ECG Schiller AT-10 - Service Handbook
ECG Schiller AT-10 - Service Handbook
ECG Schiller AT-10 - Service Handbook
Cardiovit
AT-10
ECG and
Spirometry Unit
Service Handbook
SCHILLER AG
Altgasse 68
CH-6341 Baar, Switzerland
Phone: + 41 41 766 42 42
Fax: + 41 41 761 08 80
Home page: http://www.schiller.ch
April 2002
Issue 1:
January 1993
Issue 2:
July 1998
Issue c:
April 2002
Associated Documents
Guide to SCHILLER Interpretation
and Measurement Program E / D / F
Article No.
2.510179
Article No.
2.510127
Article No.
2.510126
Article No.
2.510128
WELCH ALLYN SCHILLER Inc., 7420 Carroll Road, San Diego, CA , US-92121-2334
USA
USA / Canada
Asia Pacific
SCHILLER Asia Pacific, 10 Jalan SS 3/33, Taman Universiti, 47300 Petaling Jaya, Selangor,
Malaysia
Tel.: + 603 7877 5336
France
SCHILLER Medical S.A, BP 50, 19, Avenue de la Gare, F-67162 Wissembourg / Cedex,
France
Tel.: +33 3 88 63 36 00
Germany (EU
authorized
representative)
India
Fax : +33 3 88 94 12 82
SCHILLER Healthcare India Pvt. Ltd.,D.C.Silk Mills Compound, 'A' Wing, 1st floor, 5,
Chunawala Estate, Kondivitta Lane, Andheri - Kurla Road, Andheri (E, Mumbai - 400 059,
India
Tel.: + 9122 826 3520
iii
Warranty
Disclaimer
The Information in this guide has been carefully checked for reliability; however no guarantee is
given as to the correctness of the contents and SCHILLER makes no representations or warranties
regarding the contents of this manual. We reserve the right to revise this document and make
changes in the specification of the product described within at any time without obligation to notify
any person of such revision or change.
Trademarks
SCHILLER and AT-10 are registered trademarks of SCHILLER AG. All trademarks are the
property of their owners.
Copyright Notice
Copyright 1998 by SCHILLER AG. All rights reserved. You may not reproduce, transmit,
transcribe, store in a retrieval system or translate into any language, in any form or by any means,
electronic, mechanical, magnetic, optical, chemical, manual or otherwise, any part of this
publication without express written permission of SCHILLER AG.
Terms of Warranty
The SCHILLER AT-10 is warranted against defects in material and manufacture for the duration
of one year (as from date of purchase). Excluded from this guarantee is damage caused by an
accident or as a result of improper handling. The warranty entitles free replacement of the defective
part. Any liability for subsequent damage is excluded. The warranty is void if unauthorized or
unqualified persons attempt to make repairs.
In case of a defect, send the apparatus to your dealer or directly to the manufacturer.
The manufacturer can only be held responsible for the safety, reliability, and performance of the
apparatus if:
assembly operations, extensions, readjustments, modifications, or repairs are carried out by
persons authorized by him, and
the unit and approved attached equipment is used in accordance with the manufacturers
instructions.
THERE ARE NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE
WARRANTIES HEREINABOVE SET FORTH. SCHILLER MAKES NO WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO
THE PRODUCT OR PARTS THEREOF.
iv
Safety Notices
Safety Notices
THIS UNIT IS CF CLASSIFIED ACCORDING TO IEC 601-1. THIS MEANS THAT THE
PATIENT CONNECTION IS FULLY ISOLATED AND DEFIBRILLATION PROTECTED.
SCHILLER CAN ONLY GUARANTEE PROTECTION AGAINST DEFIBRILLATION
VOLTAGE, HOWEVER, WHEN THE ORIGINAL SCHILLER PATIENT CABLE IS USED.
WHEN NON-MEDICAL DEVICES ARE CONNECTED TO THE RS-232 INTERFACE ENSURE
THAT BOTH UNITS ARE SECURELY CONNECTED TO THE SAME EARTH POTENTIAL.
WHEN OPERATING THE UNIT ON BATTERY AND SIMULTANEOUSLY USING NONMEDICAL DEVICES, THE RS-232 INTERFACE MUST BE FULLY ISOLATED.
BEFORE USING THE UNIT, ENSURE THAT AN INTRODUCTION REGARDING THE
UNIT FUNCTIONS AND THE SAFETY PRECAUTIONS HAS BEEN PROVIDED BY A
SCHILLER REPRESENTATIVE.
THE GUIDELINES FOR PATIENT ELECTRODE PLACEMENT ARE PROVIDED AS ON
OVERVIEW ONLY. THEY ARE NOT A SUBSTITUTE FOR MEDICAL EXPERTISE.
THE AT-10 ECG UNIT IS PROVIDED FOR THE EXCLUSIVE USE OF QUALIFIED
PHYSICIANS OR PERSONNEL UNDER THEIR DIRECT SUPERVISION. THE NUMERICAL
AND GRAPHICAL RESULTS AND ANY INTERPRETATION DERIVED FROM A
RECORDING MUST BE EXAMINED WITH RESPECT TO THE PATIENTS OVERALL
CLINICAL CONDITION. THE RECORDING PREPARATION QUALITY AND THE
GENERAL RECORDED DATA QUALITY, WHICH COULD EFFECT THE REPORT DATA
ACCURACY, MUST ALSO BE TAKEN INTO ACCOUNT.
IT IS THE PHYSICIANS RESPONSIBILITY TO MAKE THE DIAGNOSIS OR TO OBTAIN
EXPERT OPINION ON THE RESULTS, AND TO INSTITUTE CORRECT TREATMENT IF
INDICATED.
vi
Chapter 8 - Glossary
This Chapter explains all the acronyms and signal titles used in this book and in the AT-10 circuit
diagrams.
vii
viii
Chapter 1
Operating Elements
Chapter 1
Operating Elements
Contents
Introduction
1.2
The Keyboard
1.4
1.4
1.4
1.6
1.7
1.7
1.7
1.8
1.9
1.9
1.10
1.11
1.12
Calibration
1.13
1.13
1.14
1.14
1.15
1.16
Filters
1.17
Baseline Filter
Myogram Filter
Mains Filter
1.17
1.17
1.17
1.18
Lead Sequence
1.19
1.20
1.21
Page 1.1
Chapter 1
Operating Elements
Introduction
The CARDIOVIT AT-10 is a sophisticated compact work-station for cardiological diagnosis. It has
the facility to carry out both resting and exercise ECGs with the test results displayed on the integral
LCD and recorded on the built-in thermal printer.
Three RS-232 interfaces and one RS-422 interface are provided for the connection of digitally
controlled exercise test equipment, blood pressure equipment, and for data transmission/reception.
The unit also has facilities for connection of an external video monitor, experimental DC inputs, and
analog controlled exercise equipment.
With ECG program options, the AT-10 can be upgraded to provide ECG interpretation, exercise
test evaluation, pacemaker measurement and Frank vector loops. A Spirometry option enables
Spirometry tests to be performed and pulmonary function diagnosis to be carried out.
The AT-10 can also be connected to the Schiller PC-based data management program (designated
SEMA-200), for the validation and archiving of recorded data.
Page 1.2
Chapter 1
Operating Elements
Introduction (cont.)
The main operating and connection modules of the Cardiovit AT-10 are as follows:
l
Keyboard
LCD Screen
Thermal Printer
This panel contains the paper tray and (below the paper
tray) the program pack.
Rear Panel
Page 1.3
Chapter 1
Operating Elements
The Keyboard
Alpha Numeric Keypad
The functions of the dual purpose keys on the alphanumeric keyboard are as follows:
FUNCTION
'1' to
'7'
'8' to `_
The direction keys are used to move the cursor in order to make menu selections
Page 1.4
Chapter 1
Operating Elements
The top line of the keyboard is dual purpose and when the unit is in the ECG mode, these keys double
as control for the direct setting of speed and sensitivity for manual printout. Otherwise, the
alphanumeric keyboard serves as a normal keyboard for data input.
Page 1.5
Chapter 1
Operating Elements
Note:
Page 1.6
Chapter 1
Operating Elements
Page 1.7
Chapter 1
Operating Elements
* The grade increases when pressed in conjunction with the YES (+) key and decreases when
pressed in conjunction with the NO (-) key.
The Speed/Load increases when pressed in conjunction with the YES (+) key and decreases
when pressed in conjunction with the NO (-) key.
Page 1.8
Chapter 1
Operating Elements
Connector Panels
Side Panel
0.5V/cm
7. DC inputs: DC1
0.5V/cm
8. Connection for SP-20, SP-150, SP-110 or SP-110/R flow sensor for lung function
measurements (Option)
9. Test socket for electrode leads with control light
10. EKG / ECG Socket for patient cable
Note:
The socket is CF rated ie fully floating and isolated, defibrillation protected, suitable
for intra-cardiac application.
Page 1.9
Chapter 1
Operating Elements
Page 1.10
Chapter 1
Operating Elements
Page 1.11
Chapter 1
Operating Elements
Depending on the function, the displayed information will vary but the screen is normally divided
into three general area as follows:
Page 1.12
The top of the screen gives status and operating information. These are permanently
displayed.
The central part of the screen is taken up with the measured waveform (ie ECG trace, Lung
function curve, etc) with the lead identifications or measurement units on the left-hand side.
The bottom of the screen displays the time interval of the recording, indicated in seconds.
The very bottom line gives, from left to right:
Speed, sensitivity and the number of channels (for direct (manual) print-out)
The leads that are selected for the printout (for direct (manual) print-out)
Chapter 1
Operating Elements
Calibration
At any time during the ECG recording, a 1mV calibration signal can be manually produced by
pressing the <1mV> key on the keyboard. This 1mV square wave signal is indicated both on the
display and on the printout.
position. Use this key to centre the real-time ECG traces, when `drifting occurs.
Page 1.13
Chapter 1
Operating Elements
System Setup
There are several general settings for the AT-10. Press the <FNCT> key to call up the initial menu.
Two options are presented. Option 1 is for entry of the operator information - MTA (Medical
technical Assistant). The second menu item is the set-up option. Press <2> and the System Setup
menu is displayed as follows:
When the menu is entered, the cursor is always located on the first item. There are two ways to select
a particular menu item as follows:
press the number indicated to the left, or
use the direction keys to move the cursor to the item required and press the <ENTER> key.
Most of the options are self explanatory in the set-up menu, however the macro function and the save
setup options are detailed here.
Before starting to program a macro, it is advisable to carry out the sequence making
a note of the order of the key strokes for reference.
In the System Setup menu, press key <1> to call up the Macro function input menu. To start the
programming sequence, press key <I> , then the number key which you wish to program and then
carry out the required sequence.
Once the sequence is completed, press the <2nd> key followed by the <ESC> key and storage of
the keystroke sequence is confirmed by an audible tone.
To initiate a programmed Macro sequence, press the <2nd> key and then the programmed number
key on the alphanumeric keyboard. The sequence will remain stored until a new sequence
overwrites the existing macro programmed for that key.
Page 1.14
Chapter 1
Operating Elements
See the AT-10 Operating Manual for full explanation. By pressing <ENTER>, the actual
configuration will be permanently stored and confirmation is given with the message:
*** Settings memorized! ***.
By pressing key "X" the factory default settings are activated. Press <ENTER> and these settings
are stored and confirmed through the message:
*** Settings memorized! ***.
Page 1.15
Chapter 1
Operating Elements
ECG Menu
To call up the menu for any of the main functions, simply press the respective function key (eg
<ECG> for resting ECG, <EXERCISE> for exercise ECG, etc). To return from any menu directly
to the Monitor mode, press the <FNCT> key. To return from any menu to the previous menu, press
the ESC key. To call up the main resting ECG menu, press the ECG key.
