BQ 24620

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bq24620
SLUS893B – MARCH 2010 – REVISED JUNE 2015

bq24620 Stand-Alone Synchronous Switched-Mode Lithium Phosphate Battery Charger


With Low Iq
1 Features 2 Applications
1• 300-kHz NMOS-NMOS Synchronous Buck • Power Tools and Portable Equipment
Converter • Personal Digital Assistants
• Stand-Alone Charger Designed Specifically for • Handheld Terminals
Lithium Phosphate • Industrial and Medical Equipment
• 5-V to 28-V VCC Operating Range, Supports 1 to • Netbooks, Mobile Internet Devices, and
7 Battery Cells Ultramobile PCs
• High-Accuracy Voltage and Current Regulation
– ±0.5% Charge Voltage Accuracy 3 Description
– ±3% Charge Current Accuracy The bq24620 device is a highly integrated lithium
• Integration phosphate switched-mode battery charge controller.
The device offers a constant-frequency synchronous
– Internal Loop Compensation switching PWM controller with high-accuracy charge
– Internal Soft Start current and voltage regulation, charge
• Safety preconditioning, termination, and charge status
monitoring.
– Input Overvoltage Protection
– Battery Thermistor Sense Suspend Charge at The bq24620 charges the battery in three phases:
preconditioning, constant current, and constant
Hot/Cold Charge Suspend and Automatically
voltage.
ICHARGE/8 at WARM/COOL
– Battery Detection Device Information(1)
– Built-In Safety Timer PART NUMBER PACKAGE BODY SIZE (NOM)
– Charge Overcurrent Protection bq24620 VQFN (16) 3.50 mm × 3.50 mm
– Battery Short Protection (1) For all available packages, see the orderable addendum at
the end of the data sheet.
– Battery Overvoltage Protection
– Thermal Shutdown Simplified Schematic
• Status Outputs ADAPTER
– Adapter Present
– Charger Operation Status CE
• Charge Enable Pin VREF HIDRV

• 6-V Gate Drive for Synchronous Buck Converter ISET PH


bq24620

Battery
• 30-ns Driver Dead Time and 99.95% Maximum LODRV pack

Effective Duty Cycle STAT


ADAPTER
• 16-Pin 3.5-mm × 3.5-mm QFN Package PG SRP
VREF SRN
• Energy Star Low Iq VFB
– < 15-μA Off-State Battery Discharge Current TS

– < 1.5-mA Off-State Input Quiescent Current

An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. PRODUCTION DATA.
bq24620
SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com

Table of Contents
1 Features .................................................................. 1 8.4 Device Functional Modes........................................ 22
2 Applications ........................................................... 1 9 Application and Implementation ........................ 23
3 Description ............................................................. 1 9.1 Application Information............................................ 23
4 Revision History..................................................... 2 9.2 Typical Application ................................................. 23
5 Device Comparison Table..................................... 3 10 Power Supply Recommendations ..................... 29
6 Pin Configuration and Functions ......................... 3 11 Layout................................................................... 29
11.1 Layout Guidelines ................................................. 29
7 Specifications......................................................... 4
11.2 Layout Example .................................................... 30
7.1 Absolute Maximum Ratings ..................................... 4
7.2 ESD Ratings.............................................................. 5 12 Device and Documentation Support ................. 31
7.3 Recommended Operating Conditions....................... 5 12.1 Device Support...................................................... 31
7.4 Thermal Information .................................................. 5 12.2 Documentation Support ........................................ 31
7.5 Electrical Characteristics........................................... 5 12.3 Community Resources.......................................... 31
7.6 Typical Characteristics .............................................. 9 12.4 Trademarks ........................................................... 31
12.5 Electrostatic Discharge Caution ............................ 31
8 Detailed Description ............................................ 11
12.6 Glossary ................................................................ 31
8.1 Overview ................................................................. 11
8.2 Functional Block Diagram ....................................... 12 13 Mechanical, Packaging, and Orderable
8.3 Feature Description................................................. 13
Information ........................................................... 31

4 Revision History
Changes from Revision A (October 2011) to Revision B Page

• Added ESD Ratings table, Feature Description section, Device Functional Modes, Application and Implementation
section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and
Mechanical, Packaging, and Orderable Information section .................................................................................................. 1

Changes from Original (March 2010) to Revision A Page

• Changed description for PH and BTST pins .......................................................................................................................... 4


• Replaced Thermal Information table ...................................................................................................................................... 5
• Corrected Equation 11 ......................................................................................................................................................... 24

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5 Device Comparison Table

bq24620 bq24630
Cell chemistry Lithium phosphate Lithium phosphate
Number of cells in series (minimum to 1 to 7 1 to 7
maximum, 4.2 V/cell)
Charge voltage (minimum to maximum) (V) 1.8 to 26 1.8 to 26
Input voltage range (minimum to maximum) (V) 5 to 28 5 to 28
Input overvoltage (V) 32 32
Maximum battery charging current (A) 10 10
Switching frequency (kHz) 300 300
JEITA charging temperature profile No No
DPM No IIN DPM

6 Pin Configuration and Functions

RVA Package
16-Pin VQFN
Top View

LODRV
HIDRV
BTST

PH

16 15 14 13

VCC 1 12 REGN

OAR
2 (bq24620) 11 GND
CE
QFN-16
STAT 3 10 SRP
TOP VIEW

TS 4 9 SRN

5 6 7 8
VFB
VREF

ISET
PG

Pin Functions
PIN
DESCRIPTION
NAME NO.
BTST 16 PWM high-side driver negative supply. Connect the 0.1-μF bootstrap capacitor from PH to BTST, and a bootstrap
Schottky diode from REGN to BTST.
CE 2 Charge enable active-HIGH logic input. HI enables charge. LO disables charge. The CE pin has an internal 1-MΩ
pulldown resistor.
GND 11 Low-current sensitive analog/digital ground. On PCB layout, connect with thermal pad underneath the IC.
HIDRV 15 PWM high-side driver output. Connect to the gate of the high-side power MOSFET with a short trace.
ISET 7 Charge current set input. The voltage of ISET pin programs the charge current regulation, precharge current and
termination current set-point.
LODRV 13 PWM low-side driver output. Connect to the gate of the low-side power MOSFET with a short trace.

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Pin Functions (continued)


PIN
DESCRIPTION
NAME NO.
PG 5 Open-drain power good status output. The transistor turns on when a valid VCC is detected. The transistor is turned
off in the sleep mode. PG can be used to drive an LED or communicate with a host processor. The PG pin can be
used to drive ACFET and BATFET.
PH 14 PWM high-side driver negative supply. Connect to the phase-switching node (junction of the low-side power MOSFET
drain, high-side power MOSFET source, and output inductor).
REGN 12 PWM low-side driver positive 6-V supply output. Connect a 1-μF ceramic capacitor from REGN to the PGND pin, close
to the IC. Use for low-side driver and high-side driver bootstrap voltage by connecting a small-signal Schottky diode
from REGN to BTST.
SRN 9 Charge current sense resistor, negative input. A 0.1-μF ceramic capacitor is placed from SRN to SRP to provide
differential-mode filtering. An optional 0.1-μF ceramic capacitor is placed from the SRN pin to GND for common-mode
filtering.
SRP 10 Charge current sense resistor, positive input. A 0.1-μF ceramic capacitor is placed from SRN to SRP to provide
differential-mode filtering. A 0.1-μF ceramic capacitor is placed from SRP pin to GND for common-mode filtering.
STAT 3 Open-drain charge status pin to indicate various charger operations (See Table 2)
Thermal — Exposed pad beneath the IC. Always solder the thermal pad to the board, and have vias on the thermal-pad plane
pad star-connecting to GND and ground plane for high-current power converter. It also serves as a thermal pad to
dissipate the heat.
TS 4 Temperature qualification voltage input for battery pack negative-temperature-coefficient thermistor. Program the hot
and cold temperature window with a resistor divider from VREF to TS to GND.
VCC 1 IC power positive supply. Connect through a 10-Ω resistor to the common-source (diode-OR) point: source of high-
side P-channel MOSFET and source of reverse-blocking power P-channel MOSFET. Or connect through a 10-Ω
resistor to the cathode of the input diode. Place a 1-μF ceramic capacitor from VCC to GND pin close to the IC.
VFB 8 Output voltage analog feedback adjustment. Connect the output of a resistive voltage divider from the battery
terminals to this node to adjust the output battery regulation voltage.
VREF 6 3.3-V regulated voltage output. Place a 1-μF ceramic capacitor from VREF to the GND pin close to the IC. This
voltage could be used for programming of voltage and current regulation and for programming the TS threshold.

