2011 north america ac drive product catalog

every ac motor deserves a vacon drive

creating dependable solutions worldwide

Our AC drives provide the best possible solutions for gaining remarkable energy savings and achieving total effectiveness in production. Vacon variable speed AC drives also guarantee the quality and functionality in all phases of an industrial process, from raw materials to finished products. Listed below are a few of the recent successes that have occurred in the United States and Canada.

north america drive ahead road show tour Vacons Drive Ahead Road Show Tour is a 53 double expandable semi trailer showcasing all of Vacons AC drives product offerings as well as providing valuable and educational training to all who visit. The 2010 tour traveled 14,585 miles throughout the United States and Canada with 58 total stops at Vacon distributor, customer and company locations. Approximately 3,200 guests visited the trailer during the May September. The AC Units in the trailer are powered by the Vacon 100 HVAC Drive.

poultry drives industry on the eastern shore One motor service company with a strong foothold in the food processing and poultry industry on the Eastern shore is Hills Electric Motor Service, Inc. - Vacons local distributor-partner, located in Linkwood, Maryland. The applications found in most facilities that Hills service operate in what is considered the harshest of the harsh environments, and this is what brought Hills Electric Motor Service and Vacon together. The Vacon X series of AC drives have brought a new degree of reliability through improved technology that was badly needed on the shore.

turbo blowers save energy in water treatment Aeration blowers have an important task in wastewater treatment, but their handicap is high energy consumption. Houston, Texas based HSI produces high speed turbo blowers which can reduce energy costs by 20-40%. They use Vacons NXP Liquid Cooled Drive for its small footprint and to control the speed of the motor. The liquid-coled drive also has only minimal power losses to the air, which reduces the need for drive cabinet ventilation. Many municipalities, such as The City of Louisville, Colorado have joined the green technology movement and purchased the HSI product. The wastewater treatment facility is now saving 25-30% in energy which will pay off the new equipment in 5-6 years.

have a little wine with your vacon x4 Rodney Strong Vineyards is dedicated to crafting world-class wines with complexity and expression that capture the essence of Sonoma County in Northern California. Wine transfer carts are used in many area of the winery and these carts, i.e., portable centrifugal pumps are run by the Vacon X4 AC Drive. These pumps and the AC drives that run them are critical to the wine making process. The Crush season which is the busiest time of the year is when the sugar content of the grape is ready for harvest. With an average of 800,000 cases of wine produced per year, when it is time to move the wine in the process, these pumps work and are Driven by Vacon AC Drives.

vacons chambersburg factory earns leed gold certification In October 2010, Vacons Chambersburg, PA factory was awarded LEED Gold Certification. LEED is the nations preeminent program for the design, construction and operation of high performance green buildings. The 66,998 sq. ft., single story structure was designed in four months and constructed in just eight months. The building contains 16,323 sq. ft. of office space and a 50,675 sq. ft. of lab, testing, assembly and distribution space. Environmental features include reduce potable water usage, diverting construction waste from the landfill, using local materials and using FSC certified wood. Energy efficiency measures include an improved thermal envelope, high efficiency glazing, reduced interior lighting power density, and demand control ventilation.

drilling holes in canada Located in London, Ontario, Canada, Edge Automation provides engineering, machining, mill-wrighting, fabricating, PLC/electrical controls and on-site services. Vacon had proved to be a valuable partner in previous projects and it was decided early on that the Vacon NXP product platform would drive a new project; the heart of the 3-axis beam drilling system, the spindle. The drill head assembly weighs in excess of 4 tons and travels at speeds above 50 centimetres (20 inches) per second. This mass helps absorb drill vibration, making this the quietest drill on the market yet still keeping it agile and quick. This design produces the highest precision, the highest speeds and broadest power range of any drill machine in its class.

horse walkers driven by vacon x4 J P Livestock Co. in Marana, Arizona, has over 80 quarter* horses. It would take many cowboys to perform daily exercise routines for this many horses, but J P Livestock has a Trojan horse walker. Trojan manufactures state of the art horse walking machines with automated exercise programs to accommodate almost any need from exercise to rehabilitation. Trojan Horse Walkers provide all of these variations automatically in regard to speed, direction and time with a simple to use Vacon X4 drive. In fact, they went through six different manufacturers of VFDs and Vacon was the only one that was costeffective and user friendly. One step up from the Vacon X4 is the Vacon X5 model, which has a USB flash drive port that will allow Trojan to send a flash drive ready to go with an infinite number of programs to fit any horse walking, exercise or rehabilitation needs.

through hard rock with tunnel boring machines The Robbins Company, a USA-based company, is engaged in the design, manufacture, sale and rental of custom-made equipment for the underground excavation industry. Since 1990s, the Robbins company only uses liquid cooled drives to control their tunnel boring machines (TMBs), each of which includes 4-15 drives to control one cutterhead. Typical Robbins TBM applications include road, railway, cable, water and sewerage tunnels. TBMs are used to excavate circular cross-section tunnels through a wide variety of geology, from soils to hard rock. The main advantage of liquid cooling compared to air cooled drives in tunnel boring is space saving. Liquid cooled drives are also more suitable for severe and demanding conditions such as dust and humidity.

energy-efficient megaship in the caribbean The Oasis of the Seas which is a part of the Royal Caribbean Cruise Ship Fleet debuted in December 2009 as the worlds largest and most innovative cruise ship, featuring many cruise industry firsts. Energy efficiency and a low carbon footprint per passenger were central design criteria. The figures are impressive. Koja Marines air conditioning systems onboard the Oasis of the Seas and Allure of the Seas, which are powered by Vacon AC Drives uses no more power than that on the Freedom class vessels, which is a major achievement considering that the interior area is 43 % larger. The need for air-conditioning onboard varies depending on the specific function in an area and the number of passengers present. The 350 Vacon AC drives are a key technology that help Koja Marine meet this challenge, providing steeples speed control of the fan coil units.

retrofitting a raymond mill Gypsum is an ancient, versatile material that was once used as plaster in the Egyptian pyramids. Today it is most commonly used in gypsum board in homes and commercial buildings. Smooth grinding of the gypsum rock into fine powder is essential for guaranteeing the quality of the end product. Headquartered in Charlotte, North Carolina in the USA, National Gypsum Company is a building products manufacturer and one of the leading gypsum board producers in the world. At its Portsmouth site in New Hampshire, Vacon X range AC drives were recently installed to improve process control of the Raymond mill - a powerful roller-style mill that takes raw gypsum rock and converts it into a fine powder. The mill was originally not fitted with variable speed, which caused problems and wasted energy.

Vacon solutions are available for all branches of industry. Learn more at www.vacon.com.
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vacon in brief
Vacons operations are driven by a passion to develop, manufacture, and sell the best AC drives in the world and nothing else. AC drives are used in the control of electric motors and in the production of renewable energy. Vacon has R&D and production units in Finland, the USA, China, and Italy. The company has sales offices in 27 countries. In 2010, Vacons revenues were EUR 338.0 million and the company employed an average of 1,301 people around the world. Vacon Plcs shares (VAC1V) are listed on the NASD AQ OMX Helsinki.
Passionate attitude towards Product leadershiP
Exclusively focused on variable speed AC drives, Vacon offers a unique blend of a dynamic and passionate attitude towards product leadership and customer services. Vacon is constantly working with a wide customer base where AC drives play an integral part of the business. Vacon concentrates only on the essential: improving the customers own product or process in order to bring the best possible value for the customer. With many years of experience in the field, we understand the customers needs and can offer the most cost-effective solution to meet them in terms of process efficiency, energy savings, eco-friendliness, and the total cost of ownership.

attractive Partner
Vacon has a unique position in the market. It is an independent company that can focus entirely on developing AC drives. A global network combined with local production in different parts of the world makes Vacon an attractive business partner on all continents. Vacon offers OEM partners, system integrators, brand label customers, distributors and industrial end-users a broad product portfolio and a high level of product and application expertise.

global Production & multichannel Product and service network

Vacon currently manufactures AC drives in Finland, China, Italy and the United States. Adapting products as close as possible to the customer gives flexible production and short delivery times. Vacon AC drives are sold in more than 100 countries. We have subsidiaries, business partners and service centers around the world. We increase our local presence systematically, ensuring good availability of products and service wherever you are.

unique craftsmanshiP and r&d

More than 1,200 Vacon professionals worldwide concentrate on one thing only: providing state-of-theart AC drives as close to the customer as possible. The secret behind Vacons success lies in unique engineering craftsmanship and innovations. Vacons R&D is constantly investigating the best practices in the field that are most appropriate for customers. Today, as much as 7% of the revenues are invested into R&D, and our R&D units are located in Finland, China, USA and Italy. Therefore, we dare to say that Vacon AC drives make a difference in the market: whatever the need is from the simplest to the most demanding we are always open to take the challenge!

vacon grows at a fast Pace

For many years, Vacon has been growing two times faster than the global AC drive market. Today, Vacon is one of the biggest AC drives manufacturers in the world. Vacons main competitors are global conglomerates, for which AC drives are just one product among many. The growth in the AC drive market is based on rising energy prices, increasing automation, falling electronics prices, and investments in renewable energy generation. There is room for growth in the market, for at the moment only about 10% of the electric motors in the world are controlled by AC drives.

cleantech which brings substantial savings

Vacon AC drives are 100% cleantech. Cleantech refers to all products, services, processes and systems that are less harmful to the environment than their alternatives. Vacon AC drives represent technology that not only helps you save in energy costs but also significantly improves the process control in your business. If all AC motors in the world were equipped with Vacon AC drives, it could give savings of about 30% in the energy consumption of AC motors. This saving is about 10% of the worlds total consumption of electrical energy.
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vacon north america

vacon factory, r&d center and warehouse vacon sales office vacon solution center

oPerations and offices

operations - chambersburg, Pa Manufacturing Factory and Warehouse Technical Services and Customer Support Engineering and R&D Center vacon solution centers chattanooga, tn and mequon, wi Providing design and application assistance, solution quotations and project management as well as field service for our local customers.

vacon sales offices Provide local customer support and services nationwide manufacturing representative network 16 Firms, 60+ Sales Reps Providing local support and services to Vacon distributors nationwide stocking distributor network Over 400+ locations with local stock and delivery

vacon north america facilities

united states facilities
mequon, wi - office facility and vacon solution center (vsc) 6425 W. Executive Drive Mequon, WI 53092 Office: 717-261-5000 Fax: 262-242-1491 chattanooga, tn - vacon solution center (vsc) 6101 Enterprise Drive, Ste 100 Chattanooga, TN 37421 Office: 423-987-6215 Fax: 423-894-0495 [email protected] chambersburg, Pa - office, factory and warehouse facility 1500 Nitterhouse Drive Chambersburg, PA 17201 Office: 717-261-5000 Fax: 717-261-5098 [email protected]

canada facility
statford, ontario - office and warehouse facility 221 Griffith Road Stratford, Ontario N5A 6S4 Canada Office: 519-508-2323 Fax: 519-508-2324

mexico facility
mexico city, df - sales office VAASA CONTROL DE MEXICO Sur 8 No. 171 local D Col: Agricola Oriental Mexico ,D.F. CP 08500 tel 01 (55) 55580081, 0497 Nextel : 01 (55) 10 43 47773

additional information about vacon ac drives can also be obtained by visiting www.vacon.com or calling 1-877-vacon-06.
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table of contents
contents
Vacon 10 Vacon X Series Vacon NX Family Vacon NXC Vacon 100 HVAC NXP Liquid Cooled NX Products for Common DC Bus Systems PC Tools and Application Software Appendix Product Number Explanation Application Guide by Industry Requirements Enclosure Specifications and IP Ratings EMC and Installation Environment Agency Approvals Marine and Offshore Approvals Load Characteristics Application Formulas Glossary Policies and Procedures Warranty Notes

Page
7 11 19 33 43 51 59 65 73 74 76 78 80 81 82 83 84 86 95 97 99

vacon 10

vacon 10 easy and smart

easy and smart

The Vacon 10 is a compact AC drive speed control solution for all generalpurpose applications including pumps, fans, material handling, door applications and more. Thanks to its smart design with loadable application modules and availability in all voltage versions, the Vacon 10 is the ideal solution for OEM customers who are looking for an easy product which is at home everywhere.
easy installation and commissioning Small physical size DIN rail and screw mountable Intelligent menu versatile features Extensive and fully programmable I/O Modbus as standard Varnished boards as standard Brake chopper in 3-phase MI2 and MI3 frames PI controller as standard Integrated EMC C2 level filter as option environment-friendly RoHS compliant Recyclable materials Optimized energy consumption extensive Pc tools Vacon Live commissioning Vacon Loader software loading Vacon Programming software creation benefit Reduces commissioning time Simplifies servicing Additional customer value benefit Simple to recycle Smaller C02 footprint Saves energy benefit Simplifies offering Eliminates additional option costs Longer lifetime in demanding environment benefit Installation costs Reduces commissioning time

vacon 10

mi1

mi2

mi3

the possibilities

vacon 10

PE plate with 360 earthing of cable shields

NEMA Type 1 upgrade kit with conduit box and top cover

IP21 top cover adds protection against dripping water

MCA adapter for parameter cloning and USB cable for interfacing with Vacon Live

terminal 1 2 3 6 7 8 9 10 A B 4 5 13 14 15 16 18 20 +10 Vref AI1 GND 24 Vout GND DI1 DI2 DI3 A - RS485 B - RS485 AI2 GND GND DI4 DI5 DI6 AO DO

description Maximum load 10 mA 0-+10 V R i = 200 k 20 %, max. load 50 mA 0-+30 V R i = 12 k Positive Negative 0(4)-20 mA, R i = 200

rs485 limited aPi aPi x x* x x x x x x x x x x x x x x

0-+30 V R i = 12 k

loadable aPPlication software Flexible standard software Motor potentiometer application Door machinery application PFC Multi-pump control for booster sets Customer-specific versions

22 23 24 25 26

0(4)-20 mA, Rl 500 Open collector, max. load 48 V/50 mA RO13-CM Max. switching load: RO14-NO 250 Vac/2 A or 250 Vdc/0.4 A RO22-NC Max. switching load: RO21-CM 250 Vac/2 A or 250 Vdc/0.4 A RO24-NO

full aPi x x x x x x x x x x x x x x x x x x x x x x x

x x

x x

* Selectable V/mA with dip switch. Full API stocked in North America

+options (factory installed) option Full API Limited API RS485 API EMC C2 EMC C4 PE Plate order code +SM01 +SM02 +SM03 (default) +EMC2 +EMC4 (default) +QPES description Full I/O configuration Limited I/O configuration RS485 I/O configuration C2 Level EMC, includes +QPES C4 level EMC Grounding and cable clamping extension

loose options option IP21 Cover NEMA Type 1 Kit MCA and USB Cable Kit MCA Adapter USB Cable Brake resistor MI2 & MI3* Brake resistor MI2 & MI3* order code ENC-IP21-MIx ENC-IN01-MIx VACON-ADP-MCAA-KIT VACON-ADP-MCAA CAB-USB/ RS485 BRR-0022-LD-5 BRR-0022-HD-5 description x = Frame size 1, 2 or 3 x = Frame size 1, 2 or 3 Micro communication adapter with USB cable MCA Adapter only USB cable only. For use with MCA or Vacon 100 Low duty High duty

*Resistors not suitable for MI2/380-480 V and MI3/575 V version.

ratings and dimensions

supply voltage Product code VACON0010-1L-0001-1 VACON0010-1L-0002-1 VACON0010-1L-0003-1 VACON0010-1L-0004-1 VACON0010-1L-0005-1 VACON0010-1L-0001-2 VACON0010-1L-0002-2 VACON0010-1L-0003-2 VACON0010-1L-0004-2 VACON0010-1L-0005-2 VACON0010-1L-0007-2 VACON0010-1L-0009-2 VACON0010-3L-0001-2 VACON0010-3L-0002-2 VACON0010-3L-0003-2 VACON0010-3L-0004-2 VACON0010-3L-0005-2 VACON0010-3L-0007-2 VACON0010-3L-0011-2 motor shaft Power and current High Overload (150%) Power (kw) Power (hP) 0.25 0.37 0.55 0.75 1.1 0.25 0.37 0.55 0.75 1.1 1.5 2.2 0.25 0.37 0.55 0.75 1.1 1.5 2.2 0.33 0.5 0.75 1 1.5 0.33 0.5 0.75 1 1.5 2 3 0.33 0.5 0.75 1 1.5 2 3 0.5 0.75 1 1.5 2 3 5 5 7.5 1 2 3 5 7.5 in (a) 1.7 2.4 2.8 3.7 4.8 1.7 2.4 2.8 3.7 4.8 7 9.6 1.7 2.4 2.8 3.7 4.8 7 11 1.3 1.9 2.4 3.3 4.3 5.6 7.6 9 12 1.7 2.7 3.9 6.1 9 MI2 frame size dimensions* W x H x D (mm) w x h x d (in) 90 x 195 x 102 3.54 x 7.68 x 4.02 100 x 255 x 109 3.94 x 10.04 x 4.29 66 x 160 x 99 2.60 x 6.30 x 3.90 90 x 195 x 102 3.54 x 7.68 x 4.02 100 x 255 x 109 3.94 x 10.04 x 4.29 66 x 160 x 99 2.60 x 6.30 x 3.90 90 x 195 x 102 3.54 x 7.68 x 4.02 100 x 255 x 109 3.94 x 10.04 x 4.29 66 x 160 x 99 2.60 x 6.30 x 3.90 90 x 195 x 102 3.54 x 7.68 x 4.02 100 x 255 x 109 3.94 x 10.04 x 4.29 Weight (kg) weight (lbs)

vacon 10

110-120 vac single Phase

0.698 1.54 0.997 2.2 0.498 1.1 0.698 1.54 0.997 2.2 0.498 1.1 0.698 1.54 0.997 2.2 0.498 1.1 0.698 1.54 0.997 2.2

MI3 MI1 MI2 MI3 MI1 MI2 MI3 MI1 MI2 MI3

208-240 vac single Phase

208-240 vac three Phase

VACON0010-3L-0001-4 0.37 VACON0010-3L-0002-4 0.55 VACON0010-3L-0003-4 0.75 VACON0010-3L-0004-4 1.1 380-480 vac VACON0010-3L-0005-4 1.5 three Phase VACON0010-3L-0006-4 2.2 VACON0010-3L-0008-4 3 VACON0010-3L-0009-4 4 VACON0010-3L-0012-4 5.5 VACON0010-3L-0002-7 0.75 VACON0010-3L-0003-7 1.5 575 vac VACON0010-3L-0004-7 2.2 three Phase VACON0010-3L-0006-7 4 * Please note that some options might increase the dimensions. VACON0010-3L-0009-7 5.5

MI3

100 x 255 x 109 3.94 x 10.04 x 4.29

0.997 2.2

technical data
110...120 V, -15 %...+10 % 1~ 208240 V, -15 %...+10 % 1~ Input voltage Uin 208240 V, -15 %...+10 % 3~ 380...480 V, -15 %...+10 % 3~ mains connection 575 V, -15 %...+10 % 3~ Input frequency 4566 Hz Connection to mains Once per minute or less (normal case) Output voltage 0...Uin (2 x Uin with 115 V drives) Continuous rated current IN at rated ambient temperature Output current overload 1.5 x IN max. 1 min/10 min Starting current / Current 2 x IN for 2 secs in every 20 sec period motor connection Torque depends on motor Torque Output frequency 0320 Hz Frequency resolution 0.01 Hz Control method Frequency Control U/f. Open loop sensorless vector control Switching frequency 1.5...16 kHz; Factory default 4 kHz (575 V model default 2 kHz) control characteristics 100 % x TN with integrated brake chopper in 3-phase MI2 and MI3 frames Braking torque 30 % x TN with DC-braking. Dynamic flux braking available in all types 10C (no frost)+50C: rated loadability IN Ambient operating temperature (with options ENC-IP21-MIx and ENC-IN01-Mix ambient max. +40C) Storage temperature 40C+70C ambient conditions 100 % load capacity (no derating) up to 1000 m Altitude 1 % derating for each 100 m above 1000 m; max. 2000 m Enclosure class IP20 Immunity Complies with EN61800-3 (2004) 208-240 V: EMC level C2: with an internal +EMC2 option emc Emissions 380-480 V: EMC level C2: with an internal +EMC2 option approvals EN61800, C-Tick, Gost R, CB, CE, UL, cUL, IEC (not all versions, see unit nameplate for more detailed approvals)

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vacon x series

vacon x series rugged drives for the real world

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the toughest ac drives on the planet!

The Vacon X Series Drives are designed for the REAL world - a world that is not gentle or forgiving to electronic devices. They have been designed to keep driving in harsh environments and are built from the ground up to survive hostile conditions and still be simple to use. They are built to be mounted where the work is, not hidden in another enclosure or room that adds costs and space.
vacon x series

The same enclosures that can survive in the harsh industrial world makes them ideal when cleanliness is extremely important, such as the Food and Beverage industry where high pressure washings are needed on a regular basis. The Vacon X Series drives, through 100 HP, exceed the specifications of their rated NEMA 4X / IP66 Indoor and Outdoor rated enclosures. Models through 30 HP can withstand high pressure washdown of 1,000 PSI. The Vacon X Series drives are packed with advanced control and operation features that make them the best choice for everything from simple, stand-alone applications to advanced system-level controls. The Vacon X Series drives also boast the easiest programming and operation in the industry. The bright, clear, backlit display provides an easy to read and customizable view for operation and programming. The Vacon X Series keypad has large, well marked buttons to control all aspects of the drive operation and programming.

The Vacon X4 has the toughness and features to handle most industrial jobs with ease. If the application is more unique, the X5 accepts option boards, has a USB interface, fully coated PC boards for added protection and other advanced features such as a real-time-clock. A tough enclosure, an easy to read display, simple programming and the confidence of knowing you can mount the drive almost anywhere make the Vacon X Series the only choice for the most demanding environments.

f0
12

f1

f2

f3

f4

f5

toughest packaging

NEMA 4X / IP66 Indoor and Outdoor Use enclosures through 100 HP; NEMA 12 / IP55 for 125 HP and above Withstands 1,000 PSI washdown from 6 inches away on models though 30 HP benefit Thick injected foam and metal covers protect against bumps and misuse Withstands 1000 PSI washdown from 12 inches away on models through 100HP ARCTIC Mode maintains safe operating temperature in cold locations
easiest to use

Protects against the harshest conditions Mount anywhere in any weather conditions
vacon x series

Simple intuitive programming Multi-language display no codes to learn Application Macros make set-up a breeze
most versatile

benefit

Simple Navigation and Programming

Mounts close to the motor to eliminate long motor lead problems Operate from keypad, remote I/O, fieldbus communications or any combination Built-in 9-step PLC functions (25-step with X5) Modbus RTU as standard fieldbus communications NEMA 4X / IP66 remote mount keypad kits available Every Vacon X Series includes Dynamic Breaking resistors as standard

benefit

Features for almost any application Eliminates the need for a separate PLC Saves system costs

Vacons user-friendly keypad makes operation simple. The easy-to-read display communicates status information.

