AcmvSECTION 3.7 PACS Rev 2016

SECTION 3.
0 TECHNICAL SPECIFICATION
3.7 PRECISION AIR CONDITIONING SYSTEM

Cawangan Kejuruteraan Mekanikal – Revision 2016
Table of Contents
1.0 PRECISION AIR CONDITIONING SYSTEM .............................................................. 5
1.1 General ................................................................................................................... 5
1.2 Scope of Works ...................................................................................................... 5
1.3 Direct Expansion Air Cooled ................................................................................... 5
1.4 Close Control Air Conditioning Unit ......................................................................... 7
1.5 Refrigerant .............................................................................................................. 7
1.6 Cabinet and Frame Construction ............................................................................ 7
1.7 Plinth....................................................................................................................... 8
1.8 Cooling Coil ............................................................................................................ 8
1.9 Fan ......................................................................................................................... 8
1.10 Electric Heater ..................................................................................................... 8
1.11 Filtration .............................................................................................................. 9
1.12 Compressor......................................................................................................... 9
1.13 Electric Expansion Valve (EEV)........................................................................... 9
1.14 Dehumidification ................................................................................................ 10
1.15 Electrical Panel.................................................................................................. 10
1.16 Microprocessor Control ..................................................................................... 10
1.17 Air Cooled Condenser ....................................................................................... 11
1.18 Remote Monitoring ............................................................................................ 12
1.19 Fire Detection .................................................................................................... 12
1.20 Testing And Commissioning .............................................................................. 12
1.21 Training ............................................................................................................. 12
1.22 Warranty............................................................................................................ 12
1.23 Maintenance ...................................................................................................... 12
1.24 Delivery and Completion Time........................................................................... 13
1.25 Preventive Maintenance Service ....................................................................... 13
1.26 Other Documents To Be Submitted With The Tender ........................................ 13
2.0 PIPEWORKS............................................................................................................ 13
2.1 General ................................................................................................................. 13
2.2 Regulations ........................................................................................................... 13
2.3 Type of Pipes ........................................................................................................ 13
2.3.1 Refrigerant Piping .......................................................................................... 13
2.3.2 Drain Pipes .................................................................................................... 14
2.4. Insulation of Pipes................................................................................................. 14
Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 1

2.4.1 Refrigeration Pipe .......................................................................................... 14

2.4.2 Drain Pipe ...................................................................................................... 14
3.0 VENTILATION AND EXHAUST SYSTEMS .............................................................. 15
3.1 Exhaust Fan.......................................................................................................... 15
3.1.1 General Exhaust System ............................................................................... 15
3.1.2 Ducts and Fittings .......................................................................................... 15
3.1.3 Interlocking Devices ....................................................................................... 16
3.1.4 Fan Switches ................................................................................................. 16
4.0 ELECTRIC MOTORS ............................................................................................... 16
4.1 General ................................................................................................................. 16
4.1.1 Output Rating and Duty ................................................................................. 16
4.1.2 Motor Efficiencies .......................................................................................... 17
4.1.3 Power Factor Requirement ............................................................................ 21
5.0 NOISE AND VIBRATION CONTROL ....................................................................... 22
5.1 Description of System ........................................................................................... 22
5.2 Design Standards and Verifications ...................................................................... 23
5.3 Noise Control ........................................................................................................ 23
5.4 Vibration Control ................................................................................................... 26
5.5 Piping.................................................................................................................... 29
5.6 Ductwork ............................................................................................................... 30
6.0 ELECTRICAL WORKS ............................................................................................. 31
6.1 General ................................................................................................................. 31
6.2 Main Air Conditioning Switchboard ....................................................................... 32
6.2.1 Types of Air Conditioning Switchboard........................................................... 32
6.3 Power Factor Requirement for Main Switchboard ................................................. 33
6.4 Enclosures ............................................................................................................ 34
6.4.1 General .......................................................................................................... 34
6.5 Self-Contained Floor Mounted Cubicle Switchboards ........................................... 35
6.6 Wall Mounted Switchboards.................................................................................. 36
6.7 Associated Components ....................................................................................... 36
6.7.1 Air Circuit Breakers (ACB) ............................................................................. 37
6.7.2 Moulded Case Circuit Breakers (MCCB) ........................................................ 38
6.7.3 Miniature Circuit Breakers (MCB)................................................................... 39
6.7.4 Isolating Switches .......................................................................................... 39
6.7.5 Contactors ..................................................................................................... 40
6.7.6 Protection Relays ........................................................................................... 40
6.8 Measuring Instrument and Accessories ................................................................ 42
6.8.1 Measuring Instrument .................................................................................... 42

6.9 Current Transformers............................................................................................ 43

6.10 Surge Protection Device .................................................................................... 44
6.11 System of Wiring ............................................................................................... 47
6.12 Types of Cable .................................................................................................. 48
6.12.1 PVC Insulated PVC Sheathed Cable .......................................................... 48
6.12.2 PVC Insulated Cable .................................................................................. 48
6.12.3 XLPE/PVC Cable ....................................................................................... 48
6.12.4 Armoured Cable ......................................................................................... 48
6.12.5 Mineral-Insulated Cables ............................................................................ 48
6.13 Wiring In Conduit/Trunking (Surface Or Concealed) .......................................... 50
6.14 Metallic Conduits ............................................................................................... 50
6.15 Cable Trunking .................................................................................................. 51
6.16 Cable Trays ....................................................................................................... 52
6.17 Cable Ladder ..................................................................................................... 52
6.18 Mounting Heights .............................................................................................. 54
6.19 Earthing ............................................................................................................. 54
6.20 Labelling ............................................................................................................ 55
6.21 Starters ............................................................................................................. 55
7.0 GENERAL WORKS .................................................................................................. 56
7.1 Cleaning, Painting and Identification ..................................................................... 56
7.1.1 General .......................................................................................................... 56
7.1.2 Cleaning ........................................................................................................ 56
7.1.3 Metal Surfaces ............................................................................................... 56
7.1.4 Insulated Surfaces ......................................................................................... 56
7.1.5 Painting of Pipelines ...................................................................................... 56
7.1.6 Colors ............................................................................................................ 57
7.1.7 Valve Tags..................................................................................................... 57
7.1.8 Name Plates .................................................................................................. 57
7.2 Sample of Material for Submission and Approval .................................................. 57

List of Tables
Table 1: ACMV System Equipment, Electrically Driven1: Standard Rating Temperatures –
Cooling2 (MS 1525:2014) ......................................................................................... 6
Table 2 : Unitary Air Conditioners, Electrically Driven: Minimum COP – Cooling ................... 6
Table 3: Selection of Efficiency Class ................................................................................. 17
Table 4: Efficiency Class Definition for 2-Pole Motors ......................................................... 18
Table 7: Recommended Noise Criteria (NC) – Room Criteria (RC) and Maximum Sound
Pressure Level (Lp) for Different Indoor Activity .................................................... 25
Table 8: Recommended Noise Criteria (NC) – Room Criteria (RC) and Maximum Sound
Pressure Level (Lp) for Different Indoor Activity (cont’) ......................................... 26
Table 9: Vibration Isolators Schedule .................................................................................. 27
Table 10: Absorption Coefficient ......................................................................................... 30
Table 11: Type Testing for Switchboard As Per Categorization ........................................... 33
Table 12: IEC Utilization Categories.................................................................................... 40
Table 13: Parameters.......................................................................................................... 43
Table 14: Surge Protecting Devices .................................................................................... 46
Table 15: Cable trunking ..................................................................................................... 51
Table 16: Mounting Heights ................................................................................................ 54
Table 17: Starters ............................................................................................................... 55

