Mechanical Cleaning - Wire Brushing & Air Cleaning For Pipes & Fittings

IVRCL INFRASTRUCTURES & PROJECTS LIMITED
NPCIL KAKRAPAR ATOMIC POWER PROJECT -3&4

PLANT WATER SYSTEM PACKAGE
Nuclear Power Corporation of India Ltd

Plant Water System Package –Kakrapar Atomic Power Project 3&4
Document Acceptance Note
Procedure Number: IVRCL/PWSP/KAPP3&4/ PM / 26 Rev: 00
Name of Procedure: WIRE BRUSH & COMPRESSED AIR CLEANING OF PIPES & FITTINGS
Submitted By: IVRCL Infrastructures & Projects Ltd

WO/Contract No: CMM/MEQ/23-71-2-1016/PO-6030 Dated: 6th Oct.2010
Name of Work: Plant Water System Package-KAPP 3&4
ABOVE WORK PROCEDURE /PROPOSAL HAS BEEN REVIEWED AND FOUND

CONFORMING TO THE RRQUIREMETN OF NPCIL SPECIFICTION AND RELEVANT
CODES, HENCE ACCEPTED.
REGISTRATION NO: KAPP 3&4/Piping/71120 Date:
NAME & DESIGNATION SIGNATURE
REVIEWED BY
CONCURED BY
APPROVED BY
PROJECT: NUCULAR POWER CORPORATION OF INDIA LIMITED

Page 1 of 10
KAKARPARA ATOMIC POWER PROJECT ( 2 X 700MWe)

GUJARAT STATE
CLIENT
NUCLEAR POWER CORPORATION OF INDIA LIMITED
EPC CONTRACTOR
IVRCL INFRASTRUCTURES & PROJECTS LIMITED -
HYDERABAD
TITLE
WIRE BRUSH & COMPRESSED AIR CLEANING OF PIPES & FITTINGS
This Document is the property of IVRCL Infrastructures &Projects Limited; it should not be
used, copied or reproduced without their written permission
WORK ORDER NO: CMM/MEQ/23-71-2-1016/PO-6030. Dated: 6th Oct.2010

Page 2 of 10
DOCUMENT NO : IVRCL/PWSP/KAPP3&4/ PM / 26 Rev: 00
PREPARED BY:
(Bappadittya Nandi)
Sr. Engineer(QC-Mech)
REVIEWED BY:
(V. Ravi)
Asst. Manager (QC-Mech)
APPROVED BY: ( R.K.Guha Thakurta)

Advisor (Oil & Gas)
REVISION CONTROL SHEET
Page 3 of 10
WORK ORDER NO: CMM/MEQ/23-71-2-1016/PO-6030. Dated: 6th Oct.2010
DOCUMENT NO : IVRCL/PWSP/KAPP3&4/ PM / 26 Rev:

APPROVED NO.OF
SL.NO REVISION NO. DETAIL DATE
BY PAGES
01 R0 First Issue 10
CONTENTS
1. Purpose
2. Scope of work
Page 4 of 10
3. Applicability
4. Responsibility
5. Policy Statement
6. Definition
7. References
8. Procedures
9. Inspection Test Plan
10 Recording
11 Inspection Test certificates
1.0 PURPOSE
This procedure establishes a wire brush and air cleaning procedure for all types of pipes and
fittings including all the on-line components of the in the pipeline system.
2.0 SCOPE OF WORK
Page 5 of 10
The procedure is applicable to personnel who are responsible for cleaning and washing all
types of pipes and fittings including all the on-line components of the in the pipeline system
with the wire brush and dry air. Documentation of this activity will be in appropriate shift
records and / or daily maintenance log books. Detergent cleaning and washing works will be
done in-situ and the detachable or removable parts may be cleaned in the project / plant wash
room.
3.0 APPLICABILITY
The document is applicable for the wire brush and air cleaning procedure for all types of pipes
and fittings including all the on-line components of the in the pipeline system.by the operation
and maintenance technicians.
4.0 RESPONSIBILITY
The operation and maintenance technicians under supervision of the Shift – In – Charge.
5.0 POLICY STATEMENT

