Operating Instructions: VLT Automationdrive FC 302

MAKING MODERN LIVING POSSIBLE
Operating Instructions
VLT® AutomationDrive FC 302
12-pulse
vlt-drives.danfoss.com
Contents Operating Instructions
Contents
1 Introduction 4
1.1 Purpose of the Manual 4
1.2 Additional Resources 4
1.3 Document and Software Version 4
1.4 Approvals and Certifications 4
1.5 Disposal 5
1.6 Abbreviations and Conventions 5
2 Safety Instructions 7
2.1 Safety Symbols 7
2.2 Qualified Personnel 7
2.3 Safety Regulations 7
3 How to Install 9
3.1 Pre-installation 9
3.1.1 Planning the Installation Site 9
3.1.1.1 Inspection on Receipt 9
3.1.2 Transportation and Unpacking 9
3.1.3 Lifting Unit 9
3.1.4 Mechanical Dimensions 12
3.2 Mechanical Installation 18
3.2.1 Preparation for Installation 18
3.2.2 Tools Required 18
3.2.3 General Considerations 18
3.2.4 Terminal Locations, F8–F15 20
3.2.4.1 Inverter and Rectifier, Enclosure Sizes F8, and F9 20
3.2.4.2 Inverter, Enclosure Sizes F10 and F11 21
3.2.4.5 Rectifier, Enclosure Sizes F10, F11, F12, and F13 24
3.2.4.6 Rectifier, Enclosure Sizes F14 and F15 25
3.2.4.7 Options Cabinet, Enclosure Size F9 26
3.2.4.8 Options Cabinet, Enclosure Sizes F11 and F13 27
3.2.4.9 Options Cabinet, Enclosure Size F15 28
3.2.5 Cooling and Airflow 28
3.3 Installing the Panel Options 34
3.3.1 Panel Options 34
3.4 Electrical Installation 35
3.4.1 Transformer Selection 36
3.4.2 Power Connections 36
MG34Q402 Danfoss A/S © 04/2016 All rights reserved. 1

Contents VLT® AutomationDrive FC 302
3.4.3 Grounding 45
3.4.4 Extra Protection (RCD) 45
3.4.5 RFI Switch 45
3.4.6 Torque 46
3.4.7 Shielded Cables 46
3.4.8 Motor Cable 46
3.4.9 Brake Cable for Frequency Converters with Factory-installed Brake Chopper Op-
tion 47
3.4.10 Shielding against Electrical Noise 47
3.4.11 Connection of Mains 48
3.4.12 External Fan Supply 48
3.4.13 Fuses 48
3.4.14 Supplementary Fuses 50
3.4.15 Motor Insulation 51
3.4.16 Motor Bearing Currents 51
3.4.17 Brake Resistor Temperature Switch 51
3.4.18 Control Cable Routing 52
3.4.19 Access to Control Terminals 52
3.4.20 Wiring to Control Terminals 52
3.4.21 Electrical Installation, Control Cables 53
3.4.22 Switches S201, S202, and S801 55
3.5 Connection Examples 56
3.5.1 Start/Stop 56
3.5.2 Pulse Start/Stop 56
3.6 Final Set-up and Test 57
3.7 Additional Connections 58
3.7.1 Mechanical Brake Control 58
3.7.2 Parallel Connection of Motors 59
3.7.3 Motor Thermal Protection 59
4 How to Programme 60
4.1 The Graphical LCP 60
4.1.1 Initial Commissioning 61
4.2 Quick Set-up 62
4.3 Parameter Menu Structure 65
5 General Specifications 71
5.1 Mains Supply 71
5.2 Motor Output and Motor Data 71
5.3 Ambient Conditions 71
5.4 Cable Specifications 72
2 Danfoss A/S © 04/2016 All rights reserved. MG34Q402

Contents Operating Instructions
5.5 Control Input/output and Control Data 72

5.6 Electrical Data 76
6 Warnings and Alarms 83

6.1 Warning and Alarm Types 83
6.2 Warning and Alarm Definitions 83
Index 93

Introduction VLT® AutomationDrive FC 302
1 1 1 Introduction
1.1 Purpose of the Manual controlling, monitoring, and programming the

frequency converter via a PROFIBUS fieldbus.
The frequency converter is designed to provide high shaft
performance on electrical motors. Read these operating
• The VLT® DeviceNet MCA 104 Installation Guide
provides information about installing and trouble-
instructions carefully for proper use. Incorrect handling of
the frequency converter may cause improper operation of shooting of the DeviceNet® fieldbus option.
the frequency converter or related equipment, shorten • The VLT® DeviceNet MCA 104 Programming Guide
lifetime, or cause other troubles. provides the information required for controlling,
monitoring, and programming the frequency
These operating instructions provide information on: converter via a DeviceNet® fieldbus.
• Start-up. Danfoss technical documentation is also available online at
• Installation. http://drives.danfoss.com/knowledge-center/technical-
documentation/.
• Programming.
• Troubleshooting. 1.3 Document and Software Version
• Chapter 1 Introduction introduces the manual and This manual is regularly reviewed and updated. All
informs about approvals, symbols, and abbrevi- suggestions for improvement are welcome. Table 1.1 shows
ations used in this manual. the document version and the corresponding software
• Chapter 2 Safety Instructions entails instructions on version.
how to handle the frequency converter in a safe
way. Edition Remarks Software
version
• Chapter 3 How to Install guides through the
MG34Q4xx F14 and F15 enclosure sizes added. 7.4x
mechanical and electrical installations.
Software version update.
• Chapter 4 How to Programme explains how to
operate and programme the frequency converter Table 1.1 Document and Software Version
via the LCP.
• Chapter 5 General Specifications contains technical 1.4 Approvals and Certifications
data about the frequency converter.
1.4.1 Approvals
• Chapter 6 Warnings and Alarms assists in solving
problems that may occur when using the
frequency converter.
VLT® is a registered trademark.
DeviceNet™ is a trademark of ODVA, Inc.
1.2 Additional Resources

• The VLT® AutomationDrive FC 301/FC 302 Design
Guide details all technical information about the The frequency converter complies with UL 508C thermal
frequency converter and customer design and memory retention requirements. For more information,
applications. refer to the section Motor Thermal Protection in the
product-specific design guide.
• The VLT® AutomationDrive FC 301/FC 302
Programming Guide provides information on how NOTICE
to programme and includes complete parameter Imposed limitations on the output frequency
descriptions. (due to export control regulations):
• The VLT® PROFIBUS DP MCA 101 Installation Guide From software version 6.72 onwards, the output
provides information about installing and trouble- frequency of the frequency converter is limited to
shooting of the PROFIBUS fieldbus option. 590 Hz. Software versions 6.xx also limit the maximum
output frequency to 590 Hz, but these versions cannot
• The VLT® PROFIBUS DP MCA 101 Programming be flashed, that is, neither downgraded nor upgraded.
Guide provides the information required for

Introduction Operating Instructions
The 1400–2000 kW (1875–2680 hp) 690 V frequency IM,N Nominal motor current 1 1
converters are approved for CE only. IVLT,MAX Maximum output current
IVLT,N Rated output current supplied by the frequency
1.5 Disposal
converter
kHz Kilohertz
Do not dispose of equipment containing LCP Local control panel

electrical components together with lsb Least significant bit
domestic waste. m Meter
Collect it separately in accordance with mA Milliampere
local and currently valid legislation. MCM Mille circular mil
MCT Motion control tool
mH Inductance in milli Henry
mm Millimeter
1.6 Abbreviations and Conventions
ms Millisecond
60° AVM 60° asynchronous vector modulation msb Most significant bit
A Ampere/AMP ηVLT Efficiency of the frequency converter defined as
AC Alternating current ratio between power output and power input
AD Air discharge nF Capacitance in nano Farad
AEO Automatic energy optimization NLCP Numerical local control panel
AI Analog input Nm Newton meter
AIC Ampere interrupting current NO Normal overload
AMA Automatic motor adaptation ns Synchronous motor speed
AWG American wire gauge Online/ Changes to online parameters are activated
°C Degrees celsius Offline immediately after the data value is changed
Parameters
CB Circuit breaker
Pbr,cont. Rated power of the brake resistor (average power
CD Constant discharge
during continuous braking)
CDM Complete drive module: The frequency converter,
PCB Printed circuit board
feeding section, and auxiliaries
PCD Process data
CE European Conformity (European safety standards)
PDS Power drive system: a CDM and a motor
CM Common mode
PELV Protective extra low voltage
CT Constant torque
Pm Frequency converter nominal output power as
DC Direct current
high overload (HO)
DI Digital input
PM,N Nominal motor power
DM Differential mode
PM motor Permanent magnet motor
D-TYPE Drive dependent
Process PID PID (proportional integrated differential) regulator
EMC Electromagnetic compatibility
that maintains the speed, pressure, temperature,
EMF Electromotive force
and so on
ETR Electronic thermal relay
Rbr,nom Nominal resistor value that ensures a brake power
fJOG Motor frequency when jog function is activated
on the motor shaft of 150/160% for 1 minute
fM Motor frequency
RCD Residual current device
fMAX Maximum output frequency, the frequency
Regen Regenerative terminals
converter applies on its output
Rmin Minimum permissible brake resistor value by
fMIN Minimum motor frequency from the frequency
frequency converter
converter
RMS Root mean square
fM,N Nominal motor frequency
RPM Revolutions per minute
FC Frequency converter
Rrec Recommended brake resistor resistance of
Hiperface® Hiperface® is a registered trademark by Stegmann
Danfoss brake resistors
HO High overload
s Second
hp Horse power
SCCR Short circuit current rating
HTL HTL encoder (10–30 V) pulses - High-voltage
SFAVM Stator flux-oriented asynchronous vector
transistor logic
modulation
Hz Hertz
STW Status word
IINV Rated inverter output current
SMPS Switch mode power supply
ILIM Current limit

Introduction VLT® AutomationDrive FC 302
1 1 THD Total harmonic distortion

TLIM Torque limit
TTL TTL encoder (5 V) pulses - transistor transistor
logic
UM,N Nominal motor voltage
UL Underwriters Laboratories (US organization for the
safety certification)
V Volts
VT Variable torque
VVC+ Voltage vector control plus
Table 1.2 Abbreviations
Conventions
Numbered lists indicate procedures.
Bullet lists indicate other information and description of
illustrations.
Italicized text indicates:
• Cross-reference.
• Link.
• Footnote.
• Parameter name, parameter group name,
parameter option.
All dimensions in drawings are in mm (in).
* Indicates a default setting of a parameter.

Safety Instructions Operating Instructions
2 Safety Instructions
2 2
2.1 Safety Symbols WARNING
The following symbols are used in this guide: UNINTENDED START
When the frequency converter is connected to AC mains,
DC supply, or load sharing, the motor may start at any
WARNING time. Unintended start during programming, service, or
Indicates a potentially hazardous situation that could repair work can result in death, serious injury, or
result in death or serious injury. property damage. The motor can start with an external
switch, a fieldbus command, an input reference signal
CAUTION from the LCP or LOP, via remote operation using MCT 10
Set-up Software, or after a cleared fault condition.
Indicates a potentially hazardous situation that could
To prevent unintended motor start:
result in minor or moderate injury. It can also be used to
alert against unsafe practices. • Press [Off/Reset] on the LCP before
programming parameters.
NOTICE • Disconnect the frequency converter from the

mains.
Indicates important information, including situations that
can result in damage to equipment or property. • Completely wire and assemble the frequency
converter, motor, and any driven equipment
before connecting the frequency converter to
2.2 Qualified Personnel AC mains, DC supply, or load sharing.
Correct and reliable transport, storage, installation,
operation, and maintenance are required for the trouble-
free and safe operation of the frequency converter. Only WARNING
qualified personnel are allowed to install and operate this DISCHARGE TIME
equipment. The frequency converter contains DC-link capacitors,
which can remain charged even when the frequency
Qualified personnel are defined as trained staff, who are converter is not powered. High voltage can be present
authorized to install, commission, and maintain equipment, even when the warning LED indicator lights are off.
systems, and circuits in accordance with pertinent laws and Failure to wait the specified time after power has been
regulations. Also, the qualified personnel must be familiar removed before performing service or repair work can
with the instructions and safety measures described in this result in death or serious injury.
manual.
• Stop the motor.
2.3 Safety Regulations • Disconnect AC mains and remote DC-link power
supplies, including battery back-ups, UPS, and
WARNING DC-link connections to other frequency
converters.
HIGH VOLTAGE
Frequency converters contain high voltage when • Disconnect or lock PM motor.
connected to AC mains input, DC supply, or load sharing.
• Wait for the capacitors to discharge fully. The
Failure to perform installation, start-up, and maintenance minimum duration of waiting time is specified
by qualified personnel can result in death or serious in Table 2.1.
injury.
• Before performing any service or repair work,
• Only qualified personnel must perform instal- use an appropriate voltage measuring device to
lation, start-up, and maintenance. make sure that the capacitors are fully
discharged.

Safety Instructions VLT® AutomationDrive FC 302
Minimum waiting
Voltage Power range
time
[V] [kW (hp)]
2 2
(minutes)
380–500 250–1000 (350–1350) 30
525–690 355–2000 (475–2700) 40
Table 2.1 Discharge Time
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the
frequency converter properly can result in death or
serious injury.
• Ensure the correct grounding of the equipment
by a certified electrical installer.
WARNING
EQUIPMENT HAZARD
Contact with rotating shafts and electrical equipment
can result in death or serious injury.
• Ensure that only trained and qualified personnel
perform installation, start-up, and maintenance.
• Ensure that electrical work conforms to national
and local electrical codes.
• Follow the procedures in this guide.
WARNING
UNINTENDED MOTOR ROTATION
WINDMILLING
Unintended rotation of permanent magnet motors
creates voltage and can charge the unit, resulting in
death, serious injury, or equipment damage.
• Ensure that permanent magnet motors are
blocked to prevent unintended rotation.
CAUTION
INTERNAL FAILURE HAZARD
An internal failure in the frequency converter can result
in serious injury when the frequency converter is not
properly closed.
• Ensure that all safety covers are in place and
securely fastened before applying power.
To run STO, more wiring for the frequency converter is

required. Refer to VLT® Frequency Converters Safe Torque Off
Operating Instructions for further information.

How to Install Operating Instructions
3 How to Install
3.1 Pre-installation 3.1.3 Lifting Unit

3.1.1 Planning the Installation Site Always lift the frequency converter via the dedicated lifting 3 3
eyes.
NOTICE
Plan the installation of the frequency converter before
commencing. Not planning the installation thoroughly
130BB753.11
can result in extra work during and after installation.
Select the best possible operation site by considering the

following (see details on the following pages, and the
respective design guides):
• Ambient operating temperature.
• Installation method.
• How to cool the unit.
• Position of the frequency converter.
• Cable routing.
• Ensure that the power source supplies the correct
voltage and necessary current.
• Ensure that the motor current rating is within the
maximum current from the frequency converter.
• If the frequency converter is without built-in
fuses, ensure that the external fuses are rated
correctly.
3.1.1.1 Inspection on Receipt
After receiving the delivery, immediately check whether

the items supplied match the shipping documents. Danfoss
does not honor claims for faults registered later.
Register a complaint immediately: Illustration 3.1 Recommended Lifting Method,
• With the carrier if there is visible transport Enclosure Size F8.
damage.
• With the responsible Danfoss representative if
there are visible defects or incomplete delivery.
3.1.2 Transportation and Unpacking
Locate the frequency converter as close as possible to the

final installation site before unpacking.
Remove the box and handle the frequency converter on
the pallet, as long as possible.

How to Install VLT® AutomationDrive FC 302
130BB689.11
130BB688.11
3 3
Illustration 3.3 Recommended Lifting Method,

Illustration 3.2 Recommended Lifting Method, Enclosure Size F11/F12/F13/F14.
Enclosure Size F9/F10.

130BE141.10
3 3
Illustration 3.4 Recommended lifting method, Enclosure Size F15
NOTICE
The plinth is provided in the same packaging as the frequency converter, but is not attached during shipment. The
plinth is required to allow airflow cooling to the frequency converter. Position the frequency converter on top of the
plinth in the final installation location. The angle from the top of the frequency converter to the lifting cable must be
>60°.
In addition to Illustration 3.1 to Illustration 3.3, a spreader bar can be used to lift the frequency converter.

3 3
12
F8 IP21/54 – NEMA 1/12 F9 IP21/54 – NEMA 1/12
1400 (55.12)
How to Install
607 (23.90)
800 (31.50) 130BB568.11
607 (23.90)
IP/21
130BB754.11
NEMA 1
IP/21
NEMA 1 2100 m3/h
1400 m3/h (1236 cfm)
(824 cfm)
2280 (89.76)
3.1.4 Mechanical Dimensions
2280 (89.76)
IP/54 IP/54
NEMA 12 NEMA 12
1050 m3/h
(618 cfm) 3 1575 m3/h
1970 m /h (927 cfm) 1970 m3/h
2205 (86.81)
(1160 cfm)
(1160 cfm)
2205 (86.81)
1497 (58.94)
1497 (58.94)
Danfoss A/S © 04/2016 All rights reserved.

All dimensions in mm (in)
Table 3.1 Mechanical Dimensions, Enclosure Sizes F8 and F9
MG34Q402
F10 IP21/54 – NEMA 1/12 F11 IP21/54 – NEMA 1/12
1600 (62.99)
2400 (94.49)
MG34Q402
607 (23.90)
607 (23.90)
130BB569.11
130BB570.11
How to Install
IP/21
IP/21
NEMA 1
NEMA 1
2800 m3/h
4200 m3/h
(1648 cfm)
(2472 cfm)
2280 (89.76)
2280 (89.76)
IP/54
IP/54
NEMA 12
NEMA 12
2100 m3/h
3150 m3/h
(1236 cfm)
2205 (86.81)
(1854 cfm)
2205 (86.81)
3940 m3/h
(2320 cfm)
3940 m3/h
(2320 cfm)
1497 (58.94)
1497 (58.94)
Table 3.2 Mechanical Dimensions, Enclosure Sizes F10 and F 11

13
3 3
3 3
14
F12 IP21/54 – NEMA 1/12 F13 IP21/54 – NEMA 1/12
2000 (78.74) 2800 (110,24)
607 (23.90) 607 (23.90)
130BB571.11
130BB572.11
How to Install
IP/21 IP/21
NEMA 1 NEMA 1
2800 m3/h 4200 m3/h
(2472 cfm) (2472cfm)
2280 (89.76)
2280 (89.76)
IP/54
IP/54 NEMA 12
NEMA 12 3150 m3/h
3150 m3/h (1854 cfm)
(1854 cfm)
2205 (86.81)
2205 (86.81)
4925 m3/h
(2900 cfm)
4925 m3/h
(2900 cfm)
1497 (58.94)
1497 (58.94)
Table 3.3 Mechanical Dimensions, Enclosure Sizes F12 and F13


MG34Q402
F14 IP21/54 – NEMA 1/12
MG34Q402
2400
[94.5]
How to Install
800 800
130BC150.12
[31.5] [31.5]
IP/21
NEMA 1
2800 m3/h
(2472 cfm)
2280
[89.8]
2205
[86.8]
IP/54
NEMA 12 7883 m3/h
(4680 cfm)
1497 3150 m3/h
[58.9] (1854 cfm)
Table 3.4 Mechanical Dimensions, Enclosure Size F14

15
3 3
3 3
16
F15 IP21/54 – NEMA 1/12
3600
(141.7)
How to Install
600 600 800 800 800
130BE181.10
(23.6) (23.6) (31.5) (31.5) (31.5)
IP21/NEMA1
2800 m3/Hr
2472 CFM
2280 (89.9)
2205 (86.8)
1497 (58.9)
7883
m3/Hr
4640
CFM
IP21/NEMA12
3150 m3/Hr
1854 CFM

Table 3.5 Mechanical Dimensions, Enclosure Size F15
MG34Q402
Enclosure size F8 F9 F10 F11
130BE145.10
130BE146.10
130BE144.10
130BE142.10
3 3
High overload
rated power – 250–400 kW (380–500 V) 250–400 kW (380–500 V) 450–630 kW (380–500 V) 710–800 kW (380–500 V)
150% overload 355–560 kW (525–690 V) 355–56 kW (525–690 V) 630–800 kW (525–690 V) 900–1200 kW (525–690 V)
torque
IP 21, 54 21, 54 21, 54 21, 54
NEMA 12 12 12 12
Shipping dimensions [mm (in)]
Height 2324 (91.5) 2324 (91.5) 2324 (91.5) 2324 (91.5)
Width 970 (38.2) 1568 (61.7) 1760 (69.3) 2559 (100.7)
Depth 1130 (44.5) 1130 (44.5) 1130 (44.5) 1130 (44.5)
Frequency converter dimensions [mm (in)]
Height 2204 (86.8) 2204 (86.8) 2204 (86.8) 2204 (86.8)
Width 800 (31.5) 1400 (55.1) 1600 (63.0) 2400 (94.5)

Depth 606 (23.9) 606 (23.9) 606 (23.9) 606 (23.9)
Max weight
440 (970) 656 (1446) 880 (1940) 1096 (2416)
[kg (lb)]
Table 3.6 Mechanical Dimensions, Enclosure Sizes F8–F11
Enclosure size F12 F13 F14 F15

130BE147.10
130BE148.10 130BE149.11 130BE150.10

High overload
rated power – 450–630 kW (380–500 V) 710–800 kW (380–500 V)
1400–1800 kW (525–690 V) 1400–1800 kW (525–690 V)
150% overload 630–800 kW (525–690 V) 900–1200 kW (525–690 V)
torque
IP 21, 54 21, 54 21, 54 21, 54
NEMA 12 12 12 12
Shipping dimensions [mm (in)]
Height 2324 (91.5) 2324 (91.5) 2324 (91.5) 2324 (91.5)
Width 2160 (85.0) 2960 (116.5) 2578 (101.5) 3778 (148.7)
Depth 1130 (44.5) 1130 (44.5) 1130 (44.5) 1130 (44.5)
Frequency converter dimensions [mm]
Height 2204 (86.8) 2204 (86.8) 2204 (86.8) 2204 (86.8)
Width 2000 (78.7) 2800 (110.2) 2400 (94.5) 3600 (141.7)

Depth 606 (23.9) 606 (23.9) 606 (23.9) 606 (23.9)
Max weight
1022 (2253) 1238 (2729) 1410 (3108) 1626 (3585)
[kg (lb)]
Table 3.7 Mechanical Dimensions, Enclosure Sizes F12–F15

3.2 Mechanical Installation
130BB574.10
3.2.1 Preparation for Installation
776 776
To ensure reliable and effective installation of the
(30.6) (30.6)
3 3
frequency converter, make the following preparations:
• Provide a suitable mounting arrangement. The
mounting arrangement depends on the design, Illustration 3.7 Space in Front of Enclosure Size F10
weight, and torque of the frequency converter.
• To ensure that the space requirements are met,
examine the mechanical drawings.
130BB575.10
• Ensure that all wiring is done in accordance with
national regulations.
776 (30.6)
3.2.2 Tools Required (2x)
• Drill with 10 mm or 12 mm bit. Illustration 3.8 Space in Front of Enclosure Size F11
• Tape measure.
• Wrench with relevant metric sockets (7–17 mm).
130BB576.10
• Extensions to wrench.
• Sheet metal punch for conduits or cable glands in
IP21/NEMA 1 and IP54 units
579
• Lifting bar to lift the unit (rod or tube maximum
776
(30.6) 624
(22.8)
Ø 25 mm (1 in), able to lift minimum 400 kg (880 (24.6)

lb).
Illustration 3.9 Space in Front of Enclosure Size F12
• Crane or other lifting aid to place the frequency
converter in position.
130BB577.10
3.2.3 General Considerations
Space
579
To allow airflow and cable access, ensure sufficient space 776 776 (22.8)
above and below the frequency converter. In addition, (30.6) (30.6) 624
allow for enough space in front of the unit to open the (24.6)
panel door, see Illustration 3.5 to Illustration 3.12.

130BB531.10
130BB575.10
776
(30.6)
776 (30.6)
(2x)

130BB003.13
578
776
(22.8)
(30.6)

130BE151.10
578
(22.8) 776
(30.6)
3 3
Wire access
Ensure that proper wire access is present including the
necessary bending allowance.
NOTICE
All cable lugs/shoes must mount within the width of the
terminal bus bar.
NOTICE
Because the motor wiring carries high frequency current,
it is important that mains cables, motor cables, and
control wires are run separately. Use metallic conduit or
separated shielded wire. Failure to isolate mains cables,
motor cables, and control wiring could result in the
mutual signal coupling which may cause nuisance trip
cases.

3.2.4 Terminal Locations, F8–F15
The F enclosures are available in 8 different sizes. The F8 consists of the rectifier and inverter modules in 1 cabinet. The F10,
F12, and F14 consist of a rectifier cabinet on the left and an inverter cabinet on the right. The F9, F11, F13, and F15 have
the option cabinet added to the F8, F10, F12, and F14, respectively.
3 3 3.2.4.1 Inverter and Rectifier, Enclosure Sizes F8, and F9
130BB534.11
1 2 3
239.6 [ 9.43 ]
U/T1 96 V/T2 97 W/T3 98
R2/L12 91-1 S2/L22 92-1 T2/L32 93-1
160.0 [ 6.30 ] 4
R1/L11 91 S1/L21 92 T1/L31 93
56.6 [ 2.23 ]
0.0 [ 0.00 ]
226.1 [ 8.90 ]
174.1 [ 6.85 ]
91.8 [ 3.61 ]
39.8 [ 1.57 ]
0.0 [ 0.00 ]
[ 2.27 ]
[ 2.91 ]
100.4 [ 3.95 ]
139.4 [ 5.49 ]
172.6 [ 6.80 ]
189.0 [ 7.44 ]
199.4 [ 7.85 ]
287.6 [ 11.32 ]
304.0 [ 11.97 ]
[ 16.04 ]
[ 18.28 ]
[ 20.56 ]
[ 20.65 ]
[ 24.79 ]
[ 25.09 ]
0.0 [ 0.00 ]
57.6
74.0
407.3
464.4
522.3
524.4
629.7
637.3
1 Left side view

2 Front view
3 Right side view
4 Ground bar
Illustration 3.13 Terminal Locations Inverter and Rectifier, Enclosure Sizes F8, and F9. The gland plate is 42 mm (1.65 in) below 0.0
level.

3.2.4.2 Inverter, Enclosure Sizes F10 and F11
130BA849.13
3 3
2
308.3 [12.1]
253.1 [10.0]
180.3 [7.1]
3
1
.0 [.0]
44.40 [1.75]
244.40 [9.62]
54.4[2.1]
339.4 [13.4]
287.4 [11.3]
339.4 [13.4]
287.4 [11.3]
[25.0] 637.3 [25.1]
[21.7] 522.3 [20.6]
407.3 [16.0]
198.1[7.8] 169.4 [6.7]
282.1 [11.1] 284.4 [11.2]
.0 [.0]
.0 [.0]
.0 [.0]
318.1 [12.5]
234.1 [9.2]
[23.1]
[26.4]
465.6 [18.3]
465.6 [18.3]
551.0
572.1 [22.5] 587.0
635.0
671.0
129.1 [5.1]
204.1 [8.0]
497.1 [19.6]
1 Ground bar
2 Motor terminals
3 Brake terminals
Illustration 3.14 Terminal Locations – Left, Front, and Right Views. The gland plate is 42 mm (1.65 in) below 0.0 level.

