J Model 700 GC System Reference Manual All

Model 700
Gas Chromatograph
System Reference Manual
Applies to Both
Daniel Danalyzer Model 700
Rosemount Analytical Model 700
Part Number 3-9000-521

Revision J
SEPTEMBER 2005
Model 700 Gas Chromatograph
System Reference Manual
NOTICE
DANIEL MEASUREMENT AND CONTROL, INC. AND ROSEMOUNT ANALYTICAL, INC.

(COLLECTIVELY, “SELLER”) SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS IN
THIS MANUAL OR OMISSIONS FROM THIS MANUAL. SELLER MAKES NO WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT,
SHALL SELLER BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING,
BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, ETC.
PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATIO

ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.
THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES

ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY
ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED,
REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR
APPLICABILITY. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR
SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.
SELLER DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE
OF ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF
ANY SELLER PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.
DANIEL AND THE DANIEL LOGO ARE REGISTERED TRADEMARKS OF DANIEL INDUSTRIES,
INC. THE ROSEMOUNT AND ROSEMOUNT ANALYTICAL LOGO THE ARE REGISTERED
TRADEMARKS OF ROSEMOUNT ANALYTICAL, INC. THE EMERSON LOGO IS A TRADEMARK
AND SERVICE MARK OF EMERSON ELECTRIC CO.
COPYRIGHT © 2005 BY DANIEL MEASUREMENT AND CONTROL, INC., HOUSTON, TEXAS,

U.S.A.
All rights reserved. No part of this work may be reproduced or copied in any form or by any
means - graphic, electronic, or mechanical — without first receiving the written permission of
Daniel Measurement and Control, Inc. Houston, Texas, U.S.A.
WARRANTY
1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein and except as
otherwise expressly provided herein, Daniel Measurement and Control, Inc. and Rosemount
Analytical, Inc., (collectively“Seller”) warrants that the firmware will execute the programming
instructions provided by Seller, and that the Goods manufactured or Services provided by Seller
will be free from defects in materials or workmanship under normal use and care until the
expiration of the applicable warranty period. Goods are warranted for twelve (12) months from
the date of initial installation or eighteen (18) months from the date of shipment by Seller,
whichever period expires first. Consumables and Services are warranted for a period of 90 days
from the date of shipment or completion of the Services. Products purchased by Seller from a
third party for resale to Buyer ("Resale Products") shall carry only the warranty extended by the
original manufacturer. Buyer agrees that Seller has no liability for Resale Products beyond making
a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If
Buyer discovers any warranty defects and notifies Seller thereof in writing during the applicable
warranty period, Seller shall, at its option, promptly correct any errors that are found by Seller in
the firmware or Services, or repair or replace F.O.B. point of manufacture that portion of the
Goods or firmware found by Seller to be defective, or refund the purchase price of the defective
portion of the Goods/Services. All replacements or repairs necessitated by inadequate
maintenance, normal wear and usage, unsuitable power sources, unsuitable environmental
conditions, accident, misuse, improper installation, modification, repair, storage or handling, or
any other cause not the fault of Seller are not covered by this limited warranty, and shall be at
Buyer's expense. Seller shall not be obligated to pay any costs or charges incurred by Buyer or
any other party except as may be agreed upon in writing in advance by an authorized Seller rep-
resentative. All costs of dismantling, reinstallation and freight and the time and expenses of
Seller's personnel for site travel and diagnosis under this warranty clause shall be borne by Buyer
unless accepted in writing by Seller. Goods repaired and parts replaced during the warranty
period shall be in warranty for the remainder of the original warranty period or ninety (90) days,
whichever is longer. This limited warranty is the only warranty made by Seller and can be
amended only in a writing signed by an authorized representative of Seller. Except as otherwise
expressly provided in the Agreement, THERE ARE NO REPRESENTATIONS OR WARRANTIES OF
ANY KIND, EXPRESSED OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR
PURPOSE, OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. It
is understood that corrosion or erosion of materials is not covered by our guarantee.
2. LIMITATION OF REMEDY AND LIABILITY: SELLER SHALL NOT BE LIABLE FOR DAMAGES
CAUSED BY DELAY IN PERFORMANCE. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF
WARRANTY HEREUNDER SHALL BE LIMITED TO REPAIR, CORRECTION, REPLACEMENT OR
REFUND OF PURCHASE PRICE UNDER THE LIMITED WARRANTY CLAUSE IN SECTION 1
HEREIN. IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION
(WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER
TORT OR OTHERWISE), SHALL SELLER'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS
EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES
PROVIDED BY SELLER GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES
THAT IN NO EVENT SHALL SELLER'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND
TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM
"CONSEQUENTIAL DAMAGES" SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF
ANTICIPATED PROFITS, LOSS OF USE, LOSS OF REVENUE AND COST OF CAPITAL.
TABLE OF CONTENTS i
Model 700
TABLE OF CONTENTS
INTRODUCTION 1.1 DESCRIPTION OF MANUAL ............................1-1
1.2 SYSTEM DESCRIPTION..................................1-1

Analyzer Assembly ........................................1-2
Controller Assembly ......................................1-5
Sample Conditioning System (SCS) .................1-8
1.2.1 Functional Description ...................................1-9
1.2.2 Available Functions ..................................... 1-11
1.3 SOFTWARE DESCRIPTION ........................... 1-13

BOS .......................................................... 1-13
MON2000.................................................. 1-14
1.4 THEORY OF OPERATION ............................. 1-15

1.4.1 Thermal Conductivity Detector (TCD) ............ 1-15
1.4.2 Flame Ionization Detector (Micro-FID) ............ 1-18
1.4.3 LSIV .......................................................... 1-19
1.4.4 Methanator ................................................ 1-21
1.4.5 Data Acquisition ......................................... 1-22
1.4.6 Peak Detection ........................................... 1-23
1.5 BASIC ANALYSIS COMPUTATIONS .............. 1-26

1.5.1 Conc Analysis - Response Factor................... 1-26
1.5.2 Conc Calc - Mole Percentage
(without Normalization) ................................ 1-28
1.5.3 Conc Calc in Mole Percentage
(with Normalization) .................................... 1-29
1.6 ADDITIONAL RESOURCES ........................... 1-30
SEP 2005 INTRODUCTION

ii TABLE OF CONTENTS
Model 700
1.7 GLOSSARY ................................................ 1-31

Auto Zero .................................................. 1-31
Baseline ..................................................... 1-31
Carrier Gas ................................................. 1-31
Chromatogram............................................ 1-31
Component ................................................ 1-32
Condulet .................................................... 1-32
CTS .......................................................... 1-32
DCD .......................................................... 1-32
DSR .......................................................... 1-32
DTR .......................................................... 1-32
FID............................................................ 1-33
LSIV .......................................................... 1-33
Methanator ................................................ 1-33
Response Factor ......................................... 1-33
Retention Time ........................................... 1-33
RI.............................................................. 1-34
RLSD......................................................... 1-34
RTS........................................................... 1-34
RxD, RD, or Sin .......................................... 1-34
TCD .......................................................... 1-34
TxD, TD, or Sout ........................................ 1-34
EQUIPMENT 2.1 EQUIPMENT DESCRIPTION ............................ 2-1

DESCRIPTION AND
2.1.1 Upper Enclosure............................................ 2-2
SPECIFICATIONS
2.1.2 Lower Enclosure ........................................... 2-8
2.1.3 Flow Panel Assembly................................... 2-10
2.2 EQUIPMENT SPECIFICATIONS ...................... 2-10

2.2.1 Utilities ...................................................... 2-10
2.2.2 Electronic Hardware .................................... 2-13
2.2.3 Micro Heat Sink Oven .................................. 2-18
2.2.4 Software.................................................... 2-19
INSTALLATION AND 3.1 PRECAUTIONS AND WARNINGS ................... 3-1

SETUP
3.1.1 Hazardous Environments ................................ 3-2
3.1.2 Power Source Wiring ..................................... 3-3
3.1.3 Card Cage Removal ....................................... 3-4
3.1.4 Signal Wiring .............................................. 3-10
EQUIPMENT DESCRIPTION AND SPECIFICATIONS SEP 2005

TABLE OF CONTENTS iii
Model 700
3.1.5 Electrical and Signal Ground ......................... 3-11

3.1.6 Electrical Conduit ........................................ 3-13
3.1.7 Sample System Requirements ....................... 3-14
Line Length: ............................................... 3-15
Sample Line Tubing Material: ....................... 3-15
Dryers and Filters: ....................................... 3-16
Pressure Regulators and Flow Controllers: ...... 3-16
Pipe Threads, Dressing:................................ 3-16
Valving: ..................................................... 3-16
3.2 PREPARATION............................................ 3-16

3.2.1 Site Selection ............................................. 3-17
3.2.2 Unpacking the Unit...................................... 3-17
3.2.3 Model 700 Installation Arrangements............. 3-18
Wall Mount ................................................ 3-18
Pole Mount................................................. 3-19
Floor Mount................................................ 3-19
3.2.4 Required Tools and Components ................... 3-19
3.2.5 Supporting Tools and Components ................ 3-21
3.3 MODEL 700 INSTALLATION......................... 3-23

3.3.1 DC Power Supply ........................................ 3-23
3.3.2 Optional AC – DC Power Converter ............... 3-25
3.3.3 Sample and Gas Lines.................................. 3-28
3.4 SETTING THE COM ID ................................. 3-33

3.4.1 Inspect or Change the Com ID ...................... 3-33
3.4.2 Preparing for Serial Connections.................... 3-37
3.4.3 FTB Connection (RS-232)............................. 3-40
3.4.4 PC to GC Cable Short Distance
Connection (RS-232) ................................... 3-41
3.4.5 Long Distance Connection (RS-422,
RS-485) ..................................................... 3-48
3.4.6 GC-Printer Wiring ........................................ 3-50
SEP 2005 INSTALLATION AND SETUP

iv TABLE OF CONTENTS
Model 700
3.4.7 Discrete Digital I/O Wiring ............................ 3-51

Discrete Digital Inputs.................................. 3-51
Discrete Digital Outputs ............................... 3-52
3.4.8 Analog Input Wiring..................................... 3-54
3.4.9 Analog Output Wiring .................................. 3-55
3.4.10 Optional Boards .......................................... 3-57
Optional WinSystems Modem ....................... 3-57
Optional Radicom Modem Settings ................ 3-58
Ethernet Settings ........................................ 3-59
3.5 LEAK CHECKS AND PURGING FOR

FIRST CALIBRATION ................................... 3-60
3.5.1 Initial Leak Check ........................................ 3-60
Carrier Gas Line Leak Checks........................ 3-60
Calibration Line Leak Check .......................... 3-61
Sample Lines (Streams) Leak Check .............. 3-62
3.5.2 Purging Carrier Gas Lines ............................. 3-62
3.5.3 Purging Calibration Gas Lines........................ 3-64
3.6 SYSTEM STARTUP ..................................... 3-65
MAINTENANCE AND 4.1 TROUBLESHOOTING AND REPAIR CONCEPT ... 4-1

TROUBLESHOOTING
4.2 ROUTINE MAINTENANCE............................... 4-1
4.2.1 Bimonthly Maintenance Checklist .................... 4-2
4.2.2 Routine Maintenance Procedures..................... 4-4
4.2.3 Contact Service ............................................ 4-4
4.3 ACCESS TO GC EQUIPMENT ELEMENTS ......... 4-5

4.3.1 Electrical/Electronic Components..................... 4-5
Model 700 with TCD Upper Enclosure ............. 4-6
Model 700 with TCD Lower Enclosure ............. 4-6
Model 700 with Micro-FID/TCD
Upper Enclosure............................................ 4-6
Model 700 with Micro-FID/TCD
Lower Enclosure ........................................... 4-6
4.3.2 Detector Elements, Heater Elements,
Valves and Columns ...................................... 4-7
MAINTENANCE AND TROUBLESHOOTING SEP 2005

TABLE OF CONTENTS v
Model 700
4.4 PRECAUTIONS FOR HANDLING

PC ASSEMBLIES ......................................... 4-11
4.5 GENERAL TROUBLESHOOTING..................... 4-12

4.5.1 Hardware Alarms ........................................ 4-12
4.5.2 Troubleshooting Checklist ............................ 4-14
4.5.3 Test Points Dual Methods Board and FTB ....... 4-19
4.5.4 Preamplifier ................................................ 4-22
4.5.5 Flow Balance Check .................................... 4-22
4.5.6 Temperature ............................................... 4-22
4.5.7 FID Configuration ........................................ 4-25
Baseline Drift .............................................. 4-26
4.6 LEAK CHECKS ............................................ 4-27

4.6.1 Field Service ............................................... 4-27
4.6.2 Factory Level Leak Check............................. 4-28
4.6.3 Plugged Lines, Columns, or Valves ................ 4-31
4.7 CHROMATOGRAPH VALVES........................ 4-31

4.7.1 Required Tools ............................................ 4-31
4.7.2 Chromatograph Valve Replacement Parts ....... 4-32
4.7.3 Valve Cleaning............................................ 4-32
4.7.4 TCD Oven System Removal.......................... 4-33
4.7.5 Micro-FID Removal ...................................... 4-36
4.7.6 Micro-FID Maintenance ................................ 4-39
4.7.7 Micro-FID Re-assembly................................. 4-39
4.7.8 Maintenance............................................... 4-41
4.7.9 LSIV Removal ............................................. 4-41
Replacing LSIV Seals ................................... 4-42
LSIV Disassembly........................................ 4-43
4.7.10 Methanator Maintenance.............................. 4-45
4.7.11 Valve Overhaul ........................................... 4-46
4.7.12 Oven System and Stream Switching
System Solenoid Valve Replacement ............. 4-48
SEP 2005 MAINTENANCE AND TROUBLESHOOTING

vi TABLE OF CONTENTS
Model 700
4.7.13 Solenoid Valve Replacement ......................... 4-49
4.8 TCD DETECTOR BRIDGE BALANCE ............... 4-52
4.9 MEASURE VENT FLOW ............................... 4-55
4.10 MODEL 700 ELECTRICAL COMPONENTS ...... 4-56

4.10.1 DC Power Supply Replacement Procedures..... 4-59
4.11 COMMUNICATIONS .................................... 4-61

Model 700 GC with the TCD ........................ 4-61
Model 700 GC with the Micro-FID/TCD.......... 4-61
4.12 ANALOG INPUTS/OUTPUTS ......................... 4-65

4.12.1 Model 700 Analog Inputs ............................. 4-66
4.12.2 Analog Output Adjustment ........................... 4-67
4.12.3 Model 700 Analog Outputs .......................... 4-68
Standard Analog Outputs ............................. 4-68
4.13 DISCRETE DIGITAL INPUTS/OUTPUTS .......... 4-70
4.14 RECOMMENDED SPARE PARTS.................... 4-70
4.15 UPGRADE PROCEDURES ............................. 4-71

4.15.1 Base Operating System ................................ 4-71
4.15.2 Applications ............................................... 4-71
APPENDIX A, A.1 TCD SERIAL COMMUNICATIONS....................A-1

COMMUNICATIONS
SPECIFICATIONS A.1.1 Model 700 with a TCD Comm Ports ................A-2
A.2 FID SERIAL COMMUNICATIONS .....................A-7
A.2.1 Connecting Serial Communications to the GC .A-10

RS-232 Ports..............................................A-11
RS-422 Ports..............................................A-11
RS-485 Serial Specifications.........................A-11
APPENDIX A, COMMUNICATIONS SPECIFICATIONS SEP 2005

TABLE OF CONTENTS vii
Model 700
A.2.2 FTB Serial Communications ..........................A-12

WinSystems CPU ........................................A-15
WinSystems MCM/LPM – Com4A Board ........A-19
Com4A Board Compatibility Settings .............A-23
WinSystems Ethernet Board .........................A-24
Radicom 56K Baud Modem Board .................A-25
A.3 WIRING LOCAL RS-232 COMMUNICATIONS..A-25
A.3.1 GC Serial Port and Cable Configurations.........A-25

A.3.2 GC DB 9-pin Serial Port to PC DB 9-pin Port ...A-29
A.3.3 GC DB 9-pin Serial Port to PC DB 25-pin Port .A-30
A.3.4 GC PHOENIX Plug Port to PC DB 9-pin Port ....A-31
A.3.5 GC PHOENIX Plug Port to PC DB 25-pin Port ..A-32
A.4 WIRING REMOTE RS-232

COMMUNICATIONS ....................................A-33
A.4.1 GC DB 9-pin Serial Port to Modem

DB 25-pin Port ............................................A-33
A.4.2 GC PHOENIX Plug to Modem
DB 25-pin Port ............................................A-34
A.5 EXAMPLE RS-422 PC-GC CONNECTION ........A-35
A.6 EXAMPLE RS-485 PC-GC CONNECTION ........A-37
SEP 2005 APPENDIX A, COMMUNICATIONS SPECIFICATIONS

viii TABLE OF CONTENTS
Model 700
APPENDIX B, MODEM B.1 OPTIONAL INTERNAL MODEM ....................... B-1

INSTALLATION
B.1.1 Optional Ethernet Board ................................. B-3
APPENDIX C, C.1 CARRIER GAS ..............................................C-1

MANIFOLD CARRIER
FOR GAS BOTTLES C.2 INSTALLATION AND LINE PURGING................C-2
C.3 REPLACING CARRIER CYLINDER ....................C-3
C.4 CALIBRATION GAS .......................................C-4
APPENDIX D, D.1 LIST OF ENGINEERING DRAWINGS .................D-1

ENGINEERING
DRAWINGS
Appendix B, MODEM INSTALLATION SEP 2005

LIST OF FIGURES ix
Model 700
LIST OF FIGURES
Figure 1-1 Block Diagram Upper Enclosure with TCD ........................................1-3

Figure 1-2 Block Diagram Upper Enclosure with Micro-FID.................................1-4
Figure 1-3 Block Diagram TCD Lower Enclosure ...............................................1-6
Figure 1-4 Block Diagram Micro-FID Lower Enclosure........................................1-7
Figure 1-5 Analyzer Assembly with TCD Detector Bridge ................................ 1-16
Figure 1-6 Detector Output During Component Elution .................................... 1-17
Figure 1-7 Analyzer Assembly with Micro-FID Detector Bridge ......................... 1-18
Figure 1-8 Model 700 LSIV Assembly ........................................................... 1-19
Figure 1-9 Model 700 Methanator Assembly ................................................. 1-21
Figure 2-1 Model 700 Gas Chromatograph ......................................................2-1
Figure 2-2 Upper Enclosure Assembly .............................................................2-2
Figure 2-3 TCD Oven System Assembly..........................................................2-3
Figure 2-4 Model 700 Micro-FID Upper Assembly.............................................2-4
Figure 2-5 Model 700 Methanator Upper Assembly ..........................................2-5
Figure 2-6 LSIV Assembly .............................................................................2-6
Figure 2-7 SSS Installed................................................................................2-7
Figure 2-8 Lower Enclosure Assembly.............................................................2-8
Figure 2-9 Upper Electronics with TCD Block Diagram .................................... 2-13
Figure 2-10 Upper Electronics with Micro-FID Block Diagram ............................. 2-14
Figure 2-11 Lower Electronics TCD Block Diagram ........................................... 2-15
Figure 2-12 Lower Electronics Micro-FID Block Diagram .................................... 2-16
Figure 3-1 Lower Enclosure Disassembly.........................................................3-5
Figure 3-2 Card Cage Cable Disassembly ........................................................3-6
Figure 3-3 Card Cage Assembly Screw Locations .............................................3-7
Figure 3-4 Card Cage Disassembly .................................................................3-8
Figure 3-5 Card Cage Disassembly for Power and Signal Wiring .........................3-9
Figure 3-6 Stream Inlets (Right side of unit)................................................... 3-15
Figure 3-7 DC Power Wiring ........................................................................ 3-24
SEP 2005 List of Figures

x LIST OF FIGURES
Model 700
Figure 3-8 AC/DC Power Converter .............................................................. 3-26

Figure 3-9 Calibration Gas Stream Inlet (Right side of unit) .............................. 3-31
Figure 3-10 Sample Stream Inlets (Right side of unit) ....................................... 3-32
Figure 3-11 Dip Switch................................................................................. 3-33
Figure 3-12 Oven Mounting Bracket ............................................................... 3-34
Figure 3-13 Multifunction Board Location........................................................ 3-35
Figure 3-15 Field Termination Board ............................................................... 3-41
Figure 3-16 Configuration without Com4A Board ............................................. 3-42
Figure 3-17 Configuration with Com4A Board ............................................... 3-43
Figure 3-18 FTB Com1 and Com2 DB 9-pin Connector ..................................... 3-44
Figure 3-19 FTB Com 1 DB 9-pin Phoenix Connector........................................ 3-45
Figure 3-20 FTB Com2 DB 9-pin Phoenix Connector ......................................... 3-45
Figure 3-24 Com8 DB 9-pin Phoenix Connector GC Phoenix Plug Port ................ 3-47
Figure 3-25 GC Phoenix Plug Port to External Modem DB 25-pin Port ................. 3-48
Figure 3-26 Field Termination Board ............................................................... 3-51
Figure 4-1 Model 700 with TCD/Micro-FID Front View...................................... 4-5
Figure 4-2 CPU, Com4A, and Modem Boards .................................................. 4-7
Figure 4-3 Upper Explosion-proof Housing ....................................................... 4-8
Figure 4-4 Thermal Conductivity Detector ....................................................... 4-9
Figure 4-5 Flame Ionization Detector .............................................................. 4-9
Figure 4-6 Test Points Dual Methods Board (Cut View) ................................... 4-19
Figure 4-7 Test Points Dual Methods Board ................................................... 4-20
Figure 4-8 Test Points Field Termination Board (Cut View) .............................. 4-20
Figure 4-9 Test Points Field Termination Board .............................................. 4-21
Figure 4-10 Temperature Control Dialog.......................................................... 4-23
Figure 4-11 Chromatograph Valve Assemblies ................................................. 4-32
Figure 4-12 Micro-FID Oven System Thermal Cover ......................................... 4-33
Figure 4-13 TCD Upper Assembly Components ............................................... 4-34
List of Figures SEP 2005

LIST OF FIGURES xi
Model 700
Figure 4-14 TCD Oven System Disassembly .................................................... 4-35

Figure 4-15 Micro-FID Upper Assembly Components ........................................ 4-37
Figure 4-16 Model 700 with Micro-FID Upper Assembly ................................... 4-38
Figure 4-17 Model 700 with LSIV .................................................................. 4-43
Figure 4-18 Model 700 Optional Methanator Assembly..................................... 4-45
Figure 4-19 TCD Valve Tubing and Fittings ..................................................... 4-47
Figure 4-20 Side View TCD Oven System Mounting Bracket ............................. 4-49
Figure 4-21 Rotated TCD Upper Assembly ...................................................... 4-50
Figure 4-22 Stream Switching Assembly......................................................... 4-51
Figure 4-23 Stream Switching System Final Assembly ...................................... 4-52
Figure 4-24 Model 700 Micro-FID/TCD Preamplifier .......................................... 4-53
Figure 4-25 Model 700 TCD Bridge Balance .................................................... 4-54
Figure 4-26 Model 700 Micro-FID Bridge Balance ............................................. 4-54
Figure 4-27 Measure Flow Vents ................................................................... 4-55
Figure 4-28 Model 700 Lower Enclosure ......................................................... 4-57
Figure 4-29 Model 700 Card Stack Assembly .................................................. 4-57
Figure 4-30 Model 700 Lower Assembly......................................................... 4-58
Figure 4-31 DC Power Supply Lower Enclosure................................................ 4-59
Figure 4-33 Multifunction Board..................................................................... 4-63
Figure 4-34 Analog Board - Inputs.................................................................. 4-66
Figure 4-35 Analog Inputs............................................................................. 4-67
Figure 4-36 FTB Board Analog Outputs........................................................... 4-68
Figure 4-37 Analog Outputs .......................................................................... 4-69
Figure 4-38 Optional Analog Board Outputs..................................................... 4-69
Figure A-1 Standard Configuration without LOI and Com4A Board..................... A-3
Figure A-2 Configuration with LOI ................................................................. A-3
Figure A-3 Configuration with Com4A Board................................................... A-4
Figure A-4 Configuration with Com4A Board and LOI ....................................... A-5
Figure A-5 FTB Com1 and Com2 DB9 Connector............................................. A-6
SEP 2005 List of Figures

xii LIST OF FIGURES
Model 700
Figure A-6 Configuration without Com4A Board ...............................................A-8

Figure A-7 Configuration with Com4A Board ...................................................A-9
Figure A-8 FTB Com1 DB 9-pin Phoenix Connector .........................................A-12
Figure A-9 FTB Com2 DB 9-pin Phoenix Connector........................................A-12
Figure A-11 FTB Com6 DB 9-pin Phoenix Connector........................................A-13
Figure A-14 FTB Serial Connections................................................................A-26
Figure A-15 FTB Serial Connections................................................................A-26
Figure A-16 Phoenix Connector (J5, J6, J10, and J11) Pinout ...........................A-27
Figure A-17 DB 9-pin Connector (P2 and P3) and Pinout for Jacks .....................A-28
Figure A-18 GC DB 9-pin Port to PC DB 9-pin Port ...........................................A-29
Figure A-19 GC DB 9-pin Port to PC DB 25-pin Port..........................................A-30
Figure A-20 GC DB 9-pin Port to PC DB 25-pin Port..........................................A-31
Figure A-21 GC Phoenix Plug Port to PC DB 25-pin Port....................................A-32
Figure A-22 GC DB 9-pin Port to External Modem DB 25-pin Port .......................A-33
Figure A-23 GC Phoenix Plug Port to External Modem DB 25-pin Port .................A-34
Figure A-24 Example RS-422 Serial Cable Terminations ....................................A-35
Figure A-25 Example RS-485 Serial Cable Terminations, Line Driver
to GC Controller Com3 ................................................................A-37
Figure A-26 Example RS-485 Serial Cable Terminations, Line Driver to
GC Controller Com4....................................................................A-38
Figure B-1 Radicom 56K Baud Modem Installation ............................................ B-2
Figure C-1 Manifold for Two Carrier Gas Bottles to GC System ..........................C-1
List of Figures SEP 2005

