CSA Water Air Valves
CSA Water Air Valves
CSA Water Air Valves
CSA
Control valves, Air valves and Protection devices
Flowing innovation
.... since 1974
www.comeval.es
The company was founded in 1987 by transforming the former CSA, which was a trading company dealing
with pipes and valves for water networks, into a manufacturing company, through the research and
realization of pillar fire hydrants. Since then many other products have been added.
The history of our company is characterised by years of technical and commercial research, which have
enabled us to offer a complete range of valves designed for controlling, regulating and protecting the
pipelines under pressure in both waterworks and sewage lines as well as fire hydrants.
Our many industrial patents and innovative technical solutions, together with modern and attractive style of
design, have made it possible to differentiate our products from those offered by competitors and have
allowed us to become a point of reference in our sector.
Flexibility and reliability have been the key points of CSAs rapid growth over the last few years. We are
perfectly aware that we are managing the worlds most precious resource and, motivated by this
responsibility and the commitment towards our customers, we have dedicated ourselves to constantly
improving our products, placing them at the highest levels of quality.
Quality
In the manufacturing business today, quality is the
fundamental requirement for achieving and main-
taining a growing market share.
For this reason we have always aimed at developing
a synergy between the various sectors of the com-
pany and thus ensuring:
-quick and precise answers;
-evaluation of data received and immediate re-
sponse;
-rigorous control of incoming and outgoing products.
Since 1998 CSA is certified according to regulation
ISO 9001 by RINA (Italian Naval Registry) recently
converted into ISO 9001/2008.
2
During the research and realisation of new products, CSA has always focused his efforts on:
- Listening to the customers needs and finding the best solution at the design and operational phases.
- Guiding our R&D department to develop ranges of modern, reliable and complementary products.
- Adopting production techniques that, even while complying with the severest quality standards, would
allow us to reduce delivery times.
- Guaranteeing complete technical support for our customers and prompt after-sales assistance.
This philosophy characterizes us not only as a valve manufacturer but also as a reliable partner whom you
can always depend on for consulting and solutions.
Contents
Combination air valve Mod. FOX 3F 4
Anti-shock combination air valve Mod. FOX 3F - AS 8
Anti-surge combination air valve Mod. FOX 3F - RFP 12
FOX air valves range conveyance system bias kit Mod. SUB - F 16
Combination air valve Mod. Lynx 3F 18
Anti-shock combination air valve Mod. Lynx 3F - AS 22
Anti-surge combination air valve Mod. Lynx 3F - RFP 26
Lynx air valves range conveyance system bias kit Mod. SUB - L 30
Combination air valve for high pressure Mod. FOX 3F - HP 32
Anti-shock combination air valve for high pressure Mod. FOX 3F - AS - HP 36
Air release valve Mod. VENTOLO 40
Combination air valve Mod. EOLO 42
Water combination underground air valve Mod. Saturno 44
FOX/Lynx air valves range vacuum breaker version 48
FOX/Lynx conveyance system bias kit Mod. SUB 48
FOX/Lynx air valves range discharge only bias kit EO 49
FOX/Lynx air valves range entrance only bias kit IO 49
Combination air valve Mod. ARGO 50
3
Combination air valve
Mod. FOX 3F
The CSA air valve Mod. FOX 3F will ensure the proper operation of the pipeline network allowing the
release of air pockets during working conditions, the evacuation and entrance of large volumes of air during
filling and draining operations.
Applications
Q Main transmission lines.
Q Water distribution networks.
Q Irrigation systems.
Q In general this model is used on changes in slope and at the high points of the pipeline.
4
Operating principle
Optional
Q Vacuum breaker version Mod. FOX 2F, to allow the entrance and discharge of large
volumes of air only. This model is normally recommended in changes in slope ascending, long
ascending segments, dry fire systems, and wherever the air release wont be required.
Q Version for submerged applications, SUB series, available both for FOX 3F and 2F
Models, with elbow for air conveyance. The design sprang from the necessity of having an air
valve performing also in case of flood, without the risk of contaminated water entering the pipe-
line. Another benefit of SUB is the possibility of conveying spurts coming from the rapid closure
of the air valve.
Q Version for air discharge only EO series, available both for FOX 3F and 2F models. The
most important application of EO is to allow the air valve installation in those locations of the
system where HGL may drop below the pipe profile, and to any other node where for project
requirements air entrance must be avoided, such as in pump suction lines or siphons pipelines.
Q Version for air entrance only IO series, available for FOX 2F model only. The most impor-
tant application of IO is to allow the air valve installation in those locations of the system where,
for project requirements, air discharge and release must be avoided.