130BA850.12
3 3
2
308.3 [12.14]
FASTENER TORQUE: MIO 19 Nm (14 FT -LB) FASTENER TORQUE: MIO 19 Nm (14 FT -LB) FASTENER TORQUE: MIO 19 Nm (14 FT -LB)
253.1 [9.96]
U/T1 96 V/T2 97 W/T3 98 U/T1 96 V/T2 97 W/T3 98 U/T1 96 V/T2 97 W/T3 98
180.3 [7.10]
3
1 0.0 [0.00]
287.4 [11.32]
339.4 [13.36]
0.0 [0.00]
296.4 [11.67]
431.0 [16.97]
[21.50]
[26.03]
[31.33]
[35.85]
[40.38]
0.0 [0.00]
339.4 [13.36]
287.4 [11.32]
0.0 [0.00]
66.4 [2.61]
181.4 [7.14]
1025.7
574.7 [22.63] 546.0
661.0
795.7
910.7
465.6 [18.33]
465.6 [18.33]
294.1 [11.58]
330.1 [13.00]
610.7 [24.04]
658.7 [25.93]
694.7 [27.35]
939.4 [36.98]
975.4 [38.40]
1023.4 [40.29]
1059.4 [41.71]
210.1 [8.27]
246.1 [9.69]
512.3 [20.17]
587.3 [23.12]
880.3 [34.66]
955.3 [37.61]
144.3 [5.68]
219.3 [8.63]
1 Ground bar
2 Motor terminals
3 Brake terminals

MG34Q402
How to Install
.0 [.0]
54.4 [2.1]
100.4 [4.0]
169.4 [6.7] 139.4 [5.5]
198.1 [7.8]
234.1 [9.2] 199.4 [7.9]
284.4 [11.2]
282.1 [11.1]
318.1 [12.5]
407.3 [16.0]
464.4 [18.3]
551.0 [21.7] 522.3 [20.6] 524.4 [20.6]
587.0 [23.1]
637.3 [25.1] 629.7 [24.8]
635.0 [25.0]
671.0 [26.4]
EARTH GROUND
854.4 [33.6]
MOTOR
BRAKE
900.4 [35.4]
939.4 [37.0]
998.1 [39.3] 969.4 [38.2]
1034.1 [40.7] 999.4 [39.3]
1082.1 [42.6] 1084.4 [42.7]

1118.1 [44.0]
1207.3 [47.5]
1264.4 [49.8]
1351.0 [53.2] 1322.3 [52.1] 1324.4 [52.1]
1387.0 [54.6]
1437.3 [56.6] 1429.7 [56.3]
1435.0 [56.5]
1471.0 [57.9]

253.1 [10.0]
BRAKE 308.3 [12.1]
EARTH GROUND 180.3 [7.1]
.0 [.0]
.0 [.0]
BRAKE 46.4 [1.8]
172.6 [6.8]
224.6 [8.8]
130BC147.11
23
3 3
3.2.4.5 Rectifier, Enclosure Sizes F10, F11, F12, and F13
130BB534.11
1 2 3
3 3
239.6 [ 9.43 ]
U/T1 96 V/T2 97 W/T3 98
R2/L12 91-1 S2/L22 92-1 T2/L32 93-1
160.0 [ 6.30 ] 4
R1/L11 91 S1/L21 92 T1/L31 93
56.6 [ 2.23 ]
0.0 [ 0.00 ]
226.1 [ 8.90 ]
174.1 [ 6.85 ]
91.8 [ 3.61 ]
39.8 [ 1.57 ]
0.0 [ 0.00 ]
[ 2.27 ]
[ 2.91 ]
100.4 [ 3.95 ]
139.4 [ 5.49 ]
172.6 [ 6.80 ]
189.0 [ 7.44 ]
199.4 [ 7.85 ]
287.6 [ 11.32 ]
304.0 [ 11.97 ]
[ 16.04 ]
[ 18.28 ]
[ 20.56 ]
[ 20.65 ]
[ 24.79 ]
[ 25.09 ]
0.0 [ 0.00 ]
57.6
74.0
407.3
464.4
522.3
524.4
629.7
637.3
1 Left side view

2 Front view
3 Right side view
4 Ground bar

3.2.4.6 Rectifier, Enclosure Sizes F14 and F15
130BC146.10
EARTH GROUND
464.4 [18.3]
524.4 [20.6]
629.7 [24.8]
100.4 [4.0]
139.4 [5.5]
199.4 [7.9]
3 3
308.3 [12.1]
273.1 [10.8]
253.1 [10.0] 253.1 [10.0]
203.1 [8.0] [7.1]

.0 [.0] .0 [.0]
283.0 [11.1]
352.6 [13.9]
405.9 [16.0]
475.5 [18.7]
520.9 [20.5]
590.5 [23.2]
635.9 [25.0]
705.5 [27.8]
53.0 [2.1]
122.6 [4.8]
168.0 [6.6]
237.6 [9.4]
.0 [.0]
[8.9]
[8.1]
[6.0]
[4.1]
172.6 [6.8]
224.6 [8.8]
.0 [.0]
.0 [.0]
226.6
205.0
153.0
103.0
MAINS SIDE MAINS MOTOR SIDE

BRAKE 46.4 [1.8]

3.2.4.7 Options Cabinet, Enclosure Size F9
1 2 3
130BB756.11
3 3
887.4
830.3
628.8
443.8
386.7
151.3
.0
244.4
336.4
291.2
142.0
92.0
.0
128.5
129.3
184.0
218.3
249.0
314.0
307.3
369.5
425.0
448.0
493.0
73.0
.0
1 Left side view

2 Front view
3 Right side view
Illustration 3.19 Terminal Locations Options Cabinet, Enclosure Size F9

3.2.4.8 Options Cabinet, Enclosure Sizes F11 and F13
130BB757.11
1 2 3
3 3
547.8
440.4
151.3 4
.0
244.4
316.4
179.2
135.2
80.4
36.4
.0
.0
73.0
88.1
112.0
138.9
172.0
180.7
232.0
231.5
273.3
324.1
338.9
387.8
437.0
438.6
480.4
497.0
531.2
557.0
573.0
602.3
625.8
1 Left side view

2 Front view
3 Right side view
4 Ground bar
Illustration 3.20 Terminal Locations Options Cabinet, Enclosure Sizes F11 and F13

3.2.4.9 Options Cabinet, Enclosure Size F15
130BE180.10
3 3
539.1
432.2
151.3
0.0
244.4
128.5
185.7
212.9
97.9
249.0
300.7
327.9
369.5
415.7
600.0
697.9
728.5
785.7
812.9
849.0
900.7
927.9
969.5
1015.7
0.0
336.4
171.0
119.0
98.3
46.3
0.0
Illustration 3.21 Terminal Locations – Left, Front, and Right Views
3.2.5 Cooling and Airflow Back cooling

The backchannel air can also be ventilated in and out of
Cooling the back of a Rittal TS8 enclosure. The backchannel takes
Cooling can be achieved in different ways: cool air from outside the facility and returns warm air to
outside the facility, thus reducing air-conditioning
• By using the cooling ducts at the top and bottom
requirements.
of the unit.
Airflow
• By taking air in and out the back of the unit.
Ensure sufficient airflow over the heat sink. The flow rate is
• By combining the cooling methods. shown in Table 3.8.
Duct cooling
Enclosure Door fans/Top fan Heat sink fans
A dedicated option has been developed to optimize the
protection airflow
installation of frequency converters in Rittal TS8 enclosures
IP21/NEMA 1 700 m3/h (412 cfm)1) 985 m3/h (580 cfm)1)
utilizing the frequency converter fan for forced air cooling
IP54/NEMA 12 525 m3/h (309 cfm)1) 985 m3/h (580 cfm)1)
of the backchannel. The air out of the top of the enclosure
could be ducted outside a facility so the heat losses from
Table 3.8 Heat Sink Air Flow
the backchannel are not dissipated within the control
room. Ducting the air outside the facility ultimately 1) Airflow per fan. Enclosure sizes F contain multiple fans.
reduces the air-conditioning requirements of the facility.

The fan runs for the following reasons: 3.2.6 Gland/Conduit Entry – IP21 (NEMA 1)
• AMA. and IP54 (NEMA12)
• DC Hold.
Cables are connected through the gland plate from the
• Pre-Mag. bottom. Remove the plate and plan where to place the
• DC Brake. entry for the glands or conduits. Prepare holes in the
shaded areas on the drawings in Illustration 3.24 to 3 3
• 60% of nominal current is exceeded. Illustration 3.31.
• Specific heat sink temperature exceeded (power
size dependent). NOTICE
The fan runs for minimum 10 minutes. To ensure the specified protection degree, and proper
External ducts cooling of the unit, fit the gland plate to the frequency
If more duct work is added externally to the Rittal cabinet, converter. If the gland plate is not mounted, the
calculate the pressure drop in the ducting. To derate the frequency converter may trip on alarm 69, Pwr. Card
frequency converter according to the pressure drop, refer Temp
to Illustration 3.22.
130BB073.10
(%)
130BB190.10
90
80
70
60
Drive Derating
50
40
30
20
10 Illustration 3.23 Example of Proper Installation of the Gland
0 Plate
0 25 50 75 100 125 150 175 200 225
Pressure Change
Illustration 3.22 Enclosure Size F, Derating vs. Pressure Change
130BB533.12
(Pa)
Drive air flow: 985 m3/h (580 cfm) 70.0 593.0
(2.76) (23.33)
99.5
(7.85)
535.0
(21.06)
258.5
(10.18)
35.5
(1.40) 733.0
36.5 (28.86)
(1.44)
Illustration 3.24 F8, Cable Entry Viewed from the Bottom of

the Frequency Converter

130BB698.11
673.0 593.0
(26.50) (23.35)
460.0
37.2 (18.11)
(1.47)
3 3 199.5
535.0 (7.85)
(21.06)
258.5
(10.18)
37.2 533.0
(1.47) (20.98) 603.0
(23.74) 1336.0
36.5
(1.44) (52.60)
Illustration 3.25 F9, Cable Entry Viewed from the Bottom of the Frequency Converter
130BB694.11
70.0 593.0
(2.76) (23.35)
199.5
(7.86)
535.0
(21.06)
258.5
(10.18)
37.2
(1.47)
733.0
36.5 (28.86)
800.0
(1.44) (31.50) 1533.0
(60.36)

1670.0 593.0
130BB695.11
870.7 (65.75) (23.35)
(34.25) 593.0
70.0 593.0 (23.35)
(2.76) (23.35)
535.0
199.5
(7.85)
3 3
(21.06)
258.5
(10.18)
37.2
(1.47) 733.0
(28.86)
800.0
36.5 1533.0
(31.50)
(1.44) (60.36)
1600.0
(62.99) 2333.0
(91.85)
857.7 994.3
130BB696.11
70.0 593.0 (33.77) (39.15)
(2.76) (23.35)
199.5
(7.85)
535.0
(21.06)
258.5
(10.18)
37.2
(1.47)
733.0
(28.86)
36.5 800.0
(1.44) (31.50) 1933.0
(76.10)

1657.7 994.3
130BB697.10
(65.26) (39.15)
870.7
(34.25) 593.0
70.0 593.0 (23.35)
(2.76) (23.35)
3 3 535.0
199.5
(7.85)
(21.06)
258.5
(10.18)
37.2
(1.47) 733.0
(28.86)
800.0
(31.50) 1533.0
36.5 (60.35) 1600.0
(1.44)
(62.99)
2733.0
(107.60)
1670.0
130BC151.11
870.0 (65.75)
70.0 593.0 (34.25) 593.0 593.0
(2.76) (23.35) (23.35) (23.35)
199.5
(7.85)
535.0
(21.06)
285.5
(10.18)
37.2
17.5 (1.47) 733.0
(0.69) (28.86)
800.0
(31.50)
36.5 1533.0
(1.44) (60.35) 2333.0
(91.85)

1282.8 (50.50)
226.8 (8.93) 84.8 (3.34) 49.5 (1.95)
50.1 (1.97) 460.0 (18.11) 82.8 (3.26) 593.0 (23.35) 206.0 (8.11) 62.8 (2.47)
149.5 (5.89)
525.6
220.7
(8.69) 199.5
(7.85)
200 (7.87)
3 3
(20.69)
276.6
(10.89) 176.2 (6.94)
435.0
62.8 (2.47) (17.13) 635.1 (25.00) 75.1(2.96)
560.6 (22.07)
62.8 (2.47)
600.0 (23.62)
760.6 (29.95)
18.2 (0.72) 1201.0 (47.28)
800.0 (31.50)
3498.9 (137.75) 130BE179.10

3.3 Installing the Panel Options

3.3.1 Panel Options
Space heaters and thermostat RCD (residual current device)
3 3
Space heaters are mounted on the cabinet interior of Uses the core balance method to monitor ground fault
enclosure size F10–F15 frequency converters. They are currents in grounded and high-resistance grounded
controlled via an automatic thermostat, and help control systems (TN and TT systems in IEC terminology). There is a
humidity inside the enclosure, by that extending the prewarning (50% of main alarm setpoint) and a main alarm
lifetime of frequency converter components in damp setpoint. Associated with each setpoint is an SPDT alarm
environments. The thermostat default settings turn on the relay for external use. Requires an external window-type
heaters at 10 °C (50 °F) and turn them off at 15.6 °C current transformer (not supplied).
(60 °F).
• Integrated into the frequency converter’s safe-
Cabinet light with power outlet stop circuit.
A light mounted on the cabinet interior of enclosure size
F10–F15 frequency converters increases visibility during
• IEC 60755 Type B device monitors AC, pulsed DC,
and pure DC ground fault currents.
servicing and maintenance.
The housing light includes a power outlet for temporarily
• LED bar graph indicator of the ground fault
current level from 10–100% of the setpoint.
powering tools or other devices, available in 2 voltages:
• 230 V, 50 Hz, 2.5 A, CE/ENEC • Fault memory.
• 120 V, 60 Hz, 5 A, UL/cUL • TEST/RESET key.
Transformer tap set-up IRM (insulation resistance monitor)

If the cabinet light with power outlet, and/or the space Monitors the insulation resistance in ungrounded systems
heaters and thermostat are installed, transformer T1 (IT systems in IEC terminology) between the system phase
requires the taps to be set to the proper input voltage. A conductors and ground. There is an ohmic prewarning and
380–480/500 V unit is initially set to the 525 V tap and a a main alarm setpoint for the insulation level. Associated
525–690 V unit is set to the 690 V tap. This initial setting with each setpoint is an SPDT alarm relay for external use.
ensures that no overvoltage of secondary equipment NOTICE
occurs if the tap is not changed before power is applied.
Only 1 insulation resistance monitor can be connected to
To set the proper tap at terminal T1, located in the rectifier
each ungrounded (IT) system.
cabinet, see Table 3.9. For location in the frequency
converter, see the illustration of the rectifier in
Illustration 3.32. • Integrated into the frequency converter’s safe-
stop circuit.
Input voltage range [V] Tap to select [V]
• LCD display of the ohmic value of the insulation
380–440 400 resistance.
441–490 460
491–550 525
• Fault memory.
551–625 575 • [Info], [Test], and [Reset] keys

626–660 660 Manual motor starters
661–690 690 Provide 3-phase power for electric blowers often required
for larger motors. Power for the starters is provided from
Table 3.9 Transformer Tap Setting the load side of any supplied contactor, circuit breaker, or
disconnect switch. Power is fused before each motor
NAMUR terminals starter and is off when the incoming power to the
NAMUR is an international association of automation frequency converter is off. Up to 2 starters are allowed
technology users in the process industries, primarily (only 1 if a 30 A, fuse-protected circuit is ordered).
chemical and pharmaceutical industries in Germany.
Selection of this option provides terminals organized and The manual motor starter is integrated into the frequency
labeled to the specifications of the NAMUR standard for converter’s STO and includes the following features:
frequency converter input and output terminals. This • Operation switch (on/off).
selection requires a VLT® PTC Thermistor Card MCB 112 • Short circuit and overload protection with test
and a VLT® Extended Relay Card MCB 113. function.
• Manual reset function.

30 A, fuse-protected terminals • ATEX/UL/CSA certification.

• 3-phase power matching incoming mains voltage • A third thermistor input can be provided by the
for powering auxiliary customer equipment. VLT® PTC Thermistor Card MCB 112, if necessary.
• Not available if 2 manual motor starters are 3.4 Electrical Installation
selected.
• Terminals are off when the incoming power to
See chapter 2 Safety Instructions for general safety
instructions.
3 3
the frequency converter is off.
• Power for the fused protected terminals is WARNING
provided from the load side of any supplied
HIGH VOLTAGE
circuit breaker or disconnect switch.
Frequency converters contain high voltage when
24 V DC supply connected to AC mains input, DC supply, or load sharing.
• 5 A, 120 W, 24 V DC. Failure to perform installation, start-up, and maintenance
by qualified personnel can result in death or serious
• Protected against output overcurrent, overload,
injury.
short circuits, and overtemperature.
• Only qualified personnel must perform instal-
• For powering 3rd party accessory devices such as lation, start-up, and maintenance.
sensors, PLC I/O, contactors, temperature probes,
indicator lights, and/or other electronic hardware.
• Diagnostics include a dry DC-ok contact, a green WARNING
DC-ok LED, and a red overload LED. INDUCED VOLTAGE
External temperature monitoring Induced voltage from output motor cables from different
Designed for monitoring temperatures of external system frequency converters that are run together can charge
components, such as the motor windings and/or bearings. equipment capacitors even with the equipment turned
Includes 8 universal input modules plus 2 dedicated off and locked out. Failure to run output motor cables
thermistor input modules. All 10 modules are integrated separately or use shielded cables could result in death or
into the frequency converter’s STO circuit and can be serious injury.
monitored via a fieldbus network (requires a separate
module/bus coupler).
• Run output motor cables separately, or
Universal inputs (8) – signal types

• Use shielded cables.
• RTD inputs (including Pt100), 3-wire, or 4-wire. • Simultaneously lock out all the frequency
converters.
• Thermocouple.
• Analog current or analog voltage.
Extra features: WARNING
• 1 universal output, configurable for analog SHOCK HAZARD
voltage, or analog current. The frequency converter can cause a DC current in the
PE conductor and thus result in death or serious injury.
• 2 output relays (NO).
• Dual-line LC display and LED diagnostics. • When a residual current-operated protective
device (RCD) is used for protection against
• Sensor lead wire break, short circuit, and incorrect electrical shock, only an RCD of Type B is
polarity detection. permitted on the supply side.
• Interface set-up software. Failure to follow the recommendation means that the
Dedicated thermistor inputs (2) – features RCD cannot provide the intended protection.
NOTICE
If the frequency converter is connected to a thermistor, Overcurrent protection
the thermistor control wires must be reinforced/double • Extra protective equipment such as short-circuit
insulated for PELV isolation. A 24 V DC supply for the protection or motor thermal protection between
thermistor power is recommended. frequency converter and motor is required for
• Each module can monitor up to 6 thermistors in applications with multiple motors.
series.
• Input fusing is required to provide short circuit
• Fault diagnostics for wire breakage or short and overcurrent protection. If fuses are not
circuits of sensor leads. factory-supplied, the installer must provide them.
See maximum fuse ratings in chapter 3.4.13 Fuses.

Wire type and ratings
130BB693.10
6 Phase 91-1 (L1-1)
• All wiring must comply with local and national

power 92-1 (L2-1)
regulations regarding cross-section and ambient
input 93-1 (L3-1)
temperature requirements.
• Power connection wire recommendation: 91-2 (L1-2)
3 3 Minimum 75 °C (167 °F) rated copper wire. 92-2 (L2-2)
See chapter 5.6 Electrical Data for recommended wire sizes 93-2 (L3-2)
and types.
95 PE
CAUTION
PROPERTY DAMAGE!
Protection against motor overload is not included in the Illustration 3.32 Power Cable Connections
default setting. To add this function, set
parameter 1-90 Motor Thermal Protection to [ETR trip] or
[ETR warning]. For the North American market, the ETR NOTICE
function provides class 20 motor overload protection in If an unshielded/unarmored cable is used, some EMC
accordance with NEC. Failure to set parameter 1-90 Motor requirements are not complied with. To comply with EMC
Thermal Protection to [ETR trip] or [ETR warning] means emission specifications, use a shielded/armored motor
that motor overload protection is not provided and cable. For more information, see EMC Specifications in the
property damage can occur if the motor overheats. product relevant design guide.
3.4.1 Transformer Selection
Use the frequency converter with a 12-pulse isolation

transformer.
3.4.2 Power Connections
Cabling and fusing

NOTICE
All cabling must comply with national and local
regulations on cable cross-sections and ambient
temperature. UL applications require 75 °C copper
conductors. 75 °C (167 °F) and 90 °C (194 °F) copper
conductors are thermally acceptable for the frequency
converter to use in non-UL applications.
The power cable connections are located as in

Illustration 3.32. Dimensioning of the cable cross-section
must be done in accordance with the current ratings and
local legislation. See chapter 5.1 Mains Supply for details.
For protection of the frequency converter, use the

recommended fuses, or ensure that the unit has built-in
fuses. Recommended fuses are detailed in in
chapter 3.4.13 Fuses. Always ensure that fusing conforms to
local regulations.
If the mains switch is included, the connection of mains is

fitted to the mains switch.

See chapter 5.1 Mains Supply for the correct dimensioning of the motor cable cross-section and length.
NOTICE
Only use the cross-section the field wiring terminals are
designed for. The terminals do not accept a wire of 1 size
large.
3 3
R1 91-1
S1 92-1 Rectifier 1
F14/F15
T1
Inverter2
Inverter1
93-1
Inverter3
Inverter4
F10/F11
F12/F13
F8/F9
R2 91-2
S2 92-2 Rectifier 2
T2 93-2
95
A
R1 91-1
S1 92-1 Rectifier 1
F14/F15
T1
Inverter2
93-1 Inverter1
Inverter4
Inverter3
F10/F11
F12/F13
F8/F9
R2 91-2
S2 92-2 Rectifier 2
T2 93-2
B 95
130BC036.11
Illustration 3.33 A) Temporary 6-Pulse Connection1)

B) 12-Pulse Connection
Notes
1) When 1 of the rectifier modules is inoperable, use the operable rectifier module to run the frequency converter at a
reduced power. Contact Danfoss for reconnection details.

Shielding of cables
175ZA114.11
Motor Motor
Avoid installation with twisted shield ends (pigtails). They U2 V2 W2 U2 V2 W2
spoil the shielding effect at higher frequencies. If it is
necessary to break the shield to install a motor isolator or
U1 V1 W1 U1 V1 W1
motor contactor, the shield must be continued at the
lowest possible HF impedance.
3 3 Connect the motor cable shield to both the decoupling
FC FC
plate of the frequency converter and to the metal housing
of the motor. 96 97 98 96 97 98
Make the shield connections with the largest possible

surface area (cable clamp). For this purpose, use the
Illustration 3.34 Star and Delta Connections
supplied installation devices within the frequency
converter.
Cable length and cross-section
The frequency converter has been EMC tested with a given
cable length. Keep the motor cable as short as possible to
reduce the noise level and leakage currents.
Switching frequency
When frequency converters are used with sine-wave filters
to reduce the acoustic noise from a motor, set the
switching frequency according to the instruction in
parameter 14-01 Switching Frequency.
Term. no.
96 97 98 99
U V W PE1) Motor voltage 0–100% of mains
voltage.
3 wires out of motor
U1 V1 W1 Delta-connected
PE1)
W2 U2 V2 6 wires out of motor
U1 V1 W1 PE1) Star-connected U2, V2, W2
U2, V2, and W2 to be intercon-
nected separately.
Table 3.10 Terminal Connections

1) Protective Earth connection
NOTICE
In motors without phase insulation paper or other
insulation reinforcement suitable for operation with
voltage supply (such as a frequency converter), fit a sine-
wave filter on the output of the frequency converter.

1 2
130BB532.12
130BB755.13
1
2
3 3
3
11 5 7
6
7
10
9 8
1 Brake resistor temperature switch

2 Auxiliary relay (01, 02, 03, 04, 05, 06)
3 SCR enable/disable 1 DC-bus connections for common DC-bus (DC+, DC-)
4 Auxiliary fan (100, 101, 102, 103) 2 DC-bus connections for common DC-bus (DC+, DC-)
5 Inverter module 3 AUX fan (100, 101, 102, 103)
6 Brake terminals 81 (-R), 82 (+R) 4 Mains fuses F10/F12 (6 pieces)
7 Motor connection T1 (U), T2 (V), T3 (W) 5 Mains L1-2 (R2), L2-2 (S2), L3-2 (T2)
8 Mains L2-1 (R2), L2-2 (S2), L3-2 (T2)
9 Mains L1-1 (R1), L2-1 (S1), L3-1 (T1) 6 Mains L1-1 (R1), L2-1 (S1), L3-1 (T1)
10 Ground PE terminals 7 12-pulse rectifier module
11 12-pulse rectifier module
Illustration 3.36 Rectifier Cabinet, Enclosure Sizes F10 and F12
Illustration 3.35 Rectifier and Inverter Cabinet, Enclosure Sizes
F8 and F9

3 4
130BA861.13
130BC148.11
2
1
3 3 2
1
7
7, 8, 9
R1 R2
6
3
6
5 4
1 NAMUR fuse. See Table 3.25 for part numbers.

2 NAMUR terminals (optional)
3 External temperature monitoring
4 AUX relay (01, 02, 03, 04, 05, 06)
5 Motor connection, 1 per module T1 (U), T2 (V), T3
1 DC-busbar access
(W)
2 DC-busbar access
6 Brake 81 (-R), 82 (+R)
3 Mains fuses (6 pieces)
7 AUX fan (100, 101, 102, 103)
4 Mains L1-2 (R2), L2-2 (S2), L3-2 (T2)
8 Fan fuses. See Table 3.22 for part numbers.
5 Mains L1-1 (R1), L2-1 (S1), L3-1 (T1)
9 SMPS fuses. See Table 3.21 for part numbers.
6 12-pulse rectifier modules
7 DC inductor
Illustration 3.37 Inverter Cabinet, Enclosure Sizes F10 and F11
Illustration 3.38 Rectifier Cabinet, Enclosure Size F14 and F15

3 4
130BA862.12
2
1 3 3
8, 9 5
FASTENER TORQUE: M10 19 Nm (14 FT-LB) FASTENER TORQUE: M10 19 Nm (14 FT-LB) FASTENER TORQUE: M10 19 Nm (14 FT-LB)
U/T1 96 V/T2 97 W/T3 98 U/T1 96 V/T2 97 W/T3 98 U/T1 96 V/T2 97 W/T3 98
1 NAMUR fuse. See Table 3.25 for part numbers.