SECTION 3.7 PRECISION AIR CONDITIONING SYSTEM
1.0 PRECISION AIR CONDITIONING SYSTEM
1.1 General
This specification covers the supply, delivery, installation, testing and commissioning
and maintenance of a new precision air conditioning system (hereinafter known as
P.A.C.) designed to maintain temperature and humidity conditions in the rooms
containing electronic equipment.
The equipment shall be designed specifically for precision temperature and humidity
control applications. It shall be automatically monitor and control cooling, heating,
humidification, de-humidification and filtering functions for the conditioned space.
The system shall be built to the highest quality engineering and manufacturing
standards, and shall be subject to a functional test prior to leaving the factory.
1.2 Scope of Works
The tenderer shall have the expertise and experience to supply, deliver, install, test
and commission and maintain the precision air conditioning system c/w factory
matched outdoor condenser capable of operating 24 hours to deliver and maintain a
specific room temperature with specified Relative Humidity in the rooms or spaces
specified.
The room environmental control system shall be self-contained factory assembled

unit. The system shall be specified in the schedule of design requirement.
The installation of the indoor unit and the outdoor unit shall be of high standard and
quality workmanship. The materials used for refrigerant copper pipe shall be cold
draw type c/w sight glass, filter dryer, liquid refrigerant receiver, thermostat
expansion valve and condensate pipe must be of good quality and test proven.
The Precision Air Conditioning system shall be running seamlessly in critical

environments by delivering constant, efficient and intelligent cooling circulation
consistently for 24 hours, 7 days a week. The system shall be adapted to fluctuating
heat loads while consuming low energy resources.
1.3 Direct Expansion Air Cooled
Refrigeration system is “split” between indoor air conditioner and outdoor air-cooled
heat rejection unit. Compressors can be located in the indoor or outdoor equipment.
For security and maintenance, compressors are usually located in the indoor unit.
Refrigerant pipelines (two per compressor) interconnect two halves of the system.
Refrigerant piping design is critical c/w address pressure losses, refrigerant

velocities, oil return, and traps. Each system is a self-contained, stand-alone module.

The air-cooled system for standard rating temperatures and minimum coefficient of
performance (COP) shall be accordance with Table 1 and Table 2.
Table 1: ACMV System Equipment, Electrically Driven1: Standard Rating

Temperatures – Cooling2 (MS 1525:2014)
Water-cooled
Air-cooled
Item (water-source)
Dry-bulb Wet-bulb Inlet Outlet
o
Room air entering equipment ( C) 27.0 19.0 - -
o
Condenser ambient (air-cooled) ( C) 35.0 24.0 - -
o
Refrigerant-water heat exchanger ( C) - - 30.0 35.0
NOTES:
1. Data in this table apply to the following types of equipment:
a) central Air Conditioners: Air, Evaporatively and Water Cooled, ISO 13253; and
b) commercial/Industrial Unitary Air-Conditioning Equipment, MS ISO 5151, ISO 13253.
2. Standard ratings are also based on other standard rating conditions such as, but not limited to,
electrical conditions; cooling air quantity; requirements for separated (split) assemblies; and
minimum external flow resistance, as provided in the applicable standards.
Table 2: Unitary Air Conditioners, Electrically Driven: Minimum COP – Cooling

(MS 1525:2014)
Equipment Size Sub-category Minimum COP

1
Non-Inverter type Inverter type
Single
2.8 3.0
Air < 19 kWr Split/Package
conditioners: Multi-split 2.8 3.2
> 19
Air cooled with
kWr and Split or package 2.8 3.5
condenser
< 35 kWr
> 35
kWr Split or package 2.7 2.9
< 19 kWr Split or package 3.6 4.0

Air
conditioners: > 19
kWr and Split or package 3.7 4.4
Water and < 35 kWr
evaporatively
> 35
cooled
kWr Split or package 3.8 4.4
NOTE:
1. The COP for the inverter unit is the weighted value, which is calculated based upon the
following equation:
COPweighted = [COP100% x 0.40] + [COP50% x 0.60]

1.4 Close Control Air Conditioning Unit
The precision air conditioning system shall be a self-contained factory assembled

unit and come complete with factory supplied full assembly of cooling coil, air filters,
electric reheat, fans, fan motors, compressor, microprocessor which at stated
conditions shall provide sensible cooling above 98% of sensible heat ratio, and air
cooled condensers.
High and low voltage cables are segregated and each component is protected by
individual Miniature Circuit Breaker (MCB). Components such as fan motors are
protected by manual motor starters. All cabling are color coded and numbered for
easy reference.
The precision air conditioning water cooled type shall be have inlet water
temperature and outlet water temperature sensors which can be fitted into the units
to monitor the supply water condition.
The unit shall be provide early warning if the incoming water is out of the desired
operating condition, thus enabling early rectification actions and preventing potential
downtime.
Modulating ball valve rated PN25 with equal percentage characteristic ensures
excellent control of water flow through the cooling coil. The flow characterized disc
inside the valve greatly enhances the control stability especially under low-load
condition.
The controller provides shall be intelligent and advanced control for precision cooling
application. The controller shall supports a wide range of cooling control strategies
for mission critical facilities including auto-sequencing, supply air control and
containment system. Energy-saving features such as EC fan control and intelligent
humidity control are built in to the standard control program.
1.5 Refrigerant
The refrigerant used in the split units shall be R410 or environment friendly and
chlorine-free refrigerant as per schedule of design requirement.
1.6 Cabinet and Frame Construction
The cabinet shall be attractively designed having beveled corners with flush fitting
panels. The unit shall have a rigid angle frame with removable panels constructed
from 1.2mm steel sheet to provide access for installation and servicing.
Panels shall be lined with dust and fiber-free self-extinguishing thermos acoustic
insulation. The front panel shall be fixed to the frame and the base with quick
release fasteners.
The angle framework of the unit and external panels shall be finished with 120
micron epoxy oven baked powder paint. The unit must using double skin access door
for low sound level.

1.7 Plinth
A plinth shall be supplied and installed to raise the indoor unit 450mm from the floor
level to facilitate services entry. The plinth shall be constructed from mild steel angle
iron and sheet metal supplied complete with gasket and fixing bolts and spray finish
to match the indoor unit.
1.8 Cooling Coil
The coil shall have 4 or 5 rows of 3/8″ O/D copper tubes with aluminium fins spaced
at 12 fins per inch. Large surface areas shall ensure high sensible heat ratio and low
airside pressure drop, resulting in reduced fan power requirement and noise level.
Main and intermediate stainless steel drain tray shall be included to ensure efficient
removal of the condensate via factory fitted traps.
The copper tube shall be internally rifled for improved heat transfer. Fins material
shall be standard plain aluminum.
Optional fins material shall be coated with a non-stick acrylic (hydrophilic) film to
provide additional corrosion protection and efficient surface water removal for
improved performance.
The unit shall have one refrigeration circuit, fitted with a liquid refrigerant receiver,
expansion valve, oil separator, sight glass, filter drier and etc; these components are
to be housed in the services section of the cabinet.
1.9 Fan
Different fan type configurations such as belt driven centrifugal fan, direct driven
electronically commuted( EC) fans and underfloor EC fans.
Direct driven electronically commuted(EC) fan c/w soft start feature, free
maintenance and variable speed control. The EC fan must be able to lower down to
below the raised floor to increase the air flow efficiency.
For Centrifugal fan belt driven by AC motor with adjustable pulley is fitted as standard
while high efficiency Electronically Commutated fan. Apart from increasing the
efficiency of the units, EC fan also enables various control strategies for data center
cooling such as underfloor pressure control and variable airflow control. For down
flow system, if the raise floor has sufficient height (>400mm), then the efficiency of
the unit can be further improved as much as 15% by locating the EC fan below the
raise floor.
1.10 Electric Heater
The electric heater shall consist of a multiplicity of aluminium fin elements balanced
over three phases and rated to operate at black heat. It shall be provided with a

