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Daniel Gas Chromatograph

Data Acquisition and Reporting System


for Shiploading/Unloading

Operations Manual

DANIEL MEASUREMENT AND CONTROL, INC.


AN EMERSON PROCESS MANAGEMENT COMPANY
HOUSTON, TEXAS

Part Number 3-9000-526

Revision A

SEPTEMBER 2004
DANIEL MEASUREMENT AND CONTROL, INC.
Daniel Gas Chromatograph Data Acquisition and Reporting
System for Shiploading/Unloading Operations Manual

NOTICE

DANIEL MEASUREMENT AND CONTROL, INC. AND ROSEMOUNT ANALYTICAL, INC.


(COLLECTIVELY, “SELLER”) SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS IN
THIS MANUAL OR OMISSIONS FROM THIS MANUAL. SELLER MAKES NO WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT,
SHALL SELLER BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING,
BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, ETC.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATIO


ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES


ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY
ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED,
REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR
APPLICABILITY. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR
SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.

SELLER DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE
OF ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF
ANY SELLER PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.

DANIEL AND THE DANIEL LOGO ARE REGISTERED TRADEMARKS OF DANIEL INDUSTRIES,
INC. THE ROSEMOUNT AND ROSEMOUNT ANALYTICAL LOGO THE ARE REGISTERED
TRADEMARKS OF ROSEMOUNT ANALYTICAL, INC. THE EMERSON LOGO IS A TRADEMARK
AND SERVICE MARK OF EMERSON ELECTRIC CO..

COPYRIGHT © 2004 BY DANIEL MEASUREMENT AND CONTROL, INC., HOUSTON, TEXAS,


U.S.A.

All rights reserved. No part of this work may be reproduced or copied in any form or by any
means - graphic, electronic, or mechanical — without first receiving the written permission of
Daniel Measurement and Control, Inc. Houston, Texas, U.S.A.
WARRANTY

1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein and except as
otherwise expressly provided herein, Daniel Measurement and Control, Inc. ("Daniel") warrants that the
firmware will execute the programming instructions provided by Daniel, and that the Goods
manufactured or Services provided by Daniel will be free from defects in materials or workmanship
under normal use and care until the expiration of the applicable warranty period. Goods are warranted
for twelve (12) months from the date of initial installation or eighteen (18) months from the date of
shipment by Daniel, whichever period expires first. Consumables and Services are warranted for a
period of 90 days from the date of shipment or completion of the Services. Products purchased by
Daniel from a third party for resale to Buyer ("Resale Products") shall carry only the warranty extended
by the original manufacturer. Buyer agrees that Daniel has no liability for Resale Products beyond
making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products.
If Buyer discovers any warranty defects and notifies Daniel thereof in writing during the applicable
warranty period, Daniel shall, at its option, promptly correct any errors that are found by Daniel in the
firmware or Services, or repair or replace F.O.B. point of manufacture that portion of the Goods or
firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the
Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and
usage, unsuitable power sources, unsuitable environmental conditions, accident, misuse, improper
installation, modification, repair, storage or handling, or any other cause not the fault of Daniel are not
covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay
any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in
advance by an authorized Daniel representative. All costs of dismantling, reinstallation and freight and
the time and expenses of Daniel's personnel for site travel and diagnosis under this warranty clause
shall be borne by Buyer unless accepted in writing by Daniel. Goods repaired and parts replaced during
the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90)
days, whichever is longer. This limited warranty is the only warranty made by Daniel and can be
amended only in a writing signed by an authorized representative of Daniel. Except as otherwise
expressly provided in the Agreement, THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY
KIND, EXPRESSED OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE,
OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. It is understood
that corrosion or erosion of materials is not covered by our guarantee.

2. LIMITATION OF REMEDY AND LIABILITY: DANIEL SHALL NOT BE LIABLE FOR DAMAGES
CAUSED BY DELAY IN PERFORMANCE. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF
WARRANTY HEREUNDER SHALL BE LIMITED TO REPAIR, CORRECTION, REPLACEMENT OR REFUND
OF PURCHASE PRICE UNDER THE LIMITED WARRANTY CLAUSE IN SECTION 1 HEREIN. IN NO
EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN
CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE),
SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF
THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY DANIEL GIVING RISE TO THE
CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL DANIEL'S LIABILITY TO
BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE
DAMAGES. THE TERM "CONSEQUENTIAL DAMAGES" SHALL INCLUDE, BUT NOT BE LIMITED TO,
LOSS OF ANTICIPATED PROFITS, LOSS OF USE, LOSS OF REVENUE AND COST OF CAPITAL.
TABLE OF CONTENTS i
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

TABLE OF CONTENTS

INTRODUCTION 1. Introduction to GCDARS ................................... 1-1

1.1 System Requirements ....................................1-2


1.2 About the Software.......................................1-2

GETTING STARTED 2. Program Installation .......................................2-1

2.1 Starting the Program .....................................2-3


2.2 Navigating GCDARS Main Window ..................2-5
2.3 GCDARS Control Functions ............................2-8
Main Menu ...................................................2-8
Loading........................................................2-8
Control ........................................................2-8
Previous Loading ...........................................2-9
Previous Analysis ........................................ 2-10
Options...................................................... 2-11

