MG11F502 VSD
MG11F502 VSD
Operating Instructions
VLT® HVAC Drive FC 102
315-1400 kW
www.danfoss.com/drives
Contents Operating Instructions
Contents
1 Introduction 4
1.1 Purpose of the Manual 4
1.2 Additional Resources 5
1.3 Document and Software Version 5
1.4 Approvals and Certifications 5
2 Safety 6
2.1 Safety Symbols 6
2.2 Qualified Personnel 6
2.3 Safety Precautions 6
2.3.1 Safe Torque Off (STO) 7
3 Mechanical Installation 8
3.1 How to Get Started 8
3.2 Pre-installation 8
3.2.1 Planning the Installation Site 8
3.2.2 Receiving the Frequency Converter 9
3.2.3 Transportation and Unpacking 9
3.2.4 Lifting 9
3.2.5 Mechanical Dimensions 11
3.2.6 Rated Power 15
3.3 Mechanical Installation 16
3.3.1 Tools Needed 16
3.3.2 General Considerations 16
3.3.3 Terminal Locations - E Enclosures 17
3.3.4 Terminal Locations - Enclosure type F 22
3.3.5 Cooling and Airflow 26
3.3.6 Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12) 28
3.4 Field Installation of Options 29
3.4.1 Installation of Duct Cooling Kit in Rittal Enclosures 29
3.4.2 Installation of Top-only Duct Cooling Kit 30
3.4.3 Installation of Top and Bottom Covers for Rittal Enclosures 30
3.4.4 Installation of Top and Bottom Covers 31
3.4.5 Outside Installation/NEMA 3R Kit for Rittal Enclosures 31
3.4.6 Outside Installation/NEMA 3R Kit for Industrial Enclosures 32
3.4.7 Installation of IP00 to IP20 Kits 32
3.4.8 Installation of IP00 E2 Cable Clamp Bracket 32
3.4.9 Installation of Mains Shield for Frequency Converters 32
3.4.10 Enclosure Size F USB Extension Kit 33
3.4.11 Installation of Input Plate Options 33
4 Electrical Installation 36
4.1 Electrical Installation 36
4.1.1 Power Connections 36
4.1.2 Grounding 43
4.1.3 Extra Protection (RCD) 43
4.1.4 RFI Switch 43
4.1.5 Torque 43
4.1.6 Screened Cables 44
4.1.7 Motor Cable 44
4.1.8 Brake Cable for Frequency Converters with Factory-installed Brake Chopper Op-
tion 45
4.1.9 Brake Resistor Temperature Switch 45
4.1.10 Load Sharing 45
4.1.11 Shielding against Electrical Noise 45
4.1.12 Mains Connection 46
4.1.13 External Fan Supply 46
4.1.14 Fuses 46
4.1.15 Motor Insulation 50
4.1.16 Motor Bearing Currents 50
4.1.17 Control Cable Routing 51
4.1.18 Access to Control Terminals 52
4.1.19 Electrical Installation, Control Terminals 52
4.1.20 Electrical Installation, Control Cables 54
4.1.21 Switches S201, S202 and S801 56
4.2 Connection Examples 57
4.2.1 Start/Stop 57
4.2.2 Pulse Start/Stop 58
4.3 Final Set-up and Test 59
4.4 Additional Connections 60
4.4.1 Mechanical Brake Control 60
4.4.2 Parallel Connection of Motors 60
4.4.3 Motor Thermal Protection 61
6 How to Programme 69
6.1 Basic Programming 69
6.1.1 Parameter Set-Up 69
6.1.2 Quick Menu Mode 73
6.1.3 Function Set-ups 77
6.1.4 5-1* Digital Inputs 87
6.1.5 Main Menu Mode 99
6.1.6 Parameter Selection 99
6.1.7 Changing Data 100
6.1.8 Changing a Text Value 100
6.1.9 Changing a Group of Numeric Data Values 100
6.1.10 Changing of Data Value, Step by Step 101
6.1.11 Readout and Programming of Indexed Parameters 101
6.2 Parameter Menu Structure 101
Index 128
1 1 1 Introduction
Depending on configuration, the frequency converter can UM,N Nominal motor voltage
be used in stand-alone applications or form part of a larger PELV Protective extra low voltage
appliance or installation. Watt Power Btu/hr,
W
hp
The frequency converter is allowed for use in residential, Pascal Pressure psi, psf,
Pa =
industrial and commercial environments in accordance ft of
N/m²
with local laws and standards. water
IINV Rated inverter output current
2 Safety
2 2
2.1 Safety Symbols WARNING
The following symbols are used in this document: UNINTENDED START!
When the frequency converter is connected to AC mains,
the motor may start at any time. The frequency
WARNING converter, motor, and any driven equipment must be in
Indicates a potentially hazardous situation that could operational readiness. Failure to be in operational
result in death or serious injury. readiness when the frequency converter is connected to
AC mains could result in death, serious injury, equipment
WARNING WARNING
HIGH VOLTAGE! LEAKAGE CURRENT HAZARD!
Frequency converters contain high voltage when Leakage currents are higher than 3.5 mA. It is the
connected to AC mains input power. Installation, start- responsibility of the user or certified electrical installer to
up, and maintenance must be performed by qualified ensure correct grounding of the equipment. Failure to
personnel only. Failure to perform installation, start-up, ground the frequency converter properly could result in
and maintenance by qualified personnel could result in death or serious injury.
death or serious injury.
WARNING
EQUIPMENT HAZARD!
Rotating shafts and electrical equipment can be
hazardous. All electrical work must conform to national
2 2
and local electrical codes. Installation, start-up, and
maintenance are performed only by trained and
qualified personnel. Failure to follow these guidelines
could result in death or serious injury.
WARNING
WINDMILLING!
Unintended rotation of permanent magnet motors
causes a risk of personal injury and equipment damage.
Ensure permanent magnet motors are blocked to
prevent unintended rotation.
CAUTION
POTENTIAL HAZARD IN THE EVENT OF
INTERNAL FAILURE!
Risk of personal injury when the frequency converter is
not properly closed. Before applying power, ensure all
safety covers are in place and securely fastened.
3 Mechanical Installation
130BA015.13
L2
PE
Electrical installation of options is described in the relevant F1
operating instructions and design guide.
The frequency converter is designed to achieve a quick
and EMC-correct installation.
12
91 92 93 95 88 89
DC- DC+
WARNING
27
L1 L2 L3 PE 1
37
Read the safety instructions before installing the unit.
18
Failure to follow recommendations could result in death
50
or serious injury.
53
U V W PE 55
Mechanical installation R- R+
• Mechanical mounting. 96 97 98 99 81 82
Electrical installation
• Connection to mains and protective earth.
• Motor connection and cables.
• Programming.
3.2 Pre-installation
Enclosure size depends on enclosure type, power range
and mains voltage.
3.2.1 Planning the Installation Site
CAUTION
It is important to plan the installation of the frequency
converter. Neglecting to plan may result in extra work
during and after installation.
• Cable routing.
130BA832.11
Before unpacking the frequency converter, place the unit
as close as possible to the final installation site.
Remove the box and handle the frequency converter on
the pallet, as long as possible.
3.2.4 Lifting
WARNING
The lifting bar must be able to handle the weight of the
frequency converter. See Table 3.3 for the weight of the
different enclosure sizes. Maximum diameter for bar is
2.5 cm (1 inch). The angle from the top of the frequency
Illustration 3.4 Recommended Lifting Method, Enclosure Size
converter to the lifting cable should be ≥60°.
F2 (460 V, 1000 to 1200 hp, 575/690 V, 1250 to 1350 hp)
130BA833.11
130BB753.10
3 3
130BB688.10
Illustration 3.6 Recommended Lifting Method, Enclosure Size
F4 (460 V, 1000 to 1200 hp, 575/690 V, 1250 to 1350 hp)
130BB689.10
3 3
130BA444.10
185 185
( 7.3 ) ( 7.3 ) 225
F 58 484 ( 8.86 )
( 2.3 ) ( 19.1)
185
72 23 ( 7.3 )
72 ( 2.8 ) ( 0.9)
( 2.8 )
27
( 1.1 )
160 2X 13
( 6.3 ) (0.5)
1043
( 41.1 )
2000
(78.74)
1551
( 61.1 ) 164
( 6.5 )
160
( 6.3 )
727
( 28.6 )
145
( 5.7 ) SIDE CABLE ENTRY
KNOCK-OFF PLATE
392 CABLE BASE
600
(23.62) ( 15.4 ) 198 BOTTOM CABLE ENTRY
494 ( 7.8 )
( 19.4 )
538
( 21.2 )
F 56
( 2.2 )
25
( 1.0 )
Ø 25
( 1.0 )
E2 IP00 / CHASSIS
130BA445.10
139 304
(5.5) (12.0)
184 184
(7.3) (7.3)
14 184
D (1.5)
3 3 64
(2.5)
498
(19.5) 25 120
(1.0) (4.7)
2X13
(0.5) 225
(8.9)
1043
(41.1)
1547 1502
1320 (60.9) (59.1)
(52.0)
160
(6.3)
269
(10.6)
156
(6.2) 539 225
(8.9)
(21.2)
585 E
(23.0)
23
D (0.9)
25
(1.0) 25 E
(1.0)
27
(1.0)
13
(0.5)
MG11F502
1400.0 225.0
(55.12) ø29.0 (8.85)
(1.14)
130BB027.10
Mechanical Installation
1
1997 225.0
(78.6) ø29 (8.85)
( 1.1)
130BB029.10
2281.4
(89.82)
2280
(89.7)
2206.4 2205
(86.8)
(86.87)
1497
(58.9)
1499.2
(59.02)
Operating Instructions
607
(23.9)
13
3 3
3 3
14
F2 IP21/54 - NEMA 1/12 F4 IP21/54 - NEMA 1/12
1
1804 225.0
Ø29
(71.0) (8.85)
(1.1)
130BB028.10
Mechanical Installation
1
2401 225.0
Ø29 (8.85)
(94.5) (1.1)
130BB030.10
2281
(89.8) 2280
(89.7)
2205
2206 (86.8)
(86.9) 1497
(58.9)
1499
(59.0)
604
(23.8)
Operating Instructions
MG11F502
Mechanical Installation Operating Instructions
F4 F2
130BB092.11
F3 F1
130BA959.10
NOTICE
The F enclosures are available in 4 different sizes, F1, F2, F3 and F4. The F1 and F2 consist of an inverter cabinet on the
right and rectifier cabinet on the left. The F3 and F4 have an extra options cabinet left of the rectifier cabinet. The F3 is
an F1 with an extra options cabinet. The F4 is an F2 with an extra options cabinet.
176FA276.12
Prepare the mechanical installation of the frequency
converter carefully to ensure a proper result and to avoid
extra work during installation. To become familiar with the
space demands, start taking a close look at the mechanical 579
748
3.3.1 Tools Needed (29.5) ≤105,0°
130BB003.13
Extensions to wrench.
• Lifting bar to lift the unit (rod or tube max. Ø 5 Illustration 3.13 Space in Front of IP21/IP54 Rated Enclosure
mm (1 inch), able to lift minimum 400 kg (880 Type F1
lbs).
130BB004.13
• Use a Torx T50 tool to install the E1 in IP21 and
IP54 enclosure types.
2X578
[22.8] 776
[30.6]
3.3.2 General Considerations Illustration 3.14 Space in Front of IP21/IP54 Rated Enclosure
Type F3
Wire access
Ensure proper cable access, including necessary bending
allowance. As the IP00 enclosure is open to the bottom, fix
130BB005.13
CAUTION 624
[24.6]
Space
130BB006.10
Terminal locations - E1
Consider the following terminal positions when designing the cable access.
176FA278.10
3 3
492[19.4]
323[12.7]
0[0.0]
195[7.7]
600[23.6]
525[20.7]
412[16.2]
300[11.8]
188[7.4]
75[3.0]
0[0.0]
409[16.1]
371[14.6]
280[11.0]
193[7.6]
155[6.1]
Illustration 3.17 IP21 (NEMA Type 1) and IP54 (NEMA Type 12) Enclosure Power Connection Positions 0[0.0]
176FA272.10
-R 81
3 3
A A A A 19 Nm [14 FTa
453[17.8]
9
0[0.0]
0[0.0]
55[2.2]
91[3.6]
139[5.5]
175[6.9]
Illustration 3.18 IP21 (NEMA Type 1) and IP54 (NEMA Type 12)
Enclosure Power Connection Positions (Detail B)
176FA279.11
3 3
F
E
0 [ 0.0 ]
28 [ 1.1 ]
167 [ 6.6 ]
195 [ 7.7 ]
D
0 [ 0.0 ]
A
[ 17.4 ]
[ 10.5 ]
[ 8.9 ]
51 [ 2.0 ]
0 [ 0.0 ]
226
441
266
Illustration 3.19 IP21 (NEMA Type 1) and IP54 (NEMA Type 12) Enclosure Power Connection Position of Disconnect Switch
Enclosure
Unit type Dimensions [mm]/(inch)
size
IP54/IP21 UL and NEMA1/NEMA12
250/315 kW (400 V) and 355/450-500/630
E1 396 (15.6) 267 (10.5) 332 (13.1) 397 (15.6) 528 (20.8) N/A
kW (690 V)
315/355-400/450 kW (400 V) 408 (16.1) 246 (9.7) 326 (12.8) 406 (16.0) 419 (16.5) 459 (18.1)
176FA280.10
3 3
A
186[7.3]
9 U/T1 96 V/T2 97 W/T3 98
17[0.7]
0[0.0]
585[23.0]
518[20.4]
405[15.9]
293[11.5]
181[7.1]
68[2.7]
0[0.0]
409[16.1]
371[14.6]
280[11.0]
192[7.6]
154[6.1]
0[0.0]
Illustration 3.20 IP00 Enclosure Power Connection Positions
A
176FA282.10
R 81
A A A A
019Nm (14 F)
147(5.8)
9
0(0.0)
0(0.0)
47(1.9)
83(3.3)
131(5.2)
167(6.6)
176FA281.11
3 3
F
E
0
[ 0.0 ]
D
0 [ 0.0 ]
0 [ 0.0 ]
Illustration 3.22 IP00 Enclosure Power Connections Positions of Disconnect Switch
NOTICE
The power cables are heavy and difficult to bend. Consider the optimum position of the frequency converter for
ensuring easy installation of the cables.
Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug. Ground is connected to relevant
termination point in the frequency converter.
If lugs are wider than 39 mm, install supplied barriers on the mains input side of the disconnect.
176FA271.10
104[4.1]
35[1.4]
10[0.4]
0[0.0]
78[3.1]
40[1.6]
26[1.0]
26[1.0]
0[0.0]
0[0.0]
NOTICE
Power connections can be made to positions A or B.
Enclosure
Unit type Dimensions [mm]/(inch)
size
3 3 IP00/CHASSIS
250/315 kW (400 V) and 355/450-500/630
A B C D E F
E2 396 (15.6) 268 (10.6) 333 (13.1) 398 (15.7) 221 (8.7) N/A
kW (690 V)
315/355-400/450 kW (400 V) 408 (16.1) 239 (9.4) 319 (12.5) 399 (15.7) 113 (4.4) 153 (6.0)
NOTICE
The F enclosures are available in 4 different sizes, F1, F2, F3 and F4. The F1 and F2 consist of an inverter cabinet on the
right and rectifier cabinet on the left. The F3 and F4 have an extra options cabinet left of the rectifier cabinet. The F3 is
an F1 with an extra options cabinet. The F4 is an F2 with an extra options cabinet.
130BA849.13
1 2
308.3 [12.1]
253.1 [10.0]
180.3 [7.1]
5
6
.0 [.0]
44.40 [1.75]
244.40 [9.62]
54.4[2.1]
339.4 [13.4]
287.4 [11.3]
339.4 [13.4]
287.4 [11.3]
[25.0] 637.3 [25.1]
[21.7] 522.3 [20.6]
407.3 [16.0]
198.1[7.8] 169.4 [6.7]
.0 [.0]
.0 [.0]
.0 [.0]
318.1 [12.5]
234.1 [9.2]
[23.1]
[26.4]
465.6 [18.3]
465.6 [18.3]
551.0
572.1 [22.5] 587.0
635.0
671.0
4
129.1 [5.1]
204.1 [8.0]
497.1 [19.6]
1 Ground bar
2 Motor terminals
3 Brake terminals
Illustration 3.24 Terminal Locations - Inverter Cabinet - F1 and F3 (Front, Left and Right Side View). The Gland Plate is 42 mm
below .0 Level.
130BB377.10
DC ‘-’
S1
1739.1
F1
F1
805.0
765.0
3 3
1694.1
DC ‘+’
1654.1
710.0
130BA850.12
4
308.3 [12.14]
FASTENER TORQUE: MIO 19 Nm (14 FT -LB) FASTENER TORQUE: MIO 19 Nm (14 FT -LB) FASTENER TORQUE: MIO 19 Nm (14 FT -LB)
253.1 [9.96]
U/T1 96 V/T2 97 W/T3 98 U/T1 96 V/T2 97 W/T3 98 U/T1 96 V/T2 97 W/T3 98
180.3 [7.10]
5
6 0.0 [0.00]
287.4 [11.32]
339.4 [13.36]
0.0 [0.00]
296.4 [11.67]
431.0 [16.97]
[21.50]
[26.03]
[31.33]
[35.85]
[40.38]
0.0 [0.00]
339.4 [13.36]
287.4 [11.32]
0.0 [0.00]
66.4 [2.61]
181.4 [7.14]
1025.7
574.7 [22.63] 546.0
661.0
795.7
910.7
465.6 [18.33]
465.6 [18.33]
294.1 [11.58]
330.1 [13.00]
610.7 [24.04]
658.7 [25.93]
694.7 [27.35]
939.4 [36.98]
975.4 [38.40]
1023.4 [40.29]
1059.4 [41.71]
210.1 [8.27]
246.1 [9.69]
4
512.3 [20.17]
587.3 [23.12]
880.3 [34.66]
955.3 [37.61]
144.3 [5.68]
219.3 [8.63]
1 Ground bar
Illustration 3.26 Terminal Locations - Inverter Cabinet - F2 and F4 (Front, Left and Right Side View). The Gland Plate is 42 mm
below .0 Level.