Page 1.16
Chapter 1
Operating Elements
Filters
There are five filters which can be set before starting the recording of an ECG. To call up the menu
for these filters, press the <ECG> key, then select option `ECG Settings followed by 'Filters. The
following menu is displayed:
Baseline Filter
A digital baseline filter has been designed in order to suppress excessive baseline drifts. By pressing
key <1> (for resting ECGs) or key <2> (for exercise ECGs), the setting can be altered to one of the
following values: 0.50, 0.25, 0.12 or 0.05 Hz. The value set is the lower limit of the frequency range
and is normally set to 0.05Hz (IEC recommendation), i.e. a frequency range of 0.05 to 150Hz.
The settings 0.12, 0.25 and 0.50Hz should only be used when absolutely necessary as the possibility
exists that they could affect the original ECG signal, especially the ST segments.
Pressing key <4>, <5> or <7> toggles the smooth filter, the baseline stabilisation or the pacemaker
detection circuit on or off.
The current baseline filter setting is indicated at the bottom of the screen. Once the setting has been
changed, firstly press the <FILTER> key in order to reset this indication.
Myogram Filter
The myogram filter suppresses disturbances caused by strong muscle tremor. This filter can be
switched on and off by pressing the <FILTER> key. When set to off, the displayed setting will be
150Hz. When set to on, the selected cut-off frequency (25 or 35Hz) will be indicated.
To alter the setting for the filter, press key <3> and the cut-off frequency can be set to either 25 or
35Hz. The current Myogram filter setting is indicated at the bottom of the screen to the right of the
baseline filter setting. Once the setting has been changed, press the <FILTER> key in order to reset
this indication.
The stored ECG can be printed either with or without passing the myogram filter.
Note:
Using the myogram filter causes wave amplitudes on the printout to be reduced by as
much as 20%. Average cycles and measurement values however are not affected by
this filter.
Mains Filter
The mains filter is an adaptive 50Hz / 60Hz digital interference filter designed to suppress ac
interference without attenuating or distorting the ECG. By pressing key <6>, the filter can be set
according to country requirements to either 50Hz (for most European countries) or 60Hz (for the
USA) or switched off.
Page 1.17
Chapter 1
Operating Elements
Page 1.18
Chapter 1
Operating Elements
Lead Sequence
The lead sequence can be set to either Standard or Cabrera. The sequence required can be selected
by pressing the <ECG> key, selecting the ECG Settings / Further Settings menu option and then
selecting ''12 Lead Sequence'' (2).
Press key <2> to toggle between Standard and Cabrera leads.
Lead Groups
Standard
Cabrera
VI
II
V4
aVL
V1
II
V4
II
V2
aVF
V5
V2
aVF
V5
III
V3
III
V6
-aVR
V3
III
V6
aVR
V4
V2
V7
II
V4
V2
V7
aVL
V5
V4
V8
aVF
V5
V4
V8
aVF
V6
V5
V9
III
V6
V5
V9
Page 1.19
Chapter 1
Operating Elements
The display shows the leads currently programmed. The numbers 1 to 12 symbolise the order of the
leads and the actual lead identifications show which lead is in which position in the group.
To program your own lead group, simply enter the code number of the lead you require and press
it several times to select the lead that you want. As an example, to select lead V1 as the first lead,
press key <1> several times until lead V1 is displayed. All leads can be programmed in this way.
Page 1.20
Chapter 1
Operating Elements
Page 1.21
Chapter 1
Operating Elements
Page 1.22
Chapter 2
Functional Overview
Chapter 2
Functional Overview
Contents
Block Diagram
2.3
Brief Description
2.4
2.7
Power Supply
Processor and Memory
ECG
Keyboard
Power Supply
2.7
2.7
2.7
2.8
2.11
2.11
2.12
2.15
CPU
Program Pack
Memory
Communications Controller
Stress Analog Input/Output
Thermal Print Head Controller
Programmable Printer Timer and Beeper
2.15
2.15
2.15
2.16
2.17
2.17
2.17
Power On Reset
ECG Amplifier
2.18
2.20
2.20
2.21
2.22
2.23
2.23
2.25
Page 2.1
Chapter 2
Functional Overview
Page 2.2
Chapter 2
Functional Overview
Block Diagram
P21
AT-10
P27
MAINS
PAPER
DC
MOTOR
P22
STEPPER
MOTOR
P24
PAPER
MARK
DETECTION
P23
P29
THERMAL
PRINT
HEAD
P13
KEYBOARD
MK 8-3
INTERFACE
P20
P20
MK 8-5
POWER SUPPLY
MK 8-6
24 V
BATTERY
P25
P26
P12
LCD/KEYBOARD
BUFFER
P12
MK 8-4
P14
P15
LCD
P1
DC 1
DC 2
P8
P9
SP-110/R
P1
P7
P2
RS INTERFACE
MK 8-7
RS-232 (x 3) AND
ONE RS-422
PROGRAM
PACK
PROCESSOR
MK 8-11
MK 8-1
P4
DATA I/O
P4
ERGO
P3
VIDEO
ECG AMPLIFIER
MK 7-20
ECG
P6
Page 2.3
Chapter 2
Functional Overview
Brief Description
The AT-10 comprises the following boards and major functional areas:
Power Supply
Processor Board
a foot-switch input
Page 2.4
Chapter 2
Functional Overview
Interface Board
This board buffers the LCD and keyboard data and contains
the high voltage circuit for the LCD.
Page 2.5
Page 2.6
ECG
SP-100/R
DCIN1
DCIN2
MAINS
REPLACE
PAPER
+ 12 V
DC - DC
CONVERTER
CABLE
TESTER
ISOLATION
TRANSFORMER
INPUT
AMPLIFIER
A /D
CONVERTER
MAINS
ISOLATION
TRANSFORMER
PROCESSOR
AND
MULTIPLEXER
INTERFACE
SP-100
MICROPROCESSOR
BOARD
MK 8-1
FILTER AND
VOLTAGE SWITCH
TIMER
PHOTODETECTOR
PAPER MARK
DETECTION
PRINTER MOTOR
PAPER TRAY
MOTOR
PRINT HEAD
CONTROLLER
STATIC AND
DYNAMIC RAM/
EEPROM
BATTERY
CHARGE
MONITOR
POWER
CONTROL
ADDRESS
DATA
CONTROL
MOTOR
DRIVER
Multiplexed
ECG
PROGRAM
PACK
24V
ON/OFF
PAPER TRAY
MOTOR CONTROL
INTERFACE
MK 8-5
OPTO
ISOLATOR
MASTER
CPU
RECTIFICATION
VOLTAGE
REGULATION
PRINT HEAD
THERMAL PRINT
HEAD BUFFER
COMMUNICATIONS
CONTROLLER
BATTERY CAPACITY
TO CPU
VOLTAGE
REGULATION
KEYBOARD
K/B
BUFFER
LCD/KEYBOARD
BUFFERMK 8-4
DISPLAY
LCD
BUFFER
VIDEO - LCD
CONVERTER
GRAPHICS
CONTROLLER
ANALOG
STRESS
INPUT / OUTPUT
COMMUNICATIONS
DRIVER
+UB
UNIT POWER
SUPPLIES
+5V
12 V
- 18 V
VIDEO
ERGO
DATA I/O
RS-422
RS-232
(x 3)
Chapter 2
Functional Overview
SCHILLER AT-10 ECG and Spirometry Unit
SERVICE HANDBOOK Issue c April 2002
Chapter 2
Functional Overview
ECG
The ECG signal from the patient is low pass filtered, amplified and applied to the processor and
multiplexer circuit. The ECG Amplifier board carries out the following:
Transmission of the processed ECG (and PM measurements and status signals) over the
opto-isolators
Page 2.7
Chapter 2
Functional Overview
Keyboard
The keyboard is a matrix style circuit which is periodically scanned by the processor via the
Keyboard Interface circuit. When a key is pressed, the key information is clocked to the Processor
board for interpretation by the master CPU.
Printer Control
The Thermal Print Head is controlled by the print head controller circuit and the timer circuit. The
print head controller serialises the parallel data written by the CPU into a 16-bit FIFO register. The
timer circuit controls how long current is applied to the head, and thus the intensity of the print-out.
The printer motor speed is controlled by the master CPU via the timer circuit.
Graphics Control
The display data is generated in the graphics processor circuit under the control of the master CPU.
The graphics processor outputs a VGA standard serial video signal. The video signal is converted
to an LCD signal by the Video - LCD circuit.
Miscellaneous Inputs/Outputs
Spirometry
The serial input signal from the spirometer is connected to the interface circuit. The serial data is
clocked into a shift register in the interface circuit and, when enabled the data is presented in parallel
on the data bus for interpretation by the master CPU.
DC Inputs
The dc input connectors allow analog signals, for example from an ultra sound device or a phono
/ pulse recording unit, to be input to the AT-10. The analog inputs are converted to a digital level
and presented on the data bus. The maximum input voltage is 2.5 V p-p.
Video Connector
The video connector outputs the serial video signal generated by the graphics processor. The video
connector reflects the same data as that displayed on the LCD.
Page 2.8
Chapter 2
Functional Overview
Serial Ports
The communications controller contains USARTS which generate serial signals for the transmission and reception of data. The communications driver circuit contains interface circuits to ensure
signal level compatibility with RS-232. The RS-422 connector is used when high data rates are
required or when longer cable lengths are used.
Page 2.9
MAINS
INPUT
POTENTIAL
EQUALISATION
STUD
Page 2.10
MAINS
FUSE
200mAT
LINE
FILTER
&ON/OFF
SWITCH
MAINS MODULE
AT-10 (PART)
LEDB - FROM
PROCESSOR
BOARD
24V
RECHARGABLE
LEAD-ACID
BATTERIES
(2 X 12V)
VOLTAGE
SELECTOR
ISOLATION
TRANSFORMER
BATT
CURRENT
SENSE
SI1
10AT
SWITCHING
REGULATOR
(POWER
FACTOR
CONTROLLER)
+UB
CURRENT
SENSE AND
RECTIFICATION
FILTER
VOLTAGE/
CURRENT
MONITORING
CURRENT/
FREQUENCY
CONVERSION
SI2
2AF
+US
UP/DOWN
COUNTER
+3.5V
REGULATOR
12V
SWITCHING
REGULATOR
+5V
SWITCHING
REGULATOR
D/A
CONVERTER
OVER
CURRENT
BATTERY
LOW
VOLTAGE
OFF - FROM
CPU
ON/OFF
CONTROL
MAINS
LCD/KEYBOARD
BUFFER MK 8-4
POWER
RECTIFIER
POWER SUPPLY
BOARD MK 8-6
ON - FROM
K/B
BATTLC - TO
PROCESSOR
BOARD
-18V
REGULATOR
-12V
REGULATOR
+UB
+UBU
+12V
-18V
-12V
+5V
VCC
Chapter 2
Functional Overview
SCHILLER AT-10 ECG and Spirometry Unit
SERVICE HANDBOOK Issue c April 2002
Chapter 2
Functional Overview
Power Supply
Mains is applied to the line filter via the on/off switch and two 200 mA, slow-blow fuses. The line
filter incorporates a temperature variable resistor to ensure that the current is limited at initial
switch-on. After a few seconds the resistor warms, the resistance drops and normal power is
supplied. The voltage switch ensures that the correct primary winding of the isolation transformer
is used for the mains voltage applied.
The transformed ac input is full-wave rectified by a bridge rectifier to produce a dc voltage of
approximately +22V. The rectified voltage is used by a switching regulator and filter circuit to
generate the +UB supply .
The switching regulator comprises a power factor controller chip (U1) and associated components.
The switching regulator controls a power MOS FET (Q1) which acts as a switch to regulate the
current flow in loading coil T1. Thus, via diode D4 and output filter (C89, C13 etc), the voltage of
+UB is regulated to +27V.
The pulse width set by U1, is determined by a zero current detection circuit incorporated in U1
(tapping from loading coil T1), the feedback on the current sense (via Q1 power FET), (and the
voltage feedback from +UB (via VR1) when mains is connected (Q3 is switched on). The frequency
of the switching can be between 40kHz and 500kHz.
An overvoltage protection circuit monitors +UB when the unit is operating form the mains and cuts
the voltage to the power supply if +UB exceeds +35V. The overvoltage protection circuit is formed
by Q30 and associated components and monitors +UB via Q3 (which is only switched on when
mains is connected to the unit). When an overvoltage is detected, the dc input voltage to the +UB
switching regulator is cut by switching off Q5.