CURRENT LOADING 3. Introduction..................................................3-1


MENU
3.1 Loading Display Menu....................................3-1
Loading Display Loading/Unloading ..................3-2
Loading/Unloading Detail Menu .......................3-4
Loading Display Current Analysis Menu............3-5
Manual Sample Point Analyses Menu...............3-7
3.2 Setup Menu..................................................3-8
Loading Parameters .......................................3-9
Contractual Limits Menu .............................. 3-10
Composition at Loading Menu....................... 3-12
3.3 Print Menu ................................................. 3-13
Print Loading/Unloading Report Menu ............ 3-14
Print Loading/Unloading Detail Report Menu.... 3-15
Print Current Analysis Report Menu ............... 3-16
Sample Point Analysis Reports Menu ............. 3-17
Print All ..................................................... 3-17
Exit ........................................................... 3-17

SEP 2004 INTRODUCTION


ii TABLE OF CONTENTS
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

CONTROL MENU 4. Introduction.................................................. 4-1

4.1 Navigating the Control Menu .......................... 4-1


4.2 Control Start Menu........................................ 4-2
4.3 Control Suspend Menu ................................. 4-2
4.4 Control Resume Menu ................................... 4-3
4.5 Control Terminate Menu ................................ 4-3
4.6 Control Sample Points Menu........................... 4-4
4.7 Control New Loading Menu ............................ 4-6

PREVIOUS LOADING 5. Introduction.................................................. 5-1


MENU
5.1 Previous Loading - Select Menu ...................... 5-1
5.2 Navigating the Previous Loading Menu............. 5-2
5.3 Previous Loading - Display Menu ..................... 5-3

PREVIOUS ANALYSIS 6. Introduction.................................................. 6-1


MENU
6.1 Previous Analysis - Select Menu...................... 6-1
6.2 Navigating the Previous Analysis Menu ............ 6-2
6.3 Viewing the Loading - Display Menu ................ 6-4
6.4 Printing a Previous Analysis Report.................. 6-5

GCDARS GC CONTROL 7. Introduction.................................................. 7-1


FEATURES
7.1 Navigating the GC Control Features................. 7-1

OPTIONS MENU 8. Introduction.................................................. 8-1

8.1 Setting Options Parameters ............................ 8-1

CONTROL MENU SEP 2004


INTRODUCTION 1-1
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

INTRODUCTION

1. INTRODUCTION TO GCDARS

The Daniel Gas Chromatograph Data Acquisi-


tion and Reporting System for ShipLoading/
Unloading (GCDARS) provides a method to ac-
quire and process analysis data from an online
gas chromatograph during the loading or un-
loading of a liquefied natural gas (LNG) tanker.
The system performs averaging of the analysis
results during shiploading and unloading and
also performs the additional calculations of gas
quality specified in the GII GNL LNG Custody
Transfer Handbook.

The results are integrated with operator en-


tered information and generates a loading/un-
loading report. The report can be displayed and
printed or the information may be saved for lat-
er access. Historical data saved in this manner
can be recalled for display, editing and print-
ing. Results of individual analyses are saved
and can be recalled for display or printing. Ad-
ditionally, the analysis in progress at the time
of manual sample acquisition can be identified
by the operator, and a volume (loaded or un-
loaded) associated with the results. These re-
sults are available for display or printing
during the loading process.

SEP 2004 Introduction to GCDARS


1-2 INTRODUCTION
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

1.1 System Requirements

This system will execute on standard Pentium-


based PC running Windows® 95, 98, NT, 2000,
or XP. The GCDARS is a 32-bit Windows® ap-
plication created using Visual Basic 6.0.

1.2 About the Software

The system also includes a Modbus server task,


Modbus Master OCX supplied by WinTECH
Software which provides the communications
link between the GCDARS and the 2350 Gas
Chromatograph Controller.

Introduction to GCDARS SEP 2004


GETTING STARTED 2-1
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

GETTING STARTED

2. PROGRAM INSTALLATION

Use the following process to install the


GCDARS program.

1. Insert the GCDARS installation CDROM or


floppy disk in the appropriate drive on the
PC.
2. Use the Windows® Start>Run menu path,
then click on the pull-down arrow.
3. Select the CDROM or floppy drive where
the installation disk is located (e.g. D:\ or
E:\) The Run dialog box displays.

Click on E:\SETUP.EXE and click on the


button to open the Setup
installation program. The program will
guide you through the installation process.

SEP 2004 Program Installation


2-2 GETTING STARTED
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

4. To install the Modbus Master OCX server, Prior to starting the


use the following process: GCDARS program,
you must install the
From the Start>Run>Browse menu path, Modbus Master OCX
locate the Register Modbus Server.BAT file Server into the
(stored in the directory in which the Windows® Registry.
program was installed C:\Program
Files\GCDARS for ShipLoading/Unloading)
and execute the file. If no installation errors
occurred, a message will appear indicating
that the registration was successful.

Program Installation SEP 2004


GETTING STARTED 2-3
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

You may create a 2.1 Starting the Program


Windows® Desktop
Shortcut icon for Start the GCDARS program by double clicking
fast access to the the desktop GCDARS icon or access it from the
GCDARS program.
GCDARS folder.

Starting the GCDARS program automatically


runs the Modbus Master OCX server (if it is not
currently running).