13

advanced vacon x5 features

usb functions

Parameter Save / Recall Save parameter set to USB stick and upload to another drive Stored data easily opened with Microsoft Excel Ability to define custom file name (numbers or text) Easy firmware upgrades using standard USB memory stick Collect real time data and event logs using a choice of communication protocols or through the standard USB port on the Vacon X5
real time clock function

benefit

Simple parameter backup Easy to upgrade firmware

vacon x series

Control operation based on time-of-day. Separate weekday and weekend settings available Fault Information real time data is stored with all faults Signals an event via text on the display or contact closure, independent of drive operation Keeper Function logs time-based data from external or internal signals Data read via serial communication or transferred to USB Memory Stick

benefit

Added time-based PLC functionality saves more energy Simple, more accurate maintenance

14

advanced vacon x5 features

program sequencer enhancements

Improved 25 step sequencer provides more advanced PLC-like functionality New loop and branch capabilities available Real Time Clock time-of-day (TOD) enable function, allows programmed operation to specific periods of the day or week
options

benefit

Reduces investment costs Increases process efficiency Superior application flexibilty

vacon x series

The Vacon X5 has the ability to accept an option card for additional communications DeviceNet, Ethernet IP, Profibus and Modbus TCP option cards are available to supplement the built in Modbus RTU found in the Vacon X5 All option card include five channels of 115VAC control inputs and offer a shaft mounted encoder interface for improved performance An option card is available for dedicated encoder interface in the Vacon X5

benefit

Superior application flexibility Increases process efficiency

x-series i/o
terminal FWD REV R/J DI1 DI2 DI3 DI4 DI5 MOL +24V +10V Vin1 Acom Cin+ CinImet description Run Forward Selection Run Reverse Selection Run/Jog Selection Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Digital Input 5 External Motor Overload 24V Bus for Digital Inputs 10V Bus for Analog Inputs Analog Input (Voltage) Analog Common (Ground) Current Input Current Input Analog Output (Current) terminal Acom Vmet NO1 RC1 NC1 NO2 RC2 NC2 Dcom EN +24V +24V Dcom DO1 DO2 DOP description Analog Common (Ground) Analog Output (Voltage) Relay 1 Normally Open Relay 1 Common Relay 1 Normally Closed Relay 2 Normally Open Relay 2 Common Relay 2 Normally Closed Digital Common (Ground) Drive Enable Terminal 24V Bus for Digital Inputs 24V Bus for Digital Inputs Digital Common (Ground) Digital Output 1 Digital Output 2 Pulse Train Digital Output

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product range
vacon x series 115 vac 1-ph
Product code vacon x4 --vacon x5 VACONX5C1S010C motor shaft Power and current frame High Overload (150%) Low Overload (120%) size HP kW Amps HP kW Amps 0.5 0.5 0.37 0.37 2.2 2.2 1 1 0.75 0.75 4.2 4.2 F1A F0 dimensions W x H x D (mm) w x h x d (in) 221 x 306 x 216 8.72 x 12.01 x 8.49 165 x 241 x 155 6.5 x 9.47 x 6.08 Weight (kg) weight (lbs) 6.35 14 3.85 8.5

VACONX4C1S010C VACONX5C1S010C09

vacon x series

vacon x series 200-230 vac 1-ph

Product code vacon x4 VACONX4C2S050C VACONX4C2S100C vacon x5 VACONX5C2S050C VACONX5C2S100C motor shaft Power and current frame High Overload (150%) Low Overload (120%) size HP kW Amps HP kW Amps 3 7.5 2.2 5.5 9.6 22 5 10 4 7.5 15.2 28 F1 F2 dimensions W x H x D (mm) w x h x d (in) 221 x 306 x 166 8.72 x 12.01 x 6.51 273 x 442 x 201 10.75 x 17.38 x 7.91 Weight (kg) weight (lbs) 6.35 14 13.38 29.5

vacon x series 200-230 vac 3-ph

Product code vacon x4 --------------VACONX4C20010C VACONX4C20020C VACONX4C20030C VACONX4C20050C VACONX4C20075C VACONX4C20100C VACONX4C20150C VACONX4C20200C VACONX4C20250C vacon x5 VACONX5C20010C VACONX5C20020C VACONX5C20030C VACONX5C20050C VACONX5C20075C VACONX5C20100C VACONX5C20150C VACONX5C20010C09 VACONX5C20020C09 VACONX5C20030C09 VACONX5C20050C09 VACONX5C20075C09 VACONX5C20100C09 VACONX5C20150C09 VACONX5C20200C VACONX5C20250C motor shaft Power and current frame High Overload (150%) Low Overload (120%) size HP kW Amps HP kW Amps 0.5 0.37 2.2 1 0.75 4.2 1 0.75 4.2 2 1.5 6.8 2 1.5 6.8 3 2.2 9.6 F1A 3 2.2 9.6 5 4 15.2 5 4 15.2 7.5 5.5 22 7.5 5.5 22 10 7.5 28 F2A 10 7.5 28 15 11 42 0.5 0.37 2.2 1 0.75 4.2 1 0.75 4.2 2 1.5 6.8 F0 2 1.5 6.8 3 2.2 9.6 3 2.2 9.6 5 4 15.2 F1 5 4 15.2 7.5 5.5 22 7.5 5.5 22 10 7.5 28 F2 10 7.5 28 15 11 42 15 11 42 20 15 54 F3 20 15 54 25 18.5 68 dimensions W x H x D (mm) w x h x d (in) 221 x 306 x 216 8.72 x 12.01 x 8.49 273 x 442 x 251 10.75 x 17.38 x 9.89 165 x 241 x 155 6.5 x 9.47 x 6.08 221 x 306 x 166 8.72 x 12.01 x 6.51 273 x 442 x 201 10.75 x 17.38 x 7.91 286 x 513 x 314 11.19 x 20.19 x 11.73 Weight (kg) weight (lbs) 6.35 14 13.38 29.5 3.85 8.5 6.35 14 13.38 29.5 22.68 50

vacon x series 380-480 vac 3-ph

Product code vacon x4 vacon x5 --------------------VACONX4C40010C VACONX4C40020C VACONX4C40030C VACONX4C40050C VACONX4C40075C VACONX4C40100C VACONX4C40150C VACONX4C40200C VACONX4C40250C VACONX4C40300C VACONX4C40400C VACONX4C40500C VACONX4C40600C VACONX4C40750C VACONX4C41000C VACONX4C41250D VACONX4C41500D VACONX4C42000D VACONX5C40010C VACONX5C40020C VACONX5C40030C VACONX5C40050C VACONX5C40075C VACONX5C40100C VACONX5C40150C VACONX5C40200C VACONX5C40250C VACONX5C40300C VACONX5C40010C09 VACONX5C40020C09 VACONX5C40030C09 VACONX5C40050C09 VACONX5C40075C09 VACONX5C40100C09 VACONX5C40150C09 VACONX5C40200C09 VACONX5C40250C09 VACONX5C40300C09 VACONX5C40400C VACONX5C40500C VACONX5C40600C VACONX5C40750C VACONX5C41000C VACONX5C41250D VACONX5C41500D VACONX5C42000D motor shaft Power and current frame High Overload (150%) Low Overload (120%) size HP kW Amps HP kW Amps 0.5 0.37 1.1 1 0.75 2.1 1 0.75 2.1 2 1.5 3.4 2 1.5 3.4 3 2.2 4.8 F1A 3 2.2 4.8 5 4 7.6 5 4 7.6 7.5 5.5 11 7.5 5.5 11 10 7.5 14 10 7.5 14 15 11 21 15 11 21 20 15 27 F2A 20 15 27 25 18.5 34 25 18.5 34 30 22 40 0.5 0.37 1.1 1 0.75 2.1 1 0.75 2.1 2 1.5 3.4 F0 2 1.5 3.4 3 2.2 4.8 3 2.2 4.8 5 4 7.6 5 4 7.6 7.5 5.5 11 F1 7.5 5.5 11 10 7.5 14 10 7.5 14 15 11 21 15 11 21 20 15 27 F2 20 15 27 25 18.5 34 25 18.5 34 30 22 40 30 22 40 40 30 52 F3 40 30 52 50 37 65 50 37 65 60 45 77 60 45 77 75 55 96 F4 75 55 96 100 75 124 100 75 124 120 90 156 125 90 156 150 110 180 F5 150 110 180 200 132 240 dimensions W x H x D (mm) w x h x d (in) 221 x 306 x 216 8.72 x 12.01 x 8.49 Weight (kg) weight (lbs)

6.35 14

273 x 442 x 251 10.75 x 17.38 x 9.89 165 x 241 x 155 6.5 x 9.47 x 6.08 221 x 306 x 166 8.72 x 12.01 x 6.51 273 x 442 x 201 10.75 x 17.38 x 7.91 286 x 513 x 314 11.19 x 20.19 x 11.73 326 x 745 x 351 12.84 x 29.35 x 13.8 414 x 1290 x 429 16.31 x 50.77 x 16.88

13.38 29.5 3.85 8.5 6.35 14 13.38 29.5 22.68 50 43.1 95 138.35 305

16

product range
vacon x series 575 vac 3-ph
Product code vacon x4 --------------------VACONX4C50010C VACONX4C50020C VACONX4C50030C VACONX4C50050C VACONX4C50075C VACONX4C50100C VACONX4C50150C VACONX4C50200C VACONX4C50250C VACONX4C50300C VACONX4C50400C VACONX4C50500C VACONX4C50600C VACONX4C50750C VACONX4C51000C VACONX4C51250D VACONX4C51500D VACONX4C52000D vacon x5 VACONX5C50010C VACONX5C50020C VACONX5C50030C VACONX5C50050C VACONX5C50075C VACONX5C50100C VACONX5C50150C VACONX5C50200C VACONX5C50250C VACONX5C50300C VACONX5C50010C09 VACONX5C50020C09 VACONX5C50030C09 VACONX5C50050C09 VACONX5C50075C09 VACONX5C50100C09 VACONX5C50150C09 VACONX5C50200C09 VACONX5C50250C09 VACONX5C50300C09 VACONX5C50400C VACONX5C50500C VACONX5C50600C VACONX5C50750C VACONX5C51000C VACONX5C51250D VACONX5C51500D VACONX5C52000D motor shaft Power and current frame High Overload (150%) Low Overload (120%) size HP kW Amps HP kW Amps 0.5 0.37 0.9 1 0.75 1.7 1 0.75 1.7 2 1.5 2.7 2 1.5 2.7 3 2.2 3.9 F1A 3 2.2 3.9 5 4 6.1 5 4 6.1 7.5 5.5 9 7.5 5.5 9 10 7.5 11 10 7.5 11 15 11 17 15 11 17 20 15 22 F2A 20 15 22 25 18.5 27 25 18.5 27 30 22 32 0.5 0.37 0.9 1 0.75 1.7 1 0.75 1.7 2 1.5 2.7 2 1.5 2.7 3 2.2 3.9 F1 3 2.2 3.9 5 4 6.1 5 4 6.1 7.5 5.5 9 7.5 5.5 9 10 7.5 11 10 7.5 11 15 11 17 15 11 17 20 15 22 F2 20 15 22 25 18.5 27 25 18.5 27 30 22 32 30 22 32 40 30 41 F3 40 30 41 50 37 52 50 37 52 60 45 62 60 45 62 75 55 77 F4 75 55 77 100 75 99 100 75 99 120 90 125 125 90 125 150 110 144 F5 150 110 144 200 132 192 dimensions W x H x D (mm) w x h x d (in) 221 x 306 x 216 8.72 x 12.01 x 8.49 Weight (kg) weight (lbs)

6.35 14

vacon x series

273 x 442 x 251 10.75 x 17.38 x 9.89

13.38 29.5

221 x 306 x 166 8.72 x 12.01 x 6.51

6.35 14

273 x 442 x 201 10.75 x 17.38 x 7.91 286 x 513 x 314 11.19 x 20.19 x 11.73 326 x 745 x 351 12.84 x 29.35 x 13.8 414 x 1290 x 429 16.31 x 50.77 x 16.88

13.38 29.5 22.68 50 43.1 95 138.35 305

vacon x series options

oPtion DeviceNet Option Card Ethernet IP Option Card ModBus TCP/IP Option Card ProfiBus Option Card 115 Vac and Encoder Feedback Option Card Remote Keypad for Panel Mount Drives Remote Keypad for Wall Mount Drives Remote Keypad Mounting Kit order tyPecode X5DNET01 X5EIP01 X5MBTCP01 X5PROF01 X5OPT01 XRKPM availability Vacon X5 only Vacon X5 only Vacon X5 only Vacon X5 only Vacon X5 only Vacon X4 and X5 Frames 0-2 Vacon X4 and X5 Frames 0-2 Vacon X4 and X5 Frames 3-5 Vacon X4 and X5 Frame 4 Only Vacon X4 and X5 Frame 5 Only note X5 product numbers ending in 09 will not accept option cards X5 product numbers ending in 09 will not accept option cards X5 product numbers ending in 09 will not accept option cards X5 product numbers ending in 09 will not accept option cards X5 product numbers ending in 09 will not accept option cards Includes 12 Ribbon Cable Accepts 15 conductor shielded twisted cable with a mounting distance up to 100 Accepts 15 conductor shielded twisted cable with a mounting distance up to 100 Accepts 15 conductor shielded twisted cable with a mounting distance up to 100

XRKWM

XRKMK

DB Connection Kit DB Connection Kit - Frame 5

XDBKITS4 XDBKITS5

17

vacon x4 and vacon x5 specifications

environmental Operating temperature Storage temperature Humidity Altitude Maximum vibration Acoustic noise Cooling -10C to +40C (14F to 104F) -20C to 65C (-4F to 149F) 0% to 95% non-condensing 1,000 m (3,300 ft) without derating Per EN50178: Frame Size 0 and 1 5G 80 dba sound power at 1 m (3 ft) 1 - 5 HP models: Natural convection 7.5 - 200 HP: Forced air (temperature controlled external fan) 1 100 HP models: NEMA 4X / IP66 Indoor or Outdoor Use (1 30 HP models: 1,000 psi water spray at 6 inches) 125 200 HP models: NEMA 12 / IP55 UL, cUL, CE 115 Vac 1 phase, +/- 15% 1 HP 200-230 Vac, 3 phase, +/- 15% 1-25 HP 380-460 Vac, 3 phase, +/- 15% 1-200 HP 575 Vac, 3 phase, +/- 15% 1-200 HP 50 / 60 Hz +/-2 Hz 10 times the unit rated kVA (65kA maximum) 115 Vac models 230 Vac models 460 Vac models 814 Vdc 406 Vdc 406 Vdc 388 Vdc 388 Vdc 776 Vdc 199 Vdc 397 Vdc 199 Vdc V/Hz or Sensorless Vector Control (SVC) Carrier frequency = 1 to 16 kHz programmable 0 to 100% of line voltage, 3 phase 120% of rated RMS current for 60 seconds (Normal Duty rating) 150% of rated RMS current for 60 seconds (Heavy Duty rating) Range: 0.1 400Hz; Stability: 0.1Hz, 0.1% analog over 24 hours +/- 10C 3 Analog / digital input: 0-5 / 0-10 Vdc, 0-4/20mAdc, 0-1/10/100kHz; each includes independent calibration adjustments 10 Vdc (10 mAdc maximum) 24 Vdc (150 mAdc maximum) X4: 8 preset frequencies; X5: 16 preset frequencies 2 SPDT relay output: 130 Vac, 1 Amp / 250 Vac, 0.5 Amp 2 open collector outputs 50 mA per device 0-10Vdc (5mA max) / 0-4/20mAdc (500 ohm load) At start, stop, by frequency with adjustable current level and time or continuous DC injection by digital input Four-quadrant adjustable from 5 to 150% Primary and alternate adjustable from 0.1 to 3200.0 seconds Adjustable fixed boost or adjustable auto boost V/Hz - Linear, pump, fan or 2-piece linear; Sensorless Vector Adjustable inverse time trip (shear pin, 30 sec, 60 sec, 5 minutes) for standard or inverter-duty motors Overcurrent, Overvoltage fault, ground fault, short circuit, Dynamic Brake overload, drive temperature, power wiring fault. Drive-timed overload, input voltage quality, overvoltage ridethrough X4: 9-step, PLC-type functionality to control speed, direction and ramp times based on time, analog input, digital input or pulse count. X5: 25-step, PLC-type functionality that can control speed, direction and ramps based on time, analog input,digital input, or pulse input. Conditional branching, addressable outputs and real time operations possible. X4: PI Process control available with the use of a customer supplied transducer, either 0-10Vdc, 4-20mA or optical encoder input to the drive. X5: Process control available with the use of a customer supplied transducer, either 0-10Vdc, 4-20mA or optical encoder input to the drive. Includes an optional sleep mode, activated when the loop is satisfied. 575 Vac models 1017 Vdc 970 Vdc 497 Vdc

vacon x series

Protection Level Agency approvals electrical Input voltage

Line frequency Source kVA (maximum) DC bus voltage for: Overvoltage trip Dynamic brake activation Normal undervoltage (UV) trip Control system Output voltage Overload capacity Frequency output control features Reference inputs Reference supply voltage Digital inputs (10) Digital supply voltage Preset frequencies Digital outputs Analog output DC holding/injection braking Current limit Speed ramps Voltage boost Voltage characteristic Timed overload Protective features

Off = 0 to 3 Vdc, On = 10 to 32 Vdc (pull-up logic), selectable between pull-up and pull-down logic

Program Sequence Controller

PI and PID Feedback

18

vacon nx family

vacon nx family flexible drives for any application

19

the reliable choice

The Vacon NX Family is a compact AC drive in the power range of 0.50750 HP (0.55600kW) and supply voltages of 208690 V for heavy use in machines, buildings and all branches of industry.
The Vacon NX Family is the drive family that does it all and then some. No job is too simple or too complex for the seven built-in application packages to solve. The Vacon NX Family also has several free task specific applications available to make even the most demanding jobs that much quicker to start up. The Vacon NX Family features a modular design that offers several advantages for any installation. The robust power module is designed for efficient cooling and features a snap-on fan unit that is simple to remove and replace. The control box, found on every drive in the Vacon NX Family, is designed to safely separate the control terminals from the power terminals. This modular design also allows the Vacon NX Family to be field upgraded to a NEMA 12/IP55 enclosure without the need to increase the footprint of the drive.

vacon nx family

Snap-on fan Robust power module Removable display

Connection to PC or door installation kit

features
Easy to use display panel Interactive programming with Start-Up Wizard Versatile All-in-One Package PID controller and PFC for 1-5 pumps Special applications available (water application package, high speed, etc.) Five slots for control boards (2 basic boards and 3 option boards) High switching frequency, low noise Steady state speed error < 1% Low torque ripple Starting torque > 200%, depending on AC drive sizing Suitable for multi-motor applications

Touch-protected connections

Separate control unit, flexible I/O interface

vacon nxs and nxp

nema 1 / nema 12 ip21 / ip54

fr4
20

fr5

fr6

fr7

fr8

fr9

intuitive interface
Plain Text Display Common human interface across all frame sizes Multiple language packs for many countries Seven built in application packages for easy comissioning benefit Simple programming Languages for many countries Reduces start up time

ultimate flexibility
NEMA 1/IP21 and NEMA 12/ IP54 in the same footprint Many free specialty application programs Built-in AC Line Reactors standard for every frame size Five option card slots for communications and additional I/O Flange mounting and remote keypad mounting kits available

benefit

Reduces investment costs One drive for many applications Protection against incoming power spikes Mount on a wall or in a cabinet

vacon nx family

vacon nxp drive modules

vacon nxp standalone drives

vacon nxc cabinet drives

21

advanced nxp features

The Vacon NXP is a state-of-art AC drive for use in all applications where reliability, dynamic performance, precision and power are required. The Vacon NXP supports both induction motors and permanent magnet motors in open and closed loop control modes.
enhanced functionality
Dynamic open and closed loop vector control Controls permanant magnet synchronous motors (PMSM) Advanced applications for high speed (up to 7200Hz) Automatic motor identification benefit Extremely precise control Reduced start up time One drive for any application

robust Package
vacon nx family

NEMA 1/IP21 and NEMA 12/IP54 have common footprint NXP Standalone cabinet drives in NEMA1/ IP21 and NEMA12 / IP54 Vacon NXP high power IP00 drive modules for installation in cabinets Extremely compact cabinet designs

benefit

Reduced investment costs Protection from various environmental hazards

functional safety integrated

The Vacon NXP can help to increase the safety of a system and reduce complexity by offering integrated safety-related functions in the drive, reducing the need for external components and wiring.

safe disable
The function is intended for use where there is a need to ensure that the motor will not be driven by the drive, ie. for safe standstill, for example when there is a need to perform mechanical maintenance on a machine. In such installations the function may be used to replace mechanical power switches. The function is certified in accordance with EN954-1, Cat 3. Safe Disable requires the OPT-AF option card and an IP54/NEMA 12 rated NXP.

atex-certified motor thermal suPervision

The ATEX-certified thermistor input of the Vacon NXP is certified for use in supervising the temperature of Ex motors located in potentially explosive areas. The integrated function offers cost savings compared to conventional solutions with external thermistor relays and contactors. The thermal supervision input is certified to be compliant with the ATEX 94/9/EC directive.
22

vacon nx control unit

The Vacon NX Family offers a high-performance control platform for all demanding drive applications. There are five slots (A, B, C, D and E) for I/O boards, and a suitable board can be selected for each slot (see table below). The Vacon NX Family drives are delivered with OPT-A1 and OPT-A2 boards if the I/O is not specified. In many countries, boards OPT-A1 and OPT-A3 are used as standard I/O as the galvanically isolated thermistor input is often required. Removable terminals, snap-in card installation, automatic card identification and instructions on the drive help making quick connections. If necessary, the inputs, outputs and fieldbus boards can be added in the field. The Vacon NX Family is simply the most flexible frequency converter series on the market. An external +24 V supply option enables communication with the control unit even if the mains supply is switched off (e.g. fieldbus communication and parameter settings).

vacon nx family

option boards
type card slot suitability
DI DO DI AI AI (mA) AO (mA/V) AO (mA) RO

i / o signal
RO +10Vref Therm +24V/ pt100 42-240 EXT +24V VAC DI/DO DI/DO DO (mA/ (NO/ (NO)

a b c d e nxs basic i/o cards (oPt-a) OPT-A1 OPT-A2 OPT-A3 OPT-A4 OPT-A5 OPT-A7 OPT-A8 OPT-A9 OPT-AE OPT-AF OPT-AK i/o expander cards (oPt-b) OPT-B1 OPT-B2 OPT-B4 OPT-B5 OPT-B8 OPT-B9 OPT-BB OPT-BC OPT-BE fieldbus cards (oPt-c) OPT-C2 OPT-C3 OPT-C4 OPT-C5 OPT-C6 OPT-C7 OPT-C8 OPT-CF OPT-CG OPT-CI OPT-CJ OPT-CP OPT-CQ

nxP

V/V) isolated

isolated NC)

input (10...24V) (RS422) 1Vp-p

DI

Resolver Out +5V/ +15V/ +24V

Out +15V/ +24V

Out +5V/ +12V/ +15V

Note

6 1 2 2 6 1 6 1 2 2

1 2 1 1

1 1

2 3/0 3/0 6/2 1 1 1 1 3 1

2 enc. input + 1 enc. output 1) 2.5 mm 2 terminals

2 2

1 1 2

1 1 1

2 2 3/0

DO = Divider+Direction Funct. safety / ATEX therm. Sin/Cos/ Marker

6 1 1 2 2 2 3 1 1 1

1 1 1 3 5 0/2 3/3 2 1 1

Selectable DI/DO 2)

Sin/Cos + EnDat Encoder out = Resolver simulation EnDat/SSI

RS-485 (Multiprotocol) Profibus DP LonWorks Profibus DP (D9-type connector) CANopen (slave) DeviceNet RS-485 (Multiprotocol, D9-type connector) CAN / Euromap SELMA 2 protocol Modbus/TCP (Ethernet) BACNet, RS-485 ProfiNet I/O (Ethernet) Ethernet/IP (Ethernet) System Bus adapter (2 x fiber optic pairs) System Bus adapter (1 x fiber optic pair) & CAN-bus adapter (galvanically decoupled) RS232 adapter card (galvanically decoupled), used mainly for application engineering to connect another keypad CAN-bus adapter (galvanically decoupled) Line voltage measurement 1) analogue signals galvanically isolated as a group

Modbus, N2

Modbus, N2

communication cards (oPt-d) OPT-D1 OPT-D2 OPT-D3 OPT-D6 OPT-D7

NOTES: Allowed slots for the board are marked in blue.