A short circuit protection circuit formed by Q4, C3 and associated components, monitors for
undervoltage which indicates high current and a possible short circuit. If an undervoltage is detected
Q5 is switched off.
Page 2.11
Chapter 2
Functional Overview
+ 12 V
- 12 V
Processor Board
LCD/Keyboard Buffer
ECG Amplifier
Interface Board
-18V
+UBU
Backup
+ UB
3
3
Battery Controller
The battery controller circuit measures the charge/discharge current of the battery to enable the
CPU to calculate the capacity of the battery. The battery controller circuit also controls the battery
LED to give a visual indication when the battery is charging and when the unit is using battery power.
The negative side of the battery is connected to a current sense circuit. Operational amplifier U15B
gives an indication to the counter of the current direction ie charging or discharging. Operational
amplifiers U15C and U15A form a current rectification and measurement circuit the output of which
is fed to a current frequency converter circuit. The current/frequency converter provides a
frequency output that is directly proportional to the battery charge or discharge current. The output
of the current/frequency converter clocks an up/down counter which is used to indicate the charge/
discharge current and charge/discharge time of the battery, and thus the actual capacity of the
battery.
Page 2.12
Chapter 2
Functional Overview
Page 2.13
SP-100
Page 2.14
SP-100
CONTROL
SHIFT
REGISTER
ECGI From
ECG Amp
MICROPROCESSOR
BOARD
MK 8-1
AT-10 (PART)
VCC
STATIC RAM/
EEPROM
AND
DYNAMIC RAM
SYSEN
PROGRAM
PACK
POWER ON
RESET AND
VOLTAGE SENSE
CONTROL
BUS
ADDRESS
BUS
DATA BUS
SHIFT
REGISTER
MAIN
PROCESSOR
MASTER RESET
GRAPHICS
CONTROLLER
LATCH
PROGRAMMABLE
TIMER
DUAL
PORT
RAM
SHIFT
REGISTER
CONTROL
TPDUR
ALBEEP
KBBEEP
ANALOG
STRESS
INPUT/OUTPUT
ISYS
VIDEO - LCD
CONVERTER
LOWER
UPPER
MCLK
TPTH
COMMUNICATIONS
INTERFACE
PRINT HEAD
CONTROLLER
GATING
DATA
&
COMMUNICATIONS
CONTROL
CONTROLLER
REAL TIME
CLOCK
DECODER AND
SYSTEM CONTROL
CHIP SELECT
SIGNALS
LIQUID
CRYSTAL
DISPLAY
THERMAL
PRINTER
THERMAL
PRINTER
THERMAL
PRINTER
LOAD OUT
VIDEO
CONNECTOR
RS-422
PORT
RS-232
PORT 3
RS-232
PORT 2
RS-232
PORT 1
DATA
I/O
DC 1
DC 2
ERGO
Chapter 2
Functional Overview
SCHILLER AT-10 ECG and Spirometry Unit
SERVICE HANDBOOK Issue c April 2002
Chapter 2
Functional Overview
Processor Board
CPU
Overall control and coordination of all circuits and all peripherals (with the exception of the paper
tray carriage motor), is by the CPU (U46) situated on the Microprocessor Board. The CPU used
is the 68000 and it works in conjunction with a dedicated gate array IC (U47). The main functions
of the gate array circuit are as follows:
To decode the address bus (A17 to A23) and generate the chip select (CS) signals for the
memory and the peripherals.
To generate interrupt priority signals (IPL0, IPL1, IPL2) for the main processor - the
highest priority interrupt is `7 the lowest `1.
To generate the row address strobe (RAS), column address strobe (CAS) and address
multiplex control signals for the dynamic RAM.
Program Pack
The Program Pack comprises two EPROM chips and a DSP (digital signal processor). The DSP
is used for real time processing of the ECG signal as follows:
QRS detection
A 20 MHz oscillator provides the clock input for the DSP. Communication between the main CPU
and the DSP is via a 16-bit parallel port integral in the DSP.
The EPROM chips contains the AT-10 software. The EPROMs each have 256 or 512 kByte of
memory which is addressed by address lines A0 to A20 and enabled by the EPROM CS signal.
Memory
Dynamic RAM
The Dynamic RAM comprises four 1 Mbyte RAM modules. The RAM control signals are
generated by the gate array (U47). The RAM data is transparently refreshed via CAS before RAS
control protocol at approximately 1kHz. The dynamic RAM stores the following data:
Page 2.15
Chapter 2
Functional Overview
Patient data
The AT-10 EEPROM memory stores some user defined parameter settings and comprises a single
64k EEPROM chip (U27). It shares an enable signal (CSRTCC) with the real time clock (U30).
Communications Controller
The Communications Controller carries out the following functions:
Converts the incoming analog values from the ERGO connector to digital and vice versa.
The communications controller comprises a single chip processor (U14) with built in RAM and
ROM to control the serial interfaces and Data I/O ports. Data between the Communications
Controller and the CPU, is via a dual port RAM (U13) which acts as a data buffer. It is selected by
the CSCC signal.
The inputs to the A/D converter of the communications controller processor are as follows:
Speed/load (LOADIN)
Elevation/RPM (RPMIN)
Communication over the RS ports is via two dual communication interface controllers. Each of the
controllers monitor two RS ports as follows:
The enable signals for the communication controllers are generated by U14 via a binary to octal
converter (U15).
U14 also outputs the TREADMILL UP and TREADMILL DOWN signals (TMUP, TMDN) to
control treadmill elevation via the Data I/O port.
Page 2.16
Chapter 2
Functional Overview
Converts the control commands for an exercise equipment (ergometer or treadmill), to the
required analog command signal - a 12-bit DAC (U40) produces the LOAD OUT signal
(ERGO 0). The output is 1V per 100 W.
Buffers and scales the returned analog responses from the ergometer or treadmill. The
returned signals are:
LOAD IN (ERGO 1) (also used for the treadmill speed input). The load signal is
100W = 1V,
RPM IN (ERGO 2) (also used for the treadmill elevation input). The RPM signal
scaling is 1V = 100 RPM, the elevation angle scaling is 1V = 12
These signals, are converted to a digital signal by the A/D converter in the Communications
Controller.
MCLK
The printer motor clock. The faster the speed of the motor the
faster the paper feed
ISYS
TPDUR
The duration that the print head is heated. This is calculated by the
CPU, from the resistance of the print head and the measured
ambient temperature of the print head.
ALBEEP, KBBEEP
The timers are addressed by address lines A1 and A2 to select the required timing. The frequency
of the master clock input is 5 MHz.
Page 2.17
Chapter 2
Functional Overview
Power On Reset
The Power on reset circuit is formed by U54 and associated components. The circuit controls the
master reset of the CPU. This circuit has three functions as follows:
Page 2.18
Provides a delay on initial switch on to ensure that the power supply is fully stabilized and
to give the 200ms reset time required by the 68000 processor
Ensures that the system is inoperative and in reset mode when the SYSEN indicates that the
Program Pack is not present
PATIENT
CABLE
CONNECTOR
-24V
7.5Vpp
28Vpp
INPUT
FILTER AND
AMPLIFIER
CABLE
TESTER
BRIDGE
RECTIFICATION
RECTIFICATION
RA
CHANNEL
SELECT
GNDi
+ 5 Vi
- 24 Vi
- 5 Vi
- 12 Vi
Page 2.19
COMPUTER
SINGLE CHIP
CS DADY
ECG AMPLIFIER
ISOLATED
POWER
SUPPLIES
PMPOS, PMNEG
GAIN
CONTROL
DC - DC CONVERTER
BASELINE
DC OFFSET
ECGMUX
PACEMAKER
DETECTION AND
TRIGGER
ECG
SIGNAL
MULTIPLEXER
SUPPLY RAIL
STABILISATION
SUPPLY RAIL
STABILISATION
+ 12 Vi
SO
CSGAL
SI
OPTO
ISOLATION
LINK
DC - AC
CONVERTER
GALVANIC ISOLATION
CS DADY
PARALLEL TO
SERIAL
CONVERTER
ADDRESS
DECODER
DIGITAL/
ANALOG
CONVERTER
7.5Vpp
28Vpp
ISOLATION
TRANSFORMER
AT-10 (PART)
ECG O
CONTROL
FROM CPU
ECG I
SERIAL
ECG DATA
TO CPU
+ 12 V
Chapter 2
Functional Overview
ECG Amplifier
ECG Isolated Power Supplies
The DC/DC converter circuit produces all the isolated power voltages required by the ECG
Amplifier circuit. The +12V rail from Power Supply MK 8-6 is applied to isolation transformer U2
via a pulsing circuit. The pulsing circuit comprises a 125kHz oscillator divided by two, which via
Schmitt triggers switches MOS FETs Q3 and Q4. This gives a pulsed, 180 phase shifted input on
the two primary windings of the isolation transformer.
The two secondary windings of the isolation transformer produce 28Vpp and 7.5Vpp respectively.
A Schotky diode and capacitor network produce the +12V, -12V and -24V isolated supplies. A
linear regulator (U5) generates the -5V supply from the isolated -12V supply.
The +5V isolated supply is generated from the 7.5Vpp secondary winding. A bridge rectifier
produces approximately +7V which is applied to a FET. The FET is controlled by an operationalamp and transistor circuit so that it acts as a variable resistor to stabilise and produce a +5V supply.
Servicing Note:
ECG Signal
The incoming ECG signals RA, LA, and C1 to C9 are 41kHz low-pass filtered and applied to noninverting operational-amps giving a gain of 11. The signals are further low pass filtered (1.6kHz)
and amplified by 3 before being applied to the multiplexer.
The multiplexer enable signal is 4kHz with the output duration of each sampled lead approximately
20 microseconds.
The multiplexed ECG signal is base line compensated. The base line compensation is set by the
ECG processor and converted to an analog signal by a DAC (U20). The maximum compensation
is 300 mV. A gain control is also incorporated for the multiplexed ECG signal, and set by the
processor. This gain is selectable to 2.5, 5, or 10.
The signal is then passed to a summing circuit where the last sample value from the D/A converter
(U21) is subtracted from the present sample value. The resultant is the difference of the actual
sample and the previous sample. The resulting voltage is analog to digital converted by the ECG
processor and output to the CPU via a multiplexer and GAL circuit (U23, U26) and opto isolators.
Page 2.20
Chapter 2
Functional Overview
Page 2.21
Chapter 2
Functional Overview
The cable tester circuit checks the resistance of an individual lead in the patient cable. The resistance
of the lead must be between 10KOhms and 1MOhms.
The cable tester comprises a 3.3kHz oscillator and comparator circuit. The oscillator is connected
to the test point and when a lead is connected to the test point, the potential on the lead (from the
input filter and amplifier circuit) alters the waveform. The waveform is rectified and, via a
comparator (U1B) lights the LED. The comparison voltage at U1B is 1.45V and the generated
waveform is at a base level of approximately -17V with an oscillation of 5V.
Page 2.22
Chapter 2
Functional Overview
Interface Board
Thermal Printer Control
The Thermal Printer stepper motor is controlled by stepper motor controller U1. The MON signal
from the processor is the enable signal for the controller and the MCLK signal sets the speed; 209Hz
gives a paper speed of 2.5 mm/s, 2.09kHz gives a paper speed of 25 mm/s. The driver circuit
incorporates a current sense circuit. The current of the motor is approximately 100mA, depending
on the step rate set.
The printer data, the strobe and the clock signals are buffered by U5. The strobe frequencies (TPS0
and TPS1) are 2kHz, the clock (TPCLCK) is 4MHz, and the latch frequency (TPL) is 2kHz.
Because of the high power peaks drawn by the TPH, reservoir capacitors on the +24V rail ensure
a stable supply to the thermal print head (via the controller).
