Servisni Manual Gree en Chiller Mini
Servisni Manual Gree en Chiller Mini
Servisni Manual Gree en Chiller Mini
(T1/R410A/50Hz)
)
CONTENTS
PRODUCT INTRODUCTION...................................................................................3
1 MODELS LIST............................................................................................................................. 3
1.1 Split Type ........................................................................................................................... 3
1.2 Integral Type ...................................................................................................................... 4
2 NOMENCLATURE ...................................................................................................................... 5
1.1 Split Type ........................................................................................................................... 5
1.2 Integral Type ...................................................................................................................... 5
3FUNCTION ................................................................................................................................... 5
4 PRODUCT DATA......................................................................................................................... 6
4.1 Product Data at Rated Condition........................................................................................ 6
4.2 Operation Range................................................................................................................. 8
4.3 Pressure-loss Conversion Chart ......................................................................................... 8
4.4 Electrical Data.................................................................................................................... 8
5 PIPING DIAGRAM...................................................................................................................... 9
UNITS CONTROL .................................................................................................... 11
1 OPERATION FLOWCHART..................................................................................................... 11
1.1 Cooling Operation............................................................................................................ 11
1.2 Heating Operation ............................................................................................................ 12
2 MAIN LOGIC............................................................................................................................. 13
3 WIRED CONTROLLER ............................................................................................................ 15
3.2.2 Display View ................................................................................................................. 17
4 CONTROL WIRING DESIGN................................................................................................... 19
UNITS INSTALLATION ..........................................................................................22
1 UNITS INSTALLATION............................................................................................................ 22
1.1 Installation Positions ........................................................................................................ 22
1.2 Matters need Attention ..................................................................................................... 22
1.3 DIMENSION DATA ........................................................................................................ 22
1.2 INSTALLATION CLEARANCE DATA ......................................................................... 25
2 WATER PIPING WORK ............................................................................................................ 28
2.1 Installation Procedure....................................................................................................... 28
2.2 Matters of Attention ......................................................................................................... 28
2.3 Antifreeze ......................................................................................................................... 28
3 ELECTRIC WIRING WORK..................................................................................................... 28
3.1 Wiring Principle ............................................................................................................... 28
3.2 Electric Wiring Design..................................................................................................... 28
3.3 SPECIFICATION OF POWER CORD & AIR SWITCH................................................ 28
3.4 WIRING DIAGRAM....................................................................................................... 29
3.4.1 Wiring Diagram-Split Type ........................................................................................... 29
3.4.2 Wiring Diagram- Integral Type ..................................................................................... 31
UNITS MAINTENANCE..........................................................................................34
1 ERROR CODE LIST .................................................................................................................. 34
2 FLOW CHART OF TROUBLESHOOTING ............................................................................. 35
3 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS.................................... 36
3.1 Split Type ......................................................................................................................... 36
3.2 Integral Type .................................................................................................................... 46
4 EXPLODED VIEWS AND PART LIST..................................................................................... 50
4.1 Exploded Views and Parts List- Split Type ...................................................................... 50
4.2 Exploded Views and Parts List- Integral Type ................................................................. 61
2
MINI CHILLER PRODUCT
PRODUCT INTRODUCTION
1 MODELS LIST
Nominal
Model Power Supply Appearance
Capacity
380~415V
3Ph 50Hz
8.0
HLR8WZNa-M
HLR10WZNa-M 10.0
R410A
12.5
HLR12.5WZNa-M
15.0
HLR15WZNa-M
3
MINI CHILLER PRODUCT
Nominal
Model Power Supply
Capacity
Appearance
Refrigerant Model Name kW (V,Ph,Hz)
HLR22SNa-M 22
25
HLR25SNa-M
380~415V
R410A
3Ph 50Hz
35
HLR35SNa-M
45
HLR45SNa-M
4
MINI CHILLER PRODUCT
2 NOMENCLATURE
3FUNCTION
5
MINI CHILLER PRODUCT
4 PRODUCT DATA
6
MINI CHILLER PRODUCT
Fan Motor
Power kW 0.4 0.4 0.6 0.8
Input
Water L/s 0.9 1.2 1.4 2.2
Flow GPM 14.5 18.9 22.9 35.2
Pump
Delivery
m 22 24 25 27
Lift
Power
kW 0.75 0.75 1.5 1.5
Input
Expansion Vessel
L 8 8 8 8
Volume
Height mm 1850/1960 1850/1960 1760/1870 1761/1870
Unit / Packing
Dimension
7
MINI CHILLER PRODUCT
Fan Motor
Compressor Pump Total
Outdoor
Rated MR
Model Power LRA C
Supply NO each MRC MRC MRC NRC
each NO.