7 Specifications
7.1 Absolute Maximum Ratings (1) (2) (3)
over operating free-air temperature range (unless otherwise noted)
MIN MAX UNIT
VCC, SRP, SRN, CE, STAT, PG –0.3 33
PH –2 36
VFB –0.3 16
Voltage V
REGN, LODRV, TS –0.3 7
BTST, HIDRV with respect to GND –0.3 39
VREF, ISET –0.3 3.6
Maximum difference voltage SRP–SRN –0.5 0.5 V
Junction temperature, TJ –40 155 °C
Storage temperature, Tstg –55 155 °C

(1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings
only, and functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating
Conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(2) All voltages are with respect to GND if not specified. Currents are positive into, negative out of the specified terminal. Consult the
packaging section of the data book for thermal limitations and considerations of packages.
(3) Must have a series resistor between battery pack to VFB if battery pack voltage is expected to be greater than 16 V. Usually the
resistor-divider top resistor takes care of this.

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7.2 ESD Ratings


VALUE UNIT
Human body model (HBM), per ANSI/ESDA/JEDEC JS-001 (1) ±2000
V(ESD) Electrostatic discharge Charged device model (CDM), per JEDEC specification JESD22- ±500 V
C101 (2)

(1) JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process.
(2) JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process.

7.3 Recommended Operating Conditions


MIN NOM MAX UNIT
VCC, SRP, SRN, CE, STAT, PG –0.3 28
PH –2 30
VFB –0.3 14
Voltage REGN, LODRV, TS –0.3 6.5 V
BTST, HIDRV with respect to GND –0.3 34
ISET –0.3 3.3
VREF 3.3
Maximum difference
SRP–SRN –0.2 0.2 V
voltage
TJ Junction temperature 0 125 °C
Tstg Storage temperature –55 155 °C

7.4 Thermal Information


bq24620
THERMAL METRIC (1) RVA [VQFN] UNIT
16 PINS
RθJA Junction-to-ambient thermal resistance 43.8 °C/W
RθJC(top) Junction-to-case (top) thermal resistance 81 °C/W
RθJB Junction-to-board thermal resistance 16 °C/W
ψJT Junction-to-top characterization parameter 0.6 °C/W
ψJB Junction-to-board characterization parameter 15.77 °C/W
RθJC(bot) Junction-to-case (bottom) thermal resistance 4 °C/W

(1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application
report, SPRA953.

7.5 Electrical Characteristics


5 V ≤ VVCC ≤ 28 V, 0°C < TJ< 125°C, typical values are at TA= 25°C, with respect to GND unless otherwise noted
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
OPERATING CONDITIONS
VVCC_OP VCC input voltage operating range 5 28 V
QUIESCENT CURRENTS
Total battery discharge current (sum of
IBAT currents into VCC, BTST, PH, SRP, VVCC < VSRN, VVCC > VUVLO (SLEEP) 15 μA
SRN, VFB), VFB ≤ 2.1 V
VVCC > VSRN, VVCC > VUVLO CE = LOW (IC quiescent
1 1.5
current)
Adapter supply current (current into VVCC > VSRN, VVCC >VVCCLOW , CE = HIGH, charge
IAC 2 5 mA
VCC pin) done
VVCC > VSRN, VVCC >VVCCLOW , CE = HIGH,
12
Charging, Qg_total = 20 nC, VVCC = 20 V
CHARGE VOLTAGE REGULATION
VFB Feedback regulation voltage 1.8 V

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Electrical Characteristics (continued)


5 V ≤ VVCC ≤ 28 V, 0°C < TJ< 125°C, typical values are at TA= 25°C, with respect to GND unless otherwise noted
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
TJ = 0°C to 85°C –0.5% 0.5%
Charge voltage regulation accuracy
TJ = –40°C to 125°C –0.7% 0.7%
IVFB Input leakage current into VFB pin VFB = 1.8 V 100 nA
CURRENT REGULATION – FAST CHARGE
VISET ISET voltage range 0 2 V
VIREG_CHG SRP–SRN current-sense voltage range VIREG_CHG = VSRP – VSRN 0 100 mV
Charger current-set factor; amps of
KISET RSENSE = 10 mΩ 5 A/V
charge current per volt on ISET pin)
VIREG_CHG = 40 mV –3% 3%
VIREG_CHG = 20 mV –4% 4%
Charge current regulation accuracy
VIREG_CHG = 5 mV –25% 25%
VIREG_CHG = 1.5 mV (VSRN > 3.1 V) –40% 40%
IISET Leakage current in to ISET Pin VISET = 2 V 100 nA
CURRENT REGULATION – PRECHARGE
Precharge current RSENSE = 10 mΩ, VFB < VLOWV 50 125 200 mA
CHARGE TERMINATION
Termination current range RSENSE = 10 mΩ ICHARGE/10 A
Termination current-set factor; amps of
KTERM 0.5 A/V
termination current per volt on ISET pin
VITERM = 10 mV –10% 10%
Termination current accuracy VITERM = 5 mV –25% 25%
VITERM = 1.5 mV –45% 45%
Deglitch time for termination (both
100 ms
edge)
tQUAL Termination qualification time VBAT > VRECH and ICHARGE < ITERM 250 ms
IQUAL Termination qualification time Discharge current once termination is detected 2 mA
INPUT UNDERVOLTAGE LOCKOUT COMPARATOR (UVLO)
VUVLO AC undervoltage rising threshold Measure on VCC 3.65 3.85 4 V
VUVLO_HYS AC undervoltage hysteresis, falling 350 mV
VCC LOWV COMPARATOR
Falling threshold, disable charge Measure on VCC 4.1 V
Rising threshold, resume charge 4.35 4.5 V
SLEEP COMPARATOR (REVERSE DISCHARGING PROTECTION)
VSLEEP _FALL SLEEP falling threshold VVCC – VSRN to enter SLEEP 40 100 150 mV
VSLEEP_HYS SLEEP hysteresis 500 mV
SLEEP rising delay VCC falling below SRN, delay to pull up PG 1 µs
SLEEP falling delay VCC rising above SRN, delay to pull down PG 30 ms
SLEEP rising shutdown deglitch VCC falling below SRN, Delay to enter SLEEP mode 100 ms
VCC rising above SRN, Delay to come out of SLEEP
SLEEP falling powerup deglitch 30 ms
mode
BAT LOWV COMPARATOR
LOWV rising threshold (precharge to
VLOWV Measured on VFB pin 0.333 0.35 0.367 V
fast charge)
VLOWV_HYS LOWV hysteresis 100 mV
LOWV rising deglitch VFB falling below VLOWV 25 ms
LOWV falling deglitch VFB rising above VLOWV + VLOWV_HYS 25 ms
RECHARGE COMPARATOR
Recharge threshold (with respect to
VRECHG Measured on VFB pin 110 125 140 mV
VREG)
Recharge rising deglitch VFB decreasing below VRECHG 10 ms
Recharge falling deglitch VFB increasing above VRECHG 10 ms

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Electrical Characteristics (continued)


