Atmos S 351 - Service Manual
Atmos S 351 - Service Manual
Atmos S 351 - Service Manual
English
Serviceanleitung
FO.04
Tel. +49 (0) 7653 / 6 89-0 Fax +49 (0) 7653 / 6 89-190
[email protected] www.atmosmed.de
Contents
1.0 1.1 1.2 1.3 1.4 2.0 3.0 3.1 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.3 3.4 3.5 3.5.1 3.5.2 4.0 4.1 4.2 4.3 4.4 5.0 5.1 6.0 6.1 6.1.1 6.1.1a 6.1.2 6.1.3 6.1.4 6.1.5
Page General description ................................... 3 Valid operating instructions .......................... 3 Information on manufacturer ........................ 3 Exclusion of liability ...................................... 3 For your safety ............................................. 3 Installation .................................................. 4 Unit function and construction of the unit ...................... 4 - 12 Functional description .................................. 5 Description of sub-assemblies ..................... 5 Housing ........................................................ 5 Collection jar system with hose connections and bacterial lter ..................... 5 Internal components ..................................... 6 Electronics ............................................... 7 - 8 Allocation of wires to the plug ...................... 9 Test and measuring points ........................... 9 Service Mode ............................................. 10 Service Level 1 ........................................... 10 Service Level 2 .................................... 10 - 12 Changing parts .................................. 13 - 15 Removal and tting of the housing ............. 13 Removal of the pump module .................... 13 Membrane and valve change ..................... 13 View of pump....................................... 14 - 15 Trouble-shooting ...................................... 16 General errors ............................................ 16 Maintenance and repair .................... 17 - 34 Test procedure ........................................... 17 Visual inspection ........................................ 17 Suction device-setting-locking .................... 17 Electrical testing .................................. 18 - 19 Functional test of ATMOS S 351 ......... 20 - 23 Functional test of ATMOS S 351 Natal: ......... Vacuum extraction ............................... 24 - 26 Functional test of ATMOS S 351 Natal: Suction ................................................ 27 - 29
Spare Parts ........................................ 35 - 36 Technical Specications ......................... 32 . Conversion instructions .......................... 33 Trolley......................................................... 33 Annex (Plans) .................................... 34 - 38
1.0
General description
1.3 Exclusion of liability
ATMOS assumes responsibility for the unit, as far as safety, dependability and functionality are concerned, only if assembly, readjustment, modications, extensions or repairs are carried out by ATMOS or by persons authorized by ATMOS, only original ATMOS parts are used and, the unit is used in compliance with the operating instructions.
The ATMOS S 351 is a surgical suction unit which is used in medical ranges to remove bodily uids (secretions) and rinsing uids by means of a vacuum generated in the suction system. The variants of the ATMOS S 351 are used in obstetrics, during eye operations and for intermittent drainage.
1.1
The ATMOS S 351 is manufactured in 3 variants: ATMOS S 351 ATMOS S 351 Natal The ATMOS S 351 Natal provides for a comfortable realisation of vacuum extractions.
1.4
Please also pay attention to chapter 2.0 "For your safety" in the operating instructions. user is printed in a box throughout this manual.
ATMOS S 351, S 351 Natal Software control Software, CAN Hardware control Operating instructions: ATMOS S 351 ATMOS S 351 Natal
Current issue 2.0 (or higher) 1.1 444.0405.A 444.0401.A Before opening the ATMOS S 351 for service work, switch off the unit and remove the power cab-
Maintenance and/ or opening and repair of the ATMOS S 351 may be carried out only by an expert authorised by the manufacturer. When doing this, technical and hygienic protective measures are to be taken. When assembling the housing, particular care is to be given to the electric cabling and the silicone hose. These must not be bent sharply or get caught. If necessary, the lines should be retracted somewhat into the rear housing shell. In case of improper maintenance or repair of the appliance and the use of non-original parts the product liability of the manufacturer will become forfeited. When opening the appliance during the period of guarantee the guarantee given by the manufacturer will be forfeited. When the appliance is decommissioned at the end of its service life and is to be disposed of, the components are to be given separately into the various recycling processes. The same regulations are to be observed concerning the disposal of replacement parts.
The operating instructions relating to the ATMOS S 351 form part of these service instructions. The persons authorized for service work must be familiar with the contents, the kind of installation, the start-up as well as the operation described therein.