2) analogue signals galvanically isolated separately

23

design & dimensions

The mechanical design is extremely compact. The NEMA 12 units in particular are the smallest AC drives on the market. All units are suitable for both wall and enclosure mounting with all necessary components: integrated EMC filters, AC chokes, cable protection, dust and water protection. The effective super-cooling principle allows high ambient temperatures and high switching frequencies without derating.

product range
vacon nxs/P 208240 v (3 phase supply)
vacon nx family
Product code motor shaft Power and current High Overload (150%) For NEMA 12, replace 2 with 5, e.g. NXS00042A5H1.... NXS00042A2H1SSSA1A2 NXS00072A2H1SSSA1A2 NXS00082A2H1SSSA1A2 NXS00112A2H1SSSA1A2 NXS00122A2H1SSSA1A2 NXS00172A2H1SSSA1A2 NXS00252A2H1SSSA1A2 NXS00312A2H1SSSA1A2 NXS00482A2H1SSSA1A2 NXS00612A2H1SSSA1A2 NXS00752A2H0SSSA1A2 NXS00882A2H0SSSA1A2 NXS01142A2H0SSSA1A2 NXS01402A2H0SSSA1A2 NXS01702A2H0SSSA1A2 NXS02052A2H0SSSA1A2 NXS02612A2H0SSFA1A2 NXS03002A2H0SSFA1A2 NXS02612A5H0SSFA1A2 NXS03002A5H0SSFA1A2 Power (HP) 0.75 1 1.5 2 3 3 5 7.5 10 15 20 25 30 40 50 60 75 75 75 75 Power (kW) .55 .75 1.1 1.5 2.2 2.2 3.7 5.5 7.5 10 15 18.5 22 30 37 45 55 55 55 55 IH (A) Low Overload (110%) Power (HP) 1 1.5 2 3 3 5 7.5 10 15 20 25 30 40 50 60 75 100 100 100 100 Power (kW) .75 1.1 1.5 2.2 2.2 3.7 5.5 7.5 10 15 18.5 22 30 37 45 55 75 75 75 75 IL (A) frame size dimensions W x H x D (mm) w x h x d (in) Weight (kg) weight (lbs)

3.7 4.8 6.6 7.8 11 12.5 17.5 25 31 48 61 75 88 105 140 170 205 245 205 245

4.8 6.6 7.8 11 12.5 17.5 25 31 48 61 75 88 114 140 170 205 261 300 261 300

FR4

128.01 x 292.1 x 189.99 5.04 x 11.50 x 7.48

4.989 11

FR5 FR6 FR7

144.01 x 390.9 x 214.12 5.67 x 15.39 x 8.43 195.07 x 518.92 x 236.98 7.68 x 20.43 x 9.33 236.98 x 591.05 x 257.04 9.33 x 23.27 x 10.12 291.08 x 757.93 x 343.91 11.46 x 29.84 x 13.54 480.06 x 1,150.11 x 361.95 18.90 x 45.28 x 14.25 480.06 x 1,150.11 x 361.95 18.90x45.28x14.25

8.164 18 18.597 41 34.926 77 58.059 128 146.056 322 146.056 322

FR8 FR9 FR9

vacon nxs/P 380500 v

Product code motor shaft Power and current High Overload (150%) For NEMA 12, replace 2 by 5, e.g. NXS00035A5H1.... NXS00035A2H1SSSA1A2 NXS00045A2H1SSSA1A2 NXS00055A2H1SSSA1A2 NXS00075A2H1SSSA1A2 NXS00095A2H1SSSA1A2 NXS00125A2H1SSSA1A2 NXS00165A2H1SSSA1A2 NXS00225A2H1SSSA1A2 NXS00315A2H1SSSA1A2 NXS00385A2H1SSSA1A2 NXS00455A2H1SSSA1A2 NXS00615A2H1SSSA1A2 NXS00725A2H0SSSA1A2 NXS00875A2H0SSSA1A2 NXS01055A2H0SSSA1A2 NXS01405A2H0SSSA1A2 NXS01685A2H0SSSA1A2 NXS02055A2H0SSSA1A2 NXS02615A2H0SSFA1A2 NXS03005A2H0SSFA1A2 Power (HP) 1 1.5 2 3 5 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 Power (kW) .75 1.1 1.5 2.2 3.7 3.7 5.5 7.5 10 15 18.5 22 30 37 45 55 75 90 110 150 IH (A) Low Overload (110%) Power (HP) 2 2 3 5 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 Power (kW) 1.1 1.1 2.2 3.7 3.7 5.5 7.5 10 15 18.5 22 30 37 45 55 75 90 110 150 190 IL (A) frame size dimensions W x H x D (mm) w x h x d (in) Weight (kg) weight (lbs)

2.2 3.3 4.3 5.6 7.6 9 12 16 23 31 38 46 61 72 87 105 140 170 205 245

3.3 4.3 5.6 7.6 9 12 16 23 31 38 46 61 72 87 105 140 170 205 261 300

FR4

128.01 x 292.1 x 189.99 5.04 x 11.50 x 7.48

4.989 11

FR5

144.01 x 390.9 x 214.12 5.67 x 15.39 x 8.43 195.07 x 518.92 x 236.98 7.68 x 20.43 x 9.33 236.98 x 591.05 x 257.04 9.33 x 23.27 x 10.12 291.08 x 757.93 x 343.91 11.46 x 29.84 x 13.54 480.06 x 1,150.11 x 361.95 18.90 x 45.28 x 14.25

8.164 18 18.597 41 34.926 77 58.059 128 146.056 322

FR6

FR7

FR8 FR9

24

product range
vacon nxs 500690 v
Product code motor shaft Power and current High Overload (150%) For NEMA 12, replace 2 by 5, e.g. NXS00035A5H1.... NXS00046A2L0SSSA1A2 NXS00056A2L0SSSA1A2 NXS00076A2L0SSSA1A2 NXS00106A2L0SSSA1A2 NXS00136A2L0SSSA1A2 NXS00186A2L0SSSA1A2 NXS00226A2L0SSSA1A2 NXS00276A2L0SSSA1A2 NXS00346A2L0SSSA1A2 NXS00416A2L0SSSA1A2 NXS00526A2L0SSSA1A2 NXS00626A2L0SSSA1A2 NXS00806A2L0SSSA1A2 NXS01006A2L0SSSA1A2 NXS01256A2L0SSFA1A2 NXS01446A2L0SSFA1A2 NXS01706A2L0SSFA1A2 NXS02086A2L0SSFA1A2 Power (HP) 2 3 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 Power (kW) 1.5 2.2 2.2 3.7 5.5 7.5 10 15 18.5 22 30 37 45 55 75 90 110 150 IH (A) Low Overload (110%) Power (HP) 3 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 150 200 Power (kW) 2.2 2.2 3.7 55. 7.5 10 15 18.5 22 30 37 45 55 75 90 110 110 150 IL (A) frame size dimensions W x H x D (mm) w x h x d (in) Weight (kg) weight (lbs)

3.2 4.5 5.5 7.5 10 13.5 18 22 27 34 41 52 62 80 100 125 144 170

4.5 5.5 7.5 10 13.5 18 22 27 34 41 52 62 80 100 125 144 170 208

FR6

195.07 x 518.92 x 236.98 7.68 x 20.43 x 9.33

18.597 41

FR7 FR8

236.98 x 591.05 x 257.04 9.33 x 23.27 x 10.12 291.08 x 757.93 x 343.91 11.46 x 29.84 x 13.54 480.06 x 1,150.11 x 361.95 18.90 x 45.28 x 14.25

34.926 77 58.059 128 146.056 322

vacon nx family

FR9

The text display with functions such as multi-monitoring, parameter copy, parameter backup and start-up wizard makes commissioning easy.

25

standalone vacon nxp

High-power Vacon NXP drives are also available in a compact standalone IP21 or IP54 enclosure. These units are designed for use in applications where the drive has to be compact and easy to install. The Vacon NXP standalone drives are fully enclosed at the factory and are ready for immediate installation. The drive has integrated fuses as standard and no extra protections are required by the drive. It is also possible to equip the drive with an optional integrated load switch, which further simplifies handling in the field.
vacon nx family

mains voltage 380500 v, 50/60 hz, 3

Low Overload (110%) Power (HP) 300 350 450 500 550 600 Power (kW) 200 250 250 315 355 400 IL (A) 385 460 520 590 650 730 frame size dimensions W x H x D (mm) w x h x d (in) Weight (kg) weight (lbs)

motor shaft Power and current Product code High Overload (150%) Power (HP) NXP03855A2L0SSA NXP04605A2L0SSA NXP05205A2L0SSA NXP05905A2L0SSA NXP06505A2L0SSA NXP07305A2L0SSA 200 300 350 450 500 550 Power (kW) 160 200 250 250 315 355 IH (A) 300 385 460 520 590 650

FR10

595 x 2018 x 602 23.425 x 79.448 x 23.700 794 x 2018 x 602 31.259 x 79.448 x 23.700

340 749.57 470 1,036.17

FR11

mains voltage 500690 v, 50/60 hz, 3

Product code For NEMA 12, replace 2 by 5, e.g. NXP00035A5H1.... NXP02616A2L0SSAA1A2 NXP03256A2L0SSAA1A2 NXP03856A2L0SSAA1A2 NXP04166A2L0SSAA1A2 NXP04606A2L0SSAA1A2 NXP05026A2L0SSAA1A2 NXP05906A2L0SSAA1A2

Low Overload (110%) Power (HP) 250 300 400 450 450 500 550 Power (kW) 185 225 300 335 335 375 410 IL (A) 261 325 385 416 460 502 590 frame size dimensions W x H x D (mm) w x h x d (in) Weight (kg) weight (lbs)

motor shaft Power and current High Overload (150%) Power (HP) 200 250 300 300 400 450 500 Power (kW) 150 185 225 225 300 335 375 IH (A) 208 261 325 325 385 460 502

FR10

595 x 2018 x 602 23.425 x 79.448 x 23.700 794 x 2018 x 602 31.259 x 79.448 x 23.700

340 749.57

FR11

470 1,036.17

hardware configurations, standalone units

function IP21 / NEMA 1 IP54 (FR10 only) / NEMA 12 Integrated fuses Integrated load switch EMC filtering L EMC filtering T Integrated brake chopper (cabling top entry) availability Standard Optional (H: +20mm) Standard Optional Standard Optional Optional (H: +122 mm)

fr10
26

fr11

ip00 vacon nxp modules

The Vacon NXP high-power IP00 drive modules are intended for installation in a separate enclosure. Thanks to the robust, square-shaped design of the module, enclosure design is easy and straightforward.
mains voltage 380500 v
motor shaft Power and current Product code High Overload (150%) Power (HP) NXP03855A0N0SSAA1A2 NXP04605A0N0SSAA1A2 NXP05205A0N0SSAA1A2 NXP05905A0N0SSAA1A2 NXP06505A0N0SSAA1A2 NXP07305A0N0SSAA1A2 NXP08205A0N0SSAA1A2 NXP09205A0N0SSAA1A2 NXP10305A0N0SSFA1A2 200 300 350 450 500 550 600 650 700 Power (kW) 160 200 250 250 315 355 400 450 500 Amps 300 385 460 520 590 650 730 820 920 Low Overload (110%) Power (HP) 300 350 450 500 550 600 650 700 800 Power (kW) 200 250 250 315 355 400 450 500 560 Amps 385 460 520 590 650 730 820 920 1030 FR12 FR11 FR10 frame size

vacon nx family

mains voltage 500690 v

motor shaft Power and current Product code High Overload (150%) Power (HP) NXP02616A0N0SSAA1A2 NXP03256A0N0SSAA1A2 NXP03856A0N0SSAA1A2 NXP04166A0N0SSAA1A2 NXP04606A0N0SSAA1A2 NXP05026A0N0SSAA1A2 NXP05906A0N0SSAA1A2 NXP06506A0N0SSAA1A2 NXP07506A0N0SSAA1A2 NXP08206A0N0SSAA1A2
# max. ambient temperature of +35C

Low Overload (110%) Amps 208 261 325 325 385 460 502 590 650 750 Power (HP) 250 300 400 450 450 500 560 600 700 800 Power (kW) 250 315 355 400 450 500 560 630 710 800 Amps 261 325 385 416 460 502 590 650 750 820

frame size

Power (kW) 200 250 315 315 355 450 500 560 630 630

200 250 300 300 400 450 500 560 600 700

FR10

FR11

FR12

Contact your local Vacon Representative for weight or dimension information. Modules with higher power output are available upon request.

hardware configurations
function Integrated control unit External control unit Integrated brake chopper 6-pulse supply 12-pulse supply EMC filtering N EMC filtering T availability Standard Optional Optional Standard Optional Standard Optional

27

standard vacon nx family i/o

oPt-a1
terminal 1 2 3 4 5 6 7 8 9 10 11 +10V AI1+ AI1AI2+ AI2+24V GND DIN1 DIN2 DIN3 CMA +24V GND DIN4 DIN5 DIN6 CMB AO1+ AO1DO1 defaults settings Reference voltage Frequency reference 010 V AI common (GND) Frequency reference 420 mA AI common (differential) Control supply (bidirectional) I/O Ground Start forward Start reverse External fault input Common for DIN1 - DIN3 (GND) Control supply (bidirectional) I/O Ground Multi-step speed select 1 Multi-step speed select 2 Fault reset Common for DIN4 - DIN6 (GND) Output frequency (020 mA) AO common (GND) READY, I < 50 mA, U < 48 VDC

oPt-a2
terminal 21 R01 22 R01 23 R01 24 R02 25 R02 26 R02 FAULT RUN defaults settings

oPt-a3 (alternative)
terminal 21 R01 22 R01 23 R01 25 R02 26 R02 FAULT RUN defaults settings

28 TI1+ 29 TI1-

Thermistor input fault

oPt-a4 (encoder input example)

terminal 1 2 3 4 5 6 7 8 9 DIC1A+ DIC1ADIC2B+ DIC2BDIC3Z+ DIC3ZENC1Q DIC4 GND Qualifier input Fast DI Ground for control and inputs ENC1Q and DIC4 Control voltage (auxiliary voltage) output to encoder: Output voltage selectable with jumper X4. Pulse input Z; one pulse per revolution Pulse input B; Phase shift of 90 degrees compared to pulse input A technical information Pulse input A

vacon nx family

12 13 14 15 16 17 18 19 20

Default settings of OPT-A1, OPT-A2 and OPT-A3 for the Basic and Standard Applications.

10

+5V/+15V/+24V

other typical options

oPtion NEMA 12 enclosure order tyPecode Factory option IP5-FR_ Through-hole mounting Integrated brake choppers Factory option Standard Factory option External brake resistors (380 - 500 V range) BRR-0022-LD-5 BRR-0031-LD-5 BRR-0045-LD-5 BRR-0061-LD-5 BRR-0105-LD-5 BRR-0300-LD-5 Integrated brake resistors Factory option availability All FR4, FR5, FR6 FR4-FR9 FR4-6/230, 500 V FR7-, FR6-/690 V 00035-00225 00315 00385-00455 00615 00725-01055 01405-03005 FR4-6/500 V Replace 1 by 2 in the typecode, e.g. NXS00455A2H2 (SSS...) Light duty: 2 sec nominal torque braking from nominal speed decreasing linearily to zero, once per 60 sec. Replace A by G, e.g. NXS00455g2H1 (SSS..), supports Chinese & Russian Order typecode when ordered separately Length of RS232C cable is specified in the typecode, e.g. DRA-02B includes 2-meter RS232C cable Frame sizes FR4-FR8: replace the S by V, e.g. NXS00455A2H1SSv..., frame size FR9-FR11: replace S by G Replace H by C in the typecode, e.g. NXS00455A5c1 (SSS..) Available for all drives, contact local Vacon supplier note Replace 2 by 5 in the type code, e.g. NXS02605A5H0 (SSS...) NEMA 12 kit, e.g. IP5-FR4 E.g. NXS02605AtH0StS..., IP54 back, IP21 front, kits available E.g. NXS00455A2H1 (SSS...) E.g. NXS02605A2H1 (SSS...) LD = Light duty: 5 sec nominal torque braking from nominal speed decreasing linearily to zero, once per 120 sec. HD = Heavy duty: 3 sec nominal torque braking at nominal speed + 7 sec nominal torque braking from nominal speed decreasing linearily to zero, once per 120 sec. Replace LD by HD in the type code, e.g. BRR-0105-hd-5 Brake resistors are also available for 208-240 V and 500-690 V NXS drives The brake resistor manual is available for more precise selection

Graphical display panel

Factory option PAN-G

All All All All FR4-6/500 V

Panel door installation sets Varnished circuit boards C-level RFI filters Du/dt & sinus filters

DRA-02B (-04B, -15B) Factory option Factory option

28

software modularity
The All-in-One application package found in the Vacon NX Family has seven built-in software applications that, when selected, provide access to pre-defined parameter sets with the most common settings for simple setup based on only one parameter.
The user can select which application to use during either the Start-Up Wizard or setting the Application parameter at any time. With this one parameter, the drive can be quickly programmed for a Multi-pump application with autochange, pressure control with an integrated PID control or have access to all the parameters to build a completely custom solution.
vacon nx family

There are also many other software packages available for the Vacon NX Family that can be applied for various applications such as the PFC or Multi-Motor Control applications. Thanks to the open architecture of the Vacon NX Family, if there are requirements for more custom user applications, one can be created using the Vacon NC61131-3 Engineering tool.

system interface aPPlication

The System Interface Application is designed to provide a logical, flexible interface to machine controllers for use in demanding automation applications. Flexible fieldbus process data connections Flexible speed and torque reference chains Adaptive speed controller Inertia compensation and oscillation damping features Fast drive-to-drive communication for master-follower applications Supports permanent magnet motors Integrated mechanical brake and motor fan control Emergency stop with separate ramp time

Fast multiple drive monitoring with NCDrive Control system

Master-follower with drive-to-drive communication

marine aPPlication
The Marine Application adds support for marine specific functionality that simplifies the use of the drive in marine systems. Fast drive-to-drive communication for speed / load share Black out prevention using fast power limit control Full speed and constant power mode control Temperature measurement using PT100 sensors Built-in brake control logic for winches Load drooping
29

vacon nxp applications

Position control aPPlication
The Position Control Application offers an integrated singleaxis interpolating positioning controller for the Vacon NXP. User-specified units for positions Alternative zero calibration cycles Home position Absolute and relative positioning Sequencing Hardware or software based end limits

vacon nx family

shaft synchronization aPPlication

The Shaft Synchronization Application controls the position or the angle of the follower axis directly or in an adjustable ratio to the master axis. Master position from secondary encoder input Follower position from incremental encoder or resolver Adjustable gear ratio Trim +/- inputs for ratio change during run

lift aPPlication
The Lift Application offers ready-made lift functions for easy commissioning and tuning of a lift. Induction and permanent magnet motor support Lift speed parameters in [Hz] and [m/s] Integrated lift brake control logic Lift evacuation feature. In case of power failure, the lift can be run to the next floor. In-built motor contactor control logic
Lift drive Lift car

Permanent magnet motor

30

technical data
mains connection Input voltage Uin Input frequency Connection to mains motor connection Output voltage Continuous output current 208240 V; 380500 V; 500690 V; (10%+10%) 5060 Hz ( 10%) Once per minute or less (normal case) 0V in High overloadability Amps Low overloadability Amps Overload Capacity Output frequency Frequency resolution control characteristics Control method Switching frequency High: 150% Nominal Amps; 1 min, Low: 110% Nominal Amps; 1 min 0320 Hz; up to 7200 Hz with special software 0.01 Hz Frequency control V/f; Open Loop Vector Control (speed, torque) Closed Loop Control, Permanent Magnet Synchronous Motor Control (NXP Only) 208..240V/380..500V: FR4-6: 116 kHz; Factory default: 10 kHz FR7-9: 110 kHz; Factory default: 3.6 kHz FR10-11: 16 kHz; Factory default: 3.6 kHz 500..690V: FR4-11: 16 kHz, Factory default: 1.5 kHz 8320 Hz 03000 sec 03000 sec DC brake: 30% * TN (without brake resistor), flux braking 14 F (no frost)122 F: High OL (FR10-FR11: max 104 F) 14 F (no frost)104 F: Low OL (NXS 0416 6 and NXS 0590 6: max 95 F) -40F158 F 0 to 95% RH, non-condensing, non-corrosive, no dripping water IEC 60721-3-3, unit in operation, class 3C2 IEC 60721-3-3, unit in operation, class 3S2 100% load capacity (no derating) up to 3280 feet 1-% derating for each 328 feet above 3280 feet; max. 9840 feet 5...150 Hz: Displacement amplitude 1 mm (peak) at 515.8 Hz (FR10-FR11: 0,25 mm (peak) at 531 Hz) Max acceleration amplitude 1 G at 15.8150 Hz (FR10 and up: 1 G at 31150 Hz) UPS Drop Test (for applicable UPS weights) Storage and shipping: max 15 G, 11 ms (in package) NEMA 1 and NEMA 12 Fulfil all EMC immunity requirements emc level c1: IEC/EN61800-3 (2004), category C1 emc level c2: IEC/EN61800-3 (2004), category C2 emc level c3: IEC/EN61800-3 (2004), category C3 emc level c4: Low earth-current solution suitable for IT networks, IEC/EN61800-3 (2004), category C4 EN 50178 (1997), EN 60204-1 (2006), IEC 61800-5, CE, UL, CUL; (see unit nameplate for more detailed approvals) Analogue input voltage Analogue input current Digital inputs Auxiliary voltage Output reference voltage Analogue output Digital output Relay outputs 0+10 V (10 V+10 V joystick control), Ri = 200 k , resolution 0.1%, accuracy 1% 0(4)20 mA, Ri = 250 differential, resolution 0.1%, accuracy 1% 6, positive or negative logic; 1830 VDC +24 V, 15%, max. 250 mA +10 V, +3%, max. load 10 mA 0(4)20 mA; R L max. 500 , resolution 10 bit, accuracy 2% Open collector output, 50 mA/48 V 2 programmable change-over (NO/NC) relay outputs (OPT-A3: NO/NC+NO) Switching capacity: 24 VDC/8 A, 250 VAC/8 A, 125 VDC/0.4 A. Min. switching load: 5 V/10 mA Galvanically isolated, R trip = 4.7 k Overvoltage, undervoltage, earth fault, mains supervision, motor phase supervision, overcurrent, unit overtemperature, motor overload, motor stall, motor underload, short-circuit of +24 V and +10 V reference voltages

vacon nx family

Field weakening point Acceleration time Deceleration time Braking ambient conditions Ambient operating temperature Storage temperature Relative humidity Air quality: - chemical vapours - mechanical particles Altitude Vibration EN50178/EN60068-2-6 Shock EN50178, EN60068-2-27 Enclosure class emc Immunity Emissions

safety control connections (oPt-a1, -a2 or oPt-a1, -a3)

Thermistor input (OPT-A3) Protections

31

32

vacon nxc

vacon nxc superlative performance

33

compact and flexible

The Vacon NXC is a compact and robust cabinet drive that fully utilizes the flexibility of the Vacon NXP platform while being extremely simple to service.

suPerior flexibility The Vacon NXC contains not only the AC Drive unit but also provides plenty of space to accommodate optional items such as Fused Input Disconnect, Output Filter or even a Cabinet Heater. Various options can be configured to match the needs of any application by simply adding the corresponding plus code to the end of the part number.

user-friendly In the Vacon NXC, the control unit is mounted in a separate compartment at an easily accessible height together with all control options. Ample space around the power terminals allows easy installation and connection of power cables. Bottom plates and earthing clamps for 360-degree earthing of motor cable shields are provided as standard.

vacon nxc

highly reliable The Vacon NXC drives are a well tested and proven solution resulting from more than 20 years of experience in enclosure design. The superior design guarantees a long lifetime and trouble-free operation through efficient cooling to handle even the most demanding environments. Approved EMC solutions also ensure reliable operation without disturbing other electrical equipment.

simPle maintenance The Vacon NXC enclosures are designed for simple and efficient maintenance. The modular cabinet design provides a hassle-free method to access those otherwise hard to reach places. The Vacon NXC power modules are mounted on a rail system that is extendable through the use of a pull-out jig which allows for simple removal of the power module for service.

34

vacon nxc options

Vacon NXC options give greater flexibility and make it easy to extend the range of functions. Options are available in different categories and can be combined to meet almost any requirements.
control terminal options (t group) +TIO +TID +TUP +ILS +IFD +ICB +ICO +IFU +MDC +OCM +ODU +OSI +PTR +PES +PED +PAP +PIF +G40 +G60 +G80 +GPL +CIT +COT Basic I/O wired to external terminals Basic I/O wired to external terminals + additional terminals Terminals for 230 VAC control voltage Load switch Switch fuse and fuses Circuit breaker (MCCB) Input contactor Input fuses Terminals in cabinet for DC / brake chopper Common mode filters du/dt filter Sine wave filter External thermistor relay Emergency stop (cat 0) Emergency stop (cat 1) Arc protection Insulation fault sensor 400 mm empty cabinet 600 mm empty cabinet 800 mm empty cabinet 100 mm base Input (mains) cabling from top Output (motor) cabling from top auxiliary equipment (a group) +AMF +AMH +AMB +AMO +ACH +ACL +ACR +AAI +AAA +AAC +AT1 +AT2 +AT3 +AT4 +ADC +ACS +DLV +DLD +DLF +DLR +DCO +DRO +DEP +DRP +DAM +DAR +DCM +DVM Motor fan control Motor heater feeder Mechanical brake control Motor operator for +ICB Cabinet heater Cabinet light Control relay Analog signal isolator Auxiliary contact (control voltage devices) Auxiliary contact (input device) Auxiliary voltage transformer 200 VA Auxiliary voltage transformer 750 VA Auxiliary voltage transformer 2500 VA Auxiliary voltage transformer 4000 VA Power supply 24 VDC 2.5 A 230 VAC customer socket Pilot light (Control voltage on) Pilot light (DO1) Pilot light (FLT) Pilot light (RUN) Main contactor operation switch Local / Remote operation switch Emergency stop push-button Reset push-button Analog meter (AO1) Potentiometer for reference Analog meter + current trafo Analog voltage meter with selection switch

input device options (i group)

main circuit options (m group) output filter options (o group)

vacon nxc

Protection devices (P group)

door-mounted options (d group)

general options (g group)

cabling options (c group)

current harmonic mitigation

6-pulse rectifier with choke Cost-effective transformer and simple power cabling with high current distortion. Oversizing of transformers needed due to high THDi. direction of power Current distortion (THDi) > 35 %

direction of power 12-pulse rectifier with choke Higher transformer and power cabling cost. Low current distortion on primary side of transformer.

