106 1
34 Expansion Valve Sub-assy 1 For Heating 07332229 1
35 Expansion Valve Sub-assy 1 For Cooling 07332227 1
36 Shell in Tub GZR35S 01050809 1
37 Vertical Shaft(Behind-right) 01722103 1
38 Current Divider 06618733 2
39 Right Side Plate 01308276 1

64
MINI CHILLER MAINTENANCE
40 Two-direction Liquid vessel 07228213 2
41 Expansion Valve Sub-assy 2 For Heating 07332230 1
42 Vertical Shaft(Front-right) 01722107 1
43 Expansion Valve Sub-assy 2 For Cooling 07332228 1

65

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