safety thermostat which, in the event of overheating, cuts the power supply and
activates the alarm.
1.11 Filtration
The filters shall be of dry media disposable type of 50mm deep with full depth filter
pleats and have an efficiency of 30% ASHRAE 52/76 Euro vent 4/5 arrestance
efficiency 90% (EU4). They shall be fitted in the return air stream, held by quick
release retaining clips, and be accessible from the front of the unit. A differential
pressure switch shall be fitted which through the alarm facility in the microprocessor
controller, shall indicate when the filters need changing.
1.12 Compressor
The compressor shall be of highly energy efficient and low noise level hermetic scroll
compressor with built-in thermal protection. The compressor shall be resiliently
mounted on a robust frame to minimize noise and vibration transmission to the
structure. Protection shall be provided by an internal self setting overload device and
pressure relief valve, with the addition of external high and low pressure safety
pressure switches.
The efficiency hermetic scroll compressors shall be reliability, quiet and superior
cooling performance. For part load efficiency and control precision, optional system
can be fitted with scroll compressor with DC Inverter technology. DC Inverter scroll
compressor enables capacity regulation with variable speed. The compressor shall
be matching the heat load without start/stop cycling. All compressors are with screw
thread connection for easy service and maintenance.
Optional type for single inverter driven compressor or a tandem compressor set
which enables variable capacity speed with exact control, superior efficiency and
performance. The inverter type shall be delivers precise supply air temperatures up
to 26°C within a wide ambient envelope of -20°C to 50°C.
1.13 Electric Expansion Valve (EEV)
Electronic Expansion Valve (EEV) shall be fitted for each refrigerant circuit. EEV shall
have a Proportional Integral Derivative(PID) modulation control and shall be capable
of responding quickly to changes in the system, ensuring a stable superheat.
The Electronic Expansion Valve (EEV) provides highly efficient control of refrigerant
flow based on real-time feedback. The EEV can provide fast, stable and precise
control even under low-load condition. The presence of the temperature and
pressure probe allow real time monitoring of suction temperature and pressure as
well as the superheat of the system.

1.14 Dehumidification
This shall be achieved by switching on one step of cooling via a specially designated
dehumidification solenoid valve without the use of reheaters or change in air volume
to save energy. It can be interlocked with return air temperature to give dry bulb
temperature priority and prevent over cooling during dehumidication cycle. Dew point
control or absolute humidity control can prevent the unnecessary humidifying and de-
humidifying process thus reducing energy consumption.
1.15 Electrical Panel
The electrical panel shall be housed in a compartment isolated from the airflow.
The unit must come with ATS doe dual incoming supply.
The electrical panel shall include :
 24V control circuit transformer.

 safety screen for all mains voltage components.
 main switch.
 miniature circuit breakers.
 contactors.
Cabling shall be color coded and numbered, and neatly run in trunking segregating
high and low voltages. All wiring shall comply with BS EN 60204 Part 1.
1.16 Microprocessor Control
The unit shall be fitted, as standard, with an advanced microprocessor control

system. This shall provide maximum economy of operation, a comprehensive
intelligent alarm system and a wide range of information for operators and service
engineers. All information shall be presented in a user-friendly format with tamper-
proof setting up arrangements.
The controller must come with UPS system c/w batteries to back up in the event of
power failure.
In addition to precise control of temperature and humidity, the system shall include
the following features :
i. Controller – General Information.

ii. LCD Display shall comprise of the following:
• Unit ON/OFF key, providing “master” control of the local unit.

• Large liquid crystal display, providing icon status of the unit functions, parameter
• menus, alarm buffer and access to other controllers via the network system
• Five access keys, providing access to controller/local network features.
• Mute key for silencing the local audible alarm and to reset the alarm.

FRONT DISPLAY Group The information that shall be shown on the front menu :
1) Time & date, current temperature and humidity reading, unit Identity, functional
Icon.
2) Unit Operation Output Demand.
3) Unit Status, Temperature and Humidity Set Point.
4) Running Status of Compressor 1, Compressor 2, Heater 1 and Heater 2 (DX).
5) Running Status of Heater 1 and Heater 2, valve opening (CW).
6) Water In and Water Out Temperature and Alarm Limit Reading (optional).
7) Discharge Pressure 1 and Discharge Pressure 2 (optional).
8) Humidifier Current, Conductivity and Steam Production (optional).
9) View Alarm history.
On occurrence, alarm text message are held within an alarm buffer capable of
holding 100 possible alarms. Occurrence of alarms shall cause the audible to
energise intermittently until muted. The alarm icon shall be displayed when any alarm
function is activated.
1.17 Air Cooled Condenser
The air cooled condensers shall be factory matched for operation at ambient air
temperature of 35°C. Condenser shall be suitable for 24 hours operation capable of
providing vertical air discharge. The condenser casing shall be constructed from
electro-galvanized steel sheet and incorporates copper tubes and aluminium fins.
The condenser fans shall be axial flow type directly driven by 1450 rpm electric
monobloc motor class F and IP54 classification. The fans can be controlled by an
auto reset pressure switch or fan speed controller located within the Air Handling
unit. The coil shall be constructed from three rows of 3/8″ O/D internally rifled copper
tubes with corrugated aluminium fins for increase heat transfer.
i. Condensing Unit Bracket/Support
All condensing units shall be properly supported and anchored to the building
structure using galvanized steel brackets and supports which shall be fixed to the
building structure by means of inserts or expansion shields of adequate size and
number to support the loads imposed there on.
ii. Anti Corrosion Coating for Marine Condition (if required)
All aluminium fins for the condensing coil shall have anti corrosion coating able to
withstand 1000 hours salt spray test run in accordance with JIS-Z-2371, 1988. The
condensing unit casing, bracket and support shall in addition be protected with anti-
corrosion coating. The anti-corrosion coating material and method statement shall be
approved by S.O.

1.18 Remote Monitoring
The unit shall have built-in Modbus protocol and SNMP capability for remote
monitoring. Several remote monitoring, control and supervisory systems are available
as add-ons to the controller to enable user to access data and make settings
changes to the units without having to be physically present in front of the unit.
Optional USB port for download log file and uploading program with USB key for
controller precision air conditioning or the USB Host and client USB connection with
personal computer(PC).
1.19 Fire Detection
The fire detection system shall be installed in the return air stream to shut down the
unit in the event of an unusually high return air temperature. Smoke detector shall be
supplied loose for remote mounting to shut down the unit and activate the alarm upon
sensing the presence of smoke.
1.20 Testing And Commissioning
The testing and commissioning of the equipment shall be carried out by the
tenderer’s engineer in the presence of Owner’s technical personnel’s to verify the
performance of the precision air conditioning system. The test report shall be
submitted to the end-user on handing over the commissioned equipment together
with the operation and maintenance manuals.
1.21 Training
During testing and commissioning, the tenderer shall provide training at site to
Owner’s technical staff on the operation and maintenance including trouble shooting
of the equipment faults. All costs shall be borne by the tenderer.
1.22 Warranty
The warranty period shall be 12 months from the date of commissioning against
manufacturing defects and poor workmanship. During the defects liability period no
charge shall be made against the end-user on both labor and parts replacement for
the equipment.
1.23 Maintenance
During the defects liability period the tenderer shall provide free monthly
maintenance service for the equipment including 24 hours on-call remedial service.