Current distortion (THDi) > 12 %

active front-end with lcl filter Cost effective transformer and power cabling with very low current distortion. No oversizing of transformer needed.

direction of power

Current distortion (THDi) < 5 %

35

6-pulse supply
mains voltage 380500 v, 50/60 hz
motor shaft Power and current Product code High Overload (150%) Power (HP) NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC 0385 0460 0520 0590 0650 0730 0820 0920 1030 1150 1300 1450 1770 2150 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 200 300 Power (kW) 160 200 Amps 300 385 Low Overload (110%) Power (HP) 300 350 Power (kW) 200 250 Amps 385 460 frame size dimensions W x H x D (mm) w x h x d (in) Weight (kg) weight (lbs)

350 450 500 550 600 650 700 800 900 1000 1200 1600

250 250 315 355 400 450 500 560 630 710 900 1100

460 520 590 650 730 820 920 1030 1150 1300 1600 1940

450 500 550 600 650 700 800 900 1000 1200 1600 1900

250 315 355 400 450 500 560 630 710 800 1000 1200

520 590 650 730 820 920 1030 1150 1300 1450 1770 2150

FR10

606.04 x 2,275.07 x 605.02 23.86 x 89.57 x 23.82 805.94 x 2,275.07 x 605.02

402.15 886.6

FR11 FR12 FR13 FR14

31.73 x 89.57 x 23.82 47.48 x 89.57 x 23.82 55.35 x 89.57 x 23.82

1269.4
808.3

575.79

1,205.99 x 2,275.07 x 605.02

1782 2420 5500

1,405.89 x 2,275.07 x 605.02 2,805.93 x 2,275.07 x 605.02

1,097.69 2,494.75

110.47 x 89.57 x 23.82

mains voltage 500690 v, 50/60 hz

vacon nxc
motor shaft Power and current Product code High Overload (150%) Power (HP) NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC 0261 0325 0385 0416 0460 0502 0590 0650 0750 0820 0920 1030 1180 1500 1900 2250 6 A 2 L 0 SSF 6 A 2 L 0 SSF 6 A 2 L 0 SSF 6 A 2 L 0 SSF# 6 A 2 L 0 SSF 6 A 2 L 0 SSF 6 A 2 L 0 SSF# 6 A 2 L 0 SSF 6 A 2 L 0 SSF 6 A 2 L 0 SSF# 6 A 2 L 0 SSF 6 A 2 L 0 SSF 6 A 2 L 0 SSF# 6 A 2 L 0 SSF 6 A 2 L 0 SSF 6 A 2 L 0 SSF# 200 250 Power (kW) 200 250 Amps 208 261 Low Overload (110%) Power (HP) 250 300 Power (kW) 250 315 Amps 261 325 frame size dimensions W x H x D (mm) w x h x d (in) Weight (kg) weight (lbs)

300 300 400 450 500 560 600 700 800 900 1000 1350 1500 2000

315 315 355 450 500 560 630 630 800 900 1000 1300 1500 1800

325 325 385 460 502 590 650 750 820 920 1030 1300 1500 1900

400 450 450 500 560 600 700 800 900 1000 1350 1500 2000 2500

355 400 450 500 560 630 710 800 900 1000 1150 1500 1800 2000

385 416 460 502 590 650 750 820 920 1030 1180 1500 1900 2250

FR10

606.04 x 2,275.07 x 605.02 23.86 x 89.57 x 23.82 805.94 x 2,275.07 x 605.02

402.15 886.6 575.79

FR11 FR12 FR13 FR14

31.73 x 89.57 x 23.82 47.48 x 89.57 x 23.82 55.35 x 89.57 x 23.82

1269.4
808.3

1,205.99 x 2,275.07 x 605.02

1782 2420 5500

1,405.89 x 2,275.07 x 605.02

1,097.69

2,805.93 x 2,275.07 x 605.02

110.47 x 89.57 x 23.82

2,494.75

# max. ambient temperature of +35C

hardware configurations
6-pulse enclosure L S S S S S S S S S S S S emc T H O O O O O O O O O O O O brake chopper IP54 380-500 v IP21 FR9 S O (H: +130) FR10 S O (H: +130) FR11 S O (H: +130)* FR12 S O (H: +130) FR13 S O (H: +170) FR14 S O (H: +170) 500-690 v FR9 S O (H: +130) FR10 S O (H: +130) FR11 S O (H: +130)* FR12 S O (H: +130) FR13 S O (H: +170) FR14 S O (H: +170) O O O O
1 1

cabling Top Bottom S S S S S S S S S S S S +CIT/+COT O (W: +400) O (W: +400) O (W: +400) O (W: +400) O (W: +400) O (W: +600) O (W: +400) O (W: +400) O (W: +400) O (W: +400) O (W: +400) O (W: +600) +IFU O O O O O O O O +ILS O O O O O O O O -

input device Fuses Load Sw. Sw.-fuse Contactor MCCB Cmn Mode +IFD O O O O S O O O O S +ICO O O O O O O O O +ICB O O O O O S O O O O O S +OCM O O O O O O O O O O O O

output filters du/dt +ODU O (W: +400) O (W: +400) O (W: +400) O (W: +400) O S O (W: +400) O (W: +400) O (W: +400) O (W: +400) O S Sine wave +OSI O(W: +600) O(W: +600) O(W: +600-800) O(W: +1200) O(W: +800) O(W: +1600) O(W: +600) O(W: +600) O(W: +600) O(W: +1200) O(W: +800) O(W: +1600)

O O O O
1 1

S = Standard

O = Optional

1)

(W: +400) = Contact factory

*) NXC07305 and NXC05906, H: +170 mm

36

12-pulse supply
mains voltage 380500 v, 50/60 hz
motor shaft Power and current Product code High Overload (150%) Power (HP) NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC 0385 0460 0520 0590 0650 0730 0820 0920 1030 1150 1300 1450 1770 2150 5 A 2 L 0 TSF 5 A 2 L 0 TSF 5 A 2 L 0 TSF 5 A 2 L 0 TSF 5 A 2 L 0 TSF 5 A 2 L 0 TSF 5 A 2 L 0 TSF 5 A 2 L 0 TSF 5 A 2 L 0 TSF 5 A 2 L 0 TSF 5 A 2 L 0 TSF 5 A 2 L 0 TSF 5 A 2 L 0 TSF 5 A 2 L 0 TSF 200 300 Power (kW) 200 250 Amps 300 385 Low Overload (110%) Power (HP) 300 350 Power (kW) 200 250 Amps 385 460 frame size dimensions W x H x D (mm) w x h x d (in) Weight (kg) weight (lbs)

350 450 500 550 600 650 700 800 900 1000 1200 1600

315 315 355 450 500 560 630 630 800 900 1000 1300

460 520 590 650 730 820 920 1030 1150 1300 1600 1940

450 500 550 600 650 700 800 900 1000 1200 1600 1900

250 315 355 400 450 500 560 630 710 800 1000 1200

520 590 650 730 820 920 1030 1150 1300 1450 1770 2150

FR10

606.04 x 2,275.07 x 605.02 23.86 x 89.57 x 23.82 805.94 x 2,275.07 x 605.02

402.15 886.6

FR11 FR12 FR13 FR14

31.73 x 89.57 x 23.82 47.48 x 89.57 x 23.82 55.35 x 89.57 x 23.82

1269.4
808.3

575.79

1,205.99 x 2,275.07 x 605.02

1782 2420 5500

1,405.89 x 2,275.07 x 605.02 2,805.93 x 2,275.07 x 605.02

1,097.69 2,494.75

110.47 x 89.57 x 23.82

mains voltage 500690 v, 50/60 hz

vacon nxc
motor shaft Power and current Product code High Overload (150%) Power (HP) NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC NXC 0261 0325 0385 0416 0460 0502 0590 0650 0750 0820 0920 1030 1180 1500 1900 2250 6 A 2 L 0 TSF 6 A 2 L 0 TSF 6 A 2 L 0 TSF 6 A 2 L 0 TSF# 6 A 2 L 0 TSF 6 A 2 L 0 TSF 6 A 2 L 0 TSF# 6 A 2 L 0 TSF 6 A 2 L 0 TSF 6 A 2 L 0 TSF# 6 A 2 L 0 TSF 6 A 2 L 0 TSF 6 A 2 L 0 TSF# 6 A 2 L 0 TSF 6 A 2 L 0 TSF 6 A 2 L 0 TSF# 200 250 Power (kW) 200 250 Amps 208 261 Low Overload (110%) Power (HP) 250 300 Power (kW) 250 315 Amps 261 325 frame size dimensions W x H x D (mm) w x h x d (in) Weight (kg) weight (lbs)

300 300 400 450 500 560 600 700 800 900 1000 1350 1500 2000

315 315 355 450 500 560 630 630 800 900 1000 1300 1500 1800

325 325 385 460 502 590 650 750 820 920 1030 1300 1500 1900

400 450 450 500 560 600 700 800 900 1000 1350 1500 2000 2500

355 400 450 500 560 630 710 800 900 1000 1150 1500 1800 2000

385 416 460 502 590 650 750 820 920 1030 1180 1500 1900 2250

FR10

606.04 x 2,275.07 x 605.02 23.86 x 89.57 x 23.82 805.94 x 2,275.07 x 605.02

402.15 886.6 575.79

FR11 FR12 FR13 FR14

31.73 x 89.57 x 23.82 47.48 x 89.57 x 23.82 55.35 x 89.57 x 23.82

1269.4
808.3

1,205.99 x 2,275.07 x 605.02

1782 2420 5500

1,405.89 x 2,275.07 x 605.02

1,097.69

2,805.93 x 2,275.07 x 605.02

110.47 x 89.57 x 23.82

2,494.75

# max. ambient temperature of +35C

hardware configurations
12-pulse enclosure L S S S S S emc T H O O O O O brake chopper IP54 380-500 v IP21 FR10 S O (H: +130) FR11 S O (H: +130)* FR12 S O (H: +130) FR13 S O (H: +170) FR14 S O (H: +170) 500-690 v FR10 S O (H: +130) FR11 S O (H: +130)* FR12 S O (H: +130) FR13 S O (H: +170) FR14 S O (H: +170) O O
1 1

cabling Top Bottom S S S S S S S S S S +CIT/+COT O (W: +400) O (W: +400) O (W: +400) O (W: +400) O (W: +800) O (W: +400) O (W: +400) O (W: +400) O (W: +400) O (W: +800) +IFU O O O O O O +ILS O O O O -

input device Fuses Load Sw. Sw.-fuse Contactor MCCB Cmn Mode +IFD O O O O +ICO O O O O +ICB O O O S S O O O S S +OCM O O O O O O O O O O

output filters du/dt +ODU O (W: +400) O (W: +400) O (W: +400) O S O (W: +400) O (W: +400) O (W: +400) O S Sine wave +OSI O(W: +600) O(W: +600-800) O(W: +1200) O(W: +800) O(W: +1600) O(W: +600) O(W: +600) O(W: +1200) O(W: +800) O(W: +1600)

S O S O S O S O S O

O O
1 1

S = Standard

O = Optional

1)

(W: +400) = Contact factory

*) NXC07305 and NXC05906, H: +170 mm

37

regenerative low-harmonic drive

The Vacon NXC regenerative low-harmonic brings savings in applications in which either regenerative function or low-harmonics are required.

The Vacon NXC regenerative and lowharmonic cabinet drives are a perfect choice for applications where low harmonics are required or where energy is fed back to the mains. clean Power saves costs The regenerative low-harmonic cabinet drive offers an excellent total solution to meet even the most demanding power quality requirements. The drive complies with the IEEE-519, G5/4 harmonic standards, when correctly installed. The low current THDi reduces supply currents and allows supply transformers, protection devices and power cables to be smaller. It brings savings for new and retrofit projects because there is no need to invest in expensive 12- or 18-pulse transformers when new or old existing 6-pulse transformers can be used. regenerative functionality saves energy The regenerative function makes it possible to feed energy back to the mains in energy generation applications or to improve the efficiency of the system when the braking power can be fed back to the mains. An additional advantage is simplified installation work and space savings when no brake resistors are needed. Power factor control imProves the suPPly The power factor of the active supply unit can be set in a wide range that makes it possible to minimize the required reactive power of the system. main features Clean power with total current harmonics less than 5% Regenerative function brings savings Power factor control Compact solution with a wide range of standard options available makes it easy to configure the drive

vacon nxc

38

regenerative low-harmonic drive

mains voltage 380500 v, 50/60 hz, 3~
loadability low-harmonic regenerative drive type low (+40c) high (+40c) Rated Continuous Current I L (A) 261 300 385 460 520 650 730 820 920 1030 1150 1300 1450 1770 2150 2700 Rated Continuous Current I H (A) 205 245 300 385 460 590 650 730 820 920 1030 1150 1300 1600 1940 2300 motor shaft Power 400 v supply 10% Overload P (kW) 132 160 200 250 250 355 400 450 500 560 630 710 800 1000 1200 1500 50% Overload P (kW) 110 132 160 200 250 315 355 400 450 500 560 630 710 900 1100 1200 frame size dimensions W x H x D (mm) w x h x d (in) Weight (kg) weight (lbs)

NXC 0261 5 A 2 L 0 RSF NXC 0300 5 A 2 L 0 RSF NXC 0385 5 A 2 L 0 RSF NXC 0460 5 A 2 L 0 RSF NXC 0520 5 A 2 L 0 RSF NXC 0650 5 A 2 L 0 RSF NXC 0730 5 A 2 L 0 RSF NXC 0820 5 A 2 L 0 RSF NXC 0920 5 A 2 L 0 RSF NXC 1030 5 A 2 L 0 RSF NXC 1150 5 A 2 L 0 RSF NXC 1300 5 A 2 L 0 RSF NXC 1450 5 A 2 L 0 RSF NXC 1770 5 A 2 L 0 RSF NXC 2150 5 A 2 L 0 RSF NXC 2700 5 A 2 L 0 RSF

FI9 + FI9 FI10 + FI10

1006 x 2275 x 605 39.60 x 89.56 x 23.81 1006 x 2275 x 605 39.60 x 89.56 x 23.81

680 1,499.14 700 1,543.23 1400 3,086.47 1950 4,299.01 3900 8,598.02

2xFI10 + FI12

2006 x 2275 x 605 78.97 x 89.56 x 23.81

FI13 + FI13 2xFI13 + FI14

2206 x 2275 x 605 78.97 x 89.56 x 23.81 4406 x 2275 x 605 173.46 x 89.56 x 23.81

mains voltage 525690 v, 50/60 hz, 3~

vacon nxc
loadability low-harmonic regenerative drive type low (+40c) high (+40c) Rated Continuous Current I L (A) 125 144 170 208 261 325 385 416 460 502 590 650 750 820 920 1030 1180 1500 1900 2250 Rated Continuous Current I H (A) 100 125 144 170 208 261 325 325 385 460 502 590 650 650 820 920 1030 1300 1500 1900 motor shaft Power 690 v supply 10% Overload P (kW) 110 132 160 200 250 315 355 400 450 500 560 630 710 800 900 1000 1150 1500 1800 2000 50% Overload P (kW) 90 110 132 160 200 250 315 315 355 450 500 560 630 630 800 900 1000 1300 1500 1800 frame size dimensions W x H x D (mm) w x h x d (in) Weight (kg) weight (lbs)

NXC 0125 6 A 2 L 0 RSF NXC 0144 6 A 2 L 0 RSF NXC 0170 6 A 2 L 0 RSF NXC 0208 6 A 2 L 0 RSF# NXC 0261 6 A 2 L 0 RSF NXC 0325 6 A 2 L 0 RSF NXC 0385 6 A 2 L 0 RSF NXC 0416 6 A 2 L 0 RSF# NXC 0460 6 A 2 L 0 RSF NXC 0502 6 A 2 L 0 RSF NXC 0590 6 A 2 L 0 RSF NXC 0650 6 A 2 L 0 RSF NXC 0750 6 A 2 L 0 RSF NXC 0820 6 A 2 L 0 RSF# NXC 0920 6 A 2 L 0 RSF NXC 1030 6 A 2 L 0 RSF NXC 1180 6 A 2 L 0 RSF# NXC 1500 6 A 2 L 0 RSF NXC 1900 6 A 2 L 0 RSF NXC 2250 6 A 2 L 0 RSF#

FI9 + FI9

1006 x 2275 x 605 39.60 x 89.56 x 23.81

680 1,499.14 700 1,543.23

FI10 + FI10

1006 x 2275 x 605 39.60 x 89.56 x 23.81

2xFI10 + FI12

2006 x 2275 x 605 78.97 x 89.56 x 23.81

1400 3,086.47

FI13 + FI13 2xFI13 + FI14

2206 x 2275 x 605 78.97 x 89.56 x 23.81 4406 x 2275 x 605 173.46 x 89.56 x 23.81

1950 4,299.01 3900 8,598.02

# max. ambient temperature of 35C

hardware configurations
active supply unit 380-500 v FI9+FI9 FI10+FI10 2 x FI10+FI12 FI13+FI13 2 x FI13+FI14 525-690 v FI9+FI9 FI10+FI10 2 x FI10+FI12 FI13+FI13 2 x FI13+FI14 1) Contact factory S S S S S O (H: +130) O (H: +130) O (H: +130) O (H: +170) O (H: +170) S S S S S O O O O O 1) (W: +400) 1) (W: +400) 1) (W: +400) 1) (W: +400) 1) (W: +400) S S S S S O (W: +400) O (W: +400) O (W: +400) O (W: +400) O (W: +600) S S S S S O O O O O O (W:+400) O (W: +600) O (W:+400) O (W: +600) O (W:+400) O (W: +1200) O S O (W: +800) O (W: +1600) enclosure IP21 S S S S S IP54 O (H: +130) O (H: +130) O (H: +130) O (H: +170) O (H: +170) L S S S S S emc T O O O O O 1) (W: +400) 1) (W: +400) 1) (W: +400) 1) (W: +400) 1) (W: +400) brake chopper cabling Bottom S S S S S input device output filters Load Sw. & Top Cmn Mode du/dt Sinewave MCCB +CIT/+COT +OCM +ODU +OSI +ILS & +ICB S S S S S O O O O O O (W:+400) O (W: +600) O (W:+400) O (W: +600) O (W:+400) O (W: +1200) O S O (W: +800) O (W: +1600) O (W: +400) O (W: +400) O (W: +400) O (W: +400) O (W: +600)

S = Standard

O = Optional

39

vacon drivesynch
The Vacon DriveSynch is a new, innovative control concept for running standard drives in parallel to control high-power AC motors. This concept suits highAuthor power single or multiple winding motors typically above 1 MW (1250 HP).

high-Power ac drives uP to 5 mw can be built using standard drive comPonents with the following benefits:
System is modular and easy to extend High total power can be obtained combining smaller drives The redundancy of the system is higher than in a conventional drive because each unit can be run independently The small size of the individual drive makes it easy to maintain and service Identical individual units reduce the required amount of spare parts and costs No special skills are required for engineering, installation, commissioning and maintenance of high-power drives as they are made from standard low-power modules Du/dt filter at the output of each individual unit ensures load balancing Can also run multiple winding motors with a phase shift between the windings

vacon nxc

Fiber Optic Link

Fiber Optic Link

mains voltage 380500 v, 50/60 hz

loadability low (+40c) AC drive type Rated continuous current I L (A) 2150 2470 2755 3278 3705 4133 10% overload current (A) 2365 2717 3031 3605 4076 4546 high (+40c) Rated continuous current I H (A) 1940 2185 2470 2936 3278 3705 50% overload current (A) 2910 3278 3705 4403 4916 5558 Maximum current I S (A) 3492 3933 4446 5284 5900 6669 motor shaft power 400 v supply 10% overload P (kW) 1200 1350 1500 1800 2000 2250 50% overload P (kW) 1100 1100 1350 1500 1800 2000

11/04/2008
Frame size

Dimensions and weight W*H*D (mm)/ kg

2 x NXC 2 x NXC 2 x NXC 3 x NXC 3 x NXC 3 x NXC

1150 1300 1450 1150 1300 1450

5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF 5 A 2 L 0 SSF

2 x FR13 2 x FR13 2 x FR13 3 x FR13 3 x FR13 3 x FR13

2x(1406*2275*605/1250) 2x(1606*2275*605/1350) 2x(1606*2275*605/1350) 3x(1406*2275*605/1250) 3x(1606*2275*605/1350) 3x(1606*2275*605/1350)

mains voltage 500690 v, 50/60 hz

loadability low (+40c) AC drive type Rated continuous current I L (A) 1748 1900 2250 2622 2936 3363 10% overload current (A) 1923 2090 2475 2884 3229 3699 high (+40c) Rated continuous current I H (A) 1558 1500 1900 2337 2622 2936 50% overload current (A) 2337 2250 2782 3506 3933 4170 Maximum current I S (A) 2679 2700 3335 4019 5002 5002 motor shaft power 690 v supply 10% overload P (kW) 1700 1800 2000 2500 2800 3200 50% overload P (kW) 1400 1500 1800 2000 2500 2800 Frame size Dimensions and weight W*H*D (mm)/ kg 2x(1406*2275*605/1250) 2x(1406*2275*605/1250) 2x(1406*2275*605/1250) 3x(1406*2275*605/1250) 3x(1406*2275*605/1250) 3x(1406*2275*605/1250)

2 x NXC 2 x NXC 2 x NXC 3 x NXC 3 x NXC 3 x NXC

0920 1030 1180 0920 1030 1180

6 A 2 L 0 SSF 6 A 2 L 0 SSF 6 A 2 L 0 SSF# 6 A 2 L 0 SSF 6 A 2 L 0 SSF 6 A 2 L 0 SSF#

2 x FR13 2 x FR13 2 x FR13 3 x FR13 3 x FR13 3 x FR13

# max. ambient temperature of 35C

40

technical data
mains connection Input voltage Uin Input frequency Connection to mains motor connection Output voltage Continuous output current 208240 V; 380500 V; 500...690 V; 10%+10% NXC regenerative low-harmonic drive 525-690 V; -10%...+10% 4566 Hz Once per minute or less (normal case) 0Uin High overloadability: IH, ambient temperature max. +50C (FR10 + 40C) Low overloadability: IL , ambient temperature max. +40C (max. 50C with current derating 1.5% per 1C) Overloadability Max. starting current Output frequency control characteristics Control performance High: 1.5 x IH (1 min/10 min), Low: 1.1 x IL (1 min/10 min) Is for 2 s every 20 s 0320 Hz; up to 7200 Hz with special software Open loop vector control (5-150% of base speed): speed control 0.5%, dynamic 0.3%sec, torque lin. <2%, torque rise time ~5 ms Closed loop vector control (entire speed range): speed control 0.01%, dynamic 0.2%sec, torque lin. <2%, torque rise time ~2 ms NX_2/ NX_5: Up to and including NX_0061: 116 kHz; Factory default 10 kHz From NX_0072: 110 kHz; Factory default 3.6 kHz 16 kHz; Factory default 1.5 kHz

Switching frequency

NX_6: Field weakening point Acceleration time Deceleration time Braking ambient conditions Ambient operating temperature Storage temperature Relative humidity Air quality: - chemical vapours - mechanical particles Altitude Vibration EN50178/EN60068-2-6 Shock EN50178, EN60068-2-27 emc Immunity Emissions 8320 Hz

vacon nxc

03000 sec 03000 sec DC brake: 30% * TN (without brake resistor), flux braking 10C (no frost)+50C: IH (FR10 + 40C) 10C (no frost)+40C: IL 40C+70C 0 to 95% RH, non-condensing, non-corrosive, no dripping water IEC 721-3-3, unit in operation, class 3C2 IEC 721-3-3, unit in operation, class 3S2 100% load capacity (no derating) up to 1000 m 1% derating for each 100 m above 1000 m; max. 3000 m (690 V max. 2000 m) 5...150 Hz: Displacement amplitude 1 mm (peak) at 515.8 Hz (FR10: 0.25 mm (peak) at 531 Hz) Max acceleration amplitude 1 G at 15.8150 Hz (FR10: 1 G at 31150 Hz) UPS Drop Test (for applicable UPS weights) Storage and shipping: max 15 G, 11 ms (in package) Fulfil all EMC immunity requirements emc level c1: IEC/EN61800-3 (2004), category C1 emc level c2: IEC/EN61800-3 (2004), category C2 emc level c3: IEC/EN61800-3 (2004), category C3 emc level c4: Low earth-current solution suitable for IT networks, IEC/EN61800-3 (2004), category C4 (can be modified from L/H-level units) EN 50178 (1997), EN 60204-1 (1996), EN 60950 (2000, 3rd edition) (as relevant), IEC 61800-5, CE, UL, CUL; (see unit nameplate for more detailed approvals)

safety control connections (oPt-a1, -a2 or oPt-a1, -a3) Analogue input voltage Analogue input current Digital inputs Auxiliary voltage Output reference voltage Analogue output Digital output Relay outputs Thermistor input (OPT-A3) Protections