1.2
Information on manufacturer
ATMOS
MedizinTechnik GmbH & Co. KG Ludwig-Kegel-Strae 16 79853 Lenzkirch Deutschland Tel. + 49 (0) 76 53 / 6 89-0 Fax: + 49 (0) 76 53 / 6 89-190 + 49 (0) 76 53 / 6 89-493 (Service Center) [email protected] www.atmosmed.de
2.0
Installation
3.0
Fan
Buzzer
Pressure sensor
Mains input
Processor board
3.0
3.1
The main part of the suction unit is the diaphragm-type pump (4). The motor of the pump is controlled by the processor board (14). A pressure transducer (15) delivers the actual vacuum to the processor board (14). The pump (4) is driven until the desired nal vacuum is shown in the safety glass and in the collection jar. With the help of the vacuum generated, liquid passes through the suction hose into the collection jar. A level monitor (overow contacts (25, 27, 29) checks the resistance between double socket nipple and an electrode tted in the collection jar lid. If the resistance changes (by the increasing liquid level in the collection jar) the pump (4) is shut down and an acoustic signal is given by the buzzer (32). Only when the double socket nipple is removed and put into another collection jar is the suction unit again ready for service. The vacuum can be selected by 3 push buttons. A further way of controlling the vacuum is with the foot controller. This is connected to the sub-D-connection bush (22). If vacuum is to be reduced, the exhaust air valve (3), which is controlled by the processor board (14), opens. A temperature monitor (16) monitors the internal temperature of the suction device. This controls the installed fan (13) when required. If the temperature rises above a certain limit (65C) then a warning is given. If the 2nd limit is exceeded (85C) the unit is shut down and a corresponding fault indication is given. The variant ATMOS S 351 and ATMOS S 351 Natal have additional functions, which allow vacuum creation and reduction over a predetermined time.
The ATMOS S 351 and its variant are made up of the following components: housing collection jar system with hose connections and bacterial ilter internal components (pump, processor board,...) electronics
3.2.1 Housing
The housing of the ATMOS S 351 or its variant is made of plastics (ABS UL).The main switch, the operating and indicating strip, the connection bushes, the jar xings (overow contacts right (29) and left (25)) and the fastening nuts for the trolley (overow contacts on the trolley (27)) are tted on the housing.
3.2.2 Collection jar system with hose connections and bacterial lter
The collection jars which can be supplied in various sizes and materials (see technical specications) are put into the mountings provided. The collection jar lids then contact the rails. As a result an electrical overow protection is provided by the overow contacts (25, 27, 29). The processor board (14) assesses the signals appropriately. The electronics differentiate between no existing overow (= resistance close to ), overow present and a short circuit (< 100 ). In addition on the signal input of the trolley (27) the trolley is recognised. This is done by a resistance installed in the trolley (1 M 20%). Please note that if using an older trolley the resistance may not yet be installed (see Page 38: Trolley for ATMOS S 351 or modify its variant). A hydrophobic bacterial lter must be tted in the airway in front of the connection nipple (1) which prevents the secretion being sucked into the pump and thus avoids a bacteria contamination of the space inside the housing. There are two ways of doing this: 1. Use of the bacterial lter that is included in the scope of supply. This lter is tted in the pipework between the connection nipple (1) and the overow container. 2. Use the bacterial lter that can be obtained as an accessory in the overow container. This bacterial lter has a longer life and can be autoclaved. Further details on this are given in the Operating Instructions. 5
When using accessories, which are not provided especially for the ATMOS S 351 or its variant, functional limitations may occur (overow recognition, short circuit).
3.0
(30) Mains input The mains input consists of a cold device connection box with integrated fuses and an EMC-lter. In addition a potential equalisation bush is connected here.