2 NAMUR terminals (optional)
3 External temperature monitoring
4 AUX relay (01, 02, 03, 04, 05, 06)
5 AUX fan (100, 101, 102, 103)
6 Motor connection, 1 per module T1 (U), T2 (V), T3 (W)
7 Brake 81 (-R), 82 (+R)
Illustration 3.39 Inverter Cabinet, Enclosure Sizes F12 and F13

130BC250.10
3 3
2, 3, 4
I1 I2 I3 I4
1 Auxiliary relay (01, 02, 03, 04, 05, 06)

2 AUX fan (100, 101, 102, 103)
5 Brake 81 (-R), 82 (+R)
6 Motor connection, 1 per module T1 (U), T2 (V), T3 (W)
Illustration 3.40 Inverter Cabinet, Enclosure Size F14 and F15

130BB700.11
130BB699.11
2
2
1 1
3 3
CFD30J3
7
3
3
7
R/L1 91 S/L2 92 T/L3 93 4
6
5
6
R/L1 91 S/L2 92 T/L3 93
5 4
1 Safety relay coil fuse with Pilz relay 1 Safety relay coil fuse with Pilz relay
See chapter 3.4.14 Fuse Tables for part numbers. See chapter 3.4.14 Fuse Tables for part numbers.
2 Pilz relay terminal 2 Pilz relay terminal
3 RCD or IRM terminal 3 Mains fuses
4 Mains fuses (6 pieces) See chapter 3.4.14 Fuse Tables for part numbers.
See chapter 3.4.14 Fuse Tables for part numbers. 4 Mains L1-2 (R2), L2-2 (S2), L3-2 (T2)
5 2x3-phase manual disconnect 5 Mains L1-1 (R1), L2-1 (S1), L3-1 (T1)
6 Mains L1-2 (R2), L2-2 (S2), L3-2 (T2) 6 2x3-phase manual disconnect
7 Mains L1-1 (R1), L2-1 (S1), L3-1 (T1) 7 RCD or IRM terminal
Illustration 3.41 Options Cabinet, Enclosure Size F9 Illustration 3.42 Options Cabinet, Enclosure Sizes F11 and F13

130BE182.10
1
2
3 3
6
5
1 Safety relay coil fuse with Pilz relay

See chapter 3.4.14 Fuse Tables for part numbers.
2 Pilz relay terminal
3 RCD or IRM terminal
4 Mains fuses (6 pieces)
See chapter 3.4.14 Fuse Tables for part numbers.
5 Mains L1-2 (R2), L2-2 (S2), L3-2 (T2)
6 Mains L1-1 (R1), L2-1 (S1), L3-1 (T1)
7 2x3-phase manual disconnect
Illustration 3.43 Options Cabinet, Enclosure Size F15

3.4.3 Grounding 3.4.5 RFI Switch
To obtain electromagnetic compatibility (EMC), consider Mains supply isolated from ground
the following basic issues when installing a frequency Turn off (OFF)1) the RFI switch via parameter 14-50 RFI Filter
converter. on the frequency converter and parameter 14-50 RFI Filter
• Safety grounding: The frequency converter has a
high leakage current (>3.5 mA) and must be
on the filter if:
• The frequency converter is supplied from an
3 3
grounded appropriately for safety reasons. Apply
isolated mains source (IT mains, floating delta,
local safety regulations.
and grounded delta).
• High frequency grounding: Keep the ground wire
• The frequency converter is supplied from TT/TN-S
connections as short as possible.
mains with grounded leg.
Connect the different ground systems at the lowest 1) Not available for 525–600/690 V frequency converters.
possible conductor impedance. This is obtained by keeping
the conductor as short as possible and by using the
greatest possible surface area. For further reference, see IEC 364-3.
The metal cabinets of the different devices are mounted Set parameter 14-50 RFI Filter to [1] ON if:
on the cabinet rear plate using the lowest possible high
frequency impedance. This avoids having different high- • Optimum EMC performance is needed.
frequency voltages for the individual devices and avoids • Parallel motors are connected.
the risk of radio interference currents running in any
connection cables used between the devices. The radio • The motor cable length is above 25 m (82 ft).
interference has been reduced. In OFF, the internal RFI capacities (filter capacitors)
To obtain a low high-frequency impedance, use the between the chassis and the DC link are cut off to avoid
fastening bolts of the devices as high frequency damage to the DC link and to reduce the ground capacity
connection to the rear plate. Remove any insulating paint currents (according to IEC 61800-3).
or similar from the fastening points. Also refer to the application note VLT on IT mains. It is
important to use isolation monitors which are compatible
3.4.4 Extra Protection (RCD) with power electronics (IEC 61557-8).
EN/IEC61800-5-1 (Power drive system product standard)

requests special care if the leakage current exceeds 3.5 mA.
Reinforce grounding in the following ways:
• Ground wire of at least 10 mm2 (7 AWG).
• Install 2 separate ground wires, both complying
with the dimensioning rules. See EN 60364-5-54 §
543.7 for further information.
If local safety regulations are complied with, ELCB relays,

multiple protective earthing, or grounding can be used as
extra protection.
A ground fault may cause a DC component to develop in

the fault current.
If ELCB relays are used, observe local regulations. Relays

must be suitable for the protection of 3-phase equipment
with a bridge rectifier and for a brief discharge on power-
up.
See also Special Conditions in the product relevant design

guide.

3.4.6 Torque 3.4.8 Motor Cable
When tightening all connection of mains, it is important to Connect the motor to terminals U/T1/96, V/T2/97, W/T3/98.
tighten with the correct torque. Too low or too high torque Ground to terminal 99. All types of 3-phase asynchronous
results in a poor connection of mains. To ensure correct standard motors can be used with a frequency converter.
3 3 torque, use a torque wrench. The factory setting is for clockwise rotation with the
frequency converter output connected as follows:
176FA247.12
Terminal number Function
96, 97, 98 Mains U/T1, V/T2, W/T3
99 Ground
93 Table 3.12 Motor Connection Terminals

T/L3
92
S/L2
•
91
R/L1
Terminal U/T1/96 connected to U-phase.
89
• Terminal V/T2/97 connected to V-phase.
+DC W/T3
-DC 8
8
96
V/T2
97 • Terminal W/T3/98 connected to W-phase.
U/T1
175HA036.11
Motor
U2 V2 W2
U1 V1 W1
Nm/in-lbs
Illustration 3.44 Tightening Torques

FC
96 97 98
Enclosure size Terminal Torque Bolt size

F8–F15 Mains
Motor 19–40 Nm
M10
(168–354 in-lb) Motor
U2 V2 W2
Brake 8.5–20.5 Nm
M8
Regen (75–181 in-lb)
U1 V1 W1
Table 3.11 Tightening Torques
3.4.7 Shielded Cables

FC
NOTICE
96 97 98
Danfoss recommends using shielded cables between the
LCL filter and the frequency converter. Unshielded cables
can be used between the transformer and the LCL filter
input side. Illustration 3.45 Wiring for Clockwise and Counterclockwise
Motor Rotation
Make sure to connect shielded and armored cables
properly to ensure high EMC immunity and low emissions.
The direction of rotation can be changed by switching 2
The connection can be made using either cable glands or phases in the motor cable or by changing the setting of
clamps. parameter 4-10 Motor Speed Direction.
• EMC cable glands: Available cable glands can be
used to ensure optimum EMC connection. A motor rotation check can be performed using
• EMC cable clamp: Clamps allowing easy parameter 1-28 Motor Rotation Check and following the
connection are supplied with the frequency steps shown on the display.
converter.

Requirements on the frequency converter and to the metal cabinet of

F8/F9 requirements: The cables must be of equal length the brake resistor with cable clamps.
within 10% between the inverter module terminals and the Size the brake cable cross-section to match the brake
first common point of a phase. The recommended torque. See also the instructions Brake Resistor and Brake
common point is the motor terminals. Resistors for Horizontal Applications for further information
regarding safe installation.
F10/F11 requirements: Motor phase cable quantities must
be multiples of 2, resulting in 2, 4, 6, or 8 (1 cable is not
3 3
allowed) to obtain equal number of wires attached to both NOTICE
inverter module terminals. The cables must be equal Depending on the supply voltage, voltages up to 1099 V
length within 10% between the inverter module terminals DC can occur on the terminals.
and the first common point of a phase. The recommended
common point is the motor terminals. F enclosure requirements
F12/F13 requirements: Motor phase cable quantities must Connect the brake resistor to the brake terminals in each
be multiples of 3, resulting in 3, 6, 9, or 12 (1, 2, or 3 inverter module.
cables are not allowed) to obtain an equal number of wires
attached to each inverter module terminal. The wires must 3.4.10 Shielding against Electrical Noise
be of equal length within 10% between the inverter
module terminals and the first common point of a phase. Before mounting the mains power cable, mount the EMC
The recommended common point is the motor terminals. metal cover to ensure best EMC performance.
F14/F15 requirements: Motor phase cable quantities must
be multiples of 4, resulting in 4, 8, 12, or 16 (1, 2, or 3 NOTICE
cables are not allowed) to obtain an equal number of wires
The EMC metal cover is only included in frequency
attached to each inverter module terminal. The wires must
converters with an RFI filter.
be of equal length within 10% between the inverter
module terminals and the first common point of a phase.
175ZT975.10
The recommended common point is the motor terminals.
Output junction box requirements: The length, minimum
2.500 mm (98.4 in), and quantity of cables must be equal
from each inverter module to the common terminal in the
junction box.
NOTICE
If a retrofit application requires an unequal number of
wires per phase, consult Danfoss for requirements and
documentation, or use the top/bottom entry side cabinet
option.
3.4.9 Brake Cable for Frequency Converters

with Factory-installed Brake Chopper
Option
(Only standard with letter B in position 18 of product type

code).
Illustration 3.46 Mounting of EMC shield

Use a shielded connection cable to the brake resistor. The
maximum length from the frequency converter to the DC
bar is limited to 25 m (82 ft).

81, 82 Brake resistor terminals
Table 3.13 Brake Resistor Terminals
The connection cable to the brake resistor must be

shielded. Connect the shield to the conductive backplate

3.4.11 Connection of Mains 3.4.13 Fuses
Mains and ground must be connected as detailed in

Table 3.14.
WARNING
SHORT-CIRCUIT AND OVERCURRENT
All frequency converters must have the mains fuses for
3 3 Terminal number
91-1, 92-1, 93-1
Function
Mains R1/L1-1, S1/L2-1, T1/L3-1
the short circuit and overcurrent protection. If they are
not included in the frequency converter, they must be
91-2, 92-2, 93-2 Mains R2/L1-2, S2/L2-2, T2/L3-2
installed during frequency converter installation.
94 Ground
Operating frequency converters without having mains
Table 3.14 Mains and Ground Connection Terminals
fuses can result in death or serious injury.
• Install the mains fuses for the short circuit and
NOTICE overcurrent protection during the installation, if
To ensure that the mains voltage of the frequency they are not included in the frequency
converter matches the supply of the plant, check the converter.
nameplate.
Branch circuit protection
Ensure that the power supply can supply the necessary To protect the installation against electrical and fire hazard,
current to the frequency converter. all branch circuits in an installation, switch gear, machines
and so on, must be short-circuited and overcurrent
If the frequency converter is without built-in fuses, ensure protected according to national/international regulations.
that the external fuses have the correct current rating. See Short-circuit protection
chapter 3.4.13 Fuses. To avoid electrical or fire hazard, protect the frequency
converter against short circuit. Danfoss recommends using
3.4.12 External Fan Supply the fuses mentioned in Table 3.16 to Table 3.27 to protect
service personnel and equipment if there is an internal
In case the frequency converter is supplied by DC, or if the failure in the frequency converter. The frequency converter
fan must run independently of the power supply, an provides full short-circuit protection if there is a short
external power supply can be applied. The connection is circuit on the motor output.
made on the power card. Overcurrent protection
To avoid fire hazard due to overheating of the cables in
Terminal Function the installation, provide overload protection. The frequency
number converter is equipped with an internal overcurrent
100, 101 Auxiliary supply S, T protection, which can be used for upstream overload
102, 103 Internal supply S, T protection (UL applications excluded). See
parameter 4-18 Current Limit. Moreover, fuses or circuit
Table 3.15 External Fan Supply Terminals breakers can be used to provide the overcurrent protection
in the installation. Overcurrent protection must always be
The connector on the power card provides the connection carried out according to national regulations.
of mains voltage for the cooling fans. The fans are
connected from factory to be supplied from a common AC UL Compliance
line (jumpers between 100–102 and 101–103). If an The fuses listed in Table 3.16 to Table 3.27 are suitable for
external supply is needed, remove the jumpers and use on a circuit capable of delivering 100000 Arms
connect the supply to terminals 100 and 101. Use a 5 A (symmetrical), 240 V (if applicable), 480 V, 500 V, or 600 V
fuse for protection. UL applications require a LittleFuse depending on the frequency converter voltage rating. With
KLK-5 or equivalent. the proper fusing, the frequency converter short circuit
current rating (SCCR) is 100000 Arms.
When the circuit breaker is provided with the frequency

converter, the circuit breaker's ampere interrupting current
rating (AIC), which is usually lower than 100000 Arms,
determines the frequency converter SCCR.

Spare
Power size Enclosure Rating Bussmann Estimated fuse power loss [W]
Bussmann
FC 302 Type [V] (UL) [A] P/N P/N 400 V 460 V
P250T5 F8/F9 700 700 170M4017 176F8591 25 19
P315T5 F8/F9 700 700 170M4017 176F8591 30 22
P355T5
P400T5
F8/F9
F8/F9
700
700
700
700
170M4017
170M4017
176F8591
176F8591
38
3500
29
2800 3 3
P450T5 F10/F11 700 900 170M6013 176F8592 3940 4925
P500T5 F10/F11 700 900 170M6013 176F8592 2625 2100
P560T5 F10/F11 700 900 170M6013 176F8592 3940 4925
P630T5 F10/F11 700 1500 170M6018 176F8592 45 34
P710T5 F12/F13 700 1500 170M6018 176F9181 60 45
P800T5 F12/F13 700 1500 170M6018 176F9181 83 63
Table 3.16 Mains Fuses, 380–500 V
Spare
Power size Enclosure Rating Bussmann Estimated fuse power loss [W]
Bussmann
FC 302 Type [V] (UL) [A] P/N P/N 600 V 690 V
P355T7 F8/F9 700 630 170M4016 176F8335 13 10
P400T7 F8/F9 700 630 170M4016 176F8335 17 13
P500T7 F8/F9 700 630 170M4016 176F8335 22 16
P560T7 F8/F9 700 630 170M4016 176F8335 24 18
P630T7 F10/F11 700 900 170M6013 176F8592 26 20
P710T7 F10/F11 700 900 170M6013 176F8592 35 27
P800T7 F10/F11 700 900 170M6013 176F8592 44 33
P900T7 F12/F13 700 1500 170M6018 176F9181 26 20
P1M0T7 F12/F13 700 1500 170M6018 176F9181 37 28
P1M2T7 F12/F13 700 1500 170M6018 176F9181 47 36
P1M4T7 F14/F15 700 2000 170M7082 176F8769 25 25
P1M6T7 F14/F15 700 2000 170M7082 176F8769 25 29
P1M8T7 F14/F15 700 2000 170M7082 176F8769 25 29
Table 3.17 Mains Fuses, 525–690 V
Size/Type Bussmann PN1) Rating Siba

P450 170M8611 1100 A, 1000 V 20 781 32.1000
P500 170M8611 1100 A, 1000 V 20 781 32.1000
P560 170M6467 1400 A, 700 V 20 681 32.1400
P630 170M6467 1400 A, 700 V 20 681 32.1400
P710 170M8611 1100 A, 1000 V 20 781 32.1000
P800 170M6467 1400 A, 700 V 20 681 32.1400
Table 3.18 Inverter Module DC-Link Fuses, 380–500 V
Size/Type Bussmann PN1) Rating Siba

P630–P1M8 170M8611 1100 A, 1000 V 20 781 32. 1000
Table 3.19 Inverter Module DC-Link Fuses, 525–690 V

1) The Bussmann 170M fuses shown use the -/80 visual indicator, -TN/80 Type T, -/110 or TN/110. Type T indicator fuses of the same size and
amperage may be substituted for external use.

3.4.14 Supplementary Fuses
Size/type Bussmann PN Rating Alternative fuses

2.5–4.0 A fuse P450–P800, 380–500 V LPJ-6 SP or SPI 6 A, 600 V Any listed Class J Dual
Element, Time Delay, 6 A
3 3 P630–P1M8, 525–690 V LPJ-10 SP or SPI 10 A, 600 V Any listed Class J Dual

4.0–6.3 A fuse P450–P800, 380–500 V LPJ-10 SP or SPI 10 A, 600 V Any listed Class J Dual
P630–P1M8, 525–690 V LPJ-15 SP or SPI 15 A, 600 V Any listed Class J Dual
6.3–10 A fuse P450–P800, 380–500 V LPJ-15 SP or SPI 15 A, 600 V Any listed Class J Dual
10–16 A fuse P450–P800, 380–500 V LPJ-25 SP or SPI 25 A, 600 V Any listed Class J Dual
Table 3.20 Manual Motor Controller Fuses
Enclosure size Bussmann PN Rating Enclosure Alternative

Bussmann PN Rating
F8–F15 KTK-4 4 A, 600 V size fuses
F8–F15 LP-CC-6 6 A, 600 V Any listed
Table 3.21 SMPS Fuse Class CC, 6 A
Size/type Bussmann PN LittelFuse Rating Table 3.26 Safety Relay Coil Fuse with Pilz Relay
P315–P800, – KLK-15 15 A, 600 V
Enclosure
380–500 V Power Type
size
P500–P1M8, – KLK-15 15 A, 600 V
380–500 V
525–690 V
F9 P250 ABB OETL-NF600A
Table 3.22 Fan Fuses F9 P315 ABB OETL-NF600A
F9 P355 ABB OETL-NF600A
Enclosure Alternative F9 P400 ABB OETL-NF600A
Bussmann PN Rating
size fuses F11 P450 ABB OETL-NF800A
F8–F15 LPJ-30 SP or 30 A, 600 V Any listed F11 P500 ABB OETL-NF800A
SPI Class J Dual F11 P560 ABB OETL-NF800A
Element, Time
F11 P630 ABB OT800U21
Delay, 30 A
F13 P710 Merlin Gerin NPJF36000S12AAYP
Table 3.23 30 A Fuse Protected Terminal Fuse F13 P800 Merlin Gerin NPJF36000S12AAYP
525–690 V
Enclosure Alternative F9 P355–P560 ABB OT400U12-121
Bussmann PN Rating
size fuses F11 P630–P710 ABB OETL-NF600A
F8–F15 LPJ-6 SP or SPI 6 A, 600 V Any listed F11 P800 ABB OT800U21
Class J Dual F13 P900 ABB OT800U21
Element, Time F13 P1M0–P1M2 Merlin Gerin NPJF36000S12AAYP
Delay, 6 A F15 P1M4–P1M8 Merlin Gerin NPJF362000S20AAYP
Table 3.24 Control Transformer Fuse Table 3.27 Mains Disconnectors
Enclosure size Bussmann PN Rating

F8–F15 GMC-800MA 800 mA, 250 V
Table 3.25 NAMUR Fuse

3.4.15 Motor Insulation 5. Install a shaft grounding system or use an

isolating coupling.
For motor cable lengths ≤ the maximum cable length 6. Apply conductive lubrication.
listed in chapter 5.4 Cable Specifications, the motor
7. Use minimum speed settings where possible.
insulation ratings in Table 3.28 are recommended. Peak
3 3
voltage can be up to twice the DC-link voltage, and 2.8 8. Ensure that the mains voltage is balanced to
times the mains voltage, due to transmission line effects in ground.
the motor cable. If a motor has lower insulation rating, use 9. Use a dU/dt or sine-wave filter.
a dU/dt or sine-wave filter.
3.4.17 Brake Resistor Temperature Switch

Nominal mains voltage [V] Motor insulation [V]
UN ≤420 Standard ULL=1300
420<UN≤500 Reinforced ULL=1600
• Torque: 0.5–0.6 Nm (5 in-lb)
500<UN≤600 Reinforced ULL=1800 • Screw size: M3

600<UN≤ 690 Reinforced ULL=2000 This input can be used to monitor the temperature of an
externally connected brake resistor. If the input between
Table 3.28 Motor Insulation Ratings 104 and 106 is established, the frequency converter trips
on warning/alarm 27 Brake IGBT. If the connection is closed
3.4.16 Motor Bearing Currents between 104 and 105, the frequency converter trips on
warning/alarm 27 Brake IGBT.
All motors installed with VLT® AutomationDrive FC 302 Install a KLIXON switch that is normally closed. If this
frequency converters with a power rating of 250 kW or function is not used, short circuit 106 and 104 together.
higher must have NDE (Non-Drive End) insulated bearings
installed to eliminate circulating bearing currents. To • Normally closed: 104–106 (factory installed
minimize DE (Drive End) bearing and shaft currents, ensure jumper)
that the frequency converter, motor, driven machine, and
motor to the driven machine are grounded properly.
• Normally open: 104–105

Standard mitigation strategies: 106, 104, 105 Brake resistor temperature switch.
1. Use an insulated bearing.
Table 3.29 Brake Resistor Temperature Switch Terminals
2. Apply rigorous installation procedures.
2a Ensure that the motor and load motor
are aligned.
CAUTION
MOTOR COASTING
2b Strictly follow the EMC installation
If the temperature of the brake resistor gets too high
guideline.
and the thermal switch drops out, the frequency
2c Reinforce the PE so the high frequency converter stops braking and the motor starts coasting.
impedance is lower in the PE than the
input power leads.
106 104 105
175ZA877.10
2d Provide a good high frequency

connection between the motor and the
NC C NO
frequency converter, for example by
using shielded cable which has a 360°
connection in the motor and the
2e Make sure that the impedance from the Illustration 3.47 Brake Resistor Temperature Switch
frequency converter to the building
ground is lower than the grounding
impedance of the machine.
2f Make a direct ground connection
between the motor and load motor.
3. Lower the IGBT switching frequency.
4. Modify the inverter waveform, 60° AVM vs.
SFAVM.

3.4.18 Control Cable Routing 3.4.20 Wiring to Control Terminals
Tie all control wires down to the designated control cable Control terminal connectors can be unplugged from the
routing. Remember to connect the shields in a proper way frequency converter for ease of installation, as shown in
to ensure optimum electrical immunity. Illustration 3.48.
3 3 Fieldbus connection
130BB921.12
Connections are made to the relevant options on the
control card. For details, see the relevant fieldbus
instruction. Place the cable in the provided path inside the
frequency converter and tie it down with other control
wires. 2
3
Installation of 24 V DC external supply 4
• Torque: 0.5–0.6 Nm (5 in-lb)

• Screw size: M3 1
Terminal Function
number Illustration 3.48 Unplugging Control Terminals
35 (-), 36 (+) 24 V DC external supply
Table 3.30 Terminals for 24 V DC external supply
130BD546.11
24 V DC external supply can be used as low voltage supply 12 13 18 19 27 29 32 33
to the control card and any option cards installed. This
enables full operation of the LCP (including parameter
setting) without connection to the mains. A warning of low
voltage is given when 24 V DC has been connected; 1
2
however, there is no tripping. mm
s]
he
10
nc
4i
NOTICE
[0.
To ensure correct galvanic isolation (type PELV) on the

control terminals of the frequency converter, use 24 V Illustration 3.49 Connecting Control Wires
DC PELV supply.
3.4.19 Access to Control Terminals NOTICE

To minimize interference, keep control wires as short as
All terminals to the control cables are located beneath the possible and separate from high-power cables.
LCP. They are accessed by opening the door of the IP21/
IP54 unit, or by removing the covers of the IP00 unit. 1. Open the contact by inserting a small screwdriver
into the slot above the contact and push the
screwdriver slightly upwards.
2. Insert the bare control wire into the contact.
3. To fasten the control wire into the contact,
remove the screwdriver.
4. Ensure that the contact is firmly established and
not loose. Loose control wiring can be the source
of equipment faults or reduced performance.
See chapter 5.4 Cable Specifications for control terminal
wiring sizes and chapter 3.5 Connection Examples for typical
control wiring connections.

3.4.21 Electrical Installation, Control Cables
CONTROL CARD CONNCECTION
130BB759.10
Switch Mode
Power Supply
10Vdc 24Vdc
3 3
15mA 130/200mA
+10 Vdc 50 (+10 V OUT)
S202
-10 Vdc 1 2
ON
+10 Vdc 53 (A IN)
ON/I=0-20mA
0/4-20 mA S201 OFF/U=0-10V
1 2
-10 Vdc
ON
54 (A IN )
+10 Vdc
0/4-20 mA
55 (COM A IN )
12 (+24V OUT )
P 5-00
13 (+24V OUT )
24V (NPN)
18 (D IN) 0V (PNP)
24V (NPN) (COM A OUT) 39 Analog Output

19 (D IN ) 0V (PNP) 0/4-20 mA
(A OUT) 42
20 (COM D IN)
24V (NPN)
27 (D IN/OUT ) 0V (PNP) S801
ON=Terminated
1 2
ON
24 V OFF=Open
OV
5V
24V (NPN)
29 (D IN/OUT )
24 V 0V (PNP)
S801
OV
RS - 485 (N RS-485) 69 RS-485
Interface
24V (NPN)
32 (D IN ) 0V (PNP) (P RS-485) 68
24V (NPN) (COM RS-485) 61

33 (D IN )
0V (PNP)
(PNP) = Source
(NPN) = Sink
37 (D IN )
5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
CI45 CI45 CI45 CI45 CI45
MODULE MODULE MODULE MODULE MODULE
11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14
15 16 17 18 15 16 17 18 15 16 17 18 15 16 17 18 15 16 17 18
Illustration 3.50 Wiring Diagram
A=Analog, D=Digital

*Terminal 37 (optional) is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the VLT® Frequency
Converters Safe Torque Off Operating Instructions.
130BB760.11
CUSTOMER 118 117
1
SUPPLIED 24V RET. + - 1
CONTROL CARD PIN 20
3 3
1 REGEN
(TERMINAL JUMPERED TOGETHER)
TERMINALS 2
1
CUSTOMER 2 3
SUPPLIED 24V
3
CUSTOMER SUPPLIED 4
3 (TERMINAL JUMPERED TOGETHER)
5
3
10 MCB 113 PIN X46/1 5
11 MCB 113 PIN X46/3 TB8 4

12 MCB 113 PIN X46/5 3
C14
13 MCB 113 PIN X46/7
W 98 98 W
14 MCB 113 PIN X46/9 C13
PILZ
15 MCB 113 PIN X46/11 TERMINALS V 97 97 V
A2
16 MCB 113 PIN X46/13 U 96 96 U
FUSE
17 MCB 113 PIN 12
TB4 R- 81 EXTERNAL BRAKE 81 R-
18 CONTROL CARD PIN 37
2
R+ 82 EXTERNAL BRAKE 82 R+
30 TB08 PIN 01
W 98
31 TB08 PIN 02
V 97
32 TB08 PIN 04
33 TB08 PIN 05 U 96
NAMUR Terminal Definition
34 MCB 113 PIN X47/1 TB3 INVERTER 1
35 MCB 113 PIN X47/3

R- 81 EXTERNAL BRAKE
36 MCB 113 PIN X47/2
R+ 82 EXTERNAL BRAKE
37 MCB 113 PIN X47/4 1
39 MCB 113 PIN X47/5 W 98
40 MCB 113 PIN X47/7 V 97
41 MCB 113 PIN X47/9 96

U
R- 81 EXTERNAL BRAKE
2
60 MCB 113 PIN X45/1 R+ 82 EXTERNAL BRAKE
61 MCB 113 PIN X45/2

TB3 INVERTER 2
62 MCB 113 PIN X45/3
63 MCB 113 PIN X45/4 AUX FAN AUX FAN

90 MCB 112 PIN 1
91 MCB 112 PIN 2 L1 L2 L1 L2

100 101 102 103
TB7
Illustration 3.51 Diagram Showing all Electrical Terminals with NAMUR Option

In rare cases and depending on the installation, long NOTICE

control cables and analog signals can result in 50/60 Hz Control cables must be shielded/armored.
ground loops due to noise from mains supply cables.
130BT340.11
If ground loops occur, it may be necessary to break the
shield or insert a 100 nF capacitor between the shield and
the chassis. 3 3
To avoid ground currents from both groups affecting other
groups, connect the digital and analog inputs and outputs
separately to the frequency converter common inputs
(terminal 20, 55, 39). For example, switching on the digital
input can disturb the analog input signal.
Input polarity of control terminals

PNP (Source)
130BT106.10
1
+24 VDC
Digital input wiring

0 VDC
12 13 18 19 27 29 32 33 20 37
1 Shielding clamps
2 Removed shielding
Illustration 3.54 Grounding of Shielded/Armored Control

Illustration 3.52 PNP (Source)
Cables
+24 VDC
130BT107.11
Remember to connect the shields in a proper way to

0 VDC
NPN (Sink)
Digital input wiring ensure optimum electrical immunity.
12 13 18 19 27 29 32 33 20 37
3.4.22 Switches S201, S202, and S801
Use switches S201 (A53) and S202 (A54) to configure the

analog input terminals 53 and 54 as a current (0–20 mA)
or a voltage (-10 V to +10 V).
Enable termination on the RS485 port (terminals 68 and

69) via the switch S801 (BUS TER).
See Illustration 3.50.
Default setting:
S201 (A53) = OFF (voltage input)
Illustration 3.53 NPN (Sink)

S202 (A54) = OFF (voltage input)
S801 (Bus termination) = OFF

NOTICE
130BA155.12
P 5-10 [8]
P 5-12 [0]
When changing the function of S201, S202, or S801, do
+24V
not to use force during the switch over. Remove the LCP
12 13 18 19 27 29 32 33 20 37
fixture (cradle) when operating the switches. Do not
operate the switches when the frequency converter is
3 3 powered.
Start/Stop Safe Stop
130BT310.11
Speed
Start/Stop
[18]
Illustration 3.56 Wiring Start/Stop
3.5.2 Pulse Start/Stop
Terminal 18 = Parameter 5-10 Terminal 18 Digital Input [9]

Latched start
Terminal 27= Parameter 5-12 Terminal 27 Digital Input [6]
Stop inverse
Terminal 37 = STO
130BA156.12
P 5 - 12 [6]
P 5 - 10[9]
+24V
12 13 18 19 27 29 32 33 20 37
Illustration 3.55 Switch Location
3.5 Connection Examples

3.5.1 Start/Stop
Start Stop inverse Safe Stop
Start
Speed
No operation (Default coast inverse)
Terminal 37 = STO
Start (18)
Start (27)
Illustration 3.57 Wiring Pulse Start/Stop

3.5.3 Speed up/Speed down
+10V/30mA
130BA154.11
Terminals 29/32 = Speed up/Speed down
Speed RPM
Terminal 18 = Parameter 5-10 Terminal 18 Digital P 6-15 39 42 50 53 54 55
Input [9] Start (default).
Terminal 27 = Parameter 5-12 Terminal 27 Digital
Input [19] Freeze reference.
3 3
Ref. voltage
Input [21] Speed up. P 6-11 10V

Input [22] Speed down.
1 kΩ
NOTICE
Terminal 29 only in FC x02 (x=series type).
Illustration 3.59 Potentiometer Reference
130BA021.12
12 +24V
3.6 Final Set-up and Test

18 Par. 5-10 To test the set-up and to ensure that the frequency
converter is running, follow these steps.
27 Par. 5-12 Step 1. Locate the motor nameplate.