0+10 V (10 V+10 V joystick control), Ri = 200 k , resolution 0.1%, accuracy 1% 0(4)20 mA, Ri = 250 differential, resolution 0.1%, accuracy 1% 6, positive or negative logic; 1830 VDC +24 V, 15%, max. 250 mA +10 V, +3%, max. load 10 mA 0(4)20 mA; 0...10V; R L max. 500 , resolution 10 bit, accuracy 2% Open collector output, 50 mA/48 V 2 programmable change-over (NO/NC) relay outputs (OPT-A3: NO/NC+NO) Switching capacity: 24 VDC/8 A, 250 VAC/8 A, 125 VDC/0.4 A. Min. switching load: 5 V/10 mA Galvanically isolated, R trip = 4.7 k Overvoltage, undervoltage, earth fault, mains supervision, motor phase supervision, overcurrent, unit overtemperature, motor overload, motor stall, motor underload, short-circuit of +24 V and +10 V reference voltages 41

42

vacon 100 hvac

vacon 100 hvac premium ac drive for indoor climate control

43

its efficiency that counts

The Vacon 100 HVAC is designed to meet and exceed even the most stringent requirements of the building automation industry. Easy installation, efficient and troublefree operation, and fast return on investment are guaranteed. No HVAC task is too complex for the Vacon 100 HVAC. Installing and commissioning the Vacon 100 HVAC can be done by just about anyone. The Vacon 100 HVAC is available in the power range of 0.55 to 160 kW (0.75 to 200 HP) and supply voltages of 208-230V and 380-480V .

efficient investment
With the Vacon 100 HVAC, a short payback time is guaranteed as continuous energy saving is achieved throughout the products lifetime. Further, the standard delivery of Vacon 100 HVAC includes all the necessary hardware, I/O and communication features with usually no need to buy any additional options. Vacon 100 HVAC complies with all the relevant approvals and standards including those for EMC and safety.

reliable oPeration
Interference free operation is ensured with built in RFI filters and harmonic filters. Vacon 100 HVAC operates silently in a building area with the use of high switching frequency and the optimum use of cooling fan. With the help of real time clock and calendar based functions, the HVAC process can be optimized for a considerable amount of energy savings.

long lifetime easy installation

The Vacon 100 HVAC, with the smallest IP54/NEMA 12 footprint and built in accessories, makes installation extremely simple and fast. The high-resolution graphical keypad with intuitive wizards, built in help text, and a user-friendly interface also adds to the ease of installation, commissioning and operation. Since the Vacon 100 HVAC can be mounted side by side with no space between the units, more space is available in cabinet installations. All of the components in the Vacon 100 HVAC have a typical lifetime of 10 years or more, reducing maintenance costs, and are environmentally friendly for easy recycling. Should the need for assistance arise with installation, commissioning or programming, however, Vacon ensures that support and service are always available both locally and globally.

vacon 100 hvac

mr4

mr5

mr6

mr7

mr8

mr9

44

features and benefits

built-in features
Vacon 100 HVAC is delivered ready to communicate with Building Management Systems over many common Ethernet and RS485 based protocols used in HVAC systems. BACnet IP, Modbus TCP, Modbus RTU, Metasys N2 and BACnet MSTP communication protocols are all standard communication options in the Vacon 100 HVAC. Vacon 100 HVAC has integrated harmonic filters on the DC link allowing the Vacon 100 HVAC to comply with the IEC61800-3-12 harmonics standard. All circuit boards in the Vacon 100 HVAC are varnished and designed for IEC 60721-3-3 which allows the Vacon 100 HVAC to withstand class 3C3 chemically active substances and class 3S2 mechanically active substances. The Vacon 100 HVAC is also tested to meet IEC 60068-260 Method 1 which allows the Vacon 100 HVAC to withstand hydrogen sulfide (H2S) and sulfur dioxide (SO2). The Vacon 100 HVAC is available in IP21/NEMA 1 and IP54/NEMA 12 enclosures in the exact same footprint. The small footprint of the IP54/NEMA 12 enclosure and modular design allow the Vacon 100 HVAC to be mounted side by side in a cabinet without any space between them. benefit
vacon 100 hvac

benefit

Provides unprecedented flexibility Reduces investment costs

benefit

Saves on installation costs No need for additional harmonics filters

benefit

High reliability in caustic environments

Saves cost by reducing cabinet size requirements

integrated drive suPPly switch

With an integrated drive supply switch option, the main supply to the drive can be disconnected and locked during maintenance. This option is UL, CE and CUL certified.

45

features and benefits

dedicated to hvac
Two built in PID controllers in the Vacon 100 HVAC eliminates the need for an external controller while increasing the efficiency of the HVAC system Built in Fire Mode controller in the Vacon 100 HVAC increases the safety of an HVAC system by overriding faults and continuous maximum speed operation during a fire hazard in a building The Motor Switch Ride-Through feature in the Vacon 100 HVAC ensures trip-free operation when the motor is disconnected and connected while the Vacon 100 HVAC is running. The Vacon 100 HVAC is available in IP21/NEMA 1 and IP54/NEMA 12 enclosures in the exact same footprint. The small footprint of the IP54/NEMA 12 enclosure and modular design allow the Vacon 100 HVAC to be mounted side by side in a cabinet without any space between them. The Vacon 100 HVAC has a flange mounting kit available as an option to allow mounting directly in the plunum of HVAC equipment for more complete integration.
vacon 100 hvac

benefit

Reduces investment cost.

benefit

Increases building safety during fire hazards.

benefit High reliability in caustic environments.

benefit

Reduces maintenance costs.

benefit

Eases integration and saves on investment costs.

46

features and benefits

energy efficient oPeration
All Vacon 100 HVAC drives are more than 97% efficient. The Vacon 100 HVAC features a simple to remove and replace cooling fan that is optimized to run only when needed. The Vacon 100 HVAC has a built in sleep mode function that automatically stops the motor when the demand is low and wakes up on demand. The Vacon 100 HVAC has an optional real time clock that allows for HVAC process control based on up to five calendar-based schedules and three timer inputs. benefit Reduces wasted energy due to VFD losses. Reduces maintenance time and increases drive life.

benefit

benefit Reduces energy consumption.

benefit

Reduces energy consumption and HVAC efficiency.

intuitive keyPad interface

Nine user-defined values can be monitored on screen at one time with the Vacon 100 HVACs graphical keypad. The Vacon 100 HVACs graphical keypad provides built in feedback through help text and clear fault information including possible causes and suggested remedies. The Vacon 100 HVAC has built in Start-up, PID, and Multi-pump wizards enabling extremely simple start up and commissioning of advanced functions through a series of simple questions and answers. benefit Simultaneous Multi-process feedback. Saves time during installation and maintenance.
vacon 100 hvac

benefit

benefit

Enables quick and simple set up of advanced functions.

47

technical data
mains voltage 208240 v, 50/60 hz, 3~
Product code motor shaft Power and current Low Overload(110%) Power (HP) 0.75 1.0 1.5 2.0 3.0 * 5.0 7.5 10.0 15.0 20.0 25.0 30.0 40.0 50.0 60.0 75.0 100.0 125.0 Power (kW) 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0 18.5 22.0 30.0 37.0 45.0 55.0 75.0 90.0 I L (A) 3.7 4.8 6.6 8.0 11.0 12.5 18.0 24.0 31.0 48.0 62.0 75.0 88.0 105.0 140.0 170.0 205.0 261.0 310.0 frame size Dimensions WxHxD (mm) wxhxd (in) Weight (kg) weight (lbs)

VACON0100-3L-0003-2-HVAC VACON0100-3L-0004-2-HVAC VACON0100-3L-0007-2-HVAC VACON0100-3L-0008-2-HVAC VACON0100-3L-0011-2-HVAC VACON0100-3L-0012-2-HVAC VACON0100-3L-0018-2-HVAC VACON0100-3L-0024-2-HVAC VACON0100-3L-0031-2-HVAC VACON0100-3L-0048-2-HVAC VACON0100-3L-0062-2-HVAC VACON0100-3L-0075-2-HVAC VACON0100-3L-0088-2-HVAC VACON0100-3L-0105-2-HVAC VACON0100-3L-0140-2-HVAC VACON0100-3L-0170-2-HVAC VACON0100-3L-0205-2-HVAC VACON0100-3L-0261-2-HVAC VACON0100-3L-0310-2-HVAC

MR4

128 x 328 x 190 5 x 12.9 x 7.5

6.0 13.0

MR5 MR6 MR7

144 x 419 x 214 5.7 x 16.5 x 8.4 195 x 557 x 229 7.7 x 21.9 x 9 237 x 660 x 259 9.3 x 26 x 10.2 290 x 966 x 343 11.4 x 38 x 13.5 480 x 1150 x 365 18.9 x 45.3 x 14.4

10.0 22.0 20.0 44.0 37.5 83.0 66.0 145.5 108.0 238.0

MR8 MR9

mains voltage 380480 v, 50/60 hz, 3~

Product code motor shaft Power and current Low Overload(110%) Power (HP) Power (kW) I L (A) frame size Dimensions WxHxD (mm) wxhxd (in) Weight (kg) weight (lbs)

vacon 100 hvac

VACON0100-3L-0003-4-HVAC VACON0100-3L-0004-4-HVAC VACON0100-3L-0005-4-HVAC VACON0100-3L-0008-4-HVAC VACON0100-3L-0009-4-HVAC VACON0100-3L-0012-4-HVAC

VACON0100-3L-0016-4-HVAC VACON0100-3L-0023-4-HVAC VACON0100-3L-0031-4-HVAC VACON0100-3L-0038-4-HVAC VACON0100-3L-0046-4-HVAC VACON0100-3L-0061-4-HVAC VACON0100-3L-0072-4-HVAC VACON0100-3L-0087-4-HVAC VACON0100-3L-0105-4-HVAC VACON0100-3L-0140-4-HVAC VACON0100-3L-0170-4-HVAC VACON0100-3L-0205-4-HVAC VACON0100-3L-0261-4-HVAC VACON0100-3L-0310-4-HVAC

1.5 2.0 3.0 * 5.0 7.5

10.0 15.0 20.0 25.0 30.0 40.0 50.0 60.0 75.0 100.0 125.0 150.0 200.0 250.0

1.1 1.5 2.2 3.0 4.0 5.5

7.5 11.0 15.0 18.5 22.0 30.0 37.0 45.0 55.0 75.0 90.0 110.0 132.0 160.0

3.7 5.3 6.2 8.8 10.6 13.2

16.0 23.0 31.0 38.0 46.0 61.0 72.0 87.0 105.0 140.0 170.0 205.0 261.0 310.0

MR4

128x328x190 5x12.9x7.5

6.0 13.0

MR5

144x419x214 5.7x16.5x8.4 195x557x229 7.7x21.9x9 237x660x259 9.3x26x10.2 290x966x343 11.4x38x13.5 480x1150x365 18.9x45.3x14.4

10.0 22.0 20.0 44.0 37.5 83.0 66.0 145.5 108.0 238.0

MR6

MR7

MR8 MR9

* Please check full load amperes on the nameplate of the motor.

vacon 100 hvac accessories

order code CAB-USB/RS485 OPT-BT-MC02-5 VACON-ENC-IN12-MR04-HVAC OPT-C4-V VACON-PAN-HMDR-MC02 VACON-PAN-HMHH-MC02 ENC-QFLG-MR04 description PC cable for SW tools, USB to RS-485, cable length 3 m Battery package for(5pcs) for real time clock NEMA12 -kit MR4, Vacon customised HVAC LonWorks Door panel kit, drive side IP54 protected, cable length 3m Hand held panel kit Flange mounting - kit for MR4

48

technical data
basic i/o board terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 30 a b +10 Vref AI1+ AI1AI2+ AI224 Vout GND DI1 DI2 DI3 CM 24 Vout GND DI4 DI5 DI6 CM AO1+ AO-/GND +24 Vin RS485 RS485 signal Reference output Analog input, voltage or current Analog input common (current) Analog input, voltage or current Analog input common (current) 24 V aux. voltage I/O ground Digital input 1 Digital input 2 Digital input 3 Common A for DI1-DI6 24 V aux. voltage I/O ground Digital input 4 Digital input 5 Digital input 6 Common A for DI1-DI6 Analog signal (+output) Analog output common 24 V auxiliary input voltage Differential receiver/transmitter Differential receiver/transmitter option boards (all boards are varnished) oPt-f1-v oPt-f2-v oPt-b1-v oPt-b2-v oPt-b4-v oPt-b5-v oPt-b9-v oPt-c4-v oPt-bf-v 3 x Relay output 2 x Relay output + Thermistor 6 x DI/DO, each I/O can be individually programmable as input or output. 2 x Relay output + Thermistor 1 x AI, 2 x AO (isolated) 3 x Relay output 1 x RO, 5 x DI (42-240 VAC) LonWorks 1 x AO, 1 x DO, 1x Relay Output standard relay board terminal 21 22 23 24 25 26 32 33 RO1/1 NC RO1/2 CM RO1/3 NO RO2/1 NC RO2/2 CM RO2/3 NO RO3/1 CM RO3/2 NO Relay output 3 Relay output 2 Relay output 1 +sbf1 optional relay board terminal 21 22 23 24 25 26 28 29 RO1/1 NC RO1/2 CM RO1/3 NO RO2/1 NC RO2/2 CM RO2/3 NO TI1+ TI1Thermistor input Relay output 2 Relay output 1 +sbf2

Standard relay board (3 x RO) can be replaced by SBF2 (2 x RO + Thermistor). Mains connection Input voltage Uin Input frequency Connection to mains Starting delay Motor connection Output voltage Continuous output current Output frequency Frequency resolution Control characteristics Switching frequency Frequency reference Analogue input Field weakening point Acceleration time Deceleration time Ambient conditions Ambient operating temperature Storage temperature Relative humidity Air quality: IEC 60068-2-60 chemical vapours mechanical particles Altitude Vibration 208...240 V; 380480 V; -10%+10% 50...60 Hz, -5%...+10% Once per minute or less 4 s (MR4 to MR6); 6 s (MR7 to MR9) 0-Uin IL: Ambient temperature up to 55C (131 F) with derating, overload 1.1 x IL (1 min./10 min.) 0320 Hz (standard) 0.01 Hz 1.510 kHz; Automatic switching frequency derating in case of overheating Resolution 0.01 Hz Resolution 0.1% (10-bit), 8320 Hz 0.13000 sec 0.13000 sec IL : -10C (-14 F) (no frost)+55C (131 F) -40C (-40 F)+70C (158 F) 0 to 95% RH, non-condensing, non-corrosive IEC 60721-3-3, unit in operation, class 3C3 IEC 60721-3-3, unit in operation, class 3S2 100% load capacity (no derating) up to 1.000 m (3280 ft) 1% derating for each 100 m (328 ft) above 1.000 m (3280 ft) Max. altitudes: 4.500 m (14763 ft) (TN and IT systems) IEC 61800-5-1 IEC 60068-2-6 IEC 61800-5-1 IEC 60068-2-27 IP21/Type 1 standard in entire range IP54/Type 12 option. Fulfils IEC 61800-3, first and second environment Depend on EMC level. +EMC2: IEC 61800-3, Category C2 Vacon 100 will be delivered with class C2 EMC filtering, if not otherwise specified. Vacon 100 can be modified for IT-networks. MR4: 65, MR5: 70, MR6: 77, MR7: 77, MR8: 86, MR9: 87 EN 61800-5-1, EN 61800-3, EN 61000-3-12, UL 508 C, CE, UL, cUL, GOST-R; (see unitnameplate for more detailed approvals)

vacon 100 hvac

Shock Enclosure class EMC (at default settings) Immunity Emissions Emissions Safety and Approvals Average noise level (cooling fan) soundpower level in dB(A)

49

50

nxp liquid cooled

vacon nxp liquid cooled powerdrives for extreme conditions

51

ultimate performance
The Vacon NXP drive is the most space-saving AC drive in the market. It is well suited for locations where air cooling would be difficult, expensive or impractical or where the installation space is at a premium.
The Vacon NXP Liquid Cooled drive, being extremely compact and versatile, is suitable for many different industry segments including Marine and Offshore, Pulp and Paper and Mining and Metal industries. The Vacon Liquid Cooled drives are available in power ranges from 7.5kW to 5000kW (10HP to 6000HP) with supply voltages ranging from 380V to 690V. The flexibility of the Vacon NXP control module allows for advanced control of induction and permanent magnet motors.

extremely versatile
Due to the flexibility of the Vacon NXP control module, all applications currently available for the NX family are also available for the Vacon Liquid Cooled drives. The small size and over 98% cooling efficiency allows the Vacon Liquid Cooled drives can be completely sealed in cabinets with an IP54/NEMA 12 or higher rating allowing the drives to be installed almost anywhere. The Vacon Liquid Cooled drives can also reduce or eliminate the need for large Air Conditioned process control rooms while keeping the audible noise in the control rooms down to practically a whisper.

designed reliability
Proven technology, high-quality electrical components Modularity No galvanic contact between coolant and power electronics Fulfils international safety and functionality standards, as well as classification requirements Liquid cooling guarantees more stable conditions High tolerance against environmental variations High cooling efficiency protects the drive in high ambient temperature environments Extensive and full power final testing on motor for whole drive system All IGBTs are protected against overtemperature and overload Double-shielded cooling circuitry

truly liquid cooled

The Vacon Liquid Cooled drives dissipate less than 5% of total heat losses to the ambient environment, or only 0.1-0.15% of total rated load. The high tech design of the cooling heatsink enables higher cooling efficiency and makes the utilization ratio of the power components higher than ever. The majority of other liquid cooled drives on the market are based on modifications to air cooled drives.

nxp liquid cooled

vacon nxp liquid cooled ch5

52

vacon nxp liquid cooled ch61/ch62

vacon nxp liquid cooled ch72

optimized, ultra compact solution

reduced investment
Space savings up to 70% Smaller enclosure footprint over air cooled solutions Efficiency >98% Electrical energy savings between air cooled and liquid cooled drives Power factor of 0.99 with Active Front-End Modularity Serviceability

benefit

Reduced investment costs Reduced maintenance costs Increased energy savings

flexible installation
High power density, e.g, a 12-pulse CH74 is the smallest in the world; the rectifier, inverter and optional brake chopper in the same package. Extensive operating conditions, temperatures up to 50C without derating No need for filtered cooling air or for a large air conditioning system No large blowers reduces audible drive noise High IP/NEMA enclosure rating possible for almost any environment High cooling efficiency High switching frequency reduces current ripple for motor, improving motor loadability in AC drive applications

benefit

Reduced installation costs Install almost anywhere Practically silent operation Reduced footprint Increased energy savings

nxp liquid cooled

vacon nxp liquid cooled ch63

vacon nxp liquid cooled ch64

vacon nxp liquid cooled ch74

53

the advantages of the cooling technology

When comparing the cooling technology solutions, it is important to understand the effects on the infrastructure of the electrical room, and electrical room requirements. Additional comparison parameters are the geographical location, the customer segment and the customer process.

400 kw, 690 vac liquid cooled drive is:

32 % of the volume of the air cooled drive 50 % of the width of the air cooled drive 70 % of the weight of the air cooled drive 20 dBA more silent than the air cooled drive

Total Cost Calculation, LC vs. AC

Relative cost value 200 % 150 % 100 % 50 % 0% 1 2 3 4 5 6 7 8 9 10 Years Liquid Cooled Air Cooled

In warm climates it is extremely important to observe the amount of heat load transferred to the electrical room because it is in a direct relationship to the electrical energy consumption. The type-tested switchgears standard EN 60439-1 specifies that the electrical rooms 24-hour average temperature should be below +35C and the maximum temporary temperature cannot exceed +40C. Due to this, the cooling system in electrical rooms is typically based on air conditioning chillers, which are dimensioned by the maximum heat load, the inside temperature of the electrical room and the outdoor maximum temperature. The normal electrical energy consumption of air conditioning is 25...33% of the cooling power. Therefore, high-power drives are creating huge energy consumption, based on the heat load produced. The initial investments in the liquid cooled AC drives technology are slightly more expensive than those in the air cooled AC drives technology because of the technology used, cooling piping arrangements and heat exchanger systems. It is significant to understand that a heat exchanger needs also be compared to ventilation and air condition systems with ventilation ducts, ventilation machine and ventilation automation system.

nxp liquid cooled

The non-evaluated features remarkably decrease the payback time of the liquid cooled drives. The payback time of a single 650-kW liquid cooled drive is 3 years. The payback time of >1 MW high power drives or drive groups reduces significantly and the initial investment difference can be compensated during the first operating year. The electrical energy cost trend supports a wider use of the liquid cooled drives technology, and the number of on-shore installations is growing rapidly.

Liquid Cooled Drive

Losses, Air - 0.15%

Power Output (to Motor) - 98%

Power Input - 100%

Losses, Liquid - 1.85%

54

typical device configurations

nxa, active front-end
The Active Front-End (AFE) unit is bi-directional (regenerative) power converter (supply unit) for the front-end of a common DC bus drive line-up. An external LCL filter is used at the input. This unit is suitable in applications where a low level of mains harmonics and high power factor are required. LCL filter guarantees that harmonics are not an issue in any network Power factor is better than 0.99 which, together with low harmonics, means that supply chain transformers, generators, etc. can be sized very accurately without reserving margins for the reactive power. This can mean a saving of 10 % in supply chain investments Faster payback time, regenerative energy feeding back to the grid Power management system interface for backpower control, power limit Fuses, LCL filters, pre-charging rectifiers and resistors need to be ordered and specified separately.
active front-end (ch5, ch61, ch62, ch63, ch64)

nxi, inverter unit

The INU (Inverter unit) is a bidirectional DC-fed power inverter for the supply and control of AC motors. The INU is supplied from a common DC bus drive line-up. A charging circuit is needed in case a connection to a live DC bus is required. The DC-side charging circuit is external for inverter types. Pre-charging resistors and switches or fuses are not included in an NXI delivery. They need to be specified and ordered separately.

nxp liquid cooled

inverter unit (ch3, ch4, ch5, ch61, ch62, ch63, ch64)

nxb, brake choPPer unit

The Brake Chopper Unit (BCU) is unidirectional power converter for the supply of excessive energy from a common DC bus drive line-up or big single drive to resistors where the energy is dissipated as heat. External resistors are needed. Improves drive dynamic performance in a load regenerative operating point Protects common DC bus voltage level from overvoltage Saves AFE investments in some cases Resistors or fuses are not included in an NXB delivery. They need to be specified and ordered separately.
brake chopper unit (ch3, ch4, ch5, ch61, ch62) 55

liquid to liquid heat exchangers

In cooperation with HVAC professionals, Vacon has designed a range of liquidto-liquid heat exchangers (HX), which improve the availability and usability of AC drive systems. The heat exchangers added to the liquid cooled Vacon NXP range offer a reliable and cost-effective cooling without ventilation concerns.
Built with high-quality components, Vacon's standardized heat exchanger makes the use of liquid cooled drives easier, because a well-planned and sized unit is easier to apply than a project solution. In addition, a standard heat exchanger solution offers proven reliability. To minimize the risk of possible leaks, splitting the cooling circuit into segments is worthwhile, because even in a large group of AC drives the volume of the liquid stays under 100 litres. An additional advantage of separated cooling segments is the possibility to use inhibitors and glycol against the corrosion, freezing and micro organisms. The Vacon heat exchanger has versatile protection and control functions. The whole system is supervised by the drive's control application software, which meets the standards of even the most demanding customers. The operation of the unit can be monitored by an upper level automation system. The system controls the cooling conditions of the drives and supervises the flow and detects possible leaks in the cooling system. The Vacon heat exhanger can be used in different kinds of electrical networks, where frequencies and voltages may vary, because the cooling pump is controlled by an AC drive. Such networks are typically used in the marine industry and other electrical island networks using diesel generators. This kind of solution brings an extra advantage because the flow capacity can be adjusted to the demand. Pressure losses that are higher than expected within the cooling circuit may be easily compensated by changing the speed of the pump and thus raising the pressure and flow.

heat exchanger oPtions

Stainless steel AISI piping Customer circuitry insulation for condensation prevention, typically needed when the process water is below 15C Two-way-valve capable of optimizing the quantity of the cooling water, when the temperature of the process liquid is low Heat exhanger can be delivered installed inside a Rittal TS8 or VSG VEDA cabinet Double pumps can be selected for marine class requirements, types 120 kW and 300 kW Titanium heat exchanger is used in sea water circuits. The structure and performance differs from the fresh water models.

standard accessories
Self-supporting module rack construction, which can be integrated into generic switchgear and cabinet solutions Cooling circuit equipped with threaded joints or flanges Heavy industry PVC-C pipework; excellent, because it is light and prevents corrosion Industrial water heat exchanger, three-way-valve, pump, AC drive

nxp liquid cooled

hxl-m/v/r-040-n-P Cooling power Mains supply Flow Distribution pressure Double pump Cabinets VEDA, Rittal 0...40 kW 380...500 VAC 40...120 l/min 10-30 gpm 0.3 bar / l=10 m, DN32*

hxl/m-m/v/r-120-n-P 0...120 kW 380...500 VAC 120...360 l/min 30-90 gpm

hxs/t-m/v/r-070-n-P 0...69 kW 380...500 VAC 120...200 l/min 30-50 gpm

hxl/m-m/r-300-n-P 0...300 kW 380...500 VAC 360...900 l/min 90-225 gpm

HXL: 1 bar / l = 40 m, DN50 HXS: 1 bar / l = 40 m, DN50 HXL: 1 bar / l = 40 m, DN80 HXM: 0.7 bar / l = 30 m, DN50 HXT: 0.7 bar / l = 25 m, DN50 HXM: 0.7 bar / l = 25 m, DN80 HXM VEDA, Rittal HXT VEDA, Rittal HXM Rittal