5 V ≤ VVCC ≤ 28 V, 0°C < TJ< 125°C, typical values are at TA= 25°C, with respect to GND unless otherwise noted
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
BAT OVERVOLTAGE COMPARATOR
VOV_RISE Overvoltage rising threshold As percentage of VFB 108%
VOV_FALL Overvoltage falling threshold As percentage of VFB 105%
INPUT OVERVOLTAGE COMPARATOR (ACOV)
VACOV AC overvoltage rising threshold on VCC 31.04 32 32.96 V
VACOV_HYS AC overvoltage falling hysteresis 1000 mV
AC overvoltage rising deglitch Delay to changing the STAT pins 1 ms
AC overvoltage falling deglitch Delay to changing the STAT pins 1 ms
THERMAL SHUTDOWN COMPARATOR
TSHUT Thermal shutdown rising temperature Temperature increasing 145 °C
Thermal shutdown hysteresis 15 °C
TSHUT_HYS Thermal shutdown rising deglitch Temperature increasing 100 μs
Thermal shutdown falling deglitch Temperature decreasing 10 ms
THERMISTOR COMPARATOR
VLTF Cold temperature rising threshold Charger suspended below this temperature 72.5% 73.5% 74.5%
VLTF_HYS Cold temperature hysteresis 0.2% 0.4% 0.6%
Charger enabled, cuts back to ICHARGE/8 below this
VCOOL Cool temperature rising threshold 70.2% 70.7% 71.2%
temperature
VCOOL_HYS Cool temperature hysteresis 0.2% 0.6% 1.0%
Charger cuts back to ICHARGE/8 above this
VWARM Warm temperature rising threshold 47.5% 48% 48.5%
temperature
VWARM_HYS Warm temperature hysteresis 1.0% 1.2% 1.4%
Charger suspended above this temperature before
VHTF Hot temperature rising threshold 36.2% 37% 37.8%
initiating charge
Charger suspended above this temperature during
VTCO Cutoff temperature rising threshold 33.7% 34.4% 35.1%
initiating charge
Deglitch time for temperature out-of-
VTS > VLTF, or VTS < VTCO, or VTS < VHTF 400 ms
range detection
Deglitch time for temperature in-valid-
VTS < VLTF – VLTF_HYS or VTS >VTCO, or VTS > VHTF 20 ms
range detection
Deglitch time for current reduction to
ICHARGE/8 due to warm or cool VTS > VCOOL, or VTS < VWARM 25 ms
temperature
Deglitch time to charge at ICHARGE from
VTS < VCOOL - VCOOL_HYS, or VTS > VWARM -
ICHARGE/8 when resuming from warm or 25 ms
VWARM_HYS
cool temperatures
Charge current due to warm or cool VCOOL < VTS < VLTF, or VWARM < VTS < VHTF, or
ICHARGE/8
temperatures VWARM < VTS < VTCO
CHARGE OVERCURRENT COMPARATOR (CYCLE-BY-CYCLE)
Current rising, in nonsynchronous mode, measure
45.5 mV
on V(SRP-SRN), VSRP < 2 V
Charge overcurrent, falling threshold
Current rising, as percentage of V(IREG_CHG), in
160%
synchronous mode, VSRP > 2.2 V
VOC
Minimum OCP threshold in synchronous mode,
Charge overcurrent, threshold floor 50 mV
measure on V(SRP-SRN), VSRP > 2.2 V
Maximum OCP threshold in synchronous mode,
Charge overcurrent, threshold ceiling 180 mV
measure on V(SRP-SRN), VSRP > 2.2 V
CHARGE UNDERCURRENT COMPARATOR (CYCLE-BY-CYCLE)
VISYNSET Charge undercurrent, falling threshold Switch from STNCH to NON-SYNCH, VSSP > 2.2 V 1 5 9 mV
BATTERY SHORTED COMPARATOR (BATSHORT)
BAT short falling threshold, forced non-
VBATSHT VSRP falling 2 V
syn mode
VBATSHT_HYS BAT short rising hysteresis 200 mV
VBATSHT_DEG Deglitch on both edges 1 μs

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Electrical Characteristics (continued)


5 V ≤ VVCC ≤ 28 V, 0°C < TJ< 125°C, typical values are at TA= 25°C, with respect to GND unless otherwise noted
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
LOW CHARGE CURRENT COMPARATOR
Average low charge current, falling Measure on V(SRP-SRN), forced into nonsynchronous
VLC 1.25 mV
threshold mode
VLC_HYS Low charge current, rising hysteresis 1.25 mV
VLC_DEG Deglitch on both edges 1 μs
VREF REGULATOR
VVREF_REG VREF regulator voltage VVCC > VUVLO (0 – 35 mA Load) 3.267 3.3 3.333 V
IVREF_LIM VREF current limit VVREF = 0 V, VVCC > VUVLO 35 mA
REGN REGULATOR
VREGN_REG REGN regulator voltage VVCC > 10 V, CE = HIGH (0 – 40 mA Load) 5.7 6 6.3 V
IREGN_LIM REGN current limit VREGN = 0 V, VVCC > VUVLO 40 mA
SAFETY TIMER
TPRECHG Precharge safety timer range (1) Precharge time before fault occurs 1440 1800 2160 s
TCHARGE Internal fast-charge safety timer (1) 4.25 5 5.75 Hr
BATTERY DETECTION
tWAKE Wake timer Max time charge is enabled 500 ms
IWAKE Wake current RSENSE = 10 mΩ 50 125 200 mA
tDISCHARGE Discharge timer Max time discharge current is applied 1 s
IDISCHARGE Discharge current 8 mA
IFAULT Fault current after a time-out fault 2 mA
VWAKE Wake threshold (relative to VREG) Voltage on VFB to detect battery absent during wake 125 mV
Voltage on VFB to detect battery absent during
VDISCH Discharge threshold 0.35 V
discharge
PWM HIGH-SIDE DRIVER (HIDRV)
High-side driver (HSD) turnon
RDS_HI_ON VBTST – VPH = 5.5 V 3.3 6 Ω
resistance
RDS_HI_OFF High-side driver turnoff resistance VBTST – VPH = 5.5 V 1 1.3 Ω
Bootstrap refresh comparator threshold VBTST – VPH when low-side refresh pulse is
VBTST_REFRESH 4 4.2 V
voltage requested
PWM LOW-SIDE DRIVER (LODRV)
RDS_LO_ON Low-side driver (LSD) turnon resistance 4.1 7 Ω
RDS_LO_OFF Low-side driver turnoff resistance 1 1.4 Ω
PWM DRIVERS TIMING
Dead time when switching between LSD and HSD,
Driver dead time 30 ns
no load at LSD and HSD
PWM OSCILLATOR
VRAMP_HEIGHT PWM ramp height As percentage of VCC 7%
PWM switching frequency (1) 255 300 345 kHz
INTERNAL SOFT START (Eight Steps to Regulation Current ICHARGE)
Soft-start steps 8 step
Soft-start step time 1.6 ms
CHARGER SECTION POWER-UP SEQUENCING
Delay from when CE = 1 to when the charger is
Charge-enable delay after power up 1.5 s
allowed to turn on
LOGIC I/O PIN CHARACTERISTICS
VIN_LO CE input-low threshold voltage 0.8 V
VIN_HI CE input-high threshold voltage 2.1 V
VBIAS_CE CE input bias current V = 3.3 V (CE has internal 1-MΩ pulldown resistor) 6 μA
VOUT_LO STAT, PG output-low saturation voltage Sink current = 5 mA 0.5 V
IOUT_HI Leakage current V = 32 V 1.2 µA

(1) Verified by design.

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7.6 Typical Characteristics


Table 1. Table Of Graphs
FIGURE
REF, REGN, and PG Power Up (CE = 1) Figure 1
Charge Enable Figure 2
Current Soft Start (CE = 1) Figure 3
Charge Disable Figure 4
Continuous Conduction Mode Switching Waveforms Figure 5
Cycle-by-Cycle Synchronous to Nonsynchronous Figure 6
Battery Insertion Figure 7
Battery-to-Ground Short Protection Figure 8
Efficiency vs Output Current Figure 9

10 V/div
10 V/div

VCC PH
2 V/div

5 V/div

/PG LODRV
2 V/div

2 A/div

VREF IBAT
5 V/div

5 V/div

REGN CE

t − Time = 4 ms/div t − Time = 200 ms/div


Figure 1. REF, REGN, and PG Power Up (CE = 1) Figure 2. Charge Enable
10 V/div

10 V/div

PH PH
5 V/div

5 V/div

LDRV
LODRV
2 A/div

2 V/div

IBAT
2 A/div

IL
5 V/div

CE
CE

t − Time = 4 μs/div
t − Time = 4 ms/div
Figure 3. Current Soft Start (CE = 1) Figure 4. Charge Disable

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PH

5 V/div
20 V/div

HIDRV
5 V/div

LODRV PH

5 V/div
2 A/div

LODRV

2 A/div
IL
IL

t − Time = 200 ns/div t – Time = 200 ns/div


Figure 5. Continuous Conduction Mode Switching Figure 6. Cycle-by-Cycle Synchronous to Nonsynchronous
Waveform

20 V/div
10 V/div

PH
5 V/div

PH
LDRV
2 A/div

2 A/div

IL

IL
10 V/div

10 V/div

VBAT VBAT

t – Time = 200 ms/div t – Time = 4 ms/div


Figure 7. Battery Insertion Figure 8. Battery-to-GND Short Protection
98

96

94

92
Efficiency - %

90

88 24 Vin, 6 cell
24 Vin, 5 cell
86
12 Vin, 2 cell
84
12 Vin, 1 cell
82

80
0 1 2 3 4 5 6 7 8
IBAT - Output Current - A
Figure 9. Efficiency vs Output Current

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8 Detailed Description

8.1 Overview
The bq24620 device is a stand-alone, integrated lithium phosphate battery charger. The device employs a
switched-mode synchronous buck PWM controller with constant switching frequency.
The bq24620 has a battery detect scheme that allows it to automatically detect the presence and absence of a
battery. When the battery is detected, charging begins in one of three phases (depending upon battery voltage):
precharge, constant current (fast-charge current regulation), and constant voltage (fast-charge voltage
regulation). The device will terminate charging when the termination current threshold has been reached and will
begin a recharge cycle when the battery voltage has dropped below the recharge threshold (VRECHG). Constant
(fastcharge) current and termination current can be configured through the ISET pin, allowing for flexibility in
battery charging profile. During charging, the integrated fault monitors of the device, such as battery overvoltage
protection, battery short detection (VBATSHT), thermal shutdown (internal TSHUT and TS pin), and input voltage
protection (VACOV and VUVLO), ensure battery safety.
The bq24620 has two status pins (STAT and PG) to indicate the charging status and input voltage (AC adapter)
status. These pins can be used to drive LEDs or communicate with a host processor. Additionally, the PG pin
can be used to drive external ACFET and BATFET.
Precharge Fastcharge Current Fastcharge Voltage
Current Regulation Phase Regulation Phase Termination
Regulation
Regulation Voltage Phase
V RECH
Regulation Current