130BB378.10
DC ‘-’
S1
F1
F1
F1
1739.1
1203.2
1163.2
S2
S2
S2
1694.1
DC ‘+’
1654.1
3 3 1098.1
130BA848.12
CH22 CH22 CH22 CH22 CH22 CH22
CTI25MB CTI25MB
AUXAUX AUXAUXAUX
435.5 [17.15]
343.1 [13.51]
193.9 [7.64] 4
6
FASTENER TORQUE: M10 19 Nm (14 FT-LB) FASTENER TORQUE: M10 19 Nm (14 FT-LB)
DC 89 DC 89
70.4 [2.77]
0.0 [0.00] 5
B
A
74.6 [2.9]
0.0 [0.00]
90.1 [3.55]
38.1 [1.50]
188.6 [7.42]
136.6 [5.38]
125.8 [4.95]
149.6 [5.89]
183.4 [7.22]
218.6 [8.61]
293.6 [11.56]
362.6 [14.28]
373.4 [14.70]
437.6 [17.23]
486.6 [19.16]
Illustration 3.28 Terminal Locations - Rectifier (Left Side, Front and Right Side View). The Gland Plate is 42 mm below .0 Level.
130BA851.12
1 2 3
1031.4[40.61] 3 3
939.0[36.97]
134.6[5.30]
0.0[0.00] 0.0[1.75]
244.4[1.75]
244.4[9.62]
0.0[0.00]
75.3[2.96]
150.3[5.92]
154.0[6.06]
219.6[18.65]
294.6[11.60]
344.0[13.54]
3639[14.33]
438.9[17.28]
0.0[0.00]
76.4[3.01]
128.4[5.05]
119.0[4.69]
171.0[6.73]
1 Ground bar
Illustration 3.29 Terminal Locations - Options Cabinet (Left Side, Front and Right Side View). The Gland Plate is 42 mm below .0
Level.
Terminal locations - options cabinet with circuit breaker/moulded case switch (F3 and F4)
130BA852.11
3 3
532.9 [20.98]
436.9 [17.20]
134.6 [5.30]
244.4 [9.62]
3 5
0.0 [0.00]
104.3 [4.11]
179.3 [7.06]
154.0 [6.06]
219.6 [8.65]
294.6 [11.60]
344.0 [13.54]
334.8 [13.18]
409.8 [16.14]
0.0 [0.00]
2 4
1 Ground bar
Illustration 3.30 Terminal Locations - Options Cabinet with Circuit Breaker/Moulded Case Switch (Left Side, Front and Right Side
View). The Gland Plate is 42 mm below .0 Level.
Power size 2 3 4 5
500 kW (480 V), 710–800 kW (690 V) 34.9 86.9 122.2 174.2
560–1000 kW (480 V), 900–1400 kW (690 V) 46.3 98.3 119.0 171.0
CAUTION NOTICE
Install a door fan on the enclosure to remove the heat The fan runs for the following reasons:
losses not contained in the backchannel of the frequency • AMA.
converter and any additional losses generated from
other components installed inside the enclosure. • DC Hold.
Calculate the total required airflow to select the
appropriate fans. Some enclosure manufacturers offer
• Pre-Mag.
3 3
software for performing the calculations (Rittal Therm
• DC Brake.
software). If the frequency converter is the only heat- • 60% of nominal current is exceeded.
generating component in the enclosure, the minimum • Specific heat sink temperature is exceeded
airflow required at an ambient temperature of 45 °C for (power size dependent).
the E2 frequency converter is 782 m3/h (460 cfm).
• Specific power card ambient temperature is
exceeded (power size dependent).
Airflow
Provide sufficient airflow over the heat sink. The flow rate • Specific control card ambient temperature is
exceeded.
is shown in Table 3.8.
Enclosure Door fan/ Heat sink fan Once the fan is started, it runs for minimum 10 minutes.
protection Enclosure size top fan
rating airflow External ducts
E1 P315T4, 340 m3/h 1105 m3/h If extra duct work is added externally to the Rittal cabinet,
P450T7, (200 cfm) (650 cfm) calculate the pressure drop in the ducting. Use the
IP21/NEMA 1 P500T7 following charts to derate the frequency converter
IP54/NEMA 12 E1 P355- 340 m3/h 1445 m3/h according to the pressure drop.
P450T4, P560- (200 cfm) (850 cfm) (%)
130BB010.10
P630T7 90
80
IP21/NEMA 1 F1, F2, F3 and 700 m3/h 985 m3/h
70
F4 (412 cfm)* (580 cfm)*
60
Drive Derating
P450T4, P560- (150 cfm) (850 cfm) Illustration 3.31 E Enclosure Derating vs. Pressure Change
P630T7 (Small Fan), P315T4 and P450T7-P500T7
* Airflow per fan. Enclosure type F contains multiple fans. Frequency Converter Airflow: 650 cfm (1105 m3/h)
90
80
70
60
Drive Derating
50
40
30
20
10
0
0 0.2 0.6 2.2 5.8 11.4 18.1 30.8 69.5 152.8 210.8
Pressure Change (Pa)
130BB190.10
90
80
converter - 1) Mains side 2) Motor side
1 2
176FA289.12
70
35
60
Drive Derating
50
40
3 3 30
20
10
62.5
0
0 25 50 75 100 125 150 175 200 225
Pressure Change 202.8
Illustration 3.33 F1, F2, F3, F4 Enclosures Derating vs. Pressure 130.0
Change
Frequency Converter Airflow: 580 cfm (985 m3/h)
98.6
130BA837.12
593.0
(26.311) (23.346)
The gland plate must be fitted to the frequency 37.7 1
(1.485) 460.0
converter to ensure the specified protection degree, as (18.110)
well as ensuring proper cooling of the unit. If the gland
plate is not mounted, the frequency converter may trip 216.5
(8.524) 199.5
(7.854)
on Alarm 69, Pwr. Card Temp 535.0
(21.063)
281.8 258.5
(11.096) (10.177)
130BB073.10
533.0 35.5
36.2 (20.984) (1.398)
(1.425) 595.8
(23.457) 1328.8
(52.315)
Illustration 3.36 Enclosure Size F1
130BA841.12
Rittal Enclosures
655.9
25.825 994.3
This section deals with the installation of IP00/chassis
3 3
[39.146]
37.7 460.0
[1.485] [18.110] enclosed frequency converters with duct work cooling kits
in Rittal enclosures. In addition to the enclosure, a 200 mm
216.5 199.5 base/plinth is required.
535.0 [8.524] [7.854]
[21.063]
281.8 258.2
[11.096] [10.167]
176FA252.10
35.5 533.0
[1.398] 36.2 [20.984] 1
594.8
[1.425] [23.417] 1727.8
[68.024]
1265.3 593.0
130BA843.12
(49.815) (23.346)
634.7
(24.989)
37.7
(1.485) 2X 460.0
(18.110)
2X 216.5 199.5
535.0 (8.524) (7.854)
(21.063)
2X 281.3 258.5
(11.075) (10.177)
533.0
35.5 (20.984)
(1.398) 597.0
(23.504) 1
1130.0
36.2 (44.488)
(1.425) 1192.8
(46.961)
1925.8
(75.819)
1252.8 994.3
634.7 (24.989) (49.321) (39.146)
37.7
(1.485) 2X 460.0
(18.110)
2X 216.5
(8.524) 199.5
535.0 (7.854)
(21.063)
2X 281.8 258.2
(11.096) (10.167)
back panel and support it along the mid-section of the Using these kits as described removes 85% of the losses
panel. These duct work kits do not support the “in frame” via the backchannel using the frequency converter’s main
mounting of the panel (see Rittal TS8 catalogue for heat sink fan. Remove the remaining 15% via the enclosure
details). The duct work cooling kits listed in Table 3.9 are door.
suitable for use only with IP00/Chassis frequency
converters in Rittal TS8 IP20 and UL and NEMA 1 and IP54, NOTICE
3 3 and UL and NEMA 12 enclosures.
See the Top-only Back-Channel Cooling Kit Instruction,
175R1107, for further information.
CAUTION
For the E2 enclosures, it is important to mount the plate Ordering information
at the absolute rear of the Rittal enclosure due to the
weight of the frequency converter.
• Enclosure type E2: 176F1776
3.4.4 Installation of Top and Bottom Covers 3.4.5 Outside Installation/NEMA 3R Kit for
Rittal Enclosures
Top and bottom covers can be installed on enclosure size
E2. These kits direct the backchannel airflow in and out the
176FT261.10
back of the frequency converter instead of directing the
airflow in at the bottom and out at the top of the
frequency converter (when the frequency converters are 3 3
being mounted directly on a wall or inside a welded
enclosure).
Notes:
1. If external duct work is added to the exhaust
path of the frequency converter, extra back
pressure reduces the cooling of the frequency
converter. Derate the frequency converter to
accommodate the reduced cooling. Calculate the
pressure drop, then refer to Illustration 3.31 to
Illustration 3.33.
2. A door fan is required on the enclosure to
remove the heat losses not contained in the
backchannel of the frequency converter and any
additional losses generated from other
components installed inside the enclosure.
Calculate the total required airflow to select the
appropriate fans. Some enclosure manufacturers
offer software for performing the calculations
(Rittal Therm software).
If the frequency converter is the only heat-
generating component in the enclosure, the
Illustration 3.41 Rittal Enclosure Size E2
minimum airflow required at an ambient
temperature of 45 °C for the enclosure size E2
frequency converter is 782 m3/h (460 cfm).
This section is for the installation of NEMA 3R kits available
NOTICE for the frequency converter enclosure size E2. These kits
are designed and tested to be used with IP00/Chassis
See the Top and Bottom Covers Only Instruction,
versions of these enclosure sizes in Rittal TS8 NEMA 3R or
175R1106, for further information.
NEMA 4 enclosures. The NEMA 3R enclosure is an outdoor
enclosure that provides a degree of protection against rain
Ordering information
and ice. The NEMA 4 enclosure is an outdoor enclosure
• Enclosure size E2: 176F1861 that provides a greater degree of protection against
weather and hosed water.
The minimum enclosure depth is 500 mm (600 mm for
enclosure size E2) and the kit is designed for a 600 mm
(800 mm for enclosure size E2) wide enclosure. Other
enclosure widths are possible, however extra Rittal
hardware is required. The maximum depth and width are
as required by the installation.
NOTICE
3 3 Install a door fan on the enclosure to remove the heat CAUTION
losses not contained in the backchannel of the frequency See the instruction for Installation of IP20 Kits, 175R1108,
converter and any additional losses generated from for further information.
other components installed inside the enclosure.
Calculate the total required airflow to select the Ordering information
appropriate fans. Some enclosure manufacturers offer
software for performing the calculations (Rittal Therm
• Enclosure size E2: 176F1884
The kits are available for the enclosure size E2. These kits Ordering information
are designed and tested to be used with IP00/Chassis • Enclosure size E2: 176F1745
frequency converters in welded-box construction
enclosures with an environmental rating of NEMA 3R or 3.4.9 Installation of Mains Shield for
NEMA 4. The NEMA 3R enclosure is a dust-tight, rain-tight, Frequency Converters
ice-resistant, outdoor enclosure. The NEMA 4 enclosure is a
dust-tight and water-tight enclosure.
This section describes the installation of a mains shield for
This kit has been tested and complies with UL environ-
the frequency converter series with enclosure size E1. It is
mental rating Type 3R.
not possible to install in the IP00/Chassis versions as they
have included a metal cover as standard. These shields
NOTICE meet VBG-4 requirements.
Enclosure size E2 frequency converters require no
derating when installed in a NEMA 3R enclosure. Ordering information:
Ordering information
Ordering information:
• 176F1784
3 3
3.4.11 Installation of Input Plate Options
This section describes the field installation of input option kits available for frequency converters in all E enclosures.
Do not attempt to remove RFI filters from input plates. Damage may occur to RFI filters if they are removed from the input
plate.
NOTICE
2 different types of RFI filters are available, depending on the input plate combination and the RFI filters
interchangeable. Field installable kits are, in certain cases, the same for all voltages.
NOTICE
For further information, see the Instruction Installation of Field Installable Kits for VLT Drives.
3.4.12 Installation of E Load Share Option requires VLT PTC Thermistor Card MCB 112 and VLT
Extended Relay Card MCB 113.
The load share option can be installed on enclosure size RCD (residual current device)
E2. To monitor ground fault currents in grounded and high-
resistance grounded systems (TN and TT systems in IEC
3 3 Ordering information
• 5 A, 120 W, 24 V DC.
4 Electrical Installation
Cables in General Connect the motor cable screen to both the decoupling
All cabling must comply with national and local plate of the frequency converter and to the metal housing
regulations on cable cross-sections and ambient of the motor.
temperature. UL applications require 75 °C copper Make the screen connections with the largest possible
conductors. 75 °C and 90 °C copper conductors are surface area (cable clamp). These connections are made by
thermally acceptable for the frequency converter to use using the supplied installation devices within the
in non-UL applications. frequency converter.
Cable length and cross-section
The power cable connections are located as shown in The frequency converter has been EMC-tested with a given
Illustration 4.1. Dimensioning of cable cross-section must cable length. Keep the motor cable as short as possible to
be done in accordance with the current ratings and local reduce the noise level and leakage currents.
legislation. See chapter 7 General Specifications for details.
Switching frequency
When frequency converters are used together with sine-
If the frequency converter does not have built-in fuses, use
wave filters to reduce the acoustic noise from a motor, set
the recommended fuses to protect it. See
the switching frequency according to 14-01 Switching
chapter 4.1.15 Fuse Specifications for recommended fuses.
Frequency.
Always ensure that proper fusing is made according to
local regulation. Term. 96 97 98 99
numb
The mains connection is fitted to the mains switch if this er
switch is included. U V W PE1) Motor voltage 0–100% of mains
voltage.
3 wires out of motor.
130BA026.10
U1 V1 W1 Delta-connected.
PE1)
3 Phase W2 U2 V2 6 wires out of motor.
91 (L1)
power U1 V1 W1 PE1) Star-connected U2, V2, W2
92 (L2)
input U2, V2 and W2 to be intercon-
93 (L3) nected separately.
95 PE
Table 4.1 Motor Terminals
1) Protected Ground Connection
Illustration 4.1 Power Cable Connections
NOTICE
In motors without phase insulation paper or other
NOTICE insulation reinforcement suitable for operation with
The motor cable must be screened/armoured. If an voltage supply (such as a frequency converter), fit a sine-
unscreened/unarmoured cable is used, some EMC wave filter on the frequency converter output.
requirements are not complied with. To comply with
EMC emission specifications, use a screened/armoured
motor cable. For more information, see EMC specifi-
cations in the product-related design guide.
175ZA114.11
130BB020.10
Motor Motor 6
U2 V2 W2 U2 V2 W2
U1 V1 W1 U1 V1 W1
7
1
FC FC 8
4 4
96 97 98 96 97 98
2
Illustration 4.2 Star/Delta Connections
130BB019.10
6
3
7
1
3 10
9
5
Illustration 4.4 Compact IP00 (Chassis) with Disconnect, Fuse
4 and RFI Filter, Enclosure Type E2
10
4 4 4)
L1
Brake
L2 L3 9)
10)
Mains ground
Motor
-R +R U V W
81 82 96 97 98
T1 T2 T3
:ASTEN
ER TO
RQUE:
R/L1 MM8
91 9.6 N
m (7FT
-LB)
S/L2 ASTEN
92 ER TO
RQUE:
M10
19
T/L3 Nm (14FT-LB)
93
W/
T3
98
1 Ground terminals
130BA860.10
C J3
FUSE ONNECT
4 4
10
4
FASTENER TORQUE: M10 19Nm (14 FT -LB) FASTENER TORQUE: M10 19Nm (14 FT -LB)
+DC 89 +DC 89
1 2
130BA861.11
4 4 4, 8, 9
130BA862.12
2 3
6 4 4
FASTENER TORQUE: M10 19 Nm (14 FT-LB) FASTENER TORQUE: M10 19 Nm (14 FT-LB) FASTENER TORQUE: M10 19 Nm (14 FT-LB)
U/T1 96 V/T2 97 W/T3 98 U/T1 96 V/T2 97 W/T3 98 U/T1 96 V/T2 97 W/T3 98
1 6
130BA853.12
4
7
4 4
2
1) Pilz relay terminal 4) Safety relay coil fuse with PILZ relay (see Table 4.24 for part
numbers)
2) RCD or IRM terminal
3) Mains 5) Mains fuses, F3 and F4 (3 pieces) (see Table 4.12 to Table 4.16 for
part numbers)
R S T
91 92 93 6) Contactor relay coil (230 VAC). N/C and N/O Aux contacts
(customer supplied)
L1 L2 L3 7) Circuit breaker shunt trip control terminals (230 V AC or 230 V DC)
176FA247.12
been reduced.