The paper mark detector is an opto sense circuit. The output from the detector is fed to an operational
amplifier (U4) to set the PM signal when a paper mark is detected. The input from the optocoupler
is 0.4V to 0.6V for white paper and 3.5V to 4V for black paper ie paper mark. The PM output signal
is logic 0 when a paper mark is detected.
Page 2.23
Chapter 2
Functional Overview
Page 2.24
Chapter 2
Functional Overview
+Uop is regulated by U4C to generate the +5V supply for the paper carriage motor control circuit
(5Vpd).
Page 2.25
Chapter 2
Functional Overview
Page 2.26
Chapter 3
Fault Diagnosis
Chapter 3
Fault Diagnosis
Contents
Introduction
3.2
Test Equipment
3.3
Fault Diagnosis
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
Page 3.1
Chapter 3
Fault Diagnosis
Introduction
The purpose of this chapter is to provide fault-finding procedures that will quickly and efficiently
identify a fault on an AT-10 to a specific module. The fault-finding procedures are designed so that
test equipment is kept to a minimum.
An initial fault diagnosis chart is provided detailing all the general fault indications that may occur.
When this is followed it will indicate the module where the fault lies or specify a further fault-finding
procedure. When more than one module is stated, the first module given is the one most likely to
contain the fault. If the fault is not found on the first module, the other modules should be checked
in the order given.
If the initial fault-finding chart does not indicate the area where the fault exists, re-check all the
settings and parameters that have been entered (for the particular task that fails). If these are correct,
check the software. If this is correct suspect external connections.
If a key operation or menu selection is required when carrying out the functional checks after
replacement, the key sequence required is given in parenthesis <>. The character(s) given in
parenthesis is the actual character(s) printed on the key. When a key sequence is provided it must
be followed in the order given. For example the key sequence to give the Macro screen is:
<FNCT> <2> <ENTER>
This requires that the Function key on the keypad is pressed, followed by the `2 key followed by
the Return (or Enter) key.
Page 3.2
Chapter 3
Fault Diagnosis
Test Equipment
The following proprietary and dedicated test equipment is the minimum that is required to fault find
and carry out any board checks and adjustments, on the AT-10.
The list of proprietary equipment is not comprehensive. Recommendations of suitable proprietary
test equipment can be obtained from the Schiller Service Department.
Page 3.3
Chapter 3
Fault Diagnosis
Fault Diagnosis
Use the fault finding charts and procedures on the following pages to indicate a faulty area or
module. In most cases the fault finding charts should indicate the most likely faulty area.
When a possible faulty module is indicated by the fault finding charts, the module must be replaced.
When a module has been replaced specific test parameters and setting-up of the module may be
applicable. The removal and replacement instructions for all replaceable modules, along with any
set-up or check procedures required, are given in Chapter 4.
WARNINGS
MAINS POWER IS PRESENT WHEN THE UNIT COVER IS REMOVED. CERTAIN CHECKS
AND ADJUSTMENTS CAN ONLY BE CARRIED OUT WITH THE TOP ASSEMBLY
REMOVED AND MAINS CONNECTED. WHEN CARRYING OUT THESE PROCEDURES
BEWARE THAT POTENTIALLY LETHAL VOLTAGES ARE PRESENT.
CAUTIONS
THE AT-10 CONTAINS STATIC SENSITIVE CMOS COMPONENTS; OBSERVE ANTISTATIC PRECAUTIONS. ALWAYS PLACE THE UNIT ON AN EARTHED ANTI-STATIC
MAT WHEN CARRYING OUT ANY MAINTENANCE PROCEDURES. PERSONNEL MUST
BE EARTHED WHEN HANDLING ANY BOARDS OR COMPONENTS. ALWAYS USE AN
ANTI-STATIC BAG WHEN TRANSPORTING BOARDS OR COMPONENTS
CARE MUST BE TAKEN WHEN REMOVING AND REPLACING CONNECTORS. NEVER
USE FORCE. NEVER STRAIN THE CABLE ASSEMBLIES.
Page 3.4
Chapter 3
Fault Diagnosis
NO
IS THE GREEN MAINS
LED LIT?
YES
NO
FUSE OK?
YES
NO
FUSE OK?
GO TO FAULT DIAGNOSIS
(SHEET A - POWER PROBLEMS)
YES
NO
REPLACE THE FUSE AND
SWITCH THE UNIT ON
FUSE SI 2 OK?
YES
NO
FUSE SI 2 OK?
YES
INVESTIGATE THE REASON
FOR THE RUPTURED FUSE
NO
FUSE SI 1 OK?
YES
GO TO FAULT DIAGNOSIS
(SHEET B - POWER PROBLEMS)
Note:
NO
DOES THE LCD LIGHT?
YES
GO TO FAULT DIAGNOSIS
(SHEET C - GENERAL PROBLEMS)
A
SHEET
TWO
Chapter 3
Fault Diagnosis
IS THE
DATA BOX
(DISPLAYED IN THE
TOP RIGHT HAND
CORNER OF LCD)
VISIBLE ?
A
FROM
SHEET
ONE
NO
NO
ARE ECG TRACES
DISPLAYED ON
THE LCD?
GO TO FAULT DIAGNOSIS
CHART (SHEET B - POWER
PROBLEMS). IF THE POWER
SUPPLY IS OK REPLACE:
1. ECG AMPLIFIER BOARD
2. PROCESSOR BOARD
YES
YES
MONITOR
DISPLAYS DATA ?
YES
NO
REPLACE THE
PROCESSOR BOARD AND
PROGRAM PACK
NO
GO TO FAULT DIAGNOSIS
CHART (SHEET E - AUTO
MODE PROBLEMS)
YES
ARE STRAIGHT
LINE ECG TRACES
DISPLAYED ON THE
LCD ?
NO
REPLACE THE
PROCESSOR BOARD
NO
DOES THE EXERCISE
TEST FUNCTION?
GO TO FAULT DIAGNOSIS
CHART( SHEET F EXERCISE MODE PROBLEMS)
YES
PRESS
<PRINT SCREEN>. DOES
THE PRINTER FUNCTION
AT ALL?
NO
YES
NO
PRINTER MOTOR
FUNCTIONED?
GO TO FAULT DIAGNOSIS
CHART (SHEET B - POWER
PROBLEMS). IF THE POWER
SUPPLY IS OK CHECK THE
PRINTER MOTOR.
YES
NO
DOES THE SPIROMETRY
TEST FUNCTION?
YES
NO
YES
DO THE RS INTERFACES
FUNCTION?
IS THE
PRINT QUALITY
GOOD? IS THE PRINTER
FUNCTIONING
CORRECTLY?
NO
GO TO FAULT DIAGNOSIS
CHART (SHEET D - PRINTER
PROBLEMS)
CONNECT A PATIENT
SIMULATOR TO THE ECG
CONNECTOR AND SWITCH
ON
YES
CHECK ALL PARAMETER
SETTINGS. CHECK THE
TEST SCREEN AND ENSURE
THAT PARAMETERS ARE IN
TOLERANCE (PARAGRAPH
6). CONTACT SCHILLER IF
FAULT CANNOT BE FOUND
GO TO FAULT DIAGNOSIS
CHART (SHEET H COMMUNICATION PROBLEMS)
YES
NO
YES
GO TO FAULT DIAGNOSIS
CHART (SHEET G SPIROMETRY PROBLEMS)
Chapter 3
Fault Diagnosis
NO
YES
NO
IS THE MAINS FUSE
OK?
DISCONNECT THE
INTERNAL CABLES TO THE
MAINS ASSEMBLY.
REPLACE THE MAINS FUSE
AND SWITCH ON.
YES
NO
IS THE MAINS FUSE
OK?
YES
Note:
Chapter 3
Fault Diagnosis
NO
YES
IS THE AC VOLTAGE
READING APPROXIMATELY 18 V?
Mains
Assembly
NO
YES
NO
IS THE AC MAINS
SUPPLY GOOD?
YES
NO
ARE ALL POWER
SUPPLIES OK?
YES
Note:
REPLACE THE CABLE
ASSEMBLY BETWEEN THE
POWER SUPPLY AND THE
LCD/K/B BUFFER BOARD
(BASE ASSEMBLY TO TOP
ASSEMBLY). REPLACE THE
LCD/K/B BUFFER BOARD.
REPLACE THE LCD.
Chapter 3
Fault Diagnosis
NO
YES
NO
REPLACE THE POWER
SUPPLY
YES
NO
MONITOR DISPLAYS
DATA?
YES
Note:
Chapter 3
Fault Diagnosis
NO
NO
WAS THE PRINTER
RESISTANCE
CORRECT?
YES
YES
DOES THE
PAPER JAM OR NOT
STOP AT THE CORRECT
POSITION ?
PROBLEM READING
AMBIENT TEMPERATURE.
REPLACE:
1. THERMAL PRINT HEAD
2. PROCESSOR BOARD
NO
YES
YES
REPLACE:
1. PROCESSOR BOARD
2. INTERFACE BOARD
3. THERMAL PRINTER
Note:
Chapter 3
Fault Diagnosis
NO
ARE THE PATIENT
LEADS ALL WITHIN
TOLERANCE?
YES
PRESS <ECG>, <5> (ECG
SETTINGS), <6> (FURTHER
SETTINGS),<1> (NUMBER OF
COPIES). ENSURE THAT THE
NUMBER OF COPIES IS NOT
SET TO 0`.
NO
NUMBER OF COPIES
SET TO 0`?
YES
Chapter 3
Fault Diagnosis
NB
NB
IS A DIGITAL, RS
CONTROLLED STRESS
TEST EQUIPMENT
USED?
YES
NO
PROBLEMS
WITH BLOOD PRESSURE
MEASUREMENT?
NO
YES
YES
REPLACE:
1. PROGRAM PACK
2. PROCESSOR BOARD
Chapter 3
Fault Diagnosis
NO
FLOW SENSOR AND
CABLE OK?
YES
NO
YES
POSSIBLE OPERATOR
ERROR.
Note:
Chapter 3
Fault Diagnosis
NO
YES
NO
TEST PASSED?
YES
POSSIBLE OPERATOR
ERROR.
CHECK ALL CABLE
ASSEMBLIES. REPLACE IF
NECESSARY
Note:
Chapter 4
Physical Overview & Module Replacement
Chapter 4
Physical Overview &
Module Replacement
Contents
Introduction
4.3
Base Assembly
4.4
Top Assembly
4.9
4.11
4.13
4.13
4.14
4.14
4.17
4.17
4.17
4.17
4.18
4.20
Battery Removal
Battery Replacement
4.20
4.21
4.21
4.22
4.22
4.23
4.23
4.24
4.24
4.25
4.25
4.26
4.27
4.27
4.28
Page 4.1
Chapter 4
Physical Overview & Module Replacement
4.29
4.30
4.30
4.30
4.31
4.31
4.31
4.32
4.33
4.33
4.34
4.34
4.35
4.35
4.35
4.35
4.36
4.38
4.38
4.38
4.39
LCD Removal
LCD Replacement
Checks after LCD Replacement
Thermal Printer and Print Head
4.40
4.40
4.41
4.42
4.42
4.42
4.42
4.44
4.44
Keyboard
Keyboard Removal
Keyboard Replacement
Checks after Replacement
Page 4.2
4.45
4.45
4.46
4.46
Chapter 4
Physical Overview & Module Replacement
Introduction
The AT-10 comprises two main assemblies as follows:
The Base Assembly contains most of the AT-10 electronics, and all external connectors. The Top
Assembly houses the keyboard and the LCD display. The two assemblies are moulded to fit together
and are secured with captive screws. Electrical connection between the two assemblies is achieved
with a ribbon cable assembly.
Because of the plastic construction, threaded metal inserts are used for all screw fixings in the unit.
Page 4.3
Chapter 4
Physical Overview & Module Replacement
Base Assembly
The base assembly comprises a moulded plastic tray onto which is mounted the following:
Mains Isolation Transformer
Two Lead-Acid Batteries
Power Supply PCB MK 8-6
ECG Amplifier PCB MK 7-2
Interface Board MK 8-5
Microprocessor Board MK 8-1
Program Pack MK 8-11
Thermal Printer
Paper Tray Assembly with Carriage Motor
The Microprocessor board and the ECG Amplifier are secured to moulded supports on the bottom
of tray. The Power Supply is mounted on four spacers above the Microprocessor board and the
Interface board and the thermal printer are mounted on the metal paper tray framework. Electrical
connection between all boards is achieved with ribbon cable assemblies or with flying leads.