Charge
Current

Charge
Voltage

V LOWV

I PRECH & I TERM

Precharge Fastcharge Safety Time


Time

Figure 10. Typical Charging Profile

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8.2 Functional Block Diagram

VREF bq24620

VOLTAGE
REFERENCE

VCC -
SLEEP
SRN +100 mV +

VCC -
UVLO
SLEEP V UVLO +
3.3 V UVLO
VREF LDO
VCC

VCC

CE

1M

COMP
ERROR
AMPLIFIER
BTST
- CE
+
+ PWM
1V -
LEVEL
VFB +
HIDRV
SHIFTER
-
1.8 V BAT _OVP

20 mA +
SRP-SRN
SRP SYNCH PH
-
+ PWM
+ 5 mV - VCC
20XV(SRP-SRN) CONTROL
20 X +
- LOGIC
IBAT_ REG -
SRN BTST - REFRESH 6V LDO REGN
20 mA _
PH + +
4.2 V ENA _BIAS

FAULT
LODRV
V(SRP -SRN ) - CHG _OCP
2 mA
160 % X IBAT _REG +
GND
8 mA
5HR Safety FAULT
Timer STAT
IC Tj + TSHUT
30 minute CHARGE
CHARGE Precharge -
145 degC STAT
DISCHARGE Timer
PG
+
BAT BAT _OVP VREF
- STATE
ISET 108 % X VBAT _REG DISCHARGE
ISET MACHINE
8
LOGIC
ISET IBAT _ REG -
LTF
1.25 mV + PG
LOWV
BATTERY
DETECTION COOL -
VFB - LOWV LOGIC
+
+
0.35V +-
WARM +
COOL
VCC + -
WARM ACOV
- TS
VFB - + SUSPEND
RCHRG VACOV - +
HTF
+
-
1.675 V +
-

RCHRG TCO +
-
20XV(SRP-SRN) -
TERM TERM
ISET
bq24620
+
10
TERMINATE CHARGE

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8.3 Feature Description


8.3.1 Battery Voltage Regulation
The bq24620 uses a high-accuracy voltage band gap and regulator for the charging voltage. The charge voltage
is programmed through a resistor-divider from the battery to ground, with the midpoint tied to the VFB pin. The
voltage at the VFB pin is regulated to 1.8 V, giving Equation 1 for the regulation voltage:
é R2 ù
VBAT = 1.8 V ´ ê1 +
ë R1 úû

where
• where R2 is connected from VFB to the battery and R1 is connected from VFB to GND. (1)

8.3.2 Battery Current Regulation


The ISET1 input sets the maximum charging current. Battery current is sensed by resistor RSR connected
between SRP and SRN. The full-scale differential voltage between SRP and SRN is 100 mV. Thus, for a 10-mΩ
sense resistor, the maximum charging current is 10 A. Equation 2 is for charge current:
VISET
ICHARGE =
20 ´ RSR (2)
VISET, the input voltage range of ISET, is from 0 to 2 V. The SRP and SRN pins are used to sense voltage across
RSR with default value of 10 mΩ. However, resistors of other values can also be used. A larger sense resistor
gives a larger sense voltage and a higher regulation accuracy, but at the expense of higher conduction loss.

8.3.3 Precharge
On power up, if the battery voltage is below the VLOWV threshold, the bq24620 applies 125 mA to the battery. (1)
The precharge feature is intended to revive deeply discharged cells. If the VLOWV threshold is not reached within
30 minutes of initiating precharge, the charger turns off and a FAULT is indicated on the status pins.

8.3.4 Charge Termination, Recharge, and Safety Timer


The bq24620 monitors the charging current during the voltage regulation phase. Termination is detected while
the voltage on the VFB pin is higher than the VRECH threshold AND the charge current is less than the ITERM
threshold, which is 1/10th of programmed charge current, as calculated in Equation 3:
VISET
ITERM =
200 ´ RSR (3)
As a safety backup, the bq24620 also provides an internal 5-hour charge timer for fast charge.
A new charge cycle is initiated when one of the following conditions occurs:
• The battery voltage falls below the recharge threshold.
• A power-on reset (POR) event occurs.
• CE is toggled.

8.3.5 Power Up
The bq24620 uses a SLEEP comparator to determine the source of power on the VCC pin, because VCC can be
supplied either from the battery or the adapter. If the VCC voltage is greater than the SRN voltage, the bq24620
enables ACFET and disables BATFET. If all other conditions are met for charging, the bq24620 then attempts to
charge the battery (see Enable and Disable Charging). If the SRN voltage is greater than VCC, indicating that
the battery is the power source, bq24620 enters a low-quiescent-current (<15 μA) SLEEP mode to minimize
current drain from the battery.
If VCC is below the UVLO threshold, the device is disabled.
(1) 125 mA (assuming a 10-mΩ sense resistor. 1.25 mV is regulated across SRP-SRN, regardless of the value of the sense resistor.)

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Feature Description (continued)


8.3.6 Enable and Disable Charging
The following conditions must be valid before charge is enabled:
• CE is HIGH.
• The device is not in VCCLOWV mode.
• The device is not in SLEEP mode (that is, VCC > SRN) .
• The VCC voltage is lower than the ac overvoltage threshold (VCC < VACOV).
• 30-ms delay is complete after initial power up.
• The REGN LDO and VREF LDO voltages are at the correct levels.
• Thermal shutdown (TSHUT) is not valid.
• TS fault is not detected.
Any of the following conditions stops ongoing charging:
• CE is LOW.
• Adapter is removed, causing the device to enter VCCLOWV or SLEEP mode.
• Adapter voltage is less than 100 mV above battery.
• Adapter is over voltage.
• The REGN or VREF LDOs are overloaded.
• TSHUT IC temperature threshold is reached (145°C on rising edge with 15°C hysteresis).
• TS voltage goes out of range, indicating the battery temperature is too hot or too cold.
• Safety timer times out.

8.3.7 Automatic Internal Soft-Start Charger Current


The charger automatically soft-starts the charger regulation current every time the charger goes into fast-charge
to ensure there is no overshoot or stress on the output capacitors or the power converter. The soft-start consists
of stepping up the charge regulation current into eight evenly divided steps up to the programmed charge
current. Each step lasts around 1.6 ms, for a typical rise time of 12.8 ms. No external components are needed
for this function.

8.3.8 Converter Operation


The synchronous buck PWM converter uses a fixed-frequency voltage mode with a feed-forward control scheme.
A type-III compensation network allows using ceramic capacitors at the output of the converter. The
compensation input stage is connected internally between the feedback output (FBO) and the error amplifier
input (EAI). The feedback compensation stage is connected between the error amplifier input (EAI) and error
amplifier output (EAO). The LC output filter is selected to give a resonant frequency of 10 kHz to 15 kHz for
bq24620, where the resonant frequency, fo, is given by:
1
fo =
2 p L o Co (4)
An internal sawtooth ramp is compared to the internal EAO error control signal to vary the duty cycle of the
converter. The ramp height is 7% of the input adapter voltage, making it always directly proportional to the input
adapter voltage. This cancels out any loop gain variation due to a change in input voltage, and simplifies the loop
compensation. The ramp is offset by 300 mV in order to allow zero-percent duty cycle when the EAO signal is
below the ramp. The EAO signal is also allowed to exceed the sawtooth ramp signal in order to get a 100% duty-
cycle PWM request. Internal gate-drive logic allows achieving 99.95% duty cycle while ensuring the N-channel
upper device always has enough voltage to stay fully on. If the BTST pin to PH pin voltage falls below 4.2 V for
more than three cycles, then the high-side N-channel power MOSFET is turned off and the low-side N-channel
power MOSFET is turned on to pull the PH node down and recharge the BTST capacitor. Then the high-side
driver returns to 100% duty-cycle operation until the (BTST–PH) voltage is detected to fall low again due to
leakage current discharging the BTST capacitor below 4.2 V, and the reset pulse is reissued.
The fixed-frequency oscillator keeps tight control of the switching frequency under all conditions of input voltage,
battery voltage, charge current, and temperature, simplifying output filter design and keeping it out of the audible
noise region. Also see Application and Implementation for how to select the inductor, capacitor, and MOSFET.

