Esx 7000-1
Esx 7000-1
Esx 7000-1
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EASTLEX
, MAN,UAL#25005
MODEL '0:7000
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This document is 'issued in confidence only for installation, repair, and maintenance of the, described equipment. It must not be reproduced in whole orin part, or used for any other purpose except 'with the consent in writing of
, EASTLEX MACHINE CORPORATION.
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MANUAL #25005
VOLTAGE
L..---,====;r===1
OPTIONS
LOOP FEED !c KNIFE
CONT~OLS
10-19
SEW SETTING
20-29
LOOP SETTING
30-39
SEWING SLIDE
CONTROL SOX
ADDITIONAL INSTRUCTION
40-49
OPTIONS
50-59
SERVICE AND MAINTENANCE
60-64
TRDUBLESHOOT1NG
65-69
PART MANUAL
70
SHIPPING AND PACK LIST
90-99
-
SEWING MOTOR
AIR UNIT
This docunent is issued in confidence only for installation, repair, and naintenance of the described equipnent. It Must not be reproduced in whole or in port, or used for any other purpose except with the consent in writing of EASTLEX MACHINE CORPORATION.
ID-LI
EASTLEX MACHINE CORPORATION
2170 CHRISTIAN ROAD
LEXINGTON. KENTU[KY 40509 (606)254-1388 254-1389 255-4648 FAX (606)281-6306
ALWAYS ENGAGE IN SAFE PRACTICES WHEN WORKING ON ANY KIND OF MACHINERY. PAY ATTENTION TO ALL SAFETY WARNINGS ON
THE LABEL AT RIGHT.
SAFETY
ALL SERVICE WORK SHOULD BE PERFORMED BY TRAINED PERSONNEL.
11·,
I ALWAYS ... I
REMEMBER ••. THE SAFE WAY IS THE BEST WAY
OPERATE THIS MACHINE WITHOUT GUARDS OR SAFETY COVERS IN PLACE
DISCONNECT THE MAIN ELECTRICAL POWER BEFORE SERVICING, ADJUSTING, THE EQUIPMENT
READ AND UNDERSTAND THE OPERATOR'S MANUAl. BEFORE OPERATING THIS MACHINE
IDONOT ... 1
PLACE ANY PART OF THE BODY INTO OR CLOSE TO ANY MOVING PART OF THE OPERATING MACHINE
REMOVE THIS SIGN FROM THE MACHINE
THIS WARNING LABEL MEANS
THAT POTENTIALLY DANGEROUS ELECTRICAL CURRENT IS
PRESENT AND MACHINE SHOULD
BE DISCONNECTED FROM POWER SOURCE BEFORE ATTEMPTING TO OPEN COVERS AND SERVICE MACHINE.
IUFTY-ll
EASTLEX 994
SETTING UP MACHINE
:j
" i
CONNECT TO CLEAN AIR SUPPLY,
A
C
A
SET PRESSURE REGULATOR TO 70 psi.
B
70 psi.
B
CHECK VOLTAGE THAT MACHINE IS WIRED FOR AND CONNECT POWER ACCORDINGLY.
c
A-EXTENSION LEGS CAN BE RAISED DR LOWERED AS DESIRED, B-BRACES CAN BE LOCATED HIGH DR LOW AS DESIRED,
[-FEET CAN BE ADJUSTED TO LEVEL TABLE.
B
D
EASTLEX 994
D
%SL &
--....::~~---.--==-_:_
CONTROLS
@"", SEWING FUNCTION SWITCH
<,
O'~REO LIGHT -SEWING MACHINE ON (07679) A
{ I ~~ND SEW-PRESSERFOOT UP-RESET LOCK
,,' ,~.r",-.:io:c NORMAL FOR SEWING (07201-TSS)
10 WINJ--SEW ONLY (OR OPTIONAL FOOT SWITCH)
ON/OFF SEWING SWITCH
;~SEWING MACHINE ON
O~(O7777) B
B SEWING MACHINE OFF
SINGLE SEW SWITCH
WHN
:~ SINGLE SEW
( 07661- TS7 ) C
C DOUBLE SE\~
CYCLE SlVITCH
@ - PRESS TO CYCLE-LOOP LOADER (MAINPLATE) (07202-PB4)
D D
FRONT/REAR SWITCH
~ FOR REPAIR PUSH UP (SLIDE TO REAR)
---- CENTER NORMAL (07352- TS3 )
PUSH DOWN/LET GO (SLIDE FORWARD) E
E
@~ OVERLAP SWITCH
I ~ OVERLAP (GAP) I NDI CA TOR LI GHT - YELLOW (07680)
~ UP-NORMAL
--- ( 04956- TS2 )
F @)-PUSH DOWN TO ERASE INDICATOR LIGHT/STOP CYCLE MOTOR F