5
Technical data
Air flow performance charts
AIR DISCHARGE DURING PIPE FILLING nozzle diameter (mm)
DN25 DN50 DN80 DN100 0,8 1 1,2 1,5 1,8
p (bar)
p (bar)
1,5 40
1,4 35
1,3 30
1,2 25
1,1
20
1,0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Q (Nm3/h) 15
1,0
10
0,9
5
0,8
0,7
0 2 4 6 8 10 12 14 16 Q (Nl/s)
AIR RELEASE DURING WORKING CONDITIONS
p (bar)
0,6
0,5
DN25 DN50 DN80 DN100
AIR ENTRANCE DURING PIPE DRAINING
p (bar)
1,5 40
1,4 35
1,3
30
1,2
25
1,1
20
1,0
0 3000 6000 9000 12000 15000 18000 21000 24000 27000 30000 Q (Nm3/h) 15
1,0
10
0,9
0,8 5
0,7
0 10 20 30 40 50 60 70 80 Q (Nl/s)
AIR RELEASE DURING WORKING CONDITIONS
p (bar)
0,6
The air flow charts were created in Kg/s from laboratory
0,5
DN150 DN200 DN250 tests and numerical analysis, then converted using a
AIR ENTRANCE DURING PIPE DRAINING safety factor.
6
Technical details
10 9
2 11
17 13
12 5
4 3
7 6
18
16
15 14
7
Anti water hammer combination air valve
Mod. FOX 3F - AS
The CSA air valve Mod. FOX 3F AS will ensure the proper operation of the pipeline network allowing the
release of air pockets during working conditions, the entrance of large volumes of air during draining
operations and pipeline bursts and the air discharge with controlled speed, to prevent water hammer.
Applications
Q Main transmission lines.
Q Water distribution networks.
Q Irrigation systems.
Q In general this model is used near pumps, on changes in slope ascending, and at the high points of the
pipeline subjected to water hammer.
8
Operating principle
Optional
Q Vacuum breaker version Mod. FOX 2F AS, to allow the entrance of large volumes of air and
the controlled outflow only. This model is normally recommended in changes in slope ascend-
ing, long ascending segments, dry fire systems.
Q Version for submerged applications, SUB series, available both for FOX 3F AS and 2F AS
Models, with elbow for air conveyance. The design sprang from the necessity of having an air
valve performing also in case of flood, without the risk of contaminated water entering the pipe-
line. Another benefit of SUB is the possibility of conveying spurts coming from the closure away
from the air valve.
Q The counteracting spring force as well as the sonic nozzles, both responsible of the proper
operation of the AS device, can be modified on request according to the project conditions and
the transient analysis.
9
Technical data
Air valve selection chart
Air valve size as a function of pipeline internal diameter and fluid flow velocity expressed in m/s. nozzle diameter (mm)
Pipe DN (mm) 0,8 1 1,2 1,5 1,8
p (bar)
1400 40
35
1200
30
1000
25
DN250
800 20
DN200
15
600
DN150
10
DN100
400 DN80 5
DN50
200
0 2 4 6 8 10 12 14 16 Q (Nl/s)
DN25 AIR RELEASE DURING WORKING CONDITIONS
0
0 1 2 3 4 5 v (m/s)
p (bar)
40
0,9 35
0,8
30
0,7
25
0,6
p (bar)
20
0,5
DN25 DN50 DN80 DN100 15
0 2000 4000 6000 8000 10000 12000 14000 16000 Q (Nm3/h)
1,0
10
0,9
5
0,8
0,7 0 10 20 30 40 50 60 70 80 Q (Nl/s)
AIR RELEASE DURING WORKING CONDITIONS
p (bar)
0,6
The air flow charts were created in Kg/s from laboratory
0,5 tests and numerical analysis, then converted using a
DN150 DN200 DN250 safety factor.
AIR ENTRANCE DURING PIPE DRAINING
10
Technical details
10 9
2 18
19 20
11 17
12 13
5 4
3 6
21 7
22 8
16
15 14
11
Anti surge combination air valve
Mod. FOX 3F - RFP
The CSA air valve Mod. FOX 3F RFP has been designed to allow the release of air pockets accumulated
in working conditions, the entrance of large volumes of air in case of pipe draining or bursts and to prevent
pipeline damages coming from pressure transients, associated with high air outflow velocities.
Applications
Q Main transmission lines.
Q Water distribution networks.
Q Irrigation systems.
Q In general this model is used, in combination with CSA AS technology, on changes in slope and high
points of the profile to provide the best air control and safety of the pipeline.
12
Operating principle
Optional
Q Vacuum breaker version Mod. FOX 2F RFP, to allow the entrance of large volumes of air
and the controlled outflow only. This model is normally recommended in changes in slope
ascending, long ascending segments, dry fire systems, and wherever the water hammer effect
has to be reduced without the necessity of air release.
Q Version for submerged applications, SUB series, available both for FOX 3F RFP and 2F
RFP Models, with elbow for air conveyance. The design sprang from the necessity of having an
air valve performing also in case of flood, without the risk of contaminated water entering the
pipeline. Another benefit of SUB is the possibility of conveying spurts coming from the closure
away from the air valve.
Q Version for air discharge only EO series, available both for FOX 3F RFP and 2F RFP
models. The most important application of EO is to allow the air valve installation in those loca-
tions of the system where HGL may drop below the pipe profile, and to any other node where
for project requirements air entrance must be avoided, such as in pump suction lines or siphons
pipelines.
13
Technical data
Air flow performance charts
AIR DISCHARGE DURING PIPE FILLING nozzle diameter (mm)
DN25 DN50 DN80 DN100 0,8 1 1,2 1,5 1,8
p (bar)
p (bar)
1,5 40
1,4 35
1,3 30
1,2 25
1,1
20
1,0
1 2 3 5 10 20 30 50 100 200 300 500 1000 2000 5000 10000 Q (Nm3/h) 15
1,0
10
0,9
5
0,8
0,7
0 2 4 6 8 10 12 14 16 Q (Nl/s)
AIR RELEASE DURING WORKING CONDITIONS
p (bar)
0,6
0,5
DN25 DN50 DN80 DN100
AIR ENTRANCE DURING PIPE DRAINING
p (bar)
1,5 40
1,4 35
1,3
30
1,2
25
1,1
20
1,0
100 200 500 1000 2000 5000 10000 20000 50000 100000 Q (Nm3/h) 15
1,0
10
0,9
0,8 5
0,7
0 10 20 30 40 50 60 70 80 Q (Nl/s)
AIR RELEASE DURING WORKING CONDITIONS
p (bar)
0,6
The air flow charts were created in Kg/s from laboratory
0,5
DN150 DN200 DN250 tests and numerical analysis, then converted using a
AIR ENTRANCE DURING PIPE DRAINING safety factor.
14
Technical details
10 9
11 17
12 13
5 4
18 6
16
15 14
15
Combination air valve - Mod. FOX 3F
Version for submerged applications - SUB series
Version for submerged applications, SUB series available for all CSA FOX models except for EO
version, with threaded elbow for air conveyance. The design sprang from the necessity of having an air
valve performing also in case of flood, without the risk of contaminated water entering the pipeline. Another
benefit of SUB is the possibility of conveying spurts coming from the rapid closure of the air valve.
DN 25 - 150
DN 200 - 250
Technical data
CONNECTION A B C D E Weight E
inch/mm mm mm mm mm inch Kg
Threaded 1" 105 302 - - CH 45 1" 4,0
Threaded 2" 128 385 - - CH 70 2" 7,5
Flanged 50 128 395 165 - - 2" 9,5 B
Flanged 80 158 432 210 205 - 2" 1/2 13,8
Flanged 100 192 507 235 220 - 3" 21,7
Flanged 150 272 648 305 285 - 4" 44,5
Flanged 200 359 828 375 340 - 6" 92,5
Flanged 250 429 1060 450 - - 8" 147,0
All values are approximate, consult CSA service for more details. C D
16
Technical data
FOX SUB - Air flow performance charts
AIR DISCHARGE DURING PIPE FILLING nozzle diameter (mm)
25 50 80 100 150 DN200 DN250 0,8 1 1,2 1,5 1,8
1,5
p (bar)
p (bar)
40
1,4 35
1,3 30
1,2
25
1,1
20
1
0 2500 5000 7500 10000 12500 15000 17500 20000 Q (Nm3/h)
1 15
0,9 10
0,8 5
0,7
0 2 4 6 8 10 12 14 16 Q (Nl/s)
p (bar)
0,6
AIR RELEASE DURING WORKING CONDITIONS
0,5
25 50 80 100 150 DN200 DN250
AIR ENTRANCE DURING PIPE DRAINING
p (bar)
1400 40
1200
35
1000
DN250
800 30
DN200
600 DN150
DN100 25
400 DN80
200 DN50
DN25 20
0
0 1 2 3 4 5 v (m/s)
15
0,9 0 10 20 30 40 50 60 70 80 Q (Nl/s)
AIR RELEASE DURING WORKING CONDITIONS
0,8
0,7
p (bar)
0,6
0,5
25 50 80 100 150 DN200 DN250
AIR ENTRANCE DURING PIPE DRAINING
FOX models.
1,4
1,3
1,2
1,1
1
1 2 3 45 10 20 30 50 100 200 500 1000 2000 5000 10000 20000 100000 Q (Nm3/h)
1
0,9
0,8
0,7
p (bar)
0,6
0,5
DN25 50 80 100 150 200 250
AIR ENTRANCE DURING PIPE DRAINING
The air flow charts were created in Kg/s from laboratory tests and numerical analysis, then converted using a safety factor.
17
Combination air valve
Mod. Lynx 3F
The CSA air valve Mod. Lynx 3F will ensure the proper operation of the pipeline network allowing the
release of air pockets during working conditions, the evacuation and entrance of large volumes of air during
filling and draining operations.
Applications
Q Main transmission lines.
Q Water distribution networks.
Q Irrigation systems.
Q In general this model is used on changes in slope and at the high points of the pipeline.
18
Operating principle
Optional
Q Vacuum breaker version Mod. Lynx 2F, to allow the entrance and discharge of large
volumes of air only. This model is normally recommended in changes in slope ascending, long
ascending segments, dry fire systems, and wherever the air release wont be required.
Q Version for submerged applications, SUB series, available both for Lynx 3F and 2F
Models, with elbow for air conveyance. The design sprang from the necessity of having an air
valve performing also in case of flood, without the risk of contaminated water entering the pipe-
line. Another benefit of SUB is the possibility of conveying spurts coming from the rapid closure
of the air valve.
Q Version for air discharge only EO series, available both for Lynx 3F and 2F models. The
most important application of EO is to allow the air valve installation in those locations of the
system where HGL may drop below the pipe profile, and to any other node where for project
requirements air entrance must be avoided, such as in pump suction lines or siphons pipelines.
Q Version for air entrance only IO series, available for Lynx 2F model only. The most impor-
tant application of IO is to allow the air valve installation in those locations of the system where,
for project requirements, air discharge and release must be avoided.
19
Technical data
Air flow performance charts
AIR DISCHARGE DURING PIPE FILLING nozzle diameter (mm)
DN50 DN80 DN100 DN150 0,8 1 1,2 1,5 1,8
p (bar)
p (bar)
1,5 40
1,4 35
1,3 30
1,2 25
1,1
20
1,0
0 1000 2000 3000 4000 5000 Q (Nm3/h) 15
1,0
10
0,9
5
0,8
0,7
0 2 4 6 8 10 12 14 16 Q (Nl/s)
AIR RELEASE DURING WORKING CONDITIONS
p (bar)
0,6
0,5
DN50 DN80 DN100 DN150
AIR ENTRANCE DURING PIPE DRAINING
p (bar)
1,5 40
1,4 35
1,3
30
1,2
25
1,1
20
1,0
0 10000 20000 30000 40000 50000 60000 Q (Nm3/h) 15
1,0
10
0,9
0,8 5
0,7
0 10 20 30 40 50 60 70 80 Q (Nl/s)
AIR RELEASE DURING WORKING CONDITIONS
p (bar)
0,6
The air flow charts were created in Kg/s from laboratory
0,5
DN200 DN250 DN300 DN350 DN400 tests and numerical analysis, then converted using a
AIR ENTRANCE DURING PIPE DRAINING safety factor.
20
Technical details
10 9
2 11
17 13
12 5
3 4
18
16
15 14
21
Anti water hammer combination air valve
Mod. Lynx 3F - AS
The CSA air valve Mod. Lynx 3F AS will ensure the proper operation of the pipeline network allowing the
release of air pockets during working conditions, the entrance of large volumes of air during draining
operations and pipeline bursts and the air discharge with controlled speed, to prevent water hammer.
Applications
Q Main transmission lines.
Q Water distribution networks.
Q Irrigation systems.
Q In general this model is used near pumps, on changes in slope ascending, and at the high points of the
pipeline subjected to water hammer.
22
Operating principle
Optional
Q Vacuum breaker version Mod. Lynx 2F AS, to allow the entrance of large volumes of air and
the controlled outflow only. This model is normally recommended in changes in slope ascend-
ing, long ascending segments, dry fire systems.
Q Version for submerged applications, SUB series, available both for Lynx 3F AS and 2F AS
Models, with elbow for air conveyance. The design sprang from the necessity of having an air
valve performing also in case of flood, without the risk of contaminated water entering the pipe-
line. Another benefit of SUB is the possibility of conveying spurts coming from the closure away
from the air valve.
Q The counteracting spring force as well as the sonic nozzles, both responsible of the proper
operation of the AS device, can be modified on request according to the project conditions and
the transient analysis.
23
Technical data
Air valve selection chart
Air valve size as a function of pipeline internal diameter and fluid flow velocity expressed in m/s. nozzle diameter (mm)
Pipe DN (mm) 0,8 1 1,2 1,5 1,8
p (bar)
2400 40
2200
35
2000
30
1800
1600 25
1400 20
1200 DN400
15
DN350
1000
DN300 10
800
DN250
600 5
DN150 DN200
400 DN100
DN80 0 2 4 6 8 10 12 14 16 Q (Nl/s)
200
AIR RELEASE DURING WORKING CONDITIONS
DN50
0
0 1 2 3 4 5 6 7 8 9 10 v (m/s)
p (bar)
40
0,9 35
0,8
30
0,7
25
0,6
p (bar)
20
0,5
DN50 DN80 DN100 DN150 15
0 5000 10000 15000 20000 25000 30000 Q (Nm3/h)
1,0
10
0,9
5
0,8
0,7 0 10 20 30 40 50 60 70 80 Q (Nl/s)
AIR RELEASE DURING WORKING CONDITIONS
p (bar)
0,6
The air flow charts were created in Kg/s from laboratory
0,5 tests and numerical analysis, then converted using a
DN200 DN250 DN300 DN350 DN400 safety factor.
AIR ENTRANCE DURING PIPE DRAINING
24
Technical details
10 9
2 18
19 20
11 17
12 13
5 4
3 21
6 7
22 8
16
15 14
25
Anti surge combination air valve
Mod. Lynx 3F - RFP
The CSA air valve Mod. Lynx 3F RFP has been designed to allow the release of air pockets accumulated
in working conditions, the entrance of large volumes of air in case of pipe draining or bursts and to prevent
pipeline damages coming from pressure transients, associated with high air outflow velocities.
Applications
Q Main transmission lines.
Q Water distribution networks.
Q Irrigation systems.
Q In general this model is used, in combination with CSA AS technology, on changes in slope and high
points of the profile to provide the best air control and safety of the pipeline.
26
Operating principle
Optional
Q Vacuum breaker version Mod. Lynx 2F RFP, to allow the entrance of large volumes of air
and the controlled outflow only. This model is normally recommended in changes in slope
ascending, long ascending segments, dry fire systems, and wherever the water hammer effect
has to be reduced without the necessity of air release.
Q Version for submerged applications, SUB series, available both for Lynx 3F RFP and 2F
RFP Models, with elbow for air conveyance. The design sprang from the necessity of having an
air valve performing also in case of flood, without the risk of contaminated water entering the
pipeline. Another benefit of SUB is the possibility of conveying spurts coming from the closure
away from the air valve.
Q Version for air discharge only EO series, available both for Lynx 3F RFP and 2F RFP
models. The most important application of EO is to allow the air valve installation in those loca-
tions of the system where HGL may drop below the pipe profile, and to any other node where
for project requirements air entrance must be avoided, such as in pump suction lines or siphons
pipelines.
27
Technical data
Air flow performance charts
AIR DISCHARGE DURING PIPE FILLING nozzle diameter (mm)
DN50 DN80 DN100 DN150 0,8 1 1,2 1,5 1,8
p (bar)
p (bar)
1,5 40
1,4 35
1,3 30
1,2 25
1,1
20
1,0
1 2 3 5 10 20 30 50 100 200 300 500 1000 2000 5000 10000 Q (Nm3/h) 15
1,0
10
0,9
5
0,8
0,7
0 2 4 6 8 10 12 14 16 Q (Nl/s)
AIR RELEASE DURING WORKING CONDITIONS
p (bar)
0,6
0,5
DN50 DN80 DN100 DN150
AIR ENTRANCE DURING PIPE DRAINING
p (bar)
1,5 40
1,4 35
1,3
30
1,2
25
1,1
20
1,0
100 200 500 1000 2000 5000 10000 20000 50000 100000 Q (Nm3/h) 15
1,0
10
0,9
0,8 5
0,7
0 10 20 30 40 50 60 70 80 Q (Nl/s)
AIR RELEASE DURING WORKING CONDITIONS
p (bar)
0,6
The air flow charts were created in Kg/s from laboratory
0,5
DN200 DN250 DN300 DN400 tests and numerical analysis, then converted using a
DN350 safety factor.
AIR ENTRANCE DURING PIPE DRAINING
28
Technical details
10 9
11 17
12 13
5 4
18 6
16
15 14
29
Combination air valve - Mod. Lynx 3F
Version for submerged applications - SUB series
Version for submerged applications, SUB series available for all CSA Lynx models except for EO
version, with threaded elbow for air conveyance. The design sprang from the necessity of having an air
valve performing also in case of flood, without the risk of contaminated water entering the pipeline. Another
benefit of SUB is the possibility of conveying spurts coming from the rapid closure of the air valve.
DN 50 - 200
DN 250 - 400
Technical data
Working conditions Standard
Treated water max. 60C. Designed in compliance with EN-1074/4 and AWWA C-512.
Max. pressure 40 bar. Flanges according to EN 1092/2 or ANSI.
Min. pressure 0,2 bar. Lower on request. Epoxy painting applied through fluidized bed technology blue RAL 5005.
Changes on flanges and painting on request.
CONNECTION A B C E Weight
mm mm mm mm inch Kg E
Flanged 50 105 298 165 - 1" 6,8
Flanged 80 128 395 210 205 2" 10,8
Flanged 100 158 420 235 220 2" 1/2 13,8
Flanged 150 192 474 300 285 3" 23,0 B
Flanged 200 272 648 375 340 4" 55,0
Flanged 250 359 828 450 - 6" 108,5
Flanged 300 414 1047 485 - 8" 140,0
Flanged 350 492 1270 580 - 10" 270,5
Flanged 400 578 1480 660 - 12" 332,5
All values are approximate, consult CSA service for more details. C D
30
Technical data
Lynx SUB - Air flow performance charts
AIR DISCHARGE DURING PIPE FILLING nozzle diameter (mm)
DN50 80 100 150 200 250 300 350 400 0,8 1 1,2 1,5 1,8
1,5
p (bar)
p (bar)
40
1,4 35
1,3 30
1,2
25
1,1
20
1
10 20 50 100 200 500 1000 2000 5000 10000 20000 50000 Q (Nm3/h)
1 15
0,9 10
0,8 5
0,7
0 2 4 6 8 10 12 14 16 Q (Nl/s)
p (bar)
0,6
AIR RELEASE DURING WORKING CONDITIONS
0,5
DN50 80 100 150 200 250 300 350 400
AIR ENTRANCE DURING PIPE DRAINING
p (bar)
2400 40
2000
35
DN400
1600
DN350 30
1200 DN300
DN250
800 25
DN150 DN200
400 DN100
DN80 20
0 DN50
0 1 2 3 4 5 6 7 8 9 10 v (m/s)
15
10 20 50 100 200 500 1000 2000 5000 10000 20000 50000 Q (Nm /h) 3 5
1
0,9 0 10 20 30 40 50 60 70 80 Q (Nl/s)
AIR RELEASE DURING WORKING CONDITIONS
0,8
0,7
p (bar)
0,6
0,5
DN50 80 100 150 200 250 300 350 400
AIR ENTRANCE DURING PIPE DRAINING
Lynx models.
1,4
1,3
1,2
1,1
1
1 2 3 45 10 20 30 50 100 200 500 1000 2000 5000 10000 20000 100000 Q (Nm3/h)
1
0,9
0,8
0,7
p (bar)
0,6
0,5
DN50 80 100 150 200 250 300 350 400
AIR ENTRANCE DURING PIPE DRAINING
The air flow charts were created in Kg/s from laboratory tests and numerical analysis, then converted using a safety factor.
31
Combination air valve
Mod. FOX 3F - HP
The CSA air valve Mod. FOX 3F HP will ensure the proper operation of the pipeline network allowing the
release of air pockets during working conditions, the evacuation and entrance of large volumes of air during
filling and draining operations.
Applications
Q Main transmission lines.
Q Mines.
Q Dams and high pressure systems
Q In general this model is used on changes in slope descending and at the high points of the pipeline for
those locations exposed to high pressure conditions when ductile cast iron is not acceptable.
32
Operating principle
Optional
Q Vacuum breaker version Mod. FOX 2F HP to allow the entrance and discharge of large
volumes of air only. This model is normally recommended in changes in slope ascending, long
ascending segments, dry fire systems, and wherever the air release wont be required.
Q Version for submerged applications, SUB series, available both for FOX 3F HP and 2F HP
Models, with elbow for air conveyance. The design sprang from the necessity of having an air
valve performing also in case of flood, without the risk of contaminated water entering the pipe-
line. Another benefit of SUB is to avoid the spray effect, conveying spurts coming from the rapid
closure of the air valve.
Q Version for air discharge only EO series, available both for FOX 3F HP and 2F HP models.
The most important application of EO is to allow the air valve installation in those locations of
the system where HGL may drop below the pipe profile, and to any other node where for project
requirements air entrance must be avoided.
Q Version for air entrance only IO series, available for FOX 2F HP model only. The most
important application of IO is to allow the air valve installation in those locations of the system
where, for project requirements, air discharge and release must be avoided.
33
Technical data
Air flow performance charts
AIR DISCHARGE DURING PIPE FILLING
DN1" DN2"/50/65 DN80 DN100 DN150
1,5
p (bar)
1,45
1,4
1,35
1,3
1,25
1,2
1,15
1,1
1,05
1
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 Q (m3/h)
1
0,95
0,9
0,85
0,8
0,75
0,7
0,65
0,6
p (bar)
0,55
0,5
DN1" DN2"/50/65 DN80 DN100 DN150
AIR ENTRANCE DURING PIPE DRAINING
The air flow charts were created in Kg/s from laboratory tests and numerical analysis, then converted using a safety factor.
p (bar)
40 40
Treated water max. 60 C. Version for
high temperature available on request. 35 35
20 20
Standard 15 15
Changes and variations on the flanges and AIR RELEASE DURING WORKING CONDITIONS
painting details available on request.
CONNECTION A B C Weight PN PN PN PN PN
inch/mm mm mm mm Kg 10 16 25 40 64
Threaded 1" 165 240 180 4,2 DN 1" 1,2 1,2 1 0,8 0,8
Threaded 2" 165 240 180 5,0 B DN 2"/50/65 1,5 1,2 1 0,8 0,8
Flanged 50 165 240 180 6,0 DN 80 1,8 1,5 1,2 1 0,8
Flanged 65 185 240 180 6,0 DN 100 2,4 1,8 1,8 1,2 1
Flanged 80 200 265 205 9,2 DN 150 4 3 2,4 1,8 1,2
Flanged 100 235 334 205 13,0 C Nozzle diameter in mm according to the
Flanged 150 300 380 250 35,0 size of the air valve and the PN.
All values are approximate, consult CSA service for more details.
34
Technical details
12
2 15
14
11
5
10
3
4
9
7
1 8
13
35
Anti water hammer combination air valve
Mod. FOX 3F - AS - HP
The CSA air valve Mod. FOX 3F AS HP will ensure the proper operation of the pipeline network allowing
the release of air pockets during working conditions, the entrance of large volumes of air during draining
operations and pipeline bursts and the air discharge with controlled speed, to prevent water hammer.
Applications
Q Main transmission lines.
Q Mines.
Q Dams and high pressure systems.
Q In general this model is used on changes in slope ascending, and at the high points of the pipeline
subjected to water hammer.
36
Operating principle
Optional
Q Vacuum breaker version Mod. FOX 2F AS HP, to allow the entrance of large volumes of air
and the controlled outflow only. This model is normally recommended in changes in slope
ascending, long ascending segments, dry fire systems.
Q Version for submerged applications, SUB series, available both for FOX 3F AS HP and 2F
AS HP Models, with elbow for air conveyance. The design sprang from the necessity of having
an air valve performing also in case of flood, without the risk of contaminated water entering the
pipeline. Another benefit of SUB is to avoid the spray effect, conveying spurts coming from the
closure away from the air valve.
Q The counteracting spring force as well as the sonic nozzles, both responsible of the proper
operation of the AS device, can be modified on request according to the project conditions and
the transient analysis.
37
Technical data
Air valve
flow performance
selection chart
charts
AIRsize
Air valve DISCHARGE DURING
as a function ofPIPE FILLING
pipeline internal diameter and fluid flow velocity expressed in m/s.
1000
Pipeline DN (mm)
800
600 DN150
DN100
400 DN80
DN2"/50/65
200
DN1"
0
0 1 2 3 4 5 v (m/s)
0,55
0,5
DN1" DN2"/50/65 DN80 DN100 DN150
AIR ENTRANCE DURING PIPE DRAINING
The air flow charts were created in Kg/s from laboratory tests and numerical analysis, then converted using a safety factor.
p (bar)
40 40
Treated water max. 60 C. Version for
high temperature available on request. 35 35
Standard
20 20
15 15
Designed in compliance with EN-1074/4.
Flanges according to EN 1092/2, ANSI. 10 10
CONNECTION A B C Weight PN PN PN PN PN
inch/mm mm mm mm Kg 10 16 25 40 64
Threaded 1" 165 240 180 4,2 DN 1" 1,2 1,2 1 0,8 0,8
Threaded 2" 165 240 180 5,0 B DN 2"/50/65 1,5 1,2 1 0,8 0,8
Flanged 50 165 240 180 6,0 DN 80 1,8 1,5 1,2 1 0,8
Flanged 65 185 240 180 6,0 DN 100 2,4 1,8 1,8 1,2 1
Flanged 80 200 265 205 9,2 DN 150 4 3 2,4 1,8 1,2
Flanged 100 235 334 205 13,0 C Nozzle diameter in mm according to the
Flanged 150 300 380 250 35,0 size of the air valve and the PN.
All values are approximate, consult CSA service for more details.
38
Technical details
2 9
14 13
15 16
17 12
11 5
18 19
4 20
3 7
10 6
1 8
39
Air release valve
Mod. VENTOLO
The CSA air release valve Ventolo will ensure the proper operation of the system allowing the release of
air pockets accumulating during working conditions.
Applications
Q Water distribution systems, irrigation, buildings.
Q Pumps case.
Q Control valves and modulating devices.
Q In general only when the air release function is required, it can be combined with CSA air valves FOX
series for the kinetic functions of air outflow and inflow.
40
Technical details
13 5
2 6
3 7
12 8
9 10 15 14
1 11
25
145
20
1,7
15
10
0 1 2 3 4 5 6 7 8 Q (nl/s)
41
Combination air valve
Mod. EOLO
The CSA combination air valve Eolo will ensure the proper operation of the system allowing the release of
air pockets accumulating during working conditions, the entrance and discharge of large volumes of air
during pipe draining and filling.
Applications
Q Water distribution systems.
Q Irrigation, cooling systems.
Q Buildings.
Q In general where the air release function is necessary along with a certain air flow capacity, limited to the
kinetic passage of this model for which please see the air charts on the next page.
42
Technical details
7
8
5
6
9
10
2 11
11 3
11 4 13 12
15
Air entrance (m3/h) 78 90 118 125 127
10
0 2 4 6 8 10 Q (nl/s)
43
Water combination air valve
underground version Mod. Saturno
The Saturno air valve has been designed to provide the proper solution for underground installations, when
for cost savings or simply for practical reasons digging and chambers are not possible. The air valve will
ensure the proper operation of the pipeline networks allowing the release of air pockets during working
conditions, the evacuation and the entrance of large volumes of air during filling and draining operations.
Applications
Q Water distribution networks.
Q Pressurized system with treated water.
44
Operating principle
1. Discharge of large volumes of air
During the pipe filling it is necessary to
discharge air as water flows in. The FOX 3F,
thanks to an aerodynamic full port body and
deflector, will make sure to avoid premature
closures of the mobile block during this
phase.
Installation
The installation of Saturno simply
requires a derivation from the
main pipe, a manhole on top to
allow for maintenance opera-
tions. The picture depicts the
proper installation where the
drain port plays a fundamental
role, allowing for water discharge
from the main pipe. Normally
supplied with 3/8 connection it
should be positioned within a lay-
er of small stones, to facilitate the
draining.
45
Technical data
Air flow performance charts
AIR DISCHARGE DURING PIPE FILLING
1,5
p (bar)
1,45
1,4
1,35
1,3
1,25
1,2
1,15
1,1
1,05
1
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 Q (m3/h)
1
0,95
0,9
0,85
0,8
0,75
0,7
0,65
0,6
p (bar)
0,55
0,5
40
20
Standard 15
10
Designed in compliance with EN-1074/4 and AWWA C-512.
Flanges according to EN 1092/2, ANSI. 5
Epoxy painting applied through fluidized bed technology blue RAL 5005.
Changes and variations on the flanges and painting details on request. 0 2 4 6 8 10 12 14 16 Q (nl/s)
46
Technical details
2 3
4
5
4
7
9
6 8
10
10 12
15 14
11 16
17 13
19
18 1
47
Vacuum breaker version Mod. FOX 2F
Vacuum breaker version Mod. FOX 2F, to allow the entrance and discharge of large volumes during pipe
filling and draining operations. This model is normally recommended in changes in slope ascending, long
ascending segments, dry fire systems, and wherever the air release wont be required.
Float in polypropylene
Version for submerged applications, SUB series, available both for FOX 3F and 2F Models, with elbow
for air exhaust system. The design sprang from the necessity of having an air valve performing also in case
of flood, without the risk of contaminated water entering the pipeline. Another benefit of SUB is to avoid the
spray effect, conveying away spurts coming from the rapid closure of the air valve. The standard SUB kit
is produce in plastic, different materials are available on request.
Threaded elbow
Fitting
SUB flat
48
Version for air discharge only FOX - EO series
Version for air discharge only EO series, available both for FOX 3F and 2F models. The most important
application of EO is to allow the air valve installation in those locations of the system where HGL may drop
below the pipe profile, and whenever for project requirements air entrance must be avoided.
Version for air entrance only IO series, available for FOX 2F model only. The most important application
of IO is to allow the air valve installation in those locations of the system where, for project requirements,
air discharge and release must be avoided.
49
Combination air valve
Mod. ARGO
The CSA combination, triple function, automatic air valve Mod. Argo, for irrigation and treated water
applications, will ensure the proper operation allowing the release of air pockets during working conditions
and the evacuation and entrance of large volumes of air during filling and draining operations.
Applications
Q Main irrigation networks.
Q Water distribution networks.
Q Cooling systems, process and industrial plants.
Q In general this model is used on changes in slope and at the high points of the pipeline.
50
Technical data
N. Component Material
1 Body glass reinforced polypropylene
2 Cap glass reinforced polypropylene
3 Float polypropylene
4 Kinetic plug glass reinforced polypropylene
2 5 Kinetic orifice seal EPDM
6 Automatic orifice seal EPDM
5 7 O-ring EPDM
The list of materials and components is subject to changes without notice.
7
6
4 Working conditions
Treated water max. 60C.
Max. pressure 16 bar. Min. pressure 0,1 bar.
Valve selection
1
Body material: glass-reinforced PP.
3 Inlet size: DN 25, DN 50 (1", 2").
Connections: threaded male BSPT or NPT.
Designed in compliance with EN-1074/4.
Nozzle specification
air valve kinetic orifice automatic
size d (mm) A (mm2) A (mm2)
1" 21 346 5
2" 45 1590 12
1,4 14
1,3 12
1,2 10
1,1
8
1,0
0 100 200 300 400 500 Q (Nm3/h) 6
1,0
4
0,9
2
0,8
0,7
0 50 100 150 Q (Nm3/h)
0,6
p (bar)
0,5
1" 2"
A C
AIR ENTRANCE DURING PIPE DRAINING
51
Advanced testing facilities
Designed to reproduce real conditions of modern water distribution systems the CSA testing facility is able
to assess the dynamic performances of automatic control valves, direct acting pressure control valves, air
valves and anti water hammer valves.
Provided with a high capacity booster pumps station, and linked to an advanced high frequency pressure
transducers and flow meters, the testing rig allows for a real time visualization of pressure and flow
evolutions. Water hammer events can also be simulated and recorded to prove the efficacy of CSA fast
acting relief valve, in addition to level control for which, using an auxiliary stilling tank, a part of the pipeline
system is entirely dedicated.
The PLC and control station allows for the operation of step by step and solenoid operated valves to
determine the sensitivity of such kind of application and pressure management solutions. Thanks to this
important and powerful tool valves can be customized, simulated and set according to the project
requirements assuring the perfect performance and accuracy.
The testing process
All our valves undergo severe tests according to EN standards to ensure they are mechanically resistent,
watertight, and high performing. After testing every valve is identified by means of a metallic tag or sticker,
and duly registered and certified.
52
Water hammer analysis
CSA Hyconsult
CSA Hyconsult was founded to provide
designers and consultants, involved in the
design of water distribution and sewage
systems, with accurate and unique technical
support.
CSA Hyconsult has specialized in hydraulic
modelling and transients analysis, entirely
through the use of modern computational tools
and advanced algorithms. Simulations are
essential to predict system responses to events
under a wide range of conditions without
disrupting the actual system.
Using simulations, problems can be anticipated
in possible or existing situations, and solutions
can be evaluated in order to invest time, money
and material in the most productive manner.
53
Ref. COMEVAL - CSA - 10/2016
www.comeval.es