LIST OF TABLES xiii
Model 700
LIST OF TABLES
Table 2-1 Model 700 Unit Specifications...................................................... 2-11

Table 2-2 Electronic Hardware Specification ................................................. 2-17
Table 2-3 Oven Assembly Specifications...................................................... 2-18
Table 2-4 Software Specifications ............................................................... 2-19
Table 3-1 DC Power Wiring ........................................................................ 3-24
Table 3-2 AC Wiring.................................................................................. 3-27
Table 3-3 Modbus Slave Address (Com ID) DIP Switch Settings...................... 3-36
Table 3-4 Switch Positions for Cold Start ..................................................... 3-37
Table 3-5 FTB Discrete Digital Inputs ........................................................... 3-52
Table 3-6 FTB Discrete Digital Outputs ........................................................ 3-53
Table 3-7 FTB Analog Inputs ...................................................................... 3-54
Table 3-8 FTB Analog Outputs.................................................................... 3-55
Table 3-9 Optional Analog Outputs.............................................................. 3-56
Table 3-10 J8 Modem Board Jumper Settings ................................................ 3-57
Table 3-11 J9 Modem Board Jumper Settings ................................................ 3-57
Table 3-12 J10 Modem Board Jumper Settings .............................................. 3-57
Table 3-13 J26 Radicom Modem Jumper Settings .......................................... 3-58
Table 3-14 J27Radicom Modem Jumper Settings ........................................... 3-58
Table 3-17 J1 PCM-NE2000 Ethernet Board Jumper Settings ........................... 3-59
Table 4-1 Maintenance Checklist...................................................................4-3
Table 4-2 Basic Hardware Troubleshooting via Alarms ................................... 4-12
Table 4-3 Troubleshooting Checklist ............................................................ 4-16
Table 4-4 Temperature Control Dialog.......................................................... 4-24
Table A-1 Matrix of Possible TCD Configurations Field Termination Board.......... A-1
SEP 2005 List of Tables

xiv LIST OF TABLES
Model 700
Table A-2 Matrix of Possible FID Configurations Field Termination Board ............A-7
Table A-3 Communication with WinSystems CPU..........................................A-15
Table A-7 Communication with WinSystems MCM/LPM –
Com4A Board (Optional) ..............................................................A-19
Table A-8 J10 Jumper Settings...................................................................A-23
Table A-9 J7 Jumper Settings.....................................................................A-23
Table A-12 Ethernet Board Pin Settings..........................................................A-24
Table A-13 J26 Radicom Modem Jumper Settings ..........................................A-25
Table A-17 Serial Ports on Field Termination Board..........................................A-27
Table A-18 Switch Settings for LD485A-MP, RS-422 to GC .............................A-36
Table A-19 Jumper Settings for LD485A-MP, RS-422 to GC ............................A-36
Table A-20 Switch Settings for LD485A-MP, RS-485 to GC .............................A-39
Table A-21 Jumper Settings for LD485A-MP, RS-485 to GC ............................A-39
Table C-1 Contents of Example Calibration Gas...............................................C-4
List of Tables SEP 2005

INTRODUCTION 1-1
Model 700
INTRODUCTION
1
This section describes the contents and purpose

of the Model 700 Gas Chromatograph System
Reference Manual, a description of the Model
700 system, an explanation of the theory of
operation, and a glossary of chromatograph
terminology.
Use this section to get acquainted with the

basic engineering of the Model 700 product.
1.1 DESCRIPTION OF MANUAL
The Model 700 Gas Chromatograph System

Reference Manual (P/N 3-9000-521) consists of
Installation, Operations, and Maintenance and
Troubleshooting Procedures. Also, included is
information about the MON2000 software
interface.
1.2 SYSTEM DESCRIPTION
The Model 700 is a high-speed gas

chromatograph (GC) system that is engineered
to meet specific field application requirements
based on typical natural gas stream
composition and anticipated concentration of
the selected components. In its standard
configuration, the Model 700 can handle up to
four streams: typically, three for sample and
one for calibration.
The Model 700 system consists of three major

parts: the Analyzer Assembly, Controller
Assembly, and Sample Conditioning System
(SCS).
Model 700 subsystems are: a Flame Ionization

Detector (Micro-FID), a Liquid Sample Injector
(LSIV) and a Methanator.
SEP 2005 Description of Manual

1-2 INTRODUCTION
Model 700
Analyzer Assembly
The Analyzer Assembly (upper enclosure)

includes columns TCD/Micro-FID detectors,
Methanator, preamplifier, preamplifier power
supply, stream switching valves, and solenoids.
See Figure 1-2 Block Diagram Upper
Enclosure for TCD details and Figure 1-5
Block Diagram Upper Enclosure for Micro-FID
details. Additionally, the Model 700 may be
equipped with the Liquid Sample Inject Valve
(LSIV) or a Methantor.
System Description SEP 2005

INTRODUCTION 1-3
Model 700
Figure 1-1 Block Diagram Upper Enclosure with TCD
SEP 2005 System Description

1-4 INTRODUCTION
Model 700
PREAMPLIFIER PCB
PREAMPLIFIER P/S PCB
INPUTS:
DC-DC CONVERTERS 1 TCD DETECTOR
24VDC INPUT 1 FID DETECTOR
24VDC POWER
OUTPUTS OUTPUTS:
+20VDC -20VDC COM (1)
100VDC (RS-232 OR RS-485)
5VDC
3.3 VDC
SERIAL I/O
SOLENOID/HEATER
DRIVER PCB
DC-DC CONVERTERS
24 VDC INPUT
OUTPUTS
5VDC
SOLENOID DRIVERS (16)
HEATERS (4 ZONES)
MULTIFUNCTION SERIAL PORT RS-232

MICRO-CONTROLLER PCB
HEATER PWM CONTROLLER

(4 ZONES)
DIGITAL INPUTS.................(5)
COM RS-232......................(1)
RTD INPUTS.......................(4)
ANALOG INPUTS 4-20mA....(4)
DIGITAL OUTPUTS..............(5) SERIAL PERIPHEERAL INTERFACE
SERIAL DAC CONTROL........(SPI)
Figure 1-2 Block Diagram Upper Enclosure with Micro-FID

INTRODUCTION 1-5
Model 700
Controller Assembly
The Controller Assembly (lower enclosure)

includes electronics and ports for signal
processing, instrument control, data storage,
personal computer (PC) interface, and telecom-
munications. This assembly allows the user to
control the GC functions via a PC with the
MON2000 software package (see Section 1.3).

1-6 INTRODUCTION
Model 700
See Figure 1-3 and Figure 1-4 for lower

enclosure block diagrams.
Figure 1-3 Block Diagram TCD Lower Enclosure

INTRODUCTION 1-7
Model 700
INPUT OPTIONAL
AC POWER AC-DC
POWER SUPPLY
24 VDC
FIELD TERMINATION PCB OPTIONAL ANALOG

BUILT IN SURGE PROTECTION OUTPUT PCB
FIELD WIRING FOR THE FOLLOWING: 4 ISOLATED OR
8 NON-ISOLATED
COM 1 & 2, 5-8
ANALOG INPUTS 4-20mA.......(4)
ANALOG OUTPUTS 4-20mA....(4)
DIGITAL INPUTS.....................(5)
DIGITAL OUTPUTS (5) RELAYS

2 RELAYS FORM “A” CONTACT
3 SOLID STATE RELAYS
ANALYZER INTERCONNECT
POWER FOR STANDARD BUS
DC-DC CONVERTER SIGNALS - POWER
OUTPUTS STD-BUS
5VDC, +12VDC, -12 VDC
- 3.8VDC
CPU
MULTIFUNCTION COM 3
COM4A PCB
COM 5-8
FID & TCD PREAMPLIFIER COM 4
ETHERNET PCB
INTERNAL MODEM
OPTIONAL PC104
BOARD STACK
Figure 1-4 Block Diagram Micro-FID Lower Enclosure

1-8 INTRODUCTION
Model 700
The GC-PC interface provides the user with the

greatest capability, ease-of-use, and flexibility.
One PC running MON 2000 can connect with
up to 32 chromatographs (via RS-485 serial
communications links). MON 2000 is used to
edit applications, monitor operations, calibrate
streams, and display analysis chromatograms
and reports, which can then be stored to files
on the PC hard drive or printed from either the
PC printer port or the GC printer port.
Sample Conditioning System (SCS)
The sample conditioning system is located

between the process stream and the Analyzer
Assembly sample inlet (mounted on the lower
portion of the Analyzer Assembly stand). The
standard configuration includes a Stream
Switching System and filters.
The Model 700 electronics and hardware are

housed in two explosion-proof enclosures and
meet IEC Class I, Zone 1, Ex d IIB+H2, T4
(NEC Class 1, Division 1, Groups B, C, and D)
approval for use in a hazardous environment.

INTRODUCTION 1-9
Model 700
1.2.1 Functional Description
A sample of the gas to be analyzed is taken

from the process stream by a sample probe
installed in the process line. The sample passes
through a sample line to the SCS where it is
filtered or otherwise conditioned. After
conditioning, the sample flows to the Analyzer
Assembly for separation and detection of the
gas components.
DANGER TO PERSONNEL AND EQUIPMENT

Do not use a PC or a printer in a hazardous area.
Serial port and Modbus communications links are
provided to connect the unit to the PC and to
connect to other computers and printers in a safe
area.
Failure to follow this warning may result in injury or
death to personnel or cause damage to the
equipment.
The chromatographic separation of the sample

gas into its components is accomplished in the
following manner. A precise volume of sample
gas is injected into one of the analytical
columns. The column contains a stationary
phase (packing) that is either an active solid or
an inert solid support that is coated with a
liquid phase (absorption partitioning). The
sample gas is moved through the column by
means of a mobile phase (carrier gas). The
selective retardation of the components takes
place in the column, causing each component to
move through the column at a different rate.
This separates the sample into its constituent
gases and vapors.

1-10 INTRODUCTION
Model 700
A detector located at the outlet of the analytical

column senses the elution of components from
the column and produces electrical outputs
proportional to the concentration of each
For additional information,
see Section 1.4 component. Outputs from the detector(s) are
amplified in the Analyzer Assembly electronics,
then transmitted to the Controller Assembly
for further processing.
Output from the Controller Assembly is

normally displayed on a remotely located PC or
a printer. Connection between the Controller
Assembly and the PC can be accomplished via a
direct serial line or via a Modbus-compatible
communication interface.
Several chromatograms may be displayed via

MON2000, with separate color schemes,
allowing the user to compare present and past
data.
Use of the MON2000 software for configuration

and troubleshooting procedures is essential in
most cases. The PC may be remotely connected
via telephone, radio or satellite communica-
tions. Once installed and configured, the Model
700 can operate independently for long periods
of time.

INTRODUCTION 1-11
Model 700
1.2.2 Available Functions
Individual GC functions that can be initiated or

controlled by the GC system and its software,
MON2000, include (but are not limited to) the
following:
• valve activations
• timing adjustments
• stream sequences
• calibrations
• baseline runs
• analyses
• halt operation
• stream/detector assignments
• stream/component table assignments
• stream/calculation assignments
• diagnostics
• alarm and event processing
• event sequence changes
• component table adjustments
• calculation adjustments
• alarm parameters adjustments
• analog scale adjustments

1-12 INTRODUCTION
Model 700
Reports and logs that can be produced,

depending upon the GC application in use,
include (but are not limited to) the following:
• Configuration Report
• Parameter List
• Analysis Chromatogram
• Chromatogram Comparison
• Alarm Log (unacknowledged and active
alarms)
• Event Log
• Various Analysis Reports

INTRODUCTION 1-13
Model 700
1.3 SOFTWARE DESCRIPTION
The MON2000 uses three distinct types of

software. This enables total flexibility in
defining the calculation sequence, printed
report content, format, type and amount of
data for viewing, control and/or transmission to
another computer or Controller Assembly. The
three types are:
• Baseline Operating System (BOS)

• Application configuration software
• Maintenance and Operations software
(MON2000 version 2.2 or later)
The BOS and the Application configuration

software are installed when the
Model 700 system is shipped. The application
configuration is tailored to the customer’s
process and shipped on a floppy disk. Note that
the hardware and software are tested together
as a unit before the equipment leaves the
factory. The MON2000 software program
communicates with the Model 700 system and
allows an initial site system setup (i.e.,
operational parameters, application
modifications, and maintenance).
BOS
The Baseline Operating System (BOS)

supervises operation of the Model 700 through
its internal microprocessor-based controller; all
direct hardware interface is via this control
software. It consists of a multi-tasking program
that controls separate tasks in system
operation, as well as hardware self-testing,
user application downloading, start-up, and
communications. Once configured, a Model 700
can operate as a stand alone unit.
SEP 2005 Software Description

1-14 INTRODUCTION
Model 700
MON2000
MON2000, available as a Windows-based

program, provides the human-machine
interface for maintenance, operation, and
troubleshooting. It allows the user to download
applications developed for a specific GC unit.
MON2000 provides operator control of the
connected Model 700, monitors analysis
results, and inspects and edits various
parameters that affect Model 700 operation. It
also controls display and printout of the
chromatograms and reports, and it stops and
starts automatic analysis cycling or calibration
runs.
After the equipment/software has been

installed and the operation stabilized,
automatic operation can be initiated. The link
between the MON2000 computer and the
Model 700 can either be direct, via a local serial
connection or remote, via an ethernet network,
modems, telephone lines and/or radio.
Operation of multiple Model 700

chromatographs (up to 32) with a single
MON2000 computer, via a multi-drop serial
link, is also supported.
Software Description SEP 2005

INTRODUCTION 1-15
Model 700
1.4 THEORY OF OPERATION
The following sections discuss the theory of

See Section 1.7 for operation for the Model 700, the engineering
definitions of the principles and concepts used.
terminology used in the
following explanations. 1.4.1 Thermal Conductivity Detector (TCD)
One of the detectors (located on the oven in the

Analyzer upper assembly) is a thermal
conductivity detector that consists of a
balanced bridge network with heat sensitive
thermistors in each leg of the bridge. Each
thermistor is enclosed in a separate chamber of
the detector block.
One thermistor is designated the reference

element and the other the measurement
element. See Figure 1-5 for a schematic
diagram of the thermal conductivity detector
(TCD).
SEP 2005 Theory of Operation

1-16 INTRODUCTION
Model 700
Figure 1-5 Analyzer Assembly with TCD Detector Bridge
In the quiescent condition (prior to injecting a

sample), both legs of the bridge are exposed to
pure carrier gas. In this condition, the bridge is
balanced and the bridge output is electrically
nulled. (The bridge can be balanced by the fine
and coarse adjustment potentiometers located
on the preamplifier circuit board.)
The analysis begins when a fixed volume of

sample is injected into the column by operation
of the sample valve. The sample is moved
through the column by the continuous flow of
carrier gas. As successive components elute
from the column, the temperature of the
measurement element changes.
Theory of Operation SEP 2005

INTRODUCTION 1-17
Model 700
The temperature change unbalances the bridge

and produces an electrical output proportional
to the component concentration.
The differential signal developed between the

two thermistors is amplified by the
preamplifier. Figure 1-6 illustrates the change
in detector electrical output during elution of a
component.
1 2 1
1 detector bridge balanced
component begins to elute from column

2 and is measured by thermistor
3 peak concentration of component
Figure 1-6 Detector Output During Component Elution
In addition to amplifying the differential signal

developed between the two thermistors, the
preamplifier supplies drive current to the
detector bridge. The voltage signal is converted
to a 4-20 milliampere (mA) current loop for
transmission to the Controller Assembly.
The signal is proportional to the concentration

of a component detected in the gas sample. The
preamplifier provides four different gain
channels as well as compensation for baseline
drift.

1-18 INTRODUCTION
Model 700
The signals from the preamplifier are sent to

the Controller Assembly for computation,
recording on a printer, or viewing on a PC
monitor (via MON2000).
1.4.2 Flame Ionization Detector (Micro-FID)
The other detector (located on the oven in the

Analyzer Assembly) is a Flame Ionization
Detector. The Micro-FID requires a
polarization voltage and its output is connected
to the input to a high impedance amplifier
which is called an Electrometer. The burner
uses a mixture of hydrogen and air to maintain
the flame. The sample of gas to be measured is
also injected into the burner. See Figure 1-7 for
a schematic diagram of the Flame Ionization
Detector (Micro-FID).
Figure 1-7 Analyzer Assembly with Micro-FID Detector Bridge

INTRODUCTION 1-19
Model 700
1.4.3 LSIV
The Liquid Sample Inject Valve (LSIV)

penetrates the wall of the upper enclosure and
is held in place by a retaining ring. The
mounting arrangement is designed to ensure
integrity of the flameproof enclosure.
Model 700 LSIV Upper Enclosure
Retaining Ring Piston Housing
Retraction Actuation
Air Inlet Air Inlet
Figure 1-8 Model 700 LSIV Assembly
The outermost end houses an air operated

piston. Air at 15 to 45 psi is directed by a
solenoid valve to either advance the stem to
inject the sample or to retract the stem.
The next section houses an auxiliary stem seal

assist. A piston driven by air at 80 to 100 psi
keeps adequate load on the stem seal to
counteract wear at the high temperatures and
pressures that might be encountered. There
are two ¼"npt ports in this section; one port
retracts the sample piston and the other port
activates the seal assist.

1-20 INTRODUCTION
Model 700
The innermost section houses the stem seals

and the sample chamber. There are five ¼" npt
ports in this section.
Within the enclosure cavity are the flash

chamber components surrounded with
insulating covers. At working temperatures,
the surfaces of these covers become very hot to
the touch.
The tip of the LSIV is the port where flashed

sample is taken to the oven system.
The port at right angles to the length of the

LSIV is the input for carrier gas.
The heater block, a cylinder of aluminum, is

installed off-center surrounding the flash
chamber, close to the wall of the upper
enclosure. It houses the heater and an RTD
and is retained by a jamb nut that should only
be finger tight.

INTRODUCTION 1-21
Model 700
1.4.4 Methanator
After all other components have been

separated from the sample, normally
undetectable CO and CO2 are sent through the
methanator. They are combined with hydrogen
to make methane in a heat generated catalytic
reaction. The methanator is also known as a
methanizer or a catalytic converter.
Model 700 Methanator Upper Enclosure
Methanator
Assembly
Figure 1-9 Model 700 Methanator Assembly

1-22 INTRODUCTION
Model 700
1.4.5 Data Acquisition
Every second, exactly 40 equi-spaced data

samples are taken (i.e., one data sample every
25 milliseconds) for analysis by the Controller
Assembly. The sampling frequency of 40 Hertz
(Hz) was chosen to reduce normal mode noise
(at 60 Hz).
After each point on the chromatograph signal is

sampled, the resulting number is stored for
processing in a buffer area of the Controller
Assembly memory. During the analysis, only
the last 256 data points are available for
processing.
Because the data analysis is done as the signal

is sampled (in real-time), only a limited
number of past data samples is required to
analyze any signal.
As a part of the data acquisition process,

groups of incoming data samples are averaged
together before the result is stored for
processing. Non-overlapping groups of N
samples are averaged and stored, and thus
reduce the effective incoming data rate to 40/N
samples per second. For example, if N = 5, then
a total of 40/5 or 6 (averaged) data samples are
stored every second.
The value for the variable N is determined by

the selection of a Peak Width parameter (PW).
The relationship is
N = PW
where PW is given in seconds. Allowable values

of N are 1 to 63; this range corresponds to PW
values of 2 to 63 seconds.

INTRODUCTION 1-23
Model 700
The variable N is known as the integration

factor. This term is used because N determines
how many points are averaged, or integrated,
to form a single value. The integration of data
upon input, before storing, serves two
purposes:
• The statistical noise on the input signal is

reduced by the square root of N. In the case
of N = 4, a noise reduction of two would be
realized.
• The integration factor controls the
bandwidth of the chromatograph signal. It
is necessary to match the bandwidth of the
input signal to that of the analysis
algorithms in the Controller Assembly. This
prevents small, short-duration
perturbations from being recognized as true
peaks by the program. It is therefore
important to choose a Peak Width that
corresponds to the narrowest peak in the
group under consideration.
1.4.6 Peak Detection
For normal area or peak height concentration

evaluation, the determination of a peak's start
point and end point is automatic. The manual
The Controller Assembly determination of start and end points is used
software assumes that a only for area calculations in the Forced
region of signal quiescence
and stability will exist.
Integration mode. Automatic determination of
peak onset or start is initiated whenever
Integrate Inhibit is turned off. Analysis is
started in a region of signal quiescence and
stability, such that the signal level and activity
can be considered as baseline values.

1-24 INTRODUCTION
Model 700
Having initiated a peak search by turning

Integrate Inhibit off, the Controller Assembly
performs a point by point examination of the
signal slope. This is achieved by using a digital
slope detection filter, a combination low pass
filter and differentiator. The output is
continually compared to a user-defined system
constant called Slope Sensitivity. A default
value of 8 is assumed if no entry is made.
Lower values make peak onset detection more
sensitive, and higher values make detection
less sensitive. Higher values (20 to 100) would
be appropriate for noisy signals, e.g. high
amplifier gain.
Onset is defined where the detector output

exceeds the baseline constant, but peak
termination is defined where the detector
output is less than the same constant.
Sequences of fused peaks are also

automatically handled. This is done by testing
each termination point to see if the region
immediately following it satisfies the criteria of
a baseline. A baseline region must have a slope
detector value less than the magnitude of the
baseline constant for a number of sequential
points. When a baseline region is found, this
terminates a sequence of peaks.
A zero reference line for peak height and area

determination is established by extending a
line from the point of the onset of the peak
sequence to the point of the termination. The
values of these two points are found by
averaging the four integrated points just prior
to the onset point and just after the
termination points, respectively.

INTRODUCTION 1-25
Model 700
The zero reference line will, in general, be non-

horizontal, and thus compensates for any
linear drift in the system from the time the
peak sequence starts until it ends.
In a single peak situation, peak area is the area

of the component peak between the curve and
the zero reference line. The peak height is the
distance from the zero reference line to the
maximum point on the component curve. The
value and location of the maximum point is
determined from quadratic interpolation
through the three highest points at the peak of
the discrete valued curve stored in the
Controller Assembly.
For fused peak sequences, this interpolation

technique is used both for peaks, as well as,
valleys (minimum points). In the latter case,
lines are dropped from the interpolated valley
points to the zero reference line to partition the
fused peak areas into individual peaks.
The use of quadratic interpolation improves

both area and height calculation accuracy and
eliminates the effects of variations in the
integration factor on these calculations.
For calibration, the Controller Assembly may

average several analyses of the calibration
stream.