The Mains Connector and Switch assembly is secured to the Back Panel with spring loaded clips.
The Mains Transformer is secured to the tray with a centre screw. Electrical connection between
the Power Supply board, the Transformer, the Batteries, and the Mains Connector and Switch
assembly, is achieved by flying leads.
The Program Pack is inserted via a cut-out in the side panel under the paper tray. It is mounted in
slides and connects directly with the Processor Board. One captive screw secures the Program Pack
in position.
Cut-outs in the back and side panels are provided for external connectors. The Video, DC1, DC2,
and the Spiro (SP-110) connectors are all mounted directly on the Microprocessor board. The
Patient connector is mounted directly on the ECG Amplifier. All other connectors are mounted on
dedicated mounting plates.
Page 4.4
Chapter 4
Physical Overview & Module Replacement
Page 4.5
Chapter 4
Physical Overview & Module Replacement
Chapter 4
Physical Overview & Module Replacement
Page 4.7
Chapter 4
Physical Overview & Module Replacement
Page 4.8
Chapter 4
Physical Overview & Module Replacement
Top Assembly
The Top Assembly is manufactured from moulded plastic and comprises a Main Housing with a
hinged LCD Assembly.
Secured in the Main Housing is the LCD / Keyboard Buffer MK8-4 and the Keyboard MK 8-3. Both
of these boards are secured with double sided tape. Electrical connection between the modules is
achieved with ribbon cable assemblies or with flying leads.
Page 4.9
Chapter 4
Physical Overview & Module Replacement
POWER SUPPLY
BOARD
PROCESSOR
BOARD
PAPER TRAY
ASSEMBLY AND
MOTOR
INTERFACE
BOARD
THERMAL
PRINTER
CONNECTOR
PANELS
ECG AMPLIFIER
BATTERIES
MAINS
MODULE
MAINS
TRANSFORMER
LCD / KEYBOARD
BUFFER
Note:
Page 4.10
KEYBOARD
Access to the Program Pack is gained via the left-hand Side Panel under the paper tray
Access to the mains fuse and the voltage selector is from the back panel (Mains Module).
Chapter 4
Physical Overview & Module Replacement
Tools and equipment that are required to remove and replace the module and to carry out
the functional checks and adjustments.
Removal Procedures
Replacement Procedures
Any adjustments, jumper settings, special checks or functional procedures that are required during
a procedure, are detailed in the relevant step.
In-text diagrams support the text where required and provide location details of connectors, test
points and adjustment potentiometers.
Specific warnings and cautions are given where applicable. Warnings indicate potential danger
could cause personal injury. Cautions indicate areas that could cause damage to the equipment .
If a key operation or menu selection is required, the key sequence required is given in parenthesis `<>. The
character (or character string) given in parenthesis is the actual character that is printed on the key. When a
key sequence is provided it must be followed in the order given. For example the key sequence to display the
macro screen is as follows:
<FNCT> <2> <ENTER>
This requires that the function key on the keypad is pressed, followed by the 2 key, followed by the
return key (Enter).
Page 4.11
Chapter 4
Physical Overview & Module Replacement
Safety Notes
WARNINGS
BEFORE COMMENCING ANY REMOVAL OR REPLACEMENT PROCEDURES ENSURE
THAT THE MAINS POWER SUPPLY IS SWITCHED OFF AND THAT THE MAINS CABLE
IS REMOVED.
CERTAIN CHECKS AND ADJUSTMENTS CAN ONLY BE CARRIED OUT WITH THE TOP
ASSEMBLY REMOVED AND WITH MAINS CONNECTED. WHEN CARRYING OUT
THESE PROCEDURES BEWARE THAT POTENTIALLY LETHAL VOLTAGES ARE
PRESENT.
CAUTIONS
THE AT-10 CONTAINS STATIC SENSITIVE CMOS COMPONENTS; OBSERVE ANTISTATIC PRECAUTIONS:
WHEN CARRYING OUT ANY MAINTENANCE PROCEDURES ALWAYS PLACE THE
UNIT ON AN EARTHED ANTI-STATIC MAT.
PERSONAL MUST BE EARTHED WHEN HANDLING ANY BOARDS OR
COMPONENTS
ALWAYS USE AN ANTI-STATIC BAG WHEN TRANSPORTING BOARDS OR
COMPONENTS
THE UNIT IS SUSCEPTIBLE TO ABRASION DAMAGE. TO PREVENT SCRATCHING,
ALWAYS PLACE THE UNIT ON A SOFT, NON-ABRASIVE CLOTH WHEN CARRYING
OUT MAINTENANCE PROCEDURES
TAKE CARE NOT TO PLACE ANY STRAIN ON THE CONNECTING RIBBON CABLE
WHEN REMOVING THE TOP ASSEMBLY . ENSURE THAT THE CABLE ASSEMBLY IS
NOT CRIMPED OR TWISTED AND THAT THE TOP ASSEMBLY IS NOT PLACED ON THE
CABLE ASSEMBLY.
CARE MUST BE TAKEN WHEN REMOVING AND REPLACING CONNECTORS. NEVER
USE FORCE. NEVER STRAIN THE CABLE ASSEMBLIES.
THE PROCEDURAL STEPS GIVEN FOR EACH MODULE MUST BE FOLLOWED IN THE
ORDER GIVEN.
Page 4.12
Chapter 4
Physical Overview & Module Replacement
The unit must be placed on an anti-static mat and anti-static precautions observed when any
maintenance is carried out on the AT-10. The room temperature should be between 18 and
28 degrees.
Mains supply is required to carry out the unit functional test after assembly.
Tools
Posi-drive screwdriver
Test Equipment
The following test equipment is required to carry out the functional test after unit assembly
Page 4.13
Chapter 4
Physical Overview & Module Replacement
Page 4.14
Chapter 4
Physical Overview & Module Replacement
Page 4.15
Chapter 4
Physical Overview & Module Replacement
Page 4.16
Chapter 4
Physical Overview & Module Replacement
Pre-requisites
The Warnings and Cautions at the beginning of the Chapter must be observed.
The Top Assembly must be removed as detailed in Paragraph 2 and all external cable
assemblies disconnected.
Cross-Bladed screwdriver
Digital Voltmeter
In addition if the Power Supply board is checked in isolation, a Power Supply capable of supplying
up to 30V, is required.
Parts
Page 4.17
Chapter 4
Physical Overview & Module Replacement
the unit switches off when the battery capacity falls below a preset value
Note:
Control of the Battery LED is from the CPU which uses the counter signal
(BATTLC ) to calculate the charge state of the battery. If the Battery LED is not
giving the expected indications, the fault may lie on the Processor board (or P1
connector). The signal to control the battery LED is LEDB.
The nominal battery capacity at which the Battery Low is active (LED flashing) is
25%. The nominal voltage at which the Battery down signal is active and the unit
switches off, is 21V.
On Signal Simulation
If the Power Supply board is checked in isolation the on line must be connected to GND to latch
the power supply on. To simulate the on signal, proceed as follows:
Note:
The on simulation signal is only required when the ON key on the keypad, cannot be
used to switch the power supply on, that is when P12 to the Top Assembly is
disconnected.
Page 4.18
If the unit is assembled, use either mains (via the mains transformer) or two fully
charged batteries connected to the battery connectors
If the unit is not assembled, connect a power supply to the battery connectors on the
Power Supply board. Connect the positive to pin 1 of plug P25, and the negative to
pin 2 of plug P26. Set the Power Supply to 24V.
Chapter 4
Physical Overview & Module Replacement
2. Using a suitable lead, connect GND to Plug P12 pin 25, and hold for 2 seconds. The power
supply will now be latched on and all generated power supplies can be checked for the
correct voltage.
Note:
+UB Adjustment
This adjustment sets the voltage supplied from the switching regulator on the mains power factor
controller circuit. To adjust this voltage the unit must be assembled and mains connected.
WARNING
LETHAL VOLTAGES ARE PRESENT WHEN CHECKING AND ADJUSTING THE POWER
SUPPLY. DO NOT LET CONCENTRATION LAPSE. EXERCISE GREAT CARE WHEN
TAKING MEASUREMENTS.
To check and adjust +UB supply proceed as follows:
1. Connect mains power to the unit and switch on by pressing the <ON> key on the keyboard.
2. Measure the voltage at P25 pin 1. Adjust VR1 to achieve a voltage of +27V 200mV.
Page 4.19
Chapter 4
Physical Overview & Module Replacement
Lead-acid Batteries
Two batteries are installed in the AT-10. They are self contained with integral leads and connectors.
Pre-requisites
The Warnings and Cautions at the beginning of the Chapter must be observed.
The Top Assembly must be removed as detailed in Paragraph 2 and all external cable
assemblies disconnected.
Parts
The part numbers of all replaceable items are given in Chapter 6.
Battery Removal
WARNING
THE MAINS SUPPLY MUST BE DISCONNECTED DURING THIS PROCEDURE
To remove the battery proceed as follows:
1. Ensure that the unit is switched off and that the mains is disconnected. Remove all cable
assemblies connected to the front and rear panels.
2. Disconnect the battery connectors from the Power Supply board and remove the batteries.
Page 4.20
Chapter 4
Physical Overview & Module Replacement
Page 4.21
Chapter 4
Physical Overview & Module Replacement
The Warnings and Cautions at the beginning of the Chapter must be observed.
The Top Assembly must be removed as detailed in Paragraph 2 and all external cable
assemblies disconnected.
Tools
Cross-bladed screwdriver
Parts
Page 4.22
Chapter 4
Physical Overview & Module Replacement
NB
> 3.5V
0.4 to 0.5V
when the black paper mark is under the paper mark detector
when there is no paper mark under the detector ie white paper
3. Carry out the printer check to ensure that the board is functioning correctly . Enter the
following key sequence:
<ECG> <6> (electrode test) <P>
A print-out of a series of diagonal lines will be given. Examine the print-out and ensure that
all the lines are even and uninterrupted. Ensure that the complete paper is covered with
close diagonal lines and that no blocks of plain paper are present. Any faulty print-head
pixels will be seen as a horizontal white line. Examine the print-out for evenness of print.
Note: Unevenness of print or faulty individual pixels indicates a problem with the printer
or printer alignment. If a complete block is left unprinted it additionally indicates
that the Interface board could be faulty or the fault lies with the printer data control
circuits on the Processor board.
Page 4.23
Chapter 4
Physical Overview & Module Replacement
Pre-requisites
The Warnings and Cautions at the beginning of the Chapter must be observed.
The Top Assembly must be removed as detailed in Paragraph 2 and all external cable
assemblies disconnected.
Tools
Cross-Bladed Screwdriver
Flat-Bladed Screwdriver
Parts
The part number for the Paper Tray Assembly, complete with the DC motor is given in
Chapter 6.
WARNING
ENSURE THAT THE MAINS CABLE IS DISCONNECTED BEFORE COMMENCING
Page 4.24
Chapter 4
Physical Overview & Module Replacement
Page 4.25
Chapter 4
Physical Overview & Module Replacement
Microprocessor Board
Pre-requisites
The Warnings and Cautions at the beginning of the Chapter must be observed.
The Top Assembly must be removed as detailed in Paragraph 2 and all external cable
assemblies disconnected.
The Power Supply board and the paper tray assembly must be removed before removing the
Processor board.
Tools
Cross-Bladed screwdriver
Parts
Page 4.26
Chapter 4
Physical Overview & Module Replacement
CAUTION
THE MICROPROCESSOR BOARD CONTAINS CMOS COMPONENTS. ANTI-STATIC
PRECAUTIONS MUST BE OBSERVED AT ALL TIMES.