NOTICE
The motor is either star (Y) or delta connected (Δ). This
29 Par. 5-13
information is on the motor nameplate.
130BA767.10
32 Par. 5-14
37
Illustration 3.58 Speed up/Speed down
3.5.4 Potentiometer Reference
Voltage reference via a potentiometer

Reference source 1 = [1] Analog input 53 (default).
Terminal 53, low voltage = 0 V.
Terminal 53, high voltage = 10 V.
THREE PHASE INDUCTION MOTOR
Terminal 53, low reference/feedback = 0 RPM. MOD MCV 315E Nr. 135189 12 04 IL/IN 6.5
kW 400 PRIMARY SF 1.15
Terminal 53, high reference/feedback = 1500 RPM. HP 536 V 690 A 410.6 CONN Y COS f 0.85 40
Switch S201 = OFF (U) mm 1481 V A CONN AMB 40 °C
Hz 50 V A CONN ALT 1000 m
DESIGNN SECONDARY RISE 80 °C
DUTY S1 V A CONN ENCLOSURE IP23
INSUL I EFFICIENCY % 95.8% 100% 95.8% 75% WEIGHT 1.83 ton
CAUTION
Illustration 3.60 Nameplate

Step 2. Enter the motor nameplate data in this NOTICE

parameter list. Incorrectly registered motor nameplate data, or a too
To access this list, press [Quick Menu] then select Q2 Quick significant difference between the motor power size and
Setup. the frequency converter power size often causes
1. Parameter 1-20 Motor Power [kW] unsuccessful AMA.
3 3 2.
Parameter 1-21 Motor Power [HP]
Parameter 1-22 Motor Voltage Step 4. Set the speed limit and ramp time.
3. Parameter 1-23 Motor Frequency • Parameter 3-02 Minimum Reference
4. Parameter 1-24 Motor Current • Parameter 3-03 Maximum Reference
5. Parameter 1-25 Motor Nominal Speed Step 5. Set up the desired limits for speed and ramp
time.
Step 3. Activate the Automatic Motor Adaptation (AMA).
Performing an AMA ensures optimum performance. The
• Parameter 4-11 Motor Speed Low Limit [RPM] or
parameter 4-12 Motor Speed Low Limit [Hz]
AMA measures the values from the motor model
equivalent diagram. • Parameter 4-13 Motor Speed High Limit [RPM] or
1. Connect terminal 37 to terminal 12 (if terminal 37 parameter 4-14 Motor Speed High Limit [Hz]
is available). • Parameter 3-41 Ramp 1 Ramp Up Time
2. Connect terminal 27 to terminal 12 or set • Parameter 3-42 Ramp 1 Ramp Down Time
parameter 5-12 Terminal 27 Digital Input to [0] No
function. 3.7 Additional Connections
3. Activate the AMA parameter 1-29 Automatic Motor 3.7.1 Mechanical Brake Control
Adaptation (AMA).
4. Select between complete or reduced AMA. If a In hoisting/lowering applications, it is necessary to be able
sine-wave filter is mounted, run only the reduced to control an electro-mechanical brake:
AMA, or remove the sine-wave filter during the • Control the brake using any relay output or
AMA procedure. digital output (terminal 27 or 29).
5. Press [OK]. The display shows Press [Hand On] to • Keep the output closed (voltage-free) as long as
start. the frequency converter is unable to support the
motor, for example due to the load being too
6. Press [Hand On]. A progress bar indicates if the
heavy.
AMA is in progress.
Stop the AMA during operation
• Select [32] Mechanical brake control in parameter
group 5-4* Relays for applications with an electro-
1. Press [Off]. The frequency converter enters into
mechanical brake.
alarm mode, and the display shows that the user
terminated the AMA. • The brake is released when the motor current
exceeds the preset value in
Successful AMA
parameter 2-20 Release Brake Current.
1. The display shows Press [OK] to finish AMA.
2. To exit the AMA state, press [OK].
• The brake is engaged when the output frequency
is less than the frequency set in
Unsuccessful AMA parameter 2-21 Activate Brake Speed [RPM] or
1. The frequency converter enters into alarm mode. parameter 2-22 Activate Brake Speed [Hz], and only
A description of the alarm can be found in if the frequency converter carries out a stop
chapter 6 Warnings and Alarms. command.
2. Report Value in the [Alarm Log] shows the last If the frequency converter is in alarm mode or in an
measuring sequence carried out by the AMA, overvoltage situation, the mechanical brake immediately
before the frequency converter entered alarm cuts in.
mode. This number along with the description of
the alarm helps with troubleshooting. State the
alarm number and description when contacting
Danfoss service.

3.7.2 Parallel Connection of Motors
130BA170.11
The frequency converter can control several parallel-
connected motors. The total current consumption of the
motors must not exceed the rated output current IM,N for
the frequency converter.
3 3
NOTICE
Installations with cables connected in a common joint as
in Illustration 3.61 are only recommended for short cable
lengths. LC filter
NOTICE
When motors are connected in parallel,
parameter 1-29 Automatic Motor Adaptation (AMA) cannot
be used.
NOTICE
The electronic thermal relay (ETR) of the frequency
converter cannot be used as motor overload protection
for the individual motor in systems with parallel-
connected motors. Provide further motor overload
protection, for example thermistors in each motor or
individual thermal relays (circuit breakers are not
suitable as protection). Illustration 3.61 Parallel Motor Connection
Problems can occur at start-up and at low RPM values if

motor sizes are widely different because relatively high 3.7.3 Motor Thermal Protection
ohmic resistance in the stator of small motors calls for a
higher voltage at start-up and at low RPM values. The electronic thermal relay (ETR) provides the overload
protection. When the current is high, the ETR activates the
trip function. The trip response time varies with the current
magnitude inversely. The overload trip function provides
the Class 20 motor overload protection.
The electronic thermal relay in the frequency converter has

received UL Approval for single motor overload protection,
when parameter 1-90 Motor Thermal Protection is set to [4]
ETR Trip and parameter 1-24 Motor Current is set to the
rated motor current (see motor nameplate).
For motor thermal protection, it is also possible to use the
VLT® PTC Thermistor Card MCB 112 option. This card
provides ATEX certificate to protect motors in explosion
hazardous areas, Zone 1/21, and Zone 2/22. When
parameter 1-90 Motor Thermal Protection is set to [20] ATEX
ETR and is combined with the use of MCB 112, it is
possible to control an Ex-e motor in explosion hazardous
areas. Consult the relevant programming guide for details
on how to set up the frequency converter for safe
operation of Ex-e motors.

How to Programme VLT® AutomationDrive FC 302
4 How to Programme
4.1 The Graphical LCP
130BA018.13
The LCP is divided into 4 functional groups:
1. Graphical display with status lines.
a
2. Menu keys and indicator lights - changing Status 1(0)
4 4 parameters and switching between display 1234rpm 10,4A 43,5Hz

functions.
3. Navigation keys and indicator lights. 1 b
43,5Hz
4. Operation keys and indicator lights.
The LCP display can show up to 5 items of operating data
while showing Status. Run OK c
Display lines: Quick Main Alarm

2 Status
a. Status line: Status messages showing icons and Menu Menu Log
graphics.
b. Line 1–2: Operator data lines showing data
defined or selected. Add up to 1 extra line by
Ca
ck
n
Ba
ce
pressing [Status].
l
c. Status line: Status messages showing text.
NOTICE
Info
3 On OK
If start-up is delayed, the LCP shows the INITIALIZING
message until it is ready. Adding or removing options Warn.
can delay the start-up.
Alarm
Hand Auto
4 Off Reset
on on
Illustration 4.1 LCP

How to Programme Operating Instructions
4.1.1 Initial Commissioning
The easiest way of carrying out the initial commissioning is by pressing [Quick Menu] and following the quick set-up
procedure using LCP 102 (read Table 4.1 from left to right). The example applies to open-loop applications.
Press
4 4
Quick
Menu Q2 Quick Menu. OK
Parameter 0-01 LanguageParameter 0-

OK Set language.
01 Language
Parameter 1-20 Motor Power [kW] OK Set motor nameplate power.
Parameter 1-22 Motor Voltage OK Set nameplate voltage.
Parameter 1-23 Motor Frequency OK Set nameplate frequency.
Parameter 1-24 Motor Current OK Set nameplate current.
Parameter 1-25 Motor Nominal Speed OK Set nameplate speed in RPM.
If terminal default is [2] Coast

inverse, it is possible to change
Parameter 5-12 Terminal 27 Digital
OK this setting to [0] No function.
Input
No connection to terminal 27 is
then needed for running AMA.
Set desired AMA function.
Parameter 1-29 Automatic Motor
OK Enable complete AMA is
Adaptation (AMA)
recommended.
Set the minimum speed of the

Parameter 3-02 Minimum Reference OK
motor shaft.
Set the maximum speed of the

Parameter 3-03 Maximum Reference OK
motor shaft.
Set the ramp-up time with

Parameter 3-41 Ramp 1 Ramp Up Time OK reference to synchronous motor
speed, ns.
Set the ramp-down time with
Parameter 3-42 Ramp 1 Ramp Down
OK reference to synchronous motor
Time
speed, ns.
Set the site from where the

Parameter 3-13 Reference Site OK
reference must work.
Table 4.1 Quick Set-up Procedure

Another easy way of commissioning the frequency 0-01 Language

converter is by using the smart application set-up (SAS), Option: Function:
which can also be found by pressing [Quick Menu]. To set
up the applications listed, follow the instructions on the [27] Greek Part of language package 4
successive screens.
[28] Bras.port Part of language package 4
The [Info] key can be used throughout the SAS to see help [36] Slovenian Part of language package 3
information for various selections, settings, and messages.
[39] Korean Part of language package 2
4 4
The following 3 applications are included:
• Mechanical brake. [40] Japanese Part of language package 2
• Conveyor. [41] Turkish Part of language package 4
• Pump/fan. [42] Trad.Chinese Part of language package 2
The following 4 fieldbusses can be selected: [43] Bulgarian Part of language package 3
• PROFIBUS. [44] Srpski Part of language package 3
• PROFINET. [45] Romanian Part of language package 3
• DeviceNet.
[46] Magyar Part of language package 3
• EtherNet/IP.
NOTICE [47] Czech Part of language package 3
The frequency converter ignores the start conditions [48] Polski Part of language package 4
when SAS is active.
[49] Russian Part of language package 3
NOTICE [50] Thai Part of language package 2

The smart set-up runs automatically on the first power- [51] Bahasa Part of language package 2
up of the frequency converter or after a reset to factory Indonesia
settings. If no action is taken, the SAS screen automat- [52] Hrvatski Part of language package 3
ically disappears after 10 minutes.
1-20 Motor Power [kW]
4.2 Quick Set-up Range: Function:
0-01 Language
Size [ 0.09 - NOTICE
related* 3000.00
This parameter cannot be adjusted
Option: Function: kW]
while the motor is running.
Defines display language. The frequency
converter is delivered with 4 different
Enter the nominal motor power in kW
language packages. English and German
according to the motor nameplate data.
are included in all packages. English
The default value corresponds to the
cannot be erased or manipulated.
nominal rated output of the frequency
[0] * English Part of language packages 1–4 converter.
[1] Deutsch Part of language packages 1–4 This parameter is visible in the LCP if
parameter 0-03 Regional Settings is set to
[2] Francais Part of language package 1 [0] International.
[3] Dansk Part of language package 1
1-22 Motor Voltage
[4] Spanish Part of language package 1
Range: Function:
[5] Italiano Part of language package 1 Size [ 10 - Enter the nominal motor voltage
related* 1000 V] according to the motor nameplate
[6] Svenska Part of language package 1 data. The default value corresponds to
the nominal rated output of the
[7] Nederlands Part of language package 1
[10] Chinese Part of language package 2
[20] Suomi Part of language package 1
[22] English US Part of language package 4

1-23 Motor Frequency 1-29 Automatic Motor Adaptation (AMA)

Range: Function: Option: Function:
Size [20 - NOTICE NOTICE
related* 1000 This parameter cannot be adjusted while
From software version 6.72 onwards,
Hz] the motor is running.
the output frequency of the frequency
converter is limited to 590 Hz. The AMA function optimizes dynamic motor
performance by automatically optimizing the
Select the motor frequency value from the advanced motor parameters
motor nameplate data. If a value other than (parameter 1-30 Stator Resistance (Rs) to 4 4
50 Hz or 60 Hz is selected, adapt the load- parameter 1-35 Main Reactance (Xh)) at motor
independent settings in parameter 1-50 Motor standstill.
Magnetisation at Zero Speed to Activate the AMA function by pressing [Hand
parameter 1-53 Model Shift Frequency. For 87 on] after selecting [1] Enable complete AMA or
Hz operation with 230/400 V motors, set the [2] Enable reduced AMA. See also
nameplate data for 230 V/50 Hz. To run at 87 chapter 3.6.1 Final Set-up and Test. After a
Hz, adapt parameter 4-13 Motor Speed High normal sequence, the display reads: "Press [OK]
Limit [RPM] and parameter 3-03 Maximum to finish AMA". After pressing [OK], the
Reference. frequency converter is ready for operation.
[0] OFF
1-24 Motor Current *
Range: Function: [1] Enable Performs AMA of the stator resistance RS, the
Size [ 0.10 - NOTICE complete
AMA
rotor resistance Rr, the stator leakage reactance
X1, the rotor leakage reactance X2 and the main
related* 10000.00 A]
This parameter cannot be
reactance Xh.
adjusted while the motor is
[2] Enable Performs a reduced AMA of the stator
running.
reduced resistance Rs in the system only. Select this
AMA option if an LC filter is used between the
Enter the nominal motor current
frequency converter and the motor.
value from the motor nameplate data.
The data is used for calculating motor
torque, motor thermal protection, and NOTICE
so on.
• For the best adaptation of the frequency
1-25 Motor Nominal Speed converter, run AMA on a cold motor.
Range: Function: • AMA cannot be performed while the motor is
running.
Size [100 - NOTICE
related* 60000 RPM]
This parameter cannot be • AMA cannot be performed on permanent
adjusted while the motor is magnet motors.
running.
NOTICE
Enter the nominal motor speed value
It is important to set parameter group 1-2* Motor Data
from the motor nameplate data. The
correctly, since these form part of the AMA algorithm. An
data is used for calculating automatic
AMA must be performed to achieve optimum dynamic
motor compensations.
motor performance. It may take up to 10 minutes,
depending on the power rating of the motor.
NOTICE
Avoid generating external torque during AMA.
NOTICE
If 1 of the settings in parameter group 1-2* Motor Data is
changed, parameter 1-30 Stator Resistance (Rs) to
parameter 1-39 Motor Poles return to their default
setting.

3-02 Minimum Reference 3-41 Ramp 1 Ramp Up Time

Range: Function: Range: Function:
Size [ -999999.999 - Enter the minimum reference. The parameter 4-18 Current Limit during ramping.
related* par. 3-03 minimum reference is the lowest The value 0.00 corresponds to 0.01 s in
ReferenceFeed- value obtainable by summing all speed mode. See ramp-down time in
backUnit] references. parameter 3-42 Ramp 1 Ramp Down Time.
Minimum reference is active only t acc s x ns RPM
Par . 3 − 41 =
when parameter 3-00 Reference Range ref RPM
4 4 is set to [0] Min.- Max.
The minimum reference unit matches:

3-42 Ramp 1 Ramp Down Time
Range: Function:
• The configuration of Size [ 0.01 - Enter the ramp-down time, that is, the
parameter 1-00 Configuration
related* 3600 s] deceleration time from the synchronous
Mode: for [1] Speed closed
motor speed ns to 0 RPM. Select a ramp-
loop, RPM; for [2] Torque,
down time such that no overvoltage occurs
Nm.
in the inverter due to regenerative operation
• The unit selected in of the motor, and such that the generated
parameter 3-01 Reference/ current does not exceed the current limit set
Feedback Unit. in parameter 4-18 Current Limit. The value
If option [10] Synchronization is 0.00 corresponds to 0.01 s in speed mode.
selected in parameter 1-00 Configu- See ramp-up time in parameter 3-41 Ramp 1
ration Mode, this parameter defines Ramp Up Time.
the maximum speed deviation when t dec s x ns RPM
Par . 3 − 42 =
performing the position offset ref RPM
defined in parameter 3-26 Master

5-12 Terminal 27 Digital Input
Offset.
Option: Function:
3-03 Maximum Reference Select the function from the available digital input
range.
Range: Function:
Size [ par. 3-02 - Enter the maximum reference. The No operation [0]
related* 999999.999 maximum reference is the highest Reset [1]
ReferenceFeed- value obtainable by summing all Coast inverse [2]
backUnit] references. Coast and reset inverse [3]
The maximum reference unit Quick stop inverse [4]
matches: DC-brake inverse [5]
• The configuration selected Stop inverse [6]
in parameter 1-00 Configu- Start [8]
ration Mode: For [1] Speed Latched start [9]
closed loop, RPM; for [2] Reversing [10]
Torque, Nm. Start reversing [11]
• The unit selected in Enable start forward [12]
parameter 3-00 Reference Enable start reverse [13]
Range. Jog [14]
If [9] Positioning is selected in Preset ref bit 0 [16]
parameter 1-00 Configuration Mode, Preset ref bit 1 [17]
this parameter defines the default Preset ref bit 2 [18]
speed for positioning. Freeze reference [19]
Freeze output [20]
3-41 Ramp 1 Ramp Up Time Speed up [21]
Range: Function: Speed down [22]
Size [ 0.01 - Enter the ramp-up time, that is, the Set-up select bit 0 [23]
related* 3600 s] acceleration time from 0 RPM to the Set-up select bit 1 [24]
synchronous motor speed nS. Select a ramp- Catch up [28]
up time which prevents the output current Slow down [29]
from exceeding the current limit in

5-12 Terminal 27 Digital Input

Option: Function:
Pulse input [32]
Ramp bit 0 [34]
Ramp bit 1 [35]
Mains failure inverse [36]
DigiPot Increase [55]
DigiPot Decrease [56]
DigiPot Clear [57] 4 4
Reset Counter A [62]
Reset Counter B [65]
4.3 Parameter Menu Structure

4 4
0-** Operation / Display 1-10 Motor Construction 1-73 Flying Start 3-0* Reference Limits 3-76 Ramp 4 S-ramp Ratio at Accel. End
66
0-0* Basic Settings 1-11 Motor Model 1-74 Start Speed [RPM] 3-00 Reference Range 3-77 Ramp 4 S-ramp Ratio at Decel. Start
0-01 Language 1-14 Damping Gain 1-75 Start Speed [Hz] 3-01 Reference/Feedback Unit 3-78 Ramp 4 S-ramp Ratio at Decel. End
0-02 Motor Speed Unit 1-15 Low Speed Filter Time Const. 1-76 Start Current 3-02 Minimum Reference 3-8* Other Ramps
0-03 Regional Settings 1-16 High Speed Filter Time Const. 1-8* Stop Adjustments 3-03 Maximum Reference 3-80 Jog Ramp Time
0-04 Operating State at Power-up (Hand) 1-17 Voltage filter time const. 1-80 Function at Stop 3-04 Reference Function 3-81 Quick Stop Ramp Time
0-09 Performance Monitor 1-18 Min. Current at No Load 1-81 Min Speed for Function at Stop [RPM] 3-05 On Reference Window 3-82 Quick Stop Ramp Type
0-1* Set-up Operations 1-2* Motor Data 1-82 Min Speed for Function at Stop [Hz] 3-06 Minimum Position 3-83 Quick Stop S-ramp Ratio at Decel. Start
0-10 Active Set-up 1-20 Motor Power [kW] 1-83 Precise Stop Function 3-07 Maximum Position 3-84 Quick Stop S-ramp Ratio at Decel. End
How to Programme
0-11 Edit Set-up 1-21 Motor Power [HP] 1-84 Precise Stop Counter Value 3-08 On Target Window 3-89 Ramp Lowpass Filter Time
0-12 This Set-up Linked to 1-22 Motor Voltage 1-85 Precise Stop Speed Compensation 3-09 On Target Time 3-9* Digital Pot.Meter
0-13 Readout: Linked Set-ups 1-23 Motor Frequency Delay 3-1* References 3-90 Step Size
0-14 Readout: Edit Set-ups / Channel 1-24 Motor Current 1-9* Motor Temperature 3-10 Preset Reference 3-91 Ramp Time
0-15 Readout: actual setup 1-25 Motor Nominal Speed 1-90 Motor Thermal Protection 3-11 Jog Speed [Hz] 3-92 Power Restore
0-2* LCP Display 1-26 Motor Cont. Rated Torque 1-91 Motor External Fan 3-12 Catch up/slow Down Value 3-93 Maximum Limit
0-20 Display Line 1.1 Small 1-29 Automatic Motor Adaptation (AMA) 1-93 Thermistor Resource 3-13 Reference Site 3-94 Minimum Limit
0-21 Display Line 1.2 Small 1-3* Adv. Motor Data 1-94 ATEX ETR cur.lim. speed reduction 3-14 Preset Relative Reference 3-95 Ramp Delay
0-22 Display Line 1.3 Small 1-30 Stator Resistance (Rs) 1-95 KTY Sensor Type 3-15 Reference Resource 1 4-** Limits / Warnings
0-23 Display Line 2 Large 1-31 Rotor Resistance (Rr) 1-96 KTY Thermistor Resource 3-16 Reference Resource 2 4-1* Motor Limits
0-24 Display Line 3 Large 1-33 Stator Leakage Reactance (X1) 1-97 KTY Threshold level 3-17 Reference Resource 3 4-10 Motor Speed Direction
0-25 My Personal Menu 1-34 Rotor Leakage Reactance (X2) 1-98 ATEX ETR interpol. points freq. 3-18 Relative Scaling Reference Resource 4-11 Motor Speed Low Limit [RPM]
0-3* LCP Custom Readout 1-35 Main Reactance (Xh) 1-99 ATEX ETR interpol points current 3-19 Jog Speed [RPM] 4-12 Motor Speed Low Limit [Hz]
0-30 Unit for User-defined Readout 1-36 Iron Loss Resistance (Rfe) 2-** Brakes 3-2* References II 4-13 Motor Speed High Limit [RPM]
0-31 Min Value of User-defined Readout 1-37 d-axis Inductance (Ld) 2-0* DC-Brake 3-20 Preset Target 4-14 Motor Speed High Limit [Hz]
0-32 Max Value of User-defined Readout 1-38 q-axis Inductance (Lq) 2-00 DC Hold Current 3-21 Touch Target 4-16 Torque Limit Motor Mode
0-33 Source for User-defined Readout 1-39 Motor Poles 2-01 DC Brake Current 3-22 Master Scale Numerator 4-17 Torque Limit Generator Mode
0-37 Display Text 1 1-40 Back EMF at 1000 RPM 2-02 DC Braking Time 3-23 Master Scale Denominator 4-18 Current Limit
0-38 Display Text 2 1-41 Motor Angle Offset 2-03 DC Brake Cut In Speed [RPM] 3-24 Master Lowpass Filter Time 4-19 Max Output Frequency
0-39 Display Text 3 1-44 d-axis Inductance Sat. (LdSat) 2-04 DC Brake Cut In Speed [Hz] 3-25 Master Bus Resolution 4-2* Limit Factors
0-4* LCP Keypad 1-45 q-axis Inductance Sat. (LqSat) 2-05 Maximum Reference 3-26 Master Offset 4-20 Torque Limit Factor Source
0-40 [Hand on] Key on LCP 1-46 Position Detection Gain 2-06 Parking Current 3-4* Ramp 1 4-21 Speed Limit Factor Source
0-41 [Off] Key on LCP 1-47 Torque Calibration 2-07 Parking Time 3-40 Ramp 1 Type 4-23 Brake Check Limit Factor Source
0-42 [Auto on] Key on LCP 1-48 Inductance Sat. Point 2-1* Brake Energy Funct. 3-41 Ramp 1 Ramp Up Time 4-24 Brake Check Limit Factor
0-43 [Reset] Key on LCP 1-5* Load Indep. Setting 2-10 Brake Function 3-42 Ramp 1 Ramp Down Time 4-3* Motor Speed Mon.
0-44 [Off/Reset] Key on LCP 1-50 Motor Magnetisation at Zero Speed 2-11 Brake Resistor (ohm) 3-45 Ramp 1 S-ramp Ratio at Accel. Start 4-30 Motor Feedback Loss Function
0-45 [Drive Bypass] Key on LCP 1-51 Min Speed Normal Magnetising [RPM] 2-12 Brake Power Limit (kW) 3-46 Ramp 1 S-ramp Ratio at Accel. End 4-31 Motor Feedback Speed Error
0-5* Copy/Save 1-52 Min Speed Normal Magnetising [Hz] 2-13 Brake Power Monitoring 3-47 Ramp 1 S-ramp Ratio at Decel. Start 4-32 Motor Feedback Loss Timeout