@~POWER SWITCH
I~CoNTROL ON INDICATOR LIGHT-GREEN (07681 )
~ UP-NORMAL
~ ~(04g56-TS1)
G -- DOWN-CONTROL OFF G /166 X:I7.LSr:I
'NIV~V 31JAJ 01 AOV3~ ®-----'3NIHJVH ~NIf~3S NO Nc:ln1 '01
NIIM
01 - 'l\'IH~ON 01 HJlIMS NDI1JNn:l M3S 13S '6 o
, @HJlIMS d01S 31JAJ irn llnd '8
, AlM01S Q) HJlIMS cHV (NO) irn llnd 'L
1111011
'SlOCUNOJ 1 V 0 I 01 dn HJlIMS NDI1JNn:l M3S 13S '9
o
'ONVH A8 3131dWOJ '03HSINI~ 10N SI 31JAJ 3NIHJVH ~NIM3S:lI ':1:10 03N~n1
SI 3NIHJVW ~NIM3S 3~ns 3)VW 'W3180~d ~IVd3~ ~o XI:I '5
'( 03~)Q) HJlIMS ClIV (~:JO) NI Hsnd ONV ®d01S 31JAJ Hsnd 'v
AJN~~(I~W~ NI
'3lJAJ HSINI:I llIM 11 ONV I qpdOlS 31JAJ Ino 11nd MON '(3SVJ NI8808 ClO 31033N OV3C1H1) H3180~d 3HI 1J3~CloJ AVW nOA ~O 3A08V 038I~JS30 SV e# 00 NVJ nOA 1~V1S 010 ~NIM3S ~I 'E
, ®HJ1lfIIS 3sn-NIV~V 31JAJ 01 AOV3~ MON SI 3NIHJVW 'I @HJlIMS d01S 31JAJ irn llnd N3H1-NMOO ~NIHsnd A8 , 13S3~ AVH no)" 1~V 1S 10N oro ~NIM3S :II 'z
, ' @HJlIMS dOIS 31JAJ NI Hsnd 03ddICl1 N338 SVH
QUHJlIMS 1~VlS 3lJAJ ~3l:lV 3lJAJ ~NIM3S 3H1 d01S 01 'I
:1:10 HJIIMS ~IV(2)
(LISW OSELO) HJ1IMS
dOIS 31J)"J ~NIM3SC§)
(LSW 56cLO) HJIIMS 1C1V1S 31JA
__ ---- .-'- ---------- ._---, ------
11-111
SE1V SETTING
TURN AIR OFF BY PUSHING IN THE REO BUTTON.
TURN POWER OFF.
A
AIR
SELECT PROPER THROAT PLATE.
2 0 THROAT PLATE # LOOP LENGTH
07261 1.25 1.625 2.00 2.375
07262 1. 00 1. 375 l. 75 2 . 125 2 . 50
07263 1.125 1.50 1.875 2.25
B
A
B
SET FRONT PRESSERFOOT FOR PROPER DISTANCE.
c
LOOSEN ADJUSTABLE STOP ON LEFT SIDE OF SEWING MACHINE.
D
LIlIlSeI SCIIElS D
SLIDE PRESSERFOOT/THROAT PLATE ASSEMBLY REARWARD SO THAT FRONT PRESSERFOOT IS CENTERED UNDER NEEDLE.
E
RE-SET ADJUSTABLE STOP TO PROPER REAR POSITION.
SLICE STDP A641NST SfRII(; UlnL AlUJSTmlE STIJ' IS sam AGAINST Ra2 SlIP. Mil
llGlTBi SOCEVS.
F
c
E
F
•
SEW SETTING
PLACE BELTLDOP MATERIAL INTO MACHINE:
OVER STRIP GUIDE ® THRU GUIDE BAR@ UNDER STRIP COVER © UNDER METER FINGER @
UNDER FRONT METER FINGER~ AGAINST MOVING KNIFE (SEE u21 cn)
A
21
A
Jl MOVE LEFT STRIP GUIDE LEFT OR RIGHT TO ACCOMMODATE BELTLOOP WIDTH.
B
LOOSEN KNOBS
<Ft>
SET STRIP SPACER BLOCK FOR WIDTH.
c
THEN MOVE 81..OCK LEFT []R RIGHT <i===C>
c
SET THICKNESS ADJUSTING SCREW WITH A GOOD STRIP OF MATERIAL (NOT OVERLAPPED), TURN SCREW CLOCKWISE, SO THAT IT WILL JUST DEPRESS MICRDSWITCH ... TURN
1/4 TO J FULL TURN FOR MORE TOLERANCE, THEN LOCK HAND NUT.
D
E
TURN 1/4 TO I FUlL TURN FOR MORE TOLERANCE.
N1TE-
IF 'fEWlW UCiIT [It PNa. STAYS IN-SCREV IS hm fIR EtOJiH IF \'£WIW LIGIT IJlSEN' T CDE Ilf-SCREV IS lID FIR IN.
D
MOVE BELTLOOP FEEDOUT LEVER SETTING TO MAXIMUM LENGTH.
EI21-U
30
MOVE TURN I NG FINGERS (2) AND Q) BACK TO HOME POSITION 8Y TURNING HAND
ROTATOR COUNTER-CLOCKWISE. c: ~
LOOSEN SCREWS ,MOVE FRONT STRIP---
HOLDING FINGER TO DESIRED
POSITION ... RE-TIGHTEN SCREWS® .
LOOP SETTING
LOOSEN SCRE\'I Q). MOVE FRONT TURNING FINGER (£) OUT TO DESIRED
LENGTH. RE- TIGHTEN SCREvl Q) .
TURNING HAND ROTATOR COUNTERCLOCKWISE, MOVE TURNING FINGERS AND Q) UNDER THE PRESSERFEET AND~IN SEWING MACHINE.
MAKE ADDITIONAL ADJUSTMENTS IF NEEDED.
MOVE BEL TLOOP FEEOOUT LEVER @ TO WITHIN 1/8" OF FRONT TURNING E FINGER~ .