Figure 2-1 GCDARS Modbus Master OCX Server Window

SEP 2004 Starting the Program


2-4 GETTING STARTED
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

Upon startup, the GCDARS program displays


the Main Window which shows status informa-
tion about any Loading/Unloading in progress,
and the current Gas Chromatograph Analysis.
The Main Window also includes the GCDARS
Main Menu and the
system operation control buttons.

Figure 2-2 GCDARS Main Window

Starting the Program SEP 2004


GETTING STARTED 2-5
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

2.2 Navigating GCDARS Main Window

The GCDARS Main Window provides an over-


view of the operation of the system. The top
portion of the display includes the GCDARS
control toolbar which includes the following:

• Loading
• Control
• Previous Loading
• Previous Analysis
• Options

The GCDARS date (MM/DD/YY), company


name (Daniel Measurement and Control), time
(HH:MM:SS), and program revision (Revision
2.0.0) are located below the toolbar at the top of
the window.

The next portion of the display shows the Load-


ing (or Unloading) status. The information dis-
played includes the following:

• name of the vessel being loaded/


unloaded
• name of the customer for this
transaction

SEP 2004 Navigating GCDARS Main Window


2-6 GETTING STARTED
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

• operation being performed (e.g. loading


or unloading)
• status of the operation
• time at which the loading/unloading
started
• time at which the loading/unloading
ended
• volume loaded/unloaded
• total energy (in MMBTU) loaded/
unloaded
• average temperature of the LNG loaded/
unloaded
• number of gas chromatograph analysis
samples included in the loading

The center portion of the display includes the


Manual Sample Points of Sample and Volume
at Sample Time

The lower portion of the display includes status


information related to the gas chromatograph.
The following information is included:

• Analyzer ID of the chromatograph


• stream being analyzed
• current alarm state of the analyzer (e.g.
Acknowledged/Unacknowledged/None)

Navigating GCDARS Main Window SEP 2004


GETTING STARTED 2-7
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

• run time of the current analysis (seconds


into the analysis)
• analysis time of the analyzer
• cycle time of the analyzer
• current GC Mode (e.g. Analysis,
Calibration, etc...)
• status of communications between
GCDARS and the GC controller

The GCDARS control buttons are located on


the right side of the GCDARS Main window.
The following control function buttons are in-
cluded:

Loading/Unloading Functions:

• Start
• Suspend
• Resume
• Terminate
• New

GC Functions:

• Start Auto
• Start Single
• Start Calibration
• Halt

User Defined GCDARS Parameters

• 1 hour
• 25%
• 50%
• 75%
• 100%
• Close

SEP 2004 Navigating GCDARS Main Window


2-8 GETTING STARTED
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

2.3 GCDARS Control Functions

This section describes the GCDARS Control


functions.

Main Menu

Included on the Main Window are the Main


Menu selections. The main menu selections
provide a logical grouping of the system func-
tions available to the operator via associated
sub-menus and displays.

Loading

The Loading menu selection provides a group of


sub-menus which allow the operator to enter
setup information related to the current load-
ing/unloading operation. Also, associated with
the Current Loading/Unloading operation, the
operator may display and print user-entered
and calculated data.

Control

The Control menu selection provides a group of


sub-menus which allow the operator to commu-
nicate to the GCDARS program during the cur-
rent loading/unloading operation. Included in
these sub-menus are selections to start, sus-
pend, resume, and terminate the acquisition
and averaging of the gas chromatograph data
associated with the loading/unloading opera-
tion. Also, the operator can add the current
loading/unloading operation to the historical
archive file and a new loading/unloading opera-
tion may be started.

GCDARS Control Functions SEP 2004


GETTING STARTED 2-9
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

Previous Loading

From the toolbar, click on Previous Loading to


display the dialog box. This menu selection al-
lows the operator to review, display, and print
the detailed report for previously completed
loading/unloading operations. The informa-
tion for these loading/unloading operations has
been previously stored in the historical archive
file.

SEP 2004 GCDARS Control Functions


2-10 GETTING STARTED
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

Previous Analysis

From the toolbar, click on Previous Analysis to


display the dialog box.

This menu selection allows the operator to dis-


play and print the results of any individual
analysis.

GCDARS Control Functions SEP 2004


GETTING STARTED 2-11
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

Options

This menu selection allows the user to enter/


change certain configuration information which
relates to the GCDARS system as opposed to an
individual loading/unloading operation.

From the GCDARS Main Window, click on the


Options tab and the Options dialog is dis-
played.

SEP 2004 GCDARS Control Functions


2-12 GETTING STARTED
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

This page is intentionally left blank.

GCDARS Control Functions SEP 2004


CURRENT LOADING MENU 3-1
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

CURRENT LOADING MENU

3. INTRODUCTION

This section describes the sub-menus and dis-


plays available under the LOADING selection
on the main menu.

3.1 Loading Display Menu

The user can select from the Loading>Display


menu any of the following options:

• Current Loading/Unloading display


• Loading/Unloading Detail display
(which includes information for each
analysis included in the current loading)
• Current Analysis display (which includes
information for the most recent gas
chromatograph analysis)
• Sample Point Analysis (the displays for
the gas chromatograph analyses
associated with the Manual Sample
Acquisitions in the current loading/
unloading operation)

SEP 2004 Loading Display Menu


3-2 CURRENT LOADING MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

Loading Display Loading/Unloading

This display provides the user with summary


information relating to the current loading/un-
loading operation.