To obtain a low HF impedance, use the fastening bolts of
the devices as HF connection to the rear plate. It is
necessary to remove insulating paint or similar from the
fastening points. T/L3
93
92
S/L2
91
R/L1
extra protection.
See also Special Conditions in the product relevant design Enclosure Terminal Torque [Nm] (in-lbs) Bolt size
guide. sizes
E Mains
19–40
Motor M10
4.1.4 RFI Switch (168–354)
Load sharing
Brake 8.5–20.5
Mains supply isolated from ground M8
(75–181)
If the frequency converter is supplied from an isolated
mains source (IT mains, floating delta and grounded delta)
or TT/TN-S mains with grounded leg, turn off the RFI
switch via 14-50 RFI Filter on both the frequency converter
and the filter. For further reference, see IEC 364-3.
Enclosure Terminal Torque [Nm] (in-lbs) Bolt size • Terminal U/T1/96 connected
175HA036.11
Motor
U2 V2 W2
sizes to U-phase
U1 V1 W1
F Mains 19–40
M10 • Terminal V/T2/97 connected
Motor (168–354) to V-phase FC
Load sharing 19–40
(168-354)
M10 • Terminal W/T3/98 96 97 98
connected to W-phase
Brake 8.5-20.5 Motor
U2 V2 W2
Regen (75-181) M8
8.5-20.5 M8
4 4
U1 V1 W1
(75-181)
FC
175ZT975.10
If the frequency converter is supplied by DC, or if the fan
must run independently of the power supply, apply an
external power supply. The connection is made on the
power card.
Terminal Function
4 4 number
100, 101 Auxiliary supply S, T
102, 103 Internal supply S, T
CAUTION WARNING
Check the nameplate to ensure that the mains voltage of
the frequency converter matches the power supply of Protect personnel and property against the consequence
the plant. of component break-down internally in the frequency
converter.
NOTICE
The recommendations do not cover branch circuit
protection for UL.
Short-circuit protection
Danfoss recommends using the fuses/circuit breakers
mentioned in this section to protect service personnel and
property in case of component breakdown in the
frequency converter.
Overcurrent protection international regulations and that limit the energy into the
The frequency converter provides overload protection to frequency converter to an equal or lower level than the
limit threats to human life, property damage and to avoid compliant circuit breakers.
fire hazard due to overheating of the cables. The frequency If fuses/circuit breakers are selected according to
converter is equipped with an internal overcurrent recommendations, possible damage on the frequency
protection (4-18 Current Limit) that can be used for converter is mainly limited to damage inside the unit.
upstream overload protection (UL applications excluded).
Non-UL compliance
Moreover, fuses or circuit breakers can be used to provide
the overcurrent protection in the installation. Overcurrent If UL/cUL is not to be complied with, use the following
protection must always be carried out according to
national regulations.
fuses to ensure compliance with EN50178: 4 4
P110-P250 380–480 V type gG
The tables in this section list the recommended rated
current. Recommended fuses are of the type gG for small P315-P450 380–480 V type gR
to medium power sizes. For larger powers, aR fuses are
recommended. Use circuit breakers that meet the national/ Table 4.11 EN50178 Fuses
UL Compliance
380–480 V, Enclosure types E and F
The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 240 V, or 480 V, or 500 V,
or 600 V depending on the frequency converter voltage rating. With the proper fusing, the frequency converter Short Circuit
Current Rating (SCCR) is 100,000 Arms.
Bussmann
Size/type Rating Ferraz Siba
PN*
P315 170M4017 700 A, 700 V 6.9URD31D08A0700 20 610 32.700
P355 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900
P400 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900
P450 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900
Internal Bussmann
Size/type Bussmann PN* Rating Siba
option
P500 170M7081 1600 A, 700 V 20 695 32.1600 170M7082
P560 170M7081 1600 A, 700 V 20 695 32.1600 170M7082
P630 170M7082 2000 A, 700 V 20 695 32.2000 170M7082
P710 170M7082 2000 A, 700 V 20 695 32.2000 170M7082
P800 170M7083 2500 A, 700 V 20 695 32.2500 170M7083
P1M0 170M7083 2500 A, 700 V 20 695 32.2500 170M7083
4 4 Internal Bussmann
Size/type Bussmann PN* Rating Siba
option
P710 170M7081 1600 A, 700 V 20 695 32.1600 170M7082
P800 170M7081 1600 A, 700 V 20 695 32.1600 170M7082
P900 170M7081 1600 A, 700 V 20 695 32.1600 170M7082
P1M0 170M7081 1600 A, 700 V 20 695 32.1600 170M7082
P1M2 170M7082 2000 A, 700 V 20 695 32.2000 170M7082
P1M4 170M7083 2500 A, 700 V 20 695 32.2500 170M7083
Suitable for use on a circuit capable of delivering not more than 100,000 rms symmetrical A, 500/600/690 V maximum when
protected by the above fuses.
Supplementary fuses
Bussmann
Size/type [A] Rating [V] Alternative fuses
PN*
P500-P1M0, 2.5–4.0 LPJ-6 SP 6 A, 600 Any listed Class J Dual Element, Time Delay, 6A
380–480 V or SPI
P710-P1M4, LPJ-10 SP 10 A, 600 Any listed Class J Dual Element, Time Delay, 10 A
525–690 V or SPI
P500-P1M0, 4.0–6.3 LPJ-10 SP 10 A, 600 Any listed Class J Dual Element, Time Delay, 10 A
380–480 V or SPI
4 4
P710-P1M4, LPJ-15 SP 15 A, 600 Any listed Class J Dual Element, Time Delay, 15 A
525–690 V or SPI
P500-P1M0, 6.3 - 10 LPJ-15 SP 15 A, 600 Any listed Class J Dual Element, Time Delay, 15 A
380–480 V or SPI
P710-P1M4, LPJ-20 SP 20 A, 600 Any listed Class J Dual Element, Time Delay, 20A
525–690 V or SPI
P500-P1M0, 10–16 LPJ-25 SP 25 A, 600 Any listed Class J Dual Element, Time Delay, 25 A
380–480 V or SPI
P710-P1M4, LPJ-20 SP 20 A, 600 Any listed Class J Dual Element, Time Delay, 20 A
525–690 V or SPI
130BB187.10
Tie down all control wires to the designated control cable
routing as shown in Illustration 4.21. To ensure optimum
electrical immunity, connect the screens properly.
1
Fieldbus connection
Connections are made to the relevant options on the
control card. For details, see the relevant fieldbus
instruction. Place the cable in the provided path inside the 4 4
frequency converter and tie it down with other control
wires (see Illustration 4.12 and Illustration 4.13).
176FA246.10
T/L3 93
130BA867.10
S/L2 92
R/L1 91
+DC 89
W/13
-DC 88
V/T2 97
U/T1 96
ption A
Profibus O ce
FC300 Servi
130BB255.10
All terminals to the control cables are located beneath the
LCP. They are accessed by opening the door of the IP21/
IP54 unit, or by removing the covers of the IP00 unit.
130BA150.10
Illustration 4.15 Fieldbus Top Entry Kit, Installed
130BB256.10
9 - 10 mm
(0.37 in)
130BT312.10
Illustration 4.16 Screen Termination/Strain Relief for Fieldbus
Conductors
24 V DC external supply can be used as low-voltage supply 4. Remove the screwdriver. The cable is now
to the control card and any option cards installed. This mounted in the terminal.
enables full operation of the LCP (including parameter 1) Maximum 0.4 x 2.5 mm
setting) without connection to mains. Note that a warning
of low voltage is given when 24 V DC has been connected;
To remove the cable from the terminal:
however, there is no tripping.
1. Insert a screwdriver1) in the square hole.
2. Pull out the cable.
WARNING 1) Max. 0.4 x 2.5 mm
To ensure correct galvanic isolation (type PELV) on the
control terminals of the frequency converter, use 24 V
DC supply of type PELV.
130BT311.10
130BT306.10
4 4
Illustration 4.20 Unplugging Control Terminals
Illustration 4.19 Removing Cable
130BB759.10
Switch Mode
Power Supply
10Vdc 24Vdc
15mA 130/200mA
+10 Vdc 50 (+10 V OUT)
4 4
S202
-10 Vdc
1 2
ON
+10 Vdc 53 (A IN)
ON/I=0-20mA
0/4-20 mA 1 2
S201 OFF/U=0-10V
-10 Vdc
54 (A IN ) ON
+10 Vdc
0/4-20 mA
55 (COM A IN )
12 (+24V OUT )
P 5-00
13 (+24V OUT )
24V (NPN)
18 (D IN) 0V (PNP)
ON
24 V OFF=Open
OV
5V
24V (NPN)
29 (D IN/OUT )
24 V 0V (PNP)
S801
OV
RS - 485 (N RS-485) 69 RS-485
Interface
24V (NPN)
32 (D IN ) 0V (PNP) (P RS-485) 68
5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
CI45 CI45 CI45 CI45 CI45
MODULE MODULE MODULE MODULE MODULE
11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14
15 16 17 18 15 16 17 18 15 16 17 18 15 16 17 18 15 16 17 18
A=Analog, D=Digital
*Terminal 37 (optional) is used for STO. For STO installation instructions, refer to the Safe Torque Off Operating Instructions for
Danfoss VLT® Frequency Converters.
**Do not connect cable screen.
130BB760.11
CUSTOMER 118 117
1
SUPPLIED 24V RET. + - 1
1 CONTROL CARD PIN 20
REGEN
(TERMINAL JUMPERED TOGETHER)
TERMINALS 2
1
CUSTOMER 2 3
SUPPLIED 24V
3
CUSTOMER SUPPLIED 4
3 (TERMINAL JUMPERED TOGETHER)
5
3
5
4 4
10 MCB 113 PIN X46/1
33 TB08 PIN 05 U 96
NAMUR Terminal Definition
Illustration 4.22 Diagram showing all Electrical Terminals with NAMUR Option
Long control cables and analog signals may, in rare cases, NOTICE
and depending on installation, result in 50/60 Hz ground
Control cables must be screened/armoured.
loops due to noise from mains supply cables.
130BT340.10
If ground loops occur, it may be necessary to break the
screen or insert a 100 nF capacitor between screen and
enclosure.
12 13 18 19 27 29 32 33 20 37
130BT107.11
0 VDC
NPN (Sink) Use switches S201 (A53) and S202 (A54) to configure the
Digital input wiring
analog input terminals 53 and 54 as a current (0–20 mA)
12 13 18 19 27 29 32 33 20 37 or a voltage (-10 V to +10 V).
Default setting:
S201 (A53) = OFF (voltage input)
S202 (A54) = OFF (voltage input)
S801 (Bus termination) = OFF
4 4
130BT310.11
130BA155.12
P 5-10 [8]
P 5-12 [0]
+24V
12 13 18 19 27 29 32 33 20 37
Speed
Start/Stop
[18]
Illustration 4.27 Wiring Start/Stop
130BA021.12
12 +24V
Terminal 18 = 5-10 Terminal 18 Digital Input [9] Latched
start
Terminal 27= 5-12 Terminal 27 Digital Input [6] Stop inverse 18 Par. 5-10
Terminal 37 = STO
27 Par. 5-12
130BA156.12
P 5 - 12 [6]
P 5 - 10[9]
4 4
+24V
29 Par. 5-13
12 13 18 19 27 29 32 33 20 37
32 Par. 5-14
37
NOTICE
Terminal 29 only in FC x02 (x = series type).
4.3 Final Set-up and Test 1. Connect terminal 37 to terminal 12 (if terminal 37
is available).
To test the set-up and to ensure that the frequency
2. Connect terminal 27 to terminal 12 or set
converter is running, follow these steps.
5-12 Terminal 27 Digital Input to [0] No function.
Step 1. Locate the motor nameplate. 3. Activate the AMA 1-29 Automatic Motor
Adaptation (AMA).
NOTICE
4. Select between complete or reduced AMA. If a
The motor is either star (Y) or delta connected (Δ). This
sine wave filter is mounted, run only the reduced
information is on the motor nameplate.
AMA, or remove the sine-wave filter during the 4 4
AMA procedure.
130BA767.10
5. Press [OK]. The display shows Press [Hand On] to
start.
6. Press [Hand On]. A progress bar indicates if the
AMA is in progress.
Stop the AMA during operation
1. Press [Off]. The frequency converter enters into
alarm mode and the display shows that the user
terminated the AMA.
Successful AMA
1. The display shows Press [OK] to finish AMA.
2. Press [OK] to exit the AMA state.
Unsuccessful AMA
1. The frequency converter enters into alarm mode.
THREE PHASE INDUCTION MOTOR
A description of the alarm can be found in .
MOD MCV 315E Nr. 135189 12 04 IL/IN 6.5
kW 400 PRIMARY SF 1.15 2. Report Value in the [Alarm Log] shows the last
HP 536 V 690 A 410.6 CONN Y COS f 0.85 40
measuring sequence carried out by the AMA,
mm 1481 V A CONN AMB 40 °C
Hz 50 V A CONN ALT 1000 m
before the frequency converter entered alarm
DESIGNN SECONDARY RISE 80 °C mode. This number along with the description of
DUTY S1 V A CONN ENCLOSURE IP23 the alarm helps with troubleshooting. State the
INSUL I EFFICIENCY % 95.8% 100% 95.8% 75% WEIGHT 1.83 ton
alarm number and description when contacting
Danfoss service.
CAUTION
NOTICE
Illustration 4.31 Nameplate
Incorrectly registered motor nameplate data, or a too big
difference between the motor power size and the
frequency converter power size often causes
Step 2. Enter the motor nameplate data in this
unsuccessful AMA.
parameter list.
To access this list, press [Quick Menu] then select Q2 Quick
Setup. Step 4. Set the speed limit and ramp time.
4. 1-24 Motor Current • 4-11 Motor Speed Low Limit [RPM] or 4-12 Motor
Speed Low Limit [Hz]
5. 1-25 Motor Nominal Speed
• 4-13 Motor Speed High Limit [RPM] or 4-14 Motor
Step 3. Activate the Automatic Motor Adaptation (AMA). Speed High Limit [Hz]
Performing an AMA ensures optimum performance. The
• 3-41 Ramp 1 Ramp Up Time
AMA measures the values from the motor model
equivalent diagram. • 3-42 Ramp 1 Ramp Down Time
130BA170.10
4.4.1 Mechanical Brake Control
NOTICE
Installations with cables connected in a common joint as
in Illustration 4.32 are only recommended for short cable
lengths.
NOTICE
When motors are connected in parallel, 1-29 Automatic
Motor Adaptation (AMA) cannot be used.
130BA018.13
5.1.1 Three Ways of Operating
connection.
If the frequency converter is fitted with fieldbus option,
refer to the relevant documentation. Run OK c
Ca
ck
n
Ba
ce
l
1. Graphical display with status lines.
2. Menu keys and indicator lights (LEDs) - selecting
Info
mode, changing parameters and switching 3 On OK
Graphical display
The LCD display is backlit with a total of 6 alpha-numeric Hand Auto
4 Off Reset
on on
lines. All data is displayed on the LCP, which can show up
to 5 operating variables while in [Status] mode.
Display lines: Illustration 5.1 LCP
a. Status line
Status messages displaying icons and graphics.
The display is divided into 3 sections:
b. Line 1–2 Top section
Operator data lines displaying data and variables (a) shows the status when in status mode, or up to 2
defined or selected by the user. Press [Status] to variables when not in status mode, and in the case of
add one extra line. Alarm/Warning.
c. Status line The number of the active set-up (selected as the active
Status messages displaying text. set-up in 0-10 Active Set-up) is shown. When programming
in another set-up than the active set-up, the number of
the set-up being programmed appears to the right in
brackets.
Middle section
(b) shows up to 5 variables with related unit, regardless of
status. In case of alarm/warning, the warning is shown
instead of the variables.
Bottom section
130BP062.10
Status 1 (1)
(c) always shows the state of the frequency converter in 207RPM 5.25A 24.4 kW
status mode. 1.1
130BP063.10
0-20 Display Line 1.1 Small to 0-24 Display Line 3 Large has Status 1 (1)
its own scale and number of digits after a possible decimal 778 RPM 0.86 A 4.0 kW
point. Larger numeric values are displayed with few digits
State: 0 off 0 (off )
after the decimal point.
When: -
Ex.: Current readout Do: -
5.25 A; 15.2 A 105 A.
Auto Remote Running
Status display I
Illustration 5.4 Example of Status Display III
This readout state is standard after start-up or initialisation.
Press [INFO] to obtain information about the value/
measurement linked to the displayed operating variables
(1.1, 1.2, 1.3, 2, and 3). Display contrast adjustment
See the operating variables shown in the display in Press [status] and [▲] for darker display.
Illustration 5.2. 1.1, 1.2 and 1.3 are shown in small size. 2 Press [status] and [▼] for brighter display.
and 3 are shown in medium size.
130BP074.10
Status ! 1(1)
Top section
130BP041.10
130BP044.10
• Cooling tower fans.
• Changes made
Back
• Loggings
The Function Set-up provides quick and easy access to all Illustration 5.8 Back Key
parameters required for most HVAC applications including:
[Auto On]
Ca
nc
Ba
el
On OK
NOTICE
Warn An active HAND-OFF-AUTO signal via the digital inputs
has higher priority than the control keys [Hand On] –
[Auto On].