. (A) (A) (A) (A)
(A) (A
)
HLR8WZNa-M 1 97 21.2 1 1.5 1.0 23.4 17
HLR10WZNa-M 380~415 2 49 13.2 2 2 1.0 31 22
V 3Ph
HLR12.5WZNa-M 50Hz 2 52 16.1 2 3 1.0 39 28
HLR15WZNa-M 2 69 17 2 3 1.0 47 33.5
Notes:
LRA: Locked rotor amps (A)
MRC: Maximum running current (A)
NRC: Nominal running current (A)
8
MINI CHILLER PRODUCT
5 PIPING DIAGRAM
Outlet Inlet
High-pressure Relief Flow Expansion
switch Shell and tube heat valve switch drum
exchanger
Pump F
Compressor
Low-pressure
switch Cooling circuit
Four-way valve Heating circuit
High pressure
tank
Liquid-gas separator
9
GREE COMMERCIAL AIR CONDITIONERS MINI CHILLER
CONTROL
10
MINI CHILLER CONTROL
UNITS CONTROL
1 OPERATION FLOWCHART
1.1 Cooling Operation
11
MINI CHILLER CONTROL
Power
On
Pump running
Satisfying open N
comp condition
Outdoor
fan, compressor and
valve running
Compressor and
outdoor fan stop
Y N
Compressor stop
for 3 min
12
MINI CHILLER CONTROL
2 MAIN LOGIC
2.1 Cooling Mode
When pressing ON button, if the outdoor temperature is above 16℃, water pump will start first.
After 30s, if the outlet water temperature meets the cooling running requirements, the fans of outdoor
unit will start. Then the compressor will run in 15s. During the period of cooling, the unit will be
turned off if the outlet water temperature meets the stopping requirements and the running time of
compressor is over the shortest running time required. The fans of outdoor unit will stop in15s.
If the outdoor temperature is below 16℃, the unit will stop, and all loads except the water pump
will be turned off.
Pump 1
5S
30S
3min
Compressor 1 10min
Compressor 2
15>Tout>12
Four-way valve 1
Four-way valve 2
14>Tout>7
15>Tout>8
13
MINI CHILLER CONTROL
Pump 5S
Flow Switch
3min
Compressor 1 15S
30S
Four-way Valve1
30S
3min
5S
Compressor 2 15S
2S
Four-way Valve 2
48<Tout<54 5S
46<Tout<52
14
MINI CHILLER CONTROL
3 WIRED CONTROLLER
3.1 Dimension
3.2 Function
3.2.1 Operation View
15
MINI CHILLER CONTROL
MODE
CHECK
QUIT
ON
OFF
:
Note:
(1) Turn On, Off Auxiliary Heater: It is only available for heat pump unit. Press CHECK once to
16
MINI CHILLER CONTROL
enter Check mode. Press ▲ and ▼ to change check object, and press CHECK again till the
present check object becomes “17”.Value “17” switches between 01/03 (auxiliary heater on) and
00/02 (auxiliary heater off). That is 00 Off —>01 On —>00 Off, or 02 Off —>03 On —>02 Off.
(2) Check Parameter: After energization for 20s, press QUIT then ▲ to enter parameter checking
mode. Under this mode, Auxiliary display area shows the checking object, and Main display
area displays the value for the checking object. Press ▲ and ▼ to change the checking object.
Press QUIT to quit from the check mode.
