Ori-142 Orion Atlas Mli
Ori-142 Orion Atlas Mli
Ori-142 Orion Atlas Mli
• Flash drums • Alkylation units • Precision manufactured float with internal magnets and
magnetic flux ring
• Surge tanks • Boiler drums • ASME and EN 1092-1 process connections available
• Gas chillers • Propane vessels • Flag or shuttle type indicator with stainless steel scale to
measure height or percentage of level, volume or content
• Deaerators • Storage tanks
• Standard float stop springs at top and bottom of chamber
• Exceptional code qualified welding
4
2 5
Scale Options:
• Inches / Feet
The patented REVEAL™ indicator
Single Scale
Dual Scale
• Running Inches
• Millimeters / Meters incorporates a positive-stop design
• Centimeters / Meters which limits the rotation of each flag to a
• Percent (5% increments) half-turn. This eliminates “over-flipping”
• Gallons which commonly occurs on other
• Liters indicator designs.
Each flag contains a high- Standard flag and shuttle offering. Custom colors available.
strength magnet
2
ORION FLOAT TECHNOLOGY
The float contained within the magnetic level indicator is
perhaps the most important element of the instrument. Its
Weld Ring: Secures structural design, volume displacement, weight, and buoyancy
float cap to main body force are all carefully considered when a float is specified for a
particular application.
Flux Ring: Absorbs
Orion engineers have designed and tested hundreds of floats to
magnetic energy and
directs it outward gather the most accurate data available. We have designs for
thousands of unique applications around the world, including
Magnets: A full array high pressure, high temperature, and interface.
surrounds the float with
a strong and consistent
magnetic field
CAPABILITIES
• Process pressures up to 310 bar (4,500 psig)
• Process Temperatures up to 538 °C (1,000 °F)
• Total level specific gravities as low as 0.25 The float’s 360° magnet assembly produces a strong and
consistent flux array allowing visual indication through
• Interface float designs available for liquid specific
chambers as thick as schedule 160.
gravity differentials as little as 0.1
• Adequate buoyancy to operate effectively and
freely in many viscous liquids, including crude oil
OPTIONS
• Teflon-S® PTFE and PFA slip-assistant coating
• Special coatings for abrasion and chemical
resistance
• Float retrieval hook
• Float Projection Curve: If the liquid density
changes, a float curve will reveal the offset
Float Projection Curve
3
MAGNETIC LEVEL INDICATOR SPECIFICATIONS
Design Single chamber
Materials of construction – Chamber Metal alloys: see selection table digit 5
– Rail & window 316 stainless steel (Reveal™) rail with polycarbonate window
Aluminum rail with polycarbonate or glass window
– Float 316 stainless steel and titanium (exotic alloys available); varies depending on process conditions
Construction options ASME B31.1, ASME B31.3, ASME code Stamp [U,Um,S], PED and NACE
Approvals Industrial, Industrial PED: ATEX II 1 G c T6 (non-electrical equipment)
Certified material test report (CMTR) Available upon request
Pressure class ratings ASME 150#, 300#, 600#, 900#, 1500#, 2500#
EN PN16, PN25, PN40, PN63, PN100, PN160, PN250, PN320
Process connection sizes 1
⁄2" to 6" / DN 15 to DN 150
Process connection types Refer to page 10 for detail
Measuring range 30 to 1524 cm (12 to 600 inches)
Temperature range -196 to +538 °C (-320 to +1000 °F)
Pressure range Full vacuum to 310 bar (4500 psi)
Specific gravity range Min. 0.25
Visual Indicators Magnetically actuated flag assembly in contrasting orange/black, yellow/black,
red/white colors, or high visibility shuttle follower (custom colors available)
REVEAL™ flag assembly seal Vacuum and sealed with double D-ring & InstaSeal™ valve
REVEAL™ visual indicator Visible from 60 m (200’)
Ratings of REVEAL visual indicator IP 68
Aluminum visual indicator Visible from 30 m (100’)
Scale options Etched stainless steel with either height or percentage units (custom markings available)
Switch options Electric microswitch
Electric reed switch
Transmitter options Model JM4 Jupiter magnetostrictive (refer to Orion bulletin ORI-150)
Analog reed chain transmitter
High temperature options Electric or steam tracing with or without special high temperature insulation
High temperature insulation Fiberglass material
Low temperature options Cryogenic insulation with special polymeric frost extension
Wide range of
process connections
Flag or shuttle
style indicators
High level switch
(optional)
Insta-Seal™ valve
Broad range of alloy
and plastic chambers
Dome cap or
Bottom float stop spring flange bottom
(standard)
Top Mount Atlas
4 Drain Connection
HIGH-TEMPERATURE INSULATION
Orion specializes in custom fiberglass insulation blankets for MLIs of all shapes
and sizes. They are constructed with high-quality materials capable of constant
contact with temperatures up to 538 °C (1000 °F). This insulation is available
as personnel protection or with heat tracing options for freeze protection or
process temperature maintenance.