Alarm
Hand Auto
Off Reset
on on
130BT308.10
5.2.1 RS-485 Bus Connection
5 5
130BA060.11
Illustration 5.14 USB Connection to Frequency Converter
RS 232
5.3.2 PC Software Tools
+ 68 69 68 69 68 69
USB
- PC-based MCT 10 Set-up Software
RS 485
All frequency converters are equipped with a serial
communication port. Danfoss provides a PC tool for
Illustration 5.13 Connection Example communication between PC and frequency converter.
Check the section in chapter 1.2.1 Additional Resources for
detailed information on this tool.
To avoid potential equalising currents in the screen,
ground the cable screen via terminal 61, which is MCT 10 Set-up Software
connected to the frame via an RC link. MCT 10 Set-up Software has been designed as an easy-to-
use interactive tool for setting parameters in our frequency
Bus termination converters.
Terminate the RS-485 bus by a resistor network at both The MCT 10 Set-up Software is useful for:
ends. If the frequency converter is the first or the last
device in the RS-485 loop, set the switch S801 on the
• Planning a communication network off-line. MCT
10 Set-up Software contains a complete
control card to ON. frequency converter database.
For more information, see the paragraph Switches S201,
S202, and S801. • Commissioning frequency converters online.
To control or program the frequency converter from a PC, • Expanding an existing network.
install the PC-based configuration tool MCT 10 Set-up • Supporting future-developed frequency
Software. converters.
The PC is connected via a standard (host/device) USB
MCT 10 Set-up Software supports PROFIBUS DP-V1 via a
cable, or via the RS-485 interface as shown in
master class 2 connection. It enables online reading/
chapter 5.2.1 RS-485 Bus Connection.
writing of parameters in a frequency converter via the
PROFIBUS network. This network eliminates the need for
NOTICE an extra communication network.
The USB connection is galvanically isolated from the
supply voltage (PELV) and other high-voltage terminals.
The USB connection is connected to protective earth.
Use only an isolated laptop as PC connection to the USB
connector on the frequency converter.
1. Connect a PC to the frequency converter via USB • Under Quick Menu and Changes Made, all 5 5
com port. parameters which have been changed from
factory settings are displayed.
2. Open MCT 10 Set-up Software.
3. Select Open – stored files are shown.
• Press and hold [Main Menu] key for 3 s to access
to any parameter.
4. Open the appropriate file.
• For service purposes, copy all parameters to the
5. Select Write to drive. LCP. See 0-50 LCP Copy for further information.
All parameter settings are now transferred to the
frequency converter. 5.3.4 Quick Transfer of Parameter Settings
A separate manual for MCT 10 Set-up Software is available
when Using GLCP
at www.Danfoss.com/BusinessAreas/DrivesSolutions/Software-
download/DDPC+Software+Program.htm. Once the set-up of a frequency converter is complete,
store (back up) the parameter settings in the GLCP or on a
The MCT 10 Set-up Software modules PC via MCT 10 Set-up Software.
The following modules are included in the software
package.
3. Select [2] Initialisation (for NLCP select “2”). 2b [Menu] while powering up for LCP 101,
numerical LCP.
4. Press [OK].
3. Release the keys after 5 s.
5. Remove power to unit and wait for the display to
turn off. 4. The frequency converter is now programmed
according to default settings.
6. Reconnect power and the frequency converter is
reset. Note that first start-up takes a few more This parameter initialises all except:
seconds than normal. 15-00 Operating hours
15-03 Power Up's
7. Press [Reset]. 15-04 Over Temp's
14-22 Operation Mode initialises all except: 15-05 Over Volt's
• 8-30 Protocol.
• 8-31 Address.
NOTICE
Parameters selected in 0-25 My Personal Menu stay
present with default factory setting.
6 How to Programme
1-** Load/Motor Parameters used to configure the frequency converter for the specific application and motor
including:
• Open or closed loop operation.
• Type of application such as:
- Compressor
- Fan
- Centrifugal pump
2-** Brakes Parameters used to configure brake functions of the frequency converter, which, although not
common in many HVAC applications, can be useful in special fan applications. Parameters
include:
• DC brake.
• Dynamic/resistor brake.
• Overvoltage control (which provides automatic adjustment of the deceleration rate (auto-
ramping) to avoid tripping when decelerating large inertia fans).
• Digital/preset references.
• Jog speed.
• Definition of the source of each reference (for example, to which analog input is the
reference signal connected).
• Torque and current limits to protect the pump, fan or compressor driven by the motor.
• Speed bypass frequencies, including semi-automatic set-up of these frequencies (for example,
to avoid resonance conditions on cooling tower and other fans).
• relay outputs
• pulse inputs
• pulse outputs
• Scaling of the analog input signals (for example to match the analog input to the mA and
pressure range of a static duct pressure sensor).
• Filter time constant to filter out electrical noise on the analog signal, which sometimes
occurs when long cables are installed.
• Function and scaling of the analog outputs (for example to provide an analog output
representing motor current or kW to an analog input of a DDC controller).
• Configuring the analog outputs to be controlled by the BMS via a high-level interface (HLI)
(for example to control a chilled water valve) including ability to define a default value of
these outputs in the event of the HLI failing.
8-** Communication and Parameters used for configuring and monitoring functions associated with the serial communi-
Options cations/high-level interface to the frequency converter.
9-** Profibus Parameters only applicable when a PROFIBUS option is installed.
10-** CAN Fieldbus Parameters only applicable when a DeviceNet option is installed.
11-** LonWorks Parameters only applicable when a LonWorks option is installed.
• Timers (for example, when a start signal is applied, first activate output relay to
open supply air damper and wait x seconds before ramping up).
• Complex sequence of user-defined actions executed by the SLC when the associated user-
defined event is evaluated as TRUE by the SLC. For example, initiate an economiser mode in
a simple AHU cooling application control scheme where there is no BMS. For such an
application, the SLC can monitor the outside air relative humidity. If the relative humidity is
below a defined value, the supply air temperature setpoint could be automatically increased.
With the frequency converter monitoring the outside air relative humidity and supply air
temperature via its analog inputs, and controlling the chilled water valve via one of the
extended PI(D) loops and an analog output, it would then modulate that valve to maintain a
higher supply air temperature. 6 6
The SLC can often replace the need for other external control equipment.
14-** Special Functions Parameters used to configure special functions of the frequency converter including:
• Setting of the switching frequency to reduce audible noise from the motor (sometimes
required for fan applications).
• Kinetic back-up function (especially useful for critical applications in semi-conductor instal-
lations where performance under mains dip/mains loss is important).
• Automatic reset (to avoid the need for a manual reset of alarms).
15-** FC Information Parameters providing operating data and other frequency converter information including:
• Operating and running hour counters.
• kWh counter; resetting of the running and kWh counters.
• Alarm/fault log (where the past 10 alarms are logged along with any associated value and
time).
• Frequency converter and option card identification parameters, such as code number and
software version.
16-** Data Readouts Read-only parameters which display the status/value of many operating variables that can be
displayed on the LCP or viewed in this parameter group. These parameters can be useful during
commissioning when interfacing with a BMS via a high-level interface.
18-** Info & Readouts Read-only parameters which display useful information for commissioning when interfacing with
a BMS via a high-level interface. The information contains data such as:
• The last 10 preventive maintenance log items.
• Actions and time.
• The value of analog inputs and outputs on the analog I/O option card.
• Conversion factor for each of the feedback signals. An example could be a pressure signal
used for indication of flow in an AHU or converting from pressure to temperature in a
compressor application).
• Engineering unit for the reference and feedback (for example, Pa, kPa, m Wg, in Wg, bar,
m3/s, m3/h, °C, °F, etc).
• The function (for example, sum, difference, average, minimum or maximum) used to
calculate the resulting feedback for single-zone applications or the control philosophy for
multi-zone applications.
•
6 6
Programming of the setpoints.
21-** Extended Closed Loop Parameters used to configure the 3 extended closed loop PI(D) controllers. The controllers can,
for example, be used to control external actuators (for example, chilled water valve to maintain
supply air temperature in a VAV system) including:
• Engineering unit for the reference and feedback of each controller (for example, °C, °F).
• Defining the range of the reference/setpoint for each controller.
• Defining where each of the references/setpoints and feedback signals come from (for
example, which analog input or the BMS HLI).
• Programming of the setpoint, and manual tuning or auto-tuning of each of the PI(D)
controllers.
22-** Application Functions Parameters used to monitor, protect and control pumps, fans and compressors, including:
• No-flow detection and protection of pumps (including auto-setup of this function).
• Dry-pump protection.
• Sleep mode (especially useful for cooling tower and booster pump sets).
• Broken-belt detection (typically used for fan applications to detect no air flow instead of
using a ∆p switch installed across the fan).
• Using this function can compensate for the sensor installation and help to realise the
maximum energy savings).
• Preventive maintenance functions, which can be based on running or operating hour time
intervals or on specific dates and times.
• Energy log (especially useful in retrofit applications or where information of the actual
historical load (kW) on the pump/fan/compressor is of interest).
• Trending (useful in retrofit or other applications where there is an interest to log operating
power, current, frequency or speed of the pump/fan/compressor for analysis and a payback
counter.
24-** Application Functions 2 Parameters used to set up fire mode and/or to control a bypass contactor/starter if designed
into the system.
Parameter descriptions and selections are displayed on the 1. Press [Quick Menu].
graphic (GLCP) or numeric (NLCP) display. (See relevant
2. Press [▼] to select Function Set-ups.
section for details.) Access the parameters by pressing
[Quick Menu] or [Main Menu] on the LCP. The Quick Menu 3. Press [OK].
is used primarily for commissioning the unit at start-up by 4. Press [▼] to select Application Settings .
providing the parameters necessary to start operation. The
Main Menu provides access to all parameters for detailed 5. Press [OK]. 6 6
application programming. 6. Press [OK] again for Fan Functions.
7. Press [OK] to select Broken Belt Function.
All digital input/output and analog input/output terminals
are multifunctional. All terminals have factory default
8. Press [▼], to select [2] Trip.
functions suitable for most HVAC applications but if other If a broken fan-belt is detected, the frequency converter
special functions are required, they must be programmed trips.
as explained in parameter group 5-** Digital In/out or 6-**
Select Q1 My Personal Menu to display personal
Analog In/out.
parameters
For example, an AHU or pump OEM may have pre-
6.1.2 Quick Menu Mode programmed personal parameters to be in My Personal
Menu during factory commissioning to make on-site
Parameter data commissioning/fine-tuning simpler. These parameters are
The graphical display (GLCP) provides access to all selected in 0-25 My Personal Menu. Up to 20 different
parameters listed in the Quick Menu. The numeric display parameters can be programmed in this menu.
(NLCP) only provides access to the Quick Set-up
Select Changes Made to obtain information about:
parameters. To set parameters pressing [Quick Menu] -
enter or change parameter data or settings in accordance
• The last 10 changes. Press [▲] and [▼] to scroll
between the last 10 changed parameters.
with the following procedure:
1. Press [Quick Menu]. • The changes made since default setting.
Loggings
2. Press [▲] or [▼] to find the parameter to change.
Loggings show information about the display line
3. Press [OK]. readouts. The information is shown as graphs.
4. Press [▲] or [▼] to select the correct parameter Only display parameters selected in 0-20 Display Line 1.1
setting. Small and 0-24 Display Line 3 Large can be viewed. Up to
120 samples can be stored in the memory for later
5. Press [OK]. reference.
6. To move to a different digit within a parameter Quick Set-up
setting, use the [◀] and [▶].
Efficient parameter set-up for HVAC applications
7. Highlighted area indicates digit selected for The parameters can easily be set up for most HVAC
change. applications only by using the Quick Set-up.
8. Press [Cancel] to disregard change, or press [OK] After pressing [Quick Menu], the different options in the
to accept change and enter the new setting. Quick Menu are listed. See also Illustration 6.1 and Table 6.3
to Table 6.6.
Example of changing parameter data
Assume parameter 22-60 Broken Belt Function is set to [0]
Off. To monitor the fan-belt condition, non-broken or
broken, follow this procedure:
Example of using the Quick Set-up default settings of 0-02 Motor Speed Unit and 0-03 Regional Settings
To set the ramp-down time to 100 s, follow this procedure: depend on which region of the world the frequency converter is
supplied to but can be reprogrammed as required.
1. Select Quick Set-up. Parameter 0-01 Language in
2) Parameter 5-40 Function Relay is an array. Select between [0]
Quick Set-up appears.
Relay1 or [1] Relay2. Standard setting is [0] Relay1 with the default
2. Press [▼] repeatedly until parameter 3-42 Ramp 1 option [9] Alarm.
Ramp Down Time appears with the default setting
of 20 s. For detailed information about settings and programming,
see the VLT® HVAC Drive FC 102 Programming Guide.
3. Press [OK].
4. Press [◀] to highlight the third digit before the NOTICE
comma. If [0] No Operation is selected in 5-12 Terminal 27 Digital
Input, no connection to +24 V on terminal 27 is
5. Change 0 to 1 by pressing [▲].
necessary to enable start.
6. Press [▶] to highlight the digit 2. If [2] Coast Inverse (factory default value) is selected in
Illustration 6.1 Quick Menu View [0] * English Part of language packages 1–4
Parameter 1-24 Motor Current [A] [20] Suomi Part of language package 1
Parameter 1-25 Motor Nominal Speed [RPM]
[22] English US Part of language package 4
Parameter 1-28 Motor Rotation Check [Hz]
Parameter 3-41 Ramp 1 Ramp Up Time [s] [27] Greek Part of language package 4
Parameter 3-42 Ramp 1 Ramp Down Time [s]
Parameter 4-11 Motor Speed Low Limit [RPM] [RPM] [28] Bras.port Part of language package 4
Parameter 4-12 Motor Speed Low Limit [Hz]1) [Hz]
[36] Slovenian Part of language package 3
Parameter 4-13 Motor Speed High Limit [RPM] [RPM]
Parameter 4-14 Motor Speed High Limit [Hz]1) [Hz] [39] Korean Part of language package 2
3-19 Jog Speed [RPM] [RPM] [40] Japanese Part of language package 2
Parameter 3-11 Jog Speed [Hz]1) [Hz]
[41] Turkish Part of language package 4
5-12 Terminal 27 Digital Input
[42] Trad.Chinese Part of language package 2
Parameter 5-40 Function Relay2)
[43] Bulgarian Part of language package 3
Table 6.2 Quick Set-up Parameters
[44] Srpski Part of language package 3
1) The information shown in the display depends on the selections
made in 0-02 Motor Speed Unit and 0-03 Regional Settings. The [45] Romanian Part of language package 3
1-21 Motor Power [HP] [1] Enabled Motor rotation check is enabled.
Range: Function:
Size [ 0.09 - Enter the nominal motor power in hp WARNING
related* 3000.00 according to the motor nameplate data. Remove mains power before disconnecting motor phase
hp] The default value corresponds to the cables.
nominal rated output of the unit.
Depending on the selections made in NOTICE
0-03 Regional Settings, either
Once the motor rotation check is enabled the display
parameter 1-20 Motor Power [kW] or
shows: Note! Motor may run in wrong direction.
parameter 1-21 Motor Power [HP] is made
Pressing [OK], [Back] or [Cancel] dismisses the message
invisible.
and displays a new message: “Press [Hand On] to start
the motor. Press [Cancel] to abort”. Pressing [Hand On]
1-22 Motor Voltage
starts the motor at 5 Hz in forward direction and the
Range: Function: display shows: “Motor is running. Check if motor rotation
Size [ 10 - Enter the nominal motor voltage direction is correct. Press [Off] to stop the motor”.
related* 1000 V] according to the motor nameplate Pressing [Off] stops the motor and resets
data. The default value corresponds to parameter 1-28 Motor Rotation Check. If motor rotation
the nominal rated output of the direction is incorrect, interchange 2 motor phase cables.
frequency converter.
3-41 Ramp 1 Ramp Up Time 4-13 Motor Speed High Limit [RPM]
Range: Function: Range: Function:
Size [ 1.00 - Enter the ramp-up time, that is, the Size [ par. NOTICE
related* 3600 s] acceleration time from 0 RPM to related* 4-11 -
Any changes in parameter 4-13 Motor
parameter 1-25 Motor Nominal Speed. 60000
Speed High Limit [RPM] reset the value
Select a ramp-up time such that the RPM]
in parameter 4-53 Warning Speed High
output current does not exceed the
to the value set in
current limit in 4-18 Current Limit during
parameter 4-13 Motor Speed High Limit
ramping. See ramp-down time in
[RPM].
parameter 3-42 Ramp 1 Ramp Down Time.
par .3 − 41 =
tacc × nnom par .1 − 25
ref RPM
s NOTICE
3-42 Ramp 1 Ramp Down Time Max. output frequency cannot exceed
10% of the inverter switching
Range: Function:
6 6 Size [ 1.00 - Enter the ramp-down time, that is, the
frequency (parameter 14-01 Switching
Frequency).
related* 3600 s] deceleration time from
parameter 1-25 Motor Nominal Speed to 0
Enter the maximum limit for motor speed in
RPM. Select a ramp-down time preventing
RPM. The motor speed high limit can be set
overvoltage from arising in the inverter due
to correspond to the manufacturer’s
to regenerative operation of the motor. The
maximum rated motor. The motor speed
ramp-down time should also be long
high limit must exceed the setting in
enough to prevent that the generated
parameter 4-11 Motor Speed Low Limit [RPM].
current exceeds the current limit set in
The parameter name appears as either
4-18 Current Limit. See ramp-up time in
parameter 4-11 Motor Speed Low Limit [RPM]
parameter 3-41 Ramp 1 Ramp Up Time.
or parameter 4-12 Motor Speed Low Limit [Hz],
tdec × nnom par .1 − 25 depending on:
par .3 − 42 = s
ref RPM
• The settings of other parameters in
4-11 Motor Speed Low Limit [RPM] the Main Menu.