3.0
3.2.4 Electronics
The description is done by means of function blocks. Block 1 Potential separation and production of 12V dc: The supply voltage is connected at the entry to the block. There is a switch to switch over between 115 and 230V ac. The transformer has an insulation designed for a voltage of 4kV and supplies an output voltage of 18V ac. The secondary winding is protected by a fuse (0.6 AT). A bridge rectier is tted to rectify the ac voltage. Block 2 Control of the motor: The motor is connected through a semi-conductor relay. This semi-conductor relay has an insulation designed for 4kV. The control of the relay is achieved directly from an output of the controller. If the input signal of the motor is low, the motor is turned on. Block 3 Control of the 5V dc: The 5V dc is controlled by an LM 2574 switch regulator. The regulation is done by back coupling, which by means of a voltage divider is taken back to the feedback of the switch regulator. The switch regulator is short circuit proof. The voltage is smoothed by capacitors. Block 4 Control of the 12V dc: The 12V dc is controlled by an LM 2574 switch regulator. The regulation is done by back coupling, which by means of a voltage divider is taken back to the feedback of the switch regulator. The switch regulator is short circuit proof. The voltage is smoothed by capacitors. Block 5 Production of the negative 12V supply: The negative voltage is produced by a charging pump (IC 7660). It is fed by the positive 12V. Block 6 Reference voltage: The 2.5V reference voltage is produced by a low power band gap diode. The diode has a temperature coefcient of 50 ppm. All AD converter values are based on this reference voltage. Block 7 Low pressure measurement: A silicon transducer is tted to measure the low pressure. The measuring bridge of the transducer is fed with a constant voltage. This constant voltage is produced by means of an amplier and the reference voltage. Usensor = 10.025 V In addition the measuring bridge is evaluated by means of a difference amplier. The difference amplier amplies the signal, so that 1 bar under pressure corresponds to 2.5V. Block 8 Motor rotation monitoring: A reex light barrier is used to check whether the motor is started in the switched on condition. The reex light barrier consists of an LED and an open collector exit. The light diode is fed through a pre-resistance of 5V. The voltage differences on the open-collector-exit are assessed by the comparator circuit of the OP2 and so prepared that a rectangular signal is made available to the controller. Block 9 Control of valves and fans: The two valves (start and exhaust air) as well as the fans are connected with a FET. The loads lie on one side on +12V and are, if necessary, pulled with an FET to GND. The FETs are controlled directly by the controller. Two other FETs ensure that the intake and outlet air valves cannot be connected while the reset signal produced from the reset module is on. BYV27 diodes are used to prevent radio interference. Block 10 Brightness control of the LC - display: The brightness of the LC display can be controlled with the controller. The current through the LEDs to light the display is controlled through a constant current source. This constant current source is produced by means of a shunt (R33) and an operation amplier. The target value for the current source is given by the PWM signal of the controller. Block 11 Indicator: The connection to the indicator board is done by a 26 pole ribbon cable. The control of this LC display and the two LEDs as well as the inputting of the push buttons is done by means of this ribbon cable. The control of the LCD graphic display is done by means of the data bus and some generated control signals. The LEDs lie on one side at +5V and are on the other side pulled through a resistance with the controller to GND. The push buttons are held with a Pull Up to +5V. If a push button is pressed, the level falls to GND and is registered by the controller. Block 12 Overow contacts: There are 3 overow sources: - overow right - overow left - overow trolley The overow contacts are supplied from the reference voltage through a resistance. The other side of the contact is read with an AD converter of the controller. If the resistance between the contacts is reduced, then the voltage at the AD converter increases and can be detected by the controller as safety glass.
3.0
A PTC temperature transducer is used to monitor the temperature in the ATMOS S 351 or its variant. This temperature transducer is read by the internal AD converter of the controller. Thus the fan can be switched on when necessary or a high temperature reported. The following voltage values are produced at the input of the AD converter.
Table 3: Temperature values Block 14 CAN connection: Is not used. Block 15 Buzzer: The buzzer for acoustic output of warning signals is switched with an FET from the controller. Block 16 Foot controller: The foot controller is read with the help of the AD converter. In order to guarantee a voltage at the input of the AD converter of 0-1.9V a pre-resistance of 15 kOhms is used. The resistance R35 is used to recognise whether a foot controller is attached. Block 17 EEProm: Various settings are stored in the EEProm 93LC66B. The communication with the EEProm is done by means of a serial SPI-bus. Block 18 Controller: An 80C552 made by Philips is used as the controller. The controller possesses the following features: - 80C51 core - 256 x 8 internal RAM, externally upgradable to 64k - 3 independent timers - 8x 10 bit AD - converter input - 2x 8 bit PWM signals - 5x 8 bit 1/O - Ports plus an 8 bit inlet port (ADC) - a UART - watchdog on chip - 24 MHz type Block 19 Oscillator: The oscillator is produced by a quartz crystal and 2 capacitors. The cycle frequency is 24 MHz.
3.0
Foot controller
Pin 1 2 3 4 5 6 7 8 9 Housing Designation Type of signal
GND
Low voltage
3.4
3.0
With the ATMOS S 351 Natal you get into the Service Level 1, if you hold depressed the extraction cup key or the eye key during starting; The additional functions of Service Level 1 of ATMOS S 351, ATMOS S 351 Natal is described in detail in the Operating Instructions.
With the ATMOS S 351 you reach Service Level 1 if you hold the "Standby" key down when switching on. Functions of Service Level 1: Adjust Unity: The units of the indicator can be changed over here: mbar / kPa / mmHg. LCD Brightness: The LCD background lighting can be adjusted here (0 to 25) Adjust Intermit: Adjustment of the Intermit-mode can be done here. Read the description of this in the Operating Instructions.