0-50 LCP Copy 1-53 Model Shift Frequency 2-15 Brake Check 3-48 Ramp 1 S-ramp Ratio at Decel. End 4-34 Tracking Error Function
0-51 Set-up Copy 1-54 Voltage reduction in fieldweakening 2-16 AC brake Max. Current 3-5* Ramp 2 4-35 Tracking Error
0-6* Password 1-55 U/f Characteristic - U 2-17 Over-voltage Control 3-50 Ramp 2 Type 4-36 Tracking Error Timeout
0-60 Main Menu Password 1-56 U/f Characteristic - F 2-18 Brake Check Condition 3-51 Ramp 2 Ramp Up Time 4-37 Tracking Error Ramping
0-61 Access to Main Menu w/o Password 1-57 Torque Estimation Time Constant 2-19 Over-voltage Gain 3-52 Ramp 2 Ramp Down Time 4-38 Tracking Error Ramping Timeout
0-65 Quick Menu Password 1-58 Flying Start Test Pulses Current 2-2* Mechanical Brake 3-55 Ramp 2 S-ramp Ratio at Accel. Start 4-39 Tracking Error After Ramping Timeout
0-66 Access to Quick Menu w/o Password 1-59 Flying Start Test Pulses Frequency 2-20 Release Brake Current 3-56 Ramp 2 S-ramp Ratio at Accel. End 4-4* Speed Monitor
0-67 Bus Password Access 1-6* Load Depen. Setting 2-21 Activate Brake Speed [RPM] 3-57 Ramp 2 S-ramp Ratio at Decel. Start 4-43 Motor Speed Monitor Function
0-68 Safety Parameters Password 1-60 Low Speed Load Compensation 2-22 Activate Brake Speed [Hz] 3-58 Ramp 2 S-ramp Ratio at Decel. End 4-44 Motor Speed Monitor Max
0-69 Password Protection of Safety 1-61 High Speed Load Compensation 2-23 Activate Brake Delay 3-6* Ramp 3 4-45 Motor Speed Monitor Timeout
Parameters 1-62 Slip Compensation 2-24 Stop Delay 3-60 Ramp 3 Type 4-5* Adj. Warnings
1-** Load and Motor 1-63 Slip Compensation Time Constant 2-25 Brake Release Time 3-61 Ramp 3 Ramp up Time 4-50 Warning Current Low
1-0* General Settings 1-64 Resonance Damping 2-26 Torque Ref 3-62 Ramp 3 Ramp down Time 4-51 Warning Current High
1-00 Configuration Mode 1-65 Resonance Damping Time Constant 2-27 Torque Ramp Up Time 3-65 Ramp 3 S-ramp Ratio at Accel. Start 4-52 Warning Speed Low
1-01 Motor Control Principle 1-66 Min. Current at Low Speed 2-28 Gain Boost Factor 3-66 Ramp 3 S-ramp Ratio at Accel. End 4-53 Warning Speed High
1-02 Flux Motor Feedback Source 1-67 Load Type 2-29 Torque Ramp Down Time 3-67 Ramp 3 S-ramp Ratio at Decel. Start 4-54 Warning Reference Low
1-03 Torque Characteristics 1-68 Motor Inertia 2-3* Adv. Mech Brake 3-68 Ramp 3 S-ramp Ratio at Decel. End 4-55 Warning Reference High
1-04 Overload Mode 1-69 System Inertia 2-30 Position P Start Proportional Gain 3-7* Ramp 4 4-56 Warning Feedback Low
1-05 Local Mode Configuration 1-7* Start Adjustments 2-31 Speed PID Start Proportional Gain 3-70 Ramp 4 Type 4-57 Warning Feedback High
1-06 Clockwise Direction 1-70 PM Start Mode 2-32 Speed PID Start Integral Time 3-71 Ramp 4 Ramp up Time 4-58 Missing Motor Phase Function
1-07 Motor Angle Offset Adjust 1-71 Start Delay 2-33 Speed PID Start Lowpass Filter Time 3-72 Ramp 4 Ramp Down Time 4-59 Motor Check At Start
1-1* Special Settings 1-72 Start Function 3-** Reference / Ramps 3-75 Ramp 4 S-ramp Ratio at Accel. Start
MG34Q402
4-6* Speed Bypass 5-68 Pulse Output Max Freq #X30/6 6-64 Terminal X30/8 Output Timeout Preset 7-52 Process PID Feed Fwd Ramp up 8-58 Profidrive OFF3 Select
4-60 Bypass Speed From [RPM] 5-7* 24V Encoder Input 6-7* Analog Output 3 7-53 Process PID Feed Fwd Ramp down 8-8* FC Port Diagnostics
4-61 Bypass Speed From [Hz] 5-70 Term 32/33 Pulses Per Revolution 6-70 Terminal X45/1 Output 7-56 Process PID Ref. Filter Time 8-80 Bus Message Count
4-62 Bypass Speed To [RPM] 5-71 Term 32/33 Encoder Direction 6-71 Terminal X45/1 Min. Scale 7-57 Process PID Fb. Filter Time 8-81 Bus Error Count
MG34Q402
4-63 Bypass Speed To [Hz] 5-72 Term 32/33 Encoder Type 6-72 Terminal X45/1 Max. Scale 7-9* Position PI Ctrl. 8-82 Slave Messages Rcvd
4-7* Position Monitor 5-8* I/O Options 6-73 Terminal X45/1 Bus Control 7-90 Position PI Feedback Source 8-83 Slave Error Count
4-70 Position Error Function 5-80 AHF Cap Reconnect Delay 6-74 Terminal X45/1 Output Timeout Preset 7-92 Position PI Proportional Gain 8-9* Bus Jog
4-71 Maximum Position Error 5-9* Bus Controlled 6-8* Analog Output 4 7-93 Position PI Integral Time 8-90 Bus Jog 1 Speed
4-72 Position Error Timeout 5-90 Digital & Relay Bus Control 6-80 Terminal X45/3 Output 7-94 Position PI Feedback Scale Numerator 8-91 Bus Jog 2 Speed
How to Programme
4-73 Position Limit Function 5-93 Pulse Out #27 Bus Control 6-81 Terminal X45/3 Min. Scale 7-95 Position PI Feebback Scale 9-** PROFIdrive
5-** Digital In/Out 5-94 Pulse Out #27 Timeout Preset 6-82 Terminal X45/3 Max. Scale Denominator 9-00 Setpoint
5-0* Digital I/O mode 5-95 Pulse Out #29 Bus Control 6-83 Terminal X45/3 Bus Control 7-97 Position PI Maximum Speed Above 9-07 Actual Value
5-00 Digital I/O Mode 5-96 Pulse Out #29 Timeout Preset 6-84 Terminal X45/3 Output Timeout Preset Master 9-15 PCD Write Configuration
5-01 Terminal 27 Mode 5-97 Pulse Out #X30/6 Bus Control 7-** Controllers 7-98 Position PI Feed Forward Factor 9-16 PCD Read Configuration
5-02 Terminal 29 Mode 5-98 Pulse Out #X30/6 Timeout Preset 7-0* Speed PID Ctrl. 7-99 Position PI Minimum Ramp Time 9-18 Node Address
5-1* Digital Inputs 6-** Analog In/Out 7-00 Speed PID Feedback Source 8-** Comm. and Options 9-19 Drive Unit System Number
5-10 Terminal 18 Digital Input 6-0* Analog I/O Mode 7-01 Speed PID Droop 8-0* General Settings 9-22 Telegram Selection
5-11 Terminal 19 Digital Input 6-00 Live Zero Timeout Time 7-02 Speed PID Proportional Gain 8-01 Control Site 9-23 Parameters for Signals
5-12 Terminal 27 Digital Input 6-01 Live Zero Timeout Function 7-03 Speed PID Integral Time 8-02 Control Word Source 9-27 Parameter Edit
5-13 Terminal 29 Digital Input 6-1* Analog Input 1 7-04 Speed PID Differentiation Time 8-03 Control Word Timeout Time 9-28 Process Control
5-14 Terminal 32 Digital Input 6-10 Terminal 53 Low Voltage 7-05 Speed PID Diff. Gain Limit 8-04 Control Word Timeout Function 9-44 Fault Message Counter
5-15 Terminal 33 Digital Input 6-11 Terminal 53 High Voltage 7-06 Speed PID Lowpass Filter Time 8-05 End-of-Timeout Function 9-45 Fault Code
5-16 Terminal X30/2 Digital Input 6-12 Terminal 53 Low Current 7-07 Speed PID Feedback Gear Ratio 8-06 Reset Control Word Timeout 9-47 Fault Number
5-17 Terminal X30/3 Digital Input 6-13 Terminal 53 High Current 7-08 Speed PID Feed Forward Factor 8-07 Diagnosis Trigger 9-52 Fault Situation Counter
5-18 Terminal X30/4 Digital Input 6-14 Terminal 53 Low Ref./Feedb. Value 7-09 Speed PID Error Correction w/ Ramp 8-08 Readout Filtering 9-53 Profibus Warning Word
5-19 Terminal 37 Safe Stop 6-15 Terminal 53 High Ref./Feedb. Value 7-1* Torque PI Ctrl. 8-1* Ctrl. Word Settings 9-63 Actual Baud Rate
5-20 Terminal X46/1 Digital Input 6-16 Terminal 53 Filter Time Constant 7-10 Torque PI Feedback Source 8-10 Control Word Profile 9-64 Device Identification
5-21 Terminal X46/3 Digital Input 6-2* Analog Input 2 7-12 Torque PI Proportional Gain 8-13 Configurable Status Word STW 9-65 Profile Number
5-22 Terminal X46/5 Digital Input 6-20 Terminal 54 Low Voltage 7-13 Torque PI Integration Time 8-14 Configurable Control Word CTW 9-67 Control Word 1
5-23 Terminal X46/7 Digital Input 6-21 Terminal 54 High Voltage 7-16 Torque PI Lowpass Filter Time 8-17 Configurable Alarm and Warningword 9-68 Status Word 1
5-24 Terminal X46/9 Digital Input 6-22 Terminal 54 Low Current 7-18 Torque PI Feed Forward Factor 8-19 Product Code 9-70 Edit Set-up
5-25 Terminal X46/11 Digital Input 6-23 Terminal 54 High Current 7-19 Current Controller Rise Time 8-3* FC Port Settings 9-71 Profibus Save Data Values
5-26 Terminal X46/13 Digital Input 6-24 Terminal 54 Low Ref./Feedb. Value 7-2* Process Ctrl. Feedb 8-30 Protocol 9-72 ProfibusDriveReset
5-3* Digital Outputs 6-25 Terminal 54 High Ref./Feedb. Value 7-20 Process CL Feedback 1 Resource 8-31 Address 9-75 DO Identification
5-30 Terminal 27 Digital Output 6-26 Terminal 54 Filter Time Constant 7-22 Process CL Feedback 2 Resource 8-32 FC Port Baud Rate 9-80 Defined Parameters (1)
5-31 Terminal 29 Digital Output 6-3* Analog Input 3 7-3* Process PID Ctrl. 8-33 Parity / Stop Bits 9-81 Defined Parameters (2)
5-32 Term X30/6 Digi Out (MCB 101) 6-30 Terminal X30/11 Low Voltage 7-30 Process PID Normal/ Inverse Control 8-34 Estimated cycle time 9-82 Defined Parameters (3)
5-33 Term X30/7 Digi Out (MCB 101) 6-31 Terminal X30/11 High Voltage 7-31 Process PID Anti Windup 8-35 Minimum Response Delay 9-83 Defined Parameters (4)
5-4* Relays 6-34 Term. X30/11 Low Ref./Feedb. Value 7-32 Process PID Start Speed 8-36 Max Response Delay 9-84 Defined Parameters (5)
5-40 Function Relay 6-35 Term. X30/11 High Ref./Feedb. Value 7-33 Process PID Proportional Gain 8-37 Max Inter-Char Delay 9-85 Defined Parameters (6)

5-41 On Delay, Relay 6-36 Term. X30/11 Filter Time Constant 7-34 Process PID Integral Time 8-4* FC MC protocol set 9-90 Changed Parameters (1)
5-42 Off Delay, Relay 6-4* Analog Input 4 7-35 Process PID Differentiation Time 8-40 Telegram Selection 9-91 Changed Parameters (2)
5-5* Pulse Input 6-40 Terminal X30/12 Low Voltage 7-36 Process PID Diff. Gain Limit 8-41 Parameters for Signals 9-92 Changed Parameters (3)
5-50 Term. 29 Low Frequency 6-41 Terminal X30/12 High Voltage 7-38 Process PID Feed Forward Factor 8-42 PCD Write Configuration 9-93 Changed Parameters (4)
5-51 Term. 29 High Frequency 6-44 Term. X30/12 Low Ref./Feedb. Value 7-39 On Reference Bandwidth 8-43 PCD Read Configuration 9-94 Changed Parameters (5)
5-52 Term. 29 Low Ref./Feedb. Value 6-45 Term. X30/12 High Ref./Feedb. Value 7-4* Adv. Process PID I 8-45 BTM Transaction Command 9-99 Profibus Revision Counter
5-53 Term. 29 High Ref./Feedb. Value 6-46 Term. X30/12 Filter Time Constant 7-40 Process PID I-part Reset 8-46 BTM Transaction Status 10-** CAN Fieldbus
5-54 Pulse Filter Time Constant #29 6-5* Analog Output 1 7-41 Process PID Output Neg. Clamp 8-47 BTM Timeout 10-0* Common Settings
5-55 Term. 33 Low Frequency 6-50 Terminal 42 Output 7-42 Process PID Output Pos. Clamp 8-48 BTM Maximum Errors 10-00 CAN Protocol
5-56 Term. 33 High Frequency 6-51 Terminal 42 Output Min Scale 7-43 Process PID Gain Scale at Min. Ref. 8-49 BTM Error Log 10-01 Baud Rate Select
5-57 Term. 33 Low Ref./Feedb. Value 6-52 Terminal 42 Output Max Scale 7-44 Process PID Gain Scale at Max. Ref. 8-5* Digital/Bus 10-02 MAC ID
5-58 Term. 33 High Ref./Feedb. Value 6-53 Term 42 Output Bus Ctrl 7-45 Process PID Feed Fwd Resource 8-50 Coasting Select 10-05 Readout Transmit Error Counter
5-59 Pulse Filter Time Constant #33 6-54 Terminal 42 Output Timeout Preset 7-46 Process PID Feed Fwd Normal/ Inv. 8-51 Quick Stop Select 10-06 Readout Receive Error Counter
5-6* Pulse Output 6-55 Analog Output Filter Ctrl. 8-52 DC Brake Select 10-07 Readout Bus Off Counter
5-60 Terminal 27 Pulse Output Variable 6-6* Analog Output 2 7-48 PCD Feed Forward 8-53 Start Select 10-1* DeviceNet
5-62 Pulse Output Max Freq #27 6-60 Terminal X30/8 Output 7-49 Process PID Output Normal/ Inv. Ctrl. 8-54 Reversing Select 10-10 Process Data Type Selection
5-63 Terminal 29 Pulse Output Variable 6-61 Terminal X30/8 Min. Scale 7-5* Adv. Process PID II 8-55 Set-up Select 10-11 Process Data Config Write
5-65 Pulse Output Max Freq #29 6-62 Terminal X30/8 Max. Scale 7-50 Process PID Extended PID 8-56 Preset Reference Select 10-12 Process Data Config Read
5-66 Terminal X30/6 Pulse Output Variable 6-63 Terminal X30/8 Bus Control 7-51 Process PID Feed Fwd Gain 8-57 Profidrive OFF2 Select 10-13 Warning Parameter
67
4 4
4 4
10-14 Net Reference 12-5* EtherCAT 14-03 Overmodulation 15-07 Reset Running Hours Counter 16-05 Main Actual Value [%]
68
10-15 Net Control 12-50 Configured Station Alias 14-04 Acoustic Noise Reduction 15-1* Data Log Settings 16-06 Actual Position
10-2* COS Filters 12-51 Configured Station Address 14-06 Dead Time Compensation 15-10 Logging Source 16-07 Target Position
10-20 COS Filter 1 12-59 EtherCAT Status 14-1* Mains Failure 15-11 Logging Interval 16-08 Position Error
10-21 COS Filter 2 12-6* Ethernet PowerLink 14-10 Mains Failure 15-12 Trigger Event 16-09 Custom Readout
10-22 COS Filter 3 12-60 Node ID 14-11 Mains Fault Voltage Level 15-13 Logging Mode 16-1* Motor Status
10-23 COS Filter 4 12-62 SDO Timeout 14-12 Response to Mains Imbalance 15-14 Samples Before Trigger 16-10 Power [kW]
10-3* Parameter Access 12-63 Basic Ethernet Timeout 14-14 Kin. Back-up Time-out 15-2* Historic Log 16-11 Power [hp]
10-30 Array Index 12-66 Threshold 14-15 Kin. Back-up Trip Recovery Level 15-20 Historic Log: Event 16-12 Motor Voltage
How to Programme
10-31 Store Data Values 12-67 Threshold Counters 14-16 Kin. Back-up Gain 15-21 Historic Log: Value 16-13 Frequency
10-32 Devicenet Revision 12-68 Cumulative Counters 14-2* Trip Reset 15-22 Historic Log: Time 16-14 Motor current
10-33 Store Always 12-69 Ethernet PowerLink Status 14-20 Reset Mode 15-3* Fault Log 16-15 Frequency [%]
10-34 DeviceNet Product Code 12-8* Other Ethernet Services 14-21 Automatic Restart Time 15-30 Fault Log: Error Code 16-16 Torque [Nm]
10-39 Devicenet F Parameters 12-80 FTP Server 14-22 Operation Mode 15-31 Fault Log: Value 16-17 Speed [RPM]
10-5* CANopen 12-81 HTTP Server 14-24 Trip Delay at Current Limit 15-32 Fault Log: Time 16-18 Motor Thermal
10-50 Process Data Config Write. 12-82 SMTP Service 14-25 Trip Delay at Torque Limit 15-4* Drive Identification 16-19 KTY sensor temperature
10-51 Process Data Config Read. 12-83 SNMP Agent 14-26 Trip Delay at Inverter Fault 15-40 FC Type 16-20 Motor Angle
12-** Ethernet 12-84 Address Conflict Detection 14-28 Production Settings 15-41 Power Section 16-21 Torque [%] High Res.
12-0* IP Settings 12-85 ACD Last Conflict 14-29 Service Code 15-42 Voltage 16-22 Torque [%]
12-00 IP Address Assignment 12-89 Transparent Socket Channel Port 14-3* Current Limit Ctrl. 15-43 Software Version 16-23 Motor Shaft Power [kW]
12-01 IP Address 12-9* Advanced Ethernet Services 14-30 Current Lim Ctrl, Proportional Gain 15-44 Ordered Typecode String 16-24 Calibrated Stator Resistance
12-02 Subnet Mask 12-90 Cable Diagnostic 14-31 Current Lim Ctrl, Integration Time 15-45 Actual Typecode String 16-25 Torque [Nm] High
12-03 Default Gateway 12-91 Auto Cross Over 14-32 Current Lim Ctrl, Filter Time 15-46 Frequency Converter Ordering No 16-3* Drive Status
12-04 DHCP Server 12-92 IGMP Snooping 14-35 Stall Protection 15-47 Power Card Ordering No 16-30 DC Link Voltage
12-05 Lease Expires 12-93 Cable Error Length 14-36 Field-weakening Function 15-48 LCP Id No 16-31 System Temp.
12-06 Name Servers 12-94 Broadcast Storm Protection 14-37 Fieldweakening Speed 15-49 SW ID Control Card 16-32 Brake Energy /s
12-07 Domain Name 12-95 Inactivity timeout 14-4* Energy Optimising 15-50 SW ID Power Card 16-33 Brake Energy Average
12-08 Host Name 12-96 Port Config 14-40 VT Level 15-51 Frequency Converter Serial Number 16-34 Heatsink Temp.
12-09 Physical Address 12-97 QoS Priority 14-41 AEO Minimum Magnetisation 15-53 Power Card Serial Number 16-35 Inverter Thermal
12-1* Ethernet Link Parameters 12-98 Interface Counters 14-42 Minimum AEO Frequency 15-54 Config File Name 16-36 Inv. Nom. Current
12-10 Link Status 12-99 Media Counters 14-43 Motor Cosphi 15-59 Filename 16-37 Inv. Max. Current
12-11 Link Duration 13-** Smart Logic 14-5* Environment 15-6* Option Ident 16-38 SL Controller State
12-12 Auto Negotiation 13-0* SLC Settings 14-50 RFI Filter 15-60 Option Mounted 16-39 Control Card Temp.
12-13 Link Speed 13-00 SL Controller Mode 14-51 DC-Link Compensation 15-61 Option SW Version 16-40 Logging Buffer Full
12-14 Link Duplex 13-01 Start Event 14-52 Fan Control 15-62 Option Ordering No 16-41 LCP Bottom Statusline
12-18 Supervisor MAC 13-02 Stop Event 14-53 Fan Monitor 15-63 Option Serial No 16-44 Speed Error [RPM]
12-19 Supervisor IP Addr. 13-03 Reset SLC 14-55 Output Filter 15-70 Option in Slot A 16-45 Motor Phase U Current

12-2* Process Data 13-1* Comparators 14-56 Capacitance Output Filter 15-71 Slot A Option SW Version 16-46 Motor Phase V Current
12-20 Control Instance 13-10 Comparator Operand 14-57 Inductance Output Filter 15-72 Option in Slot B 16-47 Motor Phase W Current
12-21 Process Data Config Write 13-11 Comparator Operator 14-59 Actual Number of Inverter Units 15-73 Slot B Option SW Version 16-48 Speed Ref. After Ramp [RPM]
12-22 Process Data Config Read 13-12 Comparator Value 14-7* Compatibility 15-74 Option in Slot C0/E0 16-49 Current Fault Source
12-23 Process Data Config Write Size 13-1* RS Flip Flops 14-72 Legacy Alarm Word 15-75 Slot C0/E0 Option SW Version 16-5* Ref. & Feedb.
12-24 Process Data Config Read Size 13-15 RS-FF Operand S 14-73 Legacy Warning Word 15-76 Option in Slot C1/E1 16-50 External Reference
12-27 Master Address 13-16 RS-FF Operand R 14-74 Leg. Ext. Status Word 15-77 Slot C1/E1 Option SW Version 16-51 Pulse Reference
12-28 Store Data Values 13-2* Timers 14-8* Options 15-8* Operating Data II 16-52 Feedback[Unit]
12-29 Store Always 13-20 SL Controller Timer 14-80 Option Supplied by External 24VDC 15-80 Fan Running Hours 16-53 Digi Pot Reference
12-3* EtherNet/IP 13-4* Logic Rules 14-88 Option Data Storage 15-81 Preset Fan Running Hours 16-57 Feedback [RPM]
12-30 Warning Parameter 13-40 Logic Rule Boolean 1 14-89 Option Detection 15-89 Configuration Change Counter 16-6* Inputs & Outputs
12-31 Net Reference 13-41 Logic Rule Operator 1 14-9* Fault Settings 15-9* Parameter Info 16-60 Digital Input
12-32 Net Control 13-42 Logic Rule Boolean 2 14-90 Fault Level 15-92 Defined Parameters 16-61 Terminal 53 Switch Setting
12-33 CIP Revision 13-43 Logic Rule Operator 2 15-** Drive Information 15-93 Modified Parameters 16-62 Analog Input 53
12-34 CIP Product Code 13-44 Logic Rule Boolean 3 15-0* Operating Data 15-98 Drive Identification 16-63 Terminal 54 Switch Setting
12-35 EDS Parameter 13-5* States 15-00 Operating hours 15-99 Parameter Metadata 16-64 Analog Input 54
12-37 COS Inhibit Timer 13-51 SL Controller Event 15-01 Running Hours 16-** Data Readouts 16-65 Analog Output 42 [mA]
12-38 COS Filter 13-52 SL Controller Action 15-02 kWh Counter 16-0* General Status 16-66 Digital Output [bin]
12-4* Modbus TCP 14-** Special Functions 15-03 Power Up's 16-00 Control Word 16-67 Freq. Input #29 [Hz]
12-40 Status Parameter 14-0* Inverter Switching 15-04 Over Temp's 16-01 Reference [Unit] 16-68 Freq. Input #33 [Hz]
12-41 Slave Message Count 14-00 Switching Pattern 15-05 Over Volt's 16-02 Reference % 16-69 Pulse Output #27 [Hz]
12-42 Slave Exception Message Count 14-01 Switching Frequency 15-06 Reset kWh Counter 16-03 Status Word 16-70 Pulse Output #29 [Hz]
MG34Q402
16-71 Relay Output [bin] 17-84 Homing Torque Limit 30-27 Light Load Speed [%] 32-66 Acceleration Feed-Forward 33-42 Positive Software End Limit
16-72 Counter A 17-85 Homing Timout 30-5* Unit Configuration 32-67 Max. Tolerated Position Error 33-43 Negative Software End Limit Active
16-73 Counter B 17-9* Position Config 30-50 Heat Sink Fan Mode 32-68 Reverse Behavior for Slave 33-44 Positive Software End Limit Active
16-74 Prec. Stop Counter 17-90 Absolute Position Mode 30-8* Compatibility (I) 32-69 Sampling Time for PID Control 33-45 Time in Target Window
MG34Q402
16-75 Analog In X30/11 17-91 Relative Position Mode 30-80 d-axis Inductance (Ld) 32-70 Scan Time for Profile Generator 33-46 Target Window LimitValue
16-76 Analog In X30/12 17-92 Position Control Selection 30-81 Brake Resistor (ohm) 32-71 Size of the Control Window 33-47 Size of Target Window
16-77 Analog Out X30/8 [mA] 18-** Data Readouts 2 30-83 Speed PID Proportional Gain (Activation) 33-5* I/O Configuration
16-78 Analog Out X45/1 [mA] 18-3* Analog Readouts 30-84 Process PID Proportional Gain 32-72 Size of the Control Window (Deactiv.) 33-50 Terminal X57/1 Digital Input
16-79 Analog Out X45/3 [mA] 18-36 Analog Input X48/2 [mA] 31-** Bypass Option 32-73 Integral limit filter time 33-51 Terminal X57/2 Digital Input
How to Programme
16-8* Fieldbus & FC Port 18-37 Temp. Input X48/4 31-00 Bypass Mode 32-74 Position error filter time 33-52 Terminal X57/3 Digital Input
16-80 Fieldbus CTW 1 18-38 Temp. Input X48/7 31-01 Bypass Start Time Delay 32-8* Velocity & Accel. 33-53 Terminal X57/4 Digital Input
16-82 Fieldbus REF 1 18-39 Temp. Input X48/10 31-02 Bypass Trip Time Delay 32-80 Maximum Velocity (Encoder) 33-54 Terminal X57/5 Digital Input
16-83 Fieldbus REF 2 18-4* PGIO Data Readouts 31-03 Test Mode Activation 32-81 Shortest Ramp 33-55 Terminal X57/6 Digital Input
16-84 Comm. Option STW 18-43 Analog Out X49/7 31-10 Bypass Status Word 32-82 Ramp Type 33-56 Terminal X57/7 Digital Input
16-85 FC Port CTW 1 18-44 Analog Out X49/9 31-11 Bypass Running Hours 32-83 Velocity Resolution 33-57 Terminal X57/8 Digital Input
16-86 FC Port REF 1 18-45 Analog Out X49/11 31-19 Remote Bypass Activation 32-84 Default Velocity 33-58 Terminal X57/9 Digital Input
16-87 Bus Readout Alarm/Warning 18-5* Active Alarms/Warnings 32-** MCO Basic Settings 32-85 Default Acceleration 33-59 Terminal X57/10 Digital Input
16-89 Configurable Alarm/Warning Word 18-55 Active Alarm Numbers 32-0* Encoder 2 32-86 Acc. up for limited jerk 33-60 Terminal X59/1 and X59/2 Mode
16-9* Diagnosis Readouts 18-56 Active Warning Numbers 32-00 Incremental Signal Type 32-87 Acc. down for limited jerk 33-61 Terminal X59/1 Digital Input
16-90 Alarm Word 18-6* Inputs & Outputs 2 32-01 Incremental Resolution 32-88 Dec. up for limited jerk 33-62 Terminal X59/2 Digital Input
16-91 Alarm Word 2 18-60 Digital Input 2 32-02 Absolute Protocol 32-89 Dec. down for limited jerk 33-63 Terminal X59/1 Digital Output
16-92 Warning Word 18-7* Rectifier Status 32-03 Absolute Resolution 32-9* Development 33-64 Terminal X59/2 Digital Output
16-93 Warning Word 2 18-70 Mains Voltage 32-04 Absolute Encoder Baudrate X55 32-90 Debug Source 33-65 Terminal X59/3 Digital Output
16-94 Ext. Status Word 18-71 Mains Frequency 32-05 Absolute Encoder Data Length 33-** MCO Adv. Settings 33-66 Terminal X59/4 Digital Output
17-** Position Feedback 18-72 Mains Imbalance 32-06 Absolute Encoder Clock Frequency 33-0* Home Motion 33-67 Terminal X59/5 Digital Output
17-1* Inc. Enc. Interface 18-75 Rectifier DC Volt. 32-07 Absolute Encoder Clock Generation 33-00 Force HOME 33-68 Terminal X59/6 Digital Output
17-10 Signal Type 18-9* PID Readouts 32-08 Absolute Encoder Cable Length 33-01 Zero Point Offset from Home Pos. 33-69 Terminal X59/7 Digital Output
17-11 Resolution (PPR) 18-90 Process PID Error 32-09 Encoder Monitoring 33-02 Ramp for Home Motion 33-70 Terminal X59/8 Digital Output
17-2* Abs. Enc. Interface 18-91 Process PID Output 32-10 Rotational Direction 33-03 Velocity of Home Motion 33-8* Global Parameters
17-20 Protocol Selection 18-92 Process PID Clamped Output 32-11 User Unit Denominator 33-04 Behaviour during HomeMotion 33-80 Activated Program Number
17-21 Resolution (Positions/Rev) 18-93 Process PID Gain Scaled Output 32-12 User Unit Numerator 33-1* Synchronization 33-81 Power-up State
17-22 Multiturn Revolutions 22-** Appl. Functions 32-13 Enc.2 Control 33-10 Sync Factor Master 33-82 Drive Status Monitoring
17-24 SSI Data Length 22-0* Miscellaneous 32-14 Enc.2 node ID 33-11 Sync Factor Slave 33-83 Behaviour afterError
17-25 Clock Rate 22-00 External Interlock Delay 32-15 Enc.2 CAN guard 33-12 Position Offset for Synchronization 33-84 Behaviour afterEsc.
17-26 SSI Data Format 30-** Special Features 32-3* Encoder 1 33-13 Accuracy Window for Position Sync. 33-85 MCO Supplied by External 24VDC
17-34 HIPERFACE Baudrate 30-0* Wobbler 32-30 Incremental Signal Type 33-14 Relative Slave Velocity Limit 33-86 Terminal at alarm
17-5* Resolver Interface 30-00 Wobble Mode 32-31 Incremental Resolution 33-15 Marker Number for Master 33-87 Terminal state at alarm
17-50 Poles 30-01 Wobble Delta Frequency [Hz] 32-32 Absolute Protocol 33-16 Marker Number for Slave 33-88 Status word at alarm
17-51 Input Voltage 30-02 Wobble Delta Frequency [%] 32-33 Absolute Resolution 33-17 Master Marker Distance 33-9* MCO Port Settings
17-52 Input Frequency 30-03 Wobble Delta Freq. Scaling Resource 32-35 Absolute Encoder Data Length 33-18 Slave Marker Distance 33-90 X62 MCO CAN node ID