This procedure is consistent with other cleaning procedures utilized for
the entire project / plant facility.
6.0 DEFINITION
N/A.
7.0 REFERENCES
7.1 General and Technical specifications of the contract;
7.2 Specific Manufacturer’s technical guide lines, if any.
7.3 NPCIL’s project / plant operation manual;
7.4 As directed by E – I – C.
8.0 PROCEDURES
This procedure, wire brush and air cleaning procedure for all types of pipes and fittings is actually a
part system of mechanical cleaning. All fittings and the components of the pipeline system must be
first wire brushed and then dry air cleaning shall be subsequently taken up to remove the stains, dusts,
dirts and other foreign materials stickled to the surfaces of the piping materials.
8.1 Materials:
Page 6 of 10
8.1.1 The following will be used in completion of this procedure:

.
 Dry compressed air ;
 Lint free wipes;
 Hot air drier &
 Logbooks.
 Air driven rotary wire brushes of different types and sizes
 Cleaning waste jute or cloths.
8.2 Safety precautions:
8.2.1 Prior to commencement of the cleaning and washing works, close all the connected rotary
parts of the pipeline system, if any. Switch off near by air circulation or live vacuum system, if
there is.
8.2.2 Disconnect the connected pneumatic system with the online instruments and machineries;
8.2.3 If the cleaning is required in a restricted place, keep open all the doors and windows for natural
ventilation and make sure dry and fresh air entry in the cleaning zone;
8.2.4 Use of all the PPE like mask, hand gloves, eye-protector or safety goggles etc. is required.
8.3 Operation:
8.3.1 Dedust external surfaces by using nylon brush and vacuum cleaner;
8.3.2 Remove scales, rust by using air driven rotary wire brushes gently and locally.
8.3.3 Wipe off all the scales, dirts, etc. as loosened by wire brushing manually by
rubbing raw jute or by compressed air flow with all the seriousness;
8.3.4 Dry pipe surface, fittings and other components with dry lint free wipes
and subsequently dry with the dry air.
8.3.5 Repeat the same process for each time.
9.0 INSPECTION TEST PLAN (ITP):
WIRE BRUSH & COMPRESSED AIR CLEANING OF

PIPES & FITTINGS
Plant Water Package- unit 3& 4 for NPCIL at
Kakrapar NPP project
Page 7 of 10
Inspection & Test Plan for: Embedded items

Inspection & Test Plan No: IVRCL / PWSP /
KAPP -3 &4 / PM /
ITP– 026
INSPECTION & TEST PLAN
S Component / Name of Method Quantum Ref: Format of Verifi- Verification
l. Process Check / of Check of Check Documen Record cation by
. Test t IVRCL NPCIL
N
o
Material, MTC/
type, grade LTC/PO/
1
of RD 100 % Drawing W RM
.
detergent notes /
and water specs.
Line,
levels, AFC
2 RD /
position 100 % drawings W C
. Physical Reference
etc.of the / specs.
certificate
pipeline
shall
Line
3 Physical 100 % - maintain W C
number.
the
Duration
4 Physical 100 % - details. W RM
of Time
Post
cleaning
washing
5 Physical 100 % - W C
and drying
the
linepipe.
6 W C
Prepared By Checked by Approved by
Rev Date IVRCL, QA/QC IVRCL, IVRCL, NPICL Manager / Engineer /
Engineer (civil) QA/QC In – RCM authorized representative.
charge.
LEGENDS:
RD = Review Documents; W = Witness to execute;
RM = Random Witness; C = Check Point;
MTC = Manufacturer’s Test Certificate;
LTC = Laboratory Test Certificate; PO = Purchase Order Documents.
Format No: IVRCL / PWSP / KAPP -3 &4 / PM / ITP - 26