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Feature Description (continued)


8.3.9 Synchronous and Nonsynchronous Operation
The charger operates in synchronous mode when the SRP-SRN voltage is above 5 mV (0.5-A inductor current
for a 10-mΩ sense resistor). During synchronous mode, the internal gate-drive logic ensures there is break-
before-make complementary switching to prevent shoot-through currents. During the 30-ns dead time where both
FETs are off, the body diode of the low-side power MOSFET conducts the inductor current. Having the low-side
FET turn on keeps the power dissipation low, and allows safely charging at high currents. During synchronous
mode, the inductor current is always flowing and the converter operates in continuous conduction mode (CCM),
creating a fixed two-pole system.
The charger operates in nonsynchronous mode when the SRP-SRN voltage is below 5 mV (0.5-A inductor
current for a 10-mΩ sense resistor). The charger is forced into nonsynchronous mode when the battery voltage is
lower than 2 V or when the average SRP-SRN voltage is lower than 1.25 mV.
During nonsynchronous operation, the body diode of the low-side MOSFET can conduct the positive inductor
current after the high-side N-channel power MOSFET turns off. When the load current decreases and the
inductor current drops to zero, the body diode is naturally turned off and the inductor current becomes
discontinuous. This mode is called discontinuous conduction mode (DCM). During DCM, the low-side N-channel
power MOSFET turns on for around 80 ns when the bootstrap capacitor voltage drops below 4.2 V; then the low-
side power MOSFET turns off and stays off until the beginning of the next cycle, where the high-side power
MOSFET is turned on again. The 80-ns low-side MOSFET on-time is required to ensure the bootstrap capacitor
is always recharged and able to keep the high-side power MOSFET on during the next cycle. This is important
for battery chargers, where unlike regular DC-DC converters, there is a battery load that maintains a voltage and
can both source and sink current. The 80-ns low-side pulse pulls the PH node (connection between high- and
low-side MOSFETs) down, allowing the bootstrap capacitor to recharge up to the REGN LDO value. After the 80
ns, the low-side MOSFET is kept off to prevent negative inductor current from occurring.
At very low currents during nonsynchronous operation, there may be a small amount of negative inductor current
during the 80-ns recharge pulse. The charge must be low enough to be absorbed by the input capacitance.
Whenever the converter goes into zero-percent duty cycle, the high-side MOSFET does not turn on, and the low-
side MOSFET does not turn on (only 80-ns recharge pulse) either, and there is almost no discharge from the
battery.
During the DCM mode, the loop response automatically changes and has a single-pole system at which the pole
is proportional to the load current, because the converter does not sink current, and only the load provides a
current sink. This means at very low currents the loop response is slower, as there is less sinking current
available to discharge the output voltage.

8.3.10 Cycle-by-Cycle Charge Undercurrent


If the SRP-SRN voltage decreases below 5 mV (the charger is also forced into nonsynchronous mode when the
average SRP-SRN voltage is lower than 1.25 mV), the low-side FET is turned off for the remainder of the
switching cycle to prevent negative inductor current. During DCM, the low-side FET only turns on for around 80
ns when the bootstrap capacitor voltage drops below 4.2 V to provide refresh charge for the bootstrap capacitor.
This is important to prevent negative inductor current from causing a boost effect in which the input voltage
increases as power is transferred from the battery to the input capacitors, which leads to an overvoltage stress
on the VCC node and potentially causes damage to the system.

8.3.11 Input Overvoltage Protection (ACOV)


ACOV provides protection to prevent system damage due to high input voltage. Once the adapter voltage
reaches the ACOV threshold, charge is disabled and the battery is switched to the system instead of the adapter.

8.3.12 Input Undervoltage Lockout (UVLO)


The system must have a minimum VCC voltage to allow proper operation. This VCC voltage could come from
either input the adapter orthe battery, if a conduction path exists from the battery to VCC through the high-side
NMOS body diode. When VCC is below the UVLO threshold, all circuits in the IC are disabled.

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Feature Description (continued)


8.3.13 Battery Overvoltage Protection
The converter does not allow the high-side FET to turn on until the BAT voltage goes below 105% of the
regulation voltage. This allows one-cycle response to an overvoltage condition, such as occurs when the load is
removed or the battery is disconnected. An 8-mA current sink from SRP/SRN to PGND is on only during charge
and allows discharging the stored output inductor energy that is transferred to the output capacitors. BATOVP
also suspends the safety timer.

8.3.14 Cycle-by-Cycle Charge Overcurrent Protection


The charger has a secondary cycle-to-cycle overcurrent protection. The charger monitors the charge current, and
prevents the current from exceeding 160% of the programmed charge current. The high-side gate drive turns off
when the overcurrent is detected, and automatically resumes when the current falls below the overcurrent
threshold.

8.3.15 Thermal Shutdown Protection


The QFN package has low thermal impedance, which provides good thermal conduction from the silicon to the
ambient, to keep junctions temperatures low. As an added level of protection, the charger converter turns off and
self-protects whenever the junction temperature exceeds the TSHUT threshold of 145°C. The charger stays off
until the junction temperature falls below 130°C. Then the charger soft-starts again if all other enable-charge
conditions are valid. Thermal shutdown also suspends the safety timer.

8.3.16 Temperature Qualification


The controller continuously monitors battery temperature by measuring the voltage between the TS pin and
GND. A negative temperature coefficient thermistor (NTC) and an external voltage divider typically develop this
voltage. The controller compares this voltage against its internal thresholds to determine if charging is allowed.
To initiate a charge cycle, the battery temperature must be within the VLTF to VHTF thresholds. If battery
temperature is outside of this range, the controller suspends charge and the safety timer and waits until the
battery temperature is within the VLTF to VHTF range. During the charge cycle, the battery temperature must be
within the VLTF to VTCO thresholds. If the battery temperature is outside of this range, the controller suspends
charge and the safety timer and waits until the battery temperature is within the VLTF to VHTF range. If the battery
temperature is between the VLTF and VCOOL thresholds or between the VHTF and VWARM thresholds, charge is
automatically reduced to ICHARGE/8. To avoid early termination during COOL/WARM condition, set ITERM ≤
ICHARGE/10. The controller suspends charge by turning off the PWM charge FETs. Figure 11 and Figure 12
summarize the operation.

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Feature Description (continued)

TEMPERATURE RANGE TO TEMPERATURE RANGE


INITIATE CHARGE DURING A CHARGE CYCLE
VREF VREF

CHARGE SUSPENDED CHARGE SUSPENDED

VLTF
VLTF_HYS VLTF

CHARGE at ICHARGE/8 CHARGE at ICHARGE/8


VCOOL VCOOL
VCOOL_HYS

CHARGE at ICHARGE CHARGE at ICHARGE

VWARM VWARM
VWARM_HYS

CHARGE at ICHARGE/8 CHARGE at ICHARGE/8


VHTF
VTCO
CHARGE SUSPENDED CHARGE SUSPENDED

GND GND

Figure 11. TS, Thermistor Sense Thresholds

Charge
ICHARGEG/8

Current
ICHARGE/8
Charge
Charge

Charge
Charge

Charge at ICHG
Suspended Suspended

Programmed
Charge Current
(ICHARGE)

1/8 x Programmed
Charge Current
(ICHARGE/8)

VLTF VCOOL VWARM VHTF/VTCO Temperature

Figure 12. Typical Charge Current vs Temperature Profile

Assuming a 103AT NTC thermistor on the battery pack as shown in Figure 17, the values of RT1 and RT2 can
be determined by using Equation 5 and Equation 6:

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Feature Description (continued)


æ 1 1 ö
VVREF ´ RTHCOOL ´ RTHWARM ´ ç - ÷
è VCOOL VWARM ø
RT2 =
æ V ö æV ö
RTHWARM ´ ç VREF - 1÷ - RTHCOOL ´ ç VREF - 1÷
V
è WARM ø V
è COOL ø (5)
VVREF
-1
VCOOL
RT1 =
1 1
+
RT2 RTHCOOL (6)

VREF

bq24620 RT1

TS

RT2 RTH
103AT

Figure 13. TS Resistor Network

For example, a 103AT NTC thermistor is used to monitor the battery pack temperature. Select TCOOL = 0ºC,
TWARM = 60ºC. From the calculation and selecting a standard 5% resistor value, we can get RT1 = 2.2 kΩ, RT2 =
6.8 kΩ, and TCOLD is –17ºC (target –20ºC); THOT is 77ºC (target 75ºC), and TCUT-OFF is 86ºC (target 80ºC). A small
RC filter is suggested to protect the TS pin from system-level ESD.