5
JUPITER MODEL JM4 MAGNETOSTRICTIVE TRANSMITTER SPECIFICATIONS
Measuring Range: 15 to 999 cm (6 to 400 inches)
Resolution: .4 mm (.014")
±0.005% of full span or 0.356 mm (0.014 inches)
Repeatability:
(whichever is greater)
0.8 mm (0.030 inches) or 0.01% of probe length
Linearity:
(whichever is greater)
Upper Dead Zone: less than 7.6 cm (3 inches) when bottom mounted electronics
Lower Dead Zone: less than 7.6 cm (3 inches) when top mounted electronics
Damping: 0 – 10 seconds; adjustable
HART®: 16 to 36 VDC
Power (at terminals) 2-wire: FOUNDATION fieldbus™ Explosion Proof: 9 to 17.5 VDC
FISCO/FNICO: 9 to 32 VDC
4-20 mA with HART®: 3.8 to 20.5 mA usable
Signal Output:
FOUNDATION fieldbus™: H1 (ITK Ver. 6.1.1)
Display: Graphic liquid crystal display
IP67/die-cast aluminum A413 (<0.4% copper);
Housing Material:
optional stainless steel
USA/Canada/ATEX/IECEx/INMETRO/Korea XP, IS, NI, DIP
Area Classifications:
(see specific product literature for more detail)
Safety Integrity Level: SIL rating pending
External Mount: -195 to +454 °C (-320 to +850 °F)
Process Temperature: No insulation -40 to +79 °C (-40 to +175 °F) Jupiter®
Requiring insulation up to +454 °C (+850 °F) Model JM4
Ambient Temperature at -40 to +80 °C (-40 to +175 °F) on Atlas™
Electronics: LCD: -20 to +70 °C (-5 to +160 °F)
6
ELECTRONIC SWITCH SPECIFICATIONS
Model: OES ORS
DPDT magnetically actuated, bi-stable
Description: Hermetically sealed bi-stable reed switch
cam drive snap action switch
Supply Voltage: 10.1 amp; 125-250 VAC 250VAC/150VDC max
Maximum Dead Band: ±0.75" float travel ±0.50" float travel
No insulation -50 to +121 °C (-58 to +250 °F) No insulation -50 to +121 °C (-58 to +250 °F)
Temperature Range:
Requiring insulation up to +260 °C (+500 °F) Requiring insulation up to +260 °C (+500 °F)
Enclosure Material: Cast aluminum (standard) Stainless steel
Consult factory for pneumatic switch specifications.
Consult the individual MLI accessory catalogs for their respective hazardous location approvals.
Install the clamps around the MLI and over the mounting brackets on the top and bottom
of the housing. Tighten the clamps until the switch is firmly secured to the MLI. Replace the
housing cover. If required, place the insulation between the MLI body and the OES switch
before securing the clamps.