DO NOT OPERATE MACHINE UNLESS LL COVERS ARE IN PLACE
EASTLEX
A
8
D
LOOP SETTING
THERE SHOULD BE NO GAP BETWEEN THE END OF THE FEED-IN FINGERS AND THE BELTLDDP WHEN THE
FEED-IN PLATE STOPS IT'S MOTION AT THE CUTTING CYCLE I NOR SHOULD THE F INGER PUSH THE LOOP FORVI ARO . THE FINGER SHOULD BUTT UP TO THE LOOP AS SHOWN
IN DIAGRAM B.
THE SITUATIONS SHOWN IN DIAGRAMS A AND C ARE NOT DESIRABLE.
ADJUSTMENTS TO FEED-IN FINGERS [AN BE MADE AFTER LOOSENING SET SCREWS CD. (SEE DIAGRAM C)
NOTE:
PINS IN TURNING FINGERS SHOULD
STICK OUT A DISTANCE EQUAL TO THE WIDTH OF THE LOOP MATERIAL.
1
31
A
GAP ... NOT DESIRABLE
E
FINGER BUTTS UP TO LOOP.
CD
FINGER PUSHES LOOP FORWARD ... NOT DESIRABLE
IMPORTANT!
DO NOT OPERATE MACHINE UNLESS ALL COVERS ARE IN PLACE
EASTLEX
lll-ll
.~h POWER AND AIR ON.
AIR
A
PRESS "CYCLE" SWITCH AND NOTE HOW MACHINE FEEDS, FOLDS, AND HOLDS.
B I F NEEDED, MAKE ADD I T roNAL ADJUSTMENTS.
3 2 (5EE "ADJUSTMENTS' SECTION)
NOW READ lENGTH SETTING ON
BEL TlOOP FEEDDUT CD AND SET THICKNESS ADJUSTING FINGER TO SAME SETTING FOR PROPER SENSING AT POSITION (2) .
Q)
c
PLEASE NOTE:
TO MANUALLY (WITH HAND ROTATOR) RUN THROUGH THE CYCLE WITH POWER I AND AIR ON. THE FUNCTION SWITCH MUST BE IN THE OFF POSITION AND THE SEWING MACHINE SWITCH MUST
BE OFF.
IMPORTANT!
DO NOT OPERATE MACHINE UNLESS ALL COVERS ARE IN PLACE
EASTLEX 994
A
c
!a.
pt
; ..
I
6
I
LOOP SETTING
BELTLOOP FEED IN CAN BE RAISED OR LOWERED BY AQJUSTI~G
SCREW CD VI I TH SCRE~IOR I VER AI'I!O THEN LOCKING NUT (2) .
AN ACCESS HOLE IS PROVIDED IN THE MAINPLATE FOR
THIS ADJUSTMENT.
PLEASE NOTE:
BRING THE BELTLOOP IN JUST BELOW THE PRESSERFEET.
A
3 ==--=-~_-_-_3:
A
TO ADJUST BELT LOOP TO GARMENT. MOVE GARMENT STOP IN OR OUT AS NEEDED BY LOOSENING SCREW ell .
11111111111111
I I
B
EASTLEK 994 B
IMPORTANT!
DO NOT OPERATE MACHINE UNLESS ALL COVERS ARE IN PLACE
=
.-. - •• ·.oW" .• u. . ... --- I]
_------=:L=-O::......:::...::O P~SE::::._.=._T_;:_::T I:::..=-:.N-=-G ----- I;
ADJUST THE SEVIING LOCA nON ON THE BEL TLOOP: I ) N
I nOSEN THE BOLT AND HANDLEVER UNDER THE T ABLE ~ J Ii
~-c::::::::;::;::=r-- I!
c:=:=:=::U
-------------------------------------------~--__,l
fu POSITION FRONT AND BACK ...
ADJUST KNOB OJ TO MOVE PLACER FORWARD DR REARWARD AS NEEDED UNTIL STITCH IS CENTERED ON LOOP.
B
c
TO POSITION SIDE TO SIDE ... A~JUST KNOB ® TO MOVE PLACER RIGHT OR LEFT AS NEEDED.
D
Y~IIiIHJ:l1 ~lllllllm
! t
[DIIIIIIIUI nlillWI
34------
TO POSITION PERPENDICULARLY ...
ADJUST BY LOOSENING CARRIAGE 80L TS (5) AND ROT A TE THE PLACER CLOCKWISE OR [oUNTER-CLoCKWISE
AS NEEDED.
o
NOTE:
WHEN THESE ADJUSTMENTS ARE [OMPLETED IT MAY BE NECESSARY TO GO BACK AND
oRE-DO STEP 338.
o
IMPORTANT!
DO NOT OPERATE MACHINE UNLESS ALL COVERS ARE IN PLACE
EASTLEX
A
B
c
D
.. '''1 'i
1
I j
,
LOOP POSITION
Fj.
c:.
: ..
135-1.1
BELTLOOP POSITION IN FINGERS:
CORRECT POSIT ION <2:d;:;::;::::;::':===============~
REAR FINGER FRONT FIt-GEl?
TO ADJUST LOOP POSITION ON REAR FINGER, LOOSEN SCREWS
(DANo SLIDE BLOCK FRONTWARD DR BACKWARD UNTIL LOOP IS IN CORRECT POSITION.
RE-TIGHTEN SCREWS.