The top of display includes the same Loading


Status information included on the GCDARS
Main Window and described in Section 2.2. Be-
neath this information is a table of information
with entries for each component of the LNG.

The tabular information includes the compo-


nent name, the contractual limits (on the con-
centration of the component), the mean
composition since the beginning of the loading/
unloading operation, the minimum and maxi-
mum values since the beginning of the loading/
unloading, and an indication if the mean com-
position is outside the contractual limits for the
component. When an unloading operation is in
process, two additional columns are presented
in the table.

Loading Display Menu SEP 2004


CURRENT LOADING MENU 3-3
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

If the concentration The first column is the concentration of the


at loading is not component at loading, and the second column is
available and hence the variation between loading and unloading
not entered, these concentration values.
columns will not be
displayed.
At the bottom of the display are the following
property values of the LNG which are calculat-
ed from the mean composition values in the ta-
ble:

• Molecular Weight (kg/kmol)


• Pseudo-Molar Volume (l/mol)
• Corrected Molar Volume (l/mol)
• LNG Density (kg/m3)
• LNG Density (lbs/cuft)
• Relative Density
• Relative Density (@60 oF)
• Gross Calorific Value (MMBTU/kg)
• Gross Calorific Value (kJ/m3(n))
• Gross Calorific Value (BTU/scf)
• Wobbe Index (kJ/m3(n))
• Expansion Ratio (m3(n)/m3LNG)

SEP 2004 Loading Display Menu


3-4 CURRENT LOADING MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

Loading/Unloading Detail Menu

This display provides the user with a view of


the component concentrations and the Dry
BTU value for each analysis included in the
current loading/unloading operation. Its in-
tended use is to allow the user to quickly re-
view the analyses associated with the loading/
unloading in order to ascertain if any results
appear erroneous.

The top of display includes the same Loading


Status information included on the GCDARS-
Main Window and described in Section 2.2. The
body of the display includes one line for each
analysis which includes the cycle start time for
the analysis, the concentration for each compo-
nent, and the Gross Calorific Value (BTU/scf @
60 oF) for the analysis.

Loading Display Menu SEP 2004


CURRENT LOADING MENU 3-5
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

Loading Display Current Analysis Menu

This display provides the user with the detailed


information related to the most recently com-
pleted analysis data from the gas chromato-
graph.

The top of the display includes the same GC


Status information as shown on the Main Win-
dow and described in Section 2.2. Below the
status information is a report of the analysis
data which includes:

• Component name
• Component Concentration
• Gross Calorific Value (MMBTU/kg)
• Gross Calorific Value (kJ/m3)
• Gross Calorific Value (BTU/scf)
• Relative Density
• Relative Density (@ 60 oF)
• Molecular Weight (kg/kmol)

SEP 2004 Loading Display Menu


3-6 CURRENT LOADING MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

• Pseudo-Molar Volume (l/mol)


• Corrected Molar Volume (l/mol)
• LNG Density (kg/m3)
• LNG Density (lbs/cuft)
• Gas Density (kg/m3)
• Wobbe Index (kJ/m3)
• Expansion ratio (m3(n)/m3LNG)
• Compressibility Factor
• LNG Temperature (oCelsius)

Loading Display Menu SEP 2004


CURRENT LOADING MENU 3-7
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

Manual Sample Point Analyses Menu

A display with analysis results for the analysis


associated with each of the five Manual Sample
Analysis acquisition points is available. The in-
formation included is identical to that
described above for the Current Analysis
Display. In addition, a field exists for the opera-
tor to enter the volume loaded/unloaded at the
time of the sample acquisition. The five manual
Sample Points are as follows:

• Sample Point Analysis - 1 Hour (one


hour after commencement of Loading/
Unloading)
• Sample Point Analysis - 25 Percent
Loaded/Unloaded
• Sample Point Analysis - 50 Percent
Loaded/Unloaded
• Sample Point Analysis - 75 Percent
Loaded/Unloaded
• Sample Point Analysis - 100 Percent
Loaded/Unloaded

SEP 2004 Loading Display Menu


3-8 CURRENT LOADING MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

3.2 Setup Menu

The Loading>Setup sub-menus include three


selections of displays which allow the operator
to enter the setup information required to de-
fine a loading/unloading operation.
These sub-menus are:

• Loading Parameters
• Contractual Limits
• Composition at Loading

Some of the data must be entered prior to


starting the loading/unloading operation. All of
the data on these displays can be edited until a
new loading is started.

Setup Menu SEP 2004


CURRENT LOADING MENU 3-9
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

Loading Parameters

This display allows entry by the operator of the


following information:

• Name of the Ship (40 characters


maximum)
• Name of the Customer (40 characters
maximum)
• Reference Number (30 characters
maximum)
• Loading / Unloading selection
• Volume loaded/unloaded during this
loading/unloading operation
• Volume Units (BBLS or m3)
• Temperature Source (Live via GC
Analog Input #1 or Manual)
• Current Temperature of LNG cargo
(used if Manual Temperature source
selected)
• Entered by (Name of person entering
information 40 characters maximum)

SEP 2004 Setup Menu


3-10 CURRENT LOADING MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

Contractual Limits Menu

This display allows the operator to define a set


of contractual limits for the loading/unloading
operation.