1.24 Delivery and Completion Time
The total delivery time shall not be more than four (4) weeks from the date of issue of
the ‘Letter of Intent/Purchase Order’ although a shorter period will be an advantage.
1.25 Preventive Maintenance Service
The tenderer shall submit at the time of tendering his preventive maintenance
charges for providing comprehensive maintenance service to the precision air
conditioners after the expiry of the normal one (1) year free maintenance service for
the reference and information of the owner.
1.26 Other Documents To Be Submitted With The Tender
The tenderer must submit the following information with his tender: -
 Compliance statement to equipment specification.
 Equipment catalogue and technical literature.
 ISO 9001 and ISO 9002 certificates.
 Technical and service personnel experience.
A reference list of similar precision air conditioning system installed in Malaysia.
2.0 PIPEWORKS
2.1 General
The work involved includes but shall not be limited to the supply and installation of all
necessary pipe, valves, fittings, anchors, supports, brackets, insulation etc. unless
specifically excluded elsewhere in this Specification.
The pipework shall be carried out by competent person in accordance with the best
engineering practice to conform the diagrams and layouts shown in the Tender
Drawings.
2.2 Regulations
All pipelines shall be constructed in accordance with the relevant Regulations and
Standard.
2.3 Type of Pipes
2.3.1 Refrigerant Piping
All refrigerant pipes for the air-conditioning system shall be constructed from hard
drawn seamless copper refrigerant pipes with copper fittings and silver soldered

joints.
The refrigerant piping arrangements shall be in accordance with good practice within
the air-conditioning industry, and are to include expansion valves, solenoid valves,
shut off valves, strainers, sight glass, charging connections, suction line insulation
and all other such items normally forming part of proper refrigerant circuits.
The sizes of the refrigerant piping shall conform to the requirements of the system
capacity specified.
The Air-Conditioning Contractor will be entirely responsible for the correct refrigerant
piping design and the proper interconnections of the complete refrigerant circuit.
The suction line pipe size, the hot-gas line pipe size and the liquid line pipe size shall
not be less than the manufacturer's specified outside diameter.
All refrigerant pipes shall be properly supported and anchored to the building
structure using steel hangers, anchors, brackets and supports which shall be fixed to
the building structure by means of inserts or expansion shields of adequate size and
number to support the loads imposed there on.
Complete charge of refrigerant and approved refrigerant oil for the normal operation
of the air-conditioning system shall be furnished and installed by the Air-Conditioning
Contractor.
Where refrigerant piping above 80mm O.D has to be used, then the refrigerant piping
may be constructed from extra heavy quality black iron steam pipes with welded
joints, in lieu of hard drawn copper refrigerant pipes.
Up to and including 50mm bore, pipes shall be seamless copper to BS 659. Above
65 mm (2½") bore pipes shall be galvanized steel heavy gauge to BS EN
10255:2004.
2.3.2 Drain Pipes
Drain pipes shall be of PVC Class C for all sizes.
2.4. Insulation of Pipes
2.4.1 Refrigeration Pipe
The whole of the liquid and suction refrigerant lines including all fittings, valves and
strainer bodies, flanges, etc. shall be insulated with minimum 25 mm thick closed cell
flexible expanded rubber compound or approved equivalent.
2.4.2 Drain Pipe
All drain pipe carrying condensate water from AHU/FCU shall be insulated with 25
mm thick closed cell flexible expanded rubber compound to prevent condensation.

3.0 VENTILATION AND EXHAUST SYSTEMS
3.1 Exhaust Fan
All exhaust fans shall be of the propeller or centrifugal type as indicated in the
Schedule of Design Requirement. Each fan shall be capable of continuous operation
and shall have a capacity as indicated in the Schedule Design Requirement and in
the accompanying drawings, when running at the speed specified against the friction
in the system.
The exhaust fans shall be manufactured from PVC or plastic type fans and shall be
accurately balanced on bright steel shaft in ball or sleeve bearings. The fans shall be
window-mounted or wall-mounted to suit the particular installations. Wall mounted
fans shall be supplied with wall boxes and wall plates suitable for removal for
cleaning, or built-in wall where shown in the accompanying drawings.
The fan motors shall be suitable for operation on single phase, 230V (+6%,-10%)
and 50 cycles supply. Where specifically indicated controllers and/or suitable speed
regulators giving a minimum of 3 forward speeds and 'off' shall be supplied.
3.1.1 General Exhaust System
General exhaust system shall be supply and install as per tender drawings and
Schedule of Design Requirement. The exhaust system supply and install shall be in
accordance with good engineering practice and shall be most suitable to the
application or desired objectives.
3.1.2 Ducts and Fittings
All ductwork, diffusers, grilles, dampers, quadrants, insulation hangers, supports and
all other accessories shall be supply and install as indicated in the tender drawings.
For all ducts that are exposed to the outside, they shall be fitted with weather proof
hood or cover.
All exhaust ductwork shall have all seams and joints completely soldered air-tight in
order to achieve satisfactory pressurization control in the specified area. If necessary,
flange joints may be used.
Exhaust duct shall be internally lined for a distance of at least 3 m from the fan with
25 mm thick fire resistant fiberglass of 32 kg/m³ (2 lb/ft3) density and having a
thermal conductivity of not more than 0.0332 W/mK
or with 25 mm thick open cell PU foam of density not less than 40 kg/m3 and thermal
conductivity of not more than 0.02 W/mK.
or with PE foam of not less than 12.0 mm thick and having a thermal conductivity of
not more than 0.036 W/mK. The PE foam material shall be chemically or physically
cross linked open-cell type with a density of not less than 33 kg/m3 and faced on one

side with appropriate thickness factory applied reinforced sheet metal.
The above insulation shall be covered to prevent erosion with a closely perforated
fire resistant reinforced aluminium foil or a perforated light gauge sheet metal/jacket.
The aluminium foil shall be glued to the fiberglass with an approved adhesive
All other application of air ductwork shall comply to the requirement of this
section.
3.1.3 Interlocking Devices
Interlocking devices shall be supplied and installed as indicated in the drawing and
Schedule of Design Requirement.
The interlocking devices shall operate in such a way, that, fans associated with each
air conditioning zone or function unit shall be interlocked as a group with the fans to
operate when the unit is operating and to stop when the unit stops.
3.1.4 Fan Switches
Fan switches shall be supply and install at the location as indicated in the drawings.
A power supply connection terminated to an isolator will be provided under Electrical
Works. All the wiring necessary from the isolator onwards to all the A/C equipment
shall be done by the Contractor. The type of switches is also described in the
drawing and the Schedule of Design Requirement.
4.0 ELECTRIC MOTORS
4.1 General
All electric motors shall be drip proof, fan cooled and fully tropicalized, and shall be
furnish with Class "E" insulation to BS 2757 and BS 2613 and shall be specifically
designed for operation on 50 cycles electric power supplies. All electric motors shall
be furnished with isolator gears and appropriate starter gears which shall be fully
tropicalized and comply with BS 587.
All motors of 1.1 kW and above shall be wound for 400V/3 ph/50 Hz electric supply.
All motors less than 1.1 kW shall be designed for 230V/1ph/50Hz electric supply.
Thermal overload protection devices in all phases, over current devices and under
voltage releases shall be furnished and incorporated in the circuits of all the electric
motor.
4.1.1 Output Rating and Duty
Unless specific circumstances apply, motor continuous rating should not normally

exceed 30% of its estimated maximum load.
4.1.2 Motor Efficiencies
All A.C. 2 pole, 4 pole and 6 pole, 3 phase induction motors, in the range 1.1 to 90
kW shall be high efficiency motors, EFF1 or EFF2 classified under MS1525:2014 as
shown in Table 4, Table 5 and Table 6. Selection of efficiency class shall be as
follows;
Table 3: Selection of Efficiency Class
Application Efficiency Class

Chilled Water Pump EFF1
Condenser Water Pump EFF1
Cooling Tower Fan EFF1
AHU Blower Fan EFF1
Exhaust Fan EFF1
Motor energy efficiencies are to be tested according to MS IEC60034-2:2005 or its

latest edition.

