transmitting power.

transforming lives.
 Inherent Largest and most respected company

Capabilities
Larsen & Toubro Limited (L&T) is Indias largest technology, engineering,
manufacturing and construction organisation with a track record of
over 75 years. L&T is also adjudged Indias Best Managed and Most
Respected Company on various attributes of customer delight and
shareholder values.

L&T Construction, the construction arm of Larsen & Toubro is the largest
construction organisation in India and is ranked 27th among the worlds
top contractors (as per ENR, USA - August 2012). L&T Constructions
leading edge capabilities cover every discipline of construction: civil,
mechanical, electrical and instrumentation engineering and services
extend to all core sector industries and infrastructure projects with single
source responsibility.

Powerful Player

The Power Transmission & Distribution Independent Company (PT&D),

one of the restructured companies of L&T Construction is a powerful
player in the field of power transmission and distribution. PT&D offers
integrated solutions and end-to-end services ranging from design,
manufacture, supply and construction to commissioning in the field
of overhead high voltage transmission lines, substations, distribution
projects and industrial electrification in the domestic and international
markets.

The track record covers execution of over 14,000 km of EHV power

transmission lines in India and over 4,000 km in the international
markets extending across 10 countries. With a strong committed talent
pool of 4,500 employees, PT&D is a powerful player in the field of
Transmission & Distribution in India and a force to reckon with in the
Middle East and emerging markets in the Africa and Asian countries.

Top: 400 kV D/C Moga (Punjab)

- Bhiwadi (Rajasthan) transmission line

From extreme left:

765 kV Sipat (Chhattisgarh) - Seoni

(Madhya Pradesh) transmission line

800 kV HVDC Nidhura - Agra

transmission line

380 kV D/C transmission line at Riyadh

Synergistic
capabilities
Powering the Nation

L&T has wide ranging capabilities and expertise to meet every

requirement of the power sector.

Generation: L&T executes all types of power projects from

concept to commissioning on EPC basis. It has the proven ability
for undertaking construction of mega power plants.

Transmission: L&T undertakes turnkey construction of EHV

transmission lines. Backed by its ISO and OHSAS certified tower
manufacturing facilities in Puducherry and Pithampur, L&T offers
complete transmission line solutions.

L&T has executed the 765 kV transmission line projects - the

highest AC voltage transmission system in the country to
evacuate power from remote stations to load centres. L&T
has established its own ultra modern tower testing facility - the
biggest in the country and on par with the best in the world - at
Kancheepuram near Chennai.

Distribution: L&T offers turnkey solutions for plant electrification,

instrumentation, extra high voltage substations (gas-insulated &
air-insulated) and APDRP / rural electrification networks to take
power to the grass roots of villages.

Top: 400 kV Double Circuit (Quad

Bundle) Karcham Wangtoo - Abdullapur
transmission line

From extreme left:

400 kV transmission line from

Fujairah to Dhaid in UAE

400 kV GIS switchyard for 3x500 MW

Thermal Power Plant at Vallur near Chennai

330 MW PPN Power Plant at

Pillai Perumal Nallur, Tamil Nadu
 Transmission
capabilities
Total solutions from concept to commissioning

L&T has been transmitting power for more than two decades.
The hallmark of its success lies in its ability to deliver high quality
products and services with stringent time schedules and safety
conforming to international standards. It offers end-to-end
services from design, manufacture, supply to construction, testing
and commissioning of EHV power transmission lines. Today,
L&T is established as one of the most reliable companies both
in the domestic and international market when it comes to
construction of power transmission line towers on EPC basis.

Spectrum of services offered

Survey, route selection and tower spotting

Design and testing of EHV transmission line towers

Manufacture and supply of transmission line towers

Sourcing, selection, inspection and supply of line materials

including conductors, insulators, hardware, OPGW /EW

Construction of transmission lines including foundation, tower

erection, stringing, testing and commissioning

Top: 765 kV Sipat (Chhattisgarh)

- Seoni (Madhya Pradesh) transmission line

From extreme left:

Transmission line tower factory at

Puducherry

Engineering Design and Research Centre

(EDRC) at Chennai

400 kV Jalandhar - Amritsar

transmission line
Engineering
capabilities
Specialised design and consultancy services

L&T has a well equipped design facility Engineering Design

and Research Centre (EDRC) at Chennai and Delhi that
offers comprehensive engineering and consultancy services for
overhead transmission line projects. EDRC provides conceptual
and detailed engineering including innovative and economical
solutions for all types of transmission lines ranging from
33 kV to 765 kV AC / 800 kV HVDC.

