Six Sigma is a data-driven methodology for improving processes by reducing variation and eliminating defects. It grew out of the total quality management movement of the 1990s when companies realized TQM was not delivering promised results. Six Sigma uses a define-measure-analyze-improve-control process and statistical analysis to improve processes and maintain improvements. While there is no single definition or standards body, Six Sigma focuses on principles like executive support, a defined methodology, process improvement projects, and using data and facts to drive decisions and keep improvements sustained over time.
Six Sigma is a data-driven methodology for improving processes by reducing variation and eliminating defects. It grew out of the total quality management movement of the 1990s when companies realized TQM was not delivering promised results. Six Sigma uses a define-measure-analyze-improve-control process and statistical analysis to improve processes and maintain improvements. While there is no single definition or standards body, Six Sigma focuses on principles like executive support, a defined methodology, process improvement projects, and using data and facts to drive decisions and keep improvements sustained over time.
Six Sigma is a data-driven methodology for improving processes by reducing variation and eliminating defects. It grew out of the total quality management movement of the 1990s when companies realized TQM was not delivering promised results. Six Sigma uses a define-measure-analyze-improve-control process and statistical analysis to improve processes and maintain improvements. While there is no single definition or standards body, Six Sigma focuses on principles like executive support, a defined methodology, process improvement projects, and using data and facts to drive decisions and keep improvements sustained over time.
Six Sigma is a data-driven methodology for improving processes by reducing variation and eliminating defects. It grew out of the total quality management movement of the 1990s when companies realized TQM was not delivering promised results. Six Sigma uses a define-measure-analyze-improve-control process and statistical analysis to improve processes and maintain improvements. While there is no single definition or standards body, Six Sigma focuses on principles like executive support, a defined methodology, process improvement projects, and using data and facts to drive decisions and keep improvements sustained over time.
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Chapter-13
Six Sigma • The hottest approach to QM in manufacturing and other firms in North America • Not a standard as ISO: is a methodology • 6S sprouts up here and there A History of Six Sigma
A direct outgrowth of North American TQM in the 1990s
When TQM did not deliver as promised, it is for one or two reasons Internal Failure = Slipping on 1 of Deming’s 14 points (to adopt the new philosophy) By 1990s, becoming TQM company(3 Sigma) was enough to stay in business but not enough to maintain leadership Six Sigma is only relevant when there are millions or billions of events or products to measure Variation on Six Sigma
No single definition, no central standards or certification organization
Individuals can get certified as 6S black-belt or 6S green-belt 6S training includes many analytical and statistical process The lack of standard is a concern for executives and managers Only solution is to be led by executives who understand and are committed to 6S principles Flexibility is plus size to the lack of standardization in 6S Flexibility comes with a risk Six Sigma Simplified: Principles of Six Sigma
Senior Executive support
Top-down training Include the voice of customer Create an infrastructure to support success Develop short-term projects with specific goals Focus on process improvement Clear and consistent methodology Decisions based on fact and data Focus on people and processes Six Sigma Simplified: Components of Six Sigma Executive leadership and support Standard methodology Projects to improve processes Controls to keep improvements in place
Six Sigma Methodology-DMAIC
A minor modification of PDCA Define Measure Analyze (Value stream analysis, Analyze source of variation and Determine process drivers) Improve Control Six Sigma Simplified: Six Sigma Measurement Two issues : 1) DPMO 2) Why 6S=4.5S
Defects per Million Opportunities (DPMO)
Relationship between errors and defects Error = something wrong with process Defect = something wrong with product
Evaluating Six Sigma
TQM on steroids, the metaphor may be apt in both + and – ways 6S certainly add a lot of punch to TQM The End of Chapter 13!