1-26 INTRODUCTION
Model 700
1.5 BASIC ANALYSIS COMPUTATIONS
Two basic analysis algorithms are included in

For additional information the Controller Assembly:
about other calculations
performed, see the • Area Analysis – calculates area under
MON2000 Software for Gas component peak
Chromatographs User
Manual (P/N 3-9000-522). • Peak Height Analysis – measures height of
component peak
1.5.1 Conc Analysis - Response Factor
Concentration calculations require a unique

response factor for each component in an
analysis. These response factors may be
manually entered by an operator or determined
automatically by the system through
calibration procedures (with a calibration gas
mixture that has known concentrations).
The response factor calculation, using the

external standard, is:
Area Ht n
ARF n = --------------n- or HRF n = -----------
Cal n Cal n
where
ARFn area response factor for component “n” in area

per mole percent
Arean area associated with component “n” in calibra-

tion gas
Caln amount of component “n” in mole percent in

calibration gas
Htn peak height associated with component “n”
mole percent in calibration gas
HRFn peak height response factor for component “n”
Basic Analysis Computations SEP 2005

INTRODUCTION 1-27
Model 700
Calculated response factors are stored by the

Controller Assembly for use in the
concentration calculations, and are printed out
in the configuration and calibration reports.
Average response factor is calculated as

follows:
k
∑ RFi
i=1
RFAVGn = ------------------
k
where
RFAVGn area or height average response factor for

component “n”
RFi area or height average response factor for

component “n” from the calibration run
k number of calibration runs used to

calculate the response factors
The percent deviation of new RF averages from

old RF average is calculated in the following
manner:
RF new – RF old
deviation = ----------------------------------- × 100
RF old
where the absolute value of percent deviation

has been previously entered by the operator.
SEP 2005 Basic Analysis Computations

1-28 INTRODUCTION
Model 700
1.5.2 Conc Calc - Mole Percentage

(without Normalization)
Once response factors have been determined by

the Controller Assembly or entered by the
operator, component concentrations are
determined for each analysis by using the
following equations:
Area Ht n
CONC n = --------------n- or CONC n = --------------
ARF n HRF n
where
ARFn area response factor for component “n” in

area per mole percent
Arean area associated with component “n” in

unknown sample
CONCn concentration of component “n” in mole

percent
Htn peak height associated with component “n”

mole percent in unknown sample
HRFn peak height response factor for component

“n”
Component concentrations may be input

through analog inputs 1 to 4 or may be fixed. If
a fixed value is used, the calibration for that
component is the mole percent that will be used
for all analyses.
Basic Analysis Computations SEP 2005

INTRODUCTION 1-29
Model 700
1.5.3 Conc Calc in Mole Percentage

(with Normalization)
The average concentration The normalized concentration calculation is:

of each component will also
be calculated when data
averaging is requested.
CONC n
- × 100
CONCN n = ---------------------------
k
∑ CONCi
i=1
where
CONCNn normalized concentration of component

“n” in percent of total gas concentration
CONCi non-normalized concentration of

component “n” in mole percent for each
“k” component
CONCn non-normalized concentration of

component “n” in mole percent
k number of components to be included in

the normalization
SEP 2005 Basic Analysis Computations

1-30 INTRODUCTION
Model 700
1.6 ADDITIONAL RESOURCES
In addition to this manual, Model 700 Gas

Chromatograph System Reference Manual,
refer to the following:
• MON2000 Software for Gas

Chromatographs User Manual
(P/N 3-9000-522). Use this manual for
installing the MON2000 and Modbus Test
(WinMB) software programs, getting
started, checking various gas
chromatograph (GC) application settings,
and configuring and monitoring your GC
system.
Additional Resources SEP 2005

INTRODUCTION 1-31
Model 700
1.7 GLOSSARY
Auto Zero
Automatic zeroing of the TCD preamplifier

may be configured to take place at any time
during the analysis when either the component
is not eluting or the baseline is steady.
The Micro-FID is automatically zeroed at each

new analysis run and can be configured to take
place anytime during the analysis when either
the component is not eluting or the baseline is
steady. The TCD is only automatically zeroed
at the start of a new analysis.
Baseline
Signal output when there is only carrier gas

going across the detectors. In a chromatogram
you should only see Baseline when running an
analysis without injecting a sample.
Carrier Gas
The gas used to push the sample through the

system during an analysis. In C6+ analysis we
use Ultra Pure (zero grade) Carrier Gas for the
carrier. This gas is 99.995 percent pure.
Chromatogram
A permanent record of the detector output. A

chromatograph is obtained from a PC
interfaced with the detector output through the
Controller Assembly. A typical chromatogram
displays all component peaks, and gain
changes. It may be viewed in color as it is
processed on a PC VGA display. Tick marks
recorded on the chromatogram by the
Controller Assembly indicate where timed
events take place.
SEP 2005 Glossary

1-32 INTRODUCTION
Model 700
Component
Any one of several different gases that may

appear in a sample mixture
For example, natural gas usually contains the

following components: nitrogen, carbon dioxide,
methane, ethane, propane, isobutane, normal
butane, isopentane, normal pentane, and
hexanes plus.
Condulet
A box with a removable cover providing access

to wiring in conduit (conduit outlet) that is part
of an optional cable entry package.
CTS
Clear to send
DCD
Data carrier detect
DSR
Data set ready
DTR
Data terminal ready
Glossary SEP 2005

INTRODUCTION 1-33
Model 700
FID
Flame Ionization Detector - The optional

Micro-FID may be used in place of one TCD for
the detection of trace compounds. The
Micro-FID requires a polarization voltage and
its output is connected to the input to a high
impedance amplifier, an Electrometer. The
sample of gas to be measured is injected into
the burner with a mixture of hydrogen and air
to maintain the flame.
LSIV
Liquid Sample Inject Valve - The optional LSIV

is used to convert a liquid sample to a gas
sample by vaporizing the liquid in a heated
chamber, then analyzing the flashed sample.
Methanator
The optional Methanator, a catalytic converter,

converts otherwise undetectable CO2 and/or
CO into methane by adding hydrogen and heat
to the sample.
Response Factor
Correction factor for each component as

determined by the calibration:
RawArea
RF = ----------------------------------------------------------------------
CalibrationConcentration
Retention Time
Time (in seconds) that elapses between the

start of analysis (0 seconds) and the sensing of
the maximum concentration of each component
by the detector.
SEP 2005 Glossary

1-34 INTRODUCTION
Model 700
RI
Ring indicator
RLSD
Received Line Signal Detect (a digital

simulation of a carrier detect).
RTS
Request to send
RxD, RD, or Sin
Receive data, or signal in
TCD
Thermal Conductivity Detectors – Detectors
that use thermal conductivity of the different
gas components to produce an unbalanced
signal across the bridge of the preamplifier.
The higher the temperature the lower the
resistance on the detectors.
TxD, TD, or Sout
Transmit data, or signal out
Glossary SEP 2005

EQUIPMENT DESCRIPTION AND SPECIFICATIONS 2-1
Model 700
EQUIPMENT DESCRIPTION AND SPECIFICATIONS

2
Use the following sections to reference the

Model 700 equipment description or specifica-
tions.
2.1 EQUIPMENT DESCRIPTION
The Model 700 consists of two copper-free

aluminium explosion-proof housings, upper
and lower, and a front flow panel assembly.
The enclosures are separated by a pipe conduit
which routes electrical wiring from the lower
enclosure to the upper enclosure. Designed to
be explosion-proof, this unit is built for
installation in hazardous locations.
See Section 3.1 for more information.
Figure 2-1 Model 700 Gas Chromatograph
SEP 2005 Equipment Description

2-2 EQUIPMENT DESCRIPTION AND SPECIFICATIONS
Model 700
2.1.1 Upper Enclosure
The Model 700 upper explosion-proof housing

All circuit boards are contains the electronic controller
connected through a (multifunction board), the Oven System, the
common ground via the Stream Switching System (SSS) and
enclosure. preamplifier assembly.
Model 700 Upper Enclosure
Insulating Cover
Preamplifier Assembly
Multifunction Board
Micro-FID Exhaust Line
Figure 2-2 Upper Enclosure Assembly
Equipment Description SEP 2005

Model 700
A more detailed equipment list includes:
• TCD Oven System (consists of the

electronics, up to three chromatograph
valves and the stream switching system):
- column module (i.e., “oven”)
- one or two pairs thermal conductivity
detectors (TCDs)
- valve system consisting of:
› three sample-directing valves
› plastic manifold that thermally
insulates the Oven System and
connects the actuating part to the
solenoid valves attached to the plastic
manifold
- two heater zones: column with one
cartridge heater and one block with
three heaters
- two thermal cut-off switches:
(oven temperature switch) opens at
257°F (±5 °) (125 °C)
Figure 2-3 TCD Oven System Assembly

Model 700
• Micro-FID
Model 700 FID Upper Enclosure
Micro-FID
Figure 2-4 Model 700 Micro-FID Upper Assembly
The optional Flame Ionization Detector may be

used in place of one TCD for the detection of
trace levels of compounds.

Model 700
• Methanator
Model 700 Methantor Upper Enclosure
Methantor
Figure 2-5 Model 700 Methanator Upper Assembly

to the sample.

Model 700
Model 700 LSIV Right Side View
LSIV Assembly
Figure 2-6 LSIV Assembly
The optional Liquid Sample Inject Valve (LSIV)

is used to convert a liquid sample to a gas
sample for analysis on the Model 700 Gas
Chromatograph.
A measured sample is placed in a heated

chamber above the vaporization point of the
liquid and then it is flashed to a gas. Once
vaporized, the sample is pushed by the carrier
gas through the heated tubing into the column
train.

Model 700
• Stream Switching System (SSS) which

consists of:
- manifold block
- solenoid valves
- valve clamps
- temperature sensor
- oven temperature switch
- tubing
- insulation cover
GC Valve
Solenoids
Figure 2-7 SSS Installed
• TCD Electronics
- Dual Methods Adapter Board
- Driver I/O Board
- Multifunction Board
- Preamplifier Board
- External Locking Device

Model 700
• Micro-FID Electronics
- Solenoid/Heater Driver Board
- Preamplifier Power supply
- Driver I/O Board
2.1.2 Lower Enclosure
The Model 700 lower enclosure consists of:
Model 700 Lower Enclosure
AC/DC Power
Converter FTB
Com1
Com2
Card Cage Assembly

(CPU, Analog,
Com4A, Modem,
Ethernet Cards)
Figure 2-8 Lower Enclosure Assembly

Model 700
• Card cage assembly, containing:

See power supply label prior to connection.
Check the unit power design to determine if it
is equipped for AC or DC power. Applying 110/
220 VAC to a DC power input unit will
severely damage the unit.
Failure to do so may result in injury to
personnel or cause damage to the equipment.
- WinSystems CPU board

- Com4A board (optional)
- analog board
- analog board (optional)
- digital I/O
- internal modem (optional)
The Model 700 CSA- - ethernet card (optional)
certified unit is equipped - field termination board (FTB)
with 3/4 inch cross-over
adapters. - connection for AC/DC power supply
(converter)
- internal and external ground
- external locking device
- DB pin connection for serial
communications

Model 700
2.1.3 Flow Panel Assembly
The Flow Panel Assembly is attached to the

If the carrier gas pressure front of the upper enclosure and consists of the
drops below a set point, this following: (see Figure 2-2):
switch causes the analysis
to stop and activates the • carrier pressure regulator(s) and gauge(s)
analyzer failure alarm.
• sample flow meter
• Sample Vent (SV)
• Measure Vent (MV)
• actuation pressure limiting regulator
• pressure switch, mounted internally
2.2 EQUIPMENT SPECIFICATIONS
2.2.1 Utilities
Use the following table to determine the utility

specifications.
Equipment Specifications SEP 2005

Model 700
Table 2-1 Model 700 Unit Specifications
Type Specification
unit dimensions • basic unit envelope

(P/N 20351) w - 15.2” (387 mm)
h - 41.5” (1054 mm)
d - 19.2” (488 mm)
• wall mount
w - 18.2” (463 mm)
h - 41.5” (1054 mm)
d - 19.2” (488 mm)
• pole mount
Allow 14” (360 mm
w - 18.2” (463 mm)
additional) clearance for
h - 41.5” (1054 mm)
removal of dome.
d - 25.0” (635 mm)
• floor mount
w - 18.2” (463 mm)
h - 58.0” (1470 mm)
d - 19.2” (488 mm)
unit weight • wall mount 130 lbs (59 kg)

• pole mount 135 lbs (61 kg)
• floor mount 150 lbs (68)
materials • 303 and 316 stainless steel

• 316 stainless steel and Kapton in contact with sample
• Swagelock and Valco fittings
mounting • floor mount

• pole mount:
- 2” (60.3 mm)
- 3” (89.0 mm)
- 4” (114.3 mm)
• direct wall mount
SEP 2005 Equipment Specifications

Model 700
Table 2-1 Model 700 Unit Specifications
Type Specification
power • 24 VDC standard

• 75W (Model 700 w/TCD)
• 150W (Model 700 w/Methanator or LSIV)
• 36VDC, Sol/Drv PCB Transorb
• 90-130/180-264 VAC
• 47-63HZ (single phase)
• AC optional
Voltage range includes line

voltage variations.
instrument air not required; optional for valve

actuation, min pressure of 90 psig
environment • -18 to 55 oC (0 to 130 oF)

• 0 to 95% RH (non-condensing)
• indoor/outdoor
• pollution - degree 2 (the unit can withstand some non
conductive environmental pollutants e.g., humidity)
• max altitude 2000m
classification • For Canada: Class 1,Zone 1,Ex d IIB (+H2),T4 (pending)

• For USA: Class 1,Zone 1,AEx d IIB (+H2),T4 (pending)
international CENELEC/IEC Class 1,Zone 1, EEx d IIB(+H2) T4

(pending)
ATEX CE EEx d IIC T4
Certification number SIRA - 04ATEX1055X
Special conditions for safe use must be met. The
maximum constructional gap (ic) is less than that required
by Table 1 of IEC 60079-1:2004 as detailed below:
FLAMEPATH MAXIMUM GAP (MM) COMMENT
Fitting tube adaptor/fitting tube taper 0.000 Taper fit
Fitting tube/taper/tubes 0.132

Model 700
2.2.2 Electronic Hardware
Review the system block diagrams, Upper and

Lower Electronics, to become familiar with the
Model 700.
Figure 2-9 Upper Electronics with TCD Block Diagram

Model 700
PREAMPLIFIER PCB
PREAMPLIFIER P/S PCB
INPUTS:
DC-DC CONVERTERS 1 TCD DETECTOR
24VDC INPUT 1 FID DETECTOR
24VDC POWER
OUTPUTS OUTPUTS:
+20VDC -20VDC COM (1)
100VDC (RS-232 OR RS-485)
5VDC
3.3 VDC
SERIAL I/O
SOLENOID/HEATER
DRIVER PCB
DC-DC CONVERTERS
24 VDC INPUT
OUTPUTS
5VDC
SOLENOID DRIVERS (16)
HEATERS (4 ZONES)
MULTIFUNCTION SERIAL PORT RS-232

MICRO-CONTROLLER PCB
HEATER PWM CONTROLLER

(4 ZONES)
DIGITAL INPUTS.................(5)
COM RS-232......................(1)
RTD INPUTS.......................(4)
ANALOG INPUTS 4-20mA....(4)
DIGITAL OUTPUTS..............(5) SERIAL PERIPHEERAL INTERFACE
SERIAL DAC CONTROL.........(SPI)
Figure 2-10 Upper Electronics with Micro-FID Block Diagram

Model 700
Figure 2-11 Lower Electronics TCD Block Diagram

Model 700
INPUT OPTIONAL
AC POWER AC-DC
POWER SUPPLY
24 VDC
FIELD TERMINATION PCB OPTIONAL ANALOG

BUILT IN SURGE PROTECTION OUTPUT PCB
FIELD WIRING FOR THE FOLLOWING: 4 ISOLATED OR
8 NON-ISOLATED
COM 1 & 2, 5-8
ANALOG INPUTS 4-20mA.......(4)
ANALOG OUTPUTS 4-20mA....(4)
DIGITAL INPUTS.....................(5)
DIGITAL OUTPUTS (5) RELAYS

2 RELAYS FORM “A” CONTACT
3 SOLID STATE RELAYS
ANALYZER INTERCONNECT
POWER FOR STANDARD BUS
DC-DC CONVERTER SIGNALS - POWER
OUTPUTS STD-BUS
5VDC, +12VDC, -12 VDC
- 3.8VDC
CPU
MULTIFUNCTION COM 3
COM4A PCB
COM 5-8
FID & TCD PREAMPLIFIER COM 4
ETHERNET PCB
INTERNAL MODEM
OPTIONAL PC104
BOARD STACK
Figure 2-12 Lower Electronics Micro-FID Block Diagram

Model 700
Use the following table to determine the

electronic hardware specifications.
Table 2-2 Electronic Hardware Specification
Type Specification
Rating Division 1; no purge required
CPU WinSystems 386sx 33 MHz
Memory 4 MB System RAM
DiskOnChip 8 MB – 288 MB
Communication Ports 6 configurable Modbus ports; support RS-232/422/485

protocols
Optional Modem 56K Baud Telephone
Analog Inputs 4, 12-pin Phoenix on FTB
Standard Analog Outputs 4, 12-pin Phoenix on FTB
Optional Analog Outputs 8, non-isolated outputs 24-pin Phoenix

Located on Optional Analog Board
Or,
4, isolated outputs 12-pin Phoenix connector
Located on Optional Analog Board
Discrete Digital Inputs GC_IN (dedicated to pressure switch); 4 user-defined inputs
Digital Outputs (5) 2 Relays “Form A” contacts

Relay contact rating 24 VDC nominal @ 1 Amp
3 Solid State Relays - Rating of 0.375A @30 VDC on FTB - 10
pin Phoenix connector
Detector Inputs Optionally 2 micro-volume TCD inputs

1 Flame Ionization Detector (Micro-FID) input
Transient Protection over-voltage category II

Model 700
2.2.3 Micro Heat Sink Oven
Use the following table to determine the oven

specifications.
Table 2-3 Oven Assembly Specifications
Type Specification
Valves 6-port and 10-port valves; piston-

operated diaphragms with
pneumatic actuation
Columns max of 40 feet (12 m) of micro-

packed columns; 1/16-inch
(1.6-mm) outside diameter
Solenoid Actuation • 24 VDC

• max 90 psi
Wetted Parts 316 stainless steel and kapton

diaphragm
Temperature Control • 24 VDC heat sink

• 2 zones (1 column, 1 block)
• max operating temperature of
115 °C (239 °F)
Sample System 1 zone, includes Stream Switching

System
Sample Streams • standard: max of 3 analytical

and 1 auto calibration
• optional: max of 8

Model 700
2.2.4 Software
Use the following table to determine the

The Model 700 has its own software specifications.
applications and is not
compatible with 2350/ Table 2-4 Software Specifications
2350A applications.
Type Specification
Software PC-based MON2000; runs 2350 and

2350A applications (v2.4 or later)
Firmware embedded firmware compatible with

2350/2350A applications (v1.8 or later)
Methods 4 Timed Event Tables and 4

Component Data Tables assignable to
each stream
Peak Integration • fixed time or auto slope and peak

identification
• update Retention Time upon
calibration or during analysis

Model 700
This page is intentionally left blank.

INSTALLATION AND SETUP 3-1
MODEL 700
INSTALLATION AND SETUP

3-
This section provides instructions for installing

and setting up the Model 700 Gas
Chromatograph (GC) System for Zone 1/
Division I environments.
This procedure involves the following steps:
• observe precautions and warnings

• plan site location
• obtain supplies and tools
• install GC wiring
• install GC sample and gas lines
• perform leak checks
• purge carrier gas lines
• purge calibration lines
• start up GC system
3.1 PRECAUTIONS AND WARNINGS

Install and operate all equipment as designed and is
compliant with all safety requirements.
The “Seller” does not accept any responsibility for
installations of the Model 700, or any attached
equipment, in which the installation or operation
thereof has been performed in a manner that is
negligent and/or non-compliant with applicable safety
requirements.
SEP 2005 Precautions and Warnings

3-2 INSTALLATION AND SETUP
MODEL 700
3.1.1 Hazardous Environments

Observe all precautionary signs posted on the Model 700 enclosure.
Failure to do so may result in injury to personnel or cause damage to the
equipment.

Observe all precautionary signs posted on the Model 700 enclosure.
The Model 700 enclosures are certified for Class 1, Zone 1, EEx d IIB (+H2)
T4 locations and also complies with the ATEX directive 94/9/EC EEx d IIC T4.
ATEX certified units must be installed strictly in compliance with the
requirements of ISO 60079-14.
Before opening the Model 700 assembly, reduce the risk of igniting hazardous
atmospheres by disconnecting the equipment from all power supplies. Keep
the assembly closed tightly when in operation to reduce the risk of igniting
hazardous atmospheres.
Inlet (incoming) wiring must meet local standards (i.e. in conduit with seal
fitting within 18” or via cable glands certified to ISO 60079-1). Seal all
unused entries with blanks certified to ISO 60079-1.
Observe all precautionary signs posted on the Model 700 enclosure. Failure to
do so may result in injury to personnel or cause damage to the equipment.
Please direct all health, safety and certification related questions to: Daniel
Measurement and Control, Inc. Applications Engineering Group or Rosemount
Analytical, Inc.
Precautions and Warnings SEP 2005

MODEL 700
Follow these precautions if installing or

operating the Model 700 instrumentation in a
hazardous area:
1. Install and operate only the Zone 1/

Division I version of the Model 700 in a
hazardous area.
2. Do not operate any printer or personal
computer (PC) that is connected to a GC
which is installed in a hazardous area. To
interface with a GC in a hazardous area,
use a PC that is located in a nonhazardous
area and remotely connected to the GC.
3. Ensure that field connections to the
analyzer are made through explosion-proof
conduit or flameproof glands.
3.1.2 Power Source Wiring
Follow these precautions when installing AC

power source wiring:
1. All wiring must conform to the CEC or

NEC, local state or other jurisdiction, and
company standards and practices.
2. Provide 24 VDC power or optional single-
phase, 3-wire, power at 115 or 230 VAC, 50-
60 Hertz.
3. Locate circuit breaker and optional power
disconnect switch in a safe area.
4. Provide the Model 700 system and any
optionally installed devices with one 15-
Amp circuit breaker for protection.
15 amps is the maximum
current for 14 AWG (wire). 5. Ensure that the 24 VDC input power is
S.E.L.V. compliant by suitable electrical
separation from other circuits.

MODEL 700
6. Use multi-stranded copper conductor wire

according to the following recommenda-
tions:
• For power feed distances up to 250 feet
(76 meters), use 14 AWG (American
Wire Gauge) (18 Metric Wire Gauge),
stranded.
• For power feed distances 250 to 500 feet
(76 to 152 meters), use 12 AWG
(25 Metric Wire Gauge), stranded.
• For power feed distances 500 to 1000 feet
(152 to 305 meters), use 10 AWG
(30 Metric Wire Gauge), stranded.
• Cable entries are M32 in accordance
with ISO 965.
3.1.3 Card Cage Removal
The Model 700 card cage assembly is designed

to be disconnected and removed from the lower
enclosure to allow space for user power and
signal connections. This may be particularly
important for applications where large
numbers of I/O connections are required.
To disassemble the Card Cage,
1. Remove the lower enclosure cover and the

front flow panel assembly.

MODEL 700
Note: Leave the wires attached to the flow

panel assembly and allow it to hang outside
of the enclosure.
Cover
Flow Panel
Figure 3-1 Lower Enclosure Disassembly

MODEL 700
2. Carefully disconnect all of the ribbon cables

from the boards in the card cage assembly
(CPU, Analog, Modem, Ethernet, etc.).
Note the location of the
ribbon cables for ease
of reassembly.
Flow Panel
Figure 3-2 Card Cage Cable Disassembly

MODEL 700
3. Use a Phillips head screw driver and

remove the two screws located at the top of
the card cage and one screw on the bottom
left side of the card cage (not visible in the
figure).
Card Cage
Screws
Figure 3-3 Card Cage Assembly Screw Locations

MODEL 700
4. Slide the card cage assembly out of the

lower enclosure.
Figure 3-4 Card Cage Disassembly

MODEL 700
5. User power and signal connections may be

made with the card cage removed from the
lower enclosure.
Figure 3-5 Card Cage Disassembly for Power and Signal Wiring

MODEL 700
3.1.4 Signal Wiring
Follow these general precautions for field

wiring digital and analog input/output (I/O)
lines:

Observe all precautionary signs posted on the Model
700 enclosure. Applicable to all digital and analog I/O
lines connecting to the GC: Any loop of extra cable
left for service purposes inside the GC housing must
not be placed near any AC power lines.
If this precaution is not followed, the data and control
signals to and from the GC can be adversely affected.
• Metal conduit must be used for all process

signal wiring.
• Metal conduit or cable (in compliance with
EN 60079-14) used for process signal wiring
must be grounded at conduit support points
(intermittent grounding of conduit helps
prevent induction of magnetic loops
between the conduit and cable shielding).
• All process signal wiring should be a single,
continuous length between field devices and
the GC. If, however, length or conduit runs
require that multiple wiring pulls be made,
the individual conductors must be
interconnected with suitable terminal
blocks.
• Use suitable lubrication for wire pulls in
conduit to prevent wire stress.
• Use separate conduits for AC voltage and
DC voltage circuits.
• Do not place digital or analog I/O lines in
same conduit as AC power circuits.

MODEL 700
• Use only shielded cable for digital I/O line

connections.
- Ground the shield at only one end.
- Shield-drain wires must not be more
than two AWG sizes smaller than the
conductors for the cable.
• When inductive loads (relay coils) are
driven by digital output lines, the inductive
transients must be diode-clamped directly
at the coil.
• Any auxiliary equipment wired to the GC
must have its signal common isolated from
earth/chassis ground.
3.1.5 Electrical and Signal Ground
Follow these general precautions for grounding

electrical and signal lines:
• For shielded signal conducting cables,

shield-drain wires must not be more than
two AWG sizes smaller than the conductors
for the cable. Shielding is grounded at only
one end.
• Metal conduit used for process signal wiring
must be grounded at conduit support points
(intermittent grounding of conduit helps
prevent induction of magnetic loops
between the conduit and cable shielding).
• A single-point ground (the outside case
ground lug) must be connected to a copper-
clad, 10-foot long, 3/4-inch diameter steel
rod, which is buried, full-length, vertically
into the soil as close to the equipment as is
practical (note: the grounding rod is not
furnished.)

MODEL 700
• Resistance between the copper-clad steel

ground rod and the earth ground must not
exceed 25 Ohms.
• On ATEX certified units, the external
ground lug must be connected to the
customer’s protective ground system via
AWG 9 (6mm2) ground wire. After the
connection is made, apply a non-acidic
grease to the surface of the external ground
lug to prevent corrosion.
• The equipment-grounding conductors used
between the GC and the copper-clad steel
ground rod must be sized according to the
following specifications:
Length Wire
15 ft. (4.6 m) 8 AWG

or less stranded, insulated copper
15 to 30 ft. 6 AWG
(4.6 to 9.1 m) stranded, insulated copper
30 to 100 ft. 4 AWG

(9.1 to 30.5 m) stranded, insulated copper
• All inter-enclosure equipment-grounding

conductors must be protected by metal
conduit.
• External equipment, such as data printers,
that are connected to the GC should be
powered via isolation transformers to
minimize the ground loops caused by the
internally shared safety and chassis
grounds.

MODEL 700
3.1.6 Electrical Conduit
Follow these general precautions for conduit

installation:
• Conduit cutoffs must be square. Cutoffs

must be made by a cold cutting tool,
hacksaw, or by some other approved means
that does not deform the conduit ends or
leave sharp edges.
• All conduit fitting-threads, including
factory-cut threads, must be coated with a
metal-bearing conducting grease, such as
Crouse-Hinds STL or equivalent, prior to
assembly.
• Temporarily cap the ends of all conduit runs
immediately after installation to prevent
accumulation of water, dirt, or other
contaminants. If necessary, swab out
conduits prior to installing the conductors.
• Install drain fittings at the lowest point in
the conduit run; install seals at the point of
entry to the GC explosion-proof housing to
prevent vapor passage and accumulation of
moisture.
• Use liquid-tight conduit fittings, such as
Myers Scru-tite or similar, for conduits
exposed to moisture.