Range: Function:
• Default settings based on
Size [ 0 - par. Enter the minimum limit for motor speed geographical location.
related* 4-13 in RPM. The motor speed low limit can be
RPM] set to correspond to the manufacturer’s 4-14 Motor Speed High Limit [Hz]
recommended minimum motor speed.
Range: Function:
The motor speed low limit must not
Size [ par. Enter the maximum limit for motor speed
exceed the setting in
related* 4-12 - in Hz. Parameter 4-14 Motor Speed High
parameter 4-13 Motor Speed High Limit
par. Limit [Hz] can match the manufacturer's
[RPM].
4-19 Hz] recommended maximum motor speed. The
motor speed high limit must exceed the
4-12 Motor Speed Low Limit [Hz]
value in parameter 4-12 Motor Speed Low
Range: Function:
Limit [Hz]. The output frequency must not
Size [0 - Enter the minimum limit for motor speed exceed 10% of the switching frequency
related* par. 4-14 in Hz. The motor speed low limit can be (parameter 14-01 Switching Frequency).
Hz] set to correspond to the minimum output
frequency of the motor shaft. The speed
low limit must not exceed the setting in
parameter 4-14 Motor Speed High Limit [Hz].
130BT113.10
28.4% 2.05A 1(1)
parameters required for most HVAC applications including:
Function Setups Q3
• Most VAV and CAV supply and return fans. Q3-1 General Settings
6 6
1. Turn on the frequency converter (yellow LED Outputs. Press [OK].
lights).
130BT114.10
26.0% 7.14A 1(1)
General Settings Q3-1
130BT110.11
Status 1 (1)
28.8% 5.66A 2.63kW Q3 - 10 Adv. Motor Settings
Q3 - 11 Analog Output
Q3 - 12 Clock Settings
14.4Hz
Q3 - 13 Display Settings
Illustration 6.2 Frequency Converter Turned on 6. Select parameter 6-50 Terminal 42 Output. Press
[OK].
130BA115.10
2. Press [Quick Menus]. 26.3% 5.82A 1(1)
Analog Output 03.11
130BT111.10
Q3 Function Setups
Q5 Changes Made 7. Press [▲] and [▼] to select between the different
Illustration 6.3 Quick Menu Selected options. Press [OK].
130BT116.10
Q1 My Personal Menu
Q2 Quick Setup
Q3 Function Setups
Q5 Changes Made
Q3-10 Adv. motor settings Q3-11 Analog output Q3-12 Clock settings Q3-13 Display settings
Parameter 1-90 Motor Thermal Parameter 6-50 Terminal 42 0-70 Date and Time 0-20 Display Line 1.1 Small
Protection Output
Parameter 1-93 Thermistor Source Parameter 6-51 Terminal 42 0-71 Date Format 0-21 Display Line 1.2 Small
Output Min Scale
Parameter 1-29 Automatic Motor Parameter 6-52 Terminal 42 0-72 Time Format 0-22 Display Line 1.3 Small
Adaptation (AMA) Output Max Scale
Parameter 14-01 Switching 0-74 DST/Summertime 0-23 Display Line 2 Large
Frequency
Parameter 4-53 Warning Speed 0-76 DST/Summertime Start 0-24 Display Line 3 Large
High
0-77 DST/Summertime End 0-37 Display Text 1
6 6 0-38 Display Text 2
0-39 Display Text 3
Q3-30 Single zone int. setpoint Q3-31 Single zone ext. setpoint Q3-32 Multi zone/adv
Parameter 1-00 Configuration Mode Parameter 1-00 Configuration Mode Parameter 1-00 Configuration Mode
20-12 Reference/Feedback Unit 20-12 Reference/Feedback Unit Parameter 3-15 Reference 1 Source
20-13 Minimum Reference/Feedb. 20-13 Minimum Reference/Feedb. Parameter 3-16 Reference 2 Source
20-14 Maximum Reference/Feedb. 20-14 Maximum Reference/Feedb. Parameter 20-00 Feedback 1 Source
6-22 Terminal 54 Low Current Parameter 6-10 Terminal 53 Low Voltage Parameter 20-01 Feedback 1 Conversion
Parameter 6-24 Terminal 54 Low Ref./Feedb. Parameter 6-11 Terminal 53 High Voltage 20-02 Feedback 1 Source Unit
Value
Parameter 6-25 Terminal 54 High Ref./Feedb. 6-12 Terminal 53 Low Current Parameter 20-03 Feedback 2 Source
Value
Parameter 6-26 Terminal 54 Filter Time 6-13 Terminal 53 High Current Parameter 20-04 Feedback 2 Conversion
Constant
Parameter 6-27 Terminal 54 Live Zero Parameter 6-14 Terminal 53 Low Ref./Feedb. 20-05 Feedback 2 Source Unit
Value
Parameter 6-00 Live Zero Timeout Time Parameter 6-15 Terminal 53 High Ref./Feedb. Parameter 20-06 Feedback 3 Source
Value
Parameter 6-01 Live Zero Timeout Function 6-22 Terminal 54 Low Current Parameter 20-07 Feedback 3 Conversion
Parameter 20-21 Setpoint 1 Parameter 6-24 Terminal 54 Low Ref./Feedb. 20-08 Feedback 3 Source Unit
Value
Parameter 20-81 PID Normal/ Inverse Control Parameter 6-25 Terminal 54 High Ref./Feedb. 20-12 Reference/Feedback Unit
Value
20-82 PID Start Speed [RPM] Parameter 6-26 Terminal 54 Filter Time 20-13 Minimum Reference/Feedb.
Constant
20-83 PID Start Speed [Hz] Parameter 6-27 Terminal 54 Live Zero 20-14 Maximum Reference/Feedb.
Q3-30 Single zone int. setpoint Q3-31 Single zone ext. setpoint Q3-32 Multi zone/adv
Parameter 20-93 PID Proportional Gain Parameter 6-00 Live Zero Timeout Time Parameter 6-10 Terminal 53 Low Voltage
Parameter 20-94 PID Integral Time Parameter 6-01 Live Zero Timeout Function Parameter 6-11 Terminal 53 High Voltage
20-70 Closed Loop Type Parameter 20-81 PID Normal/ Inverse Control 6-12 Terminal 53 Low Current
20-71 PID Performance 20-82 PID Start Speed [RPM] 6-13 Terminal 53 High Current
20-72 PID Output Change 20-83 PID Start Speed [Hz] Parameter 6-14 Terminal 53 Low Ref./Feedb.
Value
20-73 Minimum Feedback Level Parameter 20-93 PID Proportional Gain Parameter 6-15 Terminal 53 High Ref./Feedb.
Value
20-74 Maximum Feedback Level Parameter 20-94 PID Integral Time Parameter 6-16 Terminal 53 Filter Time
Constant
20-79 PID Autotuning 20-70 Closed Loop Type Parameter 6-17 Terminal 53 Live Zero
20-71 PID Performance Parameter 6-20 Terminal 54 Low Voltage
20-72 PID Output Change Parameter 6-21 Terminal 54 High Voltage
20-73 Minimum Feedback Level
20-74 Maximum Feedback Level
6-22 Terminal 54 Low Current
6-23 Terminal 54 High Current
6 6
20-79 PID Autotuning Parameter 6-24 Terminal 54 Low Ref./Feedb.
Value
Parameter 6-25 Terminal 54 High Ref./Feedb.
Value
Parameter 6-26 Terminal 54 Filter Time
Constant
Parameter 6-27 Terminal 54 Live Zero
Parameter 6-00 Live Zero Timeout Time
Parameter 6-01 Live Zero Timeout Function
Parameter 4-56 Warning Feedback Low
Parameter 4-57 Warning Feedback High
Parameter 20-20 Feedback Function
Parameter 20-21 Setpoint 1
Parameter 20-22 Setpoint 2
Parameter 20-81 PID Normal/ Inverse Control
20-82 PID Start Speed [RPM]
20-83 PID Start Speed [Hz]
Parameter 20-93 PID Proportional Gain
Parameter 20-94 PID Integral Time
20-70 Closed Loop Type
20-71 PID Performance
20-72 PID Output Change
20-73 Minimum Feedback Level
20-74 Maximum Feedback Level
20-79 PID Autotuning
NOTICE NOTICE
Avoid generating external torque during AMA.
Parameter 1-03 Torque Characteristics has no effect when
1-10 Motor Construction=[1] PM, non-salient SPM.
NOTICE
NOTICE If one of the settings in parameter group 1-2* Motor
Data is changed, 1-30 Stator Resistance (Rs) to 1-39 Motor
For pumps or fan applications where the viscosity or
Poles return to default settings.
density can vary significantly, or where excessive flow
can occur, select [2] Auto Energy Optim. CT.
NOTICE
1-29 Automatic Motor Adaptation (AMA) Only run complete AMA without filter, and only run
reduced AMA with filter.
Option: Function:
NOTICE See section: Application Examples > Automatic Motor
This parameter cannot be adjusted Adaptation in the design guide.
while the motor is running.
1-73 Flying Start Current limitations of the flying-start principle used for PM
motors:
Option: Function:
• The speed range is up to 100% nominal speed or
This function enables catching a motor which is the field weakening speed (whichever is lowest).
spinning freely due to a mains drop-out.
175ZA052.12
t [s]
Option: Function:
2000
The frequency converter determines the
1000
motor temperature for motor overload 600
protection in 2 different ways: 500
400
• Via a thermistor sensor connected 300
to one of the analog or digital 200
fOUT = 1 x f M,N(par. 1-23)
inputs (parameter 1-93 Thermistor 100
fOUT = 2 x f M,N
Source). 60
50 fOUT = 0.2 x f M,N
• Via calculation (ETR=electronic 40
thermal relay) of the thermal load, 30
based on the actual load and time. 20 IM
10
The calculated thermal load is 1.0 1.2 1.4 1.6 1.8 2.0 IMN(par. 1-24)
compared with the rated motor
current IM,N and the rated motor
Illustration 6.9 Thermal Motor Protection
6 6
frequency fM,N. The calculations
estimate the need for a lower load
at lower speed due to less cooling WARNING
from the fan incorporated in the To maintain PELV, all connections made to the control
motor. terminals must be PELV, for example, thermistor must be
reinforced/double insulated.
[0] No If the motor is continuously overloaded, and
protection no warning or trip of frequency converter is
wanted. NOTICE
[1] Thermistor Activates a warning when the connected Danfoss recommends using 24 V DC as thermistor supply
warning thermistor in the motor reacts in the event of voltage.
motor overtemperature.
[0] * None [1] Resistor Brake resistor incorporated in the system, for
[1] Analog brake dissipation of surplus brake energy as heat.
Input 53 Connecting a brake resistor allows a higher DC-
link voltage during braking (generating operation).
[2] Analog
The resistor brake function is only active in
Input 54
frequency converters with an integral dynamic
[3] Digital input
brake.
18
[4] Digital input [2] AC brake AC brake only works in compressor torque mode
19 in parameter 1-03 Torque Characteristics.
[5] Digital input
32 2-17 Over-voltage Control
[6] Digital input Option: Function:
33
NOTICE
2-00 DC Hold/Preheat Current Parameter 2-17 Over-voltage Control has no
Range: Function: effect when 1-10 Motor Construction=[1]
PM, non-salient SPM.
50 [0 - Enter a value for holding current as a percentage
%* 160 %] of the rated motor current IM,N set in
parameter 1-24 Motor Current. 100% DC hold NOTICE
current corresponds to IM,N. The ramp time is automatically adjusted to
This parameter holds the motor (holding torque) avoid tripping of the frequency converter.
or preheats the motor.
This parameter is active if [1] DC hold/Motor
[0] Disabled No OVC required.
Preheat is selected in parameter 1-80 Function at
Stop. [2] * Enabled Activates OVC.
NOTICE
Parameter 2-00 DC Hold/Preheat Current has no effect
when 1-10 Motor Construction=[1] PM, non-salient SPM.
130BB036.10
P3-03
Range: Function:
Size [ -999999.999 - Enter the minimum reference. The
related* par. 3-03 minimum reference is the lowest
ReferenceFeed- value obtainable by summing all
backUnit] references. The minimum
reference value and unit match
the configuration made in
parameter 1-00 Configuration Mode P3-02
and 20-12 Reference/Feedback Unit.
NOTICE
This parameter is used in
open loop only.
6 6
3-04 Reference Function
P3-10
Option: Function: 0 50 100%
[0] Sum Sums both external and preset reference
Illustration 6.10 Preset Reference
sources.
130BA149.10
Shift between external and preset via a 12 (+24V)
command on a digital input. Preset 76543210
[0] No function
[1] * Analog Input 53
[2] Analog Input 54
[7] Pulse input 29
[8] Pulse input 33
130BA038.13
Ref./Feedback
10 s* [1 - Enter the live zero timeout time period. Live zero Par 6-xx
High Ref./ 1500
99 s] timeout time is active for analog inputs, that is,
Feedb. Value'
terminal 53 or terminal 54, used as reference or 1200
feedback sources. If the reference signal value
900
associated with the selected current input drops
below 50% of the value set in 600
parameter 6-10 Terminal 53 Low Voltage,
Par 6-xx 300
6-12 Terminal 53 Low Current, Low Ref./ 150
parameter 6-20 Terminal 54 Low Voltage or Feedb. Value'
6-22 Terminal 54 Low Current for a time period 1V 5V 10 V [V]
Par 6-xx Analog input
longer than the time set in parameter 6-00 Live
'Low Voltage'or
Zero Timeout Time, the function selected in 'Low Current'
parameter 6-01 Live Zero Timeout Function is
activated.
Par 6-xx
'High Voltage'or 6 6
'High Current'
6-01 Live Zero Timeout Function Illustration 6.12 Live Zero Conditions
Option: Function:
Select the time out function. The function set
in parameter 6-01 Live Zero Timeout Function is 6-10 Terminal 53 Low Voltage
activated if the input signal on terminal 53 or Range: Function:
54 is below 50% of the value in 0.07 V* [ 0 - par. Enter the low-voltage value. This analog
parameter 6-10 Terminal 53 Low Voltage, 6-11 V] input scaling value should correspond to
6-12 Terminal 53 Low Current, the low reference/feedback value set in
parameter 6-20 Terminal 54 Low Voltage or parameter 6-14 Terminal 53 Low Ref./Feedb.
6-22 Terminal 54 Low Current for a time period Value.
defined in parameter 6-00 Live Zero Timeout
Time. If several time outs occur simultaneously, 6-11 Terminal 53 High Voltage
the frequency converter prioritises the time
Range: Function:
out functions as follows
10 V* [ par. 6-10 Enter the high-voltage value. This analog
1. Parameter 6-01 Live Zero Timeout - 10 V] input scaling value should correspond to the
Function high reference/feedback value set in
2. 8-04 Control Timeout Function parameter 6-15 Terminal 53 High Ref./Feedb.
Value.
The output frequency of the frequency
converter can be:
6-14 Terminal 53 Low Ref./Feedb. Value
• [1] frozen at the present value
Range: Function:
• [2] overruled to stop
0* [-999999.999 - Enter the analog input scaling value that
• [3] overruled to jog speed 999999.999 ] corresponds to the low voltage/low
• [4] overruled to max. speed current set in parameter 6-10 Terminal 53
Low Voltage and 6-12 Terminal 53 Low
• [5] overruled to stop with subsequent
Current.
trip
6-16 Terminal 53 Filter Time Constant 6-25 Terminal 54 High Ref./Feedb. Value
Range: Function: Range: Function:
0.001 s* [0.001 - 10 NOTICE 100* [-999999.999 - Enter the analog input scaling value
s] 999999.999 ] that corresponds to the high voltage/
This parameter cannot be adjusted
high current value set in
while the motor is running.
parameter 6-21 Terminal 54 High Voltage
and 6-23 Terminal 54 High Current.
Enter the filter time constant. This
constant is a first-order digital low-pass
6-26 Terminal 54 Filter Time Constant
filter time for suppressing electrical noise
Range: Function:
in terminal 53. A high value improves
dampening, but also increases the delay 0.001 s* [0.001 - NOTICE
through the filter. 10 s]
This parameter cannot be adjusted
while the motor is running.
6-17 Terminal 53 Live Zero
6 6 Option: Function: Enter the filter time constant. This is a
Disables the live zero monitoring, for example if first-order digital low-pass filter time
the analog outputs are used as part of a constant for suppressing electrical noise in
decentral I/O system (i.e. if these are used to feed terminal 54. A high time constant value
a Building Management System with data, and improves dampening but also increases
not as part of any control functions related to the the time delay through the filter.
frequency converter).