* l = maximum distribution distance with specific DN diameter

56

technical data
mains connection Input voltage Uin 400500 VAC; 525690 VAC; (10%+10%) 465800 VDC; 6401100 VDC (0%+0%) Input frequency control characteristics Control method 4566 Hz Frequency control U/f Open loop sensorless vector control Closed loop frequency control Closed loop vector control Switching frequency NX_5: Up to and including NX_0061: 116 kHz; Factory default 10 kHz From NX_0072: 112 kHz; Factory default 3.6 kHz NX_6: 16 kHz; Factory default 1.5 kHz ambient conditions Ambient operating temperature Installation temperature Storage temperature 10C (no frost)+50C (at Ith) 0...+70C 40C+70C; no liquid in heatsink under 0C Relative humidity Air quality - chemical vapours - mechanical particles. 5 to 96% RH, non-condensing, no dripping water No corrosive gases IEC 60721-3-3, unit in operation, class 3C2 IEC 60721-3-3, unit in operation, class 3S2 (no conductive dust allowed)

Altitude

NX_5 (380...500 V): 3000 m; in case network is not corner grounded NX_6: 2000 m. For further requirements, please contact factory

Vibration EN50178/EN60068-2-6

5150 Hz Displacement amplitude 0.25 mm (peak) at 331 Hz Max acceleration amplitude 1 G at 31150 Hz

nxp liquid cooled

Shock EN50178, EN60068-2-27

UPS Drop Test (for applicable UPS weights) Storage and shipping: max 15 G, 11 ms (in package)

Enclosure class emc Immunity Emissions safety

IP00/Open Frame standard in entire kW/HP range Fulfils all EMC immunity requirements EMC level N, T (IT networks) EN50178, IEC 60204-1, CE, UL, CUL, IEC 61800-5-1 (see unit nameplate for more detailed approvals)

approvals

Type tested Factory acceptance tested (FAT) Approvals our partners have

UL, DNV, BV, SGS Fimko CE Lloyds Register, ABS, GL Ex, SIRA Drinking water Water-glycol mixture

liquid cooling

Allowed cooling agents

Temperature of cooling agent

035C (Ith)(input); 35...55C, please see manual for further details Temperature rise during circulation max. 5C No condensation allowed

System max. working pressure Pressure loss (at nominal flow)

6 bar/ 40 bar peak Varies according to size, please see manual for further details

57

58

common dc bus

vacon nx products for common dc bus systems

59

high configurability
Vacon offers a comprehensive range of common DC bus drive products. The product family covers a number of front-end units, inverter units and brake chopper units in the entire power range from 1 to 2000 kW (1-2500HP) at 380 VAC to 690 VAC. The drive components are built on the Vacon NX technology.
Common DC bus components are used in a multitude of combinations. In a typical DC bus configuration, the drives which are braking can transfer the energy directly to the drives in motoring mode.

common dc bus arrangement

NFE * FFE * AFE * * alternative FE modules

common dc bus

Common DC bus

INU

INU

INU

BCU

60

front-end units
The front-end units convert a mains AC voltage and current into a DC voltage and current. The power is transferred from the mains to a common DC bus (and, in certain cases, vice versa). vacon afe unit The AFE (Active front-end) unit is a bidirectional (regenerative) power converter for the front-end of a common DC bus drive line-up. An external LCL filter is used at the input. This unit is suitable in applications where low mains harmonics are required. AFE is able to boost DC link voltage (default +10%) higher than nominal DC link voltage (1,35x UN). AFE needs an external pre-charging circuit. However, AFE does not need any external measurements to operate. AFE units can be connected parallel without any special connections between the units. AFE units can be connected to the same fieldbus with inverters, and they can be controlled and monitored via fieldbus. vacon ffe unit The FFE (Fundamental front-end) unit is a bidirectional (regenerative) power converter for the front-end of a common DC bus drive line-up. The FFE is a device that operates as a diode bridge for motoring power and like an anti-parallel thyristor bridge for regenerating power. In the FFE unit, IGBTs are used instead of thyristors. A dedicated external choke is used at the input. The FFE unit is suitable as a rectifying device when a normal level of harmonics is accepted but regeneration to the mains is required. There are many benefits when conparing with the anti-parallel thyristor bridges: no autotransformers are needed (for nominal DC link voltage 1,35xUN), max motor voltage is the same as supply voltage without autotransformer, controlled operation in case of supply failure and the spare parts are the same as in the inverter of the same size. FFE needs an external charging circuit. FFE unit can be connected to the same fieldbus with inverters, and it can be controlled and monitored via fieldbus. vacon nfe unit The NFE (Non-regenerative front-end) unit is a unidirectional (motoring) power converter for the front-end of a common DC bus drive line-up. The NFE is a device that operates as a diode bridge using diode/thyristor components. A dedicated external choke is used at the input. The NFE unit has the capacity to charge a common DC bus. This unit is suitable as a rectifying device when a normal level of harmonics is accepted and no regeneration to the mains is required. No external charging circuit is needed because the charging is made by the controlling thyristors. NFE units can be connected parallel without any special connections between the units. inverter unit The INU (Inverter unit) is a bidirectional DC-fed power inverter for the supply and control of AC motors. The INU is supplied from a common DC bus drive line-up. A charging circuit is needed in case the connection possibility to a live DC bus is required. The DC side charging circuit is integrated up to 75 kW (FR4-FR8) and external for higher power ratings (FI9-FI14). brake choPPer unit The BCU (Brake chopper unit) is a unidirectional power converter for the supply of excessive energy from a common DC bus drive line-up to resistors where the energy is dissipated as heat. External resistors are needed. By using two brake resistors, the braking power of the brake chopper is doubled.

common dc bus

fi9

fi10

fi12

fi13
61

selecting common dc bus front-ends

The Vacon common DC bus product portfolio fulfills all solution demands with a flexible architecture. Vacon front-end units are selected according to the level of line harmonics and power requirements.

NFE
3

NFE
3

INU

INU

INU

INU

INU

INU

BCU

nfe + inus
low total mains power, Pmains PINU suitable e.g. for small processing line with un- and recoiler, em-stop coasting

nfes + inus + bcu

high total mains power, Pmains PINU, short time small power braking suitable e.g. for big processing line or PM (dry end)

FFE
3

AFE
3

common dc bus

INU

INU

INU

INU

INU

INU

ffe + inus
high total mains power, -Pmains +Pmains , Pmains PINU suitable e.g. for process line or PM

afe + inu
low harmonics, -Pmains +Pmains , Pmains PINU suitable for almost every applications

62

typical device configurations

L1 L2 L3

-F1

-K4 -L1

-F4

-K5 -V4

-R4 -U1

AFE

-F2

DC+ DC-

non-regenerative front-end

fundamental front-end

active front-end

inverter unit (fr4-fr8)

nfe non-regenerative front-end input device bridge type type of operation Choke (L) Diode/thyristor bridge Controlled half-bridge

inverter unit (fi9-fi14)

ffe fundamental front-end Choke (L) IGBT bridge, two-level type Average switching frequency approx. equivalent to line frequency Motoring and regenerating External required Nominal (approx. 1.35 * U N) afe active front-end Filter (LCL)

brake chopper unit

conventional regenerative front-end *) Choke or autotransformer (L) Anti-parallel connected thyristor bridge Firing angle controlled

IGBT bridge, two-level type High frequency modulation (1.5 to 3.6 kHz) Motoring and regenerating External required Stable at +10% of nominal (approx. 110% of 1.35 * U N).

common dc bus

direction of power charging dc voltage

Motoring Constant current Nominal (approx. 1.35 * U N)

Motoring and regenerating Usually internal Lowered DC voltage for commutation margin (e.g. 17% fi approx. 83% of 1.35 * U N) or autotransformer on regenerative bridge Less than supply voltage without autotransformer

motor voltage

Same as supply voltage

Same as supply voltage

Same as supply voltage. Can be more than supply voltage if DC voltage boost is used <5% yes

thd (current) Paralelling

Similar to 6-pulse bridge, normally < 40% yes 12-, 18- or 24-pulse

Similar to 6-pulse bridge, normally < 40% no 12-, 18- or 24-pulse

Similar to 6-pulse bridge or worse no 12-, 18- or 24-pulse

*) Conventional regenerative front-end (aka Anti-parallel thyristor bridge) is not available from Vacon.

63

technical data
Input voltage Uin (AC) Front-end modules Input voltage Uin (DC) Inverter and brake chopper modules supply connection Output voltage Uout (AC) Inverter Output voltage Uout (DC) Active front-end module Output voltage Uout (DC) Fundamental and non-regenerative front-end module 380-500 VAC / 525-690 VAC -10%...+10% (according to EN60204-1) 465...800 VDC / 640...1100 VDC. The voltage ripple of the inverter supply voltage, formed in rectification of the electric network's alternating voltage in basic frequency, must be less than 50 V peak-to-peak 3~ 0Uin / 1.4 1.10 x 1.35 x Uin (Factory default) 1.35 x Uin 10C (no frost)+40C: IH 10C (no frost)+40C: IL 1.5% derating for each 1C above 40C Max. ambient temperature +50C 40C+70C 0 to 95% RH, non-condensing, non-corrosive, no dripping water IEC 721-3-3, unit in operation, class 3C2 IEC 721-3-3, unit in operation, class 3S2 100% load capacity (no derating) up to 1000 m 1.5% derating for each 100 m above 1000 m Max. altitudes: NX_2: 3000 m; NX_5: 3000 m; NX_6: 2000 m FR4FR8: Displacement amplitude 1 mm (peak) at 515.8 Hz Max acceleration 1 G at 15.8150 Hz FI9FI13: Displacement amplitude 0.25 mm (peak) at 531 Hz Max acceleration 1 G at 31150 Hz UPS Drop Test (for applicable UPS weights) Storage and shipping: max 15 G, 11 ms (in package) approximately 2% FR4 70 m 3/h, FR6 425 m 3/h, FR7 425 m 3/h, FR8 650 m 3/h FI9 1150 m 3/h, FI10 1400 m 3/h, FI12 2800 m 3/h, FI13 4200 m 3/h FR8, FI9...14 (IP00); FR4...7 (IP21) Fulfils all EMC immunity requirements, level T CE, UL, CUL, EN 61800-5-1 (2003), see unit nameplate for more detailed approvals Analogue input voltage Analogue input current Digital inputs Auxiliary voltage 0+10 V, Ri = 200 k , (10 V+10 V joystick control) Resolution 0.1%, accuracy 1% 0(4)20 mA, Ri = 250 differential 6, positive or negative logic; 1830 VDC +24 V, 15%, max. 250 mA +10 V, +3%, max. load 10 mA 0(4)20 mA; RL max. 500 ; resolution 10 bits Accuracy 2% Open collector output, 50 mA / 48 V 2 programmable change-over relay outputs Switching capacity: 24 VDC / 8 A, 250 VAC / 8 A, 125 VDC / 0.4 A Min. switching load: 5 V / 10 mA nx_5: 911 VDC; nx_6: 1200 VDC nx_5: 333 VDC; nx_6: 460 VDC Yes Trips if any of the output phases is missing Yes Yes Yes Yes Yes Yes

Ambient operating temperature

Storage temperature Relative humidity Air quality: - chemical vapours - mechanical particles Altitude ambient conditions Vibration EN50178/EN60068-2-6 Shock EN50178, EN60068-2-27 Cooling capacity required Cooling air required Unit enclosure class emc (at default settings) safety Immunity

common dc bus

control connections

Output reference voltage Analogue output Digital outputs Relay outputs Overvoltage protection Undervoltage protection Earth fault protection Motor phase supervision Overcurrent protection

Protections

Unit overtemperature protection Motor overload protection Motor stall protection Motor underload protection Short-circuit protection of +24 V and +10 V reference voltages

64

and

vacon pc tools and application software

pc tools software

65

vacon live for vacon 10 and vacon 100 hvac

Vacon Live is a user friendly and extremely comprehensive FREE PC Tool for simple commissioning and monitoring of the Vacon 10 and Vacon 100 HVAC drives. Included in Vacon Live are functions to program, monitor, operate and diagnose the drive operation.

vacon live - Programming

View any edit all parameters in the Vacon 10 and Vacon 100 HVAC Upload and Download parameters to the Vacon 10 and Vacon 100 HVAC Save parameters for offline editing Back up parameter application settings to a PC View maximum, minimum and default values for each parameter

vacon live diagnostics

View Active Faults View entire Fault History up to 40 stored Faults View Fault Details including I/O states and operating details

vacon live - monitoring

Monitor many various parameters in real time Auto-scale or manually adjust vertical and horizontal scales Two vertical and horizontal measuring points for simple evaluation Pause real time monitoring window for accurate measurements Save screen shots and export values to a spreadsheet

and

pc tools software

vacon live Pc oPeration

Control the Vacon 100 HVAC through Vacon Live Start, Stop, Reverse and Coast to Stop Directly control the drive speed in real time

66

vacon live for vacon 10 and vacon 100 hvac

additional features
Export service info option which includes parameters, fault history, drive information, firmware information and more Create User Groups for common parameters across multiple size drives Compare drive parameters to default settings or a saved set of parameters Connect to multiple drives via Ethernet Name individual drives for easy identification Vacon Live automatically searches for PC tool updates

vacon loader
Free Firmware and Software loading application bundled with Vacon Live Load firmware updates containing fixes or new features to the Vacon 10 and Vacon 100 HVAC Load special Vacon applications to the Vacon 10 and Vacon 100 HVAC Load custom application software to the Vacon 10 and Vacon 100 HVAC Update functions of the Vacon Micro Communication Adapter (MCA) for Vacon 10

special applications
The Vacon 10 is built on an open application architecture which allows additional functions and capabilities to be added as well as allowing default settings and limits of parameters to be adjusted. Vacon also makes available to the public many special applications to provide solutions for common industries. Currently, Vacon offers a special application for Pump and Fan Control for the Vacon 10. This application allows for control of up to four pumps in a MasterFollower configuration. The PFC Application for the Vacon 10 provides a PI loop control based on two pressure references, autochange capabilities for even wear on multiple pumps and a sleep function for additional power savings. The PFC Control application is offered free of charge for the Vacon 10.

and

pc tools software

67

ncdrive for the vacon nx family

The NCDrive is a versatile commissioning and maintenance tool for Vacon. The tool provides four main windows for different purposes: parameter, monitor, operating and diagnostic window. Moreover, there is a data logger and trend recorder for the Vacon NXP drives.

Parameter window
Parameter values are visible with the parameter name, default value and its minimum and maximum limits Parameters can be uploaded or downloaded to/from Vacon AC drives Parameters can be edited online or offline. In the online mode, the changes take place immediately in Vacon AC drives Parameters can be saved on a computer hard disk in text or Excel format for back-up purposes The parameters in Vacon AC drives or in a file can be compared with the parameters in any other parameter file in the computer

diagnostic window
Active faults in Vacon AC drives with associated signal values at the time of fault such as frequency, current, and more Fault history with associated signal values at the time of each fault. The last 30 faults can be viewed.

oPerating window
Vacon AC drives can be controlled from the NCDrive and motor can be run as required Run, Stop, Fault reset, Coast stop, Direction reverse through simple graphical buttons Speed/frequency reference can be set directly, or by using the scroll bar Status indication for ready, running, fault, alarm, active control place and datalogger status in the task bar

monitor window
Monitoring of eight signals in graphical format on the same time axis Minimum sample time of 50 ms with RS232 and of 1 ms with CAN communication Minimum and maximum scaling can be modified any time Graphical screen can be saved onto the hard disk. It can also be exported in BMP or Excel format. The monitoring data can be triggered on condition to debug specific problems.

pc tools software

special features for vacon nxp

datalogger window
Data logged in the drive for eight signals with a minimum sample time of 1 ms NCDrive can, for instance, be used to set the signals, trigger condition, and so forth The triggered data saved in the drive can be uploaded in graphical form, and can also be exported as BMP or Excel

and

trend recorder window

The data can be saved continuously for longer periods, typically for hours, onto the hard disk The saved trend data can be opened any time in graphical format and scrolled through the time axis Available only for the Vacon NXP via the CAN bus interface

68

ncdrive for the vacon nx family

other features
Real-time clock setting in the Vacon NXP Parameter, monitor, diagnostic, data logger and trend data can be printed Application file database can be generated from the drive Firmware and application variables can be monitored for advanced debugging Service info keeps the complete information of the drive including hardware, software details, hour counters, parameter settings, and a fault logger

ncload, loading tool

The NCLoad is an easy-to-use service tool for downloading applications, language packages, option board software, and system software to Vacon AC drives. The graphical user interface provides an easy point-and-click selection of applications to be downloaded. After a successful download, the drive will be reset, and the custom application is ready to use. You can download multiple applications to Vacon AC drives and activate the one that is required at the given moment. All hardware, software and option board details are readily available for viewing via the NCLoad. The NCDrive uses a simple RS232 communication cable between the PC and Vacon AC drive. A fast and multidrop CAN communication can be used with the Vacon NXP. The CAN bus cable can be connected to a PC using a USB-to-CAN interface or a CAN-to-Ethernet interface.

special vacon nx family applications

The Vacon NX Family is built on an open application architecture which allows additional functions and capabilities to be added as well as allowing default settings and limits of parameters to be adjusted. Vacon also makes available to the public many special applications to provide solutions for common industries.
vacon nxs aPPlications
asfiff08 standard lift application The Lift Application can be used with modern Lift systems. There are functions included that are required to achieve a smooth ride in the lift car. In the application, constant speeds are presented in [m/s] and also in [Hz], acceleration and deceleration are presented in [m/s2] and jerks are presented in [ms]. Mechanical brake control logic is designed to achieve smooth departures from and landings to floor level. The brake can be set in various ways to meet the different requirements of lift motors and lift control logic. The used hardware can be any Vacon NXS or NXP frequency converter. asfif09 multi-master Pfc (water Package) The application is designed to achieve an even wear of the pumps connected to the motors/drives by regularly changing the regulating order of the drives. The application supports max. 3 devices to work in parallel. One drive is leading and regulating (PID) while the others are either stand-by or running at the speed producing the nominal flow in the system. The autochange of the regulating drive/pump can be performed during run without any notice in the pressure in the pipes. This means also that each drive can become the regulating drive of the system. Due to the fact that all 3 devices are controlled by its own drive, the system will be controlled even if one or two of the drives are tripped.
69

vacon nxP aPPlications

aPfiff33 nxP lift application Same function as in APFIFF08 Standard lift application but with PM motor support added. aPfiff09 marine Specially designed for Marine segment, but can be used in any demanding application. Additional functions (compared MP application): Most NXP performance features are available Advanced power limit functions can be utilized Power limits by DI or from fieldbus for both Motoring and Generating side. Master Follower function for steering propeller and double winding motors Different Torque limits for motoring and generating side Cooling monitor input from heat exchange unit Brake monitoring input and actual current monitor for immediate brake close. Separate speed control tuning for different speeds and loads Inching function two different reference Possibility to connect FB Process datas to any parameter and some monitoring values Identification parameter can be adjust manually Analogue input 3 and 4 can control any parameter by ID number Support for four analogue outputs

and

pc tools software

professional application development

The Vacon NC61131-3 Application Programming Suite consists of tools that offer all that is necessary for making professional and efficient applications. This suite enables you to adapt Vacon AC drives to your application-specific requirements.

The Vacon NC61131-3 Application Programming Suite supports many programming languages which are based on the IEC61131-3 standard. An entire application can be done in a few easy steps by using a specific tool for each programming phase. The Application Programming Suite offers a graphical programming environment for the functional design of an application.

The NC61131-3 also has a new online debugging feature. It displays all the internal variables of the application with their status.

ncdef, definition tool

The NCDef is a tool to make local control panel definitions for an application. The NCDef is a link between the logic program and keypad layout. This tool is used for creating parameters, variables, references and special buttons for the AC drive. If you want to show text instead of numerical values for a parameter, the tool offers an option to define unique value-to-text conversion pairs. The NCDef also assists in customizing the menu groups for easy and clear parameter and variable reading via a local control panel. The menu groups can be modified, deleted or added as required.

nc61131-3, block Programming tool

The NC61131-3 is a block programming tool to make a graphical presentation of the application. The application is made with the user-selected programming language (Function Block Diagram, Structured Text, Sequential Function Chart, or Ladder Diagram). The user selects the necessary functions and function blocks from the library to the worksheet and wires them together in order to define the desired functionality for the application. The tool incorporates a wide range of IEC features. The PLC type of logic can be programmed with Boolean functions, timers, counters, comparators and flip-flops. In addition, frequency-converter-related functions can be created by using scaling, ramp control, PI(D) control, and more can be added. These features ensure that the drive control and the PLC control can be combined, and external equipment (e.g. small PLCs with control logic) are no longer necessary.

and

pc tools software

70

nc61131-3 system requirements

system requirements Operating system CPU Hard disk RAM Interface Display Microsoft Windows 95, 98, 2000, NT 4.0 or XP Pentium 200 MHz or better Minimum of 80 MB free space available Minimum of 64 MB RAM available RS-232. Note : USB/Ethernet for CAN communication with Vacon DV2 drives. VGA 800 x 600 (1280 x 1024 recommended)

delivery
The installation CD-ROM (CD number CD00001), including: NC61131-3 block programming tool NCDef definition tool NCLoad loading tool NCDebug debugging tool NCDrive parameterisation and commissioning tool User manuals Installation instructions

ordering identification
Vacon NC61131-3 Application Programming Suite

tool licence covers

Personal license, one license/person Vacon NC61131-3 Application Programming training course for one person is included in the license Unique CD-ROM ID code (password) All licenses are registered in the database at Vacon Plc, Finland Free upgrades for all registered licensees Microsoft, Windows, and other names of Microsoft products referenced herein are trademarks or registered trademarks of Microsoft Corporation.

and

pc tools software

71

72

appendix

appendix

73

product model number explanation

vacon 10
vacon0010 1l
Product series input Phases 1L = Single phase 3L = Three phase ampere rating e.g. 0007 = 7A voltage rating 1 = 110-120V 2 = 208-240V 4 = 380-480V 7 = 575V version

0001

vacon 100 hvac

vacon0100-3l-0061-4-hvac +oPtion codes
Supply voltage 2 = 208-240V 4 = 380-480V Drive rating in Ampere e.g. 0061 = 61 A Input/Function 3L = Three-phase input

vacon x series
vaconx5 c 4 0050 c 09
options 09 = No Option Board Capability enclosure C = NEMA 4X / IP66 D = NEMA 12 / IP55 horsepower input voltage 1S = 115 Vac +/-15% Single-Phase 2 = 200-230 Vac +/-15% Three-Phase 4 = 380-460 Vac +/-15% Three-Phase 5 = 575 Vac +/-15% Three-Phase torque C = Constant Torque (High Overload) vacon x4 vacon x5

appendix

74

vacon nx family
nx 0007 5 a 2 h 1 sss a1a2000000 + oPtion codes
NXC Options Factory installed I/O boards and expanders (slots A, B, C, D and E) Option PCBs; each slot is represented by two characters where: Ax = basic I/O PCBs, Bx = expander I/O PCBs Cx = fieldbus PCBs, Dx = special PCBs Hardware modifications (power unit, special modifications, board varnishing) Brake chopper option: 0 = no brake chopper 1 = internal brake chopper 2 = internal brake chopper and resistor Emission level - Enclosure Required (FR10-FR14): H = fulfils the standard EN 61800-3 (2004), category C2 T = fulfils the standard EN 61800-3 (2004), category C4 L = fulfils the standard EN 61800-3 (2004), category C3 C = fulfils the standard EN 61800-3 (2004), category C1 Enclosure classification: 0 = IP00 Module (NXC Only) 2 = IP21/NEMA 1 5 = IP54/NEMA 12 Control keypad: A = Standard Keypad B = No Keypad F = Dummy Keypad G = Graphical Text Keypad (Chinese and Russian) Nominal mains voltage: 2 = 208240 V AC (3-phase) 5 = 380500 V AC (3-phase) 6 = 500...690 V AC (3-phase) Nominal current e.g. 0007 = 7 Amps Product range: NXS NXP NXC

appendix

75

application guide by industry requirements

The chart on these pages provides requirements such as HP range, speed range, load type and torque when applying AC drives to industrial machinery, including pumps, fans, conveyors or extruders, to name a few, in a variety of industries. It also provides recommended control types for all listed applications: Volts per Hertz, Sensorless Vector, and Flux Vector.