7
MODEL NUMBER - ATLAS
Model: 1
Digit: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Option 7
Option 9 Option 1 with
three process connections
8
Model:
Digit: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
4 CHAMBER/FLANGE RATING
ASME EN 1092-1
A 150# 1 PN 16
B 300# 2 PN 25
C 600# 3 PN 40
D 900# 4 PN 63
E 1500# 5 PN 100
F 2500# 6 PN 160
7 PN 250
8 PN 320
9
Model:
Digit: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
10
Model:
Digit: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
S Alloy steel with zinc plating (+210 °C (+390 °F) is maximum temp for zinc-plated bolting) A-193 Gr B7 / A-194 Gr 2H
T Alloy steel with zinc plating + NACE (+210 °C (+390 °F) is maximum temp for zinc-plated bolting) A-193 Gr B7M / A-194 Gr 2HM
M Alloy steel ➀ A-193 Gr B7 / A-194 Gr 2H
P Alloy steel + NACE ➀ A-193 Gr B7M / A-194 Gr 2HM
11
Model:
Digit: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
N No switch or transmitter added Jupiter magnetostrictive transmitter with at least one OES or ORS switch
Mounting of switches
Switch only (no transmitter)
Mounting of Jupiter clamp attached
Y OES or ORS switch(es) clamp mounted to chamber mounted to to switch
Z OES or ORS switch(es) attached to switch mount rod chamber mount rod
Top mount without offset ➀ A➁ L➂➃
OCT reed chain transmitter (no switches) Top mount offset, with or without high
B M➃
8 Top mount temperature bend
Jupiter magnetostrictive transmitter only (no switches) ➀ Available only in combination with digit 3 = 1 and digit 13 = N or 1
1 Top mount without offset ➀ ➁ Jupiter: max. 79 to 454 °C (175 to 850 °F) with insulation
➂ Jupiter: max. 79 to 454 °C (175 to 850 °F) with insulation (digit 17 = A, C)
2 Top mount offset, with or without high temperature design ➃ Available when digit 17 = A, B, C or D
3 Bottom mount offset, with or without high temperature design
17 INSULATION OPTIONS
Indicator: max. 121 °C (250 °F)
N None ➀ OCT transmitter: max. 93 °C (200 °F)
Jupiter transmitter: max. 79 °C (175 °F)
Interface level
5 Orange / black metal flags
6 Yellow / black metal flags
7 Red / white metal flags (standard)
8 Red / silver metal flags +371 °C (+700 °F) and above
20 CHAMBER CODE
Codes listed are valid for metallic construction (refer to digit 5).
1 2" S10 digit 21 = 2, B, D 3 21⁄2" S10 A 3" S10
2 2" S40 4 2 ⁄2" S40
1
B 3" S40
5 21⁄2" S80 C 3" S80
13
Model:
Digit: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Chamber rating 150 #, PN 16, PN 25 ➀ 300 #, 600 #, PN 25, PN 40, PN 63, PN 100
Float mat. 316 SST Ti ➁ Ti ➁
Oper. S.G. Code ➂ Code ➂ Code ➂
0,55 - 0,64 — BE -
0,65 - 0,74 — BE DE
0,75 - 0,84 2C BB DC
0,84 - 0,94 2B BB DB
0,95 - 1,04 2B BB DB
➀ Float types 2 and B (digit 21) do not cover full PN 25 rating of flanges in ➁ Titanium float is factory default
some cases; check the application data (pressure/temperature) with the
float graphs before selecting one of these floats. ➂ C ode 99 is used for special float. Depending on the application a
factory assigned code different from the listed ones is possible.
14
Model:
Digit: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
15
B B
1 PRODUCT NAME
1 Top Mount Atlas™ Magnetic Level Indicator
2 UNIT OF MEASUREMENT
E English (inches)
M Metric (cm)
A
4
1/2 Indication
CHAMBER/FLANGE RATING Range
A 150# ASME
B 300# ASME
C C
C 600# ASME B B
D 900# ASME
E 1500# ASME
F 2500# ASME
Top Mount
5 MATERIAL OF CONSTRUCTION
A 316/316L stainless steel chamber
B 316/316L stainless steel chamber with carbon steel fittings & flanges
Q Hastelloy C-276
6 CONSTRUCTION GRADE
Metallic construction – Non-PED
1 Industrial Grade (standard)
2 ASME B31.1 for Power Piping Standard
3 ASME B31.3 for Process Piping Standard
4 Industrial Grade with NACE MR0175/0103
6 ASME B31.3 and NACE MR0103/0175
16
Model: N N N N N N
Digit: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
N No switch or transmitter added Jupiter magnetostrictive transmitter with at least one OES or ORS switch
Mounting of switches
Switch only (no transmitter) clamp attached
Mounting of Jupiter
Y OES or ORS switch(es) clamp mounted to chamber mounted to to switch
chamber mount rod
Z OES or ORS switch(es) attached to switch mount rod