1. Remove the Top Assembly as detailed above.
2. Remove the Power Supply board
3. Remove the Paper Tray Assembly as detailed above.
4. Remove the Program Pack
5. Disconnect the following connectors from the Microprocessor board:
P4 A and B to the ERGO and DATA I/O connectors on the back panel
GND
6. Unscrew and remove the six Microprocessor board securing screws (one under the program
pack) and the four spacers for the Power Supply board and remove the Microprocessor
Board.
Note:
The Program Pack is mounted in slides on the Microprocessor board and connects
directly with it. Removal and replacement instructions for the Program Pack are
provided in Paragraph 8.
P4 A and B to the ERGO and DATA I/O connectors on the back panel
GND
Page 4.27
Chapter 4
Physical Overview & Module Replacement
Page 4.28
Chapter 4
Physical Overview & Module Replacement
Cross-Bladed screwdriver
Parts
Program Pack with the correct software installed, or the software EEPROM or DSP
modules. Part numbers as detailed in Chapter 6.
Note:
Page 4.29
Chapter 4
Physical Overview & Module Replacement
CAUTION
THE PROGRAM PACK CONTAINS STATIC SENSITIVE CMOS COMPONENTS. OBSERVE
ANTI-STATIC PRECAUTIONS.
Use the attached handle to gently ease the Program Pack away from the connector.
To remove an EEPROM or DSP chip from the board, use the special chip removal tool to gently
and evenly ease the chip away from the socket.
The software version of a program EEPROM or DSP chip is written on the label
attached to the chip. Before replacing a program chip ensure that it is the correct
software version for the application.
To replace an EEPROM or DSP chip, position it above the socket so that the chip alignment notch
is matched with the socket alignment notch. Gently and firmly push home until retained by the
connector.
To replace the Program Pack, slide the pack in the board guides and gently and firmly push home.
Page 4.30
Chapter 4
Physical Overview & Module Replacement
Pre-requisites
The Warnings and Cautions at the beginning of the Chapter must be observed.
The Top Assembly must be removed as detailed in Paragraph 2 and all external cable
assemblies disconnected.
Cross-Bladed screwdriver
Flat-bladed screwdriver
Parts
Top Assembly
Page 4.31
Chapter 4
Physical Overview & Module Replacement
TEST LED
TEST POINT
2. Connect a suitable patient simulator to the ECG connector and carry out a resting ECG.
Ensure that all the leads can be displayed on the LCD.
Note:
Page 4.32
The procedure to carry out an ECG test is given in the AT-10 operating manual
Chapter 4
Physical Overview & Module Replacement
Mains Assembly
Pre-requisites
The Warnings and Cautions at the beginning of the Chapter must be observed.
The Top Assembly must be removed as detailed in Paragraph 2 and all external cable
assemblies disconnected.
Tools
Parts
WARNING
ENSURE THAT THE MAINS CABLE IS DISCONNECTED BEFORE COMMENCING
Page 4.33
Chapter 4
Physical Overview & Module Replacement
Using a small flat-bladed screwdriver gently prise the selector and fuse sub-assembly
away from the main assembly.
Lift the retaining clip securing the voltage plate and remove the plate.
Note: The plate has contacts which are pushed into tensioned connectors; a small
screwdriver may be required to prise the plate away from the connectors.
Replace the voltage plate by pushing fully home. Ensure that the correct voltage is
displayed in the front and top `voltage windows.
Note:
The fuse sub-assembly containing the mains fuses, is positioned under the voltage
plate and is removed and replaced in the same way as above.
CAUTION
IT IS POSSIBLE TO INSERT THE MAINS ASSEMBLY UPSIDE DOWN. WHEN REPLACING
THE ASSEMBLY ENSURE THAT THE MAINS ON/OFF SWITCH IS UPPERMOST WITH
THE MAINS CONNECTOR UNDER THE ON/OFF SWITCH.
2. Push the Mains Assembly into the Base Assembly until the catches engage with the bracket.
Ensure that the assembly is firmly in position.
3. Reconnect the crimped cables.
Page 4.34
Chapter 4
Physical Overview & Module Replacement
Mains Transformer
Pre-requisites
The Warnings and Cautions at the beginning of the Chapter must be observed.
The Top Assembly must be removed as detailed in Paragraph 2 and all external cable
assemblies disconnected.
Battery 1 and the EMC shield covering the transformer must be removed.
Tools
Flat-Bladed screwdriver
Parts
WARNING
ENSURE THAT THE MAINS CABLE IS DISCONNECTED BEFORE COMMENCING
Page 4.35
Chapter 4
Physical Overview & Module Replacement
Pre-requisites
The Warnings and Cautions at the beginning of the Chapter must be observed.
The Top Assembly must be removed as detailed above and all external cable assemblies
disconnected.
Tools
Cross-bladed screwdriver
Parts
The part number for the LCD/ Keyboard Buffer Board MK 8-4 are given in Chapter 6.
WARNING
HIGH VOLTAGES ARE GENERATED IN THE LCD. ENSURE THAT THE MAINS IS
DISCONNECTED.
CAUTION
THE LCD/KEYBOARD BUFFER BOARD CONTAINS STATIC SENSITIVE CMOS
COMPONENTS. OBSERVE ANTI-STATIC PRECAUTIONS.
Page 4.36
Chapter 4
Physical Overview & Module Replacement
Page 4.37
Chapter 4
Physical Overview & Module Replacement
Page 4.38
Chapter 4
Physical Overview & Module Replacement
LCD
The LCD comprises the LCD screen, a contrast control and an DC/AC Converter PCB (mounted
on the LCD/Keyboard Buffer). The LCD is secured in position with double sided tape.
Pre-requisites
The replacement of the LCD must be carried out under clean room conditions.
The Warnings and Cautions at the beginning of the Chapter must be observed.
Cross-Bladed Screwdriver
Parts
Page 4.39
Chapter 4
Physical Overview & Module Replacement
LCD (cont.)
LCD Removal
To remove the LCD proceed as follows:
WARNING
HIGH VOLTAGES ARE GENERATED IN THE LCD. ENSURE THAT THE MAINS IS
DISCONNECTED BEFORE REMOVING THE LCD HOUSING COVER.
1. Using a flat-bladed knife or a small screwdriver remove the three LCD stops on the top of
the LCD to gain access to the screws securing the LCD housing cover.
2. Unscrew the three screws and gently ease the cover away from the LCD hinges at the
bottom.
CAUTION
THE RIBBON CABLE TO THE LCD DOES NOT HAVE A CONVENTIONAL PLUG AND IS
INSERTED DIRECTLY INTO THE SIDE OF THE CONNECTOR ON THE LCD. TAKE CARE
NOT TO DAMAGE THE RIBBON CABLE CONTACTS WHEN REMOVING THE RIBBON
CABLE. TAKE SPECIAL CARE WHEN REPLACING THE CABLE ASSEMBLY.
3. Lift the retaining tape from the LCD connector on the back of the LCD and remove the
ribbon cable to the LCD/Buffer Board.
4. Very gently and evenly prise the LCD away from the case until it is free. Take care not to
strain the ribbon cable.
5. On the LCD/keyboard buffer board remove the power connector and the connector to the
contrast control. Remove the LCD.
6. Remove the two retaining screws securing the contrast control to the Top Assembly.
LCD Replacement
To replace the LCD proceed as follows:
1. Ensure that the LCD recess is clean and free from grease, dirt, and any traces of adhesive.
Use a clean cloth and alcohol based cleaning agent to wipe the recess to ensure a good
adhesion surface.
2. Position the LCD in the casing and thread the ribbon cable and the power cable through the
aperture in the Top Assembly casing.
3. Join the connectors at the back of the LCD and carefully tape to the LCD.
4. Using a flat-bladed knife peel off the protective backing from the two sided tape on the
LCD and secure the LCD Assembly in the LCD recess.
Page 4.40
Chapter 4
Physical Overview & Module Replacement
LCD (cont.)
5. Taking care not to touch the plastic screen, position the cover in the LCD bottom hinges and
secure with the three retaining screws at the top. Replace the LCD stops in the screw
recesses.
6. Secure the contrast control with the two retaining screws.
7. Replace the connectors to the LCD/Keyboard Buffer and secure the cable to the housing
with the cable clips. Secure the ribbon cable with retaining tape.
Page 4.41
Chapter 4
Physical Overview & Module Replacement
The Warnings and Cautions at the beginning of the Chapter must be observed.
The Top Assembly must be removed. All external cable assemblies must be disconnected.
Tools
Cross-Bladed Screwdriver
Flat-Bladed Screwdriver
Part Numbers
The part number for the Thermal Printer and print head is given in Chapter 6.
CAUTION
THE THERMAL PRINTER CONTAINS IS STATIC SENSITIVE; OBSERVE ANTISTATIC PRECAUTIONS:
Page 4.42
Chapter 4
Physical Overview & Module Replacement
Page 4.43
Chapter 4
Physical Overview & Module Replacement
Enter the following key sequence <ECG> <6> (electrode test) <ENTER> <ENTER>
R TPH is the resistance of the printer. To enter a new resistance value press </>. The
first figure of the resistance value is highlighted and the correct resistance value can
be entered. Note that the AT-10 will only accept a resistance range of between 1000
and 1800 Ohms.
2. To check the printer and to ensure that every pixel is operational enter the test screen and
press P. Enter the following key sequence:
<ECG> <6> (electrode test) <P>
A print-out of a series of diagonal lines will be given. Carefully examine the print-out and ensure
that all the lines are even and uninterrupted. Any faulty print-head pixels will be seen as a horizontal
white line. Examine the print-out for evenness of print. If the print intensity is uneven (for example
darker at the top than the bottom), check the alignment of the printer and adjust the tension of the
print head (print head tensioning screws) to obtain the best print-out.
Page 4.44
Chapter 4
Physical Overview & Module Replacement
Keyboard
Pre-requisites
The Warnings and Cautions at the beginning of the Chapter must be observed.
The Top Assembly must be removed as detailed in Paragraph 3 and all external cable
assemblies disconnected.
Wide, blunt instrument eg screwdriver handle (for applying an even pressure to the board
during removal).
Part Numbers
The part number for the keyboard PCB is given in Chapter 6.
Keyboard Removal
The Keyboard is secured in position with double side adhesive tape. To remove the keyboard
proceed as follows:
1. Taking care to secure the hinged LCD module so that it cannot open, turn the Top Assembly
up-side-down.
CAUTION
THE TOP ASSEMBLY IS SUSCEPTIBLE TO ABRASION DAMAGE. TO PREVENT
SCRATCHING PLACE THE TOP ASSEMBLY ON A NON-ABRASIVE CLOTH WHEN UPSIDE-DOWN.
2. Remove the keyboard connector from the LCD/Keyboard Buffer PCB.
CAUTION
TO PREVENT DAMAGE TO THE TOP ASSEMBLY HOUSING, DO NOT ATTEMPT TO
PRISE THE KEYBOARD FROM THE FRONT OF THE UNIT.
3. From the bottom of the assembly, through the housing aperture, apply pressure to the
Keyboard with a blunt instrument, until the keyboard lifts.
4. When the keyboard has lifted, return the Top Assembly to the upright position and remove
the Keyboard from the recess.
5. Using a clean cloth and a cleaning agent wipe the Keyboard recess to remove any traces of
adhesive or dirt that may prevent good adhesion.
Page 4.45
Chapter 4
Physical Overview & Module Replacement
Keyboard (cont.)
Keyboard Replacement
The Keyboard comes complete with double sided adhesive tape for fixing the board in position. To
replace a keyboard proceed as follows:
1. Ensure that the Keyboard recess is clean and free from grease, dirt, and any traces of
adhesive. Use a clean cloth and a cleaning agent to wipe the keyboard recess to ensure a
good adhesion surface.
2. Remove the protective backing from the adhesive tape, precisely position the board and
gently place in position. When the Keyboard is correctly positioned, use a clean cloth to
firmly press down on the keyboard to ensure good adhesion.
4. Turn the Top Assembly up-side-down and connect the keyboard connector to the LCD/
Keyboard Buffer board.