application requirements typical hP range speed range load type regen loading (nr/rg) starting torque (%) running torque (%) volts per hertz

control type sensorless vector flux vector

automotive testing
ChassisTesters Conveyors Engine Testers Fans Pumps Transmission Testing 100-400 5-250 50-400 5-400 5-400 5-400 10:1 3:1 10:1 3:1 3:1 10:1 HO HO HO LO LO HO RG NR RG NR NR RG 150 150 150 25 40 150 150 125 150 110 100 150 X X X X X X X X X X X X

cement
Conveyors/Feeders Fans Kilns Packers/Separators Pumps 10-150 10-400 150-400 150-400 10-500 10:1 3:1 5:1 5:1 3:1 HO LO HO HO LO NR/RG NR NR NR NR 150 25 250 150 150 150 25 250 150 150 X X X X X X X X X X X X X X

food
Capper Centrifuge Conveyers Extruder Fans Kettle Cooker Mixers Pumps Seamer Slicer 5-100 10-200 1-25 5-100 10-100 10-200 1-400 10-100 5-50 5-50 10:1 10:1 10:1 10:1 3:1 10:1 10:1 3:1 10:1 10:1 HO HO HO HO LO HO HO LO HO HO NR RG NR NR NR NR NR NR NR NR 50 150 150 150 25 100 150 40 40 40 100 125 125 125 110 110 125 100 100 100 X X X X X X X X X X X X X X X X X X X X X X X X X X X X

glass
Float Liners Rubber Tire Gantry Cranes Quay Cranes 50-250 20-300 25-400 20:1 20:1 20:1 HO HO HO NR NR/RG RG 150 150 150 125 150 150 X X X X

metals
Adjustment Drives Coiler(s) Conveyors Crop Shear Fans-boilers, Oven Helper Rolls Low Hp Auxiliary Drives Material Handling Pumps & Fans 1-25 100-400 10-400 100-400 150-400 5-25 15-400 5-50 5-300 100-400 10-100 10-400 100:1 4:1 10:1 4:1 3:1 100:1 20:1 10:1 4:1 20:1 10:1 10:1 HO HO HO HO LO HO HO HO LO HO HO HO RG RG NR NR/RG NR RG RG RG NR RG RG NR 150 175 150 450 25 100 200 100 100 200 150 150 150 175 125 450 110 150 200 150 100 200 150 125 X X X X X X X X X X X X X X X X X X X X X X X X X X

appendix

Runout Tables (multi-mtr) Slitters & Trimmers Table Drives

mining
Conveyors Fans Grinders, Crushers Pumps 100-400 10-400 100-400 10-400 10:1 3:1 10:1 3:1 HO LO HO LO NR/RG NR NR/RG NR 150 25 150 40 150 25 150 40 X X X X X X X X

76

application guide by industry requirements

application requirements typical hP range speed range load type regen loading (nr/rg) starting torque (%) running torque (%) volts per hertz control type sensorless vector flux vector

misc.
Elevators Wind Tunnels 1-150 5-400 10:1 10:1 HO LO RG RG 275 50 275 125 X X X

PulP & PaPer

Boiler Fans Calenders Dry End Paper Machine Fans & Pumps Paper Converting-Transport Paper Rolls Pumps: Feed, Couch Pit Liquor, Water Pumps-Thickeners, Fans, Decker, Washer Screw Conveyors Slitters Wet End Paper Machine Winder Auxiliaries Winder Drums Winder/Unwind 50-400 25-400 5-400 20-400 3-150 2-25 5-400 5-400 15-400 5-50 100-400 5-100 50-400 100-400 3:1 10:1 10:1 3:1 10:1 10:1 3:1 3:1 10:1 10:1 10:1 20:1 20:1 20:1 LO HO HO LO HO HO LO HO HO HO HO HO HO HO NR NR RG NR NR/RG NR/RG NR NR NR NR NR RG RG RG 25 150 100 25 150 50 40 150 150 25 100 50 100 100 110 110 200 100 150 150 100 125 125 100 150 150 200 200 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Petrochemical
Beam Pump (Pump Jack) Compressors Progressive Cavity Pump 5-400 50-400 5-400 3:1 3:1 3:1 HO LO HO RG NR NR 100 40 100 125 100 125 X X X X X X X X

rubber/Plastics
Calenders, Mills Compressors Conveyors Extruders, Mixers Fans Pelletizers Process-Transport Rolls 25-400 10-400 1-100 5-400 10-400 25-400 1-400 10:1 3:1 10:1 10:1 3:1 10:1 10:1 HO LO HO HO LO HO HO RG NR NR NR NR NR RG 200 40 150 200 25 150 50 150 100 125 200 110 125 150 X X X X X X X X X X X X X X X X X

textiles
Fans Fiber Spinning Range Drives Transport Rolls 5-400 1-400 50-400 10-400 10:1 10:1 10:1 20:1 HO HO HO HO NR NR NR RG 25 20 150 150 110 100 150 150 X X X X X X X X X X

water/wastewater
Chemical Feed Pumps Fans Fresh Water Pumps Heating & Ventilation Lift Stations Slurry Pumps Waste Water Pumps HO = High Overload (150%) LO = Low Overload (110%) RG = Regenerating Load NR = Non Regenerating Load 1-150 5-400 10-400 5-400 5-400 5-400 10-400 3:1 3:1 3:1 3:1 3:1 3:1 3:1 LO LO LO LO LO LO LO NR NR NR NR NR NR NR 40 25 40 25 40 150 40 40 25 40 25 40 150 40 X X X X X X X X X X X X

appendix

X X

77

enclosure specifications
Vacon drive products are constructed to be environmentally versatile whether the application is indoors, outdoors, or in extremely harsh washdown situations. Our products are packaged to meet both NEMA (National Electrical Manufacturers Association) and European IP rating enclosure systems.
The NEMA system is used primarily in North America and the IP system is used in Europe and the rest of the world. Our products are packaged in NEMA and IP enclosures to meet virtually any application. nema 1 Enclosures constructed for indoor use to provide a degree of protection to personnel against access to hazardous parts and to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt). nema 3r Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow); and that will be undamaged by the external formation of ice on the enclosure. nema 4 Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow, splashing water, and hose directed water); and that will be undamaged by the external formation of ice on the enclosure. nema 4x Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow, splashing water, and hose directed water); that provides an additional level of protection against corrosion; and that will be undamaged by the external formation of ice on the enclosure. nema 12 Enclosures constructed (without knockouts) for indoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and circulating dust, lint, fibers, and flyings); and to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (dripping and light splashing).

examples of vacon enclosures

appendix

vacon 10 ip20
78

vacon 100 hvac nema 1/ip21

vacon nxs/nxp nema 1/ip21

ip ratings (iec 60529)

iP rating table

solids
0 1 2 3 4 5 6 7 8 No protection Protected against objects > 50mm (hands) Protected against objects > 12mm (fingers) Protected against objects > 2.5mm (tools/ wires) Protected against objects > 1mm (small tools) Protected against dust, limited ingress Totally protected against dust N/A N/A

liquids
0 1 2 3 4 5 6 7 8 No protection Protection against dripping water or condensation Protection against water spray 15 degree from vertical Protection against water spray 60 degree from vertical Protection against water spray from all directions Protection against low pressure jets of water Protected against high pressure water jets and heavy seas Protection against the effects of immersion (6 inches to 3.3 feet) Protected against immersion

NEMA and IP ratings are similar, but there is not a one-to-one correlation between the two systems. NEMA enclosures are classified by type (e.g., Type 1, Type 4, etc.). IP enclosures employ a two-digit system to classify enclosures. The first digit defines the degree of protection provided against contact with solid objects and the second digit defines the protection level against water (e.g., IP54). The higher the number, the more protection provided. vacon nema and iP ratings comparison nema rating Open Chassis (No NEMA Rating) NEMA 1 NEMA 3R NEMA 4 NEMA 4X NEMA 12 approximate iP rating IP20 IP21 IP32 IP65 Exceeds IP66 IP54/IP55 vacon drive Vacon 10 Vacon NX Family Vacon 100 HVAC Vacon 10 (with NEMA 1 Kit) Vacon Engineered Drives Vacon X Series (100HP and up) Vacon X Series (Below 125HP) Vacon NX Family Vacon 100 HVAC

appendix

vacon nxs/nxp nema 12 / ip54

vacon x4 / x5 nema 4x / ip66 <100hp

vacon x4 / x5 nema 12 / ip55 >125hp

79

emc and installation environment

1st environment
3 2 2

4 5

2nd environment
The product family standard EN61800-3 sets limits for both emissions and immunity to radio frequency disturbances. The environment has been divided into the first and second environments, in practice, public and industrial networks, respectively. Radio Frequency Interference (RFI) filters are typically required to meet the EN61800-3 standard. These filters are integrated in the Vacon NXP as standard. The 208240 V and 380500 V ranges of the Vacon NXP (FR4-FR9) meet the requirements of the first and second environments (H level: EN61800-3, category C2). No additional RFI filters or cabinets are required. The FR10-FR14 and the 500-690 V ranges of the Vacon NXP meet the requirements of the second environment (L-level: EN61800-3, category C3). The units in the frame sizes FR4, FR5 and FR6 (with a voltage range from 380 to 500 V) are also available with extremely low-emission integrated EMC filters (C level: EN61800-3, category C1). This is sometimes required in very sensitive locations such as hospitals.

emc selection table, restricted distribution

appendix 1
vacon nxP emc C H L T R = Required ; O = Optional hospital O R R R O R O R R (IT Network) R (IT Network)

2
residential area

3
commercial

4
light industry area

5
heavy industry marine

80

agency approvals
Many of Vacon electronic drive products and accessories meet CE, UL, cUL, and C-Tick standards. Products that meet specified standards are identified in this catalog.

the european community The CE mark is the official marking for electronic products and equipment sold or put into service anywhere in the European Community. It signifies that the product meets all safety and environmental requirements defined under European Directives.

underwriters laboratories inc. When a product carries this mark, it means UL found that representative samples of this product met ULs safety requirements. These requirements are primarily based on ULs own published Standards of Safety.

underwriters laboratories of canada UL introduced this new Listing Mark in early 1998. It indicates compliance with both Canadian and U.S. requirements. Products with this type of mark have been evaluated for both U.S. and Canadian safety requirements, which have somewhat different safety requirements. Underwriters Laboratories has a reciprocal agreement with the Canadian Standards Association where the cUL mark is considered equivalent to the CSA mark for meeting Canadian Safety Standards.

the canadian standards association (csa) a non-government, non-profit association that operates internationally to set standards for products and services through testing, certification, and inspections for safety and performance. CSA enhances public safety and health while contributing to environmental preservation.

australian compliance C-Tick is the mark of compliance with testing/evaluation standards in Australia, as developed by a number of organizations, including the Australian Communication Authority.
appendix

If you have any questions regarding these agency approvals, please contact your local Vacon sales representative.

81

marine and offshore approvals

bureau veritas The French certification society, Bureau Veritas (BV), issued Marine approvals for the Vacon NX Family of drives on July 24, 2006. Bureau Veritas, founded 1828, is an international group with a core business of conformity assessment, applied in the areas of quality, health, safety, environment and social responsibility.

det norske veritas The Norwegian certification society, Det Norske Veritas (DNV), issued Marine approvals for the Vacon NX Family of drives on June 18, 2007. DNV Certification is a division of Det Norske Veritas (DNV) an independent foundation established in 1864 as a ship classification society. DNV is one of the worlds leading classification societies, and helps the maritime industry manage risk in all phases of the ships life, through ship classification, statutory certification, fuel testing and a range of technical, business risk, financial and competency related services.

american bureau of shipping The American certification society, The American Bureau of Shipping (ABS), issued Marine approvals for the Vacon NX Family of drives on March 30, 2010. The American Bureau of Shipping was founded in 1862 to promote maritime safety. Today, the American Bureau of Shipping strives to be the most efficient provider of marine and offshore classification services and achieves that goal through the innovative thinking, enthusiasm and professionalism of our staff.

eni The Italian certification society, Eni, issued approvals for Vacon drives up to 500kW on October 18, 2010 and drives above 500kW on January 22, 2010. Eni, founded in 1953, operates in the oil and gas, electricity generation and sale, petrochemicals, oilfield services construction and engineering industries. In these businesses it has a strong edge and leading international market position.

appendix

If you have any questions regarding these marine and offshore approvals, please contact your local Vacon sales representative.

82

load characteristics
AC drive applications come in all shapes and sizes but they are grouped into one of three basic categories: Constant Torque, Variable Torque or Constant Horsepower. Each system has unique characteristics and sizing of the drive is dependent on the application type as well as the specific characteristics of the given load. A look at each type will help determine in which application category your machine resides. constant torque Constant torque applications are the most common type of load. The basic characteristic is that load demands are the same throughout the designed speed range of the machine. The drive system, consisting of the AC drive and motor, can supply constant torque because the motor can deliver the required horsepower proportional to the speed across the operating range. Matching drive and motor performance is essential to making sure you have enough power for the application. Constant torque loads are found in most industrial environments. Applications such as conveyers, positive displacement pumps, extruders, and hoists are good examples of this loading characteristic. Overloads, shock loading and high-inertia loads are also potential loading issues that are found in constant torque applications. This is where the issue of Normal Duty versus Heavy Duty comes into play. Three basic characteristics are true for constant torque applications: 1. The same amount of torque is needed to move the load regardless of the operating speed. 2. The load usually requires more torque to break the load loose and start the load moving than to keep it moving. 3. The load has the potential to exceed the motor power rating during operation. variable torque Fans and centrifugal pumps comprise the majority of loads found in the variable torque group. In a fan application, the torque demand will vary with the square of the change in speed and the power requirement will vary as the cube of the change in speed. At full speed, the load requirement is 100% torque and power, but a 50% change in speed creates a 75% decrease in torque demand and a 88% decrease in power required. Fans will occasionally have inertia issues that must be overcome on starting. Pumps have a similar load characteristic, but often have static pressure issues that must be overcome by the motor making them a little stubborn to start. For this reason, AC drives are excellent solutions for control of variable torque applications and provide both energy savings and a payback on the drive cost over a short time frame. It is important to look at the load inertia of a fan or the static pressure issues of a pump to consider the overall torque requirements and the short term overload requirements of the load. constant horsePower Sizing a drive on a constant horsepower application is the most difficult of the three types of applications. In this application type, the speed and torque demands have an inverse relationship. Torque demand is high at low speeds and is low at high speeds. Typical applications, such as center winders and some machine tools, require additional care when selecting a drive/motor combination. Sizing a drive/motor combination for any application is based on the torque demand both at starting and during operating speeds. But you must also account for the designed speed range and torque capacity of the motor. All AC motors have a designed operating range in which they can develop the optimum torque capacity based on the horsepower nameplate rating. Motors operating outside this designed speed range will not develop the torque required for the application. The current demand of the motor to develop this torque is the point at which the drive must be sized. Although drives are rated in horsepower, current capacity will be the deciding factor for reliable operation. drive overload caPacity Each of the Load Characteristics listed describes controlling a load from zero to the base speed of the motor. During acceleration and when extra load is momentarily applied, the demand on the motor and drive can exceed 100% of the capacity of the pair. Every drive and motor has overload capacity built into it for these occasions and the drives are self-protected to prevent damage. Drives like the Vacon X4 and X5 have a dual rating from an overload perspective. Both a Low Overload and a High Overload rating are available on each model. Repeated fast speed changes with high-inertia loads, excessive static friction, short term overloads, shock loading, or in the case of pumps, static pressure loads are potential reasons that might drive you to choose the High Overload rating of the inverter for sizing purposes. If there are no such issues, sizing the drive based on the Low Overload rating is appropriate. These ratings difference are represented as: Low Overload - 110% (120% for Vacon X Series) of nominal current for 60s every 10min High Overload - 150% of nominal current for 60s every 10min
83

appendix

electrical application formulas

electrical formulas conversion factors
multiPly
Amperes = Volts / Ohms Ohms Volts = Volts / Amperes = Amperes x Ohms
Meters Meters

ohms law:
by
3.281 39.37 .0254 .3048 .0394 .7376 1.3558 .08333 12.00 6.00 .1047 .1667 9.549 2.42 .000434 .00694 32.1 7 .1675 2.68 1.34 .0000303 Degree C - (Degree F -32) x 5/9 Degree F - (Degree C x 9/5) + 32

to obtain
Feet Inches Meters Meters Inches Ft-Lb Newton-Meter Ft-Lb In-Lb Degrees/Sec. Rad./Sec. RPM RPM Lb-Ft2 Lb-Ft2 Lb-Ft2 Lb-Ft2 Lb-Ft2 Lb-Ft2 HP HP

length

Inches Feet Millimeters Newton-Meters

Power in dc circuits:
Watts Horsepower = = Volts x Amperes Volts x Amperes 746 Volts x Amperes 1000

torque

Ft-Lb In-Lb Ft-Lb RPM

rotation

RPM Degrees/Sec. Rad./Sec. Newton-Meters2 Oz-In2

Kilowatts

Kilowatt-Hours = Volts x Amperes x Hours 1000

moment of inertia

Lb-In2 Slug-Ft2 Oz-In-Sec2 Lb-In-Sec2

Power in ac circuits:
kilovolt-amperes (kva): KVA (Single-Phase) = Volts x Amperes 1000

Power temperature

kW Lb-Ft/Min

KVA (Three-Phase) = Volts x Amperes x 1.73 1000 kilowatt (kw): Kw (Single-Phase) = Volts x Amperes x Power Factor 1000

Kw (Two-Phase)

= Volts x Amps x Power Factor x 1.42 1000

Kw (Three-Phase) = Volts x Amps x Power Factor x 1.73 1000

appendix

Power Factor

Kilowatts Kilovolts x Amperes

84

mechanical application formulas

mechanical formulas

how to calculate torque

If the horsepower and base speed of a motor are known, the full-load torque of the motor is determined by: T = 5250 x HP N

for Pumps: HP = (GPM) x (Head in Feet) x (Specific Gravity) 3950 x (Efficiency of Pump)

for fans and blowers: T = Torque (Ft-Lb) HP = Horsepower N = Base Speed of Motor (RPM) HP = CFM x (Pressure in Lbs/Sq Ft) 33,000 x Efficiency

how to calculate horsePower

for rotating objects:

time for motor to reach operating speed (seconds): Seconds = WK 2 x Speed Change 308 x Avg. Accelerating Torque

HP =

TN 63,000 T = Torque (In-Lb) N = Speed (RPM) or:

WK 2 = Inertia of Rotor + Inertia of Load. (LB-FT)2 Average Accelerating Torque = (FLT+ BDT) + BDT + LRT 2 3 FLT = Full Load Torque BDT = Breakdown Torque LRT = Locked Rotor Torque

HP =

TN 5250 T = Torque (Ft-Lb) N = Speed (RPM)

for objects in linear motion:

HP = FV 396,000 F = Force (Lb) V = Velocity (Inches/Minute) or: HP = FV 33,000 F = Force (Lb) V = Velocity (FPM) speed: Synchronous RPM = Hertz x 120 Poles Load WK 2 (at Motor Shaft) = WK 2 (Load) x Load RPM2 Motor RPM2

Shaft Stress (Lbs/Sq In)

HP x 321,000 RPM x Shaft Diameter

Percent Slip =

Synchronous RPM Full Load RPM x 100 Synchronous RPM

appendix

85

glossary ac
ac (alternating current)
A type of current in which the flow of electrons alternates back and forth as the voltage force alternates between pushing and pulling on electrons. A change in velocity as a function of time. Acceleration usually refers to increasing speed of the motor, and deceleration to decreasing speed. Speed is directly proportional to frequency. A measure of the difference between expected position and actual position of a motor or mechanical system. Motor accuracy is usually specified as an angle representing the maximum deviation from expected position. The temperature of the cooling medium, usually air, immediately surrounding the motor or another device. A type of I/O that may have a value within a set range. An input to the drive consisting of a variable signal for dynamic adjustment of a setting. Typically either speed or Torque reference. An output from a controller that is variable voltage or current in relationship to a real-time parameter. The measure of shaft positioning accuracy on a servo or stepping motor. Another name for the rotor, which is more commonly referred to in DC motors.

back emf

acceleration

The voltage generated when a permanent magnet motor is rotated. This voltage is proportional to motor speed and is present regardless of whether the motor winding(s) are energized or de-energized. The torque required to start a machine in motion. Almost always greater than the running torque. Class of motors that operate using electronic commutation of phase currents, rather than electromechanical (brush-type) commutation. Brushless motors typically have a permanent magnet rotor and a wound stator. A means of switching control of the motor from the drive to a starter. Standards NEMA mounting design, where the mounting holes in the face are threaded to receive the mating mount. A network used in products with multiple microcontrollers that need to communicate with each other. The rate of change of the PWM signal as measured at the motor terminals. Carrier is twice the switching frequency. The European requirements for equipment sold within the EU. Drives have to comply with the Low Voltage directive and the EMC portions of the specifications. A NEMA insulation specification. Class B insulation is rated to an operating (internal) temperature of 130C.

breakaway torque

accuracy

brushless motor

ambient temperature

bypassing c-face mounting

analog i/o analog input

canbus

carrier frequency

analog output

ce mark

angular accuracy

armature

class b insulation

appendix

86

glossary cd
class f insulation
A NEMA insulation specification. Class F insulation is rated to an operating (internal) temperature of 155C. A NEMA insulation specification. Class H insulation is rated to an operating (internal) temperature of 180C. A broadly applied term, relating to any system in which the output is measured and compared to the input. The output is then adjusted to reach the desired condition. Typical feedback is for speed, pressure, temperature and position. A common term referring to the control of an AC motor to produce full torque across the entire speed range of the motor down to and including zero speed. This is only accomplished with the addition of a feedback device on the motor shaft. A term used to describe nonuniform angular velocity. Cogging appears as jerkiness, especially at low speeds. A load in applications where the amount of work to be done is independent of speed and torque, or that requires constant tension. Loads in applications where the amounts of force needed is independent of speed, and are the most common in industrial applications. The maximum allowable continuous current a motor can handle without exceeding the motor temperature limits. The maximum allowable continuous torque a motor can handle without exceeding the motor temperature limits.

continuous stall current (ics) (amperes)

class h insulation

Amount of current applied to a motor (at locked rotor conditions), which results in rated temperature rise. Refer also to definition of Continuous Stall Torque. The amount of torque at zero speed, which a motor can continuously deliver without exceeding its thermal rating. An electrical circuit that changes AC power to DC power. The actual flow, and strength of flow, of electrons. Shown in amperes or Amps.

closed loop

continuous stall torque (tcs) (lb-in) converter current

closed loop vector

current at Peak torque The amount of input current required to develop peak torque." (iPk) (amperes)
This is often outside the linear torque/current relationship.

current, rated

The maximum allowable continuous current a motor can handle without exceeding motor temperature limits. A type of current in which electrons flow in one continual direction. The DeviceNet network is an open low-level network that provides connections between simple industrial devices (such as sensors and actuators) and higher-level devices (such as PLC controllers and computers). This type of mount has clearance holes on the flange, and the mounting bolts stick out through the flange from the motor side. This mount is common in cases where the motor is integral to the machine.
appendix

cogging

dc (direct current)

constant horsepower

devicenet

constant torque

d-flange mounting

continuous rated current (icr) (amperes) continuous rated torque (tcr) (lb-in)

87

glossary ef
digital i/o digital input
A type of I/O which can be either on or off. An input to a controller to activate a feature such as direction preset speeds or auxiliary functions. An output from a controller to show the status of the controllers operation. Typically shows when a condition is true or false. Similar to SCRs, but diodes do not have a gate and thus cannot be controlled. Diodes only allow the positive portion of AC power to pass through the converter. Most AC drives use diodes. Type of motor cooled by blowing air through the inside of the motor using an attached blower. An electronic device that controls torque, speed and/or position of an AC or brushless motor. For a repetitive cycle, the ratio of on time to total cycle time. Duty cycle (%) = [On time / (On time + Off time)] x 100%. A means of braking when a motor acts as a generator and the drive dissipates the excess energy. Electronic Programmable Read Only Memory Erasable Electronic Programmable Read Only Memory The ratio of power output to power input.

encoder

digital output

diode rectifier

A feedback device which converts mechanical motion into electronic signals. The most commonly used, rotary encoders, output digital pulses corresponding to incremental angular motion. For example, a 1000-line encoder produces 1000 pulses every mechanical revolution. The encoder consists of a glass or metal wheel with alternating transparent and opaque stripes, detected by optical sensors to produce the digital outputs. Metal tooth gears and magnetic pickups are commonly used as well. A local-area network (LAN) architecture developed by Xerox Corporation in cooperation with DEC and Intel in 1976. Ethernet uses a bus or star topology and supports data transfer rates of 10 Mbps. A newer version of Ethernet, called 100Base-T (or Fast Ethernet), supports data transfer rates of 100 Mbps. And the newest version, Gigabit Ethernet supports data rates of 1 gigabit (1,000 megabits) per second. Family name of AC drives built by TB Woods A signal which is transferred from the output back to the input for use in a closed loop system. Sensors on the motor, or on a process line, that monitor actual performance. Transducers and encoders are examples. A means of determining the nature of the load, if it is not obvious.

dPbv (dripproof blower ventilated) drive

ethernet

duty cycle

dynamic braking

e-trac feedback

eProm

eeProm efficiency

feedback devices

field test enclosure

An outer covering that protects electrical devices that comprise the control aspects of the drive.