Service Level 2, if you hold depressed the suction bell key or the eye key together with the End key during starting.
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3.0
The error history can be used to make the search for errors easier: A maximum of 10 errors can be stored. If more than 10 errors occur then the rst 9 and the last error that occurs are stored. The last error is always at the start (Error 1). The following errors are recognised and displayed by the ATMOS S 351 or its variant:
Error designation
Description of error A key is jammed or is depressed for more than 7 seconds When the motor is switched on the rotation sensor gives no feedback after 4 seconds The pressure measured is outside the range.
Motor sensor
Reaction of the ATMOS S 351 or its variants The device goes into emergency operation, error message is entered in the error memory. The device goes into emergency operation, error message is entered in the error memory. The device goes into emergency operation, error message is entered in the error memory. An acoustic signal sounds every 10 seconds. The high temperature symbol appears on the display. The pump is switched off. The error message is entered in the error memory. Every 10 sec error message in the display as well as buzzer for 1 second. The error message is entered in the error memory
Possible sources of the error Key jammed Parts on the keyboard Motor does not turn Motor sensor defective or not correctly positioned Motor control defective Hose on the wrong sensor nipple Pressure sensor defective Pressure sensor not connected Temperature in the suction device is too high Ventilation slot blocked Surrounding temperature too high Fan does not work Temperature transducer defective Contacts shorted
Pressure sensor
Temperature
If the temperature exceeds 85C or falls below -5C an error message is given, which is only erased when the temperature falls below 80C or rises above 0C. If the contacts of the overflow are short circuited (<100) an error message is given
Error codes b) Clear Errors When the errors have been resolved the error memory needs to be cleared again. Choose the clear errors function for this. c) Test air tightness of system This can test to what extent the total system is tight. Connect all hoses/containers on the ATMOS S 351 or its variant to be tested. Close the suction hose and start the test with the max key. It takes place as shown on the adjacent display.
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3.0
The test result is shown with a box. Then start a new test run with the Max key or end the function with the Standby key, Extraction cup key with ATMOS S 351 Natal. The example shows a tight system.
System is tight System is leaking
d) Test Hardware
Fan
This function serves for the targeted testing of individual components. Chose the function to control the valves, fan or pump directly: Fan on/off with the "intermittent" key for the ATMOS S 351, with the "extraction cup" key for the ATMOS S 351 Nata; Exhaust valve on/off with the "arrow left" key (valves exhaust) Starting valve on/off with the "arrow right" key (valves starting) Pump on/off with the "max" key (pump)
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4.3
Remove the pipework from the pump. Remove the four socket headed screws (1a or 1b) of the pump head (2a or 2b) (Figure 8, Page 14). Clean the diaphragm disk (3); check whether the diaphragm (4) has fractures, if necessary renew it. For this, remove the socket headed screw 5. Remember when assembling that the membrane is assembled in the lower dead point (Figure 10, Page 15). Remove the three countersunk head screws (6a or 7a) on the valve head, the valve plates (6c or 7b) and O-rings (6b or 7c). Clean valve heads and complete pump head with spirit, t new valve plates and O-rings and assemble the aggregate in the reverse direction (Figure 11 and Figure 12, Page 15). In addition the noise absorbing material must be changed. In no case may the connecting rod be disconnected from the motor shaft, since this can result in out of balance running or very bad behaviour on starting.
4.1
Removal:
a) Remove the mains cable at the back of the device. b) Remove the two cover plates on the back of the handle. c) Remove the 2 connecting screws on the handle (Torx). d) Remove the 2 connecting screws on the lower side of the housing forward shell. e) Pull the housing shells from one another. Assembly: After carrying out the repair assemble the ATMOS S 351 as follows: a) Push the two housing halves together. b) Push the cable loom (between both housing shells) as far as possible into the back half of the housing. c) Now slide the two halves of the housing completely together. Take care that you do not pinch/clamp either the hose or the cable. d) Screw in all fastening screws again. e) Insert the cap again.
The right and left pump heads are different and must not be interchanged. Take care when assembling that the hoses are correctly connected. For new pumps: When tting a new pump you must remove the stopper on the motor transducer connection (8). Then press the motor transducer into the hole. Take care that the light elds lie one above the other (not side by side). In addition, the transducer must not be on the ywheel.
4.2
a) Remove the two xing screws on the pump console. b) Remove the 6 xing screws on the silencer (sheet above the set). c) Pull the pump module out forwards. d) Remove if required the corresponding cable/hoses.