Page 4.46
Chapter 5
Functional Checks & Adjustments
Chapter 5
Functional Checks & Adjustments
Contents
Check and Adjustment Procedures
5.2
5.2
5.3
5.6
Printer Resistance
Printer Head Alignment
RS Interface Testing
5.6
5.7
5.8
5.8
5.9
5.11
5.11
5.13
5.14
Error Codes
Interface Board Adjustments
5.14
5.15
5.15
5.16
5.16
5.17
Offset Screen
5.19
5.21
5.23
Page 5.1
Chapter 5
Functional Checks & Adjustments
Page 5.2
Chapter 5
Functional Checks & Adjustments
Page 5.3
Chapter 5
Functional Checks & Adjustments
Page 5.4
Chapter 5
Functional Checks & Adjustments
On Signal Simulation
A latch circuit exists on the power supply. If the Power Supply board is checked in isolation the on
signal must be connected to GND. To simulate the on signal, proceed as follows:
1. Connect mains to the unit and switch the mains on.
2. Using a suitable lead, connect GND to Plug P12 pin 25, and hold for 2 seconds. The power
supply will now be latched on and all generated power supplies can be checked for the
correct voltage.
Note:
+UB Adjustment
To check and adjust +UB supply proceed as follows:
1. Connect mains power to the unit and switch on. Latch the power supply on, as detailed
above.
2. Measure the voltage at connector P25 pin 1. Adjust VR1 to achieve a voltage of +27V
200mV.
Note: The test point where measurement is taken is situated after the On/Off switch. If no
voltage is present ensure that the on/off switch Q11, is switched on. To check the
voltage before the On/Off switch measure the voltage on fuse SI2.
Page 5.5
Chapter 5
Functional Checks & Adjustments
Printer
To check the printer and to ensure that every pixel is operational, a built-in printer test is provided.
To carry out the printer check enter the following key sequence:
<ECG> <6> (Electrode test) <P>
A print-out of a series of diagonal lines will be given. Carefully examine the print-out and ensure
that all the lines are even and uninterrupted. Any faulty print-head pixels will be seen as a horizontal
white line. Examine the print-out for evenness of print.
If a faulty pixel is detected the printer must be replaced. If the print-out is uneven (for example
darker at the top than the bottom), it indicates that the printer alignment is not correct. If the printout is too faint or too dark, check that the correct resistance is entered in memory as detailed in
Paragraph 4.3.1.
Printer Resistance
Check that the correct resistance of the printer is entered in the AT-10 memory as follows:
Note:
1. Enter the following key sequence <ECG> <6> (Electrode test) < ENTER> <ENTER>
2. R TPH is the resistance of the printer. To enter a new resistance value press </>. The first
figure of the resistance value is highlighted and the correct resistance value can be entered.
When the correct resistance value has been entered, press <ENTER> to save the setting.
Note that the AT-10 will only accept a resistance range of between 1000 and 1800 Ohms.
Page 5.6
Chapter 5
Functional Checks & Adjustments
Printer (cont.)
Printer Head Alignment
Printer alignment is achieved with the three print head alignment (tensioning) screws. Adjust the screws so that
they are slightly indented below the frame. Adjust to achieve the best quality print-out.
Page 5.7
Chapter 5
Functional Checks & Adjustments
RS Interface Testing
RS Interface Error messages
The following error messages are associated with the RS Interface. If any of these error messages
are displayed, carry out the checks suggested.
SERIAL LINK TIME-OUT
TRANSMISSION ERROR
NO ECG IN MEMORY
Page 5.8
Chapter 5
Functional Checks & Adjustments
Test Failure
If this test fails ensure that the cable assembly is wired and connected correctly. If the test cable
assembly is correct, a fault is indicated on the Processor Board or Power Supply.
Test Pass
When this test passes it indicates that the fault lies in the remote equipment, the transmission line
or that the protocol of the two communicating devices are incompatible.
Check that all settings (Parity, Stop bit) and the Baud rate are the same in both devices.
Reset all settings to ensure compatibility between the communicating devices. Check that all
settings ( Line or Modem, Record or Block) are correct for the application. Are the settings
compatible in both the transmitting and receiving devices?
Check the integrity of all cable connections. Are all cables correctly connected to the
programmed port?
Page 5.9
Chapter 5
Functional Checks & Adjustments
Page 5.10
PIN
SIGNAL
In ( Input Data)
Ground
Chapter 5
Functional Checks & Adjustments
An RS-232 cable assembly, Art.No. 2.310 159, for connecting the RS-232 (#3) interface on
the AT-10 with the COM port of the PC. This assembly consists of a cable, Art. No. 2. 310
094 and an adapter DB 9 / DB 25, Art. No. 2. 100 552.
2. Double-click on Hypertrm(.exe). Enter the name AT-10 for the new connection and click on
OK.
Page 5.11
Chapter 5
Functional Checks & Adjustments
3. Set the direct connection to the proper COM-port and click OK.
4. Enter the port settings 19200, 8, N, 1, Hardware and confirm with OK..
5. You are now in the AT-10 Hyperterminal window. Click on File and select Properties.
6. Go to tab Settings and set Terminal keys, Auto detect and 500 buffer lines.
7. Click on ASCII Setup.
Page 5.12
Chapter 5
Functional Checks & Adjustments
8. Check the boxes for "Send line ends with line feeds", "Echo typed characters locally" and
"Wrap lines that exceed terminal width". Confirm with OK. Click once more on OK to get
back to the open Hyperterminal window.
You are now ready to start the input and output tests.
Test Output
On the AT-10, press the <STORAGE> key and select Test mode. Make sure that the
settings are 19200 bps, parity N, stopbit 1. Set Channel No. 3.
The AT-10 now sends a string of alphanumerical characters, which are echoed in the
Hyperterminal window on the PC.
Page 5.13
Chapter 5
Functional Checks & Adjustments
In the RS-232 test window, press the key <6> Test input on channel n. The upper part of
the RS-232 test window is erased to be able to display incoming messages.
On the PC, type any characters and verify that they are echoed on the AT-10.
Stop the test by pressing key <7>. Leave the RS-232 test window by pressing ESC.
Error Codes
The error codes shown at the bottom of the display have the following interpretations:
Page 5.14
DSR
BD
Break detected
FE
Frame error
OE
Overrun error
PE
Parity error
TxE
Transmitter empty
RxR
Receiver ready
TxR
Transmitter ready
Chapter 5
Functional Checks & Adjustments
NB
> 3.0 V
when the black paper mark is under the paper mark detector
0.2 to 0.4 V
Page 5.15
Chapter 5
Functional Checks & Adjustments
The measured voltage value will depend on where the electrodes are connected. The voltage
readings that can be expected are as follows:
Note:
Page 5.16
The readings obtained with this screen are necessarily arbitrary. Generally when the
readings for all electrodes are the same, or vary by only a small percentage, it can be
assumed that the patient cable and electrodes are within tolerances.
Chapter 5
Functional Checks & Adjustments
Uref +
This is the value of the reference voltage used in the multiplexer circuit on the ECG Amplifier. The
value of the reference voltage is 2727 mV. However because the ECG amplifier has a floating
ground, this figure is arbitrary and the measured voltage can give a great variance to the true value.
Uref This is a negative reference voltage used on the ECG Amplifier board. Because the ECG amplifier
has a floating ground this figure is arbitrary.
Udif
This is the difference of the two reference values above (Uref + and Uref -).
Calib
This is the value of a signal generated by the CPU for calibration of the ECG signals.
CMSIG
This measurement gives an indication of the common mode noise. A high reading indicates high
common mode noise and thus the quality of the ECG reading may not be as good as with a lower
noise level. The measurement indicates the amplitude of the output signal of the right leg driver
circuit.
Page 5.17
Chapter 5
Functional Checks & Adjustments
T TPH
This is the temperature of the print head heat sink. This measurement is used by the CPU to control
the printer timing to obtain optimum print. The reading given here should be approximately the
ambient temperature of the room. Note that if the printer has recently been active this reading may
be higher than the room temperature.
SYNC
This value is a counter reading of the number of communication failures between the ECG
Amplifier and the main CPU, since the unit was switched on. There should never be any
communication failures and this value should be 0. If communication failures are occurring it
indicates a problem with the ECG Amplifier board or the Processor board.
SUBSYNC
This counter gives the number of times that re-synchronisation of the data subvector has occurred.
On initial switch on this counter could read 5 to 30. After initial synchronisation this figure should
not increase. If re-synchronisation is occurring, check the optical link between the Processor board
and the ECG Amplifier board.
SKIP
This counter gives the number of times re-synchronisation is necessary by skipping one ECG
sample. On initial switch on this counter could read 5 to 10. Synchronisation is periodically required
and over a 24 hour period the counter could be up to 100.
NOTE !!
For units using the ECG board MK 7-2 SW V 0.4, values are shown for Uref+ to
CMSIG. For units with ECG board MK 7-20 SW V1.20, these values are all zero.
Page 5.18
Chapter 5
Functional Checks & Adjustments
Offset Screen
This screen gives the value (and setting facility) for the thermal print head resistance and the value
and setting option of various analog offsets for analog controlled stress test devices. A DVM is
required to carry out the analog offset settings.
To enter the offset test screen proceed as follows:
From the electrode test screen press <ENTER> <ENTER>. The following display is shown:
R TPH
The value indicated here is the resistance of the thermal print head and must be set to the correct
resistance to ensure a good quality print-out. The print head resistance is found on the printer and
can be accessed by removing the printer cover plate.
To set the resistance of the thermal print head press </>. The first figure of the resistance value is
now highlighted and the new resistance value can be entered. The entered value must be more than
1000 Ohms and less than 1800 Ohms. If a resistance value outside of these limits is entered, the user
is prompted to enter the value again. When the resistance is set press <ENTER>.
DACOFFS
This is an indication of the offset value of the digital to analog converter used for load or speed
conversion for bicycle ergometers and analog treadmills respectively. To set this value proceed as
follows:
1. From monitor mode enter the exercise menu and select the bicycle option as follows:
<EXERCISE> <3> (Exercise Settings) <4> (Treadmill / Bicycle setup) <1> <1>
( Bicycle 1V/100W)
Press >ENTER> and exit the exercise menu.
2. Commence an exercise test by pressing <BEGIN>. Press the <PROTOCOL> key, select
<1> edit Protocol 1 and manually set the base load to 100 W.
3. Wait 30 seconds and press <NEXT STAGE>.
4. Measure the voltage at pin 5 of the Stress connector. Using the <YES> and <NO> keys, set
the DACOFFS value to obtain a reading of 1.00V 5mV.
Chapter 5
Functional Checks & Adjustments
BV and AIN0
BV indicates the voltage level of +US (that is the battery voltage, or the primary dc voltage
generated by the power factor controller from the mains (and used for battery charging)). The actual
voltage level of +US is calculated from the BATTV signal (sheet 5 of the power supply circuit
diagram) and shown on this screen as AIN0. The value of BV is approximately 26.8V (nom +27V)
when working from the mains, and between +24V and +21V when using battery power. The AIN0
indication (signal BATTV) is 4000mV100 when working from the battery and 4400mV100
when working from the mains
The battery capacity displayed on the LCD information box is the actual remaining
capacity of the battery and is calculated from B CAPACITY and AIN1. The
remaining capacity displayed in the information box will not necessarily be the same
as that shown for BCHARGE.
K
This character indicates the type of print head which is used. Two types are available:
Page 5.20
K:
Manufacturer Kyochera
R:
Manufacturer Ricoh
Chapter 5
Functional Checks & Adjustments
The actual key sequence may change slightly for different software versions.
The software version and the installed options are displayed on the LCD as follows:
The top line gives the equipment name and the overall system software
version of the unit; that is the software version of the EPROMs in the
Program Pack. This is followed by a combination of characters to
indicate the type of software (or basic options) that is installed. These
are as follows:
C - Interpretation Program
S - Standard
M - Measurement
Page 5.21
Chapter 5
Functional Checks & Adjustments
The second and third line give the software version of all the software
controlled peripherals in the AT-10. These are as follows:
Below the software version details is the options line. This details the
options that are installed. These are as follows:
SPI - Spirometry
PM - Pacemaker
The options on the bottom of the screen are the software updates that
can be incorporated into the unit when the correct code is entered. To
incorporate any of these software options the code must be entered, the
option selected with the <+> and <-> keys and the <ENTER> key
pressed. The code can be purchased from Schiller AG through your
local dealer.