6-27 Terminal 54 Live Zero
[0] Disabled
[1] * Enabled Option: Function:
Disables the live zero monitoring, for example if
6-20 Terminal 54 Low Voltage the analog outputs are used as part of a
Range: Function: decentral I/O system (i.e. if these are used to feed
0.07 V* [ 0 - par. Enter the low-voltage value. This analog a Building Management System with data, and
6-21 V] input scaling value should correspond to not as part of any control functions related to the
the low reference/feedback value, set in frequency converter).
parameter 6-24 Terminal 54 Low Ref./Feedb. [0] Disabled
Value. [1] * Enabled
130BA075.12
[131] Reference Minimum Reference - Maximum (mA)
4-20mA Reference 20
[135] Torq.0-nom 0 - Motor rated torque Illustration 6.13 Output Current vs Reference
4-20mA Variable
[136] Power 4-20mA 0 - Motor rated power
[139] Bus ctrl. 0–100%, (0–20 mA) 20 mA / desired maximum current × 100%
20 mA
[140] Bus ctrl. 4-20 mA 0–100% i . e . 10mA : × 100% = 200%
10 mA
NOTICE
130BA858.10
20 mA
Values for setting the minimum reference are found in
open loop parameter 3-02 Minimum Reference and for
closed loop 20-13 Minimum Reference/Feedb. - values for
maximum reference for open loop are found in
3-03 Maximum Reference and for closed loop 0/4 mA
20-14 Maximum Reference/Feedb.
0% 50% 100%
130BA856.10
20 mA 1/10 of the switching frequency. When the
motor is running, adjust the switching
frequency in parameter 14-01 Switching
Frequency until the motor is as noiseless as
possible. See also 14-00 Switching Pattern
0/4 mA and the section Derating in the relevant
6 6 0% 50% 75% 100% design guide.
Option: Function:
20 mA
Up to 3 different feedback signals
can be used to provide the feedback
signal for the frequency converter’s
10 mA PID controller.
This parameter defines which input
is used as the source of the first
feedback signal.
0/4 mA
0% Analog input X30/11 and analog
100% 200%
input X30/12 refer to inputs on the
optional general purpose I/O board.
[0] No function
Min ref Max ref Max ref X 20/10 [1] Analog Input 53
Illustration 6.16 Example 3 [2] * Analog Input 54
[3] Pulse input 29
[4] Pulse input 33
[7] Analog Input X30/11
[8] Analog Input X30/12
[9] Analog Input X42/1
[10] Analog Input X42/3
[11] Analog Input X42/5
pair with the least difference between the 2. Examples 1 and 2 illustrate the difference between the 2:
130BA353.10
P
Zone 1
Damper
Supply VAV
air fan Box
P
Zone 2
VAV
Cooling/ Box
heating coil
Damper
P
Zone 3
6 6 Damper VAV
Return air fan Box
NOTICE
The setpoint reference
entered here is added to
any other references that
are enabled (see
parameter group 3-1*
References).
NOTICE NOTICE
Disable the automatic bypass function of the bypass if: For frequency converters with constant-speed
• The frequency converter is equipped with a bypass
constant-speed bypass with an automatic If an automatic bypass function starts the bypass at
bypass function starting the bypass if the persistent alarm conditions, disable the bypass’s
frequency converter experiences a persistent automatic bypass function, if [2] Alarm or [3] Man. Reset
alarm condition, and Alarm is selected as the dry-pump function.
NOTICE NOTICE
Do not set 14-20 Reset Mode to [13] Infinite auto reset, Do not set 14-20 Reset Mode, to [13] Infinite auto reset,
when parameter 22-26 Dry Pump Function is set to [2] when parameter 22-60 Broken Belt Function is set to [2]
Alarm. Doing so causes the frequency converter to Trip. Doing so causes the frequency converter to contin-
continuously cycle between running and stopping when uously cycle between running and stopping when a
a dry pump condition is detected. broken-belt condition is detected.
130BP066.10
1107 RPM 3.84 A 1 (1)
Range: Function:
Main menu
10 %* [0 - 100 %] Sets the broken belt torque as a percentage
0 - ** Operation/Display
of the rated motor torque.
1 - ** Load/Motor
6 6
22-62 Broken Belt Delay 2 - ** Brakes
3 - ** Reference / Ramps
Range: Function:
10 s [0 - 600 Sets the time for which the broken-belt
Illustration 6.18 Display Example
s] conditions must be active before carrying out
the action selected in parameter 22-60 Broken
Belt Function.
Each parameter has a name and a number, which remain
22-75 Short Cycle Protection the same regardless of the programming mode. In the
Main Menu mode, the parameters are divided into groups.
Option: Function:
The first digit of the parameter number (from the left)
[0] * Disabled Timer set in parameter 22-76 Interval between indicates the parameter group number.
Starts is disabled.
[1] Enabled Timer set in parameter 22-76 Interval between All parameters can be changed in the Main Menu. The
Starts is enabled. configuration of the unit (parameter 1-00 Configuration
Mode) determines other parameters available for
22-76 Interval between Starts programming. For example, selecting closed loop enables
Range: Function: more parameters related to closed-loop operation. Option
Size [ par. 22-77 Sets the time desired as minimum cards added to the unit enable more parameters
related* - 3600 s] time between 2 starts. Any normal associated with the option device.
start command (start/jog/freeze) is
disregarded until the timer has 6.1.6 Parameter Selection
expired.
In the Main Menu mode, the parameters are divided into
22-77 Minimum Run Time groups. Press the navigation keys to select a parameter
Range: Function: group.
The following parameter groups are accessible:
0 s* [ 0 - par. NOTICE
22-76 s]
Does not work in cascade mode.
Group no. Parameter group
0-** Operation/Display
Sets the time desired as minimum run time
1-** Load/Motor
after a normal start command (start/jog/freeze).
2-** Brakes
Any normal stop command is disregarded until
3-** References/Ramps
the set time has expired. The timer starts
4-** Limits/Warnings
counting following a normal start command
5-** Digital In/Out
(start/jog/freeze).
6-** Analog In/Out
A coast (inverse) or an external interlock
8-** Comm. and Options
command overrides the timer.
9-** Profibus
10-** CAN Fieldbus
11-** LonWorks
12-** Ethernet
13-** Smart Logic
130BP068.10
740RPM 10.64 A 1 [1]
23-** Time Actions Basic Settings 0-0*
24-** Appl. Functions 2
0 -01 Language
25-** Cascade Controller
26-** Analog I/O Option MCB 109
30-** Special Features [0] English
31-** Bypass Option
130BP069.10
0 -01 Language 113 RPM 1.78 A 1(1)
Load depen. setting 1- 6*
102
0-0* Basic Settings 1-06 Clockwise Direction 2-** Brakes 4-5* Adj. Warnings 5-8* I/O Options
0-01 Language 1-1* Motor Selection 2-0* DC Brake 4-50 Warning Current Low 5-80 AHF Cap Reconnect Delay
0-02 Motor Speed Unit 1-10 Motor Construction 2-00 DC Hold/Preheat Current 4-51 Warning Current High 5-9* Bus Controlled
0-03 Regional Settings 1-1* VVC+ PM 2-01 DC Brake Current 4-52 Warning Speed Low 5-90 Digital & Relay Bus Control
0-04 Operating State at Power-up 1-14 Damping Gain 2-02 DC Braking Time 4-53 Warning Speed High 5-93 Pulse Out #27 Bus Control
0-05 Local Mode Unit 1-15 Low Speed Filter Time Const. 2-03 DC Brake Cut In Speed [RPM] 4-54 Warning Reference Low 5-94 Pulse Out #27 Timeout Preset
0-1* Set-up Operations 1-16 High Speed Filter Time Const. 2-04 DC Brake Cut In Speed [Hz] 4-55 Warning Reference High 5-95 Pulse Out #29 Bus Control
0-10 Active Set-up 1-17 Voltage filter time const. 2-06 Parking Current 4-56 Warning Feedback Low 5-96 Pulse Out #29 Timeout Preset
How to Programme
0-11 Programming Set-up 1-2* Motor Data 2-07 Parking Time 4-57 Warning Feedback High 5-97 Pulse Out #X30/6 Bus Control
0-12 This Set-up Linked to 1-20 Motor Power [kW] 2-1* Brake Energy Funct. 4-58 Missing Motor Phase Function 5-98 Pulse Out #X30/6 Timeout Preset
0-13 Readout: Linked Set-ups 1-21 Motor Power [hp] 2-10 Brake Function 4-6* Speed Bypass 6-** Analog In/Out
0-14 Readout: Prog. Set-ups/Channel 1-22 Motor Voltage 2-11 Brake Resistor (ohm) 4-60 Bypass Speed From [RPM] 6-0* Analog I/O Mode
0-2* LCP Display 1-23 Motor Frequency 2-12 Brake Power Limit (kW) 4-61 Bypass Speed From [Hz] 6-00 Live Zero Timeout Time
0-20 Display Line 1.1 Small 1-24 Motor Current 2-13 Brake Power Monitoring 4-62 Bypass Speed To [RPM] 6-01 Live Zero Timeout Function
0-21 Display Line 1.2 Small 1-25 Motor Nominal Speed 2-15 Brake Check 4-63 Bypass Speed To [Hz] 6-02 Fire Mode Live Zero Timeout Function
0-22 Display Line 1.3 Small 1-26 Motor Cont. Rated Torque 2-16 AC brake Max. Current 4-64 Semi-Auto Bypass Set-up 6-1* Analog Input 53
0-23 Display Line 2 Large 1-28 Motor Rotation Check 2-17 Over-voltage Control 5-** Digital In/Out 6-10 Terminal 53 Low Voltage
0-24 Display Line 3 Large 1-29 Automatic Motor Adaptation (AMA) 3-** Reference/Ramps 5-0* Digital I/O mode 6-11 Terminal 53 High Voltage
0-25 My Personal Menu 1-3* Adv. Motor Data 3-0* Reference Limits 5-00 Digital I/O mode 6-12 Terminal 53 Low Current
0-3* LCP Custom Readout 1-30 Stator Resistance (Rs) 3-02 Minimum Reference 5-01 Terminal 27 Mode 6-13 Terminal 53 High Current
0-30 Custom Readout Unit 1-31 Rotor Resistance (Rr) 3-03 Maximum Reference 5-02 Terminal 29 Mode 6-14 Terminal 53 Low Ref./Feedb. Value
0-31 Custom Readout Min Value 1-35 Main Reactance (Xh) 3-04 Reference Function 5-1* Digital Inputs 6-15 Terminal 53 High Ref./Feedb. Value
0-32 Custom Readout Max Value 1-36 Iron Loss Resistance (Rfe) 3-1* References 5-10 Terminal 18 Digital Input 6-16 Terminal 53 Filter Time Constant
0-37 Display Text 1 1-37 d-axis Inductance (Ld) 3-10 Preset Reference 5-11 Terminal 19 Digital Input 6-17 Terminal 53 Live Zero
0-38 Display Text 2 1-39 Motor Poles 3-11 Jog Speed [Hz] 5-12 Terminal 27 Digital Input 6-2* Analog Input 54
0-39 Display Text 3 1-40 Back EMF at 1000 RPM 3-13 Reference Site 5-13 Terminal 29 Digital Input 6-20 Terminal 54 Low Voltage
0-4* LCP Keypad 1-46 Position Detection Gain 3-14 Preset Relative Reference 5-14 Terminal 32 Digital Input 6-21 Terminal 54 High Voltage
0-40 [Hand on] Key on LCP 1-5* Load Indep. Setting 3-15 Reference 1 Source 5-15 Terminal 33 Digital Input 6-22 Terminal 54 Low Current
0-41 [Off] Key on LCP 1-50 Motor Magnetisation at Zero Speed 3-16 Reference 2 Source 5-16 Terminal X30/2 Digital Input 6-23 Terminal 54 High Current
0-42 [Auto on] Key on LCP 1-51 Min Speed Normal Magnetising [RPM] 3-17 Reference 3 Source 5-17 Terminal X30/3 Digital Input 6-24 Terminal 54 Low Ref./Feedb. Value
0-43 [Reset] Key on LCP 1-52 Min Speed Normal Magnetising [Hz] 3-19 Jog Speed [RPM] 5-18 Terminal X30/4 Digital Input 6-25 Terminal 54 High Ref./Feedb. Value
Operating Instructions
0-44 [Off/Reset] Key on LCP 1-58 Flystart Test Pulses Current 3-4* Ramp 1 5-19 Terminal 37 Safe Stop 6-26 Terminal 54 Filter Time Constant
0-45 [Drive Bypass] Key on LCP 1-59 Flystart Test Pulses Frequency 3-41 Ramp 1 Ramp Up Time 5-3* Digital Outputs 6-27 Terminal 54 Live Zero
0-5* Copy/Save 1-6* Load Depen. Setting 3-42 Ramp 1 Ramp Down Time 5-30 Terminal 27 Digital Output 6-3* Analog Input X30/11
0-50 LCP Copy 1-60 Low Speed Load Compensation 3-5* Ramp 2 5-31 Terminal 29 Digital Output 6-30 Terminal X30/11 Low Voltage
0-51 Set-up Copy 1-61 High Speed Load Compensation 3-51 Ramp 2 Ramp Up Time 5-32 Term X30/6 Digi Out (MCB 101) 6-31 Terminal X30/11 High Voltage
MG11F502
6-63 Terminal X30/8 Output Bus Control 9-15 PCD Write Configuration 12-2* Process Data 14-01 Switching Frequency 15-23 Historic log: Date and Time
6-64 Terminal X30/8 Output Timeout Preset 9-16 PCD Read Configuration 12-20 Control Instance 14-03 Overmodulation 15-3* Alarm Log
8-** Comm. and Options 9-18 Node Address 12-21 Process Data Config Write 14-04 PWM Random 15-30 Alarm Log: Error Code
8-0* General Settings 9-22 Telegram Selection 12-22 Process Data Config Read 14-1* Mains On/Off 15-31 Alarm Log: Value
MG11F502
8-01 Control Site 9-23 Parameters for Signals 12-27 Primary Master 14-10 Mains Failure 15-32 Alarm Log: Time
8-02 Control Source 9-27 Parameter Edit 12-28 Store Data Values 14-11 Mains Voltage at Mains Fault 15-33 Alarm Log: Date and Time
8-03 Control Timeout Time 9-28 Process Control 12-29 Store Always 14-12 Function at Mains Imbalance 15-4* Drive Identification
8-04 Control Timeout Function 9-44 Fault Message Counter 12-3* Ethernet/IP 14-2* Reset Functions 15-40 FC Type
8-05 End-of-Timeout Function 9-45 Fault Code 12-30 Warning Parameter 14-20 Reset Mode 15-41 Power Section
How to Programme
8-06 Reset Control Timeout 9-47 Fault Number 12-31 Net Reference 14-21 Automatic Restart Time 15-42 Voltage
8-07 Diagnosis Trigger 9-52 Fault Situation Counter 12-32 Net Control 14-22 Operation Mode 15-43 Software Version
8-08 Readout Filtering 9-53 Profibus Warning Word 12-33 CIP Revision 14-23 Typecode Setting 15-44 Ordered Typecode String
8-09 Communication Charset 9-63 Actual Baud Rate 12-34 CIP Product Code 14-25 Trip Delay at Torque Limit 15-45 Actual Typecode String
8-1* Control Settings 9-64 Device Identification 12-35 EDS Parameter 14-26 Trip Delay at Inverter Fault 15-46 Frequency Converter Ordering No
8-10 Control Profile 9-65 Profile Number 12-37 COS Inhibit Timer 14-28 Production Settings 15-47 Power Card Ordering No
8-13 Configurable Status Word STW 9-67 Control Word 1 12-38 COS Filter 14-29 Service Code 15-48 LCP D No
8-3* FC Port Settings 9-68 Status Word 1 12-4* Modbus TCP 14-3* Current Limit Ctrl. 15-49 SW ID Control Card
8-30 Protocol 9-71 Profibus Save Data Values 12-40 Status Parameter 14-30 Current Lim Ctrl, Proportional Gain 15-50 SW ID Power Card
8-31 Address 9-72 ProfibusDriveReset 12-41 Slave Message Count 14-31 Current Lim Ctrl, Integration Time 15-51 Frequency Converter Serial Number
8-32 Baud Rate 9-75 DO Identification 12-42 Slave Exception Message Count 14-32 Current Lim Ctrl, Filter Time 15-53 Power Card Serial Number
8-33 Parity/Stop Bits 9-80 Defined Parameters (1) 12-8* Other Ethernet Services 14-4* Energy Optimising 15-55 Vendor URL
