Sylvania - Technical Manual - D SHP - 1999 EU
Sylvania - Technical Manual - D SHP - 1999 EU
Sylvania - Technical Manual - D SHP - 1999 EU
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60
45
30
Data for guidance only. Sylvania reserves the right to change data and specifications withoui notice.
ln general lighting, the trade name 'Sylvania' is owned by SLI in all countries of the world except U.S.A., Canada and Mexico where
the trade name 'sylvania' is owned by Osram GmbH. All Sylvania products referred to in this document are offered for sale in all
countries except U.S.A., Canada and Mexico. Claude, Concord, Le Dauphin, Linolite and Lumiance are trade marks of SLI lnc.
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TECHNICAL MANUAL
High Pressure Sodium lamps are widely used in road lighting and in
many interior and exterior industrial applications. This combination of
powerful output, high quality light and small bulb size offers the oppor-
tunity to use relatively small luminaires, wider lateral spacings and im-
proved user visibility, all together providing a more cost effective and
efficient lighting system.
75
50
0
400 500 600 700
Wavelength in nanometers
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TECHNICAL MANUAL
Choosing a Lamp
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TECHNICAL MANUAL
The Range
SHP STANDARD
Available from ratings of 50W and 3300 lumens
up to 1000W and 130000 lumens and in clear
tubular or dispersive coated elliptical versions
(50 to 400W), these types are the most wide-
spread in general roadlighting or industrial use.
They represent a useful compromise between
life, lumen maintenance, light quality and cost
where neither maintenance nor disposal are
major issues.
SHP SUPER
Available in ratings from 35W and 1800 lumens
up to 600W and 85000 lumens and in clear tu-
bular or dispersive coated elliptical versions
(35 to 400W), these increased performance,
premium quality lamps are used in demanding
installations where long, reliable life and lumen
maintenance characteristics can significantly
extend the maintenance and replacement cy-
cle and reduce cost. SHP Super lamps need
no special control gear and can replace SHP
Standard in modern luminaires which are fitted
with SIP (Super- imposed pulse) ignitors.
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TECHNICAL MANUAL
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cycling effects.
- Reduced mercury content, by 90% compared
to standard SHP.
- Lower ballast currents, important in
luminaires which have already seen some
years of service, which will prolong ballast
life.
Using EcoArc lamps allows for the easy upgrade
of older Mercury installations without changing
the luminiare.
SHP MERCURY FREE
SHP-TS GROLUX
A new Super tubular 400W lamp with a very
high light output of 58,000 lumens and an im-
proved spectral distribution in the blue which is
particularly useful in improving crop yields for
professional plant growers, both for flowering
plants and vegetables.
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TECHNICAL MANUAL
Principles of Operation
High Pressure Sodium lamps are high efficacy, long-lived gas discharge
lamps which emit a golden-white light. Although evolved from Low Pres-
sure Sodium lamps their shape, size, method of ballasting and starting
have much in common with Metal Halide. The Britelux range of Metal
halide lamps, for example, is designed to be operated on SHP control
gear.
Townsend effect
600 Corona
Random
200
bursts
Arc
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TECHNICAL MANUAL
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Construction
The arc tube is the key element in the construction of the SHP lamp.
Hot sodium vapour, present in the arc tube during normal operation, is
highly reactive. Only high purity translucent materials such as PCA are
capable of containing the discharge over a long service life. Through
life the sodium in the arc tube has a tendency to migrate from around
the arc tube seals or to react with the electrode assembly. Great care is
taken in the process to ensure that migration or reactive absorption of
the sodium is minimised and that a long service life and high lumen
output is preserved, which characterises the SLI commitment to quality
and performance.
bi metal
starting coil to ensure
a perfect starting
starting aid for an behaviour on mercury
optimal starting ballasts without
behaviour ignitor
gettering to maintain
clean outer jacket
vacuum
nickel plated
E27 (E26) or E40
(E39) base to ensure
easy removal after
years of use (for US
types)
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TECHNICAL MANUAL
Outer jacket :
European range of 50 and 70W elliptical types: rugged soda lime glass..
US range: thermal shock resistant lead borosilicate (hard) glass.