LP
Late potentials
Page 5.22
PM
Pacemaker
PFT
Chapter 5
Functional Checks & Adjustments
Incidin GG
Amocid
Lysoformin
Alhydex
6. The cable and handle can be wiped with soapy water (do not dip into liquid!).
Page 5.23
Chapter 5
Functional Checks & Adjustments
Page 5.24
Chapter 6
Spare Parts
Chapter 6
Spare Parts
Contents
Introduction
6.2
Module Identification
AT-10 Spare Modules
6.3
6.5
Disposables
6.6
Accessories
6.7
6.8
Page 6.1
Chapter 6
Spare Parts
Introduction
This Chapter gives the part numbers for modules that can be replaced by the service engineer. The
part numbers for disposables, accessories and dedicated test equipment are also included.
When ordering state that the module required is for an AT-10 unit and provide the following:
Part Title
Part Number
Software Version *
The software version and the serial number of the unit are found on the software
screen (details in Chapter 4). The serial number is especially necessary when
ordering mechanical parts to ensure that the correct version is identified by the
processing department.
Additionally if you are returning a faulty module the following information, in as much detail as
possible, will speed repair:
the exact nature of the fault
the circumstances, and function being carried out, when the fault occurred
IT IS RECOMMENDED THAT RETURNED MODULES ARE SENT BY REGISTERED POST.
IMPORTANT
ALL BOARDS AND STATIC SENSITIVE MODULES MUST BE RETURNED IN A SEALED
STATIC SHIELDING BAG. NO RESPONSIBILITY CAN BE ACCEPTED FOR MODULES
NOT SENT IN THIS WAY
Schiller AG
Sales Department (Order Processing)
Altgasse 68
6340 Baar
Switzerland
Page 6.2
Chapter 6
Spare Parts
Module Identification
Every module has a unique part number. The number is either stencilled on the module or printed on an attached
label. The module numbers are arranged as follows:
When ordering a module, only the article number has to be stated (without the modification index).
The Batch number is a manufacturing identification number and need not be stated unless a module
is suspected of having a manufacturing fault.
The article number is divided as follows:
Build Group Number
Module Number
Issue Letter
This is always an upper case letter and gives the issue state
of the module
Modification Index
The documentation associated with a module, is identified by a letter in place of the module build
group number. For example the processor board for the AT-60 ECG unit without the Spirometry
option, has the article number 3.2180Ga.
The Circuit Diagram is S.2180Ga,
The Block Diagram is B.2180Ga
Page 6.3
Chapter 6
Spare Parts
DOCUMENT
IDENTIFICATION
LETTER
CIRCUIT DIAGRAM
BLOCK DIAGRAM
COMPONENT LAYOUT
TEST DOCUMENTATION
ASSEMBLY DOCUMENTATION
Note that the Test Documentation and Assembly Documentation is usually available for internal
use only.
Page 6.4
Chapter 6
Spare Parts
DESCRIPTION
NUMBER
3. 2233FA
3. 2232FA
3. 2234FA
3. 2235FA
3. 2181
3. 2230DB
3. 2228
3. 2242CA
3. 2239CB
3. 2238EF
3. 2237EA
3. 2236CB
3. 910 610
4. 140 113
3. 910 609
4. 600 051
4. 350 020
4. 270 004
MAINS TRANSFORMER
4. 320 085
Page 6.5
Chapter 6
Spare Parts
Disposables
Page 6.6
DESCRIPTION
PART
NUMBER
PRINTER PAPER
2. 157 012
2. 100 024
2. 158 005
Chapter 6
Spare Parts
Accessories
DESCRIPTION
PART
NUMBER
GROUND CABLE
2. 310005
POWER CABLE
2. 300005
2. 000041
2. 400048
2. 200510
NOSE CLIP
2. 100025
2. 100026
Page 6.7
Chapter 6
Spare Parts
Page 6.8
Chapter 7
Technical Data
Chapter 7
Technical Data
Contents
General Technical Data
7.2
Connectors
7.4
ERGO Connector
Data I/O Connector
Video Connector
Experimental Input Connectors DC1, DC2
RS-232 (V24) Serial Interface (Interface numbers 1, 2 and 3)
RS-422 Serial Interface
Pulmonary Function SP-110
7.4
7.4
7.5
7.5
7.5
7.6
7.7
7.7
Page 7.1
Chapter 7
Technical Data
320 x 264 x 74 mm
Weight:
approx. 4.7 kg
Power consumption:
13 to 30VA
Battery:
lead-acid, 2 x 12V
Printing process:
Paper speed:
Sensitivities:
2.5 / 5 / 10 / 20mm/mV
Recording tracks:
Chart paper:
for testing of electrode cables for interruptions and shortcircuit; control light indication
Patient input:
less than 5 A
Safety standard:
CF according to IEC
Protection class:
I according to IEC
Environmental conditions:
temperature, operating:
temperature, storage:
relative humidity:
Keyboard:
splashproof keys
Leads:
10 to 40 C
0 to 50C
15 to 85 % (non-condensing)
Page 7.2
Chapter 7
Technical Data
ECG storage:
ECG amplifier:
Page 7.3
Chapter 7
Technical Data
Connectors
ERGO Connector
2
4
GND
Input impedance:
Pin Connections
Pin 1
Pin 2
GND
Pin 4
Pin 5
Page 7.4
Pin Connections:
Pin 1
QRS trigger
Pin 2
GND
Pin 3
Pin 4
TM DN
Pin 5
TM UP
Chapter 7
Technical Data
Connectors (cont.)
Video Connector
Type:
Resolution:
Input signals:
horizontal sync.:
TTL (positive)
vertical sync.:
TTL (negative)
video:
0 to 0.7V
horizontal:
31.3 kHz
vertical:
60 Hz
Pin 2
Video
Pin 11
DISP
Pin 5
Test
Pin 13
H-SYNC
Pin 7
Video GND
Pin 14
V-SYNC
Pin 9
D CLK
Pin 10
Sync GND
Scanning frequency:
Pin Connections:
Asynchronous
Baud Rate:
75 to 153600 Baud
Byte Format:
Transfer Control:
Connection Socket:
Page 7.5
Chapter 7
Technical Data
Connectors (cont.)
Pin Connections:
Channel 1, 2, 3:
Pin 3
TXD1 0
(output data)
Pin 2
RXD1 I
(input data)
Pin 7
RTS1 0
Pin 8
CTS1 I
Pin 6
DSR1 I
Pin 4
DTR1 0
(AT-10 ready)
Pin 5
GND
Asynchronous
Baud Rate:
75 to 153600 Baud
Byte Format:
Page 7.6
Transfer Control:
None
Connection Socket:
1 x D-sub, 9 pole
Pin connections:
Pin 1
GND
Pin 2
TXC +
Pin 3
TXC -
Pin 4
RXC +
Pin 5
RXC -
Pin 6
RXD +
Pin 7
RXD -
Pin 8
TXD +
Pin 9
TXD -
Chapter 7
Technical Data
pneumotachometer
Measurement Ranges:
Flow: 0 to 14 l/s;
Volume:
0 to 11 litres
Measurement Accuracy:
2%
Flow Impedance:
Measured Values:
Prediction Equation:
Adults:
Children:
Standard Accessories
Optional Accessories
Calibration pump
Page 7.7
Chapter 7
Technical Data
Page 7.8
Chapter 8
Glossary
Chapter 8
Glossary
Contents
Introduction
8.2
Acronyms
8.3
Page 8.1
Chapter 8
Glossary
Introduction
The following list provides a glossary of the important signals and acronyms used in the circuit
diagrams for the SCHILLER instruments. They will not all apply to the AT-10.
Only abbreviations that are specific to SCHILLER equipment are included here. General electrical
and electronic abbreviations are not included.
Page 8.2
Chapter 8
Glossary
Acronyms
..OS
A(1..n)
ALBEEP
ANA1, ANA2
AS
Address strobe
BATT
BATTLC
BATTV
Battery voltage - analog signal from the power supply used by the
processor to assess battery or mains operation.
BLOW
Battery less than 11.3V. LCD flashes when this signal is active. When
the battery voltage drops to below approximately 9.4V the unit is
switched off. These values apply to equipment with 12 V battery. For
other equipment the limits are different.
CHAD ..
CIF(0..16)
CI(0..10)
CO(0..10)
CL1
CL2
CLK..
Clock Signal. The number following the CLK indicates the frequency.
For example CLK 19 indicates a frequency of 19 MHz.
CS..
CTS
D (0..15)
Data Bus
DACWR
DIO..
DMUX
Data multiplexer.
DRAM
Dynamic RAM
DRC(0..6)
DS..
Data strobe.
Page 8.3
Chapter 8
Glossary
Acronyms
Page 8.4
DSP..
DTACK
DTR
ECG1
ECG in - serial ECG data to the CPU sent over the optical interface.
ECGMUX
ECGO
ECG out - serial ECG amplifier control data from the CPU sent over
the optical interface.
EF
Empty flag.
EJCT
EKGRES
Reset signal to the ECG Amplifier. This signal resets the ECG
Amplifier to recenter the ECG image on the LCD.
FIFOR
FLM
FPIN
FWR
HREN
Output enable signal for thermal print head data (History enable).
HSYNC
IPL0..2
IREG
Control signal from the current detector and limiter circuit on the
power supply to regulate supply.
ISYS
KB..
KBBEEP
KBCLR
Keyboard clear.
KBCL1
Keyboard clock.
KBCL2
Keyboard clock.
KBIN..
KBS..
Keyboard Strobe.
KONV
LA
Left Arm.
LCA
LCDAS
Chapter 8
Glossary
Acronyms
LCDKONT
LCD contrast - sets the -18 V voltage level (from which the LCD
backlight power is generated) and thus the contrast of the screen.
LCDW
LCD Write.
LD1,2,3,4
LDS
LED (0..3)
LEDB
Battery LED.
LEDMAINS
LOE
LP
Line synchronisation.
LSRAM
LWE
MCLK
MOD
MOFF
Motor off.
MON
NWTZ
Mains supply.
NMI
OFF
Off signal from the OFF key to switch off the power supply.
PDS
PM
PMARK
PMPON
PMNEG
PMPOS
PWM
QTRRG
RA
Right Arm.
RAS
RES
Reset.
Page 8.5
Chapter 8
Glossary
Acronyms
Page 8.6
RESLCD/
RES/P
RTS
RXD
R/W
Read / Write
SC(0..8)
SCINV
Screen inversion.
SI
Serial in.
SO
Serial output from the CPU to the ECG amplifier via opto isolators.
SP..
SRAM
STRB1/2
SYSEN
System enable - active when the program pack is inserted. The CPU
will not work if this signal is not active.
TGATE
Gate pulse for programmable timer. This signal sets the TPDUR
signal.
TM
TPC
TPCLK
TPD
TPDUR
TPCSEL
TPL
Thermal printer latch - print strobe control and data latch signal.
TPRES
TPS 0 & 1
TPTH
TS
TXD
Chapter 8
Glossary
Acronyms
POFF
Off control signal. Logic 1 keeps the unit switched on, Logic 0
switches the unit off . Note that the unit is initially switched on
directly from the ON key on the keyboard.
U1,2,3,4
+UB
Battery voltage.
UCAS
UD1, UD2
UDS
UOE, USRAM
+UP
UWE
+U
+UBU
Back-up voltage for the real time clock and static RAM.
+UD
-ULCD
+US
VCC
+5 V.
VMA
VPA
VSYNC
ECG In - the serial multiplexed ECG serial data to the CPU sent over
the optical interface, from the ECG Amplifier.
XD0..XD3
Pixel information.
XSCL
YD
Frame synchronisation.
YDIS/
LCD off.
ZEROSET
Page 8.7
Chapter 8
Glossary
Page 8.8