MODE
CHECK
QUIT
ON
OFF
: reserved
17
MINI CHILLER CONTROL
Caution:
(1) When unit is off, it displays only temperature of back water. When unit is on, under normal state,
if there is no error, it displays temperature of back water, if there is error, it displays error code;
when there is no operation after 60s of pressing the button, it quit back to normal state display
automatically.
(2) Auto antifreeze operation display (only for heat pump unit)
When auto antifreeze function is started and relevant conditions are satisfied, unit begins auto
antifreeze operation. At this time, LCD main display area displays code d2 (if there is error it
displays error code).
3.3 Installation
1. First select an installation position. According to the size of the communication line of the wire
controller, leave a recess or an embedded wire hole to bury the communication line.
2. If the communication line between the wire controller (85×85×20) and the indoor unit is
surface-mounted, use 1# PVC pipe and make matching recess in the wall (refer to Figure 6); If
concealed installation is adopted, 1# PVC pipe can be used (Refer to Figure 7).
3. No matter if surface mounting or concealed mounting is selected, it is required to drill 2 holes (in
the same level) which distance shall be the same as the distance (60mm) of installation holes in
the bottom plate of the wire controller. Then insert a wood plug into each hole. Fix the bottom
plate of the wire controller to the wall by using the two holes. Plug the communication line onto
the control panel. Lastly install the panel of the wire controller.
Caution:
During the installation of the bottom plate of the wire controller, pay attention to the direction of
the bottom plate. The plate’s side with two notches must be at the lower position, and otherwise the
panel of the wire controller cannot be correctly installed.
18
MINI CHILLER CONTROL
PVC pipe
1 2 3 4
No. Name
1 Wall Surface
2 Bottom Plate of Wire Controller
3 Screw M4X10
4 Panel of Wire Controller
Caution:
1. The communication distance between the main board and the wire controller can be as far as 20m
(The standard distance is 8m).
2. The wire controller shall not be installed in a place where there is water drop or large amount of
water vapor.
19
MINI CHILLER CONTROL
twisted-pair twisted-pair
J1 X17
Manual Unit Controller Outdoor Unit Controller
The controllers of the split type unit include manual controller, indoor unit controller and outdoor
unit controller. The indoor unit controller communications with manual controller and outdoor unit
controller in RS485. The indoor unit controller connects manual controller with 4-line twisted-pair.
Similarly, the indoor unit controller connects outdoor unit controller with 4-line twisted-pair.
Indoor Unit Controller
twisted-pair
X17
Outdoor Unit Controller
The controllers of the Integral type unit include manual controller and outdoor unit controller. The
manual controller communications with outdoor unit controller in RS485. The manual controller
connects outdoor unit controller with 4-line twisted-pair.
20
GREE COMMERCIAL AIR CONDITIONERS MINI CHILLER
INSTALLATION
21
MINI CHILLER INSTALLATION
UNITS INSTALLATION
1 UNITS INSTALLATION
Split type
HLR8WZNa-M(O)
950 340
840
378
572 412
22
MINI CHILLER INSTALLATION
HLR10WZNa-M(O),HLR12.5WZNa-M(O)
HLR15WZNa-M(O)
23
MINI CHILLER INSTALLATION
Unit: mm
288
512
450
572
1100
Integral Type
HLR22SNa-M.HLR25Na-M
G1"
1850
outlet
G1"
inlet
G1/2"
Water-filled
vavle
1260 530
1460 DN12mm
544
HLR35Na-M.HLR45Na-M
24
MINI CHILLER INSTALLATION
1760
G1-1/2"
Water Outlet
G1-1/2"
Water Inlet
1290 710
1750 直径12mm 800
air inlet
L3 L4
L2
air outlet
unit:mm
demonstration L1 L2 L3 L4
distance >500 >1000 >500 >500
25
MINI CHILLER INSTALLATION
L3
Seismic Spring L2
L1 Isolators
unit:mm
demonstration L1 L2 L3
distance >250 >800 >1200
Integral Type
26
unit mm
>1000
MINI CHILLER
foundation bolt
base
rubber isolator
concrete base
1290(foundation bolt4-M12)
1750
lift method: Cable through the hole, lift by hook air inlet
air inlet
>1000
27
MINI CHILLER INSTALLATION
For all guidelines, instructions and specifications regarding refrigerant pipework between the indoor
unit and the outdoor unit please refer to the outdoor unit installation manual.