MODEL 700
When conduit is installed in hazardous areas

(e.g., areas classified as NEC Class I, Division
1, Groups B, C, and D), follow these general
precautions for conduit installation:

Observe all precautionary signs posted on the
equipment. Consult your company policies and
procedures and other applicable requirements
documents to determine wiring and installation
practices that are appropriate for hazardous areas.
Failure to do so may result in injury to personnel or
cause damage to the equipment.
• All conduit runs must have a fitting, which

contains explosion-proof sealing (potting)
located within 18 inches from the conduit
entrance to the explosion-proof housing.
• The conduit installation must be vapor
tight, with threaded hub fittings, sealed
conduit joints and gaskets on covers, or
other approved vapor-tight conduit fittings.
3.1.7 Sample System Requirements
Observe the following guidelines for installing

GC sample systems:

MODEL 700
Line Length:
If possible, avoid long sample lines. In case of a

long sample line, flow velocity can be increased
Stream switching requires a
by decreasing downstream pressure and using
sample pressure of 20 psig.
by-pass flow via a speed loop.
Sample Line Tubing Material:
• Use stainless steel tubing for noncorrosive

streams.
The calibration gas stream • Ensure tubing is clean and free of grease
inlet is the last stream inlet (see Figure 3-6 for details).
following the sample gas.
Stream 1 - 8
Gas Connections
Figure 3-6 Stream Inlets (Right side of unit)

MODEL 700
Dryers and Filters:
Use small sizes to minimize time lag and

prevent back diffusion.
Install the probe/regulator
first, immediately followed
- Install a minimum of one filter to remove by the coalescing filter and
solid particles. Most applications require then the membrane filter.
fine-element filters upstream of the GC.
See Appendix C for a
The Model 700 hardware includes a 2 recommended natural gas
micron filter. installation.
- Do use ceramic or porous metallic type
filters. Do not use cork or felt filters.
Pressure Regulators and Flow Controllers:
- Do not use types containing cork or felt

filters, or absorbent diaphragms.
Pipe Threads, Dressing:
- Do use Teflon tape. Do not use pipe

thread compounds (dope).
Valving:
- Install a block valve downstream of

sample takeoff point for maintenance
and shutdown.
- Block valve should be needle valve or
cock valve type, of proper material and
packing, and rated for process line
pressure.
3.2 PREPARATION
Your Model 700 GC was started and checked

out before it left the factory. Program
parameters were installed and documented in
the PC Config Report furnished with your
Model 700.
Preparation SEP 2005

MODEL 700
3.2.1 Site Selection
Install the GC as close as possible to the

sample system but allow for adequate access
space for maintenance tasks and adjustments.
Allow a minimum of 14 inches (36 cm) in front
for enclosure opening and access.
• Allow a minimum of 14 inches (36 cm) above

the top of the dome enclosure for dome
removal and access.
• Ensure that exposure to radio frequency
(RF) interference is minimal.
3.2.2 Unpacking the Unit
See the following checklist for unpacking the

unit and inspecting for damage:
1. Unpack the equipment:

• Model 700 system
• software and manuals
• documentation package
2. Ensure that all documentation and software
are included:
• this manual Model 700 Gas
Chromatograph System Reference
Manual (P/N 3-9000-521)
• the software manual, MON2000
Software for Gas Chromatographs User
Manual (P/N 3-9000-522)
• diskette(s) or CD-ROMs with the
MON2000 Software for Gas
Chromatographs Windows software
program, Modbus Test software
program, and GC applications
(P/N 2-3-2350-400)
SEP 2005 Preparation

MODEL 700
3. Remove any packing materials from

internal areas of the unit (particularly in
the dome enclosure).
Installation and startup should proceed only if

all required materials are on hand and free
from obvious defects.
If any parts or assemblies appear to have

been damaged in shipment, first file a claim
with the carrier. Next, complete a full report
describing the nature and extent of the damage
and forward this report immediately to Daniel
Measurement Services for further instructions
(see the Customer Repair Report at the back of
this manual). Include complete model number
information. Disposition instructions will be
returned immediately.
3.2.3 Model 700 Installation Arrangements
The Model 700 GC can be ordered for

installation in the following mounting The wall should be strong
arrangements (see drawing P/N DE-20993): enough to support the 200
lb. load.
- wall mount
- pole mount
- floor mount
Wall Mount
The simplest arrangement is wall mount (see

drawing P/N DE-20993). The unit has two
mounting ears on each side. The ear-holes are
used to attach the unit to a wall.
The uppermost of the holes should be about 30

inches from the floor for the most efficient use
of the unit.
The space between the enclosures and the wall

(1.3 inches) allows adequate access above and
around the unit.

MODEL 700
Pole Mount
The pole mount arrangement uses mounting

ears as attachment points for the plates
clamped to a pole (see drawing P/N DE-20993).
The plates accept the recommended u-bolt
systems for the 2 inch, 3 inch or 4 inch nominal
pipe sizes. The base attachment of the pole
being used must be able to accommodate the
weight of the unit.
Floor Mount
The floor mount arrangement includes

additional external framing that creates a
free-standing unit (see drawing P/N DE-
20993). The mounting ears, located on the base
of the frame, are used to anchor the unit to a
floor or instrument pad. The frame, also
provides a means for attaching sample-
conditioning plates or for anchoring
tubing-runs.
3.2.4 Required Tools and Components
You will need these tools and components to

install the Model 700:
• zero grade carrier gas (99.995% pure, with

less than 5 ppm water, and less than 0.5
ppm hydrocarbons)
• high pressure dual-stage regulator for the
carrier gas cylinder, high side up to 3000
pounds per square inch, gauge (psig), low
side capable of controlling pressure up to
150 psig
• calibration standard gas with correct
number of components and concentrations
(see Appendix Table C-1)

MODEL 700
• dual-stage regulator for the calibration gas

cylinder, low pressure side capable of
controlling pressure up to 30 psig
• sample probe regulator (fixture for
procuring the stream, or sample gas for
chromatographic analysis)
• coalescing filter
• membrane filter
• 1/8-inch stainless steel (SS) tubing for
connecting calibration standard to GC, 1/8
inch SS tubing for connecting carrier gas to
the GC, 1/8-inch SS tubing for connecting
stream gas to the GC
• heat tracing (as required) for sample
transport and calibration lines
• miscellaneous Swagelok tube fittings,
tubing benders and tubing cutter
• 14 AWG (American Wire Gauge) (18 Metric
Wire Gauge) or larger electrical wiring and
conduit to provide 115 or 230 volts AC,
single phase, 50 to 60 Hertz, from an
appropriate circuit breaker and power
disconnect switch (see guidelines in Section
3.1.2)
• liquid leak detector (Snoop or equivalent)
• digital volt-ohm meter with probe-type
leads
• flow measuring device such as Set-A-Flow
(P/N 4-4000-229)
• open-end wrenches sized 1/4, 5/16, 7/16, 1/2,
1/16 and 5/8-inch

MODEL 700
3.2.5 Supporting Tools and Components

Do not use a PC or a printer in a hazardous area.
Serial port and Modbus communications links are
provided to connect the unit to the PC and to
connect to other computers and printers in a safe
area.
Failure to follow this warning may result in injury
to personnel or cause damage to the equipment.
Supporting tools and components include:
• Use an IBM-compatible PC and either a

direct or remote communications connection
to interface with the Model 700 system. See
Section 2.1 of the MON2000 Software for
Gas Chromatographs User Manual
(P/N 3-9000-522) for more information on
specific PC requirements.
• The Model 700 comes with serial Port 2 on
the Field Termination Board (FTB) factory-
wired with a DB 9-pin connection. Use the
You can use the serial cable
installed for the Model 700. provided serial cable (P/N 3-2350-068) to
hookup to a PC. See Table A-4 for more
For straight-through serial
information regarding these connections.
cable installation and
fabrication instructions, see
Appendix A.

MODEL 700
If a different serial cable is used to connect

from the PC to the pre-wired DB 9-pin,
follow these specifications:
Terminal Connection
DB 9-pin male Serial Port 2
DB 9-pin male PC serial port

DB 25-pin female
• Use items necessary for connecting the GC

to a network or other type of remote data
transfer system (an example item might be
an RS-232/RS-485 conversion box for long
distance serial transmission), as applicable.
• Use a printer, connected either at the PC or
the GC unit, to record analysis and other
data. See Section 3.4.6 for wiring
information.

MODEL 700
3.3 MODEL 700 INSTALLATION
3.3.1 DC Power Supply

Ensure that the 24 VDC input power source is switched OFF
before connecting the wires. Also, ensure that the 24 VDC
input power is S.E.L.V. compliant by suitable electrical
separation from other circuits.
Failure to follow these warnings may result in injury or death
D
AMAGE TO EQUIPMENT
Check the unit prior to wiring to determine if it is equipped for
DC power.
Failure to observe this precaution may damage equipment.
SEP 2005 Model 700 Installation

MODEL 700
To connect 24 VDC power to the GC:
1. Locate the plug-together termination block

inside the lower enclosure.
DC Power Wiring
Figure 3-7 DC Power Wiring
2. Bring the two leads in through the left entry

on the bottom of the lower enclosure.
Connect to the termination plug provided
with the unit.
Use the following table for the DC power
wiring details:
Table 3-1 DC Power Wiring
Attribute Wire Color
+ (positive) red
– (negative) black
Model 700 Installation SEP 2005

MODEL 700
3. Each board that connects to the 24 VDC is

protected from lead reversal by the use of
blocking diodes. The following boards are
connected to the 24 VDC:
A new version of the
Solenoid/Heater Driver • Field Termination Board
Board that includes the
Diode protection will soon
• Isolated Analog Output Option Board
be released. • Solenoid/Heater Driver board
• Micro-FID/TCD Preamplifier Board
If the Red (+) and Black (-) leads are
inadvertently reversed, no damage will
occur, however, the system will not power
on.
4. Connect the DC power leads to the power
disconnect switch that is properly fused.
The recommended fuse size is 10 Amps.
3.3.2 Optional AC – DC Power Converter
To connect 115 or 230 VAC power to the GC:

Check the unit prior to wiring to determine if it is
equipped for optional AC power.

MODEL 700
1. Locate the plug-together termination block

inside the lower enclosure (located on the
lower left side behind the power supply).
AC / DC Power
Converter
Figure 3-8 AC/DC Power Converter

Do not connect AC power leads without first
ensuring that AC power source is switched OFF.

MODEL 700
DAMAGE TO EQUIPMENT
Do not apply electrical power to the GC until all
interconnections and external signal connections
have been verified, and proper grounds have
been made.
Failure to observe this precaution may cause
damage to equipment.
AC wiring is usually colored as:
Table 3-2 AC Wiring
Attribute Wire Color
hot brown or black
neutral blue or white
ground green or green
2. Bring the power leads in through the left

entry on the bottom of the enclosure.
3. If necessary, connect the GC chassis ground
to an external copper ground rod (at remote
locations). See Section 3.1.5 regarding
electrical and signal grounding.

MODEL 700
3.3.3 Sample and Gas Lines
To install GC sample and gas lines:

Use SS tubing. Keep tubing
1. Remove the plug from the Sample Vent (SV) clean and dry internally to
line (1/16-inch tubing marked “SV” located avoid contamination. Before
on the Flow Panel Assembly). connecting the sample and
gas lines, flow clean air or
• If desired, connect the SV line to an gas through them. Blow out
external (ambient pressure) vent. If the internal moisture, dust, or
other contaminants.
vent line is terminated in an area
exposed to wind, protect the exposed
vent with a metal shield.
• Use 1/4-inch or 3/8-inch tubing for vent
lines longer than 10 feet.
Note that, at this stage in the installation,
the GC Measure Vent (MV) line (marked
“MV”) remains plugged until leak checks
are completed. For regular operation,
however, the MV line must be unplugged, or
open.
Do not discard the vent line plugs. They are
useful at any time when leak-checking the
GC and its sample or gas line connections.

MODEL 700
2. Connect carrier gas to the GC. (The carrier

gas inlet is a 1/8-inch tee fitting located on
the left side of the upper enclosure.)
MAY CAUSE INJURY TO PERSONNEL OR

EQUIPMENT DAMAGE
Do not turn on gas until you have completed
leak checking the carrier and sample lines (see
Step 5).
Failure to follow this precaution may cause
injury to personnel or damage equipment.
Carrier Gas
Inlet
• Use 1/8-inch or 1/4-inch stainless steel

tubing to conduct carrier gas.
• Use a dual-stage regulator with high-
side capacity of 3000 psig and low-side
capacity of 150 psig.

MODEL 700
• See Appendix C for a description of a

dual-cylinder carrier gas manifold
(P/N 3-5000-050) with these features:.
- Carrier gas is fed from two bottles. The first stream is the
- When one bottle is nearly empty (100 calibration gas stream.
psig), the other bottle becomes the
primary supply.
- Each bottle can be disconnected for
refilling without interrupting GC
operation.
3. Connect calibration standard gas to the GC
• Use 1/8-inch stainless steel tubing to
conduct calibration standard gas.
When installing the
• Use a dual-stage regulator with low-side calibration standard gas line,
capacity of up to 30 psig. ensure that the correct
tubing connection is made.

MODEL 700
• The Calibration gas inlet is the last inlet

following the sample gas
(see Figure 3-9).
Calibration
Gas Inlet
Figure 3-9 Calibration Gas Stream Inlet (Right side of unit)
4. Connect sample gas stream(s) to the GC.

• Use 1/8-inch or 1/4-inch stainless steel
tubing to conduct calibration standard
gas.
• Ensure that pressure of sample line is
regulated to maintain 15 to 30 psig
(±10%).

MODEL 700
• Gas stream inlet(s) are identified (see

Figure 3-10) for details.
Streams 1 - 7 Calibration
Gas Inlets Gas Inlet
Figure 3-10 Sample Stream Inlets (Right side of unit)
5. After all lines have been installed, proceed

with leak checking the carrier and sample
lines. See Section 3.5.1; note that it
requires the AC power to be turned on at
the GC.

MODEL 700
3.4 SETTING THE COM ID
The Model 700 Com ID is determined by dual

Follow the steps in this
inline package (DIP) switch settings.
section only if you wish to
do the following:
• Change the Com ID
setting.
• Visually inspect and verify
the DIP switch settings.
Figure 3-11 Dip Switch
In most cases, the Com ID configuration made

at the factory will not need to be changed. The
factory DIP switch settings produce a Com ID
of 1.
3.4.1 Inspect or Change the Com ID
To visually inspect and verify the DIP switch

settings or to change the Com ID settings on
Note that the MON2000
the multifunction board,
software Com I.D.s will
override the hardware 1. Remove the dome from the upper enclosure.
settings. To use the
hardware Com I.D.
configuration, enter a zero
‘0’ in the MON2000 Com
I.D, settings. For details, MAY CAUSE INJURY TO PERSONNEL OR
refer to MON2000 Software EQUIPMENTDAMAGE
for Gas Chromatographs Use caution when accessing an enclosure. A
User Manual (P/N 3-9000- voltage of 115 to 230 VAC, along with various
522). DC voltages, are present.
injury to personnel or damage equipment.
2. Loosen the thumb screws on the Oven

System mounting plate.
SEP 2005 Setting the Com ID

MODEL 700
3. Carefully lift up the assembly and rotate so

that the enclosure opening is accessible.
Mounting Bracket
Thumb Screw
Figure 3-12 Oven Mounting Bracket
Setting the Com ID SEP 2005

MODEL 700
4. Locate the multifunction board. It is

mounted on a bracket towards the center of
the upper enclosure.
Multifunction
Board
Figure 3-13 Multifunction Board Location
5. On the multifunction board, locate the

Modbus slave address (Com ID) DIP switch.
It is labeled “S1” and mounted on the lower
right corner of the board.

MODEL 700
6. Inspect or change the DIP switch as

necessary, using the wiring diagram as a
guide (see Table 3-3).
• Make settings on switch S1 located on
the multifunction board.
• Switches “1” through “5” form a 5-bit
binary number for setting the Modbus
slave address (also known as Com ID or
Device ID).
• Switch number “1” is the least
significant bit, and switch number “5” is
the most significant bit. Set these
switches either ON or OFF.
• Switch “6” and “7” are spares and switch
“8” is used to cold start the processor (see
Table 3-4).
Use the GC maintenance records to document
any changes made to the switch settings.
Table 3-3 Modbus Slave Address (Com ID) DIP Switch Settings
Com ID 1 2 3 4 5
1 ON OFF OFF OFF OFF
2 OFF ON OFF OFF OFF
3 ON ON OFF OFF OFF
4 OFF OFF ON OFF OFF
5 ON OFF ON OFF OFF
6 SPARE
7 SPARE
8 COLD START

MODEL 700
Table 3-4 Switch Positions for Cold Start
Normal (Run) OFF
Cold Start ON
3.4.2 Preparing for Serial Connections
The method for operating a Model 700 system

is from a connected personal computer (PC).
The PC must be:
• Running MON2000 software (version 2.2 or

later). See the MON2000 User Manual
(P/N 3-9000-522) for more information.
• Connected to the Model 700 via a serial
link.
This section addresses the basic ways to wire a

serial connection between a PC and the GC
system.

MODEL 700
Before connecting a PC to the Model 700,

determine the following:
1. What serial ports are available at the PC?

When you select one, consider these points:
• Standard PC serial ports are type
RS-232.
• Usually there are two external serial
port jacks on a PC, located on the rear
panel. Most often, they are either DB-9
or DB-25 male (see below). Model 700 software
upgrades may be installed
via any available Com Port.
• PC serial ports can be used by other

peripheral equipment attached to the
PC, such as a printer, mouse, or modem,
etc.
To determine which PC serial ports are
already being used by other equipment
and which port can be used for
connecting to the GC, note existing serial
connections, refer to your PC user
manual, and use diagnostic software
(such as Norton Utilities).
2. What serial ports are available at the GC?
The Model 700 without the Micro-FID
comes equipped with three serial ports
(standard), unless the customer needs a LOI
Interface connection, then only two com
ports are standard. The installation of the
optional Com4A board (with or without a
LOI) brings the total number of available
serial ports to six.

MODEL 700
When you select a serial port, consider these

points:
• Com1 and Com2 from the WinSystems

CPU board (J1) to Field Termination
board (J5 and J7) (standard
configuration)
• Com3 from WinSystems CPU board (J6)
to the multifunction board
• Com4 is reserved for the LOI (Local
Operator Interface), if installed.
The Model 700 with the Micro-FID comes

equipped with two serial ports (standard). The
installation of the optional Com4A board bring
the total number of available serial ports to six.
When you select a serial port, consider these

points:
• Com1 and Com2 from the WinSystems

CPU board (J1) to Field Termination
board (J5 and J7) standard configuration
• Com3 from WinSystems CPU board (J6)
to the multifunction board (J4)
• Com4 from the WinSystems board (J6) is
connected to the Micro-FID/TCD
Preamplifier board (J4)
For additional serial ports, the:
• Optional Com4A board may be installed

at the factory. Com5 through Com8 are
fully available to the user and are
factory-configured to RS-232 protocol.
See Appendix A for additional options
(RS-422/485).
• With the optional Com4A board
installed, six Com ports are available to
the user.

MODEL 700
3. Is the connection to be made in a …

• Short distance between the PC and GC?
• With temporary or permanent cable
connection?
See Section 3.4.3, FTB Connection (RS-232).
4. Is the connection to be made with a …
• Short distance between the PC and GC?
• Permanent cable connection (see
Section 3.4.4).
5. Is the connection to be made with a …
• Long distance between the PC and GC?
• Permanent cable connection (see
Section 3.4.5).
3.4.3 FTB Connection (RS-232)
The easiest way to connect a PC to the GC is

with an off-the-shelf, straight-through serial
cable connected to the GC serial port DB 9-pin
connector pre-wired on the FTB. You can buy this cable from
most computer supply
1. Obtain a straight-through serial cable with retailers.
these specifications: If, however, it is necessary
to custom-wire a cable
• 50 feet long (or less) because of circumstances,
• DB 9-pin or DB 25-pin female plug at see guidelines provided in
Appendix B.
one end (for PC connection)
• DB 9-pin male plug at the other end (for
GC connection)
2. Connect the serial cable plugs to the
appropriate serial port jacks at the PC and
GC. Use the MON2000 software to monitor
and operate the GC as needed.

MODEL 700
3.4.4 PC to GC Cable Short Distance

Connection (RS-232)
For detailed information The PC-GC connection is made with straight-

concerning serial through serial cable connected to one of the GC
communications, refer to internal serial ports on the FTB.
Appendix A.
If the length of cable can be 50 feet or less,
connect the serial cable to one of the GC serial
ports configured for RS-232. (Recall that output
from a standard PC serial port follows RS-232
serial definition.) Cable that is longer than 50
feet, when used for RS-232 serial transmission,
can result in spurious loss or corruption of
data.
To connect your PC to one of the

Model 700 serial port jacks:
1. Access the GC FTB (see Figure 3-15).

located on the right wall of the lower
enclosure.
FTB
Figure 3-15 Field Termination Board

MODEL 700
2. Choose an available serial port on the FTB

(see P/N CE-21157 in Appendix D) that is
configured for RS-232 protocol.
Unless specified by the customer, serial Model 700, standard
configuration, has two
ports are configured for RS-232. communications ports
For further details, see Figure 3-16 and available on the FTB;
Com1 and Com2.
Figure 3-17.
Multifunction FID/TCD
Board Preamplifier Board
Com3 Com4
CPU Field Termination

Board Com 4 is dedicated to the
Com1 Com1 Micro-FID/TCD Preamplifier.
Com2 Com2 When the LOI becomes
Com3 available, it will use a video
Com4 board instead of a serial port
Com5
Com6 connection.
Com7
Com8
Figure 3-16 Configuration without Com4A Board

MODEL 700
Com3 Com4
Model 700, with the Com

4A board installed, has six
communications ports
Board
available on the FTB; Com1
and Com2, and Com5, Com1 Com1
Com6, Com7, and Com8. Com2 Com2
Com3
Com4
Com4A
Com5 Com5
Com 4 is dedicated to the Com6 Com6
Micro-FID/TCD Preamplifier. Com7 Com7
When the LOI becomes Com8 Com8
available, it will use a video
board instead of a serial port
connection. Figure 3-17 Configuration with Com4A Board

MODEL 700
3. Connect the appropriate serial cable.

If using a direct 6 conductor serial cable,
connect the exposed cable leads to the FTB
serial port. A pinout of a female DB 9-pin See Appendix A for
instructions on fabricating
socket is shown in Figure 3-18. a direct serial cable.
Com1
P2
5
RI 1 9
DSR 1 4
RTS 1 8
RXD 1 3
CTS 1 7
TXD 1 2
DTR 1 6
DCD 1 1
GND Com2
P3
5
RI 2 9
DSR 2 4
RTS 2 8
RXD 2 3
CTS 2 7
TXD 2 2
DTR 2 6
DCD 2 1
Figure 3-18 FTB Com1 and Com2 DB 9-pin Connector

MODEL 700
4. Field Termination Board serial

communications settings are shown in
Figure 3-19 through Figure 3-23.
Com1
RS-232 RS-485 RS-422 J5

DCD 1
1
RXD 1 TX/RX+ TX+
2
TXD 1 TX/RX- TX- 3
DTR 1
4
5
DSR 1 RX+
6
RTS 1 RX-
7
CTS 1 8
RI 1 9
Figure 3-19 FTB Com 1 DB 9-pin Phoenix Connector
Com2
RS-232 RS-485 RS-422 J7

DCD 2
1
RXD 2 TX/RX+ TX+
2
TXD 2 TX/RX- TX- 3
DTR 2
4
5
DSR 2 RX+
6
RTS 2 RX-
7
CTS 2 8
RI 2 9
Figure 3-20 FTB Com2 DB 9-pin Phoenix Connector

MODEL 700
Com5
RS-232 RS-485 RS-422 J9

RLSD 5
1
RXD 5 TX/RX+ TX+
2
TXD 5 TX/RX- TX- 3
DTR 5
4
5
DSR 5 RX+
6
RTS 5 RX-
7
CTS 5 8
RI 5 9
Com6
RS-232 RS-485 RS-422

J13
RLSD 6
1
RXD 6 TX/RX+ TX+
2
TXD 6 TX/RX- TX- 3
DTR 6
4
5
DSR 6 RX+
6
RTS 6 RX-
7
CTS 6 8
RI 6 9

MODEL 700
Com7
RS-232 RS-485 RS-422 J17

RLSD 7
1
RXD 7 TX/RX+ TX+
2
TXD 7 TX/RX- TX- 3
DTR 7 4
5
DSR 7 RX+
6
RTS 7 RX-
7
CTS 7 8
RI 7 9
Com8
RS-232 RS-485 RS-422 J18

RLSD 8
1
RXD 8 TX/RX+ TX+
2
TXD 8 TX/RX- TX- 3
DTR 8
4
5
DSR 8 RX+
6
RTS 8 RX-
7
CTS 8 8
RI 8 9
Figure 3-24 Com8 DB 9-pin Phoenix Connector

GC Phoenix Plug Port

MODEL 700
To make an RS-232 serial connection between

one of the Phoenix Plug serial ports of the GC,
and an external modem with DB 25-pin serial
port, you will need to manufacture the cable
and its DB 25-pin, male plug cable end as
illustrated below (see Figure 3-25).
Figure 3-25 GC Phoenix Plug Port to External Modem

DB 25-pin Port
3.4.5 Long Distance Connection (RS-422, RS-485)
RS-422 and RS-485 serial protocols are

recommended for longer distance serial
connections between the PC and GC System
(i.e., distances greater than the 50 feet).

MODEL 700
To connect your PC to one of the internal

Model 700 RS-422/RS-485 serial port jacks:
5. Obtain the following equipment:

• An asynchronous line driver (or interface
device) with RS-232 input and RS-422/
RS-485 output. See Appendix A for
example brand and model.
• Shielded, computer-grade, twisted pair
cable (to connect the asynchronous line
driver device to the GC).
• A straight-through serial cable (to
connect the PC to the line driver).
6. Connect the straight-through serial cable
from the PC serial port to the RS-232 serial
port of the line driver device. Then connect
the twisted pair cable to the RS-422/RS-485
serial port of the line driver.
7. Configure the line driver for data
communications equipment (DCE)
operation. See Appendix A for an example
configuration.
8. Access the GC FTB (see Figure 3-15 in
Section 3.4.2).
9. Choose an available serial port on FTB that
is configured for RS-422 or RS-485 serial
protocol, and connect the twisted pair cable
Serial ports Com1 through from the line driver. See Appendix A for
Com3 are configured by
example connection. Also see Figure 3-19
default for RS-232.
through see Figure 3-23 for a list of ports
For further details or and terminals assigned for serial communi-
instructions on how to
cations.
configure these ports to RS-
422/485, see Appendix A.

MODEL 700
3.4.6 GC-Printer Wiring
A printer can be connected directly to the GC

the Field Termination Board (FTB) at one of The GC uses only a generic
the serial ports. The type and scheduling of printer driver. The PC printer
reports produced at the GC printer are allows more control and
determined by settings made in MON2000 better quality output.
(from the Reports menu, select GC Report
Request and/or GC Printer Control; see the
MON2000 Software for Gas Chromatographs
User Manual (P/N 3-9000-522) for more
information).
To connect a printer to the GC serial port:
1. Access the GC FTB (see Figure 3-15 in

Section 3.4.2).
2. Choose an available serial port on the FTB
that is configured for RS-232 serial protocol.
3. After the wiring connections have been See Appendix A for a
completed, use MON2000 to configure the complete listing of the serial
GC serial port. ports and corresponding
pinouts to fabricate a serial
(a) From the Application menu, select Serial printer cable.
Ports. The Serial Ports window appears.
(b) Select the appropriate Port row and set
Usage to “Report”, Protocol to “ASCII”
and RW to “W”.
(c) Ensure that the Com ID setting is
correct.
(d) Leave all other settings at the default
values (see the MON2000 User Manual
for more information).