17-53 Transformation Ratio 30-04 Wobble Jump Frequency [Hz] 32-36 Absolute Encoder Clock Frequency 33-19 Master Marker Type 33-91 X62 MCO CAN baud rate
17-56 Encoder Sim. Resolution 30-05 Wobble Jump Frequency [%] 32-37 Absolute Encoder Clock Generation 33-20 Slave Marker Type 33-94 X60 MCO RS485 serial termination
17-59 Resolver Interface 30-06 Wobble Jump Time 32-38 Absolute Encoder Cable Length 33-21 Master Marker Tolerance Window 33-95 X60 MCO RS485 serial baud rate
17-6* Monitoring and App. 30-07 Wobble Sequence Time 32-39 Encoder Monitoring 33-22 Slave Marker Tolerance Window 34-** MCO Data Readouts
17-60 Feedback Direction 30-08 Wobble Up/ Down Time 32-40 Encoder Termination 33-23 Start Behaviour for Marker Sync 34-0* PCD Write Par.
17-61 Feedback Signal Monitoring 30-09 Wobble Random Function 32-43 Enc.1 Control 33-24 Marker Number for Fault 34-01 PCD 1 Write to MCO
17-7* Position Scaling 30-10 Wobble Ratio 32-44 Enc.1 node ID 33-25 Marker Number for Ready 34-02 PCD 2 Write to MCO
17-70 Position Unit 30-11 Wobble Random Ratio Max. 32-45 Enc.1 CAN guard 33-26 Velocity Filter 34-03 PCD 3 Write to MCO
17-71 Position Unit Scale 30-12 Wobble Random Ratio Min. 32-5* Feedback Source 33-27 Offset Filter Time 34-04 PCD 4 Write to MCO
17-72 Position Unit Numerator 30-19 Wobble Delta Freq. Scaled 32-50 Source Slave 33-28 Marker Filter Configuration 34-05 PCD 5 Write to MCO
17-73 Position Unit Denominator 30-2* Adv. Start Adjust 32-51 MCO 302 Last Will 33-29 Filter Time for Marker Filter 34-06 PCD 6 Write to MCO
17-74 Position Offset 30-20 High Starting Torque Time [s] 32-52 Source Master 33-30 Maximum Marker Correction 34-07 PCD 7 Write to MCO
17-75 Position Recovery at Power-up 30-21 High Starting Torque Current [%] 32-6* PID Controller 33-31 Synchronisation Type 34-08 PCD 8 Write to MCO
17-76 Position Axis Mode 30-22 Locked Rotor Protection 32-60 Proportional factor 33-32 Feed Forward Velocity Adaptation 34-09 PCD 9 Write to MCO
17-8* Position Homing 30-23 Locked Rotor Detection Time [s] 32-61 Derivative factor 33-33 Velocity Filter Window 34-10 PCD 10 Write to MCO
17-80 Homing Function 30-24 Locked Rotor Detection Speed Error 32-62 Integral factor 33-34 Slave Marker filter time 34-2* PCD Read Par.
17-81 Home Sync Function [%] 32-63 Limit Value for Integral Sum 33-4* Limit Handling 34-21 PCD 1 Read from MCO
17-82 Home Position 30-25 Light Load Delay [s] 32-64 PID Bandwidth 33-40 Behaviour atEnd Limit Switch 34-22 PCD 2 Read from MCO
17-83 Homing Speed 30-26 Light Load Current [%] 32-65 Velocity Feed-Forward 33-41 Negative Software End Limit 34-23 PCD 3 Read from MCO
69
4 4
4 4
34-24 PCD 4 Read from MCO 35-46 Term. X48/2 Filter Time Constant 42-50 Cut Off Speed
70
34-25 PCD 5 Read from MCO 36-** Programmable I/O Option 42-51 Speed Limit
34-26 PCD 6 Read from MCO 36-0* I/O Mode 42-52 Fail Safe Reaction
34-27 PCD 7 Read from MCO 36-03 Terminal X49/7 Mode 42-53 Start Ramp
34-28 PCD 8 Read from MCO 36-04 Terminal X49/9 Mode 42-54 Ramp Down Time
34-29 PCD 9 Read from MCO 36-05 Terminal X49/11 Mode 42-6* Safe Fieldbus
34-30 PCD 10 Read from MCO 36-4* Output X49/7 42-60 Telegram Selection
34-4* Inputs & Outputs 36-40 Terminal X49/7 Analogue Output 42-61 Destination Address
34-40 Digital Inputs 36-42 Terminal X49/7 Min. Scale 42-8* Status
How to Programme
34-41 Digital Outputs 36-43 Terminal X49/7 Max. Scale 42-80 Safe Option Status
34-5* Process Data 36-44 Terminal X49/7 Bus Control 42-81 Safe Option Status 2
34-50 Actual Position 36-45 Terminal X49/7 Timeout Preset 42-82 Safe Control Word
34-51 Commanded Position 36-5* Output X49/9 42-83 Safe Status Word
34-52 Actual Master Position 36-50 Terminal X49/9 Analogue Output 42-85 Active Safe Func.
34-53 Slave Index Position 36-52 Terminal X49/9 Min. Scale 42-86 Safe Option Info
34-54 Master Index Position 36-53 Terminal X49/9 Max. Scale 42-87 Time Until Manual Test
34-55 Curve Position 36-54 Terminal X49/9 Bus Control 42-88 Supported Customization File Version
34-56 Track Error 36-55 Terminal X49/9 Timeout Preset 42-89 Customization File Version
34-57 Synchronizing Error 36-6* Output X49/11 42-9* Special
34-58 Actual Velocity 36-60 Terminal X49/11 Analogue Output 42-90 Restart Safe Option
34-59 Actual Master Velocity 36-62 Terminal X49/11 Min. Scale 43-** Unit Readouts
34-60 Synchronizing Status 36-63 Terminal X49/11 Max. Scale 43-0* Component Status
34-61 Axis Status 36-64 Terminal X49/11 Bus Control 43-00 Component Temp.
34-62 Program Status 36-65 Terminal X49/11 Timeout Preset 43-01 Auxiliary Temp.
34-64 MCO 302 Status 42-** Safety Functions 43-1* Power Card Status
34-65 MCO 302 Control 42-1* Speed Monitoring 43-10 HS Temp. ph.U
34-66 SPI Error Counter 42-10 Measured Speed Source 43-11 HS Temp. ph.V
34-7* Diagnosis readouts 42-11 Encoder Resolution 43-12 HS Temp. ph.W
34-70 MCO Alarm Word 1 42-12 Encoder Direction 43-13 PC Fan A Speed
34-71 MCO Alarm Word 2 42-13 Gear Ratio 43-14 PC Fan B Speed
35-** Sensor Input Option 42-14 Feedback Type 43-15 PC Fan C Speed
35-0* Temp. Input Mode 42-15 Feedback Filter 43-2* Fan Pow.Card Status
35-00 Term. X48/4 Temperature Unit 42-17 Tolerance Error 43-20 FPC Fan A Speed
35-01 Term. X48/4 Input Type 42-18 Zero Speed Timer 43-21 FPC Fan B Speed
35-02 Term. X48/7 Temperature Unit 42-19 Zero Speed Limit 43-22 FPC Fan C Speed
35-03 Term. X48/7 Input Type 42-2* Safe Input 43-23 FPC Fan D Speed
35-04 Term. X48/10 Temperature Unit 42-20 Safe Function 43-24 FPC Fan E Speed

35-05 Term. X48/10 Input Type 42-21 Type 43-25 FPC Fan F Speed
35-06 Temperature Sensor Alarm Function 42-22 Discrepancy Time 600-** PROFIsafe
35-1* Temp. Input X48/4 42-23 Stable Signal Time 600-22 PROFIdrive/safe Tel. Selected
35-14 Term. X48/4 Filter Time Constant 42-24 Restart Behaviour 600-44 Fault Message Counter
35-15 Term. X48/4 Temp. Monitor 42-3* General 600-47 Fault Number
35-16 Term. X48/4 Low Temp. Limit 42-30 External Failure Reaction 600-52 Fault Situation Counter
35-17 Term. X48/4 High Temp. Limit 42-31 Reset Source 601-** PROFIdrive 2
35-2* Temp. Input X48/7 42-33 Parameter Set Name 601-22 PROFIdrive Safety Channel Tel. No.
35-24 Term. X48/7 Filter Time Constant 42-35 S-CRC Value
35-25 Term. X48/7 Temp. Monitor 42-36 Level 1 Password
35-26 Term. X48/7 Low Temp. Limit 42-4* SS1
35-27 Term. X48/7 High Temp. Limit 42-40 Type
35-3* Temp. Input X48/10 42-41 Ramp Profile
35-34 Term. X48/10 Filter Time Constant 42-42 Delay Time
35-35 Term. X48/10 Temp. Monitor 42-43 Delta T
35-36 Term. X48/10 Low Temp. Limit 42-44 Deceleration Rate
35-37 Term. X48/10 High Temp. Limit 42-45 Delta V
35-4* Analog Input X48/2 42-46 Zero Speed
35-42 Term. X48/2 Low Current 42-47 Ramp Time
35-43 Term. X48/2 High Current 42-48 S-ramp Ratio at Decel. Start
35-44 Term. X48/2 Low Ref./Feedb. Value 42-49 S-ramp Ratio at Decel. End
35-45 Term. X48/2 High Ref./Feedb. Value 42-5* SLS
MG34Q402
General Specifications Operating Instructions
5 General Specifications
5.1 Mains Supply

Mains supply (L1-1, L2-1, L3-1, L1-2, L2-2, L3-2)
Supply voltage 380–500 V ±10%
Supply voltage 525–690 V ±10%
Mains voltage low/mains drop-out:
During low mains voltage or a mains drop-out, the frequency converter continues until the DC-link voltage drops below the
minimum stop level, which corresponds typically to 15% below the lowest rated supply voltage. Power-up and full torque cannot
be expected at mains voltage lower than 10% below the lowest rated supply voltage. 5 5
Supply frequency 50/60 Hz ±5%
Maximum imbalance temporary between mains phases 3.0% of rated supply voltage
True power factor (λ) ≥0.9 nominal at rated load
Displacement power factor (cos ϕ) near unity (>0.98)
Switching on input supply L1-1, L2-1, L3-1, L1-2, L2-2, L3-2 (power-ups) Maximum 1 time/2 minutes
Environment according to EN 60664-1 Overvoltage category III/pollution degree 2
The unit is suitable for use on a circuit capable of delivering not more than 100000 RMS symmetrical Amperes, 500/600/690 V
maximum.
5.2 Motor Output and Motor Data

Motor output (U, V, W)
Output voltage 0–100% of supply voltage
Output frequency 0–590 Hz
Switching on output Unlimited
Ramp times 0.001–3600 s
Torque characteristics
Starting torque (constant torque) Maximum 150% for 60 s1) once in 10 minutes
Starting/overload torque (variable torque) Maximum 110% up to 0.5 s1) once in 10 minutes
Torque rise time in FLUX (for 5 kHz fsw) 1 ms
Torque rise time in VVC+ (independent of fsw) 10 ms
1) Percentage relates to the nominal torque.
2) The torque response time depends on application and load but as a rule, the torque step from 0 to reference is 4–5 x torque
rise time.
5.3 Ambient Conditions

Surroundings
Enclosure IP21/Type 1, IP54/Type 12
Vibration test 0.7 g
Maximum relative humidity 5–95% (IEC 721-3-3; Class 3K3 (non-condensing)) during operation
Aggressive environment (IEC 60068-2-43 Class H25
Ambient temperature (with SFAVM switching mode)
- with derating Maximum 55 °C (131 °F)1)
- at full continuous frequency converter output current Maximum 45 °C (113 °F)1)
1) For more information on derating, see special conditions in the VLT® AutomationDrive FC 301/FC 302 Design Guide
Minimum ambient temperature during full-scale operation 0 °C (32 °F)
Minimum ambient temperature at reduced performance -10 °C (14 °F)
Temperature during storage/transport -25 to +65/70 °C (8.6 to 149/158 °F)
Maximum altitude above sea level without derating 1000 m (3281 ft)
Derating for high altitude, see special conditions in the VLT® AutomationDrive FC 301/FC 302 Design Guide

General Specifications VLT® AutomationDrive FC 302
EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011

EN 61800-3, EN 61000-6-1/2,
EMC standards, Immunity EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6
See section on special conditions in the VLT® AutomationDrive FC 301/FC 302 Design Guide.
5.4 Cable Specifications

Cable lengths and cross-sections
Maximum motor cable length, shielded/armored 150 m (492 ft)
Maximum motor cable length, unshielded/unarmored 300 m (984 ft)
Maximum cross-section to control terminals, flexible/rigid wire without cable end sleeves 1.5 mm2/16 AWG
5 5 Maximum cross-section to control terminals, flexible wire with cable end sleeves
Maximum cross-section to control terminals, flexible wire with cable end sleeves with collar
1 mm2/18 AWG
0.5 mm2/20 AWG
Minimum cross-section to control terminals 0.25 mm2/24 AWG
5.5 Control Input/output and Control Data

Digital inputs
Programmable digital inputs 4 (6)
Terminal number 271),
18, 19, 29, 32, 33
Logic PNP or NPN
Voltage level 0–24 V DC
Voltage level, logic 0 PNP <5 V DC
Voltage level, logic 1 PNP >10 V DC
Voltage level, logic 0 NPN2) >19 V DC
Voltage level, logic 1 NPN2) <14 V DC
Maximum voltage on input 28 V DC
Pulse frequency range 0–110 kHz
(Duty cycle) Minimum pulse width 4.5 ms
Input resistance, Ri approximately 4 kΩ
Safe Torque Off terminal 373) (terminal 37 is fixed PNP logic)

Voltage level 0–24 V DC
Voltage level, logic 0 PNP <4 V DC
Voltage level, logic 1 PNP >20 V DC
Nominal input current at 24 V 50 mA rms
Nominal input current at 20 V 60 mA rms
Input capacitance 400 nF
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high voltage terminals.
1) Terminals 27 and 29 can also be programmed as output.
2) Except Safe Torque Off input terminal 37.
3) See chapter 2.3.1 Safe Torque Off (STO) for further information about terminal 37 and STO.
Analog inputs
Number of analog inputs 2
Terminal number 53, 54
Modes Voltage or current
Mode select Switch S201 and switch S202
Voltage mode Switch S201/switch S202 = OFF (U)
Voltage level -10 V to +10 V (scaleable)
Input resistance, Ri approximately 10 kΩ
Maximum voltage ±20 V
Current mode Switch S201/switch S202 = ON (I)
Current level 0/4 to 20 mA (scaleable)
Input resistance, Ri approximately 200 Ω
Maximum current 30 mA

Resolution for analog inputs 10 bit (+ sign)

Accuracy of analog inputs Maximum error 0.5% of full scale
Bandwidth 100 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
PELV isolation
130BA117.10
+24V
Control Mains
18
High
voltage Motor
37
5 5
Functional
isolation
RS485 DC-Bus
Illustration 5.1 PELV Isolation
Pulse/encoder inputs
Programmable pulse/encoder inputs 2/1
Terminal number pulse/encoder 291), 332)/323), 333)
Maximum frequency at terminal 29, 32, 33 110 kHz (Push-pull driven)
Maximum frequency at terminal 29, 32, 33 5 kHz (Open collector)
Minimum frequency at terminal 29, 32, 33 4 Hz
Voltage level See section 5-1* Digital Inputs in the programming guide.
Maximum voltage on input 28 V DC
Input resistance, Ri Approximately 4 kΩ
Pulse input accuracy (0.1–1 kHz) Maximum error: 0.1% of full scale
Encoder input accuracy (1–11 kHz) Maximum error: 0.05% of full scale
The pulse and encoder inputs (terminals 29, 32, 33) are galvanically isolated from the supply voltage (PELV) and other high-
voltage terminals.
1) FC 302 only.
2) Pulse inputs are 29 and 33.
3) Encoder inputs: 32=A, 33=B.
Digital output
Programmable digital/pulse outputs 2
Terminal number 27, 291)
Voltage level at digital/frequency output 0–24 V
Maximum output current (sink or source) 40 mA
Maximum load at frequency output 1 kΩ
Maximum capacitive load at frequency output 10 nF
Minimum output frequency at frequency output 0 Hz
Maximum output frequency at frequency output 32 kHz
Accuracy of frequency output Maximum error: 0.1% of full scale
Resolution of frequency outputs 12 bit
1) Terminal 27 and 29 can also be programmed as input.
The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Analog output
Number of programmable analog outputs 1
Terminal number 42
Current range at analog output 0/4 to 20 mA
Maximum load GND - analog output less than 500 Ω
Accuracy on analog output Maximum error: 0.5% of full scale
Resolution on analog output 12 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, 24 V DC output

Terminal number 12, 13
Output voltage 24 V +1, -3 V
Maximum load 200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital
inputs and outputs.
Control card, 10 V DC output

Terminal number ±50
Output voltage 10.5 V ±0.5 V
Maximum load 15 mA
5 5 The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, RS485 serial communication

Terminal number 68 (P, TX+, RX+), 69 (N, TX-, RX-)
Terminal number 61 Common for terminals 68 and 69
The RS485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the
supply voltage (PELV).
Control card, USB serial communication

USB standard 1.1 (Full speed)
USB plug USB type B “device” plug
Connection to PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
The USB ground connection is not galvanically isolated from protection earth. Use only an isolated laptop as PC connection to
the USB connector on the frequency converter.
Relay outputs
Programmable relay outputs 2
Relay 01 terminal number 1-3 (break), 1 2 (make)
Maximum terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) (Inductive load @ cosφ0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load) 60 V DC, 1 A
Maximum terminal load (DC-13)1) (Inductive load) 24 V DC, 0.1 A
Relay 02 (FC 302 only) terminal number 4–6 (break), 4–5 (make)
Maximum terminal load (AC-1)1) on 4-5 (NO) (Resistive load) 400 V AC, 2 A
Maximum terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cosφ0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4-5 (NO) (Resistive load) 80 V DC, 2 A
Maximum terminal load (DC-13)1) on 4-5 (NO) (Inductive load) 24 V DC, 0.1 A
Maximum terminal load (AC-1)1) on 4-6 (NC) (Resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) on 4-6 (NC) (Inductive load @ cosφ0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4-6 (NC) (Resistive load) 50 V DC, 2 A
Maximum terminal load (DC-13)1) on 4-6 (NC) (Inductive load) 24 V DC, 0.1 A
Minimum terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) 24 V DC 10 mA, 24 V AC 20 mA
Environment according to EN 60664-1 Overvoltage category III/pollution degree 2
1) IEC 60947 part 4 and 5
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
Control card performance

Scan interval 1 ms

Control characteristics
Resolution of output frequency at 0–590 Hz ±0.003 Hz
Repeat accuracy of precise start/stop (terminals 18, 19) ≤±0.1 ms
System response time (terminals 18, 19, 27, 29, 32, 33) ≤2 ms
Speed control range (open loop) 1:100 of synchronous speed
Speed control range (closed loop) 1:1000 of synchronous speed
Speed accuracy (open loop) 30–4000 RPM: error ±8 RPM
Speed accuracy (closed loop), depending on resolution of feedback device 0–6000 RPM: error ±0.15 RPM
Torque control accuracy (speed feedback) Maximum error ±5% of rated torque
All control characteristics are based on a 4-pole asynchronous motor.
Protection and Features

• Electronic motor thermal protection against overload.
5 5
• If the temperature reaches a predefined level, temperature monitoring of the heat sink ensures that the frequency
converter trips. An overload temperature cannot be reset until the temperature of the heat sink is below the values
stated in the tables in chapter 5.6 Electrical Data (Guideline - these temperatures can vary for different power sizes,
enclosure sizes, enclosure ratings, and so on).
• The frequency converter is protected against short circuits on motor terminals U, V, W.
• If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).
• If the DC-link voltage is too low or too high, monitoring of the DC-link voltage ensures that the frequency
converter trips.
• The frequency converter constantly checks for critical levels of internal temperature, load current, high voltage on
the DC link, and low motor speeds. As a response to a critical level, the frequency converter can adjust the
switching frequency and/or change the switching pattern to ensure the performance of the frequency converter.