Top mount without offset A➀ L➁➂
Top mount offset, with or without high
OCT reed chain transmitter (no switches) B M➂
temperature bend
8 Top mount
Bottom mount offset, with or without
9 Bottom mount C P➂
high temperature bend
➀ Jupiter: max. 79 to 454 °C (175 to 850 °F) with insulation
Jupiter magnetostrictive transmitter only (no switches) ➁ Jupiter: max. 79 to 454 °C (175 to 850 °F) with insulation (digit 17 = A, C)
1 Top mount without offset ➂ Available when digit 17 = A, B, C or D
17
Model:
Digit: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
17 INSULATION OPTIONS
Indicator: max. 121 °C (250 °F)
N None OCT transmitter: max. 93 °C (200 °F)
Jupiter transmitter: max. 79 °C (175 °F)
18
Model:
Digit: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
19
MODEL NUMBER - PLASTIC ATLAS
Model: 1
Digit: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
5 FIBERGLASS
Table 1
8 PROCESS CONNECTION TYPE
1 Van Stone Socket Flange ➀
Maximum Design Pressure: PSI [Bar] vs Temperature
2 Full Face Socket Flange ➁
Digit 5
3 Serrated Face Socket Flange ➂
Design 1 2 3 4
➀A vailable when 5th digit = 1, 2
Temperature ➁ Available when 5th digit = 1, 2, 3, 4
°F (°C) PVC CPVC KYNAR PP ➂ Available when 5th digit = 5
73 (23)
80 (27)
150 [10.34]
150 [10.34]
150 [10.34]
150 [10.34]
140 [9.65]
133 [9.17]
20 [1.38]
19 [1.31]
9 PROCESS CONNECTION SIZE
A 1
⁄2" Flange
90 (32) 150 [10.34] 150 [10.34] 122 [8.41] 18 [1.24]
B 3
⁄4" Flange
100 (38) 124 [8.55] 124 [8.55] 112 [7.72] 17 [1.17]
C 1" Flange
110 (43) 100 [6.89] 100 [6.89] 105 [7.24] 16 [1.10]
D 11⁄2" Flange
115 (46) 90 [6.21] 90 [6.21] 99 [6.83] 15 [1.03]
E 2" Flange
120 (49) 80 [5.52] 80 [5.52] 95 [6.55] 15 [1.03]
125 (52) 70 [4.83] 70 [4.83] 92 [6.34] 14 [.97]
130 (54) 60 [4.14] 60 [4.14] 87 [6.00] 14 [.97]
10 GASKET STYLE FOR CHAMBER FLANGE(S)
140 (60) 44 [3.03] 44 [3.03] 81 [5.58] 13 [.90]
N None (if mating flanges are not supplied)
150 (66) N.R. N.R. 73 [5.03] 11 [.76]
P EPDM Rubber (+93 °C / +200 °F maximum) ➀
160 (71) N.R. N.R. 69 [4.78] 10 [.69]
Q Neoprene Rubber (+121 °C / +250 °F maximum) ➀
170 (77) N.R. N.R. 63 [4.34] 5 [.34]
R Buna-N Nitrile Rubber (+121 °C / +250 °F maximum) ➀
180 (82) N.R. N.R. 59 [4.07] N.R.
S ePTFE soft ring (+232 °C / +450 °F maximum) ➀
200 (93) N.R. N.R. 50 [3.45] N.R.
T VITON® (+149 °C / +300 °F maximum) ➀
210 (99) N.R. N.R. 46 [3.17] N.R.
➀ Temperature limitations are primarily based on plastic construction.
240 (116) N.R. N.R. 35 [2.41] N.R.
280 (138) N.R. N.R. 25 [1.72] N.R.
N.R. = Not Recommended
- Interpolation is permitted
- Fiberglass ratings not listed since they are application specific
20
Model:
Digit: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
➀N
ot Available when 5th digit = 3, 4
N No switch or transmitter added Jupiter magnetostrictive transmitter with at least one OES or ORS switch
Mounting of switches -
Mounting of Jupiter
Switch only (no transmitter) clamp mounted to chamber
Y OES or ORS switch(es) clamp mounted to chamber Top mount without offset ➀ A
Top mount offset, with or without high
B
temperature bend
OCT reed chain transmitter (no switches)
Bottom mount offset, with or without
8 Top mount C
high temperature bend
9 Bottom mount
➀ Available only in combination with digit 3 = 1 and digit 13 = N or 1
21
Model:
Digit: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Anodized Aluminum
N No scale
1 Foot / Inch Measurement
8 Meter / Centimeter Measurement
20 CHAMBER CODE
8 2" S80
21 FLOAT DIAMETER
1 1 7⁄8"
9 Custom
22 FLOAT LENGTH
Example #1: Center-to-Center is 84 inches. Enter as 084. (model digit 2 must be “E”)
Example #2: Center-to-Center is 124 centimeters. Enter as 124. (model digit 2 must be “M”)
Example #3: Center-to-Center is 124.25 inches. Enter as 124 inches and X the model for 124.25 inches. Consult factory for assistance.
Example #4: Center-to-Center is 724 millimeters. Enter as 072 centimeters and X the model for 724 millimeters. Consult factory for assistance.
22
OPTIONAL EXTERNAL MOUNT LEVEL TRANSMITTERS
The Jupiter transmitter is a magnetostrictive level transmitter while the OCT transmitter is a reed chain level transmitter.