Table 4: Efficiency Class Definition for 2-Pole Motors

(MS 1525:2014)
Motor Capacity Motor Efficiency (%)

(kW)
Motor Class IE3 Motor Class IE2 Motor Class IE1
0.75 80.7 77.4 72.1
1.1 82.7 79.6 75.0
1.5 84.2 81.3 77.2
2.2 85.9 83.2 79.7
3 87.1 84.6 81.5
4 88.1 85.8 83.1
5.5 89.2 87.0 84.7
7.5 90.1 88.1 86.0
11 91.2 89.4 87.6
15 91.9 90.3 88.7
18.5 92.4 90.9 89.3
22 92.7 91.3 89.9
30 93.3 92.0 90.7
37 93.7 92.5 91.2
45 94.0 92.9 91.7
55 94.3 93.2 92.1
75 94.7 93.8 92.7
90 95.0 94.1 93.0
110 95.2 94.3 93.3
132 95.4 94.6 93.5
160 95.6 94.8 93.8
200 95.8 95.0 94.0
220 95.8 95.0 94.0
250 95.8 95.0 94.0
300 95.8 95.0 94.0
330 95.8 95.0 94.0
375 95.8 95.0 94.0


(MS 1525:2014)

(kW)
0.75 82.5 79.6 72.1
1.1 84.1 81.4 75.0
1.5 85.1 82.8 77.2
2.2 86.7 84.3 79.7
3 87.7 85.5 81.5
4 88.6 86.6 83.1
5.5 89.6 87.7 84.7
7.5 90.4 88.7 86.0
11 91.4 89.8 87.6
15 92.1 90.6 88.7
18.5 92.6 91.2 89.3
22 93.0 91.6 89.9
30 93.6 92.3 90.7
37 93.9 92.7 91.2
45 94.2 93.1 91.7
55 94.6 93.5 92.1
75 95.0 94.0 92.7
90 95.2 94.2 93.0
110 95.4 94.5 93.3
132 95.6 94.7 93.5
160 95.8 94.9 93.8
200 96.0 95.1 94.0
220 96.0 95.1 94.0
250 96.0 95.1 94.0
300 96.0 95.1 94.0
330 96.0 95.1 94.0
375 96.0 95.1 94.0


(MS 1525:2014)

(kW)
0.75 78.9 75.9 70.0
1.1 81.0 78.1 72.9
1.5 82.5 79.8 75.2
2.2 84.3 81.8 77.7
3 85.6 83.3 79.7
4 86.8 84.6 81.4
5.5 88.0 86.0 83.1
7.5 89.1 87.2 84.7
11 90.3 88.7 86.4
15 91.2 89.7 87.7
18.5 91.7 90.4 88.6
22 92.2 90.9 89.2
30 92.9 91.7 90.2
37 93.3 92.2 90.8
45 93.7 92.7 91.4
55 94.1 93.1 91.9
75 94.6 93.7 92.6
90 94.9 94.0 92.9
110 95.1 94.3 93.3
132 95.4 94.6 93.5
160 95.6 94.8 93.8
200 95.8 95.0 94.0
220 95.8 95.0 94.0
250 95.8 95.0 94.0
300 95.8 95.0 94.0
330 95.8 95.0 94.0
375 95.8 95.0 94.0

4.1.3 Power Factor Requirement
All motor from 2 hp. to 100 hp. shall have a power factor of not less than 0.85 at 80%
loading.
Motors over 100 hp. shall have a power factor of not less than 0.90 at 80% loading.
The above condition is to be achieved by power factor improvement equipment or

devices. However, if the power factor correction is done other than at the load, than
the cabling, electrical switching protection devices between the load and the point of
correction shall be rated according to the worst power factor condition that they may
be subjected to.
Power factor improvement equipment used shall conform to IEC 70/70A standards
and shall be suitable for continuous operation at a normal voltage of 400 volts
(+10%,-6%), 3 phase, 50 Hz.
Capacitors used shall be dry type with self-healing properties and discharge devices.
Loss shall not exceed 0.5 kVAr.
When automatic power factor correction bank is used, the regulator with the required
number of steps should also incorporate no volt protection relay, anti-hunting relay
and a manual and automatic control switch. The regulator should be set to respond
to kVAr need of the system with no hunting. The regulator shall have LED display to
show the number of steps switched ON at any one time and settings for the
sensitivity value and the desired power factor.
Current transformer to suitable ratio shall be rated at 15 VA and minimum accuracy

of Class 1.
A kW-hr meter and a kVAr meter shall be incorporated in switchboards with a

connected total load of 50 kW and above.
This Contractor shall be liable to pay any surcharge, or part thereof, levied by the
Tenaga Nasional as a consequence of low power factor of the installed equipment.

5.0 NOISE AND VIBRATION CONTROL
This section of specification specifies the basic requirement that the noise and
vibration isolation control for the mechanical equipment which must be satisfied in
order to be considered for the installation.
All mechanical plant and services shall be installed in accordance with the methods
of installation and precautions stated herein, and such additional precautions as may
be necessary to ensure that the operation of the plant does not result in noise levels
or vibration amplitudes beyond the specified limits.
5.1 Description of System
The work specified under this section shall include but not necessarily limited to the
following:
1. All noise and vibration generated by mechanical equipment shall be isolated from
the building structure.
2. All piping and ductwork in the building which is connected to vibration isolated
equipment shall be isolated at connections to the building structure.
3. All piping and ductwork in equipment rooms and up to 15m from vibrating
equipment shall be isolated from the building structure by means of noise and
vibration isolation hanger, guides and supports.
4. All piping and ductwork vertical risers shall be isolated from the building structure
by means of noise and vibration isolation guides and supports.
5. All piping and ductwork to be isolated according to this section of the

specifications shall freely pass through walls and floors without rigid connections.
Penetration points shall be sleeved or otherwise formed to allow passage of
piping or ductwork, and maintain a minimum of 25mm (1”) and maximum of
50mm (2") clearance around the outside surfaces. This clearance space shall be
tightly packed with fibrous material or with engineered pipe penetration seals and
shall be caulked airtight and water proof after installation of the piping or
ductwork.
The whole of the work, including the particulars and/or deviations shown on the
drawings and/or specified in the following clauses shall be in accordance with the
appropriate ASHRAE Standards or such other National Standards as may be
approved by the SO.