5.6 Electrical Data

Mains supply 6x380–500 V AC
FC 302 P250 P315 P355 P400
High/Normal LoadA) HO/NO HO NO HO NO HO NO HO NO
Typical shaft output at 400 V
250 315 315 355 355 400 400 450
[kW]
350 450 450 500 500 600 550 600
[hp]
315 355 355 400 400 500 500 530
[kW]
5 5 Enclosure protection rating

IP21
F8/F9 F8/F9 F8/F9 F8/F9
Enclosure protection rating

F8/F9 F8/F9 F8/F9 F8/F9
IP54
Output current
Continuous
480 600 600 658 658 745 695 800
(at 400 V) [A]
Intermittent (60 s overload)
720 660 900 724 987 820 1043 880
(at 400 V) [A]
Continuous
443 540 540 590 590 678 678 730
(at 460/500 V) [A]
665 594 810 649 885 746 1017 803
(at 460/500 V) [A]
Continuous kVA
333 416 416 456 456 516 482 554
(at 400 V) [kVA]
Continuous kVA
353 430 430 470 470 540 540 582
(at 460 V) [kVA]
Continuous kVA
384 468 468 511 511 587 587 632
(at 500 V) [kVA]
Maximum input current
Continuous
472 590 590 647 647 733 684 787
(at 400 V) [A]
Continuous
436 531 531 580 580 667 667 718
(at 460/500 V) [A]
Maximum cable size, mains
4x90 (3/0) 4x90 (3/0) 4x240 (500 mcm) 4x240 (500 mcm)
[mm2 (AWG2))]
Maximum cable size, motor 4x240 4x240 4x240 4x240
[mm2 (AWG2))] (4x500 MCM) (4x500 MCM) (4x500 MCM) (4x500 MCM)
Maximum cable size, brake 2x185 2x185 2x185 2x185
[mm2 (AWG2)) (2x350 MCM) (2x350 MCM) (2x350 MCM) (2x350 MCM)
Maximum external mains fuses
700
[A]1)
Estimated power loss
5164 6790 6960 7701 7691 8879 8178 9670
at 400 V [W]4)
4822 6082 6345 6953 6944 8089 8085 8803
at 460 V [W]
Weight,enclosure protection
440/656 (970/1446)
rating IP21, IP54 [kg (lb)]
Efficiency4) 0.98
Heat sink overtemperature trip 95 °C (203 °F)
Power card ambient trip 75 °C (167 °F)
A) High overload = 150% torque during 60 s, Normal overload = 110% torque during 60 s
Table 5.1 Mains Supply 6x380–500 V AC


FC 302 P450 P500 P560 P630 P710 P800
High/Normal LoadA) HO/NO HO NO HO NO HO NO HO NO HO NO HO NO
450 500 500 560 560 630 630 710 710 800 800 1000
[kW]
Typical shaft output at 460 V [hp] 600 650 650 750 750 900 900 1000 1000 1200 1200 1350
530 560 560 630 630 710 710 800 800 1000 1000 1100
[kW]
Enclosure protection rating IP21,
F10/F11 F10/F11 F10/F11 F10/F11 F12/F13 F12/F13
54 without/with options cabinet
Output current
Continuous
(at 400 V) [A]
800 880 880 990 990 1120 1120 1260 1260 1460 1460 1720 5 5
1200 968 1320 1089 1485 1232 1680 1386 1890 1606 2190 1892
(at 400 V) [A]
Continuous
730 780 780 890 890 1050 1050 1160 1160 1380 1380 1530
(at 460/500 V) [A]
1095 858 1170 979 1335 1155 1575 1276 1740 1518 2070 1683
(at 460/500 V) [A]
Continuous kVA
554 610 610 686 686 776 776 873 873 1012 1012 1192
(at 400 V) [kVA]
Continuous kVA
582 621 621 709 709 837 837 924 924 1100 1100 1219
(at 460 V) [kVA]
Continuous kVA
632 675 675 771 771 909 909 1005 1005 1195 1195 1325
(at 500 V) [kVA]
Continuous
779 857 857 964 964 1090 1090 1227 1227 1422 1422 1675
(at 400 V) [A]
Continuous (at 460/500 V) [A] 711 759 759 867 867 1022 1022 1129 1129 1344 1344 1490
Maximum cable size, motor 8x150 12x150
[mm2 (AWG2))] (8x300 MCM) (12x300 MCM)
Maximum cable size, mains 6x120
[mm2 (AWG2))] (6x250 MCM)
Maximum cable size, brake 4x185 6x185
[mm2 (AWG2)) (4x350 MCM) (6x350 MCM)
900 1500
[A]1)
9492 10647 10631 12338 11263 13201 13172 15436 14967 18084 16392 20358
at 400 V [W]4)
8730 9414 9398 11006 10063 12353 12332 14041 13819 17137 15577 17752
at 460 V [W]
F9/F11/F13 maximum added
losses A1 RFI, CB, or Disconnect, 893 963 951 1054 978 1093 1092 1230 2067 2280 2236 2541
& contactor F9/F11/F13
Maximum panel options losses
400
[W]
Weight,enclosure protection 1004/1299 1004/1299 1004/1299 1004/1299 1246/1541 1246/1541
rating IP21, IP54 [kg (lb)] (2213/2864) (2213/2864) (2213/2864) (2213/2864) (2747/3397) (2747/3397)
Weight Rectifier Module [kg (lb)] 102 (225) 102 (225) 102 (225) 102 (225) 136 (300) 136 (300)
Weight Inverter Module [kg (lb)] 102 (225) 102 (225) 102 (225) 136 (300) 102 (225) 102 (225)
Efficiency4) 0.98

Mains Supply 6x525–690 V AC

FC 302 P355 P400 P500 P560
High/Normal LoadA) HO/NO HO NO HO NO HO NO HO NO
315 355 315 400 400 450 450 500
[kW]
400 450 400 500 500 600 600 650
[hp]
355 450 400 500 500 560 560 630
[kW]
Enclosure protection rating
F8/F9 F8/F9 F8/F9 F8/F9
IP21
5 5 Enclosure protection rating

IP54
F8/F9 F8/F9 F8/F9 F8/F9
Output current
Continuous
395 470 429 523 523 596 596 630
(at 550 V) [A]
593 517 644 575 785 656 894 693
(at 550 V) [A]
Continuous
380 450 410 500 500 570 570 630
(at 575/690 V) [A]
570 495 615 550 750 627 855 693
(at 575/690 V) [A]
Continuous kVA
376 448 409 498 498 568 568 600
(at 550 V) [kVA]
Continuous kVA
378 448 408 498 498 568 568 627
(at 575 V) [kVA]
Continuous kVA
454 538 490 598 598 681 681 753
(at 690 V) [kVA]
Continuous
381 453 413 504 504 574 574 607
(at 550 V) [A]
Continuous
366 434 395 482 482 549 549 607
(at 575 V) [A]
Continuous
366 434 395 482 482 549 549 607
(at 690 V) [A]
Maximum cable size, mains
4x85 (3/0)
[mm2 (AWG)]
Maximum cable size, motor
4x250 (500 MCM)
[mm2 (AWG)]
Maximum cable size, brake 2x185 2x185 2x185 2x185
[mm2 (AWG)] (2x350 MCM) (2x350 MCM) (2x350 MCM) (2x350 MCM)
630
[A]1)
5107 6132 5538 6903 7336 8343 8331 9244
at 600 V [W]4)
5383 6449 5818 7249 7671 8727 8715 9673
at 690 V [W]4)
Weight,
Enclosure protection 440/656 (970/1446)
rating IP21, IP54 [kg (lb)]
Efficiency4) 0.98


FC 302 P630 P710 P800
High/Normal LoadA) HO/NO HO NO HO NO HO NO
Typical shaft output at 550 V [kW] 500 560 560 670 670 750
Typical shaft output at 575 V [hp] 650 750 750 950 950 1050
Enclosure protection rating IP21, IP54
F10/F11 F10/F11 F10/F11
without/with options cabinet
Output current
Continuous
659 763 763 889 889 988
(at 550 V) [A]
(at 550 V) [A]
989 839 1145 978 1334 1087 5 5
Continuous
630 730 730 850 850 945
(at 575/690 V) [A]
945 803 1095 935 1275 1040
(at 575/690 V) [A]
Continuous kVA
628 727 727 847 847 941
(at 550 V) [kVA]
Continuous kVA
627 727 727 847 847 941
(at 575 V) [kVA]
Continuous kVA
753 872 872 1016 1016 1129
(at 690 V) [kVA]
Continuous
642 743 743 866 866 962
(at 550 V) [A]
Continuous
613 711 711 828 828 920
(at 575 V) [A]
Continuous
613 711 711 828 828 920
(at 690 V) [A]
Maximum cable size, motor 8x150
[mm2 (AWG2))] (8x300 MCM)
Maximum cable size, mains 6x120
[mm2 (AWG2))] (6x250 MCM)
Maximum cable size, brake 4x185
[mm2 (AWG2)) (4x350 MCM)
Maximum external mains fuses [A]1) 900
9201 10771 10416 12272 12260 13835
at 600 V [W]4)
9674 11315 10965 12903 12890 14533
at 690 V [W]4)
F3/F4 maximum added losses CB or
342 427 419 532 519 615
disconnect & contactor
Maximum panel options losses [W] 400
Weight,
enclosure protection rating IP21, IP54 1004/1299 (2213/2864) 1004/1299 (2213/2864) 1004/1299 (2213/2864)
[kg (lb)]
Weight, rectifier module [kg (lb)] 102 (225) 102 (225) 102 (225)
Weight, inverter module [kg (lb)] 102 (225) 102 (225) 136 (300)
Efficiency4) 0.98


FC 302 P900 P1M0 P1M2
F12/F13 F12/F13 F12/F13
Output current
Continuous
988 1108 1108 1317 1317 1479
(at 550 V) [A]
5 5 Intermittent (60 s overload)

(at 550 V) [A]
1482 1219 1662 1449 1976 1627
Continuous
945 1060 1060 1260 1260 1415
(at 575/690 V) [A]
1418 1166 1590 1386 1890 1557
(at 575/690 V) [A]
Continuous kVA
941 1056 1056 1255 1255 1409
(at 550 V) [kVA]
Continuous kVA
941 1056 1056 1255 1255 1409
(at 575 V) [kVA]
Continuous kVA
1129 1267 1267 1506 1506 1691
(at 690 V) [kVA]
Continuous
962 1079 1079 1282 1282 1440
(at 550 V) [A]
Continuous
920 1032 1032 1227 1227 1378
(at 575 V) [A]
Continuous
920 1032 1032 1227 1227 1378
(at 690 V) [A]
Maximum cable size, motor [mm2 12x150
(AWG2))] (12x300 MCM)
Maximum cable size, mains F12 [mm2 8x240
(AWG2))] (8x500 MCM)
(AWG2))] (8x900 MCM)
[mm2 (AWG2)) (6x350 MCM)
Maximum external mains fuses [A]1) 1600 2000 2500
Estimated power loss at 600 V [W]4) 13755 15592 15107 18281 18181 20825
F3/F4 Maximum added losses CB or
556 665 634 863 861 1044
Weight,enclosure protection rating IP21,
1246/1541 (2747/3397) 1246/1541 (2747/3397) 1280/1575 (2822/3472)
IP54 [kg (lb)]
Weight, rectifier module [kg (lb)] 136 (300)
Weight, inverter module [kg (lb)] 102 (225) 136 (300)
Efficiency4) 0.98


FC 302 P1M4 P1M6 P1M8
F14/F15
Output current
Continuous
1479 1652 1652 1830 1830 2002
(at 550 V) [A]
(at 550 V) [A]
2219 1817 2478 2013 2745 2202 5 5
Continuous
1415 1580 1580 1750 1750 1915
(at 575/690 V) [A]
2122 1738 2370 1925 2625 2107
(at 575/690 V) [A]
Continuous kVA
1409 1574 1574 1743 1743 1907
(at 550 V) [kVA]
Continuous kVA
1409 1574 1574 1743 1743 1907
(at 575 V) [kVA]
Continuous kVA
1691 1888 1888 2091 2091 2289
(at 690 V) [kVA]
Continuous
1440 1608 1608 1783 1783 1951
(at 550 V) [A]
Continuous
1378 1538 1538 1705 1705 1866
(at 575 V) [A]
Continuous
1378 1538 1538 1705 1705 1866
(at 690 V) [A]
Maximum cable size, motor [mm2 12x150
(AWG2))] (12x300 MCM)
(AWG2))] (8x500 MCM)
(AWG2))] (8x900 MCM)
[mm2 (AWG2)) (6x350 MCM)
Maximum external mains fuses [A]1) 2500
F3/F4 Maximum added losses CB or
1016 1267 1277 1570 1570 1880
Weight,enclosure protection rating IP21/
635/756 (1399/1666) 640/762 (1411/1680) 640/762 (1411/1680)
IP54 [kg (lb)]
Weight, rectifier module [kg (lb)] 136 (300) 150 (331)
Weight, inverter module [kg (lb)] 136 (300)
Efficiency4) 0.98

1) For type of fuse see chapter 3.4.13 Fuses.

2) American wire gauge.
3) Measured using 5 m (16.4 ft) shielded motor cables at rated load and rated frequency.
4) The typical power loss is at nominal load conditions and expected to be within ±15% (tolerance relates to variety in
voltage and cable conditions).
Values are based on a typical motor efficiency. Motors with lower efficiency also add to the power loss in the frequency
converter and the opposite way.
If the switching frequency is increased compared to the default setting, the power losses can rise significantly.
LCP and typical control card power consumptions are included. Further extra losses of up to 30 W may be incurred due
to extra options and customer load. However, the typical extra losses are only 4 W extra each for a fully loaded control
card, or options for slot A or slot B.
5 5 Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for
(±5%).

Warnings and Alarms Operating Instructions
6 Warnings and Alarms
6.1 Warning and Alarm Types In addition to the text and alarm code in the LCP, there are
3 status indicator lights (LEDs).
Warnings
130BB467.11
A warning is issued when an alarm condition is impending
or when an abnormal operating condition is present and
Ca
kc
may result in the frequency converter issuing an alarm. A
n
Ba
ce
l
warning clears by itself when the abnormal condition
ceases.
On
Info
OK
Alarms
Trip Warn.
An alarm is issued when the frequency converter is
tripped, meaning that the frequency converter suspends
operation to prevent frequency converter or system
Alarm
6 6
damage. The motor coasts to a stop. The frequency Warning LED Alarm LED
converter logic continues to operate and monitor the Warning On Off
frequency converter status. After the fault condition is Alarm Off On (flashing)
remedied, the frequency converter can be reset. It is then Trip lock On On (flashing)
ready to restart operation.
Resetting the frequency converter after trip/trip lock Illustration 6.2 Status Indicator Lights (LEDs)
A trip can be reset in any of 4 ways:

• Press [Reset] on the LCP.
6.2 Warning and Alarm Definitions
• Digital reset input command.
• Serial communication reset input command. The following warning/alarm information defines each
warning/alarm condition, provides the probable cause for
• Auto reset. the condition, and details a remedy or troubleshooting
Trip lock procedure.
Input power is cycled. The motor coasts to a stop. The
frequency converter continues to monitor the frequency WARNING
converter status. Remove input power to the frequency UNINTENDED START
converter, correct the cause of the fault, and reset the When the frequency converter is connected to AC mains,
frequency converter. DC supply, or load sharing, the motor may start at any
Warning and alarm displays time. Unintended start during programming, service, or
repair work can result in death, serious injury, or
• A warning is displayed in the LCP along with the
property damage. The motor can start with an external
warning number.
switch, a fieldbus command, an input reference signal
• An alarm flashes along with the alarm number. from the LCP or LOP, via remote operation using MCT 10
Set-up Software, or after a cleared fault condition.
130BP086.11
Status 1(1)
0.0Hz 0.000kW 0.00A To prevent unintended motor start:
0.0Hz
0 • Press [Off/Reset] on the LCP before
programming parameters.
• Disconnect the frequency converter from the
Earth Fault [A14] mains.
Auto Remote Trip
• Completely wire and assemble the frequency
Illustration 6.1 Alarm Display Example converter, motor, and any driven equipment
before connecting the frequency converter to
AC mains, DC supply, or load sharing.
WARNING 1, 10 Volts low

The control card voltage is less than 10 V from terminal 50.
Remove some of the load from terminal 50, as the 10 V
supply is overloaded. Maximum 15 mA or minimum 590 Ω.

Warnings and Alarms VLT® AutomationDrive FC 302
A short circuit in a connected potentiometer or incorrect • Change the ramp type.

wiring of the potentiometer can cause this condition.
• Activate the functions in parameter 2-10 Brake
Troubleshooting Function.
• Remove the wiring from terminal 50. If the • Increase parameter 14-26 Trip Delay at Inverter
warning clears, the problem is with the wiring. If Fault.
the warning does not clear, replace the control
card. • If the alarm/warning occurs during a power sag,
use kinetic back-up (parameter 14-10 Mains
WARNING/ALARM 2, Live zero error Failure).
This warning or alarm only appears if programmed in
parameter 6-01 Live Zero Timeout Function. The signal on 1 WARNING/ALARM 8, DC under voltage
of the analog inputs is less than 50% of the minimum If the DC-link voltage drops below the undervoltage limit,
value programmed for that input. Broken wiring or a faulty the frequency converter checks for 24 V DC back-up
device sending the signal can cause this condition. supply. If no 24 V DC back-up supply is connected, the
frequency converter trips after a fixed time delay. The time
Troubleshooting
6 6 • Check connections on all analog mains terminals.
delay varies with unit size.
Troubleshooting
- Control card terminals 53 and 54 for
signals, terminal 55 common.
• Check that the supply voltage matches the
frequency converter voltage.
- VLT® General Purpose I/O MCB 101
• Perform an input voltage test.
terminals 11 and 12 for signals, terminal
10 common. • Perform a soft-charge circuit test.
- WARNING/ALARM 9, Inverter overload

VLT® Analog I/O Option MCB 109
The frequency converter has run with more than 100%
terminals 1, 3, and 5 for signals,
overload for too long and is about to cut out. The counter
terminals 2, 4, and 6 common.
for electronic thermal inverter protection issues a warning
• Check that the frequency converter programming at 98% and trips at 100% with an alarm. The frequency
and switch settings match the analog signal type. converter cannot be reset until the counter is below 90%.
• Perform an input terminal signal test. Troubleshooting
WARNING/ALARM 3, No motor
• Compare the output current shown on the LCP
with the frequency converter rated current.
No motor is connected to the output of the frequency
converter. • Compare the output current shown on the LCP
with the measured motor current.
WARNING/ALARM 4, Mains phase loss
A phase is missing on the supply side, or the mains • Show the thermal frequency converter load on
voltage imbalance is too high. This message also appears the LCP and monitor the value. When running
for a fault in the input rectifier. Options are programmed in above the frequency converter continuous
parameter 14-12 Function at Mains Imbalance. current rating, the counter increases. When
running below the frequency converter
Troubleshooting
continuous current rating, the counter decreases.
• Check the supply voltage and supply currents to
the frequency converter. WARNING/ALARM 10, Motor overload temperature
According to the electronic thermal protection (ETR), the
WARNING 5, DC link voltage high
motor is too hot. Select whether the frequency converter
The DC-link voltage (DC) is higher than the high-voltage
issues a warning or an alarm when the counter is >90% if
warning limit. The limit depends on the frequency
parameter 1-90 Motor Thermal Protection is set to warning
converter voltage rating. The unit is still active.
options, or whether the frequency converter trips when
WARNING 6, DC link voltage low the counter reaches 100% if parameter 1-90 Motor Thermal
The DC-link voltage (DC) is lower than the low voltage Protection is set to trip options. The fault occurs when the
warning limit. The limit depends on the frequency motor runs with more than 100% overload for too long.
converter voltage rating. The unit is still active.
Troubleshooting
WARNING/ALARM 7, DC overvoltage • Check for motor overheating.
If the DC-link voltage exceeds the limit, the frequency
converter trips after a certain time.
• Check if the motor is mechanically overloaded.
Troubleshooting
• Check that the motor current set in
parameter 1-24 Motor Current is correct.
• Connect a brake resistor.
• Extend the ramp time.

• Ensure that the motor data in parameters 1-20 to WARNING/ALARM 13, Over current
1-25 are set correctly. The inverter peak current limit (approximately 200% of the
rated current) is exceeded. The warning lasts approximately
• If an external fan is in use, check that it is
1.5 s, then the frequency converter trips and issues an
selected in parameter 1-91 Motor External Fan.
alarm. Shock loading or quick acceleration with high-inertia
• Running AMA in parameter 1-29 Automatic Motor loads can cause this fault. If the acceleration during ramp-
Adaptation (AMA) tunes the frequency converter up is quick, the fault can also appear after kinetic back-up.
to the motor more accurately and reduces If extended mechanical brake control is selected, a trip can
thermal loading. be reset externally.
WARNING/ALARM 11, Motor thermistor overtemp Troubleshooting
The thermistor may be disconnected. Select whether the • Remove the power and check if the motor shaft
frequency converter issues a warning or an alarm in can be turned.
parameter 1-90 Motor Thermal Protection.
• Check that the motor size matches the frequency
Troubleshooting converter.
• Check for motor overheating.
• Check if the motor is mechanically overloaded.
• Check that the motor data is correct in 6 6
parameters 1-20 to 1-25.
• Check that the thermistor is connected correctly ALARM 14, Earth (ground) fault
between either terminal 53 or 54 (analog voltage There is current from the output phases to ground, either
input) and terminal 50 (+10 V supply). Also check in the cable between the frequency converter and the
that the terminal switch for 53 or 54 is set for motor, or in the motor itself.
voltage. Check that parameter 1-93 Thermistor
Troubleshooting
Resource is set to terminal 53 or 54.
• Remove the power to the frequency converter
• When using digital inputs 18 or 19, check that and repair the ground fault.
the thermistor is connected correctly between
either terminal 18 or 19 (digital input PNP only) • Check for ground faults in the motor by
measuring the resistance to the ground of the
and terminal 50.
motor cables and the motor with a
• If a KTY Sensor is used, check for correct megohmmeter.
connection between terminals 54 and 55.
• Perform a current sensor test.
• If using a thermal switch or thermistor, check that
ALARM 15, Hardware mismatch
the programming of parameter 1-93 Thermistor
A fitted option is not operational with the present control
Resource matches sensor wiring.
board hardware or software.
• If using a KTY Sensor, check the programming of
Record the value of the following parameters and contact
parameter 1-95 KTY Sensor Type,
Danfoss:
parameter 1-96 KTY Thermistor Resource, and
parameter 1-97 KTY Threshold level match sensor • Parameter 15-40 FC Type.
wiring. • Parameter 15-41 Power Section.
WARNING/ALARM 12, Torque limit • Parameter 15-42 Voltage.
The torque has exceeded the value in
parameter 4-16 Torque Limit Motor Mode or the value in
• Parameter 15-43 Software Version.
parameter 4-17 Torque Limit Generator Mode. • Parameter 15-45 Actual Typecode String.
Parameter 14-25 Trip Delay at Torque Limit can change this • Parameter 15-49 SW ID Control Card.
warning from a warning-only condition to a warning
followed by an alarm.
• Parameter 15-50 SW ID Power Card.
Troubleshooting
• Parameter 15-60 Option Mounted.
• If the motor torque limit is exceeded during • Parameter 15-61 Option SW Version (for each
ramp-up, extend the ramp-up time. option slot).
• If the generator torque limit is exceeded during ALARM 16, Short circuit
ramp-down, extend the ramp-down time. There is short-circuiting in the motor or motor wiring.
• If torque limit occurs while running, increase the Troubleshooting

torque limit. Make sure that the system can • Remove the power to the frequency converter
operate safely at a higher torque. and repair the short circuit.
• Check the application for excessive current draw

on the motor.

WARNING WARNING 25, Brake resistor short circuit

The brake resistor is monitored during operation. If a short
HIGH VOLTAGE circuit occurs, the brake function is disabled and the
Frequency converters contain high voltage when warning appears. The frequency converter is still
connected to AC mains input, DC supply, or load sharing. operational, but without the brake function.
Failure to perform installation, start-up, and maintenance
Troubleshooting
injury.
• Remove the power to the frequency converter
and replace the brake resistor (refer to
• Disconnect power before proceeding. parameter 2-15 Brake Check).
WARNING/ALARM 26, Brake resistor power limit
WARNING/ALARM 17, Control word timeout The power transmitted to the brake resistor is calculated as
There is no communication with the frequency converter. a mean value over the last 120 s of run time. The
The warning is only active when parameter 8-04 Control calculation is based on the DC-link voltage and the brake
Word Timeout Function is not set to [0] Off. resistor value set in parameter 2-16 AC brake Max. Current.
6 6 If parameter 8-04 Control Word Timeout Function is set to [2]
Stop and [26] Trip, a warning appears and the frequency
The warning is active when the dissipated braking is >90%
of the brake resistor power. If [2] Trip is selected in
converter ramps down until it trips and then shows an parameter 2-13 Brake Power Monitoring, the frequency
alarm. converter trips when the dissipated braking power reaches
100%.
Troubleshooting
• Check the connections on the serial communi- WARNING
cation cable.
HIGH VOLTAGE ON THE BRAKE RESISTOR
• Increase parameter 8-03 Control Word Timeout
If the brake transistor is short-circuited, there is a risk of
Time.
substantial power being transmitted to the brake
• Check the operation of the communication resistor.
equipment.
• Find and fix the reason for exceeding the power
• Verify a proper installation based on EMC limit.
requirements.
WARNING/ALARM 22, Hoist mechanical brake WARNING/ALARM 27, Brake chopper fault
The value of this warning/alarm shows the type of The brake IGBT is monitored during operation. If a short
warning/alarm. circuit occurs, the brake function is disabled and a warning
0 = The torque reference was not reached before timeout is issued. The frequency converter is still operational, but
(parameter 2-27 Torque Ramp Up Time). since the brake IGBT has short-circuited, substantial power
1 = Expected brake feedback not received before timeout is transmitted to the brake resistor, even if it is inactive.
(parameter 2-23 Activate Brake Delay, parameter 2-25 Brake Remove the power to the frequency converter and remove
Release Time). the brake resistor.
WARNING 23, Internal fan fault This warning/alarm could also occur if the brake resistor
The fan warning function is an extra protective function overheats. Terminals 104 and 106 are available as brake
that checks if the fan is running/mounted. The fan warning resistors Klixon inputs.
can be disabled in parameter 14-53 Fan Monitor ([0]
The 12-pulse frequency converter may generate this
Disabled).
warning/alarm when one of the disconnects or circuit
Troubleshooting breakers is opened while the unit is on.
• Check the fan resistance. WARNING/ALARM 28, Brake check failed
• Check the soft charge fuses. The brake resistor is not connected or not working.
WARNING 24, External fan fault Troubleshooting
The fan warning function is an extra protective function • Check parameter 2-15 Brake Check.
that checks if the fan is running/mounted. The fan warning
ALARM 29, Heat Sink temp
can be disabled in parameter 14-53 Fan Monitor ([0]
The maximum temperature of the heat sink has been
Disabled).
exceeded. The temperature fault resets when the
Troubleshooting temperature falls below a defined heat sink temperature.
• Check the fan resistance. The trip and reset points vary based on the frequency
• Check the soft charge fuses. converter power size.

Troubleshooting ALARM 32, Motor phase W missing

Check for the following conditions: Motor phase W between the frequency converter and the
• Ambient temperature too high. motor is missing.
• Motor cables too long.
WARNING
• Incorrect airflow clearance above and below the
HIGH VOLTAGE
Frequency converters contain high voltage when
• Blocked airflow around the frequency converter. connected to AC mains input, DC supply, or load sharing.
• Damaged heat sink fan. Failure to perform installation, start-up, and maintenance
• Dirty heat sink.
injury.
For D, E, and F enclosures, this alarm is based on the
temperature measured by the heat sink sensor mounted
• Disconnect power before proceeding.
inside the IGBT modules. For the F enclosures, the thermal

sensor in the rectifier module can also cause this alarm. Troubleshooting
Troubleshooting • Remove the power from the frequency converter 6 6
and check motor phase W.
• Check the fan resistance.
ALARM 33, Inrush fault
• Check the soft charge fuses.
Too many power-ups have occurred within a short time
• Check the IGBT thermal sensor. period.
ALARM 30, Motor phase U missing Troubleshooting
Motor phase U between the frequency converter and the • Let the unit cool to operating temperature.
motor is missing.
WARNING/ALARM 34, Fieldbus communication fault
WARNING The fieldbus on the communication option card is not
working.
HIGH VOLTAGE
Frequency converters contain high voltage when WARNING/ALARM 36, Mains failure
connected to AC mains input, DC supply, or load sharing. This warning/alarm is only active if the supply voltage to
Failure to perform installation, start-up, and maintenance the frequency converter is lost and parameter 14-10 Mains
by qualified personnel can result in death or serious Failure is not set to [0] No Function.
injury. Troubleshooting
• Disconnect power before proceeding. • Check the fuses to the frequency converter and
mains supply to the unit.
ALARM 38, Internal fault
Troubleshooting
When an internal fault occurs, a code number defined in
• Remove the power from the frequency converter Table 6.1 is shown.
and check motor phase U.
Troubleshooting
ALARM 31, Motor phase V missing
Motor phase V between the frequency converter and the
• Cycle the power.
motor is missing. • Check that the option is properly installed.
• Check for loose or missing wiring.
WARNING It may be necessary to contact Danfoss Service or the
HIGH VOLTAGE supplier. Note the code number for further troubleshooting
Frequency converters contain high voltage when directions.
connected to AC mains input, DC supply, or load sharing.
Failure to perform installation, start-up, and maintenance Number Text
by qualified personnel can result in death or serious 0 The serial port cannot be initialized. Contact the
injury. Danfoss supplier or Danfoss Service.
• Disconnect power before proceeding. 256–258 The power EEPROM data is defective or too old.
512 The control board EEPROM data is defective or too
old.
Troubleshooting
513 Communication timeout reading EEPROM data.
• Remove the power from the frequency converter 514 Communication timeout reading EEPROM data.
and check motor phase V.
515 Application-oriented control cannot recognize the
EEPROM data.