MODEL 700
3.4.7 Discrete Digital I/O Wiring
The Field Termination Board (P/N 3-0700-010)

has five discrete outputs and four discrete
inputs.
Discrete Digital Inputs
To connect digital signal input/output lines to

the GC (P/N 3-0700-010):
1. Access the FTB (see Figure 3-26)

(P/N 3-0700-010).
J14
J10
Figure 3-26 Field Termination Board
The FTB has five discrete outputs and four

discrete inputs. The discrete input,
DIG_IN4, is dedicated to a pressure switch.
The discrete inputs are located on J10 (10
pin Phoenix connector).

MODEL 700
2. Route digital I/O lines appropriately,

especially in the case of the explosion-proof
enclosure.
There are connections for four digital inputs
and five digital output lines (Phoenix 10-pin
connector), as follows:
Table 3-5 FTB Discrete Digital Inputs
J10 Function Description
Pin 1 DIG_IN1
Pin 2 GND
Pin 3 DIG_IN2
Pin 4 GND
Pin 5 DIG_IN3 to customer
Pin 6 GND
Pin 7 DIG_IN4 dedicated to a pressure switch
Pin 8 GND dedicated to a pressure switch
Pin 9 DIG_IN5
Pin 10 GND
Discrete Digital Outputs
The discrete outputs are located on J14

(P/N 3-0700-010) (Phoenix 10-pin connector)
have two “Form A” relays on the FTB. Outputs
3-5 are Solid State switches with a rating of
.375A @30 VDC. The relays, with sealed
enclosures, have a contact current rating of 1.0
Amperes each (see Figure 3-26).

MODEL 700
For discrete digital outputs, see Table 3-6.
Table 3-6 FTB Discrete Digital Outputs
J14 Function
Pin 1 DIG_OUT
Pin 2 DIG_OUT
Pin 3 DIG_OUT
Pin 4 DIG_OUT
Pin 5 DIG_OUT_ 3+
Pin 6 DIG_OUT_ 3-
Pin 7 DIG_OUT_ 4+
Pin 8 DIG_OUT_ 4-
Pin 9 DIG_OUT_ 5+
Pin 10 DIG_OUT_ 5-

MODEL 700
3.4.8 Analog Input Wiring
There are four analog inputs on the Field

Termination Board (P/N 3-0700-010 and
drawing CE-21157) located at J4 (12-pin
Phoenix connector).
Table 3-7 FTB Analog Inputs
J4 Function
Pin 1 VIN+_1
Pin 2 VIN-_1
Pin 3 Shield
Pin 4 VIN+_2
Pin 5 VIN-_1
Pin 6 Shield
Pin 7 VIN+_3
Pin 8 VIN-_1
Pin 9 Shield
Pin 10 VIN+_4
Pin 11 VIN-_1
Pin 12 Shield

MODEL 700
3.4.9 Analog Output Wiring
There are four standard analog outputs on the

standard FTB (P/N 3-0700-010 and drawing
CE-21157); located at J8 (12-pin Phoenix
connector). Additionally, if installed, the
optional analog board has eight analog outputs
Table 3-8 FTB Analog Outputs
J8 Function
Pin 1 IOUT+_1
Pin 2 IOUT-_1
Pin 3 Shield
Pin 4 IOUT+_2
Pin 5 IOUT-_2
Pin 6 Shield
Pin 7 IOUT+_3
Pin 8 IOUT-_3
Pin 9 Shield
Pin 10 IOUT+_4
Pin 11 IOUT-_4
Pin 12 Shield
There are eight analog outputs on the optional

analog output board (P/N 2-3-0580-037 and
drawing CE-21157); located at J3 (24-pin
Phoenix connector):

MODEL 700
Table 3-9 Optional Analog Outputs
J3 Function
Pin 1 IOUT+_5
Pin 13 IOUT-_5
Pin 2 Shield
Pin 14 IOUT+_6
Pin 3 IOUT-_6
Pin 15 Shield
Pin 4 IOUT+_7
Pin 16 IOUT-_7
Pin 5 Shield
Pin 17 IOUT+_8
Pin 6 IOUT-_8
Pin 18 Shield
Pin 7 IOUT+_9
Pin 19 IOUT-_9
Pin 8 Shield
Pin 20 IOUT+_10
Pin 9 IOUT-_10
Pin 21 Shield
Pin 10 IOUT+_11
Pin 22 IOUT-_11
Pin 11 Shield
Pin 23 IOUT+_12
Pin 12 IOUT+_12
Pin 24 Shield

MODEL 700
3.4.10 Optional Boards
Optional modem boards are available for the

Model 700 GC.
The jumper settings and pinouts for each board

is shown below.
Optional WinSystems Modem
Table 3-10 J8 Modem Board Jumper Settings
Pin(s) Position
1 and 2 In
3 and 4 In
5 and 6 In
7 and 8 In
Pin(s) Position
1 and 2 In
5 and 6 In
Pin(s) Position
1 and 2 In
3 and 4 In
5 and 6 In
9 and 10 In
15 and 16 In

MODEL 700
Optional Radicom Modem Settings

Table 3-13 J26 Radicom Modem Jumper Settings
Pin(s) Position
1 and 2 In
Table 3-14 J27Radicom Modem Jumper Settings
Pin(s) Position
1 and 2 In
Pin(s) Position
1 and 2 In
Pin(s) Position
2 and 3 In

MODEL 700
Ethernet Settings
Table 3-17 J1 PCM-NE2000 Ethernet Board Jumper Settings
Pin(s) Position
15 and 16 In
17 and 18 In
21 and 22 In
Pin(s) Position
1 and 2 In
Pin(s) Position
1 and 2 In
7 and 8 In

MODEL 700
3.5 LEAK CHECKS AND PURGING FOR

FIRST CALIBRATION
Apply AC power to the unit after verifying all

electrical connections are correct and safe.
Ensure that all interconnections and external
signal connections have been verified and
proper grounds have been made before turning
on the power.
3.5.1 Initial Leak Check
The focus of this section is for field connections

to the analyzer, during the installation process.
See Section 4.6 for an in depth discussion of
analyzer leak checks.
Carrier Gas Line Leak Checks
1. Plug the Measure Vent (labeled “MV”) to

block the free flow of Carrier Gas through
the GC.
The GC does not have an
2. Slowly pressurize the “GC side” of the inline Block Valve to shut
Carrier Gas to 110 psig (±2 percent) with off the Carrier Gas flow.
the dual-stage regulator at the Carrier Gas
cylinder.
3. After two minutes, shut off the Carrier Gas
bottle valve by turning it clockwise. Then,
observe the high-side regulator gauge on the
Carrier Gas bottle.
• The gauge should not bleed down more
than 200 psig in 10 minutes.
• If Carrier Gas is lost at a faster rate,
then all tube fittings between the
Carrier Gas bottle and the GC (including
the dual-stage regulator) must be
checked for leaks and tightened if
necessary.
Leak Checks and Purging FOR First Calibration SEP 2005

MODEL 700
Most leaks at this stage (Installation and

Setup) are usually found between the
Carrier Gas bottle and the GC.
The dual-stage regulator fitting

connecting to the Carrier bottle, may not
seat properly with some Carrier Gas
bottles and allow a leak. If this occurs,
carefully wrap a small length of Teflon
tape around the tip of the inlet tube on
the dual-stage regulator (which sits
against the Carrier Gas bottle valve
seat).
4. Once the GC passes the “Initial leak check”,
reopen the Carrier Gas bottle valve and
remove the Measurement Vent (MV) plug.
Calibration Line Leak Check
1. Slowly pressurize the Calibration line (up to

20 psig).
2. Block-in the line by turning the “Cal
Stream” blocking valve clockwise until
seated.
3. Shut off the Calibration gas at the gas bottle
by turning the valve clockwise.
4. Observe the high-side of the Calibration gas
dual-stage regulator making sure the
pressure holds. The pressure should not
decrease for a period of two to three
minutes.
5. When the GC passes the “Initial Calibration
Gas leak check”, re-open the Calibration gas
bottle valve and the in-line “Cal Stream”
block valve.
SEP 2005 Leak Checks and Purging FOR First Calibration

MODEL 700
Sample Lines (Streams) Leak Check
1. Slowly pressurize the Sample line (up to 20

psig).
2. Block-in the line.
3. Observe the regulator, making sure the
pressure holds. The pressure should not
decrease for a period of two to three
minutes.
4. When the GC passes the “Initial Sample
Gas leak check”, re-open the Sample Gas
lines.
3.5.2 Purging Carrier Gas Lines
Purging carrier and calibration gas lines

requires AC power.
To purge the Carrier Gas lines, Tubing should be clean and

dry internally. During
installation, the tubing
1. Ensure that the MV vent line plug has been
should have been blown
removed, and the vent line is open. free of internal moisture,
2. Ensure that the Carrier Gas bottle valve is dust, or other contaminants.
open.
3. Set the Carrier Gas line pressure at 110
psig. Use the dual stage regulator at the
Carrier Gas bottle to adjust pressure.
Do not use the “Carrier
4. Turn ON the AC power to the GC. Pressure Adjust” regulator
5. Establish communications with the GC via adjustment (on the Flow
Panel Assembly) to adjust
the MON2000 software. (Use the File >
Carrier Gas line pressure.
Quick Connect menu path; see Section 2.7.2 This pressure is factory-set
in the MON2000 Software for Gas and should not be adjusted.
Chromatographs User Manual
(P/N 3-9000-522) for more information.)

MODEL 700
6. Use the Applications>Temperature Control

menu path to access this function. The
readouts of the block, column and SSS
A period of 4 to 8 hours (or heater controllers should indicate that the
overnight) is recommended, unit is warming up. Also, the yellow and red
during which all of the status indicators on the FTB4 should be on.
settings described in Steps
1 through 7 are maintained. 7. Allow the GC system temperature to
No other settings should be stabilize and the Carrier Gas lines to
made. become fully purged with Carrier Gas.
8. Select the Auto Sequence Function. Use the
Control > Auto Sequence menu path
described in Section 4 of the MON2000
Manual (P/N 3-9000-522).
SEP 2005 Leak Checks and Purging FOR First Calibration

MODEL 700
3.5.3 Purging Calibration Gas Lines
To purge the calibration gas lines, as

preparation for first calibration:
1. Ensure that the Carrier Gas lines have been

fully purged, as described in the previous
section, and that the SV plug has been
removed.
2. Close the calibration gas bottle valve.
3. Fully open the block valve associated with
calibration gas feed (the block valve should
be located on lower right-hand corner of the
front panel).
See Section 5.8 in the MON2000 Software
for Gas Chromatographs User Manual
(P/N 3-9000-522) for instructions on
selecting streams.
4. Open the calibration gas bottle valve.
5. At the calibration gas bottle regulator,
increase outlet pressure to 20 psig, ±5%.
6. Close the calibration gas bottle valve.
7. Let both gauges on the calibration gas bottle
valve bleed down to 0 (zero) psig.
8. Repeat Steps 4 through 7, five times.
9. Open the calibration gas bottle valve.

MODEL 700
3.6 SYSTEM STARTUP
To perform system start-up,
1. For system startup, run an analysis of the

calibration gas.
(a) If equipped with an optional stream
switching board, ensure that the stream
switch for the calibration stream is set to
AUTO.
Otherwise, ensure that the calibration
gas supply is turned on and set to the
correct pressure (25 to 30 PSIG).
(b) Using the MON2000 software, run a
single stream analysis on the calibration
stream. Once proper operation of the GC
is verified, halt the analysis.
Use the Control > Calibration and
Control > Halt menu paths; see Sections
4.3 and 4.4 in the MON2000 Software for
Gas Chromatographs User Manual (P/N
3-9000-522) for more information.
2. Start Auto Sequence of the line gas
stream(s).
Use the Control > Auto Sequence menu
path; see Section 4.1 in the MON2000
Manual (P/N 3-9000-522) for more
information. The GC will begin the Auto
Sequence analysis mode.
SEP 2005 System Startup

MODEL 700
System Startup SEP 2005

MAINTENANCE AND TROUBLESHOOTINGTABLE OF CONTENTS 4-1
Model 700
MAINTENANCE AND TROUBLESHOOTING

4--
4.1 TROUBLESHOOTING AND REPAIR CONCEPT
The most efficient method for maintaining and

repairing the Model 700 GC system is a
component-replacement concept that allows
you to return the system to operation as
quickly as possible. Sources of trouble, such as
printed-circuit assemblies, valves, etc., are
identified during troubleshooting test
procedures and are replaced at the lowest level
practical with units in known working order.
The defective components are then either
repaired in the field or returned to Daniel
Measurement Services (DMS) for repair or
replacement.
4.2 ROUTINE MAINTENANCE
The Model 700 GC system will perform

accurately for long periods with very little
attention (except for maintaining the Carrier
Gas cylinders). A bimonthly record of certain
parameters will assist greatly in assuring that
your Model 700 is operating to specifications.
The maintenance checklist should be filled out
bimonthly, dated, and kept on file for access by
maintenance technicians as necessary (see
Table 4-1).This gives you a historical record of
the operation of your Model 700, enables a
maintenance technician to schedule
replacement of gas cylinders at a convenient
time, and allows quick troubleshooting and
repair when it becomes necessary.
SEP 2005 Troubleshooting and Repair Concept

4-2 MAINTENANCE AND TROUBLESHOOTINGTABLE OF CONTENTS
Model 700
A chromatogram, a Configuration Report, and

a Raw Data Report should also be made and
filed with the checklist, furnishing a positive
dated record of the Model 700. The
chromatogram and reports can also be
compared to the chromatograms and reports
run during the troubleshooting process.
4.2.1 Bimonthly Maintenance Checklist
Copy the sample maintenance checklist as

necessary for your files (see Table 4-1). If you
have a problem, please complete the checklist
and reports, and have the results available
when calling DMS with a problem. Also have
the Sales Order number. The Sales Order
number can be found on the nameplate located
on the left side wall of the upper housing of the
Model 700. The chromatograms and reports
archived when your Model 700 left the factory
are filed by this number.
Routine Maintenance SEP 2005

Model 700
Table 4-1 Maintenance Checklist
Date Performed: Sales Order Number:
System Parameters As Found As Left Nominal
Carrier Gas Cylinder
Cylinder Pressure Reading (High) ____ psig ____ psig ____ psig
Cylinder Pressure Outlet Reading
____ psig ____ psig 110 psig
Carrier Pressure Panel Regulator ____ psig N/A 85 psig
Sample System
Sample Line Pressure(s) (1)____ psig ____ psig 20 psig
(2)____ psig ____ psig 20 psig
Sample Flows (1)___ cc/min ____cc/min 40-60 cc
Sample Vent 1 (SV1) (2)___ cc/min ____cc/min 40-60 cc
Sample Vent 2 (SV2) (3)___ cc/min ____cc/min 40-60 cc
(4)___ cc/min ____cc/min 40-60 cc
(5)___ cc/min ____cc/min 40-60 cc
Calibration Gas
High Pressure Reading ____ psig ____ psig
Outlet Pressure Reading ____ psig ____ psig 20 psig
Flow ____ cc/min ___ cc/min 40-60 cc
SEP 2005 Routine Maintenance

Model 700
4.2.2 Routine Maintenance Procedures
• Complete the maintenance checklist

bi-monthly. Place the sales order number,
date, and time on the form and file it. This
gives you a basis for comparison in the
future if you need it.
• Save a Chromatogram of the operating
Model 700 on the PC with the
MON2000 software. Print Configuration,
Calibration, and Raw Data reports and file
them with the MON2000.
• Check the printer paper (if used) to ensure
that a sufficient supply of paper remains.
Check carrier and calibration gas supplies.
4.2.3 Contact Service
Daniel Measurement Services (DMS) offers

maintenance service programs that are tailored
to fit specific requirements. Contracts for
service and repair can be arranged by
contacting the DMS at the address or telephone
number on the Customer Repair Report at the
back of this manual.
Routine Maintenance SEP 2005

Model 700
4.3 ACCESS TO GC EQUIPMENT ELEMENTS
4.3.1 Electrical/Electronic Components

The explosion-proof housing should not be opened
when the unit is exposed to an explosive environment.
If access to the explosion-proof housing is required,
precautions must be taken to ensure that an explosive
environment is not present.
Failure to do so may result in injury to personnel or
cause damage to the equipment.
The Model 700 electrical/electronic components

are located in the upper and lower explosion-
proof housings. All of the electrical/electronic
components are fully accessible from the front
and top of the Model 700.
Model 700 Micro-FID Assembly
Figure 4-1 Model 700 with TCD/Micro-FID Front View
SEP 2005 Access to GC Equipment Elements

Model 700
Model 700 with TCD Upper Enclosure•

• Multifunction Board
• Dual Methods Adapter Board
• Dual Methods Preamplifier Board
• Solenoid Heater/Driver Board
Model 700 with TCD Lower Enclosure

• WinSystems CPU Board
• Analog Board
• Analog Board (optional)
• Com4A Board (optional)
• Ethernet Board (optional)
• Radicom Modem board (optional)
• DC/DC Field Termination Board
Model 700 with Micro-FID/TCD Upper

Enclosure
• Multifunction Board
• Solenoid/Heater Driver Board
• Micro-FID/TCD Preamplifier Board
• Micro-FID/TCD Preamplifier Power Supply
Board
• Micro-FID Connector Board
Model 700 with Micro-FID/TCD Lower

Enclosure
• Field Termination Board

• Backplane Board
• Interconnect Board
• WinSystems CPU (with PC104 interface)
• Com4A PC/104 Board (optional)
Access to GC Equipment Elements SEP 2005

Model 700
• Ethernet Board (optional)

• Radicom Modem Board (optional)
The optional Radicom • Eight Channel Analog (non-isolated

Modem is always mounted 4-20mA) Output Board (optional)
on top of the PC//104 card
stack. • Four Channel Analog (isolated 4-20mA)
Output Board (optional)
• Front Panel Analytical and Stream Switch
Panel
• Dual Methods Adapter Board
Model 700 Lower Enclosure Electronics
Figure 4-2 CPU, Com4A, and Modem Boards
4.3.2 Detector Elements, Heater Elements, Valves

and Columns
The detector elements, heater elements, valves

and columns are located in the upper explosion-
proof housing of the Model 700 GC.

Model 700
Remove the thermal cover and insulating

shield to gain access to these components.
The optional Ethernet board
is not shown, but plugs into
the CPU board or the
Com4A board.
Thermal
Cover
Figure 4-3 Upper Explosion-proof Housing

Model 700
The detector elements, including the Micro-

FID, are located in the block (TCD) and on the
Micro-FID Base attached to the valve block.
Model 700 TCD Upper Enclosure
Thermal
Conductivity
Detectors
Figure 4-4 Thermal Conductivity Detector
Model 700 Micro-FID Upper Enclosure
FID
FID Block
Figure 4-5 Flame Ionization Detector

Model 700
There are five heater elements: three valve

block heaters, the column heater, and the
stream switching system heater
(see Figure 4-4).
The stream switching heater is a cartridge

heater inserted into the stream switch block
(manifold).
The column heater is a cartridge heater located

in the middle of the column mandrel.
The block heaters are cartridge heaters located

in the corners of the block. Column and block
heaters are identical and are installed from the
underside of the manifold (plastic base) of the
oven.

Model 700
4.4 PRECAUTIONS FOR HANDLING PC

ASSEMBLIES
Printed circuit assemblies contain CMOS

integrated circuits, which can be damaged if
the assemblies are not properly handled. The
following precautions must be observed when
working with the assemblies:
• Do not install or remove the Model 700

printed circuit assemblies while power is
applied to the units.
• Keep electrical components and assemblies
in their protective (conductive) carriers or
wrapping until ready for use.
• Use the protective carrier as a glove when
installing or removing printed circuit
assemblies.
• Maintain contact with a grounded surface to
prevent static discharge when installing or
removing printed circuit assemblies.
SEP 2005 Precautions for Handling PC Assemblies

Model 700
4.5 GENERAL TROUBLESHOOTING
This section contains general troubleshooting

information for the Model 700. The information
Correct ALL alarms before
is arranged as appropriate either by major re-calibration.
subsystems or by major functions of the
instrument. See Table 4-2 for frequent possible
causes of the hardware alarms.
4.5.1 Hardware Alarms
Use the following table to identify the alarm

and possible cause to remedy the problem.
Table 4-2 Basic Hardware Troubleshooting via Alarms
Alarm Possible Cause
Application Checksum Failure DiskOnChip
ROM Checksum Failure DiskOnChip
RAM Diagnostics Failure bad RAM
Micro-FID/TCD Preamplifier
Alarms extinguished flame
Micro-FID Temperature High
Micro-FID Comm. Failure
Analog Output 1 High Measured value program for Analog Output

1 is greater than user-defined full scale
range.
Analog Output 2 High same as Analog Output 1 High

General Troubleshooting SEP 2005

Model 700
Table 4-2 Basic Hardware Troubleshooting via Alarms (Continued)
Analog Output 1 Low Measured value program for Analog Output

1 is lower than user-defined zero range.
Analog Output 2 Low same as Analog Output 1 Low

Analog Input High 1 Measured value program for Analog Input 1

is greater than the user-defined full scale
range.
Analog Input High 2 Same as Analog Input 1 High

Analog Input Low 1 Measured value program for Analog Input 1

is lower than the user-defined full scale
range.
Analog Input Low 2 Same as Analog Input 1 Low

Preamp Input 1 Out of Range Indicates either Carrier Gas gone; air not
purged from carrier lines; power failure; bad
thermistors; preamp out of balance or failed;
analyzer temperature low; interconnection
wiring.
Preamp Input 2 Out of Range same as Preamp Input 1 Out of Range
Preamp Failure same as Preamp Input 1 Out of Range
Analyzer Failure Indicates either the Carrier Gas is low

(below 90 psig at Carrier Gas bottle) or gone;
a bad solenoid; a Carrier Gas leak in system.
SEP 2005 General Troubleshooting

Model 700
Table 4-2 Basic Hardware Troubleshooting via Alarms (Continued)
Power Failure GC Controller has experienced a re-start

since alarms were last cleared, caused by
power failure. Automatically starts in RUN
mode and runs calibration gas until it iden-
tifies all retention times or for a maximum of
two hours before switching to line gas.
TCD
Fused Peak Overflow - Noisy Air not purged from carrier lines; bad ther-
Baseline mistors; shields.
RF% Deviation Calibration gas low or out; valve timing

error; faulty auto-calibration solenoid.
Warm Start Calibration same as RF% deviation

Failure
Valve Timing Failure same as RF% deviation
4.5.2 Troubleshooting Checklist
An online gas chromatograph can operate

properly only if flows are balanced and
constant, the temperature is constant, no leaks
are present, and the GC Controller is correctly
timed. Before going through the troubleshoot-
ing procedures, perform the routines of the
Basic Hardware Troubleshooting via Alarms
(see Table 4-2). Checklist records performed
regularly may indicate problems and prevent
any sudden breakdown.
Do not adjust any values if they are within the

nominal tolerance values on the Checklist.
Compare the values with those obtained in
preceding weeks. This may pinpoint your
problem immediately.

Model 700
The following is a guide for troubleshooting if a

problem with sample analysis occurs. See Table
4-2 for diagnostic data. This data will be useful
if it becomes necessary to call DMS for
assistance.

Model 700
Table 4-3 Troubleshooting Checklist
Description As Found As Left Notes
Analyzer
Leak check with "Snoop" from

Carrier Gas bottle to Analyzer
regulator.

calibration standard to auto-
calibration solenoid.
Pre-amp balance voltage ___________mV _________mV 0 (±0.5 mV)
Sample System

sample probe to sample
solenoid
Controller Inputs
GRI (CH.1) 0.0 - 0.0

GRI (CH.2) 0.8 - 1.2
GRI (CH.3) 0.8 - 1.2
GRI (CH.4) 0.8 - 1.2
____________ ___________ 4800 to 6400
Value (12-bit AD) ____________ ___________ 4800 to 6400
PAZ1 ____________ ___________ 4800 to 6400
PAZ2 ____________ ___________ 9200 to 12000
PAZ3
PAZ4
____________ ____________ -32767 to 32767
Value (16-bit AD) ____________ ____________ -32767 to 32767
GC 1 ____________ ____________ -32767 to 32767
GC2 ____________ ____________ -32767 to 32767
GC3
GC4

Model 700
Table 4-3 Troubleshooting Checklist (Continued)
Power Supply (DC – DC) NOTE: See Figure 4-6

Input Voltage Ranges: through Figure 4-9 for test
(23V - 28VDC) point locations.
FTB:
+ 12V @ 0.25A (± 0.6)
+ 5V @ 3A (± 0.25V)
- 3.8V @ 0.1A (± 0.2V)
- 12 V @ 0.25A (C 0.6V)
Dual Methods Adapter

+ 20V @ 0.35A (± 1V)
- 20V @ 0.35A (± 1V)
+ 5VDC (± 0.25V)
The Dual Methods Board is

used on Model 700 GCs
with 2350A Controllers.
Power Supply (AC – DC)
SOL/HTR Driver
Input Voltage Range:
N/A
(90–130/180-264 VAC)
(Auto-ranging)
Output Voltage/Current:
24.0VDC
Output Power:
Continuous load demand
power, measured at the
Output Terminals of the
Power Supply, shall not
exceed 140 Watts.

