BHEL Power Transformer

PRESENTATION ON
VOCATIONAL TRAINING
AT
BHEL, JHANSI
PRESENTED BY:-
SHUBHAM SINGH
ELECTRICAL ENGINEERING
Btech 4TH YEAR
POWER_TRANSFORMER
They have rating above 200 KVA

and used in generating station and substation
used for power transmission line for
stepping up and stepping down the voltage.
S TA G E S O F P O W E R
TRANSFORMERS
M A N U FA C T U R I N G A R E :
 Design & Drawing  Relacing of core

 Winding
 Terminal Gear
Manufacturing
 Core Building
Mounting
 Unlacing of Core  Final Tanking
 Fitting Bottom  Testing
insulation  Despatch
 Core Coil Assembly
 Fitting of Top
insulation
DESIGN & D R AW I N G :
1Φ
Phase 3Φ
MVA
 Rating
KVA
66 kv
 Voltage Class
11 kv
50
HZ
 Frequency
60 Hz
Δ
 Connection
Y
Generating
 Purpose Substation
Distribution
WINDING
USED
 R-S Coil : reverse section
winding.
 Helical coil : winded in shape
of spring.
 Spiral coil : simply wounded on
the base.
 Interleaved coil : winding
current rotates in same conductor
 Composite winding : more than one
conductor winded with each other.
Helical winding
Interleaved
CORE OF TRANSFORMER
M a t e r i a l Used :
CRGO : Cold rolled grain oriented

silicon steel is used to build the core.
Purpose of using CRGO is to reduce

the Hysteresis losses. Laminations of
these sheets minimizes eddy current
loss.
Unla c in g o f c o r e :
This is basically the phenomena of

removal of top end frame of the core
assembly so that the coils can be
mounted on the core.
C O R E – C O I L A S S E M B LY :
Core coil assembly consists of assembling the windings to the
core assembly. Core assembly is placed on a suitable leveled
platform.
Tighten the three limbs with webbing tape. Top channels and
top yoke laminations are removed and placed on a table in
the same sequence. Bottom insulation items like pressboard
rings, petals; perma wood rings are placed on bottom yoke on
each core limb. Core wraps as specified in the design details
are covered to the core limbs and tightened with cotton tape.
 L.V Coil : primary coil for step down transformer, made in

order to allow the flow of large current through it .
 H.V Coil : Secondary coil for step down transformer, made

in order to allow high voltage and hence small current
through it.
RELACING OF:
CORE:
The top yoke is again attached
to The Rest of the Core, the
sheets Are attached one by one
or in Packets (generally 2 to 4
in numbers) to the core limb in
erect position. Then the job is
dipped in oil and then heated to
remove any kind of moisture in
it. After that the job is
compressed i.e. pressure is
applied from the top to compress
the coil and achieve the
required CD of the coil as
specified in design.
P R O C E S S I N G A N D DRY
OUT :
The presence of the moisture brings about the
reduction in the electric strength of material
and also increases its volume.
Dry out is necessary in this condition.

The final drying out is commenced either
when the core and winding are placed or when
they are fitted in to there tank, all main
connections made and the tank placed in an
oven and connected to the drying system
F I N A L TA N K I N G :
Tanking means…..
assembling the core coil
assembling job into
transformer tank with
all necessary accessories
according to bill
of material
and design diagram.
TESTING O F P O W E R
TRANSFORMER
Tests during manufacture :
 Core plate checks
Core frame insulation resistance
Core loss measurement
Winding copper checks
Tank tests
F I NA L TESTING :
Routine Tests
 Voltage ratio and polarity.
 winding resistance.
 impedance voltage, short-circuit impedence and load
loss
 dielectric tests.
(a) separate source AC voltage.
(b) Induced voltage.
 no-load losses and current.
 on-load tap changers, where appropriate.
TYPE T E S T S :
 Temperature rise test.

 noise level test.
 lightning impulse tests.
EQUIPMENT USED FOR
PROTECTION OF TRANSFORMER
• Lightning Arrester.
• Over Current Relay.
• Buccholz relay.
• Earth fault relay.
• Oil level indicator.
• Over fluxing relay.

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BHEL Power Transformer

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PRESENTATION ON

They have rating above 200 KVA

 Design & Drawing  Relacing of core

CRGO : Cold rolled grain oriented

Purpose of using CRGO is to reduce

This is basically the phenomena of

 L.V Coil : primary coil for step down transformer, made in

 H.V Coil : Secondary coil for step down transformer, made

Dry out is necessary in this condition.

 Temperature rise test.

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