13
1b
10 1b 1a
1a
8
1b 1a
8 9
10 13 14
Fixing screws pump head right Fixing screws pump head left Pump head right ............................................ 069.0065.0 Pump head left .............................................. 069.0064.0 Connection for motor transducer Starting valve Exhaust air valve Vacuum side 12 Pressure side
11
Start valve Exhaust air valve Vacuum connection Pressure connection (to the damper)
10
14
3 4
3 4
6b
7c
6a 6a
6a 6c
7a 7a
7a
7b
Fixing screws for valve plate O-ring ..................................................69.0024.0 Valve plates .........................................69.0020.0
Fixing screws for valve plate Valve plates ......................................... 69.0020.0 O-ring .................................................. 69.0064.0
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5.0 Trouble-shooting
5.1 General errors of the ATMOS S 351 and its variant
Please look also under the corresponding Chapter of the Operating Instructions.
Error The indication Emergency operation appears in the display The indication Overheating appears in the display Possible causes See Chapter 3.5.2 (Service Level 2) Fan defect Ventilation slots blocked Remedy Look in error memory, see Chapter 3.5.2 (Service Level 2) Check operation of the fan (Service Level 2: test hardware) Check the ventilation holes and remove any foreign bodies Only put the ATMOS S 351 on a solid surface (no foam base plates) Measure the supply voltage. The voltage must not exceed +10% (at 230V~ : 253 V~) Allow the device to stand for at least 1h in an air conditioned room (the error message is erased if the device exceeds 0C) Let the device stand for at least 1h in an air conditioned room (the error message is erased when the device falls below 60C) The device must be completely cleaned and disinfected. For this the pump has to be removed and valve plates changed. All parts which come into contact with the secretion (hoses, pump head, membrane), must be disinfected or changed. In addition the silencer material should be changed. Use only the original accessories. There is no error in this case. Always operate the ATMOS S 351 with a secretioncontainer. Check the hoses (externally and internally). The hoses must not be buckled or squeezed. Check the hoses for places that are kinked See over-suction Change the bacterial filter Change the membranes Clean the valve plates
Supply voltage too high Ambient -5C Ambient 40C Oversuction of the ATMOS S 351 temperature under
temperature
over
Hoses blocked Secretion is sucked into the pump Filter is blocked Membrane torn Valve stuck
16
After assembly, the operation of the suction device should be checked. Please use the following test procedure.
try involved for carrying out the service work (as, for example, in Germany the VDE 0751).
The electrical connections shall be made as specied in the wiring diagram. The electrical wires shall be so laid that damage due to chang is not possible. Take care that there are no adjacent sharp edges. The wires must not be close to cooling units. The electrical wires shall be so secured (e.g. by cable binders) that if a wire breaks off no adjacent metallic parts can be touched. All mechanical parts, including printed circuit boards shall be checked after assembly to see they are properly secured and have not suffered any damage that can be seen. The main switch is correctly installed (switch down: device in service/switch up: device out of service). Sticker/printing must be legible and be in the correct position: - Type plate with safety data beside the mains input bush. - Voltage equalisation sign beside the earthing point. - Take note of Operating Instructions beside the foot controller bush of the ATMOS S 351. - Front foil (operating foil) must sit correctly. There must be no fouling between the graphic display and the front foil. - Hose connection diagram on the back of the housing or opposite the intake connections. - Exhaust plate besides the exhaust opening on the back of the housing. The supply voltage specied must agree with the setting on the plate, the set and the type plate. The screw covering caps on the two upper housing xing screws are appropriate. The software version number which appears when switching on the graphic display, agrees with the address on the EPROM on the control plate. The software version number shall be recorded. The bacterial lter shall be checked for passability and correct position as well as the correct direction of ow (see Operating Instructions).
ATMOS
S 351
ATMOS
S 351
17
After the 1st error the following shall be tested: Mains interrupted: Press SFC mains key, read value and record in test report. S.F.C. < 500 A
Protective earth conductor interrupted: Press SFC SL key, read value and record in test report. S.F.C. < 500 A
18
Protective earth conductor: Press SFC SL key, read value and record in test report. S.F.C. < 50 A
19
The functional testing of the unit shall be done with the supply voltage ( 10%) on the type plate and with the given mains frequency.
The accessories of the ATMOS S 351 must be attached to the unit for the following functional test.
The following intermittent settings shall be chosen in Service Menu 1 (Press the Standby key during starting):
Connect the end of the suction hose to the vacuumgauge Switch off/on: A beep should be heard The display must be easily readable, there should be no dirt particles visible and no pixels should be missing.