The units are equipped with a water inlet and water outlet for connection to a water circuit, which must
be provided by a licensed technician and must comply with all relevant national regulations.
2.2 Matters of Attention
Air vents must be provided at all high points of the system. The vents should be located at points which
are easily accessible for servicing. An automatic air purge should be used. Check the valve is not
tightened too much so that automatic release of air in the water circuit remains possible.
2.3 Antifreeze
% by Weight 0 12 22 30 36 41
Freezing Point℃(℉) 0(32) -5(23) -10(14) -15(5) -20(-4) -30(-22)
Ambient Temperature℃
8.3(47) 3.3(38) -1.7(29) -6.7(20) -11.7(11) -16.7(2)
(℉)
Cooling Capacity
1.0 0.985 0.980 0.974 0.970 0.965
Correction Factor
Water Flow Correction
1.0 1.02 1.04 1.075 1.11 1.14
Factor
Pressure Drop Correction
1.0 1.07 1.11 1.18 1.22 1.24
Factor
POWER SUPPLY — The electrical characteristics of the available power supply must agree with the
unit nameplate rating. Supply voltage must be within the limits shown. See 3.3 for electrical and
configuration data. FIELD POWER CONNECTIONS — All power wiring must comply with
applicable local and national codes. Install field-supplied, branch circuit fused disconnect(s) of a type
that can be locked off or open. Disconnect(s) must be located within sight and readily accessible.
3.2 Electric Wiring Design
28
MINI CHILLER INSTALLATION
HLR22SNa-M 380~415V,3,50 25 4 4
HLR25SNa-M 380~415V,3,50 32 6 6
HLR35SNa-M 380~415V,3,50 63 10 10
HLR45SNa-M 380~415V,3,50 63 10 10
Note:
3.4 WIRING DIAGRAM
L W7 WH
XT2 X7
N
W4 BU
1
2 2
W6
2
1 1
WH W8
W5
PE WH
BU
W3 W1 W19 W2
BK BU RD RD
W9 RD
0
6 8
KM W10 WH
4 2 Ⅰ
W20 1
TC
W11 AP2 ⅣⅢⅡ
RD
Electric heater
BU C1
W22
1
indoor
BN unit
EH
C2
W13 W12 W21
BU YE 2 BU
W18 W17
KM C2 WHBUBK BNBN W15
RD RD
BN
AP1 R XT3
TC 1
C 5 4 1
S 3 W16
COMP 6
M 2
BN
XT2
E compressor
C1 XT3 XT1 E
Fan motor
W14
YEGN YEGN
PE
PE
29
MINI CHILLER INSTALLATION
POWER XT1
L
XT2
N 2 2
1
2 2 1 1
2
1 1 X9 X10
X7 X8
PE
KM1 KM2
C3 ⅣⅢⅡ TC
1 2
1
C42
R R
C
COMP1
S C
COMP2
S M1 M2 W27 W32 W31
W30 W28 W29
XT3
1
2 AP2
compressor1
E E compressor2 Fan motor 2
E Fan motor 1 E
W24 indoor
YEGN YEGN YEGN YEGN unit
COMPONENT POSITION
PE PE PE PE
DIAGRAM
C4 C3 XT2
TC C2 C1
AP1
KM1
KM2 XT1
XT3
Model: HLR15WZNa-M
W33
W34
W37
W38
W49
W35
W36
W29
W28
W30
W31
W32
W27
63622212
30
MINI CHILLER INSTALLATION
POWER XT1
N N
2RD
L L
8BU 3YE L1
L1 KM2
PE A19BU A1
KM1 KM2 KM1 T1
T1 4BU
6YE
A2 A2 5RD
PE 13OG EH W2
14GN U1 M W1
7BU
1BN
XT1-2
HT
XT1-1
HEATER
pump
15 OG
16 YEGN
L N heat1 pump end_switch PE
CN4
flow in
CN13 Water-Inlet
TC Temp.Sensor
CN11
CN12
AP2 CN5
flow out
Water-Outlet
Temp.Sensor
OVERLOAD
CN6
W_FLOW
anti-ice1
CN2 CN1 Frost-proof
+12V Temp.Sensor
10BK
4 COMPONENT POSITION
12WH
DIAGRAM
OUTDOOR UNIT
11BK
FL AP3
X1
TC KM2
AP1
controller AP2
KM1 XT1
X17
31
MINI CHILLER INSTALLATION
ⅢⅡ
Ⅰ
R S T
PE
M1 M2 M3
3 3 3
3 3
723
E E E E E
PE PE PE PE PE
724
Ⅰ
TC
Ⅲ Ⅱ
11
Specification:
1.Auxiliary electric heater is optional part for heat pump unit, once it is used, please connect the temp. restricter HT1
with XT2.1-1 and XT2.1-2.