All other types: Lead borosilicate glass, which is resistant to high tem-
peratures and designed to resist thermal shock and mechanical dam-
age. SHP lamps have no outer jacket gas fill and are high vacuum
types. Some types are fitted with a chemical button called a ‘getter’
which reacts with any small amounts of air or water vapour left by the
pumping and sealing process which serves to maintain the vacuum
purity through life. Sylvania has improved this process to the extent that
a flashed-film getter is not required in certain types. In order to provide
a good visual indication of the vacuum quality a ‘blue spot’ of oxygen-
sensitive material is then used (in the past in chemical flashbulb manu-
facture). As long as the dot has the correct blue colour, all is well.
Internal Powder coating:
E27/(E26) and E40/(E39) elliptical bulb lamps are provided with an evenly
applied high transmission internal coating whose principal function is to
reduce disability glare and improve the user’s visual acuity where the
lamp is viewed directly, or where the luminaire optical system particu-
larly requires a large luminous ‘area’ for the required flux distribution.
Starting aids:
Unless specifically mentioned in the relevant data sheet, assume an
external electronic ignitor is required in the operating circuit.
SHP Super lamps are additionally fitted with internal starting enhancers
to enable rapid and reliable starting. These can be identified as straight
molybdenum wires mounted alongside the PCA arc tube outer surface
on a pair of bi-metals. After the lamp starts the bi-metals move the
starting aid away from the arc tube, prolonging service life.
Caps:
Nickel plated brass for corrosion protection through life. All E40 and
(E39) types feature a metal-to-glass thread mould and a neck solder
lock to provide at least 5Nm torque resistance to ensure good contact-
making with the lampholder and to resist any chance of loosening
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TECHNICAL MANUAL
during life due to local installation vibration. E27/(E26) lamps are ce-
mented to withstand 3 Nm of torque. A high temperature solder is used
to secure the centre contact electrical connections, for improved reli-
ability.
Arc Tube:
The polycrystalline alumina (PCA)
PCA discharge
arc tube is the most critical part of tube
the lamp. The following is a sum-
mary of the principal components
Double winded coil
and their purpose: coated with emitter
material
Electrodes:
Double-wound tungsten coil with a
low evaporation rate at high oper-
ating temperatures ensuring a long
life.
Emitter material: Melting glass
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TECHNICAL MANUAL
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TECHNICAL MANUAL
Outdoor:
Roadlighting - all road categories Public lighting authorities
Lighting maintenance
contractors
Storage yards Industrial users
Docks Electrical contractors
Monuments and listed Public lighting authorities
public buildings
Airports and Military installations Maintenance and installation
design units
Indoor:
Workshops and Warehouses Industrial users
Electrical contractors
Greenhouses Horticultural product
distributors
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TECHNICAL MANUAL
Features Benefits
6. Full range of power ratings All SHP benefits from a full and
from 35W to 1000W flexible range available to small
and large installations, irrespective
of lux level or mounting position
requirements.
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TECHNICAL MANUAL
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TECHNICAL MANUAL
SHP STANDBY
20700 SHP 70W SBY SE-70/20/4-H90/E-E27-72/165 SBY
20695 SHP-T 70W SBY ST-70/20/2-H90/E-E27-39/165 SBY
20699 SHP 100W SBY SE-100/20/4-H100-E-E40-76/186 SBY
20696 SHP-T 100W SBY ST-100/20/4-H100-E-E40-48/211 SBY
20654 SHP 150W SBY SE-150/20/4-H100-E-E40-76/186 SBY
20670 SHP-T 150W SBY ST-150/20/4-H100-E-E40-48/211 SBY
20653 SHP 250W SBY SE-250/20/4-H100-E-E40-91/227 SBY
20559 SHP-T 250W SBY ST-250/20/4-H100-E-E40-48/260 SBY
20652 SHP 400W SBY SE-400/20/40-H100-E-E40-122/292 SBY
20596 SHP-T 400W SBY ST-400/20/40-H100-E-E40-48/292 SBY
SPX ECOARC
20800 SPX ECOARC 98W SE-98/20/4-H-155/E-E27-76/178
20801 SPX ECOARC 190W SE-190/20/4-H160/E-E40-91/227
