MKEMCB3 - MKE3B21 Week 1 Balancing Lecture Slides 2023-07-21
MKEMCB3 - MKE3B21 Week 1 Balancing Lecture Slides 2023-07-21
MKEMCB3 - MKE3B21 Week 1 Balancing Lecture Slides 2023-07-21
MKEMCB3 / MKE3B21
Second semester 2023
Lecturer: Dr CR Bester
Office: B3 Lab 207
Tel (W): 011-559-4184
EMail: [email protected]
[email protected]
Additional
• Budynas, R.G., & Nisbett, J.K., “Shigley’s Mechanical Engineering
Design,” 10th Edition in SI Units, McGraw-Hill Education, New York, 2015
• Hannah, J., & Stephens, R.C., “Mechanics of Machines – Elementary
Theory and Examples, SI Units,” 3rd Edition, Edward Arnold, London, 1974
• Norton, R.L., “Kinematics and Dynamics of Machinery,” 2nd Edition in SI
Units, McGraw-Hill Higher Education, Singapore, 2013
Balancing of reciprocating mechanisms
[Hannah & Stephens, “H&S”, 1972, Chapter 7]
Background on balancing
Principle of balancing
Figure 1.1 shows a vector of an “unbalance force” F, as well as the force vector
R required to balance it (the so-called equilibrant), acting in a plane.
Figure 1.2 shows unbalance force vectors with a common line of action, while
Figure 1.3 shows general unbalance force vectors without a common line of
action, acting in a plane.
Balancing of reciprocating mechanisms
(continued)
vq 2
Fr = m = m
(rW )
2
= mrW 2 (1.1)
r r
(1.2b)
(1.3)
(1.4)
(1.5)
The vector diagramme of the unbalance- and balance forces of the rotating
system in Figure 1.5 is shown in Figure 2.6. The force vectors are
connected nose-to-tail.
Balancing of reciprocating mechanisms
(continued)
This vector diagramme is known as a force polygon. The balance
force closes the polygon, indicating that the net force acting on the
balanced system is zero (a zero vector).
Balancing of reciprocating mechanisms
(continued)
* Hannah, J., & Stephens, R.C., “Mechanics of Machines - Advanced theory and examples,”
2nd Edition, SI Units, Edward Arnold, London, 1972
* Hannah, J., & Stephens, R.C., “Mechanics of Machines - Elementary theory and examples,”
3rd Edition, SI Units, Juta / Arnold, London, 1974
Balancing of reciprocating mechanisms
(continued)
Balancing of out-of-plane forces and moments
• When forces in more than one plane act on a system, both force- and
moment balancing are required
• Hannah & Stephens’ textbooks use the symbol B for balancing mass
The closed (balanced-) force- and moment polygons of this system are
shown in Figures 1.8a and 1.8b respectively
B1b1x closes the moment polygon, while B2b2 closes the force polygon
Balancing of reciprocating mechanisms
(continued)
Figure 1.8 (a) Force- and (b) moment polygons of this example
[Hannah & Stephens, 1974]*
Balancing of reciprocating mechanisms
(continued)
Primary and secondary balance
Balancing of rotating mass systems was the aim of the previous sections of
this chapter.
* Pulkrabek, W.W., “Engineering Fundamentals of the Internal Combustion Engine,” Pearson New
International Edition, Pearson Education, Edinburgh Gate, Harlow, Essex, England, 2014
Balancing of reciprocating mechanisms
(continued)
(1.6)
where
(1.7a)
Note that Hannah & Stephens textbooks use l for connecting rod length,
r for crank offset, w for (constant) angular velocity and f for acceleration:
d2 x cos 2 θ
f = 2 ≈ ω r cos θ +
2 (1.8)
dt l r
Balancing of reciprocating mechanisms
(continued)
For a reciprocating mass R, the approximate inertia force P, from
Newtons 2nd law, is given by
(1.9)
The primary inertia force reaches its extremes (maxima and minima)
twice per revolution, at
(1.10)
The secondary inertia force reaches its extremes four times per
revolution, at
(1.11)
Primary- and secondary force variations for one revolution are shown in
Figure 1.10
Balancing of reciprocating mechanisms
(continued)
Figure 1.10: Primary- & secondary force vs crank angle for a revolution
Balancing of reciprocating mechanisms
(continued)
Balancing dilemma
Both the primary- and secondary inertia forces are constant in direction
but vary in magnitude and cannot be completely balanced by a rotating
mass, on which the inertia force varies in direction but is constant in
magnitude
(1.12)
Disadvantage
A force Bw2bsinq perpendicular to the balancing force is introduced
Balancing of reciprocating mechanisms
(continued)
For the purpose of this course two main engine types are considered, i.e.
two-stroke engines and four-stroke engines. Both engine types may run
on petrol or diesel fuel, and both types may be charged (e.g.
turbocharged) or normally aspirated (“atmospheric”, “unblown”).