2. Cooling only type unit do not have below parts: KM5, Auxiliary electric heater, LP12, LP22, Defrost temp. sensor 1.
. if the chiller is connected with fancoil units, please remove the wire between AC-L and X16 on PC, then connect X16
to X1 on fancoil unit patching board.
. Remarks: " " means terminals on XT2.1 or XT2.2 patching board.
HLR35SNa-M, HLR45SNa-M
M1 M2 M3
E E E E E
Specification:
Auxiliary electric heater is optional part for heat pump unit, once it is used, please connect the temp. restricter HT1
with XT2-10 and XT2-11.
2. Cooling only type unit do not have below parts: KM5, Auxiliary electric heater, LP12, LP22, RT5 ,RT6,YV1,YV2.
3. if the chiller is connected with fancoil units, please remove the wire between AC-L and X16 on PC, then connect X16
to X1 on fancoil unit patching board.
4. Remarks: " " means terminals on XT2 patching board.
32
GREE COMMERCIAL AIR CONDITIONERS MINI CHILLER
MAINTENANCE
33
MINI CHILLER MAINTENANCE
UNITS MAINTENANCE
1 ERROR CODE LIST
34
MINI CHILLER MAINTENANCE
No
No
If phase
If three-phase Yes Yes Adjust any two
sequence
unit phases
protection
No No
Yes No
No No
If the
Yes Replace the
transformer is
transformer
The connection wire burnt
Yes
Reconnect between display board and
mainboard is loosened
No
If The display
board is broken
No
Replace the
display board
35
MINI CHILLER MAINTENANCE
No
No
If the pump start If the contactor Yes Replace the
failure contactor
No No
No No
Yes The filter is Clamp the Yes Adjust the size and
Clean the filter
blocked target to pipe angle of the target
No No
Yes
Yes
Adjust the
openness of the
valve
36
MINI CHILLER MAINTENANCE
Fig. 1
Fig. 3
37
MINI CHILLER MAINTENANCE
grill
Fig. 4
Fig. 5
4)Remove the grill
· Loosen the two tapping screws
fixing the grill. Remove the grill.