Model 700
Table 4-3 Troubleshooting Checklist (Continued)
Chromatogram
Check baseline
Check component values on

report
Number of peaks
Retention times
Date and file
Temperature
Column Module Temperature ____ °C ____°C 79.80 - 80.20 °C

____ °F ____°F 175.64 - 176.36 °F
Valve Block Temperature ____°C ____ °C 79.80 - 80.20 °C

____°F ____ °F 175.64 - 176.36 °F
Stream Switching System ____ °C ____ °C 64.0 - 66.0 °C

____ °F ____ °F 147.2 - 150.8 °F
Sample System Temperature ____ °C ____ °C **
Measure Vent Flow
Valve 3 ON ___ cc/min ____ cc/min 12-18 cc/min

Valve 3 OFF ___ cc/min ____ cc/min ± 2 cc between Valve 3
states of ON / OFF
**Refer to System Operational Parameters

Model 700
4.5.3 Test Points Dual Methods Board and FTB
This section applies to Model 700 GCs with the

TCD and 2350A Controllers. If your Model 700
GC is equipped with an Micro-FID or LSIV this
section does not apply.
Use the test points in Figure 4-6 through

Figure 4-9 to ensure that the voltage meets
specifications on the Dual Methods Adapter
Board and the Field Termination Board (see
Table 4-3 for voltage specifications).
Test Points
Figure 4-6 Test Points Dual Methods Board (Cut View)

Model 700
Dual Methods Bd. Test Points
Figure 4-7 Test Points Dual Methods Board
FTB Test Points
Figure 4-8 Test Points Field Termination Board (Cut View)

Model 700
Test Points
Figure 4-9 Test Points Field Termination Board

Model 700
4.5.4 Preamplifier
The preamplifier (P/N 3-0580-002) has no parts

that may be serviced in the field. If the unit
fails, return it to DMS for repair or
replacement.
4.5.5 Flow Balance Check
Ensure that the flow panel gauge is properly

set. Refer to the Model 700 Troubleshooting
Checklist (see Table 4-3) for values. Do not
adjust; check with DMS if your reading is
abnormal.
Check the flow at the measure vent and sample

vent (see Table 4-3).
4.5.6 Temperature
Use the Temperature Control function for

monitoring the Temperature of the Oven
(Detector/s and Columns) and the Stream
Switching block to determine when the Model
700 is thermally stable. The bottom row labeled
Temperature (C) displays the current
temperatures.
The settings and values shown in Figure 4-10

and described in Table 4-4 are preset at the
factory and are based on the specific customer
application. These values should not be
changed unless recommended by Daniel
Customer Service Personnel, or it is a factory
application requirement.

Model 700
When connected via MON2000, use the Appli-

cation>Temperature Control menu path to
access this function.
The Temperature Control dialog displays.
Figure 4-10 Temperature Control Dialog
Use the pull down menu to select the

appropriate mode setting (e.g. AUTOMATIC,
MANUAL, or OUT OF SERVICE). Ensure that the
temperature is constant for the Oven (i.e.
Multivalve System block and column module
kit) and the SSS.

Model 700
Columns 1 through 3 (Zones 1-3) have a

temperature range of 20 oC to 100 oC (68 oF to
212 oF). Column 4 (Zone 4) has a temperature
range of 20 oC to 450 oC (68 oF to 842 oF).
Table 4-4 Temperature Control Dialog
Column Function Typical Setting
Column 1 Detector/s or Block Temperature 80 oC (176.0 oF)
Column 2 Column Temperature 80 oC (176.0 oF)
Column 3 Sample Stream Block or ValcoTM 40 oC (104 oF)

Valve 60 oC (140 oF)
Column 4 Spare N/A

Or, Methanator 300 oC (572 oF)
Or, LSIV
150 oC (302 oF)
The Model 700 with a Micro-FID or LSIV has the

Multifunction board (P/N 2-3-0700-004 Revision B with an
extended temperature range for Column 4 (Zone 4) from
20 oC to 450 oC (68 oF to 842 oF). The board is labeled:
2-3-0700-004
A B B

Model 700
4.5.7 FID Configuration
When connected to the GC via MON2000, use

the Application>FID Configuration menu to
access the FID Configuration dialog. Refer to
the MON2000 Software for Gas
Chromatographs User Manual (P/N 3-9000-
522) for additional configuration details.
Configure the following fields from the FID

Configuration dialog:
• FID Ignition - Manual or Automatic

• Number of Ignition attempts
• Wait time between attempts
• Igniter ON duration
• Flame ON sense temperature Degrees C
• Flame OUT sense temperature Degrees C
• Electrometer (TCD) gain

Model 700
Baseline Drift
To ensure that the baseline is not drifting,

compare the baseline upsets caused by valve
actuations with those of the spectrum
chromatogram provided with the Operational
Parameters Sheet.
Ensure that no evidence of component elutions

is present when sample is not being injected.
If differences exist between the two spectrum

chromatograms, the problem may be due to one
or more of the following:
• programming of events
• contamination of the multivalve sealing
diaphragms by foreign matter
• improperly adjusted flows
• leaks in the carrier system
• column deterioration due to liquid
contamination from a sample
• mis-identifying peaks
A noisy baseline can be caused by carrier leaks,

an electronic failure in the preamplifier, a
faulty power supply, or defective thermistors in
the detector. If the baseline is still noisy after
correcting for leaks, perform the Detector
Bridge Balance procedure (see Section 4.8)
before replacing the detector thermistors or the
preamplifier board.

Model 700
4.6 Leak Checks
4.6.1 Field Service
To perform a field-service leak check of the

Model 700,
1. Plug all Model 700 vents.

2. Make sure the setting of the carrier cylinder
regulator is 115 psig (pounds per square
inch, gauge).
3. Check all fittings at the pressure regulator
flow panel and at the carrier cylinder
regulator with a leak detector. Correct any
leaks detected by a bubble indication.
4. Turn the Carrier Gas shut-off valve
clockwise to close. Observe the carrier
pressure for ten minutes to check for a drop
in carrier pressure.
The drop should be less than 200 psig on the
high side of the regulator/gauge. If the
When the valves are carrier pressure remains constant, no leaks
switched, some pressure are present.
change is normal because of
carrier loss. 5. Using MON2000, manually actuate the
valves ON and OFF and observe the
Momentarily open the
cylinder valve to restore pressure with the valves in different
pressure if necessary (see positions (see Step 4).
Step 5).
6. If the pressure does not hold constant, check
all valve fittings for tightness.
7. Repeat Step 5. If leaks persist, check the
valve ports with a commercial gas leak
detector.
Do not use a liquid leak

detector on the valve or
components within the MVS
insulated cover.
SEP 2005 Leak Checks

Model 700
4.6.2 Factory Level Leak Check
This section describes how to perform a factory-

level leak check. Before performing the leak
check, plug the Measure Vent (labeled “MV”)
vent line if it is open. The Sample Vent (labeled
“SV”) line should be left open, or unplugged.
The following steps are performed to leak-check

the Model 700 at the factory when the unit is
quality-checked prior to release. This procedure
is more thorough and is designed to isolate
specific zones where a leak may occur.
Leak Checks SEP 2005

Model 700
Leak check the Carrier Gas line first, according

to the steps that follow.
Do not use the “Carrier 1. Purge the valves with Carrier Gas:
Pressure Adjust” valve (on (a) Open the Carrier Gas bottle valve and
the Flow Panel of the Model
700 GC) to adjust Carrier
slowly increase the Carrier Gas feed line
Gas line pressure. The valve pressure to 110 psig, ±2%, with a dual-
is factory-set and should not stage regulator at the Carrier Gas bottle.
be adjusted. (b) Using MON2000, manually actuate the
valves ON and OFF about four to five
times.
2. Pressurize and check the Carrier Gas feed
line:
(a) Set all Model 700 valves to ON.
(b) Open the Carrier Gas bottle valve, and
ensure that the Carrier Gas feed line
pressure is 110 psig, ±2%.
(c) Shut the Carrier Gas bottle valve.
(d) Observe the pressure on the high-side
regulator gauge of the Carrier Gas
bottle. Because the MV vent line is
plugged, the pressure should not
decrease in 2 to 3 minutes.
(e) Set all valves to OFF position.
(f) Repeat Steps (b) through (d).
(g) Via MON2000, set all valves to AUTO
for regular operation.
Next, leak check the calibration gas feed line,

per the following steps:
Calibration gas line pressure 1. Plug the SV vent line.

of 50 psig is for leak check
and test purposes only. For 2. Pressurize the calibration gas line to
normal operation, the 50 psig.
calibration gas line pressure
is maintained at 20-30 psig.
SEP 2005 Leak Checks

Model 700
(a) Shut the calibration gas bottle valve.

(b) Observe the pressure on the high-side
regulator gauge of the calibration gas
bottle. Because the SV vent line is
plugged, the pressure should not
decrease in a period of 2 to 3 minutes.
Next, leak check the sample gas lines, per the

following steps:
1. Ensure that the Sample valve (SV) vent line

is plugged.
(a) Pressurize the sample gas line to 50 psig
or a known pressure.
(b) Shut off the sample gas.
Calibration gas line pressure
(c) Observe the pressure on any gauge that of 50 psig is for leak check
indicates pressure between the closed and test purposes only. For
sample gas block valve and the plugged normal operation, the
SV vent line. Because the line is plugged, calibration gas line pressure
is maintained at 20-30 psig.
the pressure should not decrease during
a period of 2 to 3 minutes.
2. Leak test all other sample stream lines by
connecting gas to each of the sample
streams and repeating Step 1(a) through
1(b).
Finish the test and set up the Model 700 for

normal operation, as follows:
1. Using MON2000, ensure that all valves are

set to AUTO.
2. Unplug, or open, the MV and SV vent lines.
3. If the calibration gas bottle was used to leak
check the sample stream lines, reconnect
the calibration gas bottle to the calibration
gas line on the flow panel assembly.
Reconnect the sample stream lines.
Leak Checks SEP 2005

Model 700
4.6.3 Plugged Lines, Columns, or Valves
To ensure that lines, columns, and valves are

not plugged, check the gas flow at valve ports.
For a reference, use the flow diagram in the
drawing package, and remember these points
about flow diagrams:
• Port-to-port flow paths are indicated by

solid or dashed lines.
• A dashed line indicates flow direction when
the valve is ON, that is, energized.
• A solid line indicates flow direction when
the valve is OFF, i.e., not energized.
• A combination of solid and dashed lines
indicates a constant flow path regardless of
the ON/OFF state of the valve.
4.7 CHROMATOGRAPH VALVES
Only minimal repair and maintenance is

required by the customer (e.g., replacing the
diaphragms). DMS recommends returning the
Oven Assembly for major repairs to maintain
the validity of the warranty.
4.7.1 Required Tools
The tools required for performing repair and

general maintenance on the valve assemblies
are:
• torque wrench, scaled in foot-pounds

• 1/2” socket
• 1/4” open-end wrench
• #1 flat screwdriver
SEP 2005 Chromatograph Valves

Model 700
4.7.2 Chromatograph Valve Replacement Parts
Replacement parts required for each of the

chromatograph valves on the Oven Assembly If an existing unit has a
consists of the following parts: teflon gasket between the
lower actuation diaphragms
• Diaphragm Kit 6-port Valve and the kiosk block, install
(P/N 2-4-0700-187) gasket
P/N 2-4-0700-064 (for 6-
• Diaphragm Kit 10-port Valve port valves) and P/N 2-4-
(P/N 2-4-0700-171) 0700-160 (for 10-port
valves). Otherwise, the
teflon gasket is not required.
6-port Valve 10-port Valve
Figure 4-11 Chromatograph Valve Assemblies
4.7.3 Valve Cleaning
For cleaning the valve, isopropyl alcohol

(P/N 9-9960-111) should be used.
Do not use an oil base

cleaner on the valve.
Chromatograph Valves SEP 2005

Model 700
4.7.4 TCD Oven System Removal
Use the following procedure for removing the

The Oven System may be Oven System from the Model 700 unit:
removed and repaired at a
bench. However, it is not
necessary to remove the
oven.
Disconnect all electrical power to the unit and
ensure the area is free of explosive gases.
or death to personnel or cause damage to the
equipment.
1. Disconnect all power to the unit.

2. Remove the explosion proof dome and the
thermal cover.
Thermal
Cover
Figure 4-12 Micro-FID Oven System Thermal Cover

Model 700
3. Loosen the screw on the mounting bracket

that secures the Oven Plate to the support
post (see Figure 4-13).
4. Lift up slightly and rotate the oven forward
one quarter turn so that the components are
accessible.
Oven System
Wiring Plug
Connector
Blocks
Figure 4-13 TCD Upper Assembly Components
5. Unplug the solenoid wiring from the driver

board end.

Model 700
6. Unplug the heat control wiring from the

driver board side.
7. Unplug the heater wiring from the driver
board end.
8. Loosen the screws on the connector blocks.
Figure 4-14 TCD Oven System Disassembly
9. Disconnect the three Preamplifier wires and

the solenoid wire plug (see Figure 4-14).
10. Lift the oven assembly from the unit for
bench maintenance and repairs.
11. Reinstall in reverse order of Steps 1-9.

Model 700
4.7.5 Micro-FID Removal
Use the following procedure for removing the

Micro-FID from the Model 700 unit.

Failure to follow this warning may result in injury or
death to personnel or cause damage to the
equipment.
1. Disconnect all power to the unit.

2. After powering down the Model 700, allow
at least 10 minutes for the components to
cool-down.
3. Remove the explosion proof dome and the
thermal cover.
MAY CAUSE INJURY TO PERSONNEL

This unit operates at high temperature. Allow a
cool-down period of at least 10 minutes after
shut-down and handle the unit carefully.
Failure to follow this precaution may result in
injury to personnel

Model 700
FID
Oven System
Connector Blocks
Figure 4-15 Micro-FID Upper Assembly Components
4. Grasp the edges of the Connector Board on

top of the unit and pull and wiggle to
remove the six socket tubes that extend onto
the pins in the cap (see Figure 4-16).

Model 700
5. Remove the exhaust tube from the side by

pulling the 'U' shaped retainer from the top
of the exhaust body and moving the exhaust
tube away from the Micro-FID. Take care
not to lose the clip.
Connector Board 'U' shaped retainer
FID Shield FID Exhaust Tube
Figure 4-16 Model 700 with Micro-FID Upper Assembly
6. Loosen the two screws in the top of the

Micro-FID.
7. Grasp the shielded section and lift it over
the burner. Pull the cap out of the shield.
Remove the body from the shield, if
necessary.

Model 700
4.7.6 Micro-FID Maintenance
The Micro-FID cap has no replaceable parts.

Damage like a broken RTD or broken igniter
coil requires a replacement cap.
The burner tip can be removed for cleaning.
1. Loosen the isolating nut one turn.

2. Gently lift out the burner tip tube. Use
short needle nose pliers if it is stubborn,
taking care not to bend the tube. The
alternative is to unscrew the assembly and
clean as an assembly.
4.7.7 Micro-FID Re-assembly
1. Insert burner tip tube into the isolating nut.

Be certain it is fully seated. There should
be about .350" of tube visible.
2. Tighten the isolating nut in small
increments until the tube ceases to pull free.
Slight additional tightening will ensure
proper sealing.
3. Place the cap onto the end of the body with
the deep cavity. Once the alignment pin is
in its mating hole, gently press the two
parts together and ensure the o-ring is
seated properly.
4. Slide the Micro-FID shield onto the body
from the bottom. Align the notch with the
exhaust fitting and insert the two screws.
5. Lower the Micro-FID body assembly onto
the base, placing the alignment pin in its
hole. Press the body into place, seating the
o-ring. Tighten the screws slightly more
than 'finger tight.'
6. Re-connect the ground lead.

Model 700
7. Press the Micro-FID exhaust tube onto the

fitting and anchor with the ‘U’ shaped clip.
(1/16" tubing makes an adequate clip.)
8. Plug the connector board onto the cap.
9. Replace the thermal cover on the upper
enclosure.
Model 700 FID/TCD Upper Enclosure
Thermal
Cover
10. Replace the explosion-proof cover on the

assembly, then apply power to the unit.

Model 700
4.7.8 LSIV Maintenance
The LSIV can be maintained while attached to

the enclosure. However, the user may find it
easier to perform maintenance with the LSIV
removed from the Model 700 upper enclosure.
MAY CAUSE INJURY TO PERSONNEL

This unit operates at high temperature. Allow a
cool-down period of at least 10 minutes after
shut-down and handle the unit carefully.
Failure to follow this precaution may result in
injury or death to personnel
4.7.9 LSIV Removal
Inside the Model 700 upper enclosure there are

two insulation covers (which open like clam
shells that slide off of the end of the LSIV) to be
removed.
1. Disconnect the carrier and sample tubing

from the LSIV.
2. Remove the heater and RTD from the
heater block.
3. Disconnect sample and air tubing from the
outer portions of the LSIV.
4. Unscrew the retaining ring, using a pin
spanner wrench or other tool. With the
retaining ring loose, the LSIV assembly is
free to be pulled out of the upper enclosure.

Model 700
Replacing LSIV Seals
DAMAGE TO EQUIPMENT
Use of wrenches other than a strap wrench to
disassemble the LSIV can damage the valve
beyond repair.
Failure to follow this precaution may damage
equipment.
Tools Required for Disassembly:
• 2 each - 1 inch strap wrenches

• 1 each - assembly tool for seal nuts
1. Using two strap wrenches, if needed,

unscrew the seal assist housing from the
LSIV body. Once the threads are free, pull
the pieces apart taking care to avoid
bending the stem.
2. There are two seals with a central packing
gland between them to be removed, either
from the stem or the bore in the body. Use
care to avoid scratching the stem or bore
surfaces.
3. Replace the two seals with the central
packing gland between them onto the stem.
Carefully align the two assemblies and
insert the seals into the bore.
4. Screw the assemblies together hand-tight.

Model 700
LSIV Disassembly
Use the following procedure to disassemble the

LSIV and refer to Figure 4-17.
Figure 4-17 Model 700 with LSIV
1. Use the one (1) inch strap wrenches and

unscrew the piston housing (counter-
clockwise) from the seal assist housing (use
one strap wrench on the piston housing and
one strap wrench on the seal assist
housing).
DAMAGE TO EQUIPMENT
Use care when disassembling the LSIV to prevent
bending the valve stem.
damage to the equipment.

Model 700
2. When the threads disengage, slowly

continue to pull apart the LSIV assembly.
Be careful not to bend the valve stem and
pull until the valve stem is free of the seal
assist housing or the piston is free of the
piston housing.
3. Separate the piston and valve stem
assembly from the piston housing or seal
assist housing by carefully pulling it
straight out.
4. Unscrew (counter-clockwise) the seal assist
housing from the lower body.
5. Unscrew (counter-clockwise) the retaining
ring from the body.
6. Pull the piston/packing gland out of the
lower body.
7. Push out the football seals and the central
packing gland from the body.
8. Unscrew (counter-clockwise) the stem lock
nut from the piston.
9. Remove the valve stem from the piston.
10. Unscrew the seal nut from the upper piston
packing gland.
11. Remove the o-rings and the collar.

Model 700
4.7.10 Methanator Maintenance

to the sample. The Methanator requires little
maintenance.
Model 700 Methanator Upper Enclosure
Figure 4-18 Model 700 Optional Methanator Assembly

The assembly consists of:
• A: Case
• B: Insulation
• C: Tube
• D: Catalytic Column
• E: Heater
• F: RTD (temperature detector)
• G: Two #6-20 x 1/2 stainless steel screws

Model 700
The RTD can be replaced , if necessary. If it is

replaced, care must be taken to anchor the RTD
cable to the tubing to prevent loosening over
time.
A catalytic column needing replacement should

be replaced with a full heater/column assembly
that includes the tube, column, heater and
RTD.
To replace the catalytic column

(see Figure 4-18),
1. Disconnect the tubing and wiring, then lift

the Methanator from the enclosure.
2. Remove the two screws and open the box
(enclosure). The catalytic column assembly
is housed inside this insulation-filled box.
3. Exchange the catalytic assembly and re-fill
the enclosure with insulation.
4. Reverse this procedure to reassemble the
Methanator.
4.7.11 Valve Overhaul
The chromatograph valves are designed to

withstand millions of actuation cycles without
leakage or failure. If service is required, the
valve can be overhauled using replacement Replacement factory-built
parts available from Daniel Measurement valves are available.
Services (DMS). DMS recommends returning
and replacing the 6-port
Valve for extensive repairs
or complete replacement.

Model 700
Use the following procedure for overhauling a

6-Port Valve:
1. Shut off carrier and sample gas streams

entering the unit.
2. Remove the insulating cover from the Oven
The Oven System may be
removed and repaired at a
System.
bench. However, it is not 3. If the faulty valve is not easily accessible,
necessary to remove the
loosen the thumb screw and rotate the oven
oven.
forward (see Figure 4-13 and Figure 4-14).
4. Disconnect tubing and fittings that attach
to the valve from other locations.
Valve
Attaching
Bolt
Fitting
Tubing
Figure 4-19 TCD Valve Tubing and Fittings
5. Loosen the attaching bolt on the valve to be

replaced or serviced (see Figure 4-19).

Model 700
6. Holding the lower piston plate, pull the

valve straight off the block. The alignment
pins may stick slightly.
7. Remove and discard the old valve Ensure that the primary seal
diaphragm is correctly
diaphragms and gaskets. Replace, in the
installed on the primary
same order, with the new ones supplied. plate.
8. Reinstall the valve using the following
steps:
(a) Clean the sealing surface as required
using Chemwipes with alcohol.
Blow the sealing surface with clean, dry
instrument air or Carrier Gas. Dirt Do not scratch the primary
including dust and lint can cause plate surface.
troublesome leakage.
(b) Align the pins with holes in the block
and push the valve assembly into place.
(c) Tighten the valve “attaching bolt” to 30
lbs./ft. (40 N-m) Do not use an oil base
cleaner on the valve.
(d) Reconnect all fittings and tubing
(see Figure 4-19).
4.7.12 Oven System and Stream Switching System

Solenoid Valve Replacement
Both the Oven System and the Stream

Switching System use the same solenoid
valves. The solenoids are replaced in both
systems using the same procedure
(see Section 4.7.13).

Failure to follow this warning may result in
injury or death to personnel or cause damage
to the equipment.

Model 700
4.7.13 Solenoid Valve Replacement
Replace the Oven System and Stream

Switching System (SSS) solenoids using the
following steps.
1. Remove the dome from the upper enclosure.

2. Loosen the mounting bracket thumb screw
Carrier Gas leaks may be that secures the oven to the chassis, see
caused by the SSS Figure 4-20.
solenoids See Section 4.6
for leak check procedures.
Thumb Screw
Figure 4-20 Side View TCD Oven System Mounting Bracket

Model 700
3. Holding the left side of the oven mounting

plate, gently lift up the assembly and rotate
it so that the enclosure opening is
accessible.
Figure 4-21 Rotated TCD Upper Assembly

Model 700
4. Loosen the thumb screws holding the valve

in place.
Figure 4-22 Stream Switching Assembly
5. Lift the solenoid off of the alignment pins

(approximately 1/8”).
6. Slide out the solenoid block.
7. Disconnect the wire leads and remove the
gasket from the bottom of the solenoid
block.
The solenoids are not
8. Replace the old leads at the connector plug
polarity sensitive.
or splice the wires from the new solenoid to
the old leads.

Model 700
9. Reassemble the SSS and Oven System in

reverse order of Steps 1 through 7.
Figure 4-23 Stream Switching System Final Assembly
4.8 TCD DETECTOR BRIDGE BALANCE
The following procedure should be performed if

the Model 700 does not produce a
chromatogram.
If necessary to balance the detector bridge,
TCD Detector Bridge Balance SEP 2005

Model 700
1. Remove the cover of the upper explosion-

proof housing and the thermal cover on the
Model 700 for access the preamplifier.
Model 700 FID/TCD Upper Enclosure
Figure 4-24 Model 700 Micro-FID/TCD Preamplifier
SEP 2005 TCD Detector Bridge Balance

Model 700
2. Attach the negative lead of a digital

voltmeter to the black test point (-BRIDGE
BALANCE). Attach the positive lead of the
digital voltmeter to the red test point
(+BRIDGE BALANCE).
Detector 1 Detector 2
Figure 4-25 Model 700 TCD Bridge Balance
Detector 1
Figure 4-26 Model 700 Micro-FID Bridge Balance
3. Check the detector bridge voltage. The

voltage should read 0 millivolts (mV), ±0.5
mV. Adjust the coarse and fine
potentiometers which are located
immediately to the left of each of the (red)
test points to obtain the specified reading.
TCD Detector Bridge Balance SEP 2005

Model 700
4.9 MEASURE VENT FLOW
You will need an accurate flow meter for this

measurement.
To measure the MV vent flow, proceed as

follows:
1. Attach a flow meter to the vent output on

the right side of the Model 700
“MV1”(marked on the tag).
The flow should measure 12-18 cc/min.
2. Attach a flow meter to the vent “MV2”
marked on the tag.
The flow should measure 12-18 cc/min.
MV1
(Marked on tags)
MV2
Figure 4-27 Measure Flow Vents
SEP 2005 Measure Vent Flow

Model 700
4.10 MODEL 700 ELECTRICAL COMPONENTS
The Model 700 GC is designed to operate for

long periods of time without need for
preventive or regularly scheduled
maintenance. The Model 700 is designed using
explosion-proof enclosures. The enclosure is
dust-proof, water-proof, and flame-proof.

Failure to follow this warning may result in death
or injury to personnel or cause damage to the
equipment.
Should there be a need to open the explosion-

proof enclosure, first disconnect all electrical
power to the unit, and ensure the area is free of
explosive gases. Prior to opening the
Model 700, check the operating parameters of
the application with a PC using MON2000
software and attempt to isolate or fix any
incorrect parameters.
To access the GC electrical components,
1. Ensure electrical power is disconnected

from the unit and the environment is safe.
Model 700 Electrical Components SEP 2005

Model 700
2. Remove the lower enclosure cover and

access the card cage assembly holding the
circuit boards.
Explosion-proof Cover
Figure 4-28 Model 700 Lower Enclosure
Figure 4-29 Model 700 Card Stack Assembly
SEP 2005 Model 700 Electrical Components

Model 700
3. Note the location and direction of any board

removed. Remove only one end of any cable
necessary to obtain access to the desired
board. Remember or make note of the cable After removing the cable(s),
installation so that the cables can be any board may be replaced
replaced in the same order. Release the without removing the card
catch(es) and remove/replace the circuit cage assembly.
board(s) as necessary.
Card Cage Assembly
Figure 4-30 Model 700 Lower Assembly

Model 700
4.10.1 DC Power Supply Replacement Procedures
The DC/DC Power Supply is mounted on the

left wall of the lower enclosure (see Figure 4-
31) and is accessible by removing the threaded
cover plate from the housing.