8.3.17 Timer Fault Recovery


The bq24620 provides a recovery method to deal with timer fault conditions. The following summarizes this
method:
Condition 1: The battery voltage is above the recharge threshold and a time-out fault occurs.
Recovery Method: The timer fault clears when the battery voltage falls below the recharge threshold, and
battery detection begins. Taking CE low, or a POR condition, also clears the fault.
Condition 2: The battery voltage is below the RECHARGE threshold and a time-out fault occurs.
Recovery Method: Under this scenario, the bq24620 applies the IFAULT current to the battery. This small
current is used to detect a battery removal condition and remains on as long as the battery voltage stays below
the recharge threshold. If the battery voltage goes above the recharge threshold, the bq24620 disables the fault
current and executes the recovery method described in Condition 1. Taking CE low, or a POR condition, also
clears the fault.

8.3.18 PG Output
The open-drain PG (power good) indicates whether the VCC voltage is valid or not. The open-drain FET turns on
whenever the bq24620 has a valid VCC input (not in UVLO or ACOV or SLEEP mode). The PG pin can be used
to drive an LED or communicate with the host processor.

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Feature Description (continued)


8.3.19 CE (Charge Enable)
The CE digital input is used to disable or enable the charge process. A high-level signal on this pin enables
charge, provided all the other conditions for charge are met (see Enable and Disable Charging). A high-to-low
transition on this pin also resets all timers and fault conditions. There is an internal 1-MΩ pulldown resistor on the
CE pin, so if CE is floated, the charge does not turn on.

8.3.20 Charge Status Outputs


The open-drain STAT outputs indicate various charger operations as shown in Table 2. These status pins can be
used to drive LEDs or communicate with the host processor. OFF indicates that the open-drain transistor is
turned off.

Table 2. Stat Pin Definition For Bq24620


CHARGE STATE STAT
Charge in progress ON
Charge complete (PG = LOW) OFF
Sleep mode (PG = HIGH) OFF
Charge suspend, timer fault, ACOV, battery absent BLINK (0.5 Hz)

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8.3.21 Battery Detection


For applications with removable battery packs, the bq24620 provides a battery-absent detection scheme to
reliably detect insertion or removal of battery packs. CE must be HIGH to enable battery detection function.

POR or RECHARGE The battery detection routine runs on


power up, or if VFB falls below VRECH
due to removing a battery or
discharging a battery
Apply 8-mA discharge
current, start 1-s timer

1-s timer
VFB < VLOWV No No
expired

Yes Yes

Disable 8-mA Battery Present,


discharge current Begin Charge

Enable 125-mA Charge,


Start 0.5-s timer

0.5-s timer
VFB > VRECH No No
expired

Yes
Yes

Battery Present,
Disable 125-mA Begin Charge
Charge

Battery Absent

Figure 14. Battery Detection Flow Chart

Once the device has powered up, an 8-mA discharge current is applied to the SRN terminal. If the battery
voltage falls below the LOWV threshold within 1 second, the discharge source is turned off, and the charger is
turned on at low charge current (125 mA). If the battery voltage rises above the recharge threshold within 500
ms, no battery is present and the cycle restarts. If either the 500-ms or 1-second timer times out before the
respective thresholds are hit, a battery is detected and a charge cycle is initiated. See Maximum Output
Capacitance for more information.

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Battery not Detected

V REG
V RECH
Battery
Inserted

V LOWV
Battery Detected

tWAKE
t LOWV_ DEG t RECH _ DEG

Figure 15. Battery-Detect Timing Diagram

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8.4 Device Functional Modes

Figure 16. Device Operational Flow Chart

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9 Application and Implementation

NOTE
Information in the following applications sections is not part of the TI component
specification, and TI does not warrant its accuracy or completeness. TI’s customers are
responsible for determining suitability of components for their purposes. Customers should
validate and test their design implementation to confirm system functionality.

9.1 Application Information


The bq24620 battery charger is ideal for high current charging (up to 10 A) and can charge battery packs
consisting of single cells or multiple cells in series. The bq24620EVM evaluation module is a complete charge
module for evaluating the bq24620. The application curves were taken using the bq24620EVM. Refer to the EVM
user's guide (SLUU410) for EVM information.

9.2 Typical Application


ADAPTER +
R11 C8 C9
2W D2
R6 10 µF 10 µF
ADAPTER - MBRS540T3
10 W
C2
2.2 µF Q4
VREF VCC HIDRV N SiR426
C7
R7 1 µF RSR
PH
100 kW L1 0.010 Ω
VBAT
BTST PACK+
ISET C6
D1 0.1 µF 8.2 µH*
PACK-
R8 REGN BAT54
22.1 kW VREF
C5 C13
C4 C12
1 µF 10 µF* 10 µF*
1 µF Q5
CE
SiR426
bq24620 LODRV N
R13 10 kW R2
D3 Cff
ADAPTER + STAT 900 kW 22 pF
GND C10 C11
R14 10 kW 0.1 µF 0.1 µF
D4
PG
SRP R1
VREF
100 kW
SRN
R9 R5
Pack 9.31 kW 100 W
Thermistor TS VFB
Sense PwrPad
R10 0.1 μF
430 kW

NOTE: VIN = 28 V, BAT = 5-cell Li-Phosphate, Icharge = 3 A, Iprecharge = 0.125 A, Iterm = 0.3 A

Figure 17. Typical System Schematic

9.2.1 Design Requirements


For this design example, use the parameters listed in Table 3 as the input parameters.

Table 3. Design Parameters


DESIGN PARAMETER EXAMPLE VALUE
AC adapter voltage (VIN) 28 V
Battery charge voltage (number of cells in series) 18 V (5 cells)
Battery charge current (during constant current phase) 3A
Precharge current 0.125 A
Termination current 0.3 A

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9.2.2 Detailed Design Procedure

9.2.2.1 Inductor Selection


The bq24620 has a 300-kHz switching frequency to allow the use of small inductor and capacitor values.
Inductor saturation current must be higher than the charging current (ICHARGE) plus half the ripple current (IRIPPLE):
ISAT ³ ICHG + (1/2) IRIPPLE
(7)
The inductor ripple current depends on input voltage (VIN), duty cycle (D = VOUT/VIN), switching frequency (fS) and
inductance (L):
V ´ D ´ (1 - D)
IRIPPLE = IN
fS ´ L (8)
The maximum inductor ripple current happens with D = 0.5. For example, the battery-charging voltage range is
from 2.8 V to 14.4 V for a four-cell battery pack. For 20-V adapter voltage, 10-V battery voltage gives the
maximum inductor ripple current.
Usually, inductor ripple is designed in the range of 20%–40% of maximum charging current as a trade-off
between inductor size and efficiency for a practical design.
The bq24620 has cycle-by-cycle charge undercurrent protection (UCP) by monitoring the charging-current
sensing resistor to prevent negative inductor current. The typical UCP threshold is 5 mV falling edge,
corresponding to 0.5-A falling edge for a 10-mΩ charging-current-sensing resistor.

9.2.2.2 Input Capacitor


The input capacitor must have enough ripple current rating to absorb input switching-ripple current. The worst-
case RMS ripple current is half of the charging current when duty cycle is 0.5. If the converter does not operate
at 50% duty cycle, then the worst-case capacitor RMS current ICIN occurs where the duty cycle is closest to 50%
and can be estimated by the following equation:
ICIN = ICHG ´ D ´ (1 - D) (9)
A low-ESR ceramic capacitor such as X7R or X5R is preferred for the input-decoupling capacitor and must be
placed as close as possible to the drain of the high-side MOSFET and source of the low-side MOSFET. The
voltage rating of the capacitor must be higher than the normal input voltage level. A 25-V rating or higher
capacitor is preferred for 20-V input voltage. A 20-µF capacitor is suggested for typical of 3-A to 4-A charging
current.

9.2.2.3 Output Capacitor


The output capacitor also must have enough ripple current rating to absorb the output switching-ripple current.
The output capacitor RMS current ICOUT is given:
I
ICOUT = RIPPLE » 0.29 ´ IRIPPLE
2 ´ 3 (10)
The output capacitor voltage ripple can be calculated as follows:
1 æ V 2 ö
DVo = ç VBAT - BAT ÷
8LCfs 2 ç VIN ÷
è ø (11)
At certain input and output voltage and switching frequency, the voltage ripple can be reduced by increasing the
output filter LC.
The bq24620 has an internal loop compensator. To get good loop stability, the resonant frequency of the output
inductor and output capacitor must be designed from 10 kHz to 15 kHz. The preferred ceramic capacitor is 25 V,
X7R, or X5R for 4-cell applications.

