1.

Contact Cooling Recirculating

Sl. No. Analysis Parameters Unit Cold Water (Circuit N°1)
1 Temperature °C 37
2 pH Ud 7.5-8.5
3 Ca mg/l CaCO3 0-320
4 Total hardness mg/l CaCO3 0-360
5 M-Alkalinity mg/l CaCO3 0-180
6 Cl (max) mg/l 200
7 SO4 (max) mg/l 400
8 Fe (max) mg/l 1
9 SiO2 (max) mg/l 100
10 Conductivity µS/cm 0-2500
11 TDS (max) mg/l 1800
12 TSS (max) mg/l 20

13 Size of SS µm 200

14 Oil& Grease (max) mg/l 5

15 Density scale g/cm3
16 Bulk Density of Scale g/cm3

4.Secondary Cooling Sea

S.NO Parameters UOM Water(Circuit N°1)Considering
C.O.C. 1.35

1 Temperature °C 35
2 pH Ud 7.0-9.0
3 TDS mg/l 67500
4 Turbidity NTU 3.51
5 Chloride mg/l 33750
6 Sulphate mg/l 4995
7 Chlorine free mg/l <0.027
8 Carconate alkalinity as CaCO3 mg/l 1.35
9 Bicarbonates mg/l 175.5
10 Aluminium mg/l 0.018
11 Ca mg/l 783
12 K mg/l 675
13 Mg mg/l 2160
14 Na mg/l 17550
15 B mg/l 8.1
 Makeup Water Quality

3.Contact Cooling
2.Contact Cooling Recirculating Hot Water 5.Contact Cooling 6.Contact Cooling
Recirculating Hot Water (Circuit N°1) at settling Recirculating Cold Water Recirculating Hot
(Circuit N°1 tank (Circuit N°2) Water (Circuit N°2)
45 45 38 45
<9 <9 7.5-8.5 <9
0-320 0-320 0-320 0-320
0-360 0-360 0-360 0-360
0-180 0-180 0-180 0-180
200 200 200 200
400 400 400 400
1 1 1 1
100 100 100 100
0-2500 0-2500 0-2500 0-2500
1800 1800 1800 1800
<1000 <1000 20 <80

>1 mm: 2%
<1mm :20 % 0.5 to 1mm: 8%
0.5 to 1mm: 20% 0.2 to 0.5 mm: 20 % 0.2 to 0.5 mm:
0.2 to 0.5 mm: 20 % 0.1 to 0.2 mm: 20 %
0.1 to 0.2 mm: 20 % <0.1mm : 20 % 15%
<0.1mm : 20 % 0.1 to 0.2 mm: 50
%
<0.1mm : 25 %
200
20 15 5 20
5.2 5.2 5.2
2.8 2.8 2.8

10.Secondary Sea 12. Secondary Sea Water

7.Secondary Cooling Sea Water Cooling Non-Contact Cooling 15.Sea Water
Water(Circuit N°2) Circuit(Circuit N°3) Circuit(Circuit N°1) COC Make-up
Considering C.O.C.1.04 1.35
35 35 35 35
7.0-9.0 7.0-9.0 7.0-9.0 7.0-9.0
67500 52000 67500 50000
3.51 2.704 3.51 2.6
33750 26000 33750 25000
4995 3848 4995 3700
<0.027 <0.021 <0.027 <0.02
1.35 1.04 1.35 1
175.5 135.2 175.5 130
0.018 0.014 0.018 0.013
783 603.2 783 580
675 520 675 500
2160 1664 2160 1600
17550 13520 17550 13000
8.1 6.24 8.1 6
 11.Non-Contact 13. Non-Contact Cooling
8.Contact Cooling 9.Contact Cooling Cooling Recirculating Recirculating Cold
Recirculating Cold Water Recirculating Hot Cold Water (Circuit Water Closed
(Circuit N°3) Water (Circuit N°3) N°1) Circuit(Circuit N°3)
38 43 37 37
7.5-8.5 <9 7.5-8.5 7.5-8.5
0-320 0-320 0-8 0-8
0-360 0-360 0-9 0-9
0-180 0-180 0-90 0-90
200 200 50 50
400 400 100 100
1 1 0.5 0.5
100 100 10 10
0-2500 0-2500 0-800 0-800
1800 1800 550 550
20 <80 10 10

>1 mm: 2%
0.5 to 1mm: 8%
0.2 to 0.5 mm: 15 %
0.1 to 0.2 mm: 50 %
<0.1mm : 25 %

200 200 200

5 5 None None
5.2
2.8
14.Desalinated make-
up water quality

7.5-8.5
0-8
0-9
0 - 90
15
100
1
10
0 - 20
50
10

100
None
System Details
First contact circuit Second Contact Circuit

Contact cold Contact cold

Unit Contact Hot well
well CT in N1 well CT in N2
name-> CT at scale pit N1
circuit circuit