Change into Intermit-mode by pressing the Intermittent key: Phase 1: Phase 2: Phase 3: Phase 4: Unit creates vacuum within about 10 seconds (upper left counter in the display counts from 10s downwards) (-500 mbar). Observe increase of vacuum. Note end value of vacuum. The vacuum is held for about 15 seconds (see counter). Unit decreases the end vacuum set within about 10s (see counter) (-500 mbar) to 0 mbar. Observe vacuum reduction. System is completely ventilated. The unit pauses for about 10 seconds. After Phase 4 the unit begins again at Phase 1.
20
Leave the Intermit-mode by pressing the intermittent key. Filter blocked function
Start the Intermit-mode by pressing the intermittent key. During vacuum increase (Phase 1) suddenly put a kink in the suction connection piece and after the Filter blocked message appears release the kink again: The Filter blocked message disappears after a while. Vacuum creation was not interrupted.
Overow contacts left/right: Connection of the test instrument to the unit being tested: The terminal marked with (+) shall be connected to the upper contact element, the terminal marked with (-) to the lower contact element. Setting Terminal voltage: Setting Trolley low: Setting Overow high: Setting Overow low: Setting Short circuit: The voltage displayed by the voltage measuring instrument is between +2V and +3V. No overow message can be given. The overow message must appear. The overow message must appear. The corresponding short circuit message (left/right) must appear.
21
Auto-Standby function:
Activate auto-standby. Use the test environment from the vacuum regulation test. After a maximum of 30 seconds with free ow the set must go into standby. Wait 10 seconds. After closing the end of the hose the unit must start within 5 seconds again.
Foot controller:
Set the target value to the maximum and connect the foot controller. The foot controller-bargraph must be adjustable from 0 to maximum.
Memory function:
Operate the set in Intermit-mode. Switch off unit and switch it on again after about 5 seconds. When it is switched on again the ATMOS S 351 changes automatically into Phase 1 of the Intermit-mode. Operate the unit in suction mode: Set any chosen vacuum value. Switch off the unit and switch it on again after about 5 seconds. When it is switched on again the ATMOS S 351 changes automatically into suction mode and retains the vacuum value set before it was shut down.
Service Level 2:
By simultaneously pressing the keys Standby and Intermittent when switching on the unit goes into the Service 2 menu. Select the Function Test Hardware. Check the operation of the fan: Operate the fan control. The fan must start and blow into the housing. Check start/exhaust valves: Operate the valve controls. The switching of each valve must be audible. Check the running of the set (pump). Select the function test airtight. Carry out the tightness test according to the instructions in the display. OK appears as a result.
22
In Service Mode 1:
Adjust unity: LCD brightness: Vacuum limit Increase/decrease time Vacuum hold time Pause Delivery in Germany: kPa Delivery abroad: kPa 20 50 kPa 10 seconds 60 seconds 60 seconds
In Service Mode 2:
Clear Errors: Yes (erase error memory)
23
The functional test of the unit shall be done with the supply voltage ( 10%) given on the description plate and with the given mains frequency: for 230 V ac for 100 V ac for 115 V ac for 127 V ac 207 V ac should be set 90 V ac should be set 103 V ac should be set 114 V ac should be set
24
During the creation of vacuum The creation of vacuum can be delayed with the < key. The creation of vacuum can be accelerated with the > key. Pressing the Max key will be ignored by the unit. Wait for the end vacuum to be reached. After reaching the end vacuum The end vacuum target value can be reduced with < key. The end vacuum target value can be increased with the > key. Pressing the Max key will be ignored by the unit. Ventilate by pressing the END-key. During the ventilation The decrease of vacuum can be accelerated with the < key. The decrease of vacuum can be delayed with the > key. Pressing the Max key will be ignored by the unit.
Function for the non- achievement of the end vacuum because of altitude
Connect the adjacent air valve restricted to about -740 mbar to the suction hose. Press extraction cup key, in order to restart the automatic vacuum creation. Accelerate the creation of vacuum by pressing the > key, until about -600 mbar is reached. Release > key. The adjacent air ap prevents the end vacuum being reached (-800 mbar). A vacuum of > -700 mbar is achieved. The pump runs continuously. No warning signal sounds. After about 30 seconds press the END key.
25
26
Switching on procedure
Switch unit off/on. An audible beep should be heard. By pressing the END key, change into the suction mode.
Vacuum control
Check the vacuum indicator at -500 mbar. The indicator must lie between -480 and -520 mbar. The check should be carried out with standing vacuum, that is to say the pump must not run (closed system, set control on -500 mbar). Note the vacuum measured.