Failure to follow this warning may result in death or
injury to personnel or cause damage to the
equipment.
DC Power
Supply
Figure 4-31 DC Power Supply Lower Enclosure
SEP 2005 Model 700 Electrical Components

Model 700
Tools required to remove and replace the DC

Power Supply:
- Cross point #2 Phillips screw driver (long

Needle nose pliers may be
shank is helpful). used to turn rear
- Head lamp (flashlight) thumbscrews.
To remove and replace a faulty DC Power

supply:
1. Disconnect the cables from the CPU, the

Com4A board (if installed), the modem
board and the Ethernet board (if installed).
2. Unscrew the card cage thumb screws and
remove the card cage assembly.
3. Unscrew the two thumb screws on the
power supply bracket.
4. Remove the assembly from the unit.
5. Disconnect, label and bundle all leads.
6. Attach all leads to the new DC Power
Supply.
7. Align the power supply bracket and tighten
the two thumb screws.
8. Reinstall the card cage assembly, tighten
the thumb screws and reconnect all cables.
9. Replace the threaded cover plate on the
lower enclosure housing.

Model 700
4.11 COMMUNICATIONS
Model 700 GC with the TCD

See Appendix A for a list of
the ports and terminals The Model 700 GC with the TCD has seven
(pins) assigned to serial communications channels available; without
communications. the LOI installed, three communications ports
from the WinSystems CPU board
(P/N CE-20765) and four communications ports
from the Com4A board. Six communication
channels are available; with the LOI installed,
two from the WinSystems CPU board and four
ports from the Com4A board.
Model 700 GC with the Micro-FID/TCD
The Model 700 GC with the TCD has two

communications channels available; without
the Com4A board installed. Model 700, with
the Com 4A board installed, has six
communications ports available on the FTB;
Com1 and Com2, and Com5, Com6, Com7, and
Com8.
Com 4 is dedicated to the Micro-FID/TCD

Preamplifier. When the LOI becomes available,
it will use a video board instead of a serial port
connection (see Figure 3-16 and Figure 3-17).
The communication protocols are selected

inside the Model 700 GC with jumpers. The
protocols are normally specified by the
customer and then set at the factory.
SEP 2005 Communications

Model 700
If it becomes necessary to change the

communications settings at the site, access to
the boards inside the enclosure is required to
make changes. See Section 3.4.2 if a
communications change becomes necessary.

The enclosure should not be opened when
hazardous gases are present.
Failure to do so may result in death or injury to
personnel or cause damage to the equipment.
The jumpers to be changed are located on the

WinSystems CPU board and the WinSystems
Com4A board.
When the desired Model 700 GC address (Com

ID) is known, it will be set before the unit
leaves the factory. If the address (Com ID)
needs to be changed in the field, it will be
necessary to change the arrangement of an 8-
position DIP switch on the multifunction board.
Communications SEP 2005

Model 700
This board is mounted on a bracket towards the

center of the upper enclosure.
Multifunction Board
Figure 4-33 Multifunction Board
Ensure the cables are replaced in the exact

order and positions.
(a) For example Model 700 GCs with a TCD,

- Switches "1" through "5" form a 5-bit
binary number for setting the
See Section 3.4.1 this Modbus slave address (also known as
manual, for an explanation
Com ID or Device ID.)
of DIP switch settings and
their determination of the - Switch number “1” is the least
GC Controller Modbus slave significant bit, and switch number “5”
address (Com ID). is the most significant bit. Set these
SEP 2005 Communications

Model 700
-Switch "6" is a spare for future use.

Switches "7" and "8" are set as
needed for the presence of an optional
LOI (Local Operator Interface)
connected via COM8 (when the
COM4A board is installed).
If the COM4A board is not installed,
the LOI is connected via COM4. This
address should display via the
MON2000 software.
(b) For example Model 700 GCs with a
Micro-FID ,
- Switch number “1” is the least
significant bit, and switch number “5”
is the most significant bit. Set these
- Switch “6” and “7” are spares and
switch “8” is used to cold start the
processor (see Table 3-4).
Communications SEP 2005

Model 700
4.12 ANALOG INPUTS/OUTPUTS
The analog outputs can be calibrated and or

adjusted via the MON2000 software. However,
these outputs should be measured with a good
digital meter upon initial installation at zero
scale and full scale. Then the span can be set
with MON2000 software so that it represents
values from zero to 100 percent of the user-
defined units in use.
Nominally, calibration is made within a range

of 4-20 milliamperes (mA) output from each
analog channel. However, zero scale
calibrations can be set with 0 mA output, and
full scale calibration can be set with up to 22.5
mA output. If there is reason to suspect that
the span on any particular channel might be off
after a period of time and heavy use, then the
analog output for that channel should be
recalibrated.
SEP 2005 Analog Inputs/Outputs

Model 700
4.12.1 Model 700 Analog Inputs
There are four analog inputs available on the

Field Termination Board (J4 - 12-pin Phoenix
connector).
Model 700 Upper Enclosure Analog
Inputs
J4
J8
Figure 4-34 Analog Board - Inputs
Analog Inputs/Outputs SEP 2005

Model 700
The Model 700 analog inputs are configured as

follows:
J4
VIN +_1
1
AGND 2
Shield
3
VIN + _2
4
AGND 5
Shield
6
VIN + _3
7
AGND 8
Shield 9
VIN + _4
10
AGND 11
Shield
12
Figure 4-35 Analog Inputs
4.12.2 Analog Output Adjustment
The initial analog output adjustment will be set

at the factory, before shipment, at standard
values (4-20 mA). It may be necessary to check
and/or adjust these values depending on output
cabling/impedance. The adjustment may
require two persons if the units are some
distance apart. It will require a good digital
meter to check the zero and full scale values at
the receiving end. The scale or span value can
be adjusted by a PC with the Model 700 when
the values are known at the receiving end.
It is possible to calibrate the analog outputs

using different engineering units, volts and
percentages. For examples and detailed
instructions, refer to the MON2000 Software
for Gas Chromatographs Users Manual
(P/N 3-9000-522).

Model 700
4.12.3 Model 700 Analog Outputs
Standard Analog Outputs
The Model 700 has four standard analog

outputs (J8 - 12-pin Phoenix connector) on the
Field Termination board (P/N 3-0700-010).

Analog
Inputs
J4
J8
Analog
Outputs
Figure 4-36 FTB Board Analog Outputs
Analog Inputs/Outputs SEP 2005

Model 700
The Model 700 analog outputs are configured

as follows:
J8
IOut +_1
1
IOut - _1
2
Shield
3
IOut +_2
4
IOut -_2
5
Shield
6
IOut +_3
7
IOut -_3
8
Shield 9
IOut +_4 10
IOut -_4
11
Shield
12
Figure 4-37 Analog Outputs

The analog outputs for the optional analog
board (P/N 2-3-0580-037) are configured as
follows
J3
IOut +_5
1
IOut - _5
13
Shield
2
IOut +_6
14
IOut - _6
3
Shield
15
IOut +_7
4
IOut - _7
16
Shield
5
IOut +_8 17
IOut - _8
6
Shield
18
IOut +_9 7
IOut - _9 19
Shield 8
IOut +_10
20
IOut - _10 9
Shield
21
IOut +_11
10
IOut - _11
22
Shield
11
IOut +_12 23
IOut - _12 12
Shield 24
Figure 4-38 Optional Analog Board Outputs

Model 700
4.13 DISCRETE DIGITAL INPUTS/OUTPUTS
For instructions on connecting digital inputs

and outputs to the GC Field Termination
Boards, see Section 3.4.7 for more details.
An external loopback test circuit can be built

for troubleshooting the Model 700 digital input/
output operation.
4.14 RECOMMENDED SPARE PARTS
See Appendix D for the lists of recommended

spare parts for approximately one year of
maintenance. The quantities represent the
number of spares to cover most contingencies
at facilities where GC systems are in operation.
Daniel Measurement Services offers service

and repair service contracts that make
maintaining most spares for the GC system
unnecessary. Details regarding service
contracts may be obtained by contacting DMS
at the address or telephone number on the
Customer Repair Report in the back of this
manual.
Discrete Digital Inputs/Outputs SEP 2005

Model 700
4.15 UPGRADE PROCEDURES
4.15.1 Base Operating System

Refer to the MON2000
Software for Gas The Base Operating System performs functions
Chromatographs User similar to operating systems such as DOS or
Manual, Appendix F Windows® or Linux®.
(P/N 3-9000-522) for BOS
upgrade procedures.
BOS provides the basic resources and
interfaces to run the user's tasks. Unlike DOS
or Windows or Linux, since BOS is an
embedded real-time multi-tasking preemptive
operating system, there is no direct user level
interface to it. If a BOS upgrade is required to
your system, refer to the MON2000 Software
for Gas Chromatographs User Manual (P/N 3-
9000-522) for additional BOS information.
4.15.2 Applications
The GC application, which runs under BOS,

utilizes the tools provided by BOS to perform
the desired gas chromatograph functions for
the user. There are different applications to
provide for different gas chromatographic
needs. To load a new application or to upgrade
an existing application refer to the MON2000
Manual (P/N 3-9000-522) for details.
SEP 2005 Upgrade Procedures

Model 700
Upgrade Procedures SEP 2005

COMMUNICATIONS SPECIFICATIONS A-1
Model 700
APPENDIX A, COMMUNICATIONS SPECIFICATIONS

A
Com4 is reserved for an A.1 TCD SERIAL COMMUNICATIONS

optional LOI. With the
Com4A board installed, The Model 700 with a TCD has three standard
Com8 is used for the LOI.
CPU serial communications ports: Com1,
Com3 is reserved for the Com2, Com4, and four optional Com4A board
multifunction board. serial ports: Com5 Com6, Com7, Com8 and
Com9 for the optional internal modem. Per the
matrix below, jumper settings can be
configured for either RS-232, RS-422, or
RS-485 serial signal definitions.
Table A-1 Matrix of Possible TCD Configurations Field Termination Board
Logical Address Operation Comments
Com1 and Com2 (WinSys RS-232, RS-422 or RS-485 PC, Flow Computer, Modem
CPU Board) J1 to FTB (external)
Com3 (WinSys CPU Board) RS-232 Reserved for Multifunction

J6 to Multifunction Board Board
Com4 (WinSys CPU Board) RS-232, RS-422 or RS-485 Unless LOI is installed, then
J6 to FTB (RS-422 and RS-484 needs Com 4 is reserved for the LOI
Chip Kit #CK 75176-2)
Com5 (WinSys Com4A Board) RS-232, RS-422 or RS-485 Modem (External)

J9 (9-pin Phoenix) (RS-422 and RS-484 needs
Com6 (WinSys Com4A Board) RS-232, RS-422 or RS-485


Com8 (WinSys Com4A Board) RS-232, RS-422 or RS-485 Reserved for LOI, when
J18 (9-pin Phoenix) (RS-422 and RS-484 needs installed
Com9 Reserved for internal modem
SEP 2005 TCD Serial Communications

A-2 COMMUNICATIONS SPECIFICATIONS
Model 700
A.1.1 Model 700 with a TCD Comm Ports
The WinSystems CPU Board has three

A telephone modem can be communications ports that can be used for the
connected to any of the GC PC or the Flow Computer, as the customer
serial ports configured for desires.
RS-232. When a keyboard and a display is required,
If an internal modem Com4 is used for the optional Local Operator
(WinSystems Interface (LOI).
P/N 3-0580-042) or (P/N 3- The four channel WinSystems Com4A board
0700-029 Radicom) is (optional) is installed for applications requiring
installed, it is assigned to
serial port Com9.
more than three communications ports. Each
channel is individually configured for RS-232,
If the Com4A board is RS-422, or RS-485 (for ports Com5, Com6,
installed, the modem is
assigned to Com9.
Com7, and Com8).
Configuration of each channel requires
With or without the Com4A installing and/or removing the appropriate line
board, the internal modem is
assigned to Com9.
driver ICs and installing jumpers. A Chip Kit
(P/N CK-75176-2) is used when configuring a
single channel for RS-422 mode or when
configuring a two channel (maximum) mode for
RS-485.
If a modem and a serial controller are both
required, an external modem will be assigned
to either Com1 or to Com5.
Serial ports configured for RS-232 are most
commonly used for direct serial communication
between the GC and a PC or modem.
Serial ports configured for RS-422 or RS-485
In any Modbus host-slave are most commonly used for long distance
DCS or network, there must serial communications systems, such as a DCS
only be one host to which or a network. For these systems, the GC can
any one of the GC serial communicate as a Modbus slave device.
ports can respond as a
Modbus slave.
To use the MON 2000
software to configure the
GC for Modbus
communication, see the
MON 2000 Software for
Gas Chromatographs User
Manual (P/N 3-9000-522).
TCD Serial Communications SEP 2005

Model 700
For further details, see Figure A-1 through

Figure A-4.
Multifunction
Model 700, Standard Board
configuration, has three
ports available on the FTB; Com3
Com 1, Com 2, and Com 5. CPU
Field Termination
Com1
Board
Com2
Com1
Com3 Com2
Com4
Com5
Com6
Com7
Com8
Figure A-1 Standard Configuration

without LOI and Com4A Board
Multifunction
Board
Model 700, with the LOI Com3

installed, has two CPU
communications ports Field Termination
Com1
available on the FTB; Com1 Board
Com2
and Com2. Com1
Com3 Com2
Com4
Com5
Com6
Com7
Com8
LOI
Com4
Figure A-2 Configuration with LOI

Model 700
Multifunction
Board
Model 700, with the
Com3
Com4A board installed, has
CPU
six communications ports
Com1 available on the FTB; Com1
Field Termination and Com2, and Com5,
Com2 Board Com6, Com7, and Com8.
Com3
Com1
Com4 Not
Connected Com2
Com5
Com 4A Com6
Com7
Com5
Com8
Com6
Com7
Com8
Figure A-3 Configuration with Com4A Board

Model 700
Multifunction
Board
Model 700, with the LOI
Com3
and Com4A board installed,
CPU
have six communications
ports available on the FTB; Com1
Com1 and Com2, and Com2
Com5, Com6, Com7, and Field Termination
Com3 Board
Com8.
Com4 Com1
LOI
Com2
Com5
Com4
Com6
Com7
Com8
Com4A
Com5
Com6
Com7
Com8
Figure A-4 Configuration with Com4A Board and LOI

Model 700
If using a direct 6-conductor serial cable,

connect the exposed cable leads to the FTB
serial port. A pinout of a female DB 9-pin
socket is shown in Figure A-5.
Com1
P2
5
RI 1 9
DSR 1 4
RTS 1 8
RXD 1 3
CTS 1 7
TXD 1 2
DTR 1 6
DCD 1 1
GND Com2
P3
5
RI 2 9
DSR 2 4
RTS 2 8
RXD 2 3
CTS 2 7
TXD 2 2
DTR 2 6
DCD 2 1
Figure A-5 FTB Com1 and Com2 DB9 Connector

Model 700
A.2 FID SERIAL COMMUNICATIONS
The Model 700 with a FID/TCD has two

Com3 is reserved for standard WinSystems CPU Board serial
Multifunction board. communications ports: Com1 and Com2 that
Com4 is reserved for the can be used for the PC or the Flow Computer,
FID/TCD board. as the customer desires.
The four channel WinSystems Com4A board

(optional) is installed for applications requiring
more than two communications ports. Each
channel is individually configured for RS_232,
RS-422 or RS-485 (for ports Com5 Com6,
Com7, Com8).
Table A-2 Matrix of Possible FID Configurations Field Termination Board
Logical Address Operation Comments
Com1 and Com2 (WinSys RS-232, RS-422 or RS-485 PC, Flow Computer, Modem
CPU Board) J1 to FTB (external)
Com3 (WinSys CPU Board) RS-232 Reserved for Multifunction PCB

J6 to Multifunction Board
Com4 (WinSys CPU Board) RS-232 Reserved for FID/TCD

J6 to FID/TCD Preamplifier Preamplifier PCB
Com5 (WinSys Com4A Board) RS-232, RS-422 or RS-485 Modem (External)

J9 on FTB (9-pin Phoenix) (RS-422 and RS-484 needs

Com6 (WinSys CPU Board) RS-232, RS-422 or RS-485


Com8 (WinSys Com4A Board) RS-232, RS-422 or RS-485 Reserved for LOI, when
J18 on FTB (9-pin Phoenix) (RS-422 and RS-484 needs installed
Com9 Reserved for internal modem
SEP 2005 FID Serial Communications

Model 700
Configuration of each channel requires

installing and/or removing the appropriate line
driver ICs and installing jumpers. A Chip Kit
In any Modbus host-slave (P/N CK-75176-2) is used when configuring a
DCS or network, there must single channel for RS-422 mode or when
only be one host to which configuring a two channel (maximum) mode for
any one of the GC serial RS-485.
ports can respond as a If a modem and a serial controller are both
Modbus slave.
required, an external modem will be assigned
To use the MON 2000 to either Com1 or to Com5.
software to configure the Serial ports configured for RS-232 are most
GC for Modbus
communication, see the
commonly used for direct serial communication
MON 2000 Software for between the GC and a PC or modem.
Gas Chromatographs User Serial ports configured for RS-422 or RS-485
Manual (P/N 3-9000-522). are most commonly used for long distance
serial communications systems, such as a DCS
or a network. For these systems, the GC can
communicate as a Modbus slave device.
For further details, see Figure A-6 and Figure
A-7.
Com3 Com4
Model 700, standard

configuration, has two
communications ports Board
available on the FTB;
Com1 and Com2. Com1 Com1
Com2 Com2
Com3
Com4
Com5
Com6
Com7
Com8
Figure A-6 Configuration without Com4A Board
Com 4 is dedicated to the

Micro-FID/TCD Preamplifier.
When the LOI becomes
connection.
FID Serial Communications SEP 2005

Model 700
Com3 Com4
Model 700, with the Com
4A board installed, has six
communications ports CPU Field Termination
available on the FTB; Com1 Board
and Com2, and Com5,
Com1 Com1
Com6, Com7, and Com8. Com2 Com2
Com3
Com4
Com4A
Com5 Com5
Com 4 is dedicated to the Com6 Com6
Micro-FID/TCD Preamplifier. Com7 Com7
When the LOI becomes Com8 Com8
Figure A-7 Configuration with Com4A Board
connection.

Model 700
A.2.1 Connecting Serial Communications to the GC
To connect serial communications lines to the

Serial communications for GC,
FTB (Com1- Com4) is
standard. Com3 reserved 1. Access the FTB in the lower enclosure.
for the Multifunction board.
2. Route serial communications lines
Serial communications with
optional Com4A board are appropriately.
available on ports Com5 - 3. Make serial communications line
Com8.
connections to the FTB. See Section A.1.1
for port numbers and pinouts.
Each of the various combinations available
for GC serial communications ports (i.e.,
RS-232, RS-422, or RS-485) require:
• specific jumper settings on the
WinSystems CPU board or the optional
Com4A board
In most instances, installation of these
jumper settings requires no modification.
Configurations have been performed at the
If you are changing or factory prior to shipment of the Model 700,
adding serial
communications to the GC,
according to customer specifications for
ensure that the correct serial communications.
jumpers are set.

Model 700
RS-232 Ports
See Appendix A.2.2 for RS-232 port
connections
Voltage: ±5 volts or ±12 volts,
depending on jumper settings
Recommended Maximum Cable
Length: 50 feet (15 meters)
Pinouts: See Appendix A.2.2
RS-422 Ports
connections.
Voltage: line drivers meet Electronics
Industries Association (EIA)
specifications for RS-422.
RS-485 Serial Specifications

connections.
Voltage: line drivers meet Electronics
Industries Association (EIA)
specifications for RS-485

Model 700
A.2.2 FTB Serial Communications
The settings are shown in Figure A-8 through

Figure A-13.
Com1
RS-232 RS-485 RS-422 J5

DCD 1
1
RXD 1 TX/RX+ TX+
2
TXD 1 TX/RX- TX- 3
DTR 1
4
5
DSR 1 RX+
6
RTS 1 RX-
7
CTS 1 8
RI 1 9
Figure A-8 FTB Com1 DB 9-pin Phoenix Connector
Com2
RS-232 RS-485 RS-422 J7

DCD 2
1
RXD 2 TX/RX+ TX+
2
TXD 2 TX/RX- TX- 3
DTR 2
4
5
DSR 2 RX+
6
RTS 2 RX-
7
CTS 2 8
RI 2 9

Model 700
Com5
RS-232 RS-485 RS-422 J9

RLSD 5
1
RXD 5 TX/RX+ TX+
2
TXD 5 TX/RX- TX- 3
DTR 5
4
5
DSR 5 RX+
6
RTS 5 RX-
7
CTS 5 8
RI 5 9
Com6
RS-232 RS-485 RS-422

J13
RLSD 6
1
RXD 6 TX/RX+ TX+
2
TXD 6 TX/RX- TX- 3
DTR 6
4
5
DSR 6 RX+
6
RTS 6 RX-
7
CTS 6 8
RI 6 9

Model 700
Com7
RS-232 RS-485 RS-422 J17

RLSD 7
1
RXD 7 TX/RX+ TX+
2
TXD 7 TX/RX- TX- 3
DTR 7
4
5
DSR 7 RX+
6
RTS 7 RX-
7
CTS 7 8
RI 7 9
Com8
RS-232 RS-485 RS-422 J18

RLSD 8
1
RXD 8 TX/RX+ TX+
2
TXD 8 TX/RX- TX- 3
DTR 8
4
5
DSR 8 RX+
6
RTS 8 RX-
7
CTS 8 8
RI 8 9

Model 700
WinSystems CPU
Jumper settings and pinouts for the four
WinSystems CPU board serial communications
ports; Com1, Com2, Com3, and Com4 are
defined in the following tables.
Table A-3 Communication with WinSystems CPU
Com1
RS-232 Mode
J8 – Jumpers Pins 1 and 2
J13 – No jumpers
U2 – Installed (Standard)
U5 – Removed
U6 – Removed
RS-422 Mode (Need WinSys Chip Kit CK # 75176-2)
J8 – Jumper Pins 1 and 2
J13 – No jumpers
U2 – Removed
U5 – Installed
U6 – Installed
U2 – Removed
U5 – Removed
U6 – Installed

Model 700
Com2
RS-232 Mode
J16 – No jumpers
U11 – Removed
U12 – Removed
J16 – No jumpers
U9 – Removed
U11 – Installed
U12 – Installed
J16 – Jumper pin 2 and 3
U9 – Removed
U11 – Removed
U12 – Installed

Model 700
Com3 Reserved for Multifunction Board
RS-232 Mode
J14 – No jumpers
U7 – Removed
U8 – Removed

Model 700
Com4 (Reserved for FID/TCD Preamplifier Board)
RS-232 Mode
J17 – No jumpers
U13 – Removed
U14 – Removed
J17 – No jumpers
U10 – Removed
U13 – Installed
U14 – Installed
U10 – Removed
U13 – Removed
U14 – Installed

Model 700
WinSystems MCM/LPM – Com4A Board

Jumper settings and pinouts for the four
WinSystems Com4A board (optional) serial
communications ports; Com5, Com6, Com7,
and Com8 are defined in the following tables.
Table A-7 Communication with WinSystems
MCM/LPM – Com4A Board (Optional)
Com5
RS-232 Mode
J2 – No jumpers
U3 – Removed
U4 – Removed
J2 – No jumpers
U6 – Removed
U3 – Installed
U4 – Installed
U6 – Removed
U3 – Removed
U4 – Installed

Model 700
Com6
RS-232 Mode
J5 – No jumpers
U10 – Removed
U14 – Removed
J5 – No jumpers
U13 – Removed
U10 – Installed
U14 – Installed
J5 – Jumper pins 2 and 3
U13 – Removed
U10 – Removed
U14 – Installed

Model 700
Com7
RS-232 Mode
J4 – No jumper
U9 – Removed
U12 – Removed
J4 – No jumpers
U11 – Removed
U9 – Installed
U12 – Installed
U11 – Removed
U9– Removed
U12 – Installed

Model 700
Com8
RS-232 Mode
J1 – No jumpers
U1 – Removed
U2 – Removed
J1 – No jumpers
U5 – Removed
U1 – Installed
U2 – Installed
U5 – Removed
U1 – Removed
U2 – Installed

Model 700
Com4A Board Compatibility Settings
Table A-8 J10 Jumper Settings
Pin(s) Position
1 and 2 In
3 and 4 In
7 and 8 In
9 and 10 In
Pin(s) Position
1 and 2 Open
3 and 4 Open
5 and 6 Open
Pin(s) Position
1 and 2 In
3 and 4 In
5 and 6 In
7 and 8 In
Pin(s) Position
1 and 2 In
5 and 6 In

Model 700
WinSystems Ethernet Board
The PCM-NE2000-16 PC-104 can be configured

by using the on-board jumper block
Jumper settings and pinouts used on the
Model 700 for the PCM-NE-2000-16 PC-104
Ethernet board (optional) are defined in the
following table:
Table A-12 Ethernet Board Pin Settings
Jumper Pin Position “In”
J1 13 and 14
15 and 16
17 and 18
23 and 24
27 and 28
J2 1 and 2
J3 1 and 2

Model 700
Radicom 56K Baud Modem Board
The jumper settings and pinouts for the

Radicom Modem (P/N 3-0700-029) are shown
below: (see Section 3.4.10).
Table A-13 J26 Radicom Modem Jumper Settings
Pin(s) Position
1 and 2 In
Pin(s) Position
1 and 2 In
Pin(s) Position
1 and 2 In
Pin(s) Position
2 and 3 In
A.3 WIRING LOCAL RS-232 COMMUNICATIONS
A.3.1 GC Serial Port and Cable Configurations
This section provides more detailed

information about local serial port connections
for the Model 700. It identifies serial port pin
assignments and diagrams for designing
RS-232 serial cables.
SEP 2005 Wiring Local RS-232 Communications

Model 700
GC serial ports are found on the Field

Termination Board and the connection points
for external devices are as follows:
Figure A-14 FTB Serial Connections
Figure A-15 FTB Serial Connections
Wiring Local RS-232 Communications SEP 2005

Model 700
Table A-17 Serial Ports on Field Termination Board
Phoenix Plug
Port Comments (bare-wire)
connection
Serial Port 1 (Com1) P2 DB 9-pin Connection J5
Serial Port 2 (Com2) P3 DB 9-pin Connection J7
Serial Port 3 (Com3) Reserved for Multifunction Board N/A
Serial Port 4 (Com4) Reserved for LOI N/A

with Com4A board (TCD units)
Reserved for FID/TCD Preamplifier

Board (FID/TCD units)
Serial Port 5 (Com5) J9
Phoenix plug (bare-wire) connections are

available to all four serial ports. Pin-outs are
identical for all four serial port Phoenix plugs
and jacks. Each Phoenix plug/jack (male)
combination allows a bare-wire connection and
uses 9-Pins as illustrated:
Figure A-16 Phoenix Connector (J5, J6, J10, and J11) Pinout

Model 700
Null modem connections (DB 9-pin) are

available for Serial Ports 1 and 2 only, as noted
in Table A-17.
PC-to-GC connections, direct serial:

The GC serial ports were wired to appear as DCE, so a
straight-through serial cable is used for a direct serial
connection between the GC and the PC. (The PC is
Data Terminal Equipment, or DTE.) See Section A.3.2.
External modem-to-GC connections, serial: a null
modem cable and gender changes may be purchased
from any computer products store, for the GC to
external modem connection. However, a custom serial
cable may be built to emulate a null-modem cable for a
connection between the GC Controller and an external
modem. (The modem is Data Communications
Equipment, or DCE.) See Section A.4.
Both of the GC DB 9-pin jacks are female and

have identical pin assignments. Note that a
DB 9-pin male numbering scheme is also
illustrated, but for reference purposes only as
follows (see Figure A-17).
Figure A-17 DB 9-pin Connector (P2 and P3) and Pinout for Jacks

Model 700
A.3.2 GC DB 9-pin Serial Port to PC DB 9-pin Port

one of the DB 9-pin serial ports of the GC, and
a PC with DB 9-pin serial port, use a straight-
through serial cable, terminated as DB 9-pin
male / DB 9-pin female. This will work if the
PC has a male DB 9-pin serial port, and its pin
assignments are identical to those found on a
typical DB 9-pin serial port of an IBM PC.
The straight-through serial cable can be

obtained from most computer products
suppliers, so custom-building a cable normally
is not necessary. Wiring and signal paths are
illustrated as follows (see Figure A-18).
Female DB-9 Male DB-9 Female DB-9

connector on GC cable end to GC cable end to PC
5 1 1 5 5 1
9 6 6 9 6
9
9 RI 9 RI 9 RI
8 RTS 8 CTS 8 CTS
7 CTS 7 RTS 7 RTS
6 DTR 6 DSR 6 DSR
5 GND 5 GND 5 GND
4 DSR 4 DTR 4 DTR
3 RxD 3 TxD 3 TxD
2 TxD 2 RxD 2 RxD
1 RLSD 1RLSD 1RLSD
(DCD) (DCD) Straight-through serial cable(DCD)
Figure A-18 GC DB 9-pin Port to PC DB 9-pin Port

Model 700
A.3.3 GC DB 9-pin Serial Port to PC DB 25-pin Port

a PC with DB 25-pin serial port, you may be
able to use a straight-through serial cable,
terminated as DB 9-pin male / DB 25-pin
female. This will work if the PC has a male
DB 25-pin serial port, and its pin assignments
are identical to those found on an IBM PC.
The necessary straight-through serial cable can
be obtained from most computer products
suppliers, so custom-building a cable normally
is not necessary. Wiring and signal path are
illustrated as follows (see Figure A-19).