(See Fig. 6)
Fig. 6
38
MINI CHILLER MAINTENANCE
Ball Nut
Fig. 7
Motor support
Fig. 8
Fig. 9
39
MINI CHILLER MAINTENANCE
Fig. 10
Fig. 12
40
MINI CHILLER MAINTENANCE
Noise-absorbing cover
Fig.13
Fig.14
41
MINI CHILLER MAINTENANCE
Fig.15
42
MINI CHILLER MAINTENANCE
Fig. 1
Fig. 2
(2) Remove electric box
· Loosen the screws fixing the box
cover. Remove all pressure
switches and temp. sensor.(See
Fig.3)
Electric box
Fig. 3
43
MINI CHILLER MAINTENANCE
Water pump
Fig. 4
Fig. 5
Flow switch
Fig. 6
44
MINI CHILLER MAINTENANCE
Fig. 7
45
MINI CHILLER MAINTENANCE
Fig. 1
Fig. 2
46
MINI CHILLER MAINTENANCE
Electric box
Fig. 3
Fig. 4
47
MINI CHILLER MAINTENANCE
Water pump
Fig. 5
Fig. 6
48
MINI CHILLER MAINTENANCE
Flow switch
Fig. 7
Fig. 8
49
MINI CHILLER MAINTENANCE
3 12 13 14 15
11 16
1 2
5
6 10
17
7 18
9 19
8
27 26
25
28
20
24
29 21
23
30 22
50
MINI CHILLER MAINTENANCE
51
MINI CHILLER MAINTENANCE
Model: HLR10WZNa-M(O).HLR12.5WZNa-M(O).HLR15WZNa-M(O))
Exploded views:
52
MINI CHILLER MAINTENANCE
53
MINI CHILLER MAINTENANCE
54
MINI CHILLER MAINTENANCE
55
MINI CHILLER MAINTENANCE
29 28 27 26 25 24 23 22 21
20
30
19
18
31
32 17
33
34 16
35 15
36
14
37
13
12
11
10
9
8
7
1 2 3 4 5 6
56
MINI CHILLER MAINTENANCE
57
MINI CHILLER MAINTENANCE
58
MINI CHILLER MAINTENANCE
59
MINI CHILLER MAINTENANCE
60
MINI CHILLER MAINTENANCE
: HLR22SNa-M.HLR25Na-M
Model:
Exploded views:
61
MINI CHILLER MAINTENANCE
:
Part List for HLR22SNa-M.HLR25Na-M:
No Name of Part Part Code Quantity
1 Front Panel 2 01542102 1
2 Encloser Sub-assy 01512101 1
3 Fan 10358202 2
4 Grill 01572101 2
5 Outlet Pipe Sub-assy 04362102 1
6 Fan Motor SW200B 15018501 2
7 Motor Support Sub-assy 01708222 2
8 Condenser Components 1 011221042 1
9 Windshield 2 01352102 1
10 Rear Side Plate 01312111 1
11 Right Side Plate Sub-assy 01312233 1
12 Transition Pipe Sub-assy 1 (Four-way Valve-condenser) 04312244 1
13 Water Tray Sub-assy 01282102 1
14 Vertical Shaft 2 01852102 2
15 Transition Pipe Sub-assy 3 (Condenser-Capillary for heating) 04312110 1
16 Four-way Valve Sub-assy 1 04142226 1
17 Base Frame Sub-assy 01282253 1
18 Discharge Pipe Sub-assy 04632241 2
19 Base Plate Sub-assy 0119210102 1
20 Suction Pipe Sub-assy 04672110 1
21 Capillary Sub-assy (Heating) 04102220 2
22 Two-direction Liquid Vessel 07228214 2
23 Compressor and Fittings C-SBN373H8D 00129051 2
24 Gas-liquid Separator 07228212 2
25 Vertical Shaft Sub-assy 1 01852101 1
26 Tube-in-tube Heat Exchanger 009021011 1
27 Water Pump MHI404 3~400V 43138206 1
28 Expansion Vessel 072282191 1
29 Inlet Pipe Sub-assy 04362103 1
30 Auto Water Replenishing Valve 07108207 1
31 Emergency Valve 07188204 1
32 Water Flow Switch FSF50P-1R1 45028209 1
33 Left Side Board Sub-assy 01312109 1
34 Electric Box Sub-assy 01392114 1
35 Front Panel 1 01542101 1
35 Over current protection board 30261002 1
62
MINI CHILLER MAINTENANCE
36 Wind Shield 1 01352101 1
37 Condenser Components 2 011221052 1
38 Capillary Sub-assy (Cooling) 04102221 2
39 Four-way Valve Sub-assy 2 04142227 1
Model::HLR35Na-M.HLR45Na-M
Exploded views:
63
MINI CHILLER MAINTENANCE
64
MINI CHILLER MAINTENANCE
40 Two-direction Liquid vessel 07228213 2
41 Expansion Valve Sub-assy 2 For Heating 07332230 1
42 Vertical Shaft(Front-right) 01722107 1
43 Expansion Valve Sub-assy 2 For Cooling 07332228 1
65