Expertise includes system power flow studies, load flow analysis;

system analysis, design and detailing of overhead transmission
line structure; foundation design, tower testing, tower spotting,
route alignment using Geographic Information System (GIS).

EDRC has indigenously developed and patented several software

critical to the transmission line tower business. This includes
DIGISHOP (Shop floor drawing generation), DETAIL AUTOMATE
(GA drawing generation) and OPTACABLE (Conductor
optimization). In addition, it has expertise over other engineering
software like PLS-CADD, PLS TOWER, PLS POLE, STAAD.PRO,
AutoCAD, Microstation, BOCAD and software for automatic
generation of CNC code.

Top: 400 kV Baspa - Jhakri

transmission line Detail Survey and Tower Spotting Geographic Information System (GIS) Structure Design and testing Detailing and Proto Assembly
Survey using advanced survey equipment like Application Conceptual design and validation Tower and pole assembly
GPS and Remote Sensing Techniques Remote Sensing data Acquisition Design of steel lattice tower and shop drawing
Tower Spotting and Optimization using and processing and monopole Drawings directly linked to
computerized methods. Corridor selection and route Foundation selection and design CNC machines (CAD / CAM)
Quantity Estimation and Preparation of Bill of optimization Technical support for Bill of material preparation
Quantities Development and implementation construction activity. Proto Fabrication and Assembly
Documentation and Mapping for Statutory of GIS application and tools. Tower testing.
Approvals and Right-of-Way Clearance Automated mapping and route
alignment.
Tower Testing
Capabilities
Indias First NABL accredited Test lab with
Insulator testing facility upto 1200 KV

L&T has installed a state-of-the-art tower testing station at

Kancheepuram, near Chennai. Acclaimed as one of the best
in the world, this is the countrys largest tower testing station.
This is equipped with facilities to carry out tests on square or
rectangular base lattice tower, monopole, tubular structure and
guyed tower for capacities up to 1200 kV. This testing bed apart
from analyzing the accuracy of the assumptions made in the
design calculation, ensures that the tower members meet the
optimum levels and desired performance criteria.

This facility is incorporated with the specially designed data

acquisition and control system and latest equipment to support
the operation. The laboratory is equipped with digital UTM and a
crane. Due to its dimensions (85 m height; 70 m boom length),
the crane spans across the entire area of testing and erection
operations. The station also has a proto fabrication unit to carry
out modifications in any part of the tower during the course of
testing. Operations of winches (65 Nos. each 5 t) are controlled
by a state-of-the-art SCADA program coupled with auto, semi-auto
and manual options.

Top: State-of-the-art tower testing station at

Kancheepuram, near Chennai TEST BED HIGHLIGHTS
From extreme left: Test tower base width 35m x 35m Load Application System By 65nos 5 t capacity
Maximum Test Tower height 95m electrically operated winches
Insulated Test Bed Maximum Compression / Uplift per leg 1000 t Load Measurement System strain gauge type
Allowable Overturning Moment 70,000 t-m load cell
Heaviest tower tested till date 193 MT
Maximum Cross arm Spread 70m Material Testing and Calibration 100 t
T - 60 type, 500 kV tower Digital UTM
Maximum Transverse Wire load 100 t per point
Maximum Longitudinal Wire load 70 t per point Tower erection Tower crane of 85 m height,
5 t capacity & 70 m boom length.
Maximum Vertical Wire load 60 t per point
Manufacturing
capabilities State-of-the-art tower factories

L&T has 1,00,000 mtpa tower manufacturing facilities

strategically located at Puducherry and Pithampur. Both plants
are equipped with the latest CNC line for fabrication of towers
and microprocessor based temperature controlled eco-friendly
systems for galvanization of tower members.

Fabrication Process: Multipurpose CNC machines directly

read the drawings, punch, stamp and cut steel. Heavy duty
machines perform even the heaviest of bends without distortion.
Strategically positioned EOT cranes efficiently perform material
handling.