The user can select previously defined sets of


contractual limits using the data control la-
beled "Select Predefined Limits". Navigate pre-
defined contractual limits by clicking on the
control arrows. You can
move forward, backward, to the beginning, or
to the end of a file of predefined sets of data val-
ues. As each set is selected the display is up-
dated to show the minimum and maximum
concentration for each component along with a
description to aid in identifying the set. The
user can edit any of the fields on the display.

Setup Menu SEP 2004


CURRENT LOADING MENU 3-11
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

The user can add a set of limits to the file by


clicking on the button at the bottom of
the display. An entry will be added (identical to
that shown on the display) and that record will
be selected for editing.
When the user clicks on the button the
limits as displayed are chosen as those to be
used for the loading/unloading operation. Also
the data set as displayed, is saved in the select-
ed record in the file which stores the predefined
contractual limits data sets.
Clicking on the button discards any edits
made to the selected record and exits the dis-
play. The user must exit this display using
to select a set of limits for the current
loading prior to performing the
CONTROL>START function to begin the load-
ing/unloading operation. If the limits have not
been set, the Status field on the Loading Status
area of the GCDARS Main Window indicates
“Setup Incomplete”. After selecting a set of con-
tractual limits the status will change to “Ready
to Start”.

SEP 2004 Setup Menu


3-12 CURRENT LOADING MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

Composition at Loading Menu

When preforming the unloading operation, en-


ter the average composition of the LNG at load-
ing. The data is entered as the concentration
(in mole percent) of each component in the flu-
id. This information is optional and not re-
quired in order to start an unloading operation.
Furthermore, the unloading operation can be
started and the composition at loading entered
during the loading process.

Setup Menu SEP 2004


CURRENT LOADING MENU 3-13
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

3.3 Print Menu

The user can request printed reports for the


Loading/Unloading in progress, the current
analysis, or for any of the manual sample point
analyses.

GCDARS prompts you to select the printer and


opens the Windows® Printer dialog.

If you have installed the pdfFactory printer


driver, select this printer now and set up the
output configurations (e.g. fonts, landscape,
etc...).

SEP 2004 Print Menu


3-14 CURRENT LOADING MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

Print Loading/Unloading Report Menu

Use the Loading>Print>Loading/Unloading


menu path to print a copy of the Loading/Un-
loading report for the current loading opera-
tion.

The Print dialog box displays and allows the se-


lection of any of the attached Windows® Print
devices, setting of number of copies, etc...

You may want to install


the PDF Factory printer
software. This software
automatically
generates a PDF file for
immediate viewing and
printing or for saving
the file to disk.

As of Revision 1.1.0
of GCDARS, this
report has been
modified to print in
landscape mode
and the font size
reduced slightly so
that it can be
printed on a single
page.

Print Menu SEP 2004


CURRENT LOADING MENU 3-15
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

Print Loading/Unloading Detail Report Menu

Use the Loading>Print>Loading/Unloading


Detail menu path to print a copy of the Load-
ing/Unloading Detail Report for the current
loading operation.

The Print dialog box displays and allows the se-


lection of any of the attached Windows® Print
devices, setting of number of copies, etc...

The report contains all of the data described


above on the Loading/Unloading Detail display.

SEP 2004 Print Menu


3-16 CURRENT LOADING MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

Print Current Analysis Report Menu

Use the Loading>Print>Current Analysis to


print a copy of the analysis report for the cur-
rent (most recently completed) analysis.

The Print Dialog displays and allows the selec-


tion of any of the attached Windows® Print de-
vices, setting of number of copies, etc...

The data included in this report is that de-


scribed in the Current Analysis Display.

Print Menu SEP 2004


CURRENT LOADING MENU 3-17
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

Sample Point Analysis Reports Menu

These selections allow the user to print a copy


of the analysis report for each of the five analy-
ses associated with the Manual Sample Point
Analysis acquisition data. The data included on
the report is identical to the data included on
the Current Analysis Report with the addition
of the volume loaded at the time of the sample
acquisition.

Print All

This selection allows the user to print a copy of


all available reports for the current loading/un-
loading operation. Alternatively, pressing the
Print All button on the Main Window performs
the same function.

Exit

This selection closes all open files and exits the


GCDARS program. Alternatively, depressing
the Close button on the Main Window performs
the same function.

SEP 2004 Print Menu


3-18 CURRENT LOADING MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

This page is intentionally left blank.

Print Menu SEP 2004


CONTROL MENU 4-1
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

CONTROL MENU

4. INTRODUCTION

The Control menu selection provides a group of


sub-menus for operator communication to the
GCDARS program with specified time limits of
the Current Loading/Unloading operation. The
Control (communication) parameters are re-
quired during a loading/unloading operation so
that the GCDARS program can include the
results from the analyses which occur within
these time limits.

Additionally, the operator selects the times at


which the Manual Sample Points acquisitions
occur so the appropriate data analysis can be
associated with the Current Loading/Unload-
ing operation.