Type -> Direct Direct Direct

Parameter Unit
No.of cells
Recirculation Rate M3/Hr 12360 12360 24600
OR OR
12360 25212
Cooling Range o
C 37 45 38
System Volume M3 30000 2700 27000
Tower factor
Cycles of Concn. no
Evaporation Rate (AS PER TENDER) M3/Hr
Blow Down+Drift loss M3/Hr
Make up Rate (as per calc.) M3/Hr
Make up Rate (as per tender) M3/Hr 53 101
HTI Hrs
MOC
SSF M3/Hr
Make up water quality Raw Water
Make up M3/Week
No of backwash filters Needed Needed
Back Wash Flow rate
Flow m3.day
Filter press availability YES/ NO YES/ NO
System application Needed Needed
Flow Diagram Needed Needed

Following clarifications / information needed

1. Presume Cold water and hot water contact systems are to be treated as one only. That is there is only one
One is the supply (cold ) water flow and other is the return( hot ) water flow
2. If it is treated as a single system two system volumes are not understood. Higher system volumes can be on
Or is it that the CTs are over designed. The smaller system volume pertains to what application ?
3.Indirect systems are having cooling towers or they are purely closed systems ?
4.Source of water presumed is desalinated water but range given by the OEM is very wide. Should the source w
what we get in Dammam and Jubail ( arcellor plant water quality) ?
5.Flow diagrams to be shared to get a fair idea about the plant. Unable to understand as to why there are four s
6. Is it a plate mill ?
7. With regards to cooling water treatment scheme for the Contact systems the following products will be required.
(a) . Corrosion inhibitor
(b). Polymeric dispersant
( c ). Oil dispersant
(d) . Hypo as a biocide or chlorine di oxide.
(e).Coagulant & flocculant needed can be ascertained once it is clear whether clarifier/ filter press availabile or n
( f ).Oil dispersant as filter backwash aid - once clarity is received about the system it can be confirmed.
8. With regards to cooling water treatment scheme for the Spray systems the following products will be required.
(a) . Corrosion inhibitor
(b). Polymeric dispersant
( c ). Oil dispersant
(d) . Hypo as a biocide or chlorine di oxide.
(e).Coagulant & flocculant both may be required.
( f ).Oil dispersant as filter backwash aid
9. If non contact systems are to be presumed as Closed systems then (a) corrosion inhibitor and (b) Non oxidisin
will be needed.
OR
If they are recirculating CT systems then the following will be required .
(a) . Corrosion inhibitor (20 ppm)
(b). Polymeric dispersant ( 15 ppm)
( c ). Bio dispersant ( 3 to 5 ppm)
(d) . Hypo as a biocide or chlorine di oxide.
(e).Non Oxidising biocide (1) and/ or Non oxidising biocide (2).- 50 ppm.
10. Most of our products are acidic in nature and may not be compatible with SS/ MS dosing skids. MOC to be co
and all pipings should be preferably CPVC.
11. For sea water as chlorine di oxide is asked for the products needed are
(a). Sodium Chlorite
(b). Hydrochloric acid and/ or
( c ). Hypo ( depending on the system that you are going with - that is two pump method or three .
 MIS L&T Aramco

econd Contact Circuit Third Contact Circuit DCW spray System First Non-contact Circuit
Contact
Contact Hot Contact Hot well Non Contact
Contact Hot cold well
well CT in N3 at settling tank at recirculating cold water
well CT N2 CT in N3
circuit N1 circuit at N1
circuit
Direct Direct Direct Spray system Indirect

25212 15050 15192 12672 5142

OR OR
25212 15192
45 38 43 8 ???
4300 24000 2800 12500 3050

62 10

Needed Needed Needed

YES/ NO YES/ NO YES/ NO

Needed Needed Is it a closed system ?
Needed Needed

at is there is only one CT .

em volumes can be on account of either a clarifier .

e. Should the source water quality to be treated as similar to

to why there are four sea water cooling water systems ?

ducts will be required.

ter press availabile or not.
be confirmed.
ucts will be required.

tor and (b) Non oxidising biocides ( either one or two types)

ng skids. MOC to be considered should not be corrosive to acidic material

d or three .
Third Non-contact Circuit Sea water

Secondary
Non Contact recirculating Secondary sea Secondary sea
sea water
cold water circuit at N3 water at N1 water at N2
at N3

Indirect Direct Direct Direct

245 12672 25212 15436

???
100 600 2000 18500

1.36 1.04

0.5

Is it a closed system ?
 Secondary
sea water
Non Contact
at N1

Indirect

5142

500

1.35