Number Text Number Text

516 Cannot write to the EEPROM because a write 2326 The power card configuration is determined to be
command is in progress. incorrect after the delay for power cards to
517 The write command is under timeout. register.
518 Failure in the EEPROM. 2327 Too many power card locations have been
519 Missing or invalid barcode data in EEPROM. registered as present.
783 Parameter value outside of minimum/maximum 2330 The power size information between the power
limits. cards does not match.
1024–1279 A CAN telegram could not be sent. 2561 No communication from DSP to ATACD.
1281 Digital signal processor flash timeout. 2562 No communication from ATACD to DSP (state
1282 Power micro software version mismatch. running).
1283 Power EEPROM data version mismatch. 2816 Stack overflow control board module.
1284 Cannot read digital signal processor software 2817 Scheduler slow tasks.
version. 2818 Fast tasks.
6 6 1299
1300
The option software in slot A is too old.
The option software in slot B is too old.
2819
2820
Parameter thread.
LCP stack overflow.
1301 The option software in slot C0 is too old. 2821 Serial port overflow.
1302 The option software in slot C1 is too old. 2822 USB port overflow.
1315 The option software in slot A is not supported (not 2836 cfListMempool is too small.
allowed). 3072–5122 The parameter value is outside its limits.
1316 The option software in slot B is not supported (not 5123 Option in slot A: Hardware incompatible with the
allowed). control board hardware.
1317 The option software in slot C0 is not supported 5124 Option in slot B: Hardware incompatible with the
(not allowed). control board hardware.
1318 The option software in slot C1 is not supported 5125 Option in slot C0: Hardware incompatible with the
(not allowed). control board hardware.
1379 Option A did not respond when calculating the 5126 Option in slot C1: Hardware incompatible with the
platform version. control board hardware.
1380 Option B did not respond when calculating the 5376–6231 Out of memory.
platform version.
Table 6.1 Internal Fault, Code Numbers
1381 Option C0 did not respond when calculating the
platform version.
ALARM 39, Heat sink sensor
1382 Option C1 did not respond when calculating the
No feedback from the heat sink temperature sensor.
platform version.
1536 An exception in the application-oriented control is The signal from the IGBT thermal sensor is not available on
registered. The debug information is written on the power card. The problem could be on the power card,
the LCP. on the gatedrive card, or the ribbon cable between the
1792 DSP watchdog is active. Debugging of power part power card and gatedrive card.
data, motor-oriented control data not transferred WARNING 40, Overload of digital output terminal 27
correctly. Check the load connected to terminal 27 or remove the
2049 Power data restarted. short circuit connection. Check parameter 5-00 Digital I/O
2064–2072 H081x: Option in slot x has restarted. Mode and parameter 5-01 Terminal 27 Mode.
2080–2088 H082x: Option in slot x has issued a power-up
WARNING 41, Overload of digital output terminal 29
wait.
Check the load connected to terminal 29 or remove the
2096–2104 H983x: Option in slot x has issued a legal power-
short circuit connection. Also check parameter 5-00 Digital
up wait.
I/O Mode and parameter 5-02 Terminal 29 Mode.
2304 Could not read any data from the power EEPROM.
WARNING 42, Overload of digital output on X30/6 or
2305 Missing software version from the power unit.
overload of digital output on X30/7
2314 Missing power unit data from the power unit.
For terminal X30/6, check the load connected to terminal
2315 Missing software version from the power unit.
X30/6 or remove the short circuit connection. Also check
2316 Missing lo_statepage from the power unit.
parameter 5-32 Term X30/6 Digi Out (MCB 101) (VLT®
2324 The power card configuration is determined to be
General Purpose I/O MCB 101).
incorrect at power-up.
2325 A power card has stopped communicating while For terminal X30/7, check the load connected to terminal
mains power is applied. X30/7 or remove the short circuit connection. Check

parameter 5-33 Term X30/7 Digi Out (MCB 101) (VLT® ALARM 52, AMA low Inom
General Purpose I/O MCB 101). The motor current is too low.
ALARM 45, Earth fault 2 Troubleshooting
Ground fault. • Check the settings in parameter 1-24 Motor
Current.
Troubleshooting
• Check for proper grounding and loose ALARM 53, AMA motor too big
connections. The motor is too large for the AMA to operate.
• Check for proper wire size. ALARM 54, AMA motor too small
The motor is too small for the AMA to operate.
• Check the motor cables for short circuits or
leakage currents. ALARM 55, AMA parameter out of range
AMA cannot run because the parameter values of the
ALARM 46, Power card supply
motor are outside of the acceptable range.
The supply on the power card is out of range.
ALARM 56, AMA interrupted by user
6 6
There are 3 supplies generated by the switch mode power
The AMA is manually interrupted.
supply (SMPS) on the power card: 24 V, 5 V, and ±18 V.
When powered with 24 V DC with the VLT® 24 V DC ALARM 57, AMA internal fault
Supply Option MCB 107, only the 24 V and 5 V supplies Continue to restart the AMA, until the AMA is carried out.
are monitored. When powered with 3-phase mains voltage,
NOTICE
all 3 supplies are monitored.
Repeated runs may heat the motor to a level where the
WARNING 47, 24 V supply low resistance Rs and Rr are increased. Usually, however, this
The supply on the power card is out of range. behavior is not critical.
There are 3 supplies generated by the switch mode supply
(SMPS) on the power card: ALARM 58, AMA Internal fault
• 24 V. Contact the Danfoss supplier.
• 5 V. WARNING 59, Current limit

The current is higher than the value in
• ±18 V.
parameter 4-18 Current Limit. Ensure that motor data in
Troubleshooting parameters 1-20 to 1-25 is set correctly. Increase the current
• Check for a defective power card. limit if necessary. Ensure that the system can operate safely
WARNING 48, 1.8 V supply low at a higher limit.
The 1.8 V DC supply used on the control card is outside of WARNING 60, External interlock
the allowable limits. The supply is measured on the control External interlock has been activated. To resume normal
card. operation, apply 24 V DC to the terminal programmed for
Troubleshooting external interlock and reset the frequency converter (via
• Check for a defective control card. serial communication, digital I/O, or by pressing [Reset]).
• If an option card is present, check for WARNING/ALARM 61, Feedback error

overvoltage. An error has occurred between the calculated motor speed
and the speed measurement from the feedback device.
WARNING 49, Speed limit
The function warning/alarm/disable is set in
The warning is shown when the speed is outside of the
parameter 4-30 Motor Feedback Loss Function. Accepted
specified range in parameter 4-11 Motor Speed Low Limit
error setting in parameter 4-31 Motor Feedback Speed Error
[RPM] and parameter 4-13 Motor Speed High Limit [RPM].
and the allowed time the error occur setting in
When the speed is below the specified limit in
parameter 4-32 Motor Feedback Loss Timeout. During a
parameter 1-86 Trip Speed Low [RPM] (except when starting
commissioning procedure, the function could be effective.
or stopping), the frequency converter trips.
WARNING 62, Output frequency at maximum limit
ALARM 50, AMA calibration failed
The output frequency is higher than the value set in
Contact the Danfoss supplier or Danfoss service
parameter 4-19 Max Output Frequency.
department.
ALARM 63, Mechanical brake low
ALARM 51, AMA check Unom and Inom
The actual motor current has not exceeded the release
The settings for motor voltage, motor current, and motor
brake current within the start delay time window.
power are wrong.
WARNING 64, Voltage Limit
Troubleshooting
The load and speed combination demands a motor
• Check the settings in parameters 1-20 to 1-25. voltage higher than the actual DC-link voltage.

WARNING/ALARM 65, Control card over temperature input from the MCB 112 is deactivated. When that
The cut-out temperature of the control card is 85 °C happens, a reset signal is sent (via bus, digital I/O, or by
(185 °F). pressing [Reset]).
Troubleshooting NOTICE
• Check that the ambient operating temperature is If automatic restart is enabled, the motor could start
within the limits. when the fault is cleared.
• Check for clogged filters.
• Check the fan operation. ALARM 72, Dangerous failure
STO with trip lock. Unexpected signal levels on Safe Torque
• Check the control card.
Off and digital input from the VLT® PTC Thermistor Card
WARNING 66, Heat sink temperature low MCB 112.
The frequency converter is too cold to operate. This
WARNING 73, Safe Stop auto restart
warning is based on the temperature sensor in the IGBT
STO activated. With automatic restart enabled, the motor
module.
6 6
can start when the fault is cleared.
Increase the ambient temperature of the unit. Also, a
trickle amount of current can be supplied to the frequency WARNING 76, Power unit setup
converter whenever the motor is stopped by setting The required number of power units does not match the
parameter 2-00 DC Hold/Preheat Current at 5% and detected number of active power units.
parameter 1-80 Function at Stop. This warning occurs when replacing a module for an F-size
Troubleshooting enclosure if the power-specific data in the module power
The heat sink temperature measured as 0 °C (32 °F) could card does not match the rest of the frequency converter.
indicate that the temperature sensor is defective, causing Troubleshooting
the fan speed to increase to the maximum. This warning • Confirm that the spare part and its power card
results if the sensor wire between the IGBT and the are the correct part number.
gatedrive card is disconnected. Also, check the IGBT
WARNING 77, Reduced power mode
thermal sensor.
The frequency converter is operating in reduced power
ALARM 67, Option module configuration has changed mode (less than the allowed number of inverter sections).
One or more options have either been added or removed This warning is generated on power cycle when the
since the last power-down. Check that the configuration frequency converter is set to run with fewer inverters and
change is intentional and reset the unit. remains on.
ALARM 68, Safe Stop activated ALARM 79, Illegal power section configuration
STO has been activated. To resume normal operation, The scaling card has an incorrect part number or is not
apply 24 V DC to terminal 37, then send a reset signal (via installed. The MK102 connector on the power card could
bus, digital I/O, or by pressing [Reset]. not be installed.
ALARM 69, Power card temperature ALARM 80, Drive initialised to default value
The temperature sensor on the power card is either too Parameter settings are initialized to default settings after a
hot or too cold. manual reset. To clear the alarm, reset the unit.
Troubleshooting ALARM 81, CSIV corrupt
• Check the operation of the door fans. CSIV file has syntax errors.
• Check that the filters for the door fans are not ALARM 82, CSIV parameter error
blocked. CSIV failed to initialize a parameter.
• Check that the gland plate is properly installed ALARM 85, Dang fail PB
on IP21/IP54 (NEMA 1/12) frequency converters. PROFIBUS/PROFIsafe error.
ALARM 70, Illegal FC configuration WARNING/ALARM 104, Mixing fan fault
The control card and power card are incompatible. To The fan is not operating. The fan monitor checks that the
check compatibility, contact the Danfoss supplier with the fan is spinning at power-up or whenever the mixing fan is
type code from the unit nameplate and the part numbers turned on. The mixing-fan fault can be configured as a
of the cards. warning or an alarm trip in parameter 14-53 Fan Monitor.
ALARM 71, PTC 1 safe stop Troubleshooting
STO has been activated from the VLT® PTC Thermistor Card • Cycle power to the frequency converter to
MCB 112 (motor too warm). Normal operation can resume determine if the warning/alarm returns.
when the MCB 112 applies 24 V DC to terminal 37 (when
the motor temperature is acceptable) and when the digital

ALARM 243, Brake IGBT ALARM 245, Heat Sink sensor

This alarm is only for enclosure size F frequency converters. This alarm is only for enclosure size F frequency converters.
It is equivalent to WARNING/ALARM 27, Brake chopper fault. It is equivalent to ALARM 39, Heat sink sensor.
The report number does not describe the module which The report value in the alarm log indicates which power
has the failed brake IGBT. The open Klixon can be module generated the alarm:
identified in the report number. 1 = Left most inverter module.
The report value in the alarm log indicates which power 2 = Middle inverter module in enclosure sizes F12
module generated the alarm: or F13.
1 = Left most inverter module.
2 = Right inverter module in enclosure sizes F10
2 = Middle inverter module in enclosure sizes F12 or F11.
or F13.
2 = Second frequency converter from the left
2 = Right inverter module in enclosure sizes F10 inverter module in enclosure size F14 or F15.
or F11.
inverter module in enclosure size F14.
or F13. 6 6
3 = Third from the left inverter module in
3 = Right inverter module in enclosure sizes F12 enclosure size F14 or F15.
or F13.
4 = Far right inverter module in enclosure size
3 = Third from the left inverter module in F14 or F15.
enclosure size F14 or F15.
5 = Rectifier module.
F14. 6 = Right rectifier module in enclosure size F14 or
F15.
The 12-pulse frequency converter may generate this
6 = Right rectifier module in enclosure size F14 or warning/alarm when 1 of the disconnects or circuit
F15. breakers is opened while the unit is on.
ALARM 244, Heat Sink temperature ALARM 246, Power card supply
This alarm is only for enclosure type F frequency This alarm is only for enclosure size F frequency converters.
converters. It is equivalent to ALARM 29, Heat Sink temp. It is equivalent to ALARM 46, Power card supply.
The report value in the alarm log indicates which power The report value in the alarm log indicates which power
module generated the alarm: module generated the alarm:
1 = Left most inverter module. 1 = Left most inverter module.
2 = Middle inverter module in enclosure size F12 2 = Middle inverter module in enclosure sizes F12
or F13. or F13.
2 = Right inverter module in enclosure size F10 or 2 = Right inverter module in enclosure sizes F10
F11. or F11.
2 = Second frequency converter from the left 2 = Second frequency converter from the left
inverter module in enclosure size F14 or F15. inverter module in enclosure size F14 or F15.
3 = Right inverter module in enclosure sizes F12 3 = Right inverter module in enclosure sizes F12
or F13. or F13.
3 = Third from the left inverter module in 3 = Third from the left inverter module in
enclosure size F14 or F15. enclosure size F14 or F15.
4 = Far right inverter module in enclosure sizes 4 = Far right inverter module in enclosure size
F14 or F15. F14 or F15.
5 = Rectifier module. 5 = Rectifier module.
6 = Right rectifier module in enclosure sizes F14 6 = Right rectifier module in enclosure size F14 or
or F15. F15.

ALARM 247, Power card temperature WARNING 251, New typecode

This alarm is only for enclosure size F frequency converters. The power card or other components are replaced, and the
It is equivalent to ALARM 69, Power card temperature. type code has changed.
The report value in the alarm log indicates which power
module generated the alarm:
2 = Middle inverter module in enclosure sizes F12
or F13.
or F11.
inverter module in enclosure size F14 or F15.
6 6 or F13.
enclosure size F14 or F15.
F14 or F15.
6 = Right rectifier module in enclosure size F14 or
F15.
ALARM 248, Illegal power section configuration

This alarm is only for enclosure size F frequency converters.
It is equivalent to ALARM 79, Illegal power section configu-
ration.
The report value in the alarm log indicates which power
module generated the alarm:
2 = Middle inverter module in enclosure sizes F12
or F13.
or F11.
inverter module in enclosure size F14 or F15.
or F13.
enclosure sizes F14 or F15.
4 = Far right inverter module in enclosure sizes
F14 or F15.
6 = Right rectifier module in enclosure size F14 or
F15.
WARNING 250, New spare part
The power or switch mode supply has been exchanged.
Restore the frequency converter type code in the EEPROM.
Select the correct type code in parameter 14-23 Typecode
Setting according to the label on the frequency converter.
Remember to select Save to EEPROM at the end.

Index Operating Instructions
Index Control card

Control card....................................................................................... 84
Performance...................................................................................... 74
A RS485.................................................................................................... 74
Abbreviations........................................................................................... 5 Serial communication.................................................................... 74
USB serial communication............................................................ 74
Access to control terminal................................................................. 52
Conventions.............................................................................................. 6
AEO............................................................................................................... 5
see also Automatic energy optimization Cooling..................................................................................................... 28
Airflow...................................................................................................... 28 Current
limit.......................................................................................................... 5
Alarms....................................................................................................... 83 rating.................................................................................................... 84
AMA....................................................................................................... 5, 63 Output current.................................................................................. 84
see also Automatic motor adaptation Rated output current........................................................................ 5
AMA
AMA...................................................................................................... 58 D
Reduce thermal loading................................................................ 85
DC link....................................................................................................... 84
Warning............................................................................................... 89
Delivery....................................................................................................... 9
Analog input.......................................................................................... 72
DeviceNet.................................................................................................. 4
Analog output....................................................................................... 73
Digital input............................................................................................ 72
Analog signal......................................................................................... 84
Digital output......................................................................................... 73
Approvals................................................................................................... 4
Dimensions, mechanical............................................................. 12, 17
Automatic energy optimization........................................................ 5
see also AEO Discharge time......................................................................................... 7
Automatic motor adaptation.............................................................. 5 Duct cooling........................................................................................... 28
see also AMA
E
B Efficiency.................................................................................................... 5
Back cooling........................................................................................... 28 ELCB relay................................................................................................ 45
Brake Electrical installation
cable..................................................................................................... 47 Control cable..................................................................................... 53
control.................................................................................................. 85 Electrical installation....................................................................... 35
control, mechanical......................................................................... 58 Safety instructions........................................................................... 35
resistor............................................................................................. 5, 84
resistor temperature switch......................................................... 51 Electronic thermal relay..................................................................... 36
Braking..................................................................................................... 86 Enclosure size F panel options......................................................... 34
Branch circuit protection................................................................... 48 ETR......................................................................................................... 5, 36
External fan supply.............................................................................. 48
C External temperature monitoring.................................................. 35
Cable
Motor.................................................................................................... 46 F
Shielded............................................................................................... 46
Feedback................................................................................................. 88
Cable length and cross-section................................................ 38, 72
Fieldbus connection............................................................................ 52
Cabling..................................................................................................... 36
Fuse.............................................................................................. 35, 48, 87
Communication option...................................................................... 87
Fuse tables.............................................................................................. 48
Conduit entry, IP21 (NEMA 1) and IP54 (NEMA12)................... 29
Fuse-protected terminals, 30 A....................................................... 35
Control
Characteristics................................................................................... 75 Fusing....................................................................................................... 36
Wiring................................................................................................... 52
Control cable G
Electrical installation....................................................................... 53 General considerations....................................................................... 18
Fieldbus connection....................................................................... 52
Input polarity of control terminal.............................................. 55 Gland entry, IP21 (NEMA 1) and IP54 (NEMA12)....................... 29
Routing................................................................................................ 52 Graphical display.................................................................................. 60
Shielded/armored............................................................................ 55
Grounding............................................................................................... 45

Index VLT® AutomationDrive FC 302
H N
Heat sink.................................................................................................. 88 NAMUR..................................................................................................... 34
High voltage...................................................................................... 7, 35
O
I Output performance (U, V, W)......................................................... 71
Input Overcurrent protection............................................................... 35, 48
Analog.................................................................................................. 84
Digital input....................................................................................... 85
Power.................................................................................................... 83
P
Inspection on receipt............................................................................. 9 Parallel connection of motors.......................................................... 59
Installation Parameter menu structure................................................................ 66

Mechanical......................................................................................... 18 PELV.............................................................................................................. 5
Wiring to Control Terminals......................................................... 52
Phase loss................................................................................................ 84
Insulation resistance monitor (IRM)............................................... 34
Planning the installation site.............................................................. 9
Intermediate circuit............................................................................. 84
Potentiometer reference.................................................................... 57
IT mains.................................................................................................... 45
Power connection................................................................................ 36
PROFIBUS................................................................................................... 4
L
Pulse start/stop..................................................................................... 56
Language package............................................................................... 62
Pulse/encoder input............................................................................ 73
LCP......................................................................................................... 5, 60
see also Local control panel
Q
Leakage current....................................................................................... 8
Qualified personnel................................................................................ 7
LED............................................................................................................. 60
Lifting.......................................................................................................... 9
R
Load sharing...................................................................................... 7, 35
RCD........................................................................................................ 5, 34
Local control panel................................................................................. 5
see also LCP Relay output........................................................................................... 74
Reset..................................................................................... 83, 84, 85, 90
M RFI switch................................................................................................. 45
Main reactance...................................................................................... 63 RS485........................................................................................................ 74
Mains connection................................................................................. 48
Mains supply (L1, L2, L3).................................................................... 71 S
Manual motor starter.......................................................................... 34 Safe Torque Off......................................................................................... 8
Mechanical brake control.................................................................. 58 Safety........................................................................................................... 8
Mechanical dimensions............................................................... 12, 17 Safety instructions

Electrical installation....................................................................... 35
Mechanical installation...................................................................... 18
Serial communication
Modulation................................................................................................ 5 RS485.................................................................................................... 74
Motor USB........................................................................................................ 74
Cable..................................................................................................... 35 Shielded cable....................................................................................... 46
cable..................................................................................................... 46
current.................................................................................................. 89 Shielding of cables............................................................................... 38
data................................................................................................ 85, 89 Short circuit
nameplate........................................................................................... 57 Protection........................................................................................... 48
output.................................................................................................. 71 Short circuit........................................................................................ 85
power................................................................................................... 89
Sine-wave filter...................................................................................... 38
protection........................................................................................... 75
thermal protection.......................................................................... 59 Smart application set-up................................................................... 62
Unintended motor rotation............................................................ 8 Space......................................................................................................... 18
Space heaters and thermostat......................................................... 34
Speed up/speed down....................................................................... 57

Index Operating Instructions
Start/stop................................................................................................. 56
Stator leakage reactance................................................................... 63
Status message...................................................................................... 60
STO............................................................................................................... 8
see also Safe Torque Off
Supply voltage....................................................................................... 87
Surroundings......................................................................................... 71
Switches S201, S202, and S801........................................................ 55
Switching frequency........................................................................... 38
T
Terminal
Input..................................................................................................... 84
Terminals, fuse-protected, 30 ampere.......................................... 35
Thermal motor protection................................................................ 85
Thermal protection................................................................................ 4
Thermistor............................................................................................... 85
Torque
Constant torque.................................................................................. 5
Tightening torque............................................................................ 46
Torque.................................................................................................. 46
characteristics................................................................................... 71
limit.......................................................................................................... 6
Variable torque.................................................................................... 6
Torque....................................................................................................... 85
Trip lock.................................................................................................... 83
Trips........................................................................................................... 83
U
Unintended start.............................................................................. 7, 83
Unpacking................................................................................................. 9
V
Voltage
imbalance........................................................................................... 84
level....................................................................................................... 72
reference via a potentiometer..................................................... 57
VVC+............................................................................................................ 6
W
Warnings.................................................................................................. 83
Windmilling............................................................................................... 8
Wire access.............................................................................................. 19
Wire sizes................................................................................................. 36
Wiring
Control................................................................................................. 52

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property
of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com
130R0217 MG34Q402 04/2016
*MG34Q402*

Operating Instructions: VLT Automationdrive FC 302

Uploaded by

Operating Instructions: VLT Automationdrive FC 302

Uploaded by

MAKING MODERN LIVING POSSIBLE

MG34Q402 Danfoss A/S © 04/2016 All rights reserved. 1

2 Danfoss A/S © 04/2016 All rights reserved. MG34Q402

5.5 Control Input/output and Control Data 72

6 Warnings and Alarms 83

MG34Q402 Danfoss A/S © 04/2016 All rights reserved. 3

1.1 Purpose of the Manual controlling, monitoring, and programming the

1.2 Additional Resources

4 Danfoss A/S © 04/2016 All rights reserved. MG34Q402

Do not dispose of equipment containing LCP Local control panel

MG34Q402 Danfoss A/S © 04/2016 All rights reserved. 5

1 1 THD Total harmonic distortion

Table 1.2 Abbreviations

6 Danfoss A/S © 04/2016 All rights reserved. MG34Q402

NOTICE • Disconnect the frequency converter from the

MG34Q402 Danfoss A/S © 04/2016 All rights reserved. 7

Table 2.1 Discharge Time

To run STO, more wiring for the frequency converter is

8 Danfoss A/S © 04/2016 All rights reserved. MG34Q402

3.1 Pre-installation 3.1.3 Lifting Unit

Select the best possible operation site by considering the

After receiving the delivery, immediately check whether

3.1.2 Transportation and Unpacking

Locate the frequency converter as close as possible to the

MG34Q402 Danfoss A/S © 04/2016 All rights reserved. 9

Illustration 3.3 Recommended Lifting Method,

10 Danfoss A/S © 04/2016 All rights reserved. MG34Q402

Illustration 3.4 Recommended lifting method, Enclosure Size F15

MG34Q402 Danfoss A/S © 04/2016 All rights reserved. 11

Danfoss A/S © 04/2016 All rights reserved.

Table 3.1 Mechanical Dimensions, Enclosure Sizes F8 and F9

All dimensions in mm (in)

Table 3.2 Mechanical Dimensions, Enclosure Sizes F10 and F 11

Danfoss A/S © 04/2016 All rights reserved.

Table 3.3 Mechanical Dimensions, Enclosure Sizes F12 and F13

Danfoss A/S © 04/2016 All rights reserved.

All dimensions in mm (in)

Table 3.4 Mechanical Dimensions, Enclosure Size F14

Danfoss A/S © 04/2016 All rights reserved.

600 600 800 800 800

Danfoss A/S © 04/2016 All rights reserved.

Table 3.5 Mechanical Dimensions, Enclosure Size F15

Enclosure size F8 F9 F10 F11

Height 2204 (86.8) 2204 (86.8) 2204 (86.8) 2204 (86.8)

Width 800 (31.5) 1400 (55.1) 1600 (63.0) 2400 (94.5)

Table 3.6 Mechanical Dimensions, Enclosure Sizes F8–F11

Enclosure size F12 F13 F14 F15

130BE148.10 130BE149.11 130BE150.10

Height 2204 (86.8) 2204 (86.8) 2204 (86.8) 2204 (86.8)

Width 2000 (78.7) 2800 (110.2) 2400 (94.5) 3600 (141.7)

Table 3.7 Mechanical Dimensions, Enclosure Sizes F12–F15

MG34Q402 Danfoss A/S © 04/2016 All rights reserved. 17

3.2 Mechanical Installation

Ø 25 mm (1 in), able to lift minimum 400 kg (880 (24.6)

panel door, see Illustration 3.5 to Illustration 3.12.

Illustration 3.11 Space in Front of Enclosure Size F14

Illustration 3.6 Space in Front of Enclosure Size F9

18 Danfoss A/S © 04/2016 All rights reserved. MG34Q402

MG34Q402 Danfoss A/S © 04/2016 All rights reserved. 19

3.2.4 Terminal Locations, F8–F15

3 3 3.2.4.1 Inverter and Rectifier, Enclosure Sizes F8, and F9

1 Left side view

20 Danfoss A/S © 04/2016 All rights reserved. MG34Q402

3.2.4.2 Inverter, Enclosure Sizes F10 and F11

282.1 [11.1] 284.4 [11.2]

MG34Q402 Danfoss A/S © 04/2016 All rights reserved. 21

3.2.4.3 Inverter, Enclosure Sizes F12 and F13

22 Danfoss A/S © 04/2016 All rights reserved. MG34Q402

1082.1 [42.6] 1084.4 [42.7]

Danfoss A/S © 04/2016 All rights reserved.

EARTH GROUND 180.3 [7.1]

3.2.4.5 Rectifier, Enclosure Sizes F10, F11, F12, and F13

1 Left side view

24 Danfoss A/S © 04/2016 All rights reserved. MG34Q402

3.2.4.6 Rectifier, Enclosure Sizes F14 and F15

EARTH GROUND 56.6 [2.2]