4.1 Navigating the Control Menu

The submenu categories are:

• Start
• Suspend
• Resume
• Terminate
• Sample Point
• New Loading

The following sections describe the GCDARS


program's functions for each of these sub-
menus.

SEP 2004 Navigating the Control Menu


4-2 CONTROL MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

4.2 Control Start Menu

Use the Control>Start menu path to begin the


GCDARS program data acquisition and averag-
ing of the composition results from the gas
chromatograph analyses process.

Or,

Click on the button from the GCDARS


Main Window.

The time at which the operator issues this com- The Status field, on
mand will be recorded as the “Start Time” for the Main Window,
the loading/unloading operation. must indicate
"Ready to Start" or
this command will
If the operator has not provided the setup be ignored.
parameters, the following message is dis-
played:

Note that Discrete Output #1 closes when the


GCDARS program is in the process of shipload-
ing or unloading and remains closed until the
job is terminated.

4.3 Control Suspend Menu

Use the Control>Suspend menu path to tempo-


rarily interrupt the Loading/Unloading data
acquisition process (e.g., due to ship problems,
equipment malfunctions, weather conditions).

Or,

Click on the button from the GCDARS


Main Window.

Control Start Menu SEP 2004


CONTROL MENU 4-3
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

The GCDARS Status field on the Main Win-


dow, displays the status (SUSPENDED) and
the acquisition and averaging of the gas chro-
matograph data is suspended. The time at
which the Suspend command is issued, is re-
corded as the temporary “Stop Time” for the
loading/unloading process.

4.4 Control Resume Menu

Use the Control>Resume menu path only after


the Suspend command has been given.

Or,

Click on the button from the GCDARS


Main Window.

Following the Resume command, the acquisi-


tion and averaging of data from the gas chro-
matograph is resumed and the “Stop Time” is
cleared. The loading status is returned to the
previous operation (loading or unloading).

4.5 Control Terminate Menu

Use the Control>Terminate menu path to stop


the GCDARS program data acquisition and av-
eraging of the composition results from the gas
chromatograph. Selecting this menu command,
indicates the loading/unloading process is com-
plete.

Or,

Click on the button on the GCDARS


Main Window.

SEP 2004 Control Resume Menu


4-4 CONTROL MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

Acquisition and averaging of the gas chromato-


graph data is stopped and the time at which
the Terminate command is issued, is recorded
as the “Stop Time”.

After issuing the Terminate command, ensure


that the final volume loaded/unloaded is en-
tered and then print the final Loading/Unload-
ing Report.

4.6 Control Sample Points Menu

Use the Control>Sample Point menu path to


access the acquisition sub-menus of the five
Manual Sample Points.

Or, use the Sample Point buttons on the


GCDARS Main Window. The Manual Sample
points are labeled as follows:

• 1 Hour
• 25 %
• 50 %
• 75 %
• 100 %

GCDARS applies the corresponding sample


point to the acquisition process. The time is
saved as the “time of occurrence” of the Manual
Sample Point.

Control Sample Points Menu SEP 2004


CONTROL MENU 4-5
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

Analysis currently in progress is saved as the


analysis associated with the selected Sample
Point. At the end of the analysis, the Manual
Sample Point Status field on the Main Window
is updated with the Sample Point time (and the
volume at the Sample Point when entered by
the operator).

After this process is complete, the operator can


view the analysis report and enter the volume
at the Sample Point.

SEP 2004 Control Sample Points Menu


4-6 CONTROL MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

4.7 Control New Loading Menu The New Loading


command clears the
Use the Control>New Loading menu path to data associated with
access this function. a loading/unloading
operation and
returns the settings
The Main Window displays: to the default values
in preparation for the
next loading/
unloading operation.

Or,

Use the button on the Main Window to


perform this function.

Prior to clearing the current loading/unloading


parameters the data is saved in the historical
archive file.

Control New Loading Menu SEP 2004


PREVIOUS LOADING MENU 5-1
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

PREVIOUS LOADING MENU

5. INTRODUCTION

The Previous Loading menu selection allows


the operator to view, edit and print the loading/
unloading information from previous opera-
tions stored in the historical archives.

5.1 PREVIOUS LOADING - SELECT MENU

Use the Previous Loading menu path to access


the Previous Loading - Select dialog box.

The following information from the current


record in the historical archive file is displayed.

SEP 2004 Previous Loading - Select Menu


5-2 PREVIOUS LOADING MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

The user is presented with information from


the current record in the historical analysis
and the display includes the following:

• Ship name
• Customer name
• Start Time
• Stop Time
• Reference
• LNG Temperature
• Volume Loaded (or Unloaded)
• Number of Samples (number of gas
chromatograph analyses included)

5.2 Navigating the Previous Loading Menu

Navigate the historical file by clicking on the


control arrows to scroll
forward, backward, to the beginning of the file,
and to the end of the file.

Click on the button to delete any record


in the file. Prior to deleting the record,
GCDARS displays the confirmation dialog.

Click on the button to delete the select-


ed record.

Or,

Click on the button or the but-


ton to abort this process and to return to the
Previous Loading - Select Window.