FRONTWARD
V
{~~;:::::::;;::===========:;;:;;'\;;:; TOO SHORT IN FRONT-
vz-a--:» 0-.:::/ SLIDE TO LEFT
{-;::;: r-r;r;::::============::~=~ TOO LONG IN FRONT-
~ ~ SLIDE TO RIGHT
EASTLEX 994
TO ADJUST FOR CORRECT LOOP POSITION ON FRONT FINGER, LOOSEN HAND NUT (2) AND SLIDE LINKAGE ASSEMBLY RIGHT OR LEFT UNTIL LOOP IS IN THE CORRECT POSITION. RE-TIGHTEN HAND NUT.
IMPORTANT!
DO NOT OPERATE MACHINE UNLESS ALL COVERS ARE IN PLACE
>
00,",,"'= '= ----. - ',,- ~
(,~'-' _---~LO.:---O-P-P-O-S-IT-I-ON-----l. 1st.:,.
~ IJrJG EAR : ,
THE OUTSIDE PIN ON THE TURNING ruT~ Ii
FINGER MAYBE BENT IN OR OUT Ir8ENlJ PIN IN OR OUT ,:
AS NEEDED. USE THE PIN BENDING NV "~:::F=n~-__.// 0 ,
TOOL. THAT [AN BE FOUND ON THE I~ JIM
TABLE TOP OF THE MACHINE ~ = = j [email protected]
NEAR THE ADJUSTMENT KNOBS.
36
I
1
l
r;1EAR FINGER
REAR
L--- r---..J
3
----
FRONT BEND OUT BEND IN
NDTE-
THIS WORKS FOR EITHER END OF BELTLOOP.
IMPORTANT!
DO NOT OPERATE MACHINE UNLESS ALL COVERS ARE IN PLACE
EASTLEX 994
40
- ........... ;:-:-~-.- .. -== ~O!-:a.:':.::';~~~-=·:;::m::::a;::I::=~OS':l::=-J'I' ..... ~~.~~~-=;:.::.;;;.;.=----....':!',~";;·~
r~~··-·~·"'~--=~=·=~=·- ADD I T I ON AL I NSTRUCT I ON
T I 1·,1 I NG
MICRDSWITCH STACK
\
\ \
'\ '\
I I
TIMING HOLE
" "
1---.,._1 _..J._ SLOTS IN MAINPLATE
" ./
!04-- APPROX IMA TEL Y .200"
TO CHECK MACHINE FOR PROPER TIMING, ROTATE CAM ASSEMBLYG) BY HAND UNTIL TIMING HOLE IS IN POSITION SHOWN. (HOLE SHOULD BE VERY NEAR THIS POSITION WHEN MACHINE IS AT REST.) THE TOP MICROSWITCH ROLLER (2) SHOULD BE AT THE PEAK OF THE TOP LOBE OF THE SWITCHING CAM Q) .
TO A~JUST, LOOSEN TWO SET SCREWSQD, ROTATE SWITCHING CAM UNTIL THE PEAK OF THE TOP LOBE IS AT THE CENTER OF THE TOP MICROSWITCHROLLER. TIGHTEN THE SET SCREWS.
NOTE: MACHINES ARE PROPERLY TIMED AT FACTORY, ADJUSTMENTS SHOULD NOT BE NECESSARY.
IMPORTANT!
DO NOT OPERATE MACHINE UNLESS ALL COVERS ARE IN PLACE
EASTLEX 994
pas i
OPTIONS
OPTIONS FOR 07000
ASSY # DESCRIPTION PAGE #
07804 BOBBIN WINDER 51. I
11300 BOBBIN WINDER-220V/SOHZ __ SI. 18
FEED IN PLATES - 5 I .2
07936 STANDARD
07946 ROLL CAP TYPE I
07947 ROLL CAP TYPE II
07931 ROLL CAP TYPE III
10160 TENSION RELIEF
10773 FLATLOOPS
10174 GARMENT BAR 51 . 3
10271 GUIDE-LEAD IN 51 .4
07685 SHADE CONTROL 51 .5
10252 SPOOL HOLDER 51 . 6
ADDITIONAL OPTIONAL PARTS- _ - - - 51 .8
07351 SPARE PARTS KIT -11 OV - - 52 . 1
07365 SPARE PARTS KIT -230V __ 52.2
OTHER VOL TAGES 53
WIRING DIAGRAM-07792 - - - - - - - - - 53A WIRING DIAGRAM-07794 __ - - - _ - - - 538 WIRING DIAGRAM-I 0035 - - - - - - - - - 53C
! 50
t
5
10371 CAM-28 STITCH (JUKI)
EASTLEX 994
~
;
: iOCATE AND REMOVE 2 FRONT SCREWS IN TOP COVER ON SEWING MACHINE@ .
