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System Description
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GT13E2 System Description
Revision History
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GT13E2 System Description
Contents
1 GENERAL DESCRIPTION......................................................................................... 5
1.1 Function ............................................................................................................ 5
1.2 Design ............................................................................................................... 5
1.3 Principle of Operation...................................................................................... 6
1.3.1 General ................................................................................................... 6
1.3.2 Standstill.................................................................................................. 7
1.3.3 Startup (igniters supplied with propane) .................................................. 7
1.3.4 Startup (igniters supplied with natural gas).............................................. 8
1.3.5 Operation................................................................................................. 9
1.3.6 Shutdown ................................................................................................ 9
1.3.7 Protective Load Shedding ..................................................................... 10
1.3.8 Load Rejection ...................................................................................... 10
1.3.9 Trip ........................................................................................................ 10
1.4 Safety and Monitoring Equipment ................................................................ 12
2 APPENDICES .......................................................................................................... 17
2.1 Designation of Parts ...................................................................................... 17
Drawing .............................................................................HTCT 690 934 Z1061, -Z2061
Additional Documents
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GT13E2 System Description
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GT13E2 System Description
1 GENERAL DESCRIPTION
1.1 Function
The fuel gas system delivers the fuel gas supplied by the gas supply system
(referred to in the following simply as "gas") to the EV and the SEV burners.
The flow rate corresponds to the demanded power output of the gas turboset.
The system has been integrated into the overall plant protection system, i.e.,
the trip valve immediately interrupts the supply of fuel to the burners,
whenever an emergency trip is initiated.
1.2 Design
Drawing HTCT 690 934 Z1061, -Z2061 shows the design in schematic
representation.
The fuel gas system consists essentially of:
− fuel gas supply MBP01
with: Filter MBP01 AT001
Flowrate measurement MBP01 CF001
− fuel gas main shutoff MBP31
with: main shutoff valve MBP31 AA001
relief valve MBP31 AA002
− fuel gas trip valve (4/4) MBP40 AA001
− fuel gas control (3/4) MBP41
with: control valve MBP41 AA001 and
Electro-hydraulic control servomotor MBP41 AU001
− fuel gas control (1/4) MBP42
with: control valve MBP42 AA001 and
Electro-hydraulic control servomotor MBP42 AU001
− fuel gas control system (3/4, pilot) MBP43
with: control valve MBP43 AA001 and
Electro-hydraulic control servomotor MBP43 AU001
− fuel gas relief valve MBP50 AA001
− fuel gas piping
− protection and monitoring devices
−
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GT13E2 System Description
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GT13E2 System Description
1.3.2 Standstill
During standstill, main shutoff valve MBP31 AA001, trip valve MBP40 AA001,
control valves MBP41 AA001, MBP42 AA001 and MBP43 AA001 are closed.
Relief valves MBP31 AA002 and MBP50 AA001 are open.
There is no pressure in the lines between the main shutoff valve and the
burners and lances.
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GT13E2 System Description
When two monitors detect flames within a preset time delay after unblocking,
the enable signal for continuation of the starting program is then generated.
Ignition gas MBQ30 is manually switched off and vented to the open.
Fuel gas system MBP41 starts to supply fuel gas to the cones in each EV
burner in which premixing with the combustion air takes place, entering the
cones tangentially. This gas / air mixture burns as soon as it enters the
annular space of MBM30. The fuel lances of the 54 EV burners continue to be
supplied with pilot gas by control MBP43. Control valves MBP41 AA001 and
MBP43 AA001 open further, slowly. The fuel flow increases and the gas
turboset is brought up to nominal speed. Then the gas turboset is connected
to the grid.
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GT13E2 System Description
There the flames of igniters MBM31 AV213 and AV613 ignite the gas.
When two monitors detect the flame within a preset time delay after
unblocking, the enable signal for continuation of the starting program is then
generated.
The ignition gas unit is shut off by the valves, turning to their "at rest" position:
first shutoff valves MBP60 AA010 and AA020 close and then relief valve
MBP60 AA030 opens to relief the line between the shutoff valves over the
roof.
Fuel gas system MBP41 starts to supply part of the EV-burners. The
headstages of the EV-burners are supplied further by fuel gas control MBP43.
Control valves MBP41 AA001 and MBP43 AA001 open slowly.
As the fuel flow increases the gas turboset is brought up to nominal speed.
Then the gas turboset is connected to the grid.
1.3.5 Operation
Up to a preset percentage of base load only 3/4 of the EV burners are in
operation. They are supplied by fuel gas MBP41 and MBP43. At this preset
load the pilot gas supply is switched off (control valve MBP43 AA001 closes).