5.2 Design Standards and Verifications
The design of noise and vibration control equipment shall comply and not limited to
the following Codes and Authorities:
1. ASHRAE 2003 (Chapter 47 – Noise and Vibration Control)

2. SMACNA
3. ARI 885 – 1998
Submittals and data requirements:
1. Descriptive Data:
a. Schedules of equipment isolator.
b. Catalogues and data sheets on vibration isolators.
2. Detailed and dimensioned Working Drawings including:
a. Details of equipment bases including dimensions, structural member

sizes and support point locations.
b. Details of isolation hangers for ceiling hung equipment, piping and
ductwork.
c. Details of mountings for floor supported equipment, piping and
ductwork.
d. All hanger, mounting or pad drawings shall indicate deflections and
model numbers as well as any other requirements in the
specifications.
e. Spring diameters, rated loads and deflections, heights at rated load
and closed height shall be provided for all springs shown in the
submittals in tabular form.
f. Complete flexible connector details.
5.3 Noise Control
The sound power levels of the equipment shall be carefully examine as well as
construction and installation methods to ensure that the equipment selection meets
the sound level required.
All adjustments, modifications and testing shall be carried out to achieve the
specified noise level. All supplied equipment from which noise is emanated shall be
selected such that specified noise levels are not exceeded or shall be fitted with
approved sound attenuation.
Optional room insulation using panel fitted to the all walls and doors with exceptional
of fire rated door at the Mechanical Plant room shall be thermally and acoustically
insulated with size and dimensions as per design requirement.
All rotating machine shall be properly balanced and shall be designed with
clearances and mechanisms suitable for the noise level requirements.
Rotating machinery shall be mounted on approved vibration isolating mountings. The

mountings shall be protected from drips and damage, and where necessary,

additional mass shall be fixed to the machinery to damp vibration.
The loading of the mounting shall be adequate to ensure correct operation. Materials
used to seal the spaces containing the isolating materials shall be flexible so that
vibration is not transmitted and the seal is not damaged.
All connections to rotating machinery shall be of flexible type. Duct connections shall
be isolated by flexible nylon fabric or canvas connections.
Pipe connections shall be suitably flexed for the duty involved. Approved flexible
connectors shall be provided where insufficient flexibility can be transmitted to the
building structure. Flexibility connectors shall be so positioned that no stressed can
be put on the pipes due to end reaction.
Electric motors for all air conditioning unit and ventilation fans shall be quiet in
operation to deliver noise level criteria as set out in Table 7 & 8.
On completion of the installation, precise measurements of the noise levels in the

various areas shall be made. Octave band sound pressure levels in the various areas
within the building and at certain positions outside the building due to the operation of
the equipment included in this contract shall not exceed the noise level criteria set
out in the Table 7 & 8.
In the event when the space noise exceeding maximum level of table 7 & 8 above,
the level data should be allowed to be offset of 10dB /10 NC of background noise.
Where dispute arises over the classification of any area under the following schedule
the S.O. determination of the space type and function of the area, as listed in Table 7
& 8, shall be final.

Table 7: Recommended Noise Criteria (NC) – Room Criteria (RC) and Maximum
Sound Pressure Level (Lp) for Different Indoor Activity
Max Level
Type of Area NC-RC
Lp (dBA)
Level
RESIDENCES
35 40
Residences, Apartment, Condominium
HOSPITALS & CLINICS
Private rooms 35 40
Operating rooms 40 45
Wards, corridors 40 45
Laboratories 40 45
Lobbies, waiting rooms 45 50
Washrooms, toilets 50 55
OFFICES
Board rooms 30 35
Conference rooms 35 40
Teleconference rooms 25 30
Executive offices 40 45
General offices 40 45
Reception rooms 45 50
General open offices 45 50
Drafting rooms 45 50
Halls & corridors 60 65
Tabulation and computation areas 50 55
AUDITORIUMS
Multi-purpose halls 30 35
Lecture halls 35 40
Planetariums 35 40
Lobbies 45 50
LABORATORIES (with fume hoods)
Testing/research, minimal speech
55 60
communication
Research, extensive telephone use, speech
50 55
communication
Group Teaching 45 50

Table 8: Recommended Noise Criteria (NC) – Room Criteria (RC) and Maximum
Sound Pressure Level (Lp) for Different Indoor Activity (cont’)
Max Level
Type of Area NC-RC
Lp (dBA)
Level
PERFORMING ARTS SPACES
Drama Theaters 25 30
Concert and recital halls 25 30
Music Teaching Studios 25 30
Music Practice Rooms 35 40
MASJID / RUMAH IBADAT 35 40

SCHOOLS
Lecture/Classrooms 40 45
Classrooms up to 750 ft2 [75 m2] 40 45
Classrooms over 750 ft2 [75 m2] 35 40
Lecture rooms for more than 50 (unamplified
35 40
speech)
Laboratories 45 50
Recreation halls 50 55
Corridors & halls 50 55
PUBLIC LIBRARIES
Libraries, museums 40 45
COURT ROOMS 40 45
i) Unamplified speech 35 40
ii) Amplified speech 40 45
RESTAURANTS, CAFETARIA
Restaurants 45 50
Cafeterias 50 55
INDOOR SPORTS ACTIVITIES
Gymnasiums 45 50
School and college gymnasiums 50 55
Large seating capacity spaces (with amplified
55 60
speech)
AIRPORT
Tickets sales offices 40 45
Lounges, waiting rooms 50 55
OUTSIDE MECHANICAL PLANT ROOM
1m away from external wall 70 75
5.4 Vibration Control
The vibration isolation shown on the drawings and Specification is as per minimum
requirement. The installed equipment isolator shall be able to damp the vibration to
the magnitude as per manufacturer’s recommendation.
All vibration isolation shall be mounted on vibration isolators and complete with the

flexible connections to prevent the transmission of vibration and noise to the building
structure. Vibration isolators shall be selected in accordance with the weight
distribution.
Mountings installed outdoor shall be protected from corrosion as per recommended
by manufacturer with a minimum of cold galvanizing paint if not specified. For
corrosive environment, the minimum requirement shall be of hot dipped galvanized.
The isolators installed for all mechanical equipment shall have a minimum deflections
as per listed in the Vibration Isolators in Table 9 below. Any dispute arises in Table
9; all decision shall be referred and decided by S.O.
Table 9: Vibration Isolators Schedule
Equipment Isolators Remarks

Centrifugal, Screw 1. Restrained type steel spring in a) There should not be any
and Reciprocating series with a layers on top and rigid ties to any structure.
Chiller bottom plate each 9.0mm All connection shall be
minimum thick neoprene pads / flexible.
natural rubber.
b) All pipe work within the
1.1 When equipment on stable plant room shall have steel
ground minimum deflection is spring hangers of min 25
19mm. mm total static deflections
1.2 When equipment on concrete
in series with neoprene.
slab above floor level the
minimum deflection is 38mm.
Chilled Water Pump, 1. Un-housed type steel spring in a) There should not be any
Condenser Water series with a layer of 9.0mm rigid ties to any structure.
Pump and All Other minimum thick neoprene pads / All connection shall be
(End Suction, Split
natural rubber. flexible.
Casing, and Others)
1.1 When equipment on stable b) All pipe work within the
ground minimum deflection is plant room shall have steel
19mm. spring hangers of min 25
mm total static deflections
1.2 When equipment on concrete in series with neoprene.
slab above floor level the
minimum deflection is 38mm. c) The inertia blocks shall be
large enough to support the
2. Inertia block shall be according to pipe work including the first
operation weight ratio (min 1:1.2 elbow.
ratio) and min 150mm thick.
Cooling Towers 1. Restrained type steel spring in a) There should not be any
series with a layers on top and rigid ties to any structure. All
bottom plate each 9.0mm connection shall be flexible.
minimum thick neoprene pads /
natural rubber.
b) All pipe work connected to
1.1. When equipment on stable cooling towers shall have

ground minimum deflection is flexible joints.