8-34 Estimated cycle time 9-81 Defined Parameters (2) 12-80 FTP Server 14-40 VT Level 15-56 Vendor Name
8-35 Minimum Response Delay 9-82 Defined Parameters (3) 12-81 HTTP Server 14-41 AEO Minimum Magnetisation 15-59 CSIV Filename
8-36 Maximum Response Delay 9-83 Defined Parameters (4) 12-82 SMTP Service 14-42 Minimum AEO Frequency 15-6* Option Ident
8-37 Maximum Inter-Char Delay 9-84 Defined Parameters (5) 12-89 Transparent Socket Channel Port 14-43 Motor Cosphi 15-60 Option Mounted
8-4* FC MC protocol set 9-90 Changed Parameters (1) 12-9* Advanced Ethernet Services 14-5* Environment 15-61 Option SW Version
8-40 Telegram Selection 9-91 Changed Parameters (2) 12-90 Cable Diagnostic 14-50 RFI Filter 15-62 Option Ordering No
8-42 PCD Write Configuration 9-92 Changed Parameters (3) 12-91 Auto Crossover 14-51 DC Link Compensation 15-63 Option Serial No
8-43 PCD Read Configuration 9-93 Changed Parameters (4) 12-92 IGMP Snooping 14-52 Fan Control 15-70 Option in Slot A
8-5* Digital/Bus 9-94 Changed Parameters (5) 12-93 Cable Error Length 14-53 Fan Monitor 15-71 Slot A Option SW Version
8-50 Coasting Select 9-99 Profibus Revision Counter 12-94 Broadcast Storm Protection 14-55 Output Filter 15-72 Option in Slot B
8-52 DC Brake Select 11-** LonWorks 12-95 Broadcast Storm Filter 14-59 Actual Number of Inverter Units 15-73 Slot B Option SW Version
Operating Instructions
8-53 Start Select 11-0* LonWorks ID 12-96 Port Config 14-6* Auto Derate 15-8* Operating Data II
8-54 Reversing Select 11-00 Neuron ID 12-98 Interface Counters 14-60 Function at Overtemperature 15-80 Fan Running Hours
8-55 Set-up Select 11-1* LON Functions 12-99 Media Counters 14-61 Function at Inverter Overload 15-81 Preset Fan Running Hours
8-56 Preset Reference Select 11-10 Drive Profile 13-** Smart Logic 14-62 Inv. Overload Derate Current 15-9* Parameter Info
8-7* BACnet 11-15 LON Warning Word 13-0* SLC Settings 14-9* Fault Settings 15-92 Defined Parameters
8-70 BACnet Device Instance 11-17 XIF Revision 13-00 SL Controller Mode 14-90 Fault Level 15-93 Modified Parameters
8-72 MS/TP Max Masters 11-18 LonWorks Revision 13-01 Start Event 15-** Drive Information 15-98 Drive Identification
8-73 MS/TP Max Info Frames 11-2* LON Param. Access 13-02 Stop Event 15-0* Operating Data 15-99 Parameter Metadata
103
6 6
6 6
16-22 Torque [%] 18-00 Maintenance Log: Item 20-79 PID Autotuning 21-57 Ext. 3 Reference [Unit] 22-85 Speed at Design Point [RPM]
104
16-26 Power Filtered [kW] 18-01 Maintenance Log: Action 20-8* PID Basic Settings 21-58 Ext. 3 Feedback [Unit] 22-86 Speed at Design Point [Hz]
16-27 Power Filtered [hp] 18-02 Maintenance Log: Time 20-81 PID Normal/Inverse Control 21-59 Ext. 3 Output [%] 22-87 Pressure at No-Flow Speed
16-3* Drive Status 18-03 Maintenance Log: Date and Time 20-82 PID Start Speed [RPM] 21-6* Ext. CL 3 PID 22-88 Pressure at Rated Speed
16-30 DC Link Voltage 18-1* Fire Mode Log 20-83 PID Start Speed [Hz] 21-60 Ext. 3 Normal/Inverse Control 22-89 Flow at Design Point
16-32 Brake Energy /s 18-10 Fire Mode Log: Event 20-84 On Reference Bandwidth 21-61 Ext. 3 Proportional Gain 22-90 Flow at Rated Speed
16-33 Brake Energy /2 min 18-11 Fire Mode Log: Time 20-9* PID Controller 21-62 Ext. 3 Integral Time 23-** Time-based Functions
16-34 Heatsink Temp. 18-12 Fire Mode Log: Date and Time 20-91 PID Anti Windup 21-63 Ext. 3 Differentation Time 23-0* Timed Actions
16-35 Inverter Thermal 18-3* Inputs & Outputs 20-93 PID Proportional Gain 21-64 Ext. 3 Dif. Gain Limit 23-00 ON Time
How to Programme
16-36 Inv. Nom. Current 18-30 Analog Input X42/1 20-94 PID Integral Time 22-** Appl. Functions 23-01 ON Action
16-37 Inv. Max. Current 18-31 Analog Input X42/3 20-95 PID Differentiation Time 22-0* Miscellaneous 23-02 OFF Time
16-38 SL Controller State 18-32 Analog Input X42/5 20-96 PID Diff. Gain Limit 22-00 External Interlock Delay 23-03 OFF Action
16-39 Control Card Temp. 18-33 Analog Out X42/7 [V] 21-** Ext. Closed Loop 22-01 Power Filter Time 23-04 Occurrence
16-40 Logging Buffer Full 18-34 Analog Out X42/9 [V] 21-0* Ext. CL Autotuning 22-2* No-Flow Detection 23-0* Timed Actions Settings
16-41 Logging Buffer Full 18-35 Analog Out X42/11 [V] 21-00 Closed Loop Type 22-20 Low Power Auto Set-up 23-08 Timed Actions Mode
16-43 Timed Actions Status 18-36 Analog Input X48/2 [mA] 21-01 PID Performance 22-21 Low Power Detection 23-09 Timed Actions Reactivation
16-49 Current Fault Source 18-37 Temp. Input X48/4 21-02 PID Output Change 22-22 Low Speed Detection 23-1* Maintenance
16-5* Ref. & Feedb. 18-38 Temp. Input X48/7 21-03 Minimum Feedback Level 22-23 No-Flow Function 23-10 Maintenance Item
16-50 External Reference 18-39 Temp. Input X48/10 21-04 Maximum Feedback Level 22-24 No-Flow Delay 23-11 Maintenance Action
16-52 Feedback [Unit] 18-5* Ref. & Feedb. 21-09 PID Autotuning 22-26 Dry Pump Function 23-12 Maintenance Time Base
16-53 Digi Pot Reference 18-50 Sensorless Readout [unit] 21-1* Ext. CL 1 Ref./Fb. 22-27 Dry Pump Delay 23-13 Maintenance Time Interval
16-54 Feedback 1 [Unit] 20-** Drive Closed Loop 21-10 Ext. 1 Ref./Feedback Unit 22-3* No-Flow Power Tuning 23-14 Maintenance Date and Time
16-55 Feedback 2 [Unit] 20-0* Feedback 21-11 Ext. 1 Minimum Reference 22-30 No-Flow Power 23-1* Maintenance Reset
16-56 Feedback 3 [Unit] 20-00 Feedback 1 Source 21-12 Ext. 1 Maximum Reference 22-31 Power Correction Factor 23-15 Reset Maintenance Word
16-58 PID Output [%] 20-01 Feedback 1 Conversion 21-13 Ext. 1 Reference Source 22-32 Low Speed [RPM] 23-16 Maintenance Text
16-6* Inputs & Outputs 20-02 Feedback 1 Source Unit 21-14 Ext. 1 Feedback Source 22-33 Low Speed [Hz] 23-5* Energy Log
16-60 Digital Input 20-03 Feedback 2 Source 21-15 Ext. 1 Setpoint 22-34 Low Speed Power [kW] 23-50 Energy Log Resolution
16-61 Terminal 53 Switch Setting 20-04 Feedback 2 Conversion 21-17 Ext. 1 Reference [Unit] 22-35 Low Speed Power [hp] 23-51 Period Start
16-62 Analog Input 53 20-05 Feedback 2 Source Unit 21-18 Ext. 1 Feedback [Unit] 22-36 High Speed [RPM] 23-53 Energy Log
16-63 Terminal 54 Switch Setting 20-06 Feedback 3 Source 21-19 Ext. 1 Output [%] 22-37 High Speed [Hz] 23-54 Reset Energy Log
16-64 Analog Input 54 20-07 Feedback 3 Conversion 21-2* Ext. CL 1 PID 22-38 High Speed Power [kW] 23-6* Trending
16-65 Analog Output 42 [mA] 20-08 Feedback 3 Source Unit 21-20 Ext. 1 Normal/Inverse Control 22-39 High Speed Power [hp] 23-60 Trend Variable
Operating Instructions
16-66 Digital Output [bin] 20-12 Reference/Feedback Unit 21-21 Ext. 1 Proportional Gain 22-4* Sleep Mode 23-61 Continuous Bin Data
16-67 Pulse Input #29 [Hz] 20-13 Minimum Reference/Feedb. 21-22 Ext. 1 Integral Time 22-40 Minimum Run Time 23-62 Timed Bin Data
16-68 Pulse Input #33 [Hz] 20-14 Maximum Reference/Feedb. 21-23 Ext. 1 Differentation Time 22-41 Minimum Sleep Time 23-63 Timed Period Start
16-69 Pulse Output #27 [Hz] 20-2* Feedback/Setpoint 21-24 Ext. 1 Dif. Gain Limit 22-42 Wake-up Speed [RPM] 23-64 Timed Period Stop
16-70 Pulse Output #29 [Hz] 20-20 Feedback Function 21-3* Ext. CL 2 Ref./Fb. 22-43 Wake-up Speed [Hz] 23-65 Minimum Bin Value
MG11F502
24-9* Multi-Motor Funct. 25-91 Manual Alternation 35-00 Term. X48/4 Temperature Unit
24-90 Missing Motor Function 26-** Analog I/O Option 35-01 Term. X48/4 Input Type
24-91 Missing Motor Coefficient 1 26-0* Analog I/O Mode 35-02 Term. X48/7 Temperature Unit
24-92 Missing Motor Coefficient 2 26-00 Terminal X42/1 Mode 35-03 Term. X48/7 Input Type
MG11F502
24-93 Missing Motor Coefficient 3 26-01 Terminal X42/3 Mode 35-04 Term. X48/10 Temperature Unit
24-94 Missing Motor Coefficient 4 26-02 Terminal X42/5 Mode 35-05 Term. X48/10 Input Type
24-95 Locked Rotor Function 26-1* Analog Input X42/1 35-06 Temperature Sensor Alarm Function
24-96 Locked Rotor Coefficient 1 26-10 Terminal X42/1 Low Voltage 35-1* Temp. Input X48/4
24-97 Locked Rotor Coefficient 2 26-11 Terminal X42/1 High Voltage 35-14 Term. X48/4 Filter Time Constant
How to Programme
24-98 Locked Rotor Coefficient 3 26-14 Term. X42/1 Low Ref./Feedb. Value 35-15 Term. X48/4 Temp. Monitor
24-99 Locked Rotor Coefficient 4 26-15 Term. X42/1 High Ref./Feedb. Value 35-16 Term. X48/4 Low Temp. Limit
25-** Cascade Controller 26-16 Term. X42/1 Filter Time Constant 35-17 Term. X48/4 High Temp. Limit
25-0* System Settings 26-17 Term. X42/1 Live Zero 35-2* Temp. Input X48/7
25-00 Cascade Controller 26-2* Analog Input X42/3 35-24 Term. X48/7 Filter Time Constant
25-02 Motor Start 26-20 Terminal X42/3 Low Voltage 35-25 Term. X48/7 Temp. Monitor
25-04 Pump Cycling 26-21 Terminal X42/3 High Voltage 35-26 Term. X48/7 Low Temp. Limit
25-05 Fixed Lead Pump 26-24 Term. X42/3 Low Ref./Feedb. Value 35-27 Term. X48/7 High Temp. Limit
25-06 Number of Pumps 26-25 Term. X42/3 High Ref./Feedb. Value 35-3* Temp. Input X48/10
25-2* Bandwidth Settings 26-26 Term. X42/3 Filter Time Constant 35-34 Term. X48/10 Filter Time Constant
25-20 Staging Bandwidth 26-27 Term. X42/3 Live Zero 35-35 Term. X48/10 Temp. Monitor
25-21 Override Bandwidth 26-3* Analog Input X42/5 35-36 Term. X48/10 Low Temp. Limit
25-22 Fixed Speed Bandwidth 26-30 Terminal X42/5 Low Voltage 35-37 Term. X48/10 High Temp. Limit
25-23 SBW Staging Delay 26-31 Terminal X42/5 High Voltage 35-4* Analog Input X48/2
25-24 SBW Destaging Delay 26-34 Term. X42/5 Low Ref./Feedb. Value 35-42 Term. X48/2 Low Current
25-25 OBW Time 26-35 Term. X42/5 High Ref./Feedb. Value 35-43 Term. X48/2 High Current
25-26 Destage At No-Flow 26-36 Term. X42/5 Filter Time Constant 35-44 Term. X48/2 Low Ref./Feedb. Value
25-27 Stage Function 26-37 Term. X42/5 Live Zero 35-45 Term. X48/2 High Ref./Feedb. Value
25-28 Stage Function Time 26-4* Analog Out X42/7 35-46 Term. X48/2 Filter Time Constant
25-29 Destage Function 26-40 Terminal X42/7 Output 35-47 Term. X48/2 Live Zero
25-30 Destage Function Time 26-41 Terminal X42/7 Min. Scale
25-4* Staging Settings 26-42 Terminal X42/7 Max. Scale
25-40 Ramp Down Delay 26-43 Terminal X42/7 Bus Control
Operating Instructions
105
6 6
General Specifications Operating Instructions
7 General Specifications
Torque characteristics
Starting torque (constant torque) maximum 110% for 1 min.1)
Starting torque maximum 135% up to 0.5 s1)
Overload torque (constant torque) maximum 110% for 1 min.1)
1) Percentage relates to the frequency converter's nominal torque.
• Rated load
Analog inputs
Number of analog inputs 2
Terminal number 53, 54
Modes voltage or current
Mode select switches S201 and S202
Voltage mode switch S201/S202 = OFF (U)
Voltage level 0-10 V (scaleable)
Input resistance, Ri approx. 10 kΩ
130BA117.10
+24V
Control Mains
18
High
voltage Motor
37
Functional
isolation
7 7 RS485 DC-Bus
Pulse inputs
Programmable pulse inputs 2
Terminal number pulse 29, 33
Maximum frequency at terminal 29, 33 110 kHz (push-pull driven)
Maximum frequency at terminal 29, 33 5 kHz (open collector)
Minimum frequency at terminal 29, 33 4 Hz
Voltage level see Digital inputs
Maximum voltage on input 28 V DC
Input resistance, Ri approx. 4 kΩ
Pulse input accuracy (0.1–1 kHz) maximum error 0.1% of full scale
Analog output
Number of programmable analog outputs 1
Terminal number 42
Current range at analog output 0/4–20 mA
Maximum resistor load to common at analog output 500 Ω
Accuracy on analog output maximum error 0.8% of full scale
Resolution on analog output 8 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Digital output
Programmable digital/pulse outputs 2
Terminal number 27, 291)
Voltage level at digital/frequency output 0–24 V
Maximum output current (sink or source) 40 mA
Maximum load at frequency output 1 kΩ
Maximum capacitive load at frequency output 10 nF
Minimum output frequency at frequency output 0 Hz
Relay outputs
Programmable relay outputs 2
Relay 01 terminal number 1-3 (break), 1-2 (make)
Maximum terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) (inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (resistive load)
Maximum terminal load (DC-13)1) (inductive load)
60 V DC, 1 A
24 V DC, 0.1 A
7 7
Relay 02 terminal number 4-6 (break), 4-5 (make)
Maximum terminal load (AC-1)1) on 4-5 (NO) (resistive load)2) 3) 400 V AC, 2 A
Maximum terminal load (AC-15)1) on 4-5 (NO) (inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4-5 (NO) (resistive load) 80 V DC, 2 A
Maximum terminal load (DC-13)1) on 4-5 (NO) (inductive load) 24 V DC, 0.1 A
Maximum terminal load (AC-1)1) on 4-6 (NC) (resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) on 4-6 (NC) (inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4-6 (NC) (resistive load) 50 V DC, 2 A
Maximum terminal load (DC-13)1) on 4-6 (NC) (inductive load) 24 V DC, 0.1 A
Minimum terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) 24 V DC, 10 mA, 24 V AC, 20 mA
Environment according to EN 60664-1 overvoltage category III/pollution degree 2
1) IEC 60947 parts 4 and 5.
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
2) Overvoltage category II.
3) UL applications 300 V AC 2 A.
Control characteristics
Resolution of output frequency at 0–590 Hz ±0.003 Hz
System response time (terminals 18, 19, 27, 29, 32, 33) ≤2 ms
Speed control range (open loop) 1:100 of synchronous speed
Speed accuracy (open loop) 30–4000 RPM: maximum error of ±8 RPM
All control characteristics are based on a 4-pole asynchronous motor.
CAUTION
Connection to PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
The USB connection is NOT galvanically isolated from protective earth. Use only isolated laptop/PC as connection to the
USB connector on the frequency converter or an isolated USB cable/converter.
• If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).
• If the intermediate circuit voltage is too low or too high, monitoring of the intermediate circuit voltage ensures
that the frequency converter trips.
7 7 • The frequency converter is protected against ground faults on motor terminals U, V, W.