2 INSTALL MOUNT ING STUDS ® . 3 FASTEN MOUNTING BLOCK «J TO STUDS WITH LOCKWASHERS AND HEX NUTS.
4 MOUNT BOBBIN WINDER TO BLOCK THRU EITHER HOLES @ OR ® WITH SCREWS & LOCK WASHERS ® .
COMPLETE PART LISTING ON BACK
EASTLEX 994
05510SG 05592SG 07350AG lOOOlAP 10003AG 10005AP 10006AP 10007AG l0008AA
10014AG 10015AG 10016AG 10017AG 1001BAG 10019AP 10020AP 10021AP 10022AP 10023AP 10024AP 10025AP 10026AP 10027AP l002BAP 10029AP 10030AP l0031AP 10032AP
Q7804AA BOBBIN IHNDER
09/23/94 09/23/94 08/07/87
1) HOUSING-FUSE 1) FUSE-3/8 AMP
1) SWITCH-NICRO-LIMIT-(ROLLER LEVER ARN 1A @ 125VAC) 1) MOUNT-THREAD GUIDE-BOBBIN WINDER
1) MOTOR-BOBBIN WINDER
1) MOUNT-BOBBIN WINDER
2) STUD-MOUNT-BOBBIN WINDER
1) 1)
10002AP 10009AG 10010AG 10011AG 100l2AG 10013AG
NAMEPLATE-BOBBIN WINDER GUIDE-THREAD-BOBBIN WINDER 12/00/90
( 1) BRACKET-THREAD GUIDE-BOBBIN WINDER ( 1) POST-BOBBIN WINDER
( 2) DISC-BOBBIN WINDER
( 1) SPRING-BOBBIN WINDER
( 1) NUT-RAND-BOBBIN WINDER ( 1) NUT-BOBBIN WINDER
( 1) *8 LOCKWASHER
( 1) 8-32 X 3/8 SHCS
( 1) SPRING-BOBBIN WINDER
( 1) SPRING PIN-l/B" X 1/2"-BOBBIN WINDER ( 2) SPRING PIN-3/l6" X S/8"-BOBBIN WINDER ( 1) CAPACITOR-BOBBIN WINDER
( 1) KNIFE-BOBBIN WINDER
( 1) HARNESS-WIRE-BOBBIN WINDER ( 1) COVER-REAR-BOBBIN WINDER
( 1) COVER-FRONT-BOBBIN WINDER ( 1) MAINPLATE-BOBBIN WINDER
( 1) BUSHING-STEP-BOBBIN WINDER ( 1) BUTTON-SWITCH-BOBBIN WINDER ( 1) BUSHING-STEP-BOBBIN WINDER
( 2) SPACER-FRONT COVER-BOBBIN WINDER ( 4) SPACER-220 MOTOR-BOBBIN WINDER
( 1) SPACER-REAR COVER-BOBBIN WINDER ( 1) SPINDLE-BOBBIN-BOBBIN WINDER
( 1) ARM-SHORT-BOBBIN WINDER
( 1) ARM-LONG-BOBBIN WINDER
( 1) MOUNT-KNIFE-BOBBIN WINDER ( 2) tl0 LOCKWASHER
( 3) f4 LOCKWASHER
( 3) 16 LOCKWASHER
( 14) f8 LOCKWASHER
( 2) 1/16 X 1/4 DRIVE SCREW ( 2) 10-32 HEX NUT
( 1) 3/16 CABLE CLAMP ( 1) 4-40 HEX NUT
( 2) 4-40 X 5/8 ROUND HEAD SCREW ( 1) 4-40 X 5/8 SHCS
( 2) 6-32 HEX NUT
( 2) 6-32 X 3/8 SHCS ( 1) 8-32 HEX NUT
( 3) 8-32 X 1 5/8 FILLISTER HEAD SCREW ( 3) 8-32 X 1/2 SHCS
( 4) 8-32 X 1/4 PAN HEAD SCREW ( 1) 8-32 X 1/8 SET SCREW
( 4) 8-32 X 3/4 SHCS
( 1) 8-32 X 3/8 FILLISTER HEAD SCREW ( 2) 8-32 X 3/8 SHCS
( 3) 8-32 X 5/8 SHes
P
I
I LOCATE AND REMOVE 2 FRONT S[KEWS IN TOP COVER ON SEWING MACHINE® .
2 INSTALL MOUNTING STUDS ® . 3 FASTEN MOUNTING BLOCK«) TO STUDS WITH LOCKWASHERS AND HEX NUTS.
4 MOUNT BOBBIN WINDER TO BLOCK THRU EITHER HOLES@OR® WITH SCREWS & LOCKWASHERS ® .
07974 JUNCTION BOX
( TABLE)
5 ROUTE BOBBIN WINDER POWER
[ORO THRU HOLE IN T A-=8-=LE=----.l-...I......- ----;;~~--.
COMPLETE PART LISTING ON BACK
10002AP 10009AG 100l0AG 10011AG 10012AG 10013AG
11300AA BOBBW I'iINDEH- (220V 150HZ)
03/06/95
1) HOUSING-FUSE 1) FUSE-3/8 AMP
1) SWITCH-~ICRO-LIMIT-(ROLLER LEVER ARM 1A @ 125VAC) 1) MOUNT-THREAD GUIDE-BOBBIN WINDER
1) MOUNT-BOBBIN WINDER
2) STUD-MOUNT-BOBBIN WINDER 1) NAMEPLATE-BOBBIN WINDER
1) GUIDE-THREAD-BOBBIN WINDER
12/00/90
( 1) BRACKET-THREAD GUIDE-BOBBIN WINDER ( 1) POST-BOBBIN WINDER
( 2) DISC-BOBBIN WINDER
( 1) SPRING-BOBBIN WINDER
( 1) NUT-RAND-BOBBIN WINDER ( 1) NUT-BOBBIN WINDER
( 1) #S LOCKWASHER
( 1) 8-32 X 3/8 S.H.C.S.