Both types are mounted to the MLI via clamps.
SELECTION DATA
Model: J M 4 5
Digit: 1 2 3 4 5 6 7 8 9 10
5 SIGNAL OUTPUT
1 4-20 mA with HART
2 Foundation fieldbus™ Communications
6 SAFETY OPTIONS
0 None required for FOUNDATION fieldbus™
1 SIL 2 Hardware
Probe mounting
positions on Atlas™,
7 ACCESSORIES/MOUNTING
Vector™, and
0 No Digital Display and Keypad- Integral Gemini™ Magnetic
1 No Digital Display and Keypad - Remote 36” (0.91m) Level Indicators
2 No Digital Display and Keypad - Remote 144” (3.6m)
A Digital Display and Keypad - Integral
B Digital Display and Keypad - Remote 36” (0.91m)
C Digital Display and Keypad - Remote 144” (3.6m)
9 HOUSING
1 Aluminum, Dual-Compartment
2 316 SS, Dual-Compartment
1 M20
2 1/2” NPT with Sunshade
3 M20 with Sunshade
3 Party FMEDA report available
rd
23
Jupiter Model JM4 magnetostrictive external mount probe
X = product with a specific customer requirement
SELECTION DATA
Model: 2 0 0 0
Digit: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
7 PROBE OPTIONS
N None
V Vibration-resistant probe mounting
Top Mount Configuration
8 CHAMBER SIZE (FOR MOUNTING HARDWARE) Probe Length = Center-to-Center + 8 in. (20 cm)
Select these options if chamber DOES NOT contain high-temp insulation
24
OPTIONAL EXTERNAL MOUNT LEVEL TRANSMITTERS
OCT reed chain transmitter
The OCT analog transmitter mounts directly to the side of the MLI and provides a continuous 4–20 mA output signal
proportional to the liquid level. Using simple and reliable reed switches surface mounted to a printed circuit board, the
unit provides a resolution of ± 13 mm (0.50"). Activated by the magnetic field of the float, the transmitter is totally non-
invasive.
5 MOUNTING POSITION
Measuring length
A Top mount, right hand
(active span)
B Top mount, left hand
C Bottom mount, right hand
D Bottom mount, left hand
25
OPTIONAL POINT LEVEL SWITCHES
The OES level switch is a cam-operated microswitch while the ORS level switch is a hermetically sealed reed switch. Both types
can be mounted to the MLI either via clamps or attached to a switch mount rod and are field adjustable. Simply loosen the
mounting clamps and position at the desired location. Ensure that the switch always remains in close proximity to the internal
float.
A switch mount rod is an available alternative method for mounting the switch to an MLI when chamber insulation blanket
is present. The rod assembly, which is welded to the MLI chamber, allows the switch to slide along the full length. When the
desired position is selected, simply tighten it in place.
FLOAT
FLOAT
OES switch attached to switch mount rod ORS switch attached to switch mount rod
OES bi-stable DPDT microswitch
The OES level switch is actuated by simple magnetic coupling. As the liquid level moves, the MLI float (with its internal magnets
and flux rings) follows. When the float moves into the proximity of the microswitch, the switch magnet interacts with the float’s
magnetic field actuating the switch. The bi-stable design of the switch ensures that it will not reset until the float passes the
switch in the opposite direction.
SELECTION DATA
Model: O E S 0 0 1
Digit: 1 2 3 4 5 6 7 8 9 10
SELECTION DATA
Model: O R S 0 0 1
Digit: 1 2 3 4 5 6 7 8 9 10
5 APPROVAL
1 FM/CSA
2 FM/CSA: 24 volt maximum
A ATEX (Digit 4 = A or S)
N General Purpose
7 MOUNTING
C Clamp mounted on MLI (standard) T ≤ 121 °C (250 °F)
P Clamp mounted on MLI with insulation pad 121 °C (250 °F) < T ≤ 260 °C (500 °F)
Attached to switch mount rod T ≤ 260 °C (500 °F)
R
Digit 6 = N
DIMENSIONS
mm (inches)
165
(6.50)
89 (3.50) 76 (3.00)
27
ametek-measurement.com BULLETIN: ORI-142.5
705 Enterprise Street • Aurora, Illinois 60504-8149 USA EFFECTIVE: August 2022
630.969.4000 • [email protected] SUPERSEDES: March 2021
Copyright © 2023 AMETEK Magnetrol USA, LLC
Performance specifications are effective with date of issue and are subject to change without notice.