7 7
Intermittent (60 s overload)
660 724 820 880
(at 400 V) [A]
Continuous
540 590 678 730
(at 460/480 V) [A]
Intermittent (60 s overload)
594 649 746 803
(at 460/480 V) [A]
Continuous KVA
416 456 516 554
(at 400 V) [KVA]
Continuous KVA
430 470 540 582
(at 460 V) [KVA]
Maximum input current
Continuous
590 647 733 787
(at 400 V) [A]
Continuous
531 580 667 718
(at 460/480 V) [A]
Maximum cable size, mains,
4 x 240 4 x 240 4 x 240 4 x 240
motor and load share [mm2
(4 x 500 mcm) (4 x 500 mcm) (4 x 500 mcm) (4 x 500 mcm)
(AWG2))]
Maximum cable size, brake 2 x 185 2 x 185 2 x 185 2 x 185
[mm2 (AWG2)) (2 x 350 mcm) (2 x 350 mcm) (2 x 350 mcm) (2 x 350 mcm)
Maximum external pre-fuses
700 800 900 900
[A]1)
Estimated power loss
6790 7701 8677 9473
at rated max. load [W]3), 400 V
Estimated power loss
at rated maximum load [W]3), 6082 6953 7819 8527
460 V
Weight,
enclosure protection rating 263 270 272 313
IP21, IP54 [kg]
Weight,
enclosure protection rating 221 234 236 277
IP00 [kg]
Efficiency4) 0.98
Output frequency 0-590 Hz
Heat sink overtemperature trip 110 °C
Power card ambient trip 75°C 85 °C
7 7 Continuous KVA
(at 460 V) [KVA]
621 709 837 924 1100 1219
7 7 Continuous KVA
(at 575 V) [KVA]
727 847 941 1056 1255 1409
Continuous KVA
872 1016 1129 1267 1506 1691
(at 690 V) [KVA]
Maximum input current
Continuous
743 866 962 1079 1282 1440
(at 550 V) [A]
Continuous
711 828 920 1032 1227 1378
(at 575 V) [A]
Continuous
711 828 920 1032 1227 1378
(at 690 V) [A]
Maximum cable size, motor [mm2
8x150 (8x300 mcm) 12x150 (12x300 mcm)
(AWG2))]
Maximum cable size, mains F1/F2 [mm2
8x240 (8x500 mcm)
(AWG2))]
Maximum cable size, mains F3/F4 [mm2
8x456 (8x900 mcm)
(AWG2))]
Maximum cable size, loadsharing [mm2
4x120 (4x250 mcm)
(AWG2))]
Maximum cable size, brake [mm2 (AWG2)) 4x185 (4x350 mcm) 6x185 (6x350 mcm)
Maximum external pre-fuses [A]1) 1600 2000 2500
Estimated power loss at rated maximum
9500 10872 12316 13731 16190 18536
load [W]3), 600 V, F1 & F2
Estimated power loss at rated maximum
9863 11304 12798 14250 16821 19247
load [W]3), 690 V, F1 & F2
Maximum added losses of circuit breaker
427 532 615 665 863 1044
or disconnect & contactor, F3 & F4
Maximum panel options losses 400
Weight, enclosure protection ratings IP21,
1004/1299 1004/1299 1004/1299 1246/1541 1246/1541 1280/1575
IP54 [kg]
Weight, rectifier module [kg] 102 102 102 136 136 136
Weight, inverter module [kg] 102 102 136 102 102 136
Efficiency4) 0.98
Output frequency 0-500 Hz
Heat sink overtemperature trip 95 °C 105 °C 95 °C 95 °C 105 °C 95 °C
Power card ambient trip 85 °C
7 7
LEDs on the front of the frequency converter indicate if a If an alarm cannot be reset, the reason may be that its
warning or an alarm has occurred. For each warning and cause has not been rectified, or the alarm is trip-locked
alarm there is a specific code, which is shown on the (see also Table 8.1).
display.
Table 8.3 Description of Alarm Word, Warning Word and Extended Status Word
The alarm words, warning words and extended status words can be read out via serial bus or optional fieldbus for
diagnosis. See also 16-90 Alarm Word, 16-92 Warning Word and 16-94 Ext. Status Word.
The warning/alarm information in this chapter defines each WARNING/ALARM 2, Live zero error
warning/alarm condition, provides the probable cause for This warning or alarm only appears if programmed in
the condition, and details a remedy or troubleshooting parameter 6-01 Live Zero Timeout Function. The signal on
procedure. one of the analog inputs is less than 50% of the minimum
value programmed for that input. Broken wiring or signals
WARNING 1, 10 Volts low
The control card voltage from terminal 50 is <10 V. being sent by a faulty device causes this condition.
Remove some of the load from terminal 50, as the 10 V Troubleshooting
supply is overloaded. Max. 15 mA or minimum 590 Ω. • Check connections on all the analog input
terminals. Control card terminals 53 and 54 for
A short circuit in a connected potentiometer or improper
signals, terminal 55 common. MCB 101 terminals
wiring of the potentiometer can cause this condition.
11 and 12 for signals, terminal 10 common. MCB
Troubleshooting 109 terminals 1, 3, 5 for signals, terminals 2, 4, 6
• Remove the wiring from terminal 50. common).
• If the warning clears, the problem is with the • Check that the frequency converter programming
customer wiring. and switch settings match the analog signal type.
• If the warning does not clear, replace the control • Perform an input terminal signal test.
card.
• Activate the functions in parameter 2-10 Brake • Running AMA in parameter 1-29 Automatic Motor
Function. Adaptation (AMA) tunes the frequency converter
to the motor more accurately and reduces
• Increase 14-26 Trip Delay at Inverter Fault.
thermal loading.
WARNING/ALARM 8, DC under voltage
If the intermediate circuit voltage (DC link) drops below WARNING/ALARM 11, Motor thermistor over temp
the undervoltage limit, the frequency converter checks if a The thermistor might be disconnected. Select whether the
24 V DC back-up supply is connected. If no 24 V DC back- frequency converter issues a warning or an alarm in
up supply is connected, the frequency converter trips after parameter 1-90 Motor Thermal Protection.
a fixed time delay. The time delay varies with unit size. Troubleshooting
Troubleshooting • Check for motor overheating.
• Check that the supply voltage matches the • Check if the motor is mechanically overloaded.
frequency converter voltage.
• Check that the thermistor is connected correctly
• Perform an input voltage test. between either terminal 53 or 54 (analog voltage
input) and terminal 50 (+10 V supply) and that
• Perform a soft charge circuit test.
the terminal switch for 53 or 54 is set for voltage.
WARNING/ALARM 9, Inverter overload Check parameter 1-93 Thermistor Source selects
The frequency converter is about to cut out because of an terminal 53 or 54.
overload (too high current for too long). The counter for
electronic thermal inverter protection issues a warning at • When using digital inputs 18 or 19, check that
98% and trips at 100%, while issuing an alarm. The the thermistor is connected correctly between
frequency converter cannot be reset until the counter is either terminal 18 or 19 (digital input PNP only)
below 90%. and terminal 50.
• If using a thermal switch or thermistor, check that ALARM 15, Hardware mismatch
the programming if 1-93 Thermistor Resource A fitted option is not operational with the present control
matches sensor wiring. board hardware or software.
• If using a KTY sensor, check the programming of Record the value of the following parameters and contact
1-95 KTY Sensor Type, 1-96 KTY Thermistor the local Danfoss supplier:
Resource, and 1-97 KTY Threshold level match
sensor wiring.
• 15-40 FC Type.
The torque has exceeded the value in 4-16 Torque Limit • 15-42 Voltage.
Motor Mode or the value in 4-17 Torque Limit Generator • 15-43 Software Version.
Mode. 14-25 Trip Delay at Torque Limit can change this from
a warning-only condition to a warning followed by an • 15-45 Actual Typecode String.
WARNING 24, External fan fault • Incorrect airflow clearance above and below the
The fan warning function is an extra protective function frequency converter.
that checks if the fan is running/mounted. The fan warning
can be disabled in 14-53 Fan Monitor ([0] Disabled).
• Blocked airflow around the frequency converter.
Current. The warning is active when the dissipated braking ALARM 31, Motor phase V missing
is higher than 90% of the brake resistance power. If [2] Trip Motor phase V between the frequency converter and the
is selected in 2-13 Brake Power Monitoring, the frequency motor is missing.
converter trips when the dissipated braking power reaches Troubleshooting
100%.
• Remove power from the frequency converter and
WARNING/ALARM 27, Brake chopper fault check motor phase V.
The brake transistor is monitored during operation. If a ALARM 32, Motor phase W missing
short circuit occurs, the brake function is disabled and a Motor phase W between the frequency converter and the
warning is issued. The frequency converter is still motor is missing.
operational, but since the brake transistor has short-
circuited, substantial power is transmitted to the brake Troubleshooting
resistor, even if it is inactive. • Remove power from the frequency converter and
check motor phase W.
Remove power from the frequency converter and remove
the brake resistor. ALARM 33, Inrush fault
Too many power-ups have occurred within a short time
This alarm/warning could also occur if the brake resistor
period. Let the unit cool to operating temperature.
overheats. Terminals 104 and 106 are available as brake
resistor Klixon inputs, see Brake Resistor Temperature Switch WARNING/ALARM 34, fieldbus communication fault
in the Design Guide. The fieldbus on the communication option card is not
working.
WARNING/ALARM 28, Brake check failed
The brake resistor is not connected or not working. WARNING/ALARM 35, Out of frequency range
Check 2-15 Brake Check. This warning is active if the output frequency has reached
the high limit (set in 4-53 Warning Speed High) or low limit
ALARM 29, Heat sink temp
(set in 4-52 Warning Speed Low). In [3] Closed Loop
The maximum temperature of the heat sink has been
(1-00 Configuration Mode), this warning is displayed.
exceeded. The temperature fault does not reset until the
temperature drops below a defined heat sink temperature. WARNING/ALARM 36, Mains failure
The trip and reset points are different based on the This warning/alarm is only active if the supply voltage to
frequency converter power size. the frequency converter is lost and 14-10 Mains Failure is
NOT set to [0] No Function.
Troubleshooting
Check the following conditions: Troubleshooting
• Ambient temperature too high. • Check the fuses to the frequency converter and
mains power supply to the unit.
• Motor cable too long.
8 8
515 Application-oriented control cannot recognise the main power is applied.
EEPROM data. 2326 Power card configuration is determined to be
516 Cannot write to the EEPROM because a write incorrect after the delay for power cards to
command is in progress. register.
517 Write command is under timeout. 2327 Too many power card locations have been
518 Failure in the EEPROM. registered as present.
519 Missing or invalid barcode data in EEPROM. 2330 Power size information between the power cards
783 Parameter value outside of min/max limits. does not match.
1024–1279 Sending a CAN telegram failed. 2561 No communication from DSP to ATACD.
1281 Digital signal processor flash timeout. 2562 No communication from ATACD to DSP (state
1282 Power micro software version mismatch. running).
1283 Power EEPROM data version mismatch. 2816 Stack overflow control board module.
1284 Cannot read digital signal processor software 2817 Scheduler slow tasks.
version. 2818 Fast tasks.
1299 Option SW in slot A is too old. 2819 Parameter thread.
1300 Option SW in slot B is too old. 2820 LCP stack overflow.
1301 Option SW in slot C0 is too old. 2821 Serial port overflow.
1302 Option SW in slot C1 is too old. 2822 USB port overflow.
1315 Option SW in slot A is not supported (not 2836 cfListMempool too small.
allowed). 3072–5122 Parameter value is outside its limits.
1316 Option SW in slot B is not supported (not 5123 Option in slot A: Hardware incompatible with
allowed). control board hardware.
1317 Option SW in slot C0 is not supported (not 5124 Option in slot B: Hardware incompatible with
allowed). Control board hardware.
1318 Option SW in slot C1 is not supported (not 5125 Option in slot C0: Hardware incompatible with
allowed). control board hardware.
1379 Option A did not respond when calculating 5126 Option in slot C1: Hardware incompatible with
platform version. control board hardware.
1380 Option B did not respond when calculating 5376–6231 Out of memory.
platform version.
1381 Option C0 did not respond when calculating Table 8.4 Code Numbers for Internal Faults
platform version.
1382 Option C1 did not respond when calculating ALARM 39, Heat sink sensor
platform version. No feedback from the heat sink temperature sensor.
The signal from the IGBT thermal sensor is not available on
the power card. The problem could be on the power card,
on the gate drive card, or the ribbon cable between the ALARM 54, AMA motor too small
power card and gate drive card. The motor is too small for the AMA to operate.
WARNING 40, Overload of digital output terminal 27 ALARM 55, AMA parameter out of range
Check the load connected to terminal 27 or remove the The parameter values of the motor are outside of the
short-circuit connection. Check 5-00 Digital I/O Mode and acceptable range. AMA does not run.
parameter 5-01 Terminal 27 Mode.
ALARM 56, AMA interrupted by user
WARNING 41, Overload of digital output terminal 29 The user has interrupted the AMA.
Check the load connected to terminal 29 or remove the
ALARM 57, AMA internal fault
short-circuit connection. Check 5-00 Digital I/O Mode and Try to restart AMA a number of times, until the AMA is
parameter 5-02 Terminal 29 Mode. carried out. Note that repeated runs may heat the motor
WARNING 42, Overload of digital output on X30/6 or to a level where the resistance Rs and Rr are increased. In
overload of digital output on X30/7 most cases, however, this is not critical.
For X30/6, check the load connected to X30/6 or remove
ALARM 58, AMA Internal fault
the short-circuit connection. Check 5-32 Term X30/6 Digi
Contact the Danfoss supplier.
Out (MCB 101).
WARNING 59, Current limit
For X30/7, check the load connected to X30/7 or remove
The current is higher than the value in 4-18 Current Limit.
the short-circuit connection. Check 5-33 Term X30/7 Digi
Ensure that motor data in parameters 1-20 to 1-25 are set
Out (MCB 101).
correctly. Possibly increase the current limit. Be sure that
ALARM 46, Power card supply the system can operate safely at a higher limit.
ALARM 67, Option module configuration has changed ALARM 80, Drive initialised to default value
One or more options have either been added or removed Parameter settings are initialised to default settings after a
since the last power-down. Check that the configuration manual reset.
change is intentional and reset the unit.
Troubleshooting
ALARM 68, Safe stop activated • Reset the unit to clear the alarm.
STO has been activated.
ALARM 91, Analog input 54 wrong settings
Troubleshooting Switch S202 has to be set in position OFF (voltage input)
• To resume normal operation, apply 24 V DC to when a KTY sensor is connected to analog input terminal
terminal 37, then send a reset signal (via bus, 54.
digital I/O, or by pressing [Reset]).
ALARM 92, No flow
ALARM 69, Power card temperaturePower card A no-flow condition has been detected in the system.
temperature Parameter 22-23 No-Flow Function is set for alarm.
The temperature sensor on the power card is either too
Troubleshooting
hot or too cold.
• Troubleshoot the system and reset the frequency
Troubleshooting converter after the fault has been cleared.
• Check the operation of the door fans. ALARM 93, Dry pump
• Check that the filters for the door fans are not A no-flow condition in the system with the frequency
blocked. converter operating at high speed may indicate a dry
pump. Parameter 22-26 Dry Pump Function is set for alarm.
• Check that the gland plate is properly installed
on IP21/IP54 (NEMA 1/12) frequency converters. Troubleshooting 8 8
ALARM 70, Illegal FC configuration • Troubleshoot the system and reset the frequency
The control card and power card are incompatible. converter after the fault has been cleared.
2 = middle inverter module in F2 or F4 frequency ALARM 248, Illegal power section configuration
converter. This alarm is only for enclosure size F frequency converters.
It is equivalent to Alarm 79. The report value in the alarm
2 = right inverter module in F1 or F3 frequency
log indicates which power module generated the alarm:
converter.
1 = inverter module to the far left.
3 = right inverter module in F2 or F4 frequency
converter. 2 = middle inverter module in F2 or F4 frequency
converter.
5 = rectifier module.
2 = right inverter module in F1 or F3 frequency
converter.
3 = right inverter module in F2 or F4 frequency
converter.
5 = rectifier module.
8 8
Motor
H nameplate........................................................................................... 59
thermal protection.......................................................................... 61
High voltage............................................................................................. 6
Motor cable............................................................................................. 44
How to connect a PC to the frequency converter.................... 66
Motor current...................................................................................... 124
Quick Menu............................................................................................. 73
Quick Menu mode......................................................................... 64, 73 U
Quick transfer of parameter settings when using GLCP........ 67 Unintended start..................................................................................... 6
Unpacking................................................................................................. 9
R
RCD (residual current device)........................................................... 34 V
Receiving, frequency converter......................................................... 9 Voltage imbalance............................................................................. 120
Relay Voltage level........................................................................................ 107
1........................................................................................................... 109 Voltage reference via a potentiometer........................................ 58
2........................................................................................................... 109
output................................................................................................ 109
W
Remote commands................................................................................ 4
Windmilling............................................................................................... 7
Reset.............................................................................................. 120, 125
Wire access.............................................................................................. 16
RFI Switch................................................................................................ 43
RS-485 bus connection....................................................................... 66
S
Safe Torque Off........................................................................................ 7
Screened cable...................................................................................... 44
Screened/armoured............................................................................ 56
Screening of cables.............................................................................. 36
Serial communication...................................................................... 109
Short circuit.......................................................................................... 121
Sine-wave filter...................................................................................... 36
Space......................................................................................................... 16
Space heater and thermostat.......................................................... 34
Speed up/down.................................................................................... 58
Start/stop................................................................................................. 57
Stator leakage reactance................................................................... 81
Status........................................................................................................ 64
Status messages.................................................................................... 62
STO........................................................................................................ 7, 34
Supply voltage.................................................................................... 122
Surrounding......................................................................................... 106
Switches S201, S202 and S801......................................................... 56
Switching frequency........................................................................... 36
System feedback..................................................................................... 4
T
Terminal 54........................................................................................... 125
Terminal location.................................................................................. 17
Thermal protection................................................................................ 5
Thermistor..................................................................................... 83, 120
Three ways of operating.................................................................... 62
Torque...................................................................................................... 43
Torque characteristic........................................................................ 106
Torque for terminals............................................................................ 44
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property
of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
www.danfoss.com/drives
*MG11F502*