19mm.
1.2. When equipment on upper

floor or critical area above
floor level the minimum
deflection is 89mm.
Air Handling Unit 1. A layer of minimum 9.0mm thick a) There should not be any
neoprene pad rigid ties to any structure. All
connection shall be flexible.
2. For critical area, un-housed type
steel springs in series with a layer b) All pipe work within the plant
of 9.0mm minimum thick neoprene room shall have steel spring
pads / natural rubber. hangers of min 25 mm total
static deflections in series
with neoprene.
c) Pipe work to equipment

shall have flexible joints.
d) All ductwork to equipment

shall have flexible
connection.
Fan coil units 1. Spring isolators (floor or hanger a) There should not be any
(Up to 7.5kW) type) of minimum 19mm rigid ties to any structure. All
deflections. connection shall be flexible
b) All ductwork to equipment

Fan Coil Units 1. Spring isolators (floor or hanger shall have flexible
(11kW and above) type) of minimum 89mm connection
deflections.
Condensing Units 1. Floor mounted unit – A layer of a. There should not be any
minimum 9.0mm thick neoprene rigid ties to any structure. All
pad. connection shall be flexible.
2. Suspended type – spring isolators b. Pipe work to equipment

of minimum 38mm deflections. shall have flexible
connections.
Mechanical 1. Double deflection steel spring with a) There should not be any
Ventilation Fan neoprene element in shear hanger rigid ties to any structure. All
(Axial, Centrifugal, of supports of min 19mm connection shall be flexible.
Fan Heads, Cabinet
deflections.
Fans, Fan Sections ) b) All ductwork to equipment
– up to 560mm dia
shall have flexible
Mechanical 1. Un-housed type steel spring in

Ventilation Fan series with a layer of 9.0mm connection (if any).

(Axial, Centrifugal, minimum thick neoprene pads /
Fan Heads, Cabinet natural rubber with minimum
Fans, Fan Sections )
19mm deflection.
– 610mm dia and
above
2. Inertia block shall be according to
operation weight ratio (min 1:1.2
ratio) and min 150mm thick.
Propeller Fan 1. A layer of minimum 9.0mm thick a) There should not be any
neoprene pad. rigid ties to any structure. All
connection shall be flexible.
5.5 Piping
Equipment installed on vibration isolators exhibits some motion or movement from

pressure thrusts during operation. Vibration isolators have even greater movement
during starting-up and shutdown. The piping system shall be flexible enough to:
i) Reduce vibration transmission along the connected piping.
ii) Permit equipment movement without reducing the performance of

vibration isolators.
iii) Accommodate equipment movement or thermal movement of piping at

connections without imposing undue strain on the connections and
equipment.
In general, water pipes shall be sized to maintain average flow velocities of not more
than 2.2 m/s. Flow velocity at 12 m/s maximum for pipe 50mm and smaller. A
pressure drop limitation of 4 ft of water per 100 ft of pipe length with a maximum
velocity of 3.0 m/s for larger pipe sizes.
Isolation hangers shall be used for all piping in mechanical equipment rooms and up
to 15 m from vibrating equipment.
The first three isolation hangers/supports from all mechanical equipment should
provide the same deflection as the equipment isolators, with a maximum limitation of
50mm deflection.
The remaining isolation hangers within 15 m should be spring or combination spring

and rubber with minimum of 20mm deflection.
The first vertical pipe riser entering the building shall be supported by spring isolators
designed to support the riser filled with water, if it is a water line.
Assigned loads must be within the building design limits at the support points. Neutral
central resilient anchors close to the center of the run shall direct movement up and
down.

The anchors and guides must be rigidly attached to the structure and shall be
capable of holding an upward force equal to the water weight when the system is
drained. The remaining vertical pipe riser shall be supported by natural rubber/
neoprene pad with minimum thickness of 9 mm.
All pipe penetrations through wall; floors and ceiling shall be isolated from direct
contact with the structure.
5.6 Ductwork
The main supply air ductwork shall be internally insulated with acoustic insulation for
the length as specified in the tender drawing. If unspecified, it shall be taken as 5m
from the fan or 1m beyond the first bend, whichever is the longest.
Isolation hangers shall be used for all ductwork in mechanical equipment rooms and
up to 15 m from vibrating equipment. The first three isolation hangers/supports from
all mechanical equipment should provide the same deflection as the equipment
isolators, with a maximum limitation of 50mm deflection. The remaining isolation
hangers within 15 m should be spring or combination spring and rubber with
minimum of 20mm deflection.
The acoustic performance of the fiberglass internal insulation of duct shall not be less
than those stated in the Table 10 below for the thickness indicated and in accordance
to BS EN 20354 / BS 3638. The air erosion resistance for the internal insulation shall
not be less than 2500 fpm and comply with ASTM C1071-05e7 and ASTM C1534-07.
Table 10: Absorption Coefficient
Frequency, Hz 125 250 500 1000 2000 4000 NRC

Absorption Coefficient (25mm) 0.08 0.20 0.56 0.93 0.84 0.92 0.63
Absorption Coefficient (50mm) 0.19 0.49 0.87 0.97 0.97 1.04 0.83

6.0 ELECTRICAL WORKS
6.1 General
The Contractor shall carry out all electrical work necessary for the efficient, safe and
satisfactory operation of the plant detailed elsewhere in the specification and shall
supply, install and connect all motors, switchboards, switchgears and all necessary
equipment and materials except where it is stated in the specification that materials
are to be supplied or work is to be carried out by others.
All electrical equipment supplied shall be of the first grade as regards design and fully
competent electrician of appropriate grades shall only carry out manufacture and
installation.
All the electrical work shall use JKR approved product listed on J-MAL / Electrical
Material Approval List.
The Contractor shall provide the following electrical equipments and services:
(a) All electric motors, starters, cable boxes and isolating switches for the air
conditioning and ventilation services.
(b) Conduit, cable tray, cabling and control wiring from the electrical in the sub-
switchboards to the air conditioning switchboards (control panels).
(c) Conduit, cable tray, cabling and control wiring from the air conditioning
switchboards (control panels) to the various items of air conditioning and
ventilation equipments.
(d) All control equipments, control wiring and associated works.
(e) Conduit and wiring including control switches and fused spare outlets as
indicated in the tender drawings.
(f) Relays for FF detectors in the AC Control Panel/Switchboard.
The Contractor shall be required on completion of the electrical installation to provide

in a glazed frame a complete "as installed" wiring diagram identifying all the control
circuit and the various colour-coding. The diagram endorsed by a competent person
or manufacturer.
The following works shall be carried out under other specialist work:
(a) Supply, installation and connection of the sub-mains to main air conditioning
plant switchboard and to the isolators in the sub-switchboards for the AHUs.
(b) Lighting and power socket outlets in the plant rooms.
Unless specified elsewhere, all equipment, apparatus, appliances and accessories

for low voltage electrical installation shall be rated for operation on a 240/415 V
(within the tolerance as defined in MS IEC 60038 : 230/400V (+10%,-6%), 3 phase,
50 Hz. system with solidly earthed neutral.