Starting procedure
Check the starting of the set at -500 mbar and -800 mbar: The set must start within 3 seconds.
Overow contacts left/right: Connection of the test equipment to the unit to be tested: The terminal marked with (+) should be connected to the upper contact element and the terminal marked with (-) to the lower contact element. Setting Terminal voltage: The voltage shown by the voltage measuring instrument lies between +2V and +3V. Setting Trolley low: No overow message shall be given. Setting Overow high: The overow message must appear. Setting Overow low: The overow message must appear. Setting Short circuit: The corresponding short circuit message (left/right) must appear.
27
Foot controller
Set the target value to maximum, connect the foot controller. The foot controller-bargraph must be adjustable from 0 to max.
Performance test
The performance test of the unit shall be carried out with the supply voltage given in the service contract and the mains frequency specied. For this operate the unit in suction mode. The following performance must be checked: Vacuum > 88%. Flow at least 32 l/min at the unit connection pipe (without bacterial lter).
28
In Service Mode 2:
Clear errors: Yes (erase error memory)
29
Spare Part
RECEPTALBEUTEL 1500ML W. OVERFLOW VALVE FILTER, 50 PCS. RECEPTAL BAG 1500ML W/O OVERFLOW VALVE FILTER, 50 PCS. MEDI-VAC EXTERNAL JAR 1 L MEDI-VAC INTERNAL JAR 1 L RECEPTAL BAG 2000ML W/O OVERFLOW VALVE FILTER, 50 PCS. RECEPTALBEUTEL 2000ML W. OVERFLOW VALVE FILTER, 50 PCS. BACTERIAL FILTER RECEPTAL JAR SET I RECEPTAL JAR SET II RECEPTAL JAR SET III GLASS COLLECTION JAR 1.5 L GLASS COLLECTION JAR 3.0 L GLASS COLLECTION JAR 5.0 L POLYSULPHONE JAR 1.5 L POLYSULPHONE JAR 3.0 L POLYSULPHONE JAR 5.0 L RECEPTAL BAG 3000ML W/O OVERFLOW VALVE FILTER, 50 PCS. RECEPTALBEUTEL 3000ML W. OVERFLOW VALVE FILTER, 50 PCS. BAXTER HOLDER DOUBLE SOCKET NIPPLE COMPLETE NIPPLE REDUCER ROCKER SWITCH TYPE S351 SPARE PARTS SET FAN MICRONEL F62LM012GK-0-S CONTROL BOARD COMPLETE CONTROL BOARD COMPLETE, 127 V DISPLAY PCB CABLE PART, MOTOR SENSOR SUCTION HOSE 1.30 M. SUCTION HOSE 2.0M SAUGSCHLAUCH 2.0 M. HOSE PART RD 6 X 3- 420 HOSE HARNESS, VACUUM ELASTIC BUFFER 5J-5017, SELF-ADHESIVE SAFETY CLAMP NUT FOR SAFETY CLAMP PLUG FOR NON-HEATING APPLIANCES HOUSING NIPPLE
nderungen vorbehalten ! Subject to change without notice !
Article-No.
310.0222.1 310.0222.2 312.0473.0 312.0474.0 443.0257.0 443.0257.2 443.0738.0 444.0022.0 444.0023.0 444.0024.0 444.0032.0 444.0033.0 444.0034.0 444.0036.0 444.0037.0 444.0038.0 444.0153.0 444.0154.0 444.0451.0 444.0012.0 444.0013.1 444.0444.0 008.0622.0 444.0403.0 444.0403.3 444.0413.0 444.0416.0 000.0013.0 000.0243.0 000.0361.0 443.0046.0 444.0117.0 000.0018.0 000.0714.0 000.0715.0 008.0452.0 444.0421.0
30
Spare Part
PRESSURE SPRING 3.6X0.40S1,7X9.6 LID SYSTEM FOR COLLECTION JAR COLLECTION JAR, BODY COLLECTION JAR INSERT COMPLETE SPLASH PROTECTION, COLLECTION JAR INSERT OSCILLATING ELEMENT RD.15X15 DIAPHRAGM-TYPE PUMP V 35L/88% 3,0F MAGNETIC VALVE TYPE 9.211.004. VALVE PLATES MOD. 7010 VALVE PLATE MOD. 8050/8010 O-RING 18.77 x 1.78 MEMBRANE FOR MOD.8010 PUMP HEAD LEFT COMPLETE PUMP HEAD RIGHT COMPLETE BOTTLE, 3521 FORM SAFETY JAR COMPLETE BACTERIAL FILTER SAFETY JAR CASTOR RD 75 TYPE D 375 CASTOR RD 75 TYPE D 375 CAPTIVE PLATE, SKIFFY STAR-SHAPED HANDLE
Article-No.