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9.2.2.4 Power MOSFET Selection


Two external N-channel MOSFETs are used for a synchronous switching battery charger. The gate drivers are
internally integrated into the IC with 6 V of gate drive voltage. 30-V or higher voltage rating MOSFETs are
preferred for 20-V input voltage, and 40-V MOSFETs are preferred for 20-V to 28-V input voltage.
Figure-of-merit (FOM) is usually used for selecting the proper MOSFET, based on a tradeoff between the
conduction loss and switching loss. For the top-side MOSFET, FOM is defined as the product of the MOSFET
ON-resistance, rDS(on), and the gate-to-drain charge, QGD. For the bottom-side MOSFET, FOM is defined as the
product of the MOSFET ON-resistance, rDS(on), and the total gate charge, QG.
FOM top = RDS(on) ´ QG D FOMbottom = RDS(on) ´ QG
(12)
The lower the FOM value, the lower the total power loss. Usually lower rDS(on) has higher cost with the same
package size.
The top-side MOSFET loss includes conduction loss and switching loss. It is a function of duty cycle (D =
VOUT/VIN), charging current (ICHARGE), MOSFET ON-resistance rDS(on)), input voltage (VIN), switching frequency
(fS), turnon time (ton), and turnoff time (toff):
1
Ptop = D ´ ICHG2 ´ RDS(on) + ´ VIN ´ ICHG ´ (t on + t off ) ´ fS
2 (13)
The first item represents the conduction loss. Usually MOSFET rDS(on) increases by 50% with 100ºC junction
temperature rise. The second term represents the switching loss. The MOSFET turnon and turnoff times are
given by:
Q Q
ton = SW , t off = SW
Ion Ioff (14)
where Qsw is the switching charge, Ion is the turnon gate-driving current, and Ioff is the turnoff gate-driving current.
If the switching charge is not given in the MOSFET data sheet, it can be estimated by gate-to-drain charge (QGD)
and gate-to-source charge (QGS):
1
QSW = QGD + ´ QGS
2 (15)
Total gate-driving current can be estimated by the REGN voltage (VREGN), MOSFET plateau voltage (Vplt), total
turnon gate resistance (Ron), and turnoff gate resistance Roff) of the gate driver:
VREG N - Vplt Vplt
Ion = , Ioff =
Ron Roff (16)
The conduction loss of the bottom-side MOSFET is calculated with the following equation when it operates in
synchronous continuous conduction mode:
Pbottom = (1 - D) ´ ICHG 2 ´ RDS(on)
(17)
If the SRP–SRN voltage decreases below 5 mV (the charger is also forced into nonsynchronous mode when the
average SRP–SRN voltage is lower than 1.25 mV), the low-side FET is turned off for the remainder of the
switching cycle to prevent negative inductor current.
As a result, all the freewheeling current goes through the body diode of the bottom-side MOSFET. The maximum
charging current in nonsynchronous mode can be up to 0.9 A (0.5 A typical) for a 10-mΩ charging-current-
sensing resistor, considering IC tolerance. Choose the bottom-side MOSFET with either an internal Schottky or
body diode capable of carrying the maximum nonsynchronous mode charging current.
MOSFET gate-driver power loss contributes to the dominant losses on controller IC when the buck converter is
switching. Choosing a MOSFET with a small Qg_total reduces the IC power loss to avoid thermal shutdown.
PICLoss_driver = VIN × Qg_total × fs

where
• Qg_total is the total gate charge for both upper and lower MOSFETs at 6-V VREGN (18)
The VREF load current is another component of the VCC input current (do not overload VREF), where total IC
loss can be described by following equations:

Copyright © 2010–2015, Texas Instruments Incorporated Submit Documentation Feedback 25


Product Folder Links: bq24620
bq24620
SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com

PVREF = (VIN - VVREF ) × IVREF


PICLOSS = PICLOSS _ driver + PVREF + PQuiescent
(19)

9.2.2.5 Input Filter Design


During adapter hot plug-in, the parasitic inductance and input capacitor from the adapter cable form a second-
order system. The voltage spike at the VCC pin may be beyond the IC maximum voltage rating and damage the
IC. The input filter must be carefully designed and tested to prevent an overvoltage event on VCC pin.
There are several methods to damping or limiting the overvoltage spike during adapter hot plug-in. An electrolytic
capacitor with high ESR as an input capacitor can damp the overvoltage spike well below the IC maximum pin-
voltage rating. A high-current-capability TVS Zener diode can also limit the overvoltage level to an IC-safe level.
However, these two solutions may not have low cost or small size.
A cost-effective and small-size solution is shown in Figure 18. R1 and C1 comprise a damping RC network to
damp the hot plug-in oscillation. As a result, the overvoltage spike is limited to a safe level. D1 is used for
reverse voltage protection for the VCC pin (it can be the input Schottky diode or the body diode of the input
ACFET). C2 is a VCC pin-decoupling capacitor, and it must be placed as close as possible to the VCC pin. R2
and C2 form a damping RC network to further protect the IC from high-dv/dt and high-voltage spikes. The C2
value must be less than the C1 value so R1 can be dominant over the ESR of C1 to get enough damping effect
for hot plug-in. R1 and R2 packages must be sized to handle the inrush-current power loss according to the
resistor manufacturer’s data sheet. The filter component values always must be verified with the real application,
and minor adjustments may be needed to fit in the real application circuit.
D1

R1 R2 (1206)
(2010)
Adapter 2W 4.7 -30W
VCC pin
connector C1 C2
2.2 mF 0.1-1 mF

Figure 18. Input Filter

9.2.2.6 Inductor, Capacitor, and Sense Resistor Selection Guidelines


The bq24620 provides internal loop compensation. With this scheme, best stability occurs when the LC resonant
frequency, fo, is approximately 10 kHz to 15 kHz per Equation 20:
1
fo =
2 p L o Co (20)
Table 4 provides a summary of typical LC components for various charge currents

Table 4. Typical Inductor, Capacitor, and Sense Resistor Values as a Function of Charge Current
CHARGE CURRENT 2A 4A 6A 8A 10 A
Output inductor LO 8.2 μH 8.2 μH 5.6 μH 4.7 μH 4.7 μH
Output capacitor CO 20 μF 20 μF 20 μF 40 μF 40 μF
Sense resistor 10 mΩ 10 mΩ 10 mΩ 10 mΩ 10 mΩ

26 Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated

Product Folder Links: bq24620


bq24620
www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015

Table 5. Component List for Typical System Circuit of Figure 17


PART DESIGNATOR QTY DESCRIPTION
Q4, Q5 2 N-channel MOSFET, 40 V, 30 A, PowerPAK SO-8, Vishay-Siliconix, SiR426DN
D1 1 Diode, dual Schottky, 30 V, 200 mA, SOT23, Fairchild, BAT54C
D2 1 Schottky diode, 40 V, 5 A, SMC, ON Semiconductor, MBRS540T3
RSR 2 Sense resistor, 10 mΩ, 1%, 1 W, 2010, Vishay-Dale, WSL2010R0100F
L1 1 Inductor, 6.8 μH, 5.5 A, Vishay-Dale, IHLP2525CZ
C8, C9, C12, C13 4 Capacitor, ceramic, 10 μF, 35 V, 10%, X7R
C2 1 Capacitor, ceramic, 2.2 µF, 50 V, 10%, X7R
C4, C5 2 Capacitor, ceramic, 1 μF, 16 V, 10%, X7R
C7 1 Capacitor, ceramic, 1 µF, 50 V, 10%, X7R
C1, C6, C11 4 Capacitor, ceramic, 0.1 μF, 16 V, 10%, X7R
Cff 1 Capacitor, ceramic, 22 pF, 35 V, 10%, X7R
C10 1 Capacitor, ceramic, 0.1 μF, 50 V, 10%
R1, R7 2 Resistor, chip, 100 kΩ, 1/16 W, 0.5%
R2 1 Resistor, chip, 900 kΩ, 1/16 W, 0.5%
R8 1 Resistor, chip, 22.1 kΩ, 1/16 W, 0.5%
R9 1 Resistor, chip, 9.31 kΩ, 1/16 W, 1%
R10 1 Resistor, chip, 430 kΩ, 1/16 W, 1%
R11 1 Resistor, chip, 2 Ω, 1 W, 5%
R13, R14 2 Resistor, chip, 10 kΩ, 1/16 W, 5%
R5 1 Resistor, chip, 100 Ω, 1/16 W, 0.5%
R6 1 Resistor, chip, 10 Ω, 1 W, 5%
D3, D4 2 LED diode, green, 2.1 V, 10 mΩ, Vishay-Dale, WSL2010R0100F

9.2.2.7 Maximum Output Capacitance


Care must be taken that the total output capacitance at the battery node is not so large that the discharge current
source cannot pull the voltage below the LOWV threshold during the 1-second discharge time. The maximum
output capacitance can be calculated as seen in Equation 21:
I ´ tDISCH
CMAX = DISCH
é R ù
1.425 ´ ê1+ 2 ú
ë R1 û
where
• CMAX is the maximum output capacitance.
• IDISCH is the discharge current.
• tDISCH is the discharge time.
• R2 and R1 are the voltage feedback resistors from the battery to the VFB pin. (21)
The 1.425 factor is the difference between the RECHARGE and the LOWV thresholds at the VFB pin.
EXAMPLE
For a 3-cell Li+ charger, with R2 = 500 kΩ, R1 = 100 kΩ (giving 10.8 V for voltage regulation), IDISCH = 8 mA,
tDISCH = 1 second,
8mA ´ 1sec
CMAX = = 930 mF
é 500k ù
1.425 ´ ê1+ ú
ë 100k û (22)
Based on these calculations, no more than 930 μF should be allowed on the battery node for proper operation of
the battery detection circuit.