Fuel gas MBP41 remains in operation and fuel gas MBP42 is put into
operation (control valve MBP42 AA001 opens). The remaining 18 EV burners,
that have no lances, discharge fuels gas into the annular space of combustor
MBM30 and are lit by the flames of the burners already in operation at this
time.
Throughout the switchover, the control valves are controlled in such a way,
that the sum of the gas supplied maintains a constant loading gradient of the
gas turboset. Control valves MBP41 AA001 and MBP42 AA001 open
according to the load required.
The required power output controls the operation, but with limiting set points,
such as the maximum turbine inlet temperature.
1.3.6 Shutdown
During a normal shutdown of the gas turboset, the load is removed by slowly
closing control valves MBP41 AA001 and MBP42 AA001.
When the load drops below the preset percentage of base load, fuel gas
MBP42 and with it the 18 burners, which have no lances for pilot gas, switch
off (control valve MBP42 AA001 closes) and the fuel lances in the 54 EV
burners are started (control valve MBP43 AA001 opens). Throughout the
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GT13E2 System Description
changeover, the control valves are controlled in such a way, that the sum of
the gas supplied maintains a constant deloading gradient of the gas turboset.
After deloading, the machine is disconnected from the grid. To reduce thermal
shock to the turbine blading, the gas turboset is idling for a preset amount of
time. Then the gas turboset is shut off and runs down.
Trip valve MBP40 AA001 and the control valves close. Relief valve MBP50
AA001 opens, thereby relieving the pressure in the line between the trip valve
and the control valves.
Then the main shutoff valve closes and relief valve MBP31 AA002 opens,
thereby relieving the pressure in the line between the main shutoff valve and
the trip valve.
1.3.9 Trip
If an emergency trip occurs, trip valve MBP40 AA001, control valves MBP41
AA001, MBP42 AA002 and MBP43 AA001 close immediately (flames out).
Relief valve MBP50 AA001 opens and relieves the system.
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GT13E2 System Description
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GT13E2 System Description
MBP01 CF002 Fuel gas flow rate and total fuel consumed
MBP01 CF002 calculates, displays and records the data in the
control room and indicates it locally.
MBP31 AA001-S01 and -S02 Limit switches of main shutoff valve MBP31
AA001
The limit switches monitor the valve settings "Open" (-S01) and
"Closed" (-S02) and stop the valve spindle at the limits of its travel.
If the valve fails to close completely, limit switch "Closed" initiates an
alarm in the control room.
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GT13E2 System Description
MBP31 AA002-S01 and -S02 Limit switches to relief valve MBP31 AA002
The limit switches monitor the valve settings "Open" (-S01) and
"Closed" (-S02) and stop the valve spindle at the limits of its travel.
- Startup: If the valve fails to close completely during startup, limit
switch "Closed" initiates an alarm in the control room.
- Operation: If the valve moves out of the closed setting during
operation limit switch "Closed" initiates an alarm in the control
room
- Shutdown: Limit switch "Open" initiates an alarm in the control
room if the valve fails to open completely after a shutdown.
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GT13E2 System Description
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GT13E2 System Description
2 APPENDICES
2.1 Designation of Parts
KKS-No. Designation
MBM30 Annular combustor
MBM31 AV101 EV Burners and Lances, burner sector 1
to
MBM31 AV112 EV Burners and Lances, burner sector 1
MBM31 AV201 EV Burners and Lances, burner sector 2
to
MBM31 AV212 EV Burners and Lances, burner sector 2
MBM31 AV213 Igniter
MBM31 AV301 EV Burners and Lances, burner sector 3
to
MBM31 AV312 EV Burners and Lances, burner sector 3
MBM31 AV401 EV Burners and Lances, burner sector 4
to
MBM31 AV412 EV Burners and Lances, burner sector 4
MBM31 AV501 EV Burners and Lances, burner sector 5
to
MBM31 AV512 EV Burners and Lances, burner sector 5
MBM31 AV601 EV Burners and Lances, burner sector 6
to
MBM31 AV612 EV Burners and Lances, burner sector 6
MBM31 AV613 Igniter
MBM31 AX001 Sight glass
MBM31 AX002 Sight glass
MBM31 AX003 Sight glass
MBM31 CR001 Flame monitor
MBM31 CR002 Flame monitor
MBM31 CR003 Flame monitor
MBM31 CT001 Measurement of temperature at the igniter
MBM31 CT002 Measurement of temperature at the igniter
MBP01 AT001 Twin fuel gas filter
MBP01 CF001 Measurement of fuel gas flow (flow meter)
MBP01 CF002 Measurement of fuel gas flow (flow calculator)
MBP01 CP001 Measurement of pressure
MBP01 CP011 Pressure transmitter (to MBP01 CF002)
MBP01 CT010 Temperature transmitter (to MBP01 CF002)
MBP01 CT011 Measuring point for temperature
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