000.0522.0 444.0015.0 444.0050.0 444.0052.1 444.0064.0 000.0343.1 000.0717.0 008.0628.0 069.0003.0 069.0020.0 069.0024.0 069.0025.0 069.0064.0 069.0065.0 000.0504.0 444.0080.0 444.0082.0 444.0646.0 000.0517.0 000.0518.0 053.0066.0 061.0064.0
31
Canadian Classication Device Group General & Plastic Surgery PNC7 9QBU Risk Class 2 Description ASPIRATOR, SURGICAL
UMDNS Code REF (basic unit without accessories) ATMOS S 351 ATMOS S 351 Natal
** 1 bar 750,06 mm Hg 1000 hPa / dependent on daily air pressure * NN 1013 mbar ambient pressure
32
9.0
Conversion instructions
9.1.
1 M Resistance Hose clip
Trolley
The following conversion instructions enable the trolley of the Atmoforte 350 and Record 500 to be used on the ATMOS S 351: Validity: From series 20414701 / 2000-05 no longer necessary (17.05.2000 modication 5085/00). After the conversion the trolley can be used for Atmoforte 350, Record 500, ATMOS S 351 and Atmoforte 350 A. Modication: Insertion of a 1 M resistance (011.0042.0) on the overow contact rail.
Hose clip
Resistance
33
on socket
Fig: 14. Components of control board ATMOS S 351, ATMOS S Natal; Issue: 11 September, 2002
34
on socket
2x Strip
Fig. 15. Display board ATMOS S 351, ATMOS S Natal Issue: 1 August, 2000
35
white brown rose yellow grey Ferrite blue red black connection trolley overflow exhaust valve fan 008.0622.0 starting valve foot control sleeve
green
overflow left
444.0417.0
Ferrit
444.0418.0
Display 444.0413.0
444.0415.0
ST4
ST7
ST3
444.0419.0 444.0109.0
Ferrit
0 1
008.0621.0 switch
ST2
ST1
Ferrite
ST9
ST6
PE
PS:
TF:
M:
B:
QP:
tested released
Date
prepared 28.10.02
Name Suckau
Wiring diagram
ATMOS Medizintechnik GmbH Ludwig-Kegel-Str. 16 79853 Lenzkirch / Schww. SD000007.101 Aggregat 000.0521.1 motor sensor 444.0416.0 No. Revision Date Name
Atmos S351 / 115V Atmos S351 Natal / 115V Atmos S351 Ophthal / 115V
page 1
1 p.
36
white brown rose yellow grey Ferrite blue red black connection trolley overflow exhaust valve fan 008.0622.0 starting valve foot control sleeve
green
overflow left
444.0417.0
Ferrit
444.0418.0
Display 444.0413.0
444.0415.0
ST4
ST7
ST3
0 1
switch 008.0621.0
ST2 Ferrit
ST1
Ferrite
ST9
000.0327.1
ST6
PE
PS:
TF:
M:
B:
QP:
tested released
Date
prepared 28.10.02
Name Suckau
Wiring diagram
Aggregat 000.0521.1 ATMOS Medizintechnik GmbH Ludwig-Kegel-Str. 16 79853 Lenzkirch / Schww. SD000006.101 motor sensor 444.0416.0 No. Revision Date Name
Atmos S351 / 127V Atmos S351 Natal / 127V Atmos S351 Ophthal / 127V
page 1
1 p.
37
white brown rose yellow grey Ferrite blue red black connection trolley overflow exhaust valve fan 008.0622.0 starting valve foot control sleeve
green
overflow left
444.0417.0
Ferrit
444.0418.0
Display 444.0413.0
444.0415.0
ST4
ST7
ST3
444.0419.0 444.0109.0
Ferrit
0 1
008.0621.0 switch
ST2
ST1
Ferrite
ST9
ST6
PE
PS:
TF:
M:
B:
QP:
tested released
Date
prepared 28.10.02
Name Suckau
Wiring diagram
ATMOS Medizintechnik GmbH Ludwig-Kegel-Str. 16 79853 Lenzkirch / Schww. SD000005.101
Atmos S351 / 230V Atmos S351 Natal / 230V Atmos S351 Ophthal / 230V Aggregat 3F 000.0717.0 motor sensor 444.0416.0 No. Revision Date Name
page 1
1 p.
38