A common term referring to the flux vector (closed loop vector) control of an AC motor to produce full torque across the entire speed range of the motor down to and including zero speed. This is only accomplished with the addition of a feedback device on the motor shaft.

appendix

88

glossary fi
four quadrant
Refers to a motion system that can operate in all four quadrants; i.e., velocity in either direction or torque in either direction. This means that the motor can accelerate, run, and decelerate in either direction. A reference to how often AC changes polarity, and is measured in units of Hertz (or cycles per second). The increment of control provided within the design of the controller. In most AC drives, the analog resolution is stated as a number of bits used in the microprocessor. The higher the bit count, the better the resolution. In units with a digital keypad, the resolution is in how small of an increment the Hertz can be adjusted. Typically in either 0.01 or 0.05 Hz steps. The long-term variance of the speed signal to the motor. Provided in a percentage of commanded signal. For example, 0.1% over 24h +/- 10C change. The rate at which the output power devices are turned on and off as part of the Inverter section of the drive. See also PWM Frequency and Carrier Frequency. A resistance to motion caused by contact with a surface. Friction can be constant with varying speed (Coulomb friction) or proportional to speed (viscous friction). A special type of noise resulting from AC drives sinusoidal waves with higher frequencies than the main power supply, which are transmitted back to the AC line.

holding torque

Sometimes called static torque, holding torque specifies the maximum external torque that can be applied to a stopped, energized motor without causing the rotor to rotate. Generally used as a figure of merit when comparing motors. An index of the amount of work a machine or motor can perform. One horsepower is equal to 746 watts. Since power is equal to torque multiplied by speed, horsepower is a measure of a motors torque and speed capability; e.g., a 1 HP motor will produce 36 lb-in. at 1,750 rpm. Formula: HP = Torque (lb-in.) x Speed (RPM)/63,025 or HP = Torque (lb-ft.) x Speed (RPM)/5,252 or HP = Volts x Amps x Efficiency/746 The International Electro-technical Commission, which writes international standards for electrical devices. The Institute of Electrical and Electronic Engineers, which is an association that writes standards. The electrical equivalent to mechanical inertia; that is, the property of a circuit, which has a tendency to resist current flow when no current is flowing, and when current is flowing has a tendency to maintain that current flow. Line/ Load reactors are an example of how this characteristic helps suppress spikes and surges over and above the norm.

frequency

horsepower (hP)

frequency resolution

iec

frequency stability

ieee

frequencyswitching

inductance (l) (mh = millihenries)

friction

harmonics

inductance (mutual) Mutual inductance is the property

that exists between two current-carrying conductors or coils when magnetic lines of force from one link with those of the other. The basis for how a transformer works.

appendix

89

glossary im
inertia
The property of an object to resist load cells change in velocity unless acted upon by an outside force. Higher inertia objects require larger torque to accelerate and decelerate. Inertia is dependent upon the mass and shape lonworks of the object. For most efficient operation, the system-coupling ratio should be selected so that the reflected inertia of the load is equal to the rotor metasys (n2) inertia of the motor. A type of feedback device that provides signals based upon characteristics of the connected application. Usually measures weight or force. Enables control of several processes at once and allows convenient keypad programming. LONWORKS is a registered trademark of Echelon Corporation.

inertial match

injection braking

insulated gate bipolar transistor (igbt)

insulation class

inverter

i/o irda load

An open system since 1992 used in many different applications. It A means of braking an AC motor by allows communication through sending DC voltage to the motor to device level networks at the create a non-rotating magnetic field. factory floor, cell level networks (field buses) at the A transistor used in AC drives to manufacturing level and 10/100 generate AC power from DC power Ethernet for upward through a control strategy called communications Pulse Width Modulation (PWM). . IGBTs have replaced standard mid-range instability A phenomenon in which a step motor can fall out of synchronism bipolar transistors over the years due to a loss of torque at mid-range because of their higher efficiencies speeds. The torque loss is due to the and higher switching frequencies interaction of the motors that help with quiet motor operation. electrical characteristics and the The rating assigned to the drivers electronics. Some drivers maximum temperature capability have circuitry to eliminate or reduce of the insulating components in a the effects of mid-range instability. motor or other piece of equipment. MODBUS Protocol is a messaging modbus A component of an AC drive that structure developed by Modicon in takes the regulated DC power and 1979. It is used to establish changes it back into a form of master-slave/client-server regulated (controlled) AC power. communication between intelligent Also a common term used for an AC devices and transfer discrete/ Drive. analog I/O and register data between control devices. Input/Output Infrared Data Association Standards The equipment being driven by the motor.

modbus rtu

appendix

MODBUS network using RTU (Remote Terminal Unit) Mode. This mode uses greater character density to allow better data throughput than ASCII for the same baud rate. Each message must be transmitted in a continuous stream.

90

glossary np
nema
The National Electrical Manufacturers Association, which creates standards followed in the USA. The organization that sets standards for motors and other industrial electrical equipment. Disruptions in a power or control system. Can be high or low frequency based an use of line suppression devices such as reactors, or controls devices such as shielded or twisted cable can help minimize its affect. A negative temperature coefficient thermistor is used to detect and protect a motor winding from exceeding its maximum temperature rating. Resistance of the device decreases with an increase in temperature. A type of AC regulator that controls motor speed without feedback devices, regulates the current output to the motor, and controls the rotor/shaft speed by controlling the frequency of the magnetic flux in the stator. Also referred to as sensorless vector. A system in which there is no feedback. Motor motion is expected to faithfully follow the input command. Typical control scheme for both Volts per Hertz and Sensorless Vector Control. The ability of a drive to withstand currents above its continuous rating. It is defined by NEMA as 150% of the rated full-load current for standard industrial motors for one minute.

Packaging

The metal or plastic enclosure protecting the internal drive components.

Phases

noise

A reference to how many currents (or voltage forces) are transmitted at one time. Proportional-Integral-acting control. A Proportional-Integral-Derivative controller (PID) is a standard feedback loop component in industrial control applications. It measures an output of a process and controls an input, with a goal of maintaining the output at a target value, which is called the set point. Refers to the number of magnetic poles arranged on the rotor of the motor. In an AC motor, the number of poles has a direct relationship to the base speed of the motor. 1. The rate at which work is done. In motion control, power is equal to torque multiplied by speed. 2. The rate of doing work or expending energy. It may be written as: Power (watts) = force x distance/ time. Expressed in electrical terms it is voltage x current = power (watts) Ratio of true power (kW) to apparent power (kVA). A performance optimized version of PROFIBUS, specifically dedicated to time-critical communication between automation systems and distributed peripherals.

Pi control Pid

ntc (negative temperature coefficient)

Poles

open loop vector

Power

open-loop

Power factor Profibus dP

overload capacity

appendix

91

glossary pr
Pslc
Programmable Sequence Logic Controller allows the user to implement complex functions and limits based upon speed and load as well as other thresholds along with assigning desired ramps and dwell times. A positive temperature coefficient thermistor is used to detect and protect a motor winding from exceeding its maximum temperature rating. Resistance of the device increases with an increase in temperature. The maximum friction loads, at a particular inertial load, that can be applied to the shaft of a synchronous motor (running at constant speed) and not cause it to lose synchronism. A control strategy which uses Insulated Gate Bipolar Transistors to approximate an AC power supply by switching a DC supply voltage on and off at fixed frequencies. The length of the on/off interval or voltage waveform is variable. The amount of current flowing through the drive/motor when under full load. The analog or digital signal given to a Drive for either speed or torque command. The action during motor braking in which the motor acts as a generator and takes kinetic energy from the load, converts it to electrical energy, and returns it to the controller. A form of dynamic braking in which the power is dissipated back into the main AC line, rather than through resistors.

regulator

The control portion of the drive that determines what voltage and current is supplied to the motor, and the circuit through which power is supplied to the motor. The degree to which a parameter such as position or velocity can be duplicated. The frictional force in wires opposing the flow of current.

repeatability

Ptc (Positive temperature coefficient)

resistance

resistance, hot (rh) The motors terminal resistance (ohms line-to-line) value specified at the hot winding
temperature, which is at the motors maximum rated temperature.

Pull-out torque

resolution

The smallest increment into which a parameter can be broken down. For example, a 1000 line encoder has a resolution of 1/1000 of a revolution. An electromagnetic feedback device that converts angular shaft position into analog signals. These signals can be processed in various ways, such as with an RDC (resolver-todigital converter) to produce digital position information. There are two basic types of resolvers: transmitter and receiver. A transmitter-type is designed for rotor primary excitation and stator secondary outputs. Position is determined by the ratio of the sine output amplitude to cosine output amplitude. A receiver-type is designed for stator primary excitations and rotor secondary output. Position is determined by the phase shift between the rotor output signal and one of the primary excitation signals. Oscillatory behavior caused by mechanical limitations. This behavior is usually thought of as continuous.

Pulse width modulation (Pwm)

resolver

rated current

reference

regeneration

regenerative braking
appendix

resonance

92

glossary rt
ringing
Oscillation of a system following a sudden change in state. Usually will diminish over time. The moving part of the motor. A control scheme used in AC drives to assist the motor in developing full torque capacity over the largest speed range. A motor model designed into the software of the drive makes assumptions based on commanded speed and current to calculate rotor position. These calculations are used to adjust the PWM signal and thus voltage and frequency to the motor. A high-performance control utilizing similar control scheme to a Flux Vector drive but coupled with a low-inertia PM motor. The time required for a parameter to stop oscillating or ringing and reach its final value. The part of the rotor that extends outside of the motor case and connects to the equipment to be rotated. A load that produces extremely high peak torque for very short duration. This type of load is associated with conveyorized grinding, crushing and separation processes. A gated diode that only allows current to pass through it when the current reaches a certain value, which turns on the SCR. DC drive converters typically use this device to transform AC current into a variable and tightly controlled form of DC current.

speed

Describes the linear or rotational velocity of a motor or other object in motion. The designed operational limits of an AC drive motor combination. Typically stated as a ratio such as 20:1 to indicate base frequency down to 1/20 th of its base speed (1800 to 90 rpm). The ability to have the load run at the precise speed it is commanded. Usually requires a feedback device and software within the control to look at the commanded speed and the actual speed and make the necessary adjustment. The amount of torque developed with voltage applied and shaft locked, or not rotating. Also known as locked-rotor torque. The non-moving part of the motor. Specifically, it is the iron core with the wire winding in it that is pressed into the frame shell. The winding pattern determines the voltage constant of the motor. A motor rotating at a speed corresponding correctly to the applied frequency is said to be synchronized. Load torque in excess of the motors capacity (rated torque) will cause a loss of synchronism. The rotational speed on an AC motor if the rotor and the stator are exactly at the same point in time. This speed assumes no slip is occurring. A device that monitors the actual speed of the motor. Feedback signal is usually an analog DC signal rated at so many volts per 1000 RPM.
appendix

rotor sensorless vector

speed range

speed regulation

servo

stall torque

settling time

stator

shaft

shock loading

synchronized

scr (silicon control rectifier)

synchronous speed

tachometer

93

glossary tw
tcP
Transmission Control Protocol, is one of the main protocols in TCP/IP networks. Whereas the IP protocol deals only with packets, TCP enables two hosts to establish a connection and exchange streams of data. TCP guarantees delivery of data and also guarantees that packets will be delivered in the same order in which they were sent. See above.

torque-braking (dynamic braking)

The amount of braking capacity designed into the drive for stopping a regenerative load or torque required to stop the load. The amount of torque it takes to accelerate the load to full speed. Defined as the motors holding torque divided by the inertia of its rotor. The higher the ratio, the higher a motors maximum acceleration capability will be. A means of allowing an operator to program control references to the drive/motor system, and to monitor motor and drive operating conditions. Loads in applications that exhibit both increases in torque and horsepower as speed increases. A reference to drives because they manipulate the voltage supplied to the motor. The change in position as a function of time. Velocity has both a magnitude and sign. The force that pushes or pulls electrons, causing them to flow. A type of noise in which large quantities are suddenly transmitted across the line. A type of AC control scheme that controls the frequency of AC power output to the motor, and does not use feedback devices.

torque-starting torque-to-inertia ratio

tcP/iP

thermal Protection A thermal sensing device mounted

to the motor to protect it from overheating. This is accomplished by disconnecting the motor phases from the drive in an overtemperature condition.

user/operator interface

thermal resistance An indication of how effectively a unit rids itself of heat; a measure of (rth) (c/watt)
temperature rise per watts lost.

variable torque load variable voltage control velocity

thermostat

A temperature sensitive pilot duty device mounted on the interior of the motor to protect it from overheating. Measure of angular force that produces rotational motion. This force is defined by a linear force multiplied by a radius; e.g. lb-in. Torque is an important parameter of any motion control system. Formula: Torque (lb-ft.) = 5,250 x HP/RPM An expression of the relationship between input current and output torque. For each ampere of current, a fixed amount of torque is produced.

torque

voltage voltage spikes

torque constant (kt = lb-ft/a)

volts Per hertz

appendix

94

policies and procedures

Prices and terms of Payment Vacon, Inc. (Vacon) will provide composite price and discount sheets will be printed for all stock products and distributed to each distributor. Consult the Sales department at the number listed above for electronic versions. Requests for price quotes on non-standard items or anything not covered in the printed price sheet must also be referred to the sales department. By placing a purchase order, purchaser agrees that the total amount of the transaction shall be due and payable on a Net 30 Days basis from the date of invoice. Unpaid balances beyond 30 days shall bear 1.5% interest per month until paid in full. Request for price quotes on non-standard items or anything not covered in the printed price sheet must also be referred to the Sales department. Our payment terms are net 30 days. shiPments and freight allowances Shipment promises are made in good faith. If for any reason, whether due to Vacon fault or otherwise, delivery is delayed, it is agreed that Vacon shall not be liable for any consequential or secondary damages of any nature. When a customer purchase order is received without final and complete shipping instructions, Vacon shall have the right to ship and bill Purchaser within 30 days of the date of completion of manufacture. For damages or shortages in transit, consignee must make claims against the carrier. Claims for order shortages, overages or other order errors in shipments must be made to Vacon in writing within a period of 30 days from date of shipment; otherwise, such claims will not be considered valid. All shipments are EXW (Ex Works per INCOTERMS 2000) Chambersburg, PA, USA. Orders will be shipped freight collect or prepay and add. Customer requests of partial shipments, shipment to more than one destination, or drop shipments to third party locations will ship freight collect or prepay and add. Vacon reserves the right to accept or reject these requests and use the carrier of its choice when shipping freight allowed. Excess charges resulting from routings or carriers specified by the customer will be added to the invoice. order cancellations Cancellations, reschedules, or suspensions of orders will be reviewed on a case-by-case basis and will be accepted only on terms which indemnify Vacon against any losses. Product reliability Vacon products, with exceptions as noted, are sold with no express warranties, oral or written, and with no implied warranties of merchantability, fitness, or any other warranties whatsoever. There is no assumption of responsibility for damages caused during or resulting from transport, receipt of the delivery, installation, commissioning or use. Vacon shall in no event and under no circumstances be held responsible for damages and failures resulting from misuse, improper installation, unacceptable ambient temperature, corrosive substances or operation outside the rated specifications. Additionally, there will be no assumption of liability for any incidental or consequential damages, secondary charges, expenses for installation, injuries to persons, or damage to property. The time of warranty for Vacon drives is stated in each product manual and only covers defects in workmanship or material when purchased. If a drive is determined to be covered under warranty, we will, at our discretion, repair the product or provide a replacement EXW Vacon, Chambersburg, PA. Any agreed warranty will be deemed null and void if, after inspection, it is noted that the drive has been altered or repaired by unauthorized personnel. Products may be returned only after written approval and a Returned Goods Authorization (RGA) number has been received from Customer Service. Return shipments must be prepaid (Refer to Returned Goods Policy). Final decision about repair or replacement rests solely with Vacon. Product changes and imProvements Vacon is under no obligation to incorporate improvements or changes in products already shipped, nor will we substitute improved products for those already shipped. Changes and improvements may be made at any time.

appendix

95

policies and procedures

distributor stocks A Distributor must maintain adequate stock to service his trading area in order to be considered an authorized Stocking Distributor and qualify for assistance with training, sales and promotional activities. The Distributor and Vacon Sales Representative will cooperate to: 1. Establish aims, objectives and sales goals by product line. a. Consider the industry in the area, the similar stock presently available, the competitive situation and the Distributors financial position. b. Review the potential we have developed and sales goals we have established. 2. Determine sizes, styles and types of each product line developed. It is our objective to avoid Distributor stocks that do not move and have insufficient turns. advertising, literature & sales Promotional material Vacon will be prominent in industry publications to send a message of our corporate identity and brand as an industry leader. Literature can be ordered by sending an Email to Literature@ Vacon.com. This is a free service to all distributors. We also have promotional items for tradeshows, open houses, vendor fairs and other types of events. These items can be ordered for a nominal fee. The Marketing department, along with the Regional Sales Representatives, will work to provide any type of promotional materials that will help you sell Vacon products. Vacon retains all rights, including all intellectual property rights, to advertising, literature and sales promotional materials provided. Each Distributor must return all such materials if the Distributor relationship is terminated for any reason and the Distributor must cease using such materials, including materials posted on any internet site. We are committed to providing you with the tools you need to be successful. sales training and field assistance We will assist our Distributors through our sales education program and Sales Representatives. Sales meetings may be conducted at the Distributors place of business. In addition, they will work with the Distributor to: 1. Recommend stock, inventory levels, turnover expectations, literature requirements, etc. 2. Aid in training or familiarizing Distributor sales personnel with our products. 3. Acquaint sales personnel with competitive products, point out weaknesses and strengths, and develop counter selling plans. 4. Aid in developing integrated sales promotion programs for the trading areas. 5. Help close sales to important prospects. 6. Investigate and resolve complaints. returned goods The policy for returning products for defects in workmanship or materials is covered under the Product Reliability section. Distributors who may want to return products that are overstocked or slow moving must obtain prior approval and a Returned Goods Authorization number from Customer Service. This number must be referenced on the returned goods shipment. It allows us to identify the contents of the shipment, the Distributor who originated it and the reason for return. All returns must be sent by prepaid freight and will be subject to a 15% restocking charge. There will be additional charges as necessary for re-boxing and refurbishing. Returned goods must have been manufactured and/or sold by Vacon and must be in new and salable condition. They will be inspected at the factory and if reconditioning is necessary it will be charged to the Distributor. We reserve the right to reject products that are obsolete or not in the original, unopened box. distributor stock adjustment Program In addition to our Returned Goods Policy, we provide Distributors with opportunities to adjust their initial stock order. New Distributors may find that their initial inventory does not properly reflect buying trends in their area. New Distributors may, within one year of their initial inventory purchases, return slow-moving products for equal exchange on other items in the same product category. Such returns must be accompanied by an order at least equal in value to the returned products. After the first year, they may return slow-moving products of a value less than or equal to half the value of an accompanying order for new items in the same product category. These stock adjustments must follow our Returned Goods Policy: prior approval, returned goods authorization number, prepaid shipping, salable condition and current design. termination Vacon reserves the right to terminate a Distributor whenever we believe that such action is in our best interest. A termination for cause, depending on the circumstances, may be effective immediately or upon any notice period that we believe is appropriate. Vacon, Inc. is under no obligation to accept return of any remaining inventory.

appendix

96

warranty
hassle free service Procedures vacon, inc. warranty offers hassle free support when our customers have a problem with a vacon ac drive. all transactions must be handled by an authorized vacon, inc. distributor or repair center. vacon 10 and vacon x series Plus all accessories and oPtions warranty claims: Vacon warrants our products to be free of defects in parts or workmanship for a period of 18 months from the date Vacon ships the product or 12 months of service, whichever comes first. The period of warranty for Vacon X4 and Vacon X5 AC drives is 36 months from the date of manufacture or 24 months of service, whichever comes first. In the event of a problem, the customer must contact Vacon, Inc. (1-877-822-6606) with the nature of the problem and the units serial number to request an RGA (Returned Goods Authorization). The customer will be given a choice of returning the unit for repair and return or being shipped a replacement unit within one working day. note: if the unit has been altered or modified in any way (holes drilled, painted, etc.) the only option available will be repair and return. The customer will also be quoted the fixed cost of the repair that will apply if, after receipt and inspection, the returned unit is deemed not to qualify for warranty consideration. A valid purchase order for the value of the selected option must be received before the RGA is issued. No credits will be issued until after the returned unit has been inspected and determined to be a true warranty failure. Replacement Unit Option 1) Credit will be applied to the open invoice after the returned unit is inspected and determined to be a valid warranty claim. 2) If the returned unit is found not to be covered by warranty the customer will be liable for the full cost of the replacement unit and the returned unit will be returned as is. 3) Replacement drives are not supplied for ratings greater than 100 HP (ND). The customer must return the drive for inspection and repair. On-site repairs are at the discretion of Vacon but the customer will be liable for all costs if the failure is determined to be non warranty. In all cases, travel and expenses for a repair technician will be the responsibility of the customer. 4) If the failed unit is not returned within 30 days from the shipment of the replacement unit, the original purchase order will be due in full. Repair and Return Option 1) If it is determined that the failure is not covered under warranty, the customer will be billed the previously quoted cost of repair. 2) Accessories and Options must be returned for repair. 3) The failed unit must be received at Vacon, Inc. in Chambersburg, PA within 30 days or the RGA will be cancelled. The customer is responsible for all freight charges for shipments to Vacon. If the return is determined to be a valid warranty, Vacon will pay ground shipment for the replacement unit or the repaired unit. non warranty rePairs and rePlacements: For units that are beyond the warranty period, but less than five (5) years from the date of manufacture, the customer will be quoted a price based on parts and labor. A purchase order, valid for one month, must be issued for the quoted value before the RGA is issued. 1) When the failed unit is received at Vacon it will be repaired and the customer invoiced for the quoted amount. 2) If the unit is not received at Vacon within one month, the RGA will be cancelled. If the unit is received after the one month period, a new RGA must be issued or the unit will be returned, as is, at the customers expense. 3) Units returned that are found to have no problems will be thoroughly tested and returned to the customer. A minimum fee will apply. 4) If Vacon determines that the returned unit is not economically repairable, the customer will be notified and the unit returned. A minimum fee will apply. 5) Units that are five (5) years or older will be quoted a minimum inspection fee and will be serviced on a time and material basis as parts availability will allow. Vacon, Inc. does not guarantee that these units can be repaired. All repaired units carry a one (1) year warranty on the repairs and (90) ninety days on the entire unit. Same day repairs and/or evaluations will be billed at an additional $500.00. Note: Expedited service times do not include shipping time. The customer is responsible for all freight charges for shipments to and from Vacon, Inc., Chambersburg, PA.

appendix

97

warranty
evaluation only: If the customer requests that the unit be evaluated to determine the cause of the problem before it is repaired, they will be quoted a fixed charge for the evaluation and a fixed repair cost. Upon receipt the unit will be analyzed and a service report created and sent to the customer with an invoice for the inspection fee. The unit will be held for 15 working days, if there is no response from the customer on the disposition of the unit, it will be returned to the customer freight collect.

vacon nx family and vacon 100 hvac warranty claims: Warranty period is 18 months from the date Vacon ships the product or 12 months of service, whichever comes first. A purchase order must be received for the return of the failed unit for a $150.00 minimum charge. When the unit is received at Vacon it is evaluated to determine warranty status. If the unit is within the warranty period, repairs are completed and the unit returned to the customer within 2 weeks and the $150.00 minimum charge is waved. Warranty credit is applied to the open invoice. If the unit is out of warranty or the problem is determined to be customer misapplication or abuse, it is treated as non warranty. non warranty rePairs: A purchase order must be received for the return of the failed unit for a $150.00 minimum charge. Upon receipt of the failed control, service will repair and return it to the customer within two weeks. Repairs are billed at time and material. Same day repairs and/or evaluations will be billed at an additional $500.00. Note: Expedited service times do not include shipping time. vacon, inc. provides the best warranty and service in the industry! these guidelines allow us to continually improve our response time whenever a service situation arises. as always, we appreciate your business and support.

appendix

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appendix

notes

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www.vacon.com Tel. 877-VACON-06

Vacon Partner

Subject to changes without notice.

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BC00324C 8/2011