Copyright © 2010–2015, Texas Instruments Incorporated Submit Documentation Feedback 27


Product Folder Links: bq24620
bq24620
SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com

9.2.3 Application Curves

VIN: 28 V VBAT: 16 V ICHG = 3 A VIN: 28 V VBAT: 16 V ICHG = 3 A

Figure 19. Continuous Conduction Mode Figure 20. Battery Charging Soft Start
(by Asserting CE Low to High)

28 Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated

Product Folder Links: bq24620


bq24620
www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015

10 Power Supply Recommendations


For proper operation of bq24620, VCC must be from 5 V to 28 V. To begin charging, VCC must be higher than
SRN by at least 500 mV (otherwise, the device will be in sleep mode). TI recommends an input voltage of at
least 1.5 V to 2 V higher than the battery voltage, taking into consideration the DC losses in the high-side FET
(Rdson), inductor (DCR), the input diode drop, and battery sense resistor (between SRP and SRN). Power limit
for the input supply must be greater than the maximum power required for battery charging.

11 Layout

11.1 Layout Guidelines


The switching node rise and fall times must be minimized for minimum switching loss. Proper layout of the
components to minimize the high-frequency current-path loop (see Figure 21) is important to prevent electrical
and magnetic field radiation and high-frequency resonant problems. The following is a PCB layout priority list for
proper layout. Layout of the PCB according to this specific order is essential.
1. Place the input capacitor as close as possible to the switching MOSFET supply and ground connections, and
use the shortest possible copper trace connection. These parts should be placed on the same layer of the
PCB instead of on different layers, using vias to make this connection.
2. The IC must be placed close to the switching MOSFET gate terminals, keeping the gate-drive signal traces
short for a clean MOSFET drive. The IC can be placed on the other side of the PCB from the switching
MOSFETs.
3. Place the inductor input terminal as close as possible to switching MOSFET output terminal. Minimize the
copper area of this trace to lower electrical and magnetic field radiation, but make the trace wide enough to
carry the charging current. Do not use multiple layers in parallel for this connection. Minimize parasitic
capacitance from this area to any other trace or plane.
4. The charging-current-sensing resistor must be placed right next to the inductor output. Route the sense leads
connected across the sensing resistor back to the IC in same layer, close to each other (minimize loop area),
and do not route the sense leads through a high-current path (see Figure 22 for Kelvin connection for best
current accuracy). Place the decoupling capacitor on these traces next to the IC.
5. Place the output capacitor next to the sensing-resistor output and ground.
6. The output capacitor ground connections must be tied to the same copper that connects to the input
capacitor ground before connecting to system ground.
7. Route the analog ground separately from the power ground and use a single ground connection to tie the
charger power ground to the charger analog ground. Just beneath the IC, use the copper pour for analog
ground, but avoid power pins to reduce inductive and capacitive noise coupling. Connect analog ground to
GND. Connect the analog ground and power ground together using the thermal pad as the single ground
connection point, or use a 0-Ω resistor to tie analog ground to power ground (the thermal pad should tie to
analog ground in this case). A star-connection under the thermal pad is highly recommended.
8. It is critical to solder the exposed thermal pad on the back of the IC package to the PCB ground. Ensure that
there are sufficient thermal vias directly under the IC, connecting to the ground plane on the other layers.
9. Place decoupling capacitors next to the IC pins to make trace connections as short as possible.
10. All via sizes and numbers must be enough for a given current path.
See the EVM design (SLUU410) for the recommended component placement with trace and via locations.
For QFN information, see SCBA017 and SLUA271.

Copyright © 2010–2015, Texas Instruments Incorporated Submit Documentation Feedback 29


Product Folder Links: bq24620
bq24620
SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com

11.2 Layout Example


L1 R1 V BAT
SW

High
Frequency
VIN BAT
Current
Path C2 C3
C1 PGND

Figure 21. High-Frequency Current Path

Current Direction

R SNS

Current Sensing Direction

To SRP - SRN pin

Figure 22. Sensing Resistor PCB Layout

30 Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated

Product Folder Links: bq24620


bq24620
www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015

12 Device and Documentation Support

12.1 Device Support


12.1.1 Third-Party Products Disclaimer
TI'S PUBLICATION OF INFORMATION REGARDING THIRD-PARTY PRODUCTS OR SERVICES DOES NOT
CONSTITUTE AN ENDORSEMENT REGARDING THE SUITABILITY OF SUCH PRODUCTS OR SERVICES
OR A WARRANTY, REPRESENTATION OR ENDORSEMENT OF SUCH PRODUCTS OR SERVICES, EITHER
ALONE OR IN COMBINATION WITH ANY TI PRODUCT OR SERVICE.

12.2 Documentation Support


12.2.1 Related Documentation
For related documentation, see the following:
• bq24600/20/40 EVM (HPA421) Multi Cell Synchronous Switch-Mode Charger, SLUU410
• Quad Flatpack No-Lead Logic Packages, SCBA017
• QFN/SON PCB Attachment, SLUA271

12.3 Community Resources


The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective
contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of
Use.
TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration
among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help
solve problems with fellow engineers.
Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and
contact information for technical support.

12.4 Trademarks
E2E is a trademark of Texas Instruments.
All other trademarks are the property of their respective owners.
12.5 Electrostatic Discharge Caution
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam
during storage or handling to prevent electrostatic damage to the MOS gates.

12.6 Glossary
SLYZ022 — TI Glossary.
This glossary lists and explains terms, acronyms, and definitions.

13 Mechanical, Packaging, and Orderable Information


The following pages include mechanical, packaging, and orderable information. This information is the most
current data available for the designated devices. This data is subject to change without notice and revision of
this document. For browser-based versions of this data sheet, refer to the left-hand navigation.

Copyright © 2010–2015, Texas Instruments Incorporated Submit Documentation Feedback 31


Product Folder Links: bq24620
PACKAGE OPTION ADDENDUM

www.ti.com 7-Apr-2015

PACKAGING INFORMATION

Orderable Device Status Package Type Package Pins Package Eco Plan Lead/Ball Finish MSL Peak Temp Op Temp (°C) Device Marking Samples
(1) Drawing Qty (2) (6) (3) (4/5)

BQ24620RVAR ACTIVE VQFN RVA 16 3000 Green (RoHS CU NIPDAU Level-2-260C-1 YEAR -40 to 85 OAR
& no Sb/Br)
BQ24620RVAT ACTIVE VQFN RVA 16 250 Green (RoHS CU NIPDAU Level-2-260C-1 YEAR -40 to 85 OAR
& no Sb/Br)

(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.

(2)
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability
information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined.
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight
in homogeneous material)

(3)
MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.

(4)
There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.

(5)
Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation
of the previous line and the two combined represent the entire Device Marking for that device.

(6)
Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish
value exceeds the maximum column width.

Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.

Addendum-Page 1
PACKAGE OPTION ADDENDUM

www.ti.com 7-Apr-2015

In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.

Addendum-Page 2
PACKAGE MATERIALS INFORMATION

www.ti.com 7-Apr-2015

TAPE AND REEL INFORMATION

*All dimensions are nominal


Device Package Package Pins SPQ Reel Reel A0 B0 K0 P1 W Pin1
Type Drawing Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant
(mm) W1 (mm)
BQ24620RVAR VQFN RVA 16 3000 330.0 12.4 3.75 3.75 1.15 8.0 12.0 Q1
BQ24620RVAT VQFN RVA 16 250 180.0 12.4 3.75 3.75 1.15 8.0 12.0 Q1

Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION

www.ti.com 7-Apr-2015

*All dimensions are nominal


Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm)
BQ24620RVAR VQFN RVA 16 3000 367.0 367.0 35.0
BQ24620RVAT VQFN RVA 16 250 210.0 185.0 35.0

Pack Materials-Page 2
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