Navigating the Previous Loading Menu SEP 2004


PREVIOUS LOADING MENU 5-3
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

From the toolbar, click on the Display tab and


select one of the following options from the
pull-down menu for the parameters defined
earlier (e.g. 1 hour, 25%, etc....):

• Loading/Unloading
• 1 Hour
• 25%
• 50%
• 75%
• 100%

5.3 Previous Loading - Display Menu

Selecting the Loading /Unloading option


displays the Previous Loading - Display dialog:

SEP 2004 Previous Loading - Display Menu


5-4 PREVIOUS LOADING MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

The data included is identical to that described


for the Current Loading/Unloading operation.

To close the Previous Loading - Display Win-


dow, click on the X icon in the upper right-hand
corner. This returns you to the Previous Load-
ing - Select Window.

Previous Loading - Display Menu SEP 2004


PREVIOUS ANALYSIS MENU 6-1
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

PREVIOUS ANALYSIS MENU

6. INTRODUCTION

The Previous Analysis menu selection allows


the operator to view and print the analysis re-
ports for previously completed analyses, both
from the Current Loading/Unloading opera-
tions and from Previous Loading/Unloading
operations.

6.1 Previous Analysis - Select Menu

From the GCDARS Main Window, Click on the


Previous Analysis tab. The Previous Analysis -
Select Window displays:

SEP 2004 Previous Analysis - Select Menu


6-2 PREVIOUS ANALYSIS MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

The user is presented with information from


the current record in the historical analysis
and the display includes the following:

• Ship name
• Customer name
• Reference
• Start Time
• Cycle Start Time
• Analyzer ID

6.2 Navigating the Previous Analysis Menu

Navigate the historical archive file by clicking


on the control arrows to
scroll forward, backward, to the beginning of
the file, and to the end of the file.

Click on the button to return to the


beginning of the analyses for the next loading/
unloading operation (GCDARS Version 1.1.0
and later).

Click on the button to return to the end of


the previous loading/unloading operations
(GCDARS Version 1.1.0 and later).

Click on the button to delete any record


in the file. Prior to deleting the record,
GCDARS displays the confirmation dialog.

Click on the button to delete the select-


ed record.

Navigating the Previous Analysis Menu SEP 2004


PREVIOUS ANALYSIS MENU 6-3
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

Or,

Click on the button or the but-


ton to abort this process and to return to the
Previous Analysis Window.

If the analysis of the record deleted is a part of


the Current Loading/Unloading operation, the
results from the deleted analysis will be re-
moved from the averages and all results recal-
culated. If the deletion is performed while the
Loading/Unloading operation is Suspended or
after the Loading/Unloading is Terminated,
but before a new Loading/Unloading is initiat-
ed, then this recalculation will take place
(GCDARS Version 1.1.0 and later).

When a new Loading/Unloading operation is


initiated and the selected Loading/Unloading
operation is moved to the historical loading file,
then deleting analysis records will not affect
the Loading/Unloading results.

SEP 2004 Navigating the Previous Analysis Menu


6-4 PREVIOUS ANALYSIS MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

6.3 Viewing the Loading - Display Menu

From the GCDARS Main Window toolbar, click


on Display to view the archive of the Previous
Historical Analysis operation.

Click on the button to return to the


Previous Analysis Window.

Viewing the Loading - Display Menu SEP 2004


PREVIOUS ANALYSIS MENU 6-5
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

6.4 Printing a Previous Analysis Report

From the GCDARS Main Window, use the


Previous Analysis menu path. The Previous
Analysis - Select Window displays:

Click on the Print tab and to select the printer


devise and print the report. See Section 3.3 for
detailed printing instructions.

SEP 2004 Printing a Previous Analysis Report


6-6 PREVIOUS ANALYSIS MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

This page is intentionally left blank.

Printing a Previous Analysis Report SEP 2004


GCDARS GC CONTROL FEATURES 7-1
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

GCDARS GC CONTROL FEATURES

7. INTRODUCTION

This section discusses the gas chromatograph


functions available from the
GCDARS Main Window.

7.1 Navigating the GC Control Features

Buttons are included on the GCDARS Main


Window (GCDARS v2.0.0 and later) to control
the gas chromatograph's mode of operation.

SEP 2004 Navigating the GC Control Features


7-2 GCDARS GC CONTROL FEATURES
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

These four buttons are located in the lower


right-hand part of the Main Window and per-
form the following functions:

• Start Auto - Start auto-sequencing. Click on


the button and the Start Auto-
Sequencing dialog box displays. Select the
desired options; to purge or not purge for 60
seconds before auto-sequencing begins.

Click on the to begin the purge.

Or

Click on the button to return to the


GCDARS Main Window.
• Start Sngl - Start an analysis on a single
stream. Click on the button and the
Start Single Stream Analysis dialog box
displays. Select the desired options; the
desired stream, whether or not to purge
first, and whether to only perform a single
analysis or run that stream continuously.

Enter the stream number.

Click on the to begin the purge.

Navigating the GC Control Features SEP 2004


GCDARS GC CONTROL FEATURES 7-3
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

Or

Click on the button to return to the


GCDARS Main Window.
• Start Cal - Start a calibration. Click on the
button and the Start Calibration
dialog box displays. Select the desired
options; calibration stream, whether or not
to purge first, and whether the calibration is
normal or forced.

Enter the stream number, then select the


Normal (calibration) radio button or Forced
(calibration) radio button.

Click on the to begin the purge.