05510SG 05592SG 07350AG 10001AP l0005AP 10006AP 10007AG l0008AA
10014AG ( 1) SPRING-BOBBIN WINDER
lOOlSAG ( l) SPRING PIN-l/8" X l/2"-BOBBIN WINDER
100lGAG ( 2) SPRING PIN-3/lG" X S/S"-BOBBIN WINDER
lOO18AG ( 1) KNIFE-BOBBIN WINDER
lOO19AP ( 1) HARNESS-WIRE-BOBBIN WINDER
10020AP ( 1) COVER-REAR-BOBBIN WINDER
10021AP ( l) COVER-FRONT-BOBBIN WINDER
10022AP ( 1) MAINPLATE-BOBBIN WINDER
lOO23AP ( 1) BUSHING-STEP-BOBBIN WINDER
lOO24AP ( 1) BUTTON-SWITCH-BOBBIN WINDER
1002SAP ( 1) BUSHING-STEP-BOBBIN WINDER
1002 GAP ( 2) SPACER-FRONT COVER-BOBBIN WINDER
lOO27AP ( 4) SPACER-220 MOTOR-BOBBIN WINDER
lOO28APA ( 1) SPACER-REAR COVER-BOBBIN WINDER
lO030AP ( 1) ARM-SHORT-BOBBIN WINDER
10031AP ( 1) ARM-LONG-BOBBIN WINDER
lOO32AP ( 1) MOUNT-KNIFE-BOBBIN WINDER
11301AG ( 1) MOTOR-BOBBIN WINDER-(220V/50HZ)
11302AG ( 1) CAPACITOR-BOBBIN WINDER-(220V/SOHZ) ,i'
11303AP ( 1) SPINDLE-BOBBIN-BOBBIN WINDER-(220V MOTOR)
121S1NG ( 1) CLAMP-PLASTIC CABLE-3/16
9001GNG ( 2) SCREW-DRIVE 0 X 1/4
( 2) #1 0 LOCK WASHER
( 3) #4 LOCK WASHER •
( 3) #6 LOCK WASHER
( 21) #8 LOCK WASHER
( 2) 10-32 HEX NUT
( 1) 4-40 HEX NUT
( 2) 4-40 X S/S" ROUND HEAD SCREW
( 1) 4-40 X S/S" SHCS
( 2) 6-32 HEX NUT
( 2) 6-32 X 3/8" SHCS
( 1) 8-32 HEX NUT
( 3) 8-32 X 1 5/8" FILLISTER HEAD SCREWS
( 3) 8-32 X 1/2" SHes
( 4) 8-32 X 1/4" PAN HEAD SCREW
( 1) 8-32 X 1/8" SOCKET SET SCREW
( 4) 8-32 X 2" PAN HEAD SCREWS
( 4) 8-32 X 3/4" SHCS
( 1) 8-32 X 3/8" FILLISTER HEAD SCREW
( 2) 8-32 X 3/8" SHCS
( 3) 8-32 X 5/8" SHCS 51.2T
r
I
07947
07946
YODEL 07000 ROLL CAP TYPE 1
07941
HODEL 07400 STANDARD
YODEL 07000 ROLL CAP TYPE 2
07983
YODEL 07700 STANDARD
07931
YODEL 07700 FLATLOOPS
10773
MODEL 07000 ROLL CAP TYPE 3
07935
EASTLEX 994
D
-
r
I
! ===_ ...... _ .. - - - ~·'-'"" .. ?>==-'""'-··=···,,_...,,=--····'-"'-'-"=·-=-·~- .. --'-="==-=-7~· ===0=.=-==..,=.====-=- .. -,- .. ----
: r" '''~~:I:~!T BAR
51.3
OPTIONS
._--_._----------
1017Ll
IU INSTALL GARMENT BAR, SLIP ~L,4MPS CD OVER FRONT BRACE UNDER T ABLE I THEN SLIDE BAR @ THROUGH HOLES IN [LAMP. ADJUST BAR
SO THAT IT IS IN A COMFORTABLE POSITION AND TIGHTEN [LAMPS.
10174 GARMENT BAR 11 SEP 92
07396 (2) BRACKET-MDUNTING 07684 (I) BAR-GARMENT
( 2 ) 5/16-18 X 3/4 HEX HEAD SCRE~/S
NOTE:
WHEN USING MACHINES IN TANDEM, ONE END OF GARMENT BAR SHOULD BE ON TOP OF BRACE, AND THE OTHER END SHOULD BE UNDER BRACE.
ISIl-lI
EASTLEX
I
I
1
SNOIldO
'S3Il8W3SSV ~313W/3~IN~ 3Hl ONIH38 AlIJ3~IO '31VldNIVH ~O ~V3~ NO 30In~ NI OV3l 3Hl INnOW
IL~Ol
NI OVjl-jOln~
Zl-tiSt
r
i
[HE BELTLODP STRIPS WILL ALWAYS HAVE TO BE LONGER THAN THE NEEDED USED LENGTH OF THE BELTLODPS.
HS-15
MS-7
THE EXTRA UNUSED BELTLDOPS
MUST BE DISCARDED WITH EVERY CYCLE (EVERY GARMENT), THIS IS AUTOMATICALLY DONE BY ACTIVATING THE LOOP DISCARD SWITCH ® (MS-15) (TO THE LEFT OF THE SEWING HEAD) AT THE TIME THE LAST LOOP IS CALLED FOR.
THE MACHINE WILL NOW BE READY
TO BEGIN A NEW CYCLE (NEW GARMENT) AT THE PROPER PLACE (AFTER
THE OVERLAP).