Solution
Four-stroke engine
Two-stroke engine
Balancing of reciprocating mechanisms
(continued)
Example 1.1 (continued)
Table 1.1
As the moment of mass B about the plane of B is zero, the only moment
that can close the moment polygon is that of mass D – to be determined
next
Balancing of reciprocating mechanisms
(continued)
1.2 Primary balancing example (continued)
Moment balance
Using the theorem of Pythagoras gives
Balancing of reciprocating mechanisms
(continued)
1.2 Primary balancing example (continued)
The magnitude of the balancing moment 0,132(0,5 + x) is
0,0975
q D = 90 + tan
−1
= 137,3
0,09
From the polygon and the equation for qD, the angle of D relative to A is
47,3°
Balancing of reciprocating mechanisms
(continued)
1.2 Primary balancing example (continued)
F + R = 0
i
i
Equations of the sums of the vector components follow on the next slide
Balancing of reciprocating mechanisms
(continued)
1.2 Primary balancing example (continued)
* Note that both the sine- and cosine terms are negative (3rd quadrant)
Balancing of reciprocating mechanisms
(continued)
1.2 Primary balancing example (continued)
From the force polygon, the angle between D and B is the difference
between the angles from C to B and C to D, i.e.
Figure 1.19 shows the balanced masses and their axial- and radial
positions
Figure 1.20, from Hannah & Stephens [1974]*, shows the rotating
masses and the angles between them, in a flat plane (angles rounded)
* Hannah, J., & Stephens, R.C., “Mechanics of Machines - Elementary theory and examples,”
3rd Edition, SI Units, Juta / Arnold, London, 1974
Balancing of reciprocating mechanisms
(continued)
1.2 Primary balancing example (continued)
Examine the engine for balance of primary and secondary forces and
couples.
NB: 1. Cylinders are numbered in sequence from the front of the engine
2. Transverse engines also have a “front”
* Hannah, J., & Stephens, R.C., “Mechanics of Machines - Advanced theory and examples,”
2nd Edition, SI Units, Edward Arnold, London, 1972, pp. 163 – 164
Balancing of reciprocating mechanisms
(continued)
1.3 Primary- and secondary balancing example, inline engine
The textbook takes the crank of cylinder 1 as coinciding with the “line of
stroke” (i.e. axis of cylinder). The other cranks have then been placed in
the order 1-2-3-4-5* at 144° intervals (which corresponds to a 4-stroke
cycle of operation)#. The positions of the secondary cranks are obtained
by doubling the angle which each crank makes with the line of stroke†.
* This firing order, in sequence from front to back, is unusual except for
2- and 3-cylinder engines. Normally 5-cylinder engine firing order is
1-3-5-4-2 or 1-2-4-5-3 (the latter is the reverse of the former).
From Table 1.5 it can be seen that the sums of the components of the
primary forces are zero. The primary forces are therefore balanced.
Balancing of reciprocating mechanisms
(continued)
1.3 Primary- and secondary balancing example, inline engine
Table 1.6: Primary moments about the plane of mass 3
(Ririxi from Table 1.4, purple column)
From Table 1.6 it can be seen that the sums of the components of the
primary moments are nonzero. The primary moments are therefore
unbalanced.
Balancing of reciprocating mechanisms
(continued)
1.3 Primary- and secondary balancing example, inline engine
The primary moment vector diagramme is shown in Figure 1.23
The moment polygon is shown in Figure 1.24 (not on the same scale as
Figure 1.23). The primary moment vectors are connected nose-to-tail.
Balancing of reciprocating mechanisms
(continued)
1.3 Primary- and secondary balancing example, inline engine
From Table 1.7 it can be seen that the secondary forces are balanced
From Table 1.8 it can be seen that the secondary moments are
unbalanced
Balancing of reciprocating mechanisms
(continued)
1.3 Primary- and secondary balancing example, inline engine
The secondary moment vector diagramme is shown in Figure 1.25
* Hannah, J., & Stephens, R.C., “Mechanics of Machines - Advanced theory and examples,”
2nd Edition, SI Units, Edward Arnold, London, 1972, pp. 165 – 167
Balancing of reciprocating mechanisms
(continued)
Example 1.4, from Hannah & Stephens [1972] (continued)
Balancing of reciprocating mechanisms
(continued)
Example 1.4, from Hannah & Stephens [1972] (continued)
Hannah & Stephens* Figure 7.10, on the next slide, shows the primary-
and secondary cranks
* Hannah, J., & Stephens, R.C., “Mechanics of Machines - Advanced theory and examples,”
2nd Edition, SI Units, Edward Arnold, London, 1972
Balancing of reciprocating mechanisms
(continued)
Example 1.4, from Hannah & Stephens [1972] (continued)
Balancing of reciprocating mechanisms
(continued)
Example 1.4, from Hannah & Stephens [1972] (continued)
Balancing of reciprocating mechanisms
(continued)
Example 1.4, from Hannah & Stephens [1972] (continued)
Balancing of reciprocating mechanisms
(continued)
Tutorial 1
END OF LECTURE