All standard shall conform to the latest MS, MS IEC, IEC, BS EN, BS and/or EN
standard.
6.2 Main Air Conditioning Switchboard
6.2.1 Types of Air Conditioning Switchboard
The types of switchboard shall be as specified in the Drawings and/or Schedule of

Design Requirements shall be of the following types:
(a) Self-contained, floor mounted, flush fronted, metalclad cubicle type suitable
for front and rear access;
(b) Self-contained, floor mounted, flush fronted, metalclad cubicle type suitable
for front access;
(c) Wall mounted metalclad type suitable for front access.
The switchboards shall house their air circuit breakers, moulded case circuit
breakers, fuse switches, switch fuses, isolators, contactors, busbars, meters,
protective relays, selector switches, indicating lamps, current transformers, cable
terminating boxes, cable glands, anti-condensation heaters complete with automatic
thermostats and isolators and all other necessary items of equipment whether
specified hereinafter or in the
Drawings or not, suitable for operation on a 400/230 V (+10%, -6%), 3 phase, 50 Hz.
system with solidly earthed neutral.
Unless otherwise specified elsewhere, the switchboards shall be capable of

withstanding fault condition of not less than 50 kA at 415 V for 1 s as defined in IEC
60439-1.
The switchboards shall comply with IEC 60439-1 and the degree of protection shall
be IP41 in accordance to MS IEC 60529.
Outdoor switchboard shall also comply with MS IEC 60439-5 with protection degree
of IP54 in accordance to MS IEC 60529.

Type testing for switchboard:-
Table 11: Type Testing for Switchboard As Per Categorization
Category Current Rating Registration & Type Test Report

l
l ≤ 600A SuruhanjayaTenaga
ll
600A < l ≤ 2000A SuruhanjayaTenaga& Partial Type Test
accordance with MS IEC 60439-1
(i) Short Circuit Test (Clause:80203)
(ii) Temperature Rise Test (Clause:8.2.1)
lll SuruhanjayaTenaga& Full Type Test

l > 2000A accordance with MS IEC 60439-1
Routine tests on the switchboard shall be carried out before delivery to site. The main
circuits and the auxiliary circuits shall be tested to verify dielectric properties with
power-frequency test voltage of 2500 Vac for 1 minute and insulation resistance
under test voltage of 1000 V. Routine tests shall include inspection and checking of
wiring, electrical continuity of the protective circuits, connections and effectiveness of
mechanical actuating elements and interlock.
Test Results or Certificate duly certified by Competent Person as in Electricity

Regulations 1994 shall be issued for every switchboard supplied and installed.
6.3 Power Factor Requirement for Main Switchboard
All switchboard equipment such as motor, transformer, air conditioners, fans,

refrigerator, welders fluorescent light, etc. below 132kVA. shall have a power factor
of not less than 0.85 at 80% loading.
Switchboard equipment’s with capacity over 132 kVA shall have a power factor of not
less than 0.90 at 80% loading.
The above condition is to be achieved by power factor improvement equipment or

devices. However, if the power factor correction is done other than at the load, than
the cabling, electrical switching protection devices between the load and the point of
correction shall be rated according to the worst power factor condition that they may
be subjected to.
Power factor improvement equipment used shall conform to IEC 70/70A standards
and shall be suitable for continuous operation at a normal voltage of 415 V and up to
440 V, 50 Hz, 3 phase.
Capacitors used shall be dry type with self-healing properties and discharge devices.
Loss shall not exceed 0.5 kVAr.
When automatic power factor correction bank is used, the regulator with the required

number of steps should also incorporate no volt protection relay, anti-hunting relay
and a manual and automatic control switch. The regulator should be set to respond
to kVAr need of the system with no hunting. The regulator shall have LED display to
show the number of steps switched ON at any one time and settings for the
sensitivity value and the desired power factor.
Current transformer to suitable ratio shall be rated at 15 VA and minimum accuracy

of Class 1. A kW-hr meter and a kVAr meter shall be incorporated in switchboards
with a connected total load of 50 kW and above.
This Contractor shall be liable to pay any surcharge, or part thereof, levied by the
Tenaga Nasional as a consequence of low power factor of the installed equipment.
6.4 Enclosures
6.4.1 General
Switch operating handles shall be interlocked with the compartment door so that the
door may not be opened until the switch is off.
Light shall be clearly visible at a distance on clear day. The following shall be
incorporated in Switchboard but not limited to:
(1) Duty & Standby Pump:
i) Red, Yellow and Blue lights for phase indication in duplicate.

ii) Red flashing light for A/C FAIL and PUMP ON MANUAL.
iii) Green light for PUMP RUN.
iv) Yellow light for PUMP TRIP.
v) START and STOP push button.
vi) Switch off for A/C isolate and AUTO MANUAL selector switch.
vii) An ammeter and voltmeter shall be provided.
viii) MANUAL START push button.
ix) Amber light for AUTO ON, AUTO CRANK ON, MANUAL ON, and
AUTO CRANK FAIL.
x) Green light signals shall be provided on single horizontal alignment
spaced adequately to show that the supply is normal. They are A/C
ON, CHARGER ON, D/C ON.
(2) A relay shall be provided in the switchboard to stop the pump when the water
level in the water tank is at low water level and prevent from being switch on
again until the water level reach start level.

6.5 Self-Contained Floor Mounted Cubicle Switchboards
The framework of the switchboard shall be fabricated from rolled steel sections of
thickness not less than 2.5 mm and shall be self-supporting when assembled,
uniform in height and depth from front to back. The rigid construction shall be
designed to withstand without any sag, deformation or warping, the loads likely to be
experienced during normal operating, maintenance or maximum fault condition.
The front shall be provided with covers/doors of box formation. The rear shall be
provided with hinged removable doors of box formation. The rear doors shall be of
double-leaf type with rebated edges and each leaf should preferably not be wider
than 450 mm. Each leaf of door shall have 2 pairs of approved hinges. The door shall
be fitted with approved type of surface-mounted espagnolette or cremone bolts
complete with approved locking device operated by a satin chrome lever handle at
the centre fixing. The top and sides shall be of removable panels. Cover plates with
openings for cable entry shall be provided at the base of the switchboard. All panels,
covers and doors shall be fabricated from sheet steel of thickness not less than 2.0
mm and so constructed as to provide a clear, flush and pleasing appearance. The
panels, covers and front doors shall be secured to the enclosure by means of
chromed type of screws with cylindrical knurled head complete with retaining clips.
Welded cross struts shall not be used.
The switchboard shall be dust and vermin proof. All covers and doors shall be
provided with grommets and dust seals to exclude dust and dirt. Louvers or
ventilation vent with filter shall be provided at the sides and back for adequate
ventilation. Precaution shall be taken to prevent overheating due to hysteresis and
eddy current using non-ferrous plate (for single core cable). All edges shall be
rounded. Serrated star washers shall be fitted to ensure satisfactory earthing of the
front cover.
All indicating instrument which need to be read by the operator shall not be located
higher than 2m above the base of the switchboard. All operating devices such as
handle, push buttons, etc., shall be located at such a height that they can easily be
operated, and in general, the centreline shall not be higher than 2m above the base
of the switchboard. In the case where building automation devices, transducers and
relays are provided, they shall be separately housed in a compartment of the section
of the switchboard. All wiring from the devices, transducers and relays shall be neatly
arranged and connected to the terminal blocks with removal links mounted on rail.
Terminals shall be identified and labelled in accordance with IEC 60445.
A lockable tool compartment with keys and opening handle shall be provided at the
lowest subsection of the switchboard. The switchboard shall undergo de-rusting
treatment, anti-rust treatment with the exterior finished with epoxy dry-powder and
oven baked semi-gloss beige colour and interior finished matt white. The switchboard
shall be bolted to mild steel channel base or over concrete trench. The channel shall