20802 SPX ECOARC 295W SE-295/20/4-H295/E-E40-122/292
SHX
20560 SHX 110W SE-110/20/4-H115-E-E40-178/76
20448 SHX 210W SE-210/20/4-H117-E-E40-227/91
20490 SHX 350W SE-350/20/4-H117-E-E40-292/122
SHP - Internal starter
20552 SHP50/CL/I SC-50/20/4-H85/I-E27-72/165
20550 SHP50/CO/I SE-50/20/4-H85/I-E27-72/165
20553 SHP70/CL/I SC-70/20/4-H90/I-E27-72/165
20551 SHP70/CO/I SE-70/20/4-H90/I-E27-72/165
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Product Description
Product Code
Note: The electrical values listed below are typical for all lamps of a similar power rating
V I W
US Range
HPS 35/E/MED 52 0.83 35
HPS 50/E/MED 52 1.18 50
HPS 70/E/MED 52 1.60 70
HPS 100/E/MED 55 2.10 100
HPS 150/55/E/MED 55 3.20 150
HPS 150/100/E/MOG 100 1.8 150
HPS 250/D/MOG 100 3.00 250
HPS 400/D/MOG 100 4.60 400
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TECHNICAL MANUAL
During the first 1.5 - 2 minutes after switch on, up to +40% more current
is drawn from the supply until the lamp stabilises. Accordingly the
following minimum fuse ratings should be used, per lamp:
70 - 100W: 2.5A
150W: 4.0A
250W: 10.0A
400W: 10.0A
1000W: 15.0A
2000W 220/240V: 25.0A
2000W 380/440V: 25.0A
The fuse rating in amperes below should be used for multiple configurations (up to 6 lamps)
run from a single mains supply feed
TYPE 1 2 3 4 5 6
SHP 70W 4A 4A 4A 4A 6A 6A
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TECHNICAL MANUAL
120 Ila
100
% Final Value
20 Vla
Øla
0
0 2 4 6
Time from striking (minutes)
120
110
% Final Value
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TECHNICAL MANUAL
With the exception of the 1000W SHP and SHP-T, all other lamps are
normally operated on single phase 220V-240V 50Hz supplies
(in Europe) or 100V-120V 60Hz (US standard) mains supplies. Cross
phase operation with a supply voltage of 380/440V (Europe) or 277V
(US standard) can be used for the types mentioned above using appro-
priate ballasts, but then care should be taken to ensure that the watt-
age loading on each phase is precisely balanced. A different ignitor to
the single phase type may be needed. Circuit breakers should be
arranged to disconnect all three phases in the case of a lamp or luminaire
extinguishing. The neutral line should always be connected according
to the ballast manufacturer’s instructions.
Check the ballast marking to ensure that the correct voltage type corre-
sponding to the electricity supply provided is being used. Many manu-
facturers offer multi-tapped types where a choice of input line voltage is
available to suit local conditions. In order to ensure the rated light out-
put is obtained from the lamp it is recommended that tapped ballasts be
used, properly matched to the supply voltage. All ballasts should oper-
ate a lamp stably at minus 8% of the rated line voltage on the tap
chosen.
Use of Ignitors
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TECHNICAL MANUAL
Impulse Type
These ignitors are generally of the high pulse width, single pulse type,
operating sometimes only once per 50Hz cycle. Their use is only rec-
ommended for the SHP STANDARD series since if used on SHP
SUPERs, TwinArc or Mercury Free, hard or difficult starting will occur in
later life.
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TECHNICAL MANUAL
V (volt)
t (msec)
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Lampholder Specification
A standard E27 lampholder (as used for High Pressure Sodium SHP 50
and 70W lamps) is rated for a maximum peak pulse of 2.5kVpk (500V
DC rated). Generally a porcelain or temperature resistant GRP lamp
holder will be used to ensure limit temperatures are not exceeded.
The E40 lampholder (for 100W -1000W types) is rated for a peak ignitor
pulse of 5.0kVpk. Choose a lampholder that complies with the relevant
safety standard.
US lamps use E26 (medium base) and E39 (mogul base) sockets, which
should be UL listed.
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TECHNICAL MANUAL
Lamp Testing
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TECHNICAL MANUAL
Critical Temperatures
T1
T2
SHP lamps have two limit temperatures to be observed. Each limit must
be considered as a ‘worst case maximum’ in situ in the luminaire
having paid due regard to the maximum ambient temperature in the
installation and +10% line voltage.