Model 700
A.3.4 GC PHOENIX Plug Port to PC DB 9-pin Port

The cable for this
application is also available
and a PC with DB 9-pin serial port, you will
(P/N 3-2350-068) in a need to manufacture the cable and its
customer-specified length DB 9-pin, female plug cable end as illustrated
with six exposed leads and below (see Figure A-20).
a female DB 9-pin
connector.

Model 700
A.3.5 GC PHOENIX Plug Port to PC DB 25-pin Port

and a PC with DB 25-pin serial port, you will
need to manufacture the cable and its
DB 25-pin, female plug cable end as illustrated
below (see Figure A-21).
Figure A-21 GC Phoenix Plug Port to PC DB 25-pin Port

Model 700
A.4 WIRING REMOTE RS-232 COMMUNICATIONS
A.4.1 GC DB 9-pin Serial Port to Modem

DB 25-pin Port

an external modem with a DB 25-pin serial
port, you may use gender changes and a null
modem cable purchased from any computer
products supplier, or you may manufacture a
cable. The manufactured null modem cable will
need a male DB 9-pin connector and a male DB
25-pin connector. Wire the cable ends as
illustrated below (see Figure A-22).
The DB-9 connector on the GC serial port is wired to appear as

Data Communications Equipment (DCE). Use a custom null-
modem type cable to make the connection between the GC and
an external modem. (GC serial ports were wired to appear as
DCE so that a straight-through serial cable could be used for a
direct serial connection between the GC Controller and the PC,
which is Data Terminal Equipment [DTE].)
Female DB-9 Serial Male DB-9 cable end Male DB-25 cable end
connector on GC to GC Serial Port to External Modem DCE
5 1 1 5 1 13
9 6 6 9 14 25
9 RI 9 RI 22 RI
8 RTS 8 CTS 4 RTS
7 CTS 7 RTS 5 CTS
6 DTR 6 DSR 20 DTR
5 GND 5 GND 7 GND
4 DSR 4 DTR 6 DSR
3 RxD 3 TxD 3 RxD
2 TxD 2 RxD 2 TxD
1 RLSD 1 DCD 8 DCD
(DCD) Null Modem cable
Figure A-22 GC DB 9-pin Port to External Modem DB 25-pin Port
SEP 2005 Wiring Remote RS-232 Communications

Model 700
A.4.2 GC PHOENIX Plug to Modem DB 25-pin Port

and an external modem with DB 25-pin serial
port, you will need to manufacture the cable
and its DB 25-pin, male plug cable end as
illustrated below (see Figure A-23).
Figure A-23 GC Phoenix Plug Port to External Modem DB 25-pin Port
Wiring Remote RS-232 Communications SEP 2005

Model 700
A.5 EXAMPLE RS-422 PC-GC CONNECTION
This section demonstrates an example RS-422

See Section 3.4 for
connection from a PC to GC that is
additional details about accomplished through use of an asynchronous
serial communication line driver/interface device. The line driver
setups. device serves as an interface between the
RS-232 output of the PC and the RS-422
protocol needed for long distance serial input to
the GC. Specifics of the line driver are as
follows:
• Black Box brand
• Model LD485A-MP RS-232/RS-485
Multipoint Line Driver
• RS-232 input (to connect to the PC)
• RS-422 or RS-485 output (to connect to the
GC)
RS-422 line terminations are illustrated in
For this example, a straight- Figure A-24, below, and jumper and switch
through RS-232 serial cable settings to configure the line driver device are
is used to connect between listed in Table A-18 and Table A-19.
the PC and the line driver.
Figure A-24 Example RS-422 Serial Cable Terminations
SEP 2005 Example RS-422 PC-GC Connection

Model 700
Table A-18 Switch Settings for LD485A-MP, RS-422 to GC
Switch Type Label Position Purpose
Front Panel Switch NORMAL / DLB NORMAL Uses normal operation,

instead of loopback testing.
DIP Switch Bank XW1A DCE / XW1A DCE Sets line driver to operate
XW1B DTE as data communications
equipment (DCE).
DIP Switch Bank S2 UNTERM Eliminates need for resistor

network termination to
connect one PC directly to
one GC.
Table A-19 Jumper Settings for LD485A-MP, RS-422 to GC
Jumper Position Purpose
W8 HALF half duplex operation
W9 ON no delay, clear to send (CTS) always true
W15 A-B RS-485 driver enabled by request to send (RTS)
W16 A-B half duplex turnaround delay at 5 ms
W17 B 100 ms disable timeout delay by 100 ms
W18 B-C RS-485 driver enabled by RTS
Example RS-422 PC-GC Connection SEP 2005

Model 700
A.6 EXAMPLE RS-485 PC-GC CONNECTION
This section demonstrates an example RS-485

See Section 3.4 for connection from a PC to GC that is
additional details about accomplished through use of an asynchronous
serial communication line driver/interface device. The line driver
setups. device serves as an interface between the
RS-232 output of the PC and the RS-485
protocol needed for long distance serial input to
the GC. Specifics of the line driver are as
follows:
• Black Box brand
• Model LD485A-MP RS-232/RS-485
Multipoint Line Driver
• RS-232 input (to connect to the PC)
• RS-422 or RS-485 output (to connect to the
GC)
Refer to Figure A-25 and Figure A-26 for
RS-485 line terminations, jumpers and switch
settings to configure the line driver device (also
For this example, a straight- listed in Table A-19).
through RS-232 serial cable
is used to connect between
the PC and the line driver.
Figure A-25 Example RS-485 Serial Cable Terminations, Line

Driver to GC Controller Com3

Model 700
Figure A-26 Example RS-485 Serial Cable Terminations, Line

Driver to GC Controller Com4

Model 700
Table A-20 Switch Settings for LD485A-MP, RS-485 to GC
Switch Type Label Position Purpose
Front Panel NORMAL / DLB NORMAL Normal operation used, instead of

Switch loopback testing.
DIP Switch XW1A DCE / XW1A DCE Sets line driver to operate as data
Banks XW1B DTE communications equipment (DCE).
DIP Switch S2 UNTERM Eliminates need for resistor

Banks network termination to connect one
PC directly to one GC.
Table A-21 Jumper Settings for LD485A-MP, RS-485 to GC
Jumper Position Purpose
W8 HALF half duplex operation
W9 0 ms 0 milliseconds delay from time request to send

(RTS) received as true until clear to send (CTS)
asserted as true
W15 A-B RS-485 driver enabled by RTS
W16 A-B half duplex turnaround delay at 5 ms
W17 B 100 ms disable timeout delay by 100 ms
W18 B-C RS-485 driver enabled by RTS

Model 700

MODEM INSTALLATION B-1
Model 700
APPENDIX B, MODEM INSTALLATION

B
Revision C of the Internal This appendix provides information for

Modem requires MON2000 installing the optional Internal Modem for the
software, version 2.2 or Model 700 (P/N 3-0700-029). The modem
later.
communications is established via COM4 and
the MON2000 version 2.2 software, which then
redirects modem communications through to
Com9.
B.1 OPTIONAL INTERNAL MODEM

Before removing the cover from the GC, ensure
that the power supply switch is OFF and the AC
power cord is disconnected.
Failure to follow this warning may result in death or
injury to personnel or cause damage to the
equipment.
To install the internal modem,
1. Halt any ongoing analysis runs.

2. Disconnect the power from the unit.
3. Remove the explosion-proof dome and the
Oven System protective cover.
SEP 2004 Optional Internal Modem

B-2 MODEM INSTALLATION
Model 700
4. Disconnect the Analog cable from J6 of the

System Interface board, then disconnect all
CPU cables from the System Interface
board.
5. Remove the CPU assembly and install the
modem, with associated hardware into J19
and J20 PC/104 Bus connector on the CPU
assembly. The modem must be the top
board in the assembly. See Figure below.
Figure B-1 Radicom 56K Baud Modem Installation
6. Set communication port jumper settings on

the modem board (P/N 3-0700-029) as
follows:
Jumper Pin
J26 1-2
J27 1-2
J30 1-2
J31 2-3
Optional Internal Modem SEP 2004

MODEM INSTALLATION B-3
Model 700
7. Plug one end of the modem extension cable

(P/N 3-2350-075) into RJ11 of the modem
assembly. The in-line jack on the remaining
end of the modem extension cable attaches
to the lower left inside wall of the card cage
shield (after the CPU assembly is
reinstalled and all cables reconnected to the
System Interface board). No software setup
is required for this board.
8. Insert the phone line into the modem
extension assembly.
B.1.1 Optional Ethernet Board
To add an Ethernet Assembly:
1. Disconnect the Analog cable from J6 of the

FTB, then disconnect all CPU and optional
board cables and lines.
2. Remove the CPU assembly and install the
Ethernet assembly with associated
hardware into J19 and J20 PC/104 Bus
connector on the CPU assembly. If an option
board is already plugged into the PC/104
Bus on the CPU, install the Ethernet
assembly and mounting hardware into the
PC/104 Bus connector on the option board.
3. Plug one end of the Ethernet extension
cable (P/N 3-2350-088) into J5 of the
Ethernet assembly. The in-line jack on the
remaining end of the Ethernet extension
cable attaches to the lower left inside wall of
the card cage shield, after the CPU
assembly is reinstalled and all cables and
lines reconnected. No software setup is
required for this board.
4. Run the Ethernet line through the conduit
into the lower enclosure and connect it to
the Ethernet extension cable.
SEP 2004 Optional Internal Modem

B-4 MODEM INSTALLATION
Model 700
Optional Internal Modem SEP 2004

MANIFOLD CARRIER FOR GAS BOTTLES C-1
Model 700
APPENDIX C, MANIFOLD CARRIER FOR GAS BOTTLES

C
C.1 CARRIER GAS
This appendix provides a description of the

carrier manifold (P/N 3-5000-050) that permits
connection of two carrier gas bottles, or
The illustration and cylinders, to a gas chromatograph (GC) system.
information in this appendix The benefits of this manifold are as follows:
are adapted from drawing
AE-10098.
• When one bottle is nearly empty (i.e., 100
psig remaining), the other bottle becomes
the primary supply.
• Each bottle can be disconnected for refilling
without interrupting GC operation.
Figure C-1 Manifold for Two Carrier Gas Bottles to GC System
SEP 2004 Carrier Gas

C-2 MANIFOLD CARRIER FOR GAS BOTTLES
Model 700
C.2 INSTALLATION AND LINE PURGING
To install and purge the dual-bottle carrier gas

manifold, proceed as follows:
1. Install manifold as shown in Figure C-1.

Close all valves and tighten all fittings. Run
tubing to the Analyzer, but do not connect.
2. Back off pressure regulator (counter
clockwise) fully.
3. Open cylinder valve for Carrier Cylinder 1.
The pressure indicator will read the
cylinder pressure.
4. Open the shut-off valve attached to the
carrier regulator.
5. Regulate pressure out of the cylinder to 20
psig, then close the cylinder valve.
6. Open V-1 (bleed valve) and let the carrier
gas bleed to atmosphere until both gauges
read 0 psig, then close V-1.
7. Repeat Steps 4 and 5 two more times to
purge the line to V-2.
8. Purge the line to V-3 by repeating Steps 2
through 6; but this time, use bleed valve V-4
and Carrier Cylinder 2.
9. With valves 1-4 closed, open both cylinder
valves and regulate both carriers to
approximately 10 psig.
10. Open V-2 and V-3 simultaneously, then
turn both cylinder valves off and let the
carrier gasses bleed through the line to the
Analyzer until all gauges read 0 psig.
11. Repeat steps (8) and (9) two more times to
purge line to Analyzer.
12. Close V-3, leave V-2 open.
Installation and Line Purging SEP 2004

MANIFOLD CARRIER FOR GAS BOTTLES C-3
Model 700
13. Open cylinder valve of Carrier Cylinder 1

and, with carrier gas flowing at 10 psig or
below, connect carrier line to Analyzer.
14. Slowly regulate Carrier Cylinder 1 to 110
psig.
15. Open V-3 and slowly regulate Carrier
Cylinder 2 to 100 psig. (By doing this, all
but 100 pounds of Carrier Cylinder 1 will be
used before any of Carrier Cylinder 2 is
used. When Carrier Cylinder 1 gets to 100
pounds, replace the cylinder). Leak-check
all of the fittings carefully.
16. Let the Analyzer run overnight before
calibrating.
C.3 REPLACING CARRIER CYLINDER
To replace one carrier cylinder without

interrupting GC operation, proceed as follows:
1. Turn cylinder valve off.

2. Back off on cylinder pressure regulator until
handle turns freely. Remove cylinder.
3. Attach new cylinder to regulator and repeat
Steps 3 through 7 of Installation
Instructions, Section C.2, using appropriate
bleed valve to purge line. Leak-check the
fitting.
4. Open the appropriate block valve to the
Analyzer (V-2 or V-3) and regulate outlet
pressure to appropriate level. (See Steps 14
and 15 of Installation Instructions, Section
C.2.)
SEP 2004 Replacing Carrier Cylinder

C-4 MANIFOLD CARRIER FOR GAS BOTTLES
Model 700
C.4 CALIBRATION GAS
The calibration gas used for BTU analysis

should be blended of gases specified as Primary
Standards. Primary Standard gases are
blended using weights that are traceable to the
National Institute of Standards and
Technology (N.I.S.T). For other applications,
the calibration gas should be blended to the
specifications detailed in the analyzer’s
Application Data Sheets.
The calibration gas should not have any

component that could drop out at the coldest
temperature to which the gas will be subjected.
A typical blend for a temperature of zero
degrees Fahrenheit is listed in the following
table (Table C-1). No dropout will occur in this
calibration gas if it is blended at a pressure
below 250 psig.
Table C-1 Contents of Example Calibration Gas
Mole
Gas
Percent
Nitrogen 2.5
Carbon 0.5
Dioxide
Methane Balance
Propane 1.0
Isobutane 0.3
N-butane 0.3
Neopentane 0.1
Isopentane 0.1
N-pentane 0.1
N-hexane 0.03
The sampling system should be carefully

planned for the best chromatographic analyses.
Calibration Gas SEP 2004

ENGINEERING DRAWINGS D-1
Model 700
APPENDIX D, ENGINEERING DRAWINGS

D
D.1 LIST OF ENGINEERING DRAWINGS
This addendum contains the following

engineering drawings for the Model 700 Gas
Chromatograph.
BE-21154 Assembly Modem Board

Model 700 GC
CE-20765 Assembly CPU 2350A/700

(Sheets 1 and 2)
CE-20931 Assembly Radial 6-port Valve,

Kiosk Oven Model 700 GC
CE-20958 Assembly 10-port Valve

Model 700 GC
CE-21276 Assembly Micro-FID

Model 700 GC
CE-21345 Methanator Assembly
CE-25002 C9+ Flow Config. Det. 1 B/F to

Meas.D/C Det. 2 to Meas.
Model 700

Meas.D/C Det. 2 to Meas.
Model 700

Meas.to Meas. Model 700
CE-25006 C6+ and O2 Flow Config. Det. 1

B/F to Meas.D/C, DC Model 700
SEP 2005 List of Engineering Drawings

D-2 ENGINEERING DRAWINGS
Model 700
CE-25007 Flow Configuration

Det. 1 B/F to Meas. (Helium)
Det. 2 B/F to Meas. (Argon)
Model 700
DE-20991 Internal Cable Wiring Model 700

Analyzer (Sheets 1 & 2)
DE-20992 Field Wiring Field Termination

Board Model 700 GC
DE-20993 Outline and Dimensional Pole,

Wall & Floor Mounting Units
Model 700 GC
DE-21405 Internal Wiring Micro-FID
SP-00700 Spare Parts List Model 700 GC
SP-00701 Spare Parts List Model 700 GC
List of Engineering Drawings SEP 2005

WARRANTY CLAIM PROCEDURES
To make a warranty claim, you, the Purchaser, must:
1. Provide Daniel with proof of the Date of Purchase and proof of the
Date of Shipment of the product in question.
2. Return the product to Daniel within twelve (12) months of the date of
original shipment of the product, or within eighteen (18) months of the
date of original shipment of the product to destinations outside of the
United States. The Purchaser must prepay any shipping charges. In
addition, the Purchaser is responsible for insuring any product
shipped for return, and assumes the risk of loss of the product during
shipment.
3. To obtain Warranty service or to locate the nearest DMS office, sales,
or service center call (713) 827-6314, Fax (713) 827-6312, or write to:
Daniel Measurement Services
11100 Brittmore Park Drive
Houston, Texas 77041
Or contact DMS via the following site

www.emersonprocess.com/daniel
4. When contacting DMS for product service, the Purchaser is asked to

provide information as indicated on the following page entitled
"Customer Repair Report".
5. For product returns from locations outside the United States, it will be
necessary for you to obtain the import consignment address so that
DMS's customs broker can handle the importation with the U.S.
Customs Service.
6. DMS offers both on call and contract maintenance service designed to
afford single source responsibility for all its products.
7. DMS reserves the right to make changes at any time to any product to
improve its design and to insure the best available product.
CUSTOMER REPAIR REPORT
FOR SERVICE, COMPLETE THIS FORM, AND RETURN IT ALONG WITH THE AFFECTED EQUIPMENT
TO CUSTOMER SERVICE AT THE ADDRESS INDICATED BELOW.
COMPANY NAME: ___________________________________________________________________________
TECHNICAL CONTACT:_____________________________________ PHONE: _________________________
REPAIR P. O. #:________________________ IF WARRANTY, UNIT S/N: _____________________________
INVOICE ADDRESS: __________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
SHIPPING ADDRESS: _________________________________________________________________________
_____________________________________________________________________________________________
RETURN SHIPPING METHOD: _________________________________________________________________
EQUIPMENT MODEL #:____________________ S/N:__________________FAILURE DATE: _____________
DESCRIPTION OF PROBLEM: __________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
WHAT WAS HAPPENING AT TIME OF FAILURE? _______________________________________________
_____________________________________________________________________________________________
ADDITIONAL COMMENTS: ____________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
REPORT PREPARED BY:__________________________________ TITLE: _____________________________
IF YOU REQUIRE TECHNICAL ASSISTANCE, PLEASE FAX OR WRITE THE CUSTOMER SERVICE
DEPARTMENT AT:
DANIEL MEASUREMENT SERVICES

DIVISION OF EMERSON PROCESS MANAGEMENT PHONE: (713) 827-6314
ATTN: CUSTOMER SERVICE FAX: (713) 827-6312
11100 BRITTMOORE PARK DRIVE
HOUSTON, TEXAS 77041
FOR FASTEST SERVICE CONTACT DANIEL VIA OUR WEBSITE:

www.emersonprocess.com/daniel
Daniel Measurement and Control, Inc., Daniel Measurement Services, Inc., and Rosemount
Analytical Inc., Divisions of Emerson Process Management, reserves the right to make
changes to any of its products or services at any time without prior notification in order to
improve that product or service and to supply the best product or service possible.
www.emersonprocess.com

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Model 700

Part Number 3-9000-521

DANIEL MEASUREMENT AND CONTROL, INC. AND ROSEMOUNT ANALYTICAL, INC.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATIO

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES

COPYRIGHT © 2005 BY DANIEL MEASUREMENT AND CONTROL, INC., HOUSTON, TEXAS,

INTRODUCTION 1.1 DESCRIPTION OF MANUAL ............................1-1

1.2 SYSTEM DESCRIPTION..................................1-1

1.3 SOFTWARE DESCRIPTION ........................... 1-13

1.4 THEORY OF OPERATION ............................. 1-15

1.5 BASIC ANALYSIS COMPUTATIONS .............. 1-26

1.6 ADDITIONAL RESOURCES ........................... 1-30

SEP 2005 INTRODUCTION

1.7 GLOSSARY ................................................ 1-31

EQUIPMENT 2.1 EQUIPMENT DESCRIPTION ............................ 2-1

2.2 EQUIPMENT SPECIFICATIONS ...................... 2-10

INSTALLATION AND 3.1 PRECAUTIONS AND WARNINGS ................... 3-1

EQUIPMENT DESCRIPTION AND SPECIFICATIONS SEP 2005

3.1.5 Electrical and Signal Ground ......................... 3-11

3.2 PREPARATION............................................ 3-16

3.3 MODEL 700 INSTALLATION......................... 3-23

3.4 SETTING THE COM ID ................................. 3-33

SEP 2005 INSTALLATION AND SETUP

3.4.7 Discrete Digital I/O Wiring ............................ 3-51

3.5 LEAK CHECKS AND PURGING FOR

3.6 SYSTEM STARTUP ..................................... 3-65

MAINTENANCE AND 4.1 TROUBLESHOOTING AND REPAIR CONCEPT ... 4-1

4.3 ACCESS TO GC EQUIPMENT ELEMENTS ......... 4-5

MAINTENANCE AND TROUBLESHOOTING SEP 2005

4.4 PRECAUTIONS FOR HANDLING

4.5 GENERAL TROUBLESHOOTING..................... 4-12

4.6 LEAK CHECKS ............................................ 4-27

4.7 CHROMATOGRAPH VALVES........................ 4-31

SEP 2005 MAINTENANCE AND TROUBLESHOOTING

4.7.13 Solenoid Valve Replacement ......................... 4-49

4.8 TCD DETECTOR BRIDGE BALANCE ............... 4-52

4.9 MEASURE VENT FLOW ............................... 4-55

4.10 MODEL 700 ELECTRICAL COMPONENTS ...... 4-56

4.11 COMMUNICATIONS .................................... 4-61

4.12 ANALOG INPUTS/OUTPUTS ......................... 4-65

4.13 DISCRETE DIGITAL INPUTS/OUTPUTS .......... 4-70

4.14 RECOMMENDED SPARE PARTS.................... 4-70

4.15 UPGRADE PROCEDURES ............................. 4-71

APPENDIX A, A.1 TCD SERIAL COMMUNICATIONS....................A-1

A.2 FID SERIAL COMMUNICATIONS .....................A-7

A.2.1 Connecting Serial Communications to the GC .A-10

APPENDIX A, COMMUNICATIONS SPECIFICATIONS SEP 2005

A.2.2 FTB Serial Communications ..........................A-12

A.3 WIRING LOCAL RS-232 COMMUNICATIONS..A-25

A.3.1 GC Serial Port and Cable Configurations.........A-25

A.4 WIRING REMOTE RS-232

A.4.1 GC DB 9-pin Serial Port to Modem

A.5 EXAMPLE RS-422 PC-GC CONNECTION ........A-35

A.6 EXAMPLE RS-485 PC-GC CONNECTION ........A-37

SEP 2005 APPENDIX A, COMMUNICATIONS SPECIFICATIONS

APPENDIX B, MODEM B.1 OPTIONAL INTERNAL MODEM ....................... B-1

APPENDIX C, C.1 CARRIER GAS ..............................................C-1

C.3 REPLACING CARRIER CYLINDER ....................C-3

C.4 CALIBRATION GAS .......................................C-4