Page 8 of 10
10.0 RECORDS:
Documentation of this activity will be in appropriate shift records and / or daily maintenance
log books.
11.0 DISTRIBUTION
 NPCIL ACE(PIPING)
 NPCIL PIPING
 NPCIL QA
 NPCIL FE
 IVRCL- Execution
 IVRCL-QA
12.0 CERTIFICATE FORMATS:
Appropriate shift records and / or daily

maintenance log books.
CERTIFICATE
Ref: IVRCL / PWSP / KAPP -3 &4 / CWP / ITC – 26 / Date ……./…../……..
Location / Grid / Line:……………………………Loop: ………………………………..
Ref: Drawing No: ------------------------------------ Revision: ……………………………
I / We certify the wire brushing and compressed air cleaning detailed below has been done by me/us
and tested and that to the best of my/our knowledge and belief, it complies with the stated procedure
as approved.
Installation at: ………………………………………..
System of supply connected: ……………………….. (YES / NO)
Particulars of line number From To Remarks

( Adequate and accepted)
i) ……………………..
ii) ……………………..
iii) ……………………..
iv) ……………………..
v) ……………………..
Page 9 of 10
Observation, if any:
……………………………………………………………………………………………………………
……………………………………………………………………………………………………………
……………………………………………………………
…………………………………………
Signature of IVRCL’s authorized person Date: …………..
………………………………………….
Signature of NPCIL’s’s authorized person Date:……………
Page 10 of 10

Mechanical Cleaning - Wire Brushing & Air Cleaning For Pipes & Fittings

Uploaded by

Copyright:

Available Formats

Mechanical Cleaning - Wire Brushing & Air Cleaning For Pipes & Fittings

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Mechanical Cleaning - Wire Brushing & Air Cleaning For Pipes & Fittings

Uploaded by

Copyright:

Available Formats

IVRCL INFRASTRUCTURES & PROJECTS LIMITED

NPCIL KAKRAPAR ATOMIC POWER PROJECT -3&4

Nuclear Power Corporation of India Ltd

Procedure Number: IVRCL/PWSP/KAPP3&4/ PM / 26 Rev: 00

Submitted By: IVRCL Infrastructures & Projects Ltd

Name of Work: Plant Water System Package-KAPP 3&4

ABOVE WORK PROCEDURE /PROPOSAL HAS BEEN REVIEWED AND FOUND

REGISTRATION NO: KAPP 3&4/Piping/71120 Date:

NAME & DESIGNATION SIGNATURE

PROJECT: NUCULAR POWER CORPORATION OF INDIA LIMITED

KAKARPARA ATOMIC POWER PROJECT ( 2 X 700MWe)

WIRE BRUSH & COMPRESSED AIR CLEANING OF PIPES & FITTINGS

WORK ORDER NO: CMM/MEQ/23-71-2-1016/PO-6030. Dated: 6th Oct.2010

DOCUMENT NO : IVRCL/PWSP/KAPP3&4/ PM / 26 Rev: 00

APPROVED BY: ( R.K.Guha Thakurta)

REVISION CONTROL SHEET

WORK ORDER NO: CMM/MEQ/23-71-2-1016/PO-6030. Dated: 6th Oct.2010

DOCUMENT NO : IVRCL/PWSP/KAPP3&4/ PM / 26 Rev:

2.0 SCOPE OF WORK

5.0 POLICY STATEMENT

8.1.1 The following will be used in completion of this procedure:

9.0 INSPECTION TEST PLAN (ITP):

WIRE BRUSH & COMPRESSED AIR CLEANING OF

Inspection & Test Plan for: Embedded items

Format No: IVRCL / PWSP / KAPP -3 &4 / PM / ITP - 26

12.0 CERTIFICATE FORMATS:

Appropriate shift records and / or daily

System of supply connected: ……………………….. (YES / NO)

Particulars of line number From To Remarks

You might also like