Galvanizing Process: The furnace is controlled by microprocessors

to give control on the bath temperature. The drying oven
uniformly dries and pre-heats the steel, which removes spurting
and gives an excellent surface finish to the product. L&Ts factory
has got one of the biggest (size 10 x 1.2 x 2 m) galvanising bath
available with tower manufacturing companies and uses the
environment friendly methods.

Rolling Mill: To ensure timely availability of quality raw material,

a rolling mill of 40,000 mtpa capacity was set up at Puducherry
factory to produce angles, channels and re-bars

Top: Transmission line

tower factory at Pithampur

From extreme left:

Rolling Mill

CNC machine in operation

Galvanising in progress
Construction
capabilities Defying nature with proven project management

L&Ts engineers and technicians fear no terrain or weather.

They have repeatedly demonstrated their ability to execute
transmission lines in arduous weather conditions and terrains.
The risks experienced by the engineers in some of the difficult
locations with logistic problems including complex structures
have paved the way for several innovative techniques.

From the innumerable projects handled, L&T has developed a

core team of Project Managers and dedicated sub-contractors.
These hardcore professionals thoroughly understand every facet
of the activity from design, construction to commissioning and
have established a fool-proof construction methodology for
speedy construction.

Successful commissioning of several challenging projects in India

and abroad, well ahead of schedule is another facet of L&Ts
solutions. From the snow clad heights of the Himalayas
(3200 m above sea level) to the vibrant plains and Middle East
deserts, L&T has demonstrated its proven expertise in executing
complex transmission line projects.

Apart from India, L&T source line materials from China, Japan,
USA, Canada and European countries. .

Top: 400 kV Sasaram - Allahabad

transmission line

From extreme right:

400 kV transmission line between Tala

- Pagli - Khogla on hilly terrains of Bhutan

400kV multi circuit transmission lines at

Vallur near Chennai

220 kV D/C Kurukshetra transmission line

in Haryana
400 kV Kutta (Karnataka) - 220 kV Krishna river 220/33 kV Dhabiya transmission line in UAE 161 kV D/C transmission
Kozhikode (Kerala) transmission line crossing tower on line in Suriname, South
pile foundations for America
Vijayawada - Ongole
transmission line

220 kV Varahi - Kavoor transmission line in Karnataka

69 kV transmission line on Monopoles for Multi-circuit

King Fahad International Airport Power narrow base
System improvement transmission
line tower for
Mumbai

400 kV S/C Rajupally - Ditchipally 132 kV OHL at Manah Power, Oman

transmission line in Andhra Pradesh

220 kV and 66 kV narrow base towers

designed and installed for Karnataka
Electricity Board

Transposition arrangement in 220 kV D/C

Ruwais - Sila transmission line in UAE

400 kV Lonikhand - Kalwa transmission line

400 kV Nellore - Sriperumbudur 400 kV D/C 400 kV transmission line Fujirah Dhaid
transmission line Vijayawada-
Uppalapadu
transmission line in
Andhra Pradesh

220 kV transmission line on pile

foundations for Karnataka Power
Transmission Corporation Limited
Social
Commitment
Towards sustainability

At L&T, sustainability is embedded in its vision and growth plan.

Similarly, this is very much entrenched in the phenomenal growth
and market leadership of transmission line business. Well
structured organization and established systems and practices
ensure quality, reliability, safety and delivery at every stage of
engineering, procurement, fabrication, assembly, erection and
commissioning of large and complex projects.

Being an environmentally responsible organization, the

transmission line tower manufacturing facility at Puducherry
and Pithampur have established and secured ISO 14001 for
Environment Management System (EMS) besides ISO 9001:
2000. In addition, the OHSAS:180001 certification speaks of
the organisations concern for safety and health for employees,
suppliers, customers and all other stakeholders.

L&T believes that a safe and healthy workplace is as important

as production, quality, cost effectiveness. A team of safety
professionals located at various offices and major sites ensure
safety norms are practiced at every stage of construction through
inspections, safety audits and training programmes.

Top: 400 kV Tamnar (Chhattisgarh) - Raipur

(Andhra Pradesh) transmission line

From extreme left:

CNC machine in operation

400 kV DC Gorakhpur - Muzaffarpur

transmission line

400 kV Jeerat-Subhasgram transmission

line near Kolkata
Mount Poonamallee Road, Manapakkam
P.B.No.979, Chennai 600 089
Tel : +91-44-2270 5000
Fax : +91-44-2270 5494
Email : [email protected]
Web : www.Lntecc.com