BLACK
I1ED
TO HODK UP SHADE CDNTI1DL SWITCH HS-15
, 51.5
51.5
07685 SWITCH-SHADE CONTROL
01 AUG 90
05505 (1) CONNECTOR-CABLE-3/8 07295 (1) SWITCH-MICRO
07296 (1) COVER-ACTUATOR BUTTON 07297 (1) BUTTON-ACTUATOR
10134 (1) BRACKET-SWITCH
(2) #6 LW
(1) 10-32 X 1/4 SSS (2) 10-32 X 5/8 SHCS
(2) 6-32 X 1 1/4 RD HO SCREW
EASTLEX 994
OPTIONS
I
I
--l
~
SPOOL HDLDER-I02S2
SPOOL HOLDER IS MOUNTED ON REAR END OF ADJUSTMENT BAR AS SHOWN.
MAINPLATE AND CONTROL BOX NOT SHOWN FOR CLARITY.
10252 SPOOL HOLDER
25 OCT 94
02379 (1) SPRING P.IN-1/4 X 1 10222 (I) STAND-SPOOL
10223 (1) HOLDER-SPOOL
10253 ( ) SPODL-IO 1/2" 10279 ( ) SPOOL -6 1/2"
10336 (1) HAND SCREW
14916 (I) HOLDER-SPOOL
EASTLEX 994
~ LZ,=
OPTIONS
ADDITIONAL OPTIONAL PARTS-07000
07138 3/411 GUIDE-METER
07281 LARGE HOLE-NEEDLE PLATE
07343 13/15 STOP CAM W/07347 LINE TACK
07595 WORK LAMP
07596 CASTERS
10282 9/16n TURN BOX
10779 36 TOOTH SPROCKET
10795 POWER INTERRUPT OPTION
11295 JUKI ENGINEER'S MANUAL 51.8
51.8
EAST LEX 195
1518-1.1
.. _ - - diMPonT'ANT;"' ALWAYS INCLUDE SERIAL70F llACHINE 11 I TIf PARTS oRiiER'~'
07351 SPARE PARTS KIT (07000 120V)
PA[fJ QTY DESCRIPTION
_ .' .. ····!~:....+--__::_==~_::_::~-------------:=---------11
.' O-R~' 'IITG
I : i _'. ",j i _ .i '\
_-- . i :;: FUSE-3/'8 A' 1, iP
, UJJV2 '-' ;)
~------+--+---------------~-------4
05825 3 O-RING
~7~09~5i-~I~KN~I~F~E~~ -j~==~~,-~
07096
07112
07179
07201 ~
07204 I I I I
07287 c::!=
~0_73_49~_1~M_I_CR_OS_W_IT_CH ~~~ 52.1
07350 1 MICROSWITCH ~
07348 ~
07687 3 O-RING (5/16 OD X 3116 ID X 1/16) ~
07688 4 O-RING (1/2 OD X 3/8 ID X 1/16) ~
07689 1 O-RING (3/4 OD X 9116 ID X 3/32) ~
07690 1 O-RING (3/4 OD X 518 ID X 1/16) ~
07692 2 O-RING (1/2 OD X 5/16 ID X 3/32) ~
07732 5 FUSE 1 1/2 AMP I I 3 I
07970 2 REED RELAY I I
07979 1 VALVE-4 WAY 1100 I I
~7980 1 VALVE-ELECTRIC-4 WAY ~ 1i:::J~1 fQ'(!p
07981
I-
1 VALVE-ELECTRIC-3 WAY ~
07993
1 VALVE-ELECTRIC-4 WAY
EASTLEX 994
r
,
IMPORTANT: ALWAYS INCLUDE SERIAL # OF MACHINE WITH PARTS ORDER --""
07351 SPARE PARTS KIT (07000 120V)
--- - --
PART# QTY DESCRIPTION
'.- -~
, 4 10-32 X 3/16 FLAT POINT SET SCREWS IIllm }
~
'.
4- 4-40 X 1/8 SET SCREWS ffilID '-1
1 HEX WRENCH-.050 U I
52.1
17MP&B:- 'ASTLEX 994 E
4@J& E ¥4A&!42 ''r¥
r~ 07365RTAS:PARrLpEARlrs OF KITE(W~~O~~TS2~~~)
p_..'~~T/1 QTY DESCRIPTION
\ 053'78 1 O-RING ©
05092, 5 FUSE-3/8 AMP If I-- -11 I
07981
1 VALVE-ELECTRIC-3 WAY
05825 3 O-RING ©
07095 1 KNIFE n
07096
1 KNIFE-LOWER
07112
1 SPRING-STRIP PULLER JAW
07179
4 PIN-FLAT-TURNING FINGER
07201
1 SWITCH-SEWING FUNCTION
07269
1 MICROSlfITCH
2 MICROSWITCH
07287
lONE WAY ROLL ARM
07348
1 AlICROSWITCH
07349
07350 07687
1 MICROSWITCH
3 O-RING (5/16 OD X 3/16 ID X 1/16)
_td= 52_
©
07688
2 O-RING (1/2 OD X 3/8 ID X 1/16)
_©_
07689
1 O-RING (3/4 OD X 9/16 ID X 3/32)
07690
07692
1 O-RING (3/4 OD X 5/8 ID X 1/16)
2 Q-RING (1/2 OD X 5/16 ID X 3/32)
07732
5 FUSE 1 1/2 AMP
I I I I
07800
5 FUSE-5 AMP
I I J I
07970
07979
2 REED RELAY
I I
1 VALVE-4 WAY
1 VALVE-ELECTRIC-4 WAY