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TECHNICAL MANUAL
SHP TWINARC
SHP STANDBY
SPX ECOARC
20800 SPX ECOARC 98W 7400
20801 SPX ECOARC 190W 17000
20802 SPX ECOARC 295W 32000
SHX
20560 SHX 110W 8000
20448 SHX 210W 18000
20490 SHX 350W 34500
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TECHNICAL MANUAL
MOGUL BASE
502 0002 HPS 50/E/MOG 4000 ED23.5 197 75
502 0003 HPS 70/E/MOG 6000 ED23.5 197 75
502 0004 HPS100/E/MOG 9500 ED23.5 197 75
502 0005 HPS 150/55/E/MOG 16000 ED23.5 197 75
502 0007 HPS 50/D/MOG 3800 ED23.5 197 75
502 0008 HPS 70/D/MOG 5700 ED23.5 197 75
502 0009 HPS 100/D/MOG 8800 ED23.5 197 75
502 0010 HPS 150/55/D/MOG 15000 ED23.5 197 75
502 0050 HPS 250/T/MOG 28000 T46 248 46
502 0051 HPS 400/T/MOG 48000 T46 248 46
502 0052 HPS 250/D/MOG 26000 ED28 292 120
502 0053 HPS 400/D/MOG 47000 ED37 292 120
502 0200 HPS 1000/T/MOG 140000 T57 383 57
502 0201 HPS 200/T/MOG 22000 T46 248 46
502 0202 HPS 310/T/MOG 37000 T46 248 46
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Lumen Maintenance
100
Luminous Flux (%)
80
60
40
0 6000 12000 18000 24000
Operating Hours (h)
Average Life:
Super
15.000 h (Standard) Life Expectancy Standard
23.000 h (Super)
100
Lamps Surviving (%)
80
60
40
0 6000 12000 18000 24000
Operating Hours (h)
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TECHNICAL MANUAL
Lumen Maintenance
100
Luminous Flux (%)
80
60
40
0 7500 15000 22500 30000
Operating Hours (h)
Average Life:
Super
25.000 h (Standard) Life Expectancy Standard
30.000 h (Super)
100
Lamps Surviving (%)
80
60
40
0 7500 15000 22500 30000
Operating Hours (h)
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TECHNICAL MANUAL
Twin Arc
Lumen Maintenance Super
100
Luminous Flux (%)
80
60
40
0 15000 30000 45000 60000
Operating Hours (h)
Average Life:
Twin Arc
46.000 h (Twin Arc) Life Expectancy Super
26.200 h (Super)
100
Lamps Surviving (%)
80
60
40
0 15000 30000 45000 60000
Operating Hours (h)
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TECHNICAL MANUAL
Twin Arc
Lumen Maintenance Super
100
Luminous Flux (%)
80
60
40
0 15000 30000 45000 60000
Operating Hours (h)
Average Life:
Twin Arc
53.000 h (TwinArc) Life Expectancy Super
28.000 h (Super)
100
Lamps Surviving (%)
80
60
40
0 15000 30000 45000 60000
Operating Hours (h)
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TECHNICAL MANUAL
SHP-T 1000W
Lumen Maintenance
100
Luminous Flux (%)
80
60
40
0 4500 90000 13500 18000
Operating Hours (h)
Average Life:
17.500 h
Life Expectancy
100
Lamps Surviving (%)
80
60
40
0 4500 90000 13500 18000
Operating Hours (h)
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TECHNICAL MANUAL
Ballast Recommendations
All lamps are ballasted on a series inductor circuit generally laid out as
in the above diagram. See also the section on page 25 concerning
Ignitors.
The following manufacturers may be consulted for further information:
Europe USA
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TECHNICAL MANUAL
Dimensions of TWINARC and MERCURY FREE are identical with the above types,
for the same wattage rating.
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TECHNICAL MANUAL
Switching
All life data provided for Sylvania High Pressure Sodium lamps is based
on the Average Rated Life concept, which is the point at which a statis-
tically significant population of lamps will have reached 50% survival.
Switching frequency will have a marked influence on life. The switch
cycle used in life test is 2 times per day, 11 hours on and 1 hour off. Life
tests are conDUCTED at nominal line voltage.
The lamp caps used for HID lamps are described in detail in IEC 61-1/
EN60061-1 and the relevant lamp data sheet as follows:
50 and 70W types: E27/27
100W E27: E27/27
150W, 250W, 400W
and 600W: E40/45
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Disposal
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Troubleshooting
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Table of Equivalents
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Sylvania