Or

Click on the button to return to the


GCDARS Main Window.
• Halt - Halt the current analysis. Click on
the button to halt the current
analysis upon completion of the current run.

SEP 2004 Navigating the GC Control Features


7-4 GCDARS GC CONTROL FEATURES
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

This page is intentionally left blank.

Navigating the GC Control Features SEP 2004


OPTIONS MENU 8-1
GCDARS for Shiploading/Unloading Operations Manual ______________________________________

OPTIONS MENU

8. INTRODUCTION

This Main Menu selection allows the user to


display and edit several parameters which are
associated with the PC and/or the gas chro-
matograph (rather than being associated with
an individual loading operation).

8.1 Setting Options Parameters

Use the Options menu path to access this func-


tion.

The following parameters are available for user


input/edit:

• Heading1 - displayed or printed as the first


line of the heading on all displays and
reports.
• Heading2 - displayed or printed as the
second line of the heading on all displays
and reports.

SEP 2004 Setting Options Parameters


8-2 OPTIONS MENU
_______________________________________GCDARS for Shiploading/Unloading Operations Manual

• Reference Temperature - Combustion - The


combustion reference temperature used in
the calorific value calculations made by the
program. A selection is made from 0 DEG C,
15 DEG C, 20 DEG C, and 25 DEG C.
• Reference Temperature - Volume - The
volume reference temperature used in the
calorific value calculations made by the
program. A selection is made from 0 DEG C,
15 DEG C, and 20 DEG C.
• Base Reference Pressure - The base
reference pressure (in BAR A) used in the
calorific value calculations made by the
program.
• PC Port - The communications port on the
PC which is used by the GCDARS program
to communicate with the chromatograph.
• G.C. Device Address - The device address
used by the program when communicating
with the GC using the Modbus protocol.

Setting Options Parameters SEP 2004


WARRANTY CLAIM PROCEDURES

To make a warranty claim, you, the Purchaser, must:

1. Provide Daniel Measurement and Control, Inc. or Rosemount


Analytical, Inc. with proof of the Date of Purchase and proof of the
Date of Shipment of the product in question.
2. Return the product to Daniel Measurement Services (DMS) within
twelve (12) months of the date of original shipment of the product, or
within eighteen (18) months of the date of original shipment of the
product to destinations outside of the United States. The Purchaser
must prepay any shipping charges. In addition, the Purchaser is
responsible for insuring any product shipped for return, and assumes
the risk of loss of the product during shipment.
3. To obtain Warranty service or to locate the nearest DMS office, sales,
or service center call (713) 827-6314, Fax (713) 827-6312, or write to:
Daniel Measurement Services
11100 Brittmore Park Drive
Houston, Texas 77041

Or contact DMS via www.emersonprocess.com/daniel.

4. When contacting DMS for product service, the Purchaser is asked to


provide information as indicated on the following page entitled
"Customer Repair Report".
5. For product returns from locations outside the United States, it will be
necessary for you to obtain the import consignment address so that
DMS's customs broker can handle the importation with the U.S.
Customs Service.
6. DMS offers both on call and contract maintenance service designed to
afford single source responsibility for all its products.
7. DMS reserves the right to make changes at any time to any product to
improve its design and to insure the best available product.
This page is intentionally left blank.
CUSTOMER REPAIR REPORT

FOR SERVICE, COMPLETE THIS FORM, AND RETURN IT ALONG WITH THE AFFECTED EQUIPMENT
TO CUSTOMER SERVICE AT THE ADDRESS INDICATED BELOW.

COMPANY NAME: ___________________________________________________________________________

TECHNICAL CONTACT:_____________________________________ PHONE: _________________________

REPAIR P. O. #:________________________ IF WARRANTY, UNIT S/N: _____________________________

INVOICE ADDRESS: __________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

SHIPPING ADDRESS: _________________________________________________________________________

_____________________________________________________________________________________________

RETURN SHIPPING METHOD: _________________________________________________________________

EQUIPMENT MODEL #:____________________ S/N:__________________FAILURE DATE: _____________

DESCRIPTION OF PROBLEM: __________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

WHAT WAS HAPPENING AT TIME OF FAILURE? _______________________________________________

_____________________________________________________________________________________________

ADDITIONAL COMMENTS: ____________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

REPORT PREPARED BY:__________________________________ TITLE: _____________________________

IF YOU REQUIRE TECHNICAL ASSISTANCE, PLEASE FAX OR WRITE THE CUSTOMER SERVICE
DEPARTMENT AT:

DANIEL MEASUREMENT SERVICES


DIVISION OF EMERSON PROCESS MANAGEMENT PHONE: (713) 827-6314
ATTN: CUSTOMER SERVICE FAX: (713) 827-6312
11100 BRITTMOORE PARK DRIVE
HOUSTON, TEXAS 77041

FOR FASTEST SERVICE CONTACT DANIEL MEASUREMENT SERVICES VIA OUR WEBSITE:
www.emersonprocess.com/daniel
This page is intentionally left blank.
Daniel Measurement and Control, Inc., Daniel Measurement Services, Inc., and Rosemount
Analytical Inc., Divisions of Emerson Process Management, reserves the right to make
changes to any of its products or services at any time without prior notification in order to
improve that product or service and to supply the best product or service possible.

www.emersonprocess.com

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