07980
1 VALVE-ELECTRIC-4 WAY
IMPORTANT: ALWAYS INCLUDE SERIAL # OF MACHINE WITH PARTS ORDER -
07365 SPARE PARTS KIT (07000 230V)
PART# QTY DESCRIPTION
4 10-32 X 3/16 FLAT POINT SET SCREWS IIIIIID ---,
4 4-40 X 1/8 SET SCREWS IIIIIlI --i
1 HEX WRENCH-.050 q
I
2.2
~-
- .- EASTLEX -
-------------~---- - -----
O-]T 101 -S'
1 l ~ I
I-JTHER VOLTAGE OPT I Df~S
TAGE/CDMPONENT OPTIONS-0700Q/07877/07400/07700
1 I
I
I KIT II VOLT/PHASE/HZ ~'10TDR FUSE l_ED WUNCi' N BOX OIAGRA~1
I
I,
I 10830 120V-10-60Hz 07300 07204 NONE NON'E
10175 120V-10-50Hz 07662 07204 NONE NONE
10831 220V-1QI-60Hz 07300 07732 07748 07974 07794
10832 220V-la-50Hz 07662 07732 07748 07974 07794
10751 220V/450V-]d-60 Hz 10162 07732 07748 07974 ~1£M~ v
10752 220VI380V-3g-lO Hz 10164 07732 07748 07974 ~19Mo ~ WORKING WITH THE ELECTRICAL COMPONENTS IN THIS MACHINE
IS DANGEROUS FOR UNTRAINED PERSONNEL. POTENTIALLY DANGEROUS ELECTRICAL CURRENT IS PRESENT AND MACHINE SHOULD BE DISCONNECTED FROM POWER SOURCE BEFORE ATTEMPTING TO OPEN COVERS AND SWITCH OUT COMPONENTS.
53
LED
SEE PAGE 53A FOR WIRING OIAGRAM
IMPORTANT! DO NOT OPERATE MACHINE UNLESS ALL COVERS ARE IN PLACE
JUNCTION BOX (SEE LIST OF PARTS ON BACK OF PAGE.)
MOTOR-~
153G-LI
EASTLEX 798
53
07974AA BOX-JUNCTION-230 VO~T
01/18/95 11/15/94 11/15/94 11/15/94 11/15/94 12/22
05510SG ( 3) HOUSING-FUSE
07781AG ( 1) BOX-JUNCTION-230 VOLT (DRILL REWORK)
07782AG ( 1) CONTACTOR-230 VOLT
07783AG ( 1) RELAY-OVERLOAD-230 VOLT
07784AP ( 1) TRANSFORMER-ISOLATION-230 VOLT
07785APA ( 4) SPACER-230 VOLT V. BOX
07786AG ( 1) SWITCH-3 POLE-230 VOLT
07794AI ( 1) DIAGRAM-WIRING-230 V.A.C.-BELTLOOP ATTACHER
07800AG ( 3) FUSE-5 AMP-230/380 VOLT
lOO35AI ( 1) DIAGRAM-WIRING-380 V.A.C.-BELTLOOP ATTACHE?
( 4) #10 FW
( 10) #1 0 LOCK WASHER
( 1) 10" PIECE OF WHITE 16 AWG HOOK UP WIRE
( 2) 10-32 HEX NUT
( 6) 10-32 X 3/8" PAN HEAD SLOTTED SCREW
( 4) 10-32 X 3/8" S.H.C.S.
( 1) 158" OF 16/4 SJTO CABLE
( 1) 2" PIECE OF 16 AWG HOOK UP WIRE
( 3) 3/4" CABLE CONNECTOR NO.6624
( 1) 7 1/2" PIECE OF BLACK 16 AWG HOOK UP WIRE
( 1) 7 1/2" PIECE OF RED 16 AWG HOOK UP WIRE
( 1) 7 1/2" PIECE OF WHITE 16 AWG HOOK UP WIRE
( 1) 7" PIECE OF GREEN 16 AWG HOOK UP WIRE
( 1) 8 1/2" PIECE OF BLACK 16 AWG HOOK UP WIRE
( 4) 8-32 FLAT WASHER
( 2) 8-32 HEX NUTS
( 6) 8-32 LOCK WASHER
( 1) 8-32 X 1" PAN HEAD SLOTTED SCREW
( 1) 9" PIECE OF RED 16 AWG HOOK UP WIRE
( 1) B1841BN SPLICE CONNECTOR I
I I
. I
07792 WIRING DIAGRAM ... REWORK OF 073!6 CONTROL PANEL FOR 220V APPLICATIONS.
THE 077B7 TERMINAL BLOCK IS FITTED OVER EXISTING LED
AS SHOWN, AND FIXED IN PLACE USING LOCTITE. A .250 DIA. HOLE IS DRILLED BETWEEN THE TWO FUSE HOLDERS TO RECEIVE THE AM8ER LEO (07748). THE LED IS THEN WIRED INTO
THE SYSTEM AS SHOWN. RESISTOR (07749)IS ADDEO TO TERMINAL BLOCK.
WHEN IN OPERATION, THE AMBER LED INDICATES THAT THE MAIN SWITCH IN THE 220V JUNCTION BOX UNDER THE TABLE IS ON, AND THE BELTLOOP ATTACHER IS READY TO GO.
53 A
o
o 0
TERMINAL BLOCK 07787
REAR VIEW OF 07316 CONTROL PANEL