CC Pump Handbook by SK Thapa
CC Pump Handbook by SK Thapa
CC Pump Handbook by SK Thapa
Dear Friends,
I would request all readers to kindly send their views with suggestions
for improvements for this document and also for the other Products’ Docu-
ments in line.
S.K.Thapa
14th October, 2012
PSER, KOLKATA
CONTENTS
1. Introduction
5. Pump Casing
14. Commissioning
15. FQP
…………...
INTRODUCTION TO CC PUMP
INTRODUCTION TO CC PUMP
The Pump which is used to drive Water through the Water Walls at
Higher Boiler pressures is known as BOILER WATER CIRCULATING
PUMP ( CC PUMP ).
Figures on the side shows the
CC Pump placed between the Drum
and the Down Comer of a 500MW
boiler.
CC PUMP
CC PUMP
DATA SHEET
KORBA CC PUMP DATA SHEET ( FOR REF )
SINGRAULI 500 MW CC PUMP DATA SHEET ( FOR REF )
TRANSPORTATION
TRANSPORTATION
The auxiliary systems like the Emergency Cooling water system, Cool-
ing Water Pumps, Coolers and Filters for the High Pressure Fill and Purge
systems with associated piping's are supplied by BHEL / Trichy unit..
The Supplies from HAYWARD TAYLOR or TORISHIMA are being sent ei-
ther in Wooden Boxes or in Containers as shown below.
The KIT are sent along with the Main Pump and Motor Supply and all the
items involved lime High Pressure Pump, High Pressure Hoses, Jack-Nuts are
Pump and Hoses Jacks for fixing to studs
Spare Gasket , one for each pump , are sent for changing when the PUMP
CASING DUMMY PLATE ( assembled for Boiler Hydro Test ) is to be re-
moved for assembling the MOTOR after Boiler Hydro Test.
TORISHIMA PROCEDURE:
Torishima does not use the System of Hydraulic Pressure as is being fol-
lowed by Hayward Taylor but uses the system Of STUD HEATING. The KIT
consists of Rod Type STUD Heaters, and a Heater Panel
Heater Control Panel Casing Studs
DETAILS OF THE KIT AND THEIR OPERATION ARE GIVEN IN THE PUMP
ERECTION MANUAL.
PUMP CASING
PUMP CASING
The Pump Casing are different for the Different Pump Suppliers, due to dif-
ference in the Product Design. Hayward Taylor Pumps for 500 MW boilers
has ONE inlet to be connected to the Inlet Pipe from Suction Manifold and
TWO discharges to be connected to Ring Header. Torishima Pumps for
500 MW also has the same constructional feature, but the difference lies in
the Pump Casing To Motor Connecting Flange Studs as seen in the Photo-
graphs below. This is dbecause, Torishima has provided HEAT BARRIER
Two Nos of PUMP DISCHARGE valves are provided on the TWO DIS-
CHAGE limbs of the Pump Casing and the arrangement is the same for
both TORISHIMA and HAYWARD TAYLOR make. There is no discharge
valve provided on the pump casing in case of Super Critical Boilers.
PHOTOGRAPHICALLY
ERECTION OF MOTOR
The procedure for Motor Erection is almost the same for all makes ex-
cepting in the way the Studs are Tightened. The Stud-Nut connection be-
tween the Pump Casing and the Motor Flange are Tightened by HYDRAU-
LIC Method in case of HAYWARD TAYLOR and by ELECTRIC HEATING
in case of TORISHIMA pumps.
PUMP CASING
CASING BLANK
\
3. Cleaning and Checking of
Casing Inside
MOTOR
CANNISTER
DRAINING OF THE
INHIBITOR IN TO
A BUCKET
IMPELLER
5. Carryout thorough Inspection of
the IMPELLER for any Defects
before lifting the Motor up into the
Pump Casing
IMPELLER
“OD” MEASUREMENT
IMPELLER HEIGHT
MEASUREMENT
SEALING RING
SEALING RING
IN PLACE
13. MOTOR MADE VERTICAL FOR FI
NAL LIFTING OF THE MOTOR TO
PUMP CASING.
PUMP CASING.
IMPELLER
MOTOR
PHOTOGRAPHICALLY
HP FILL AND PURGE
WATER COOLER
COOLER
PUMP CASING
INSULATED
PUMP CASING
HEAT BARRIER
MOTOR
COOLING WATER
FLOW METER
HP FILL & PURGE LINE
CONNECTION
TO MOTOR
VIEW OF CC PUMP\
MOTOR
MOTOR CAVITY WA-
TER FILLING STA-
TION
MOTOR
PUMP DISCHARGE
PUMP CASING
MOTOR
COOLING WATER SYSTEM
COOLING WATER
PUMPS
PUMP CASING
COOLER
MOTOR
COOLING WATER
SAFETY VALVE
MOTOR CAVITY
TEMP MEASUREMENTS
PUMP DISCHARGE &
CHECK VALVE
LIMIT SWITCHES OF
DISCHARGE CUM
CHECK VALVE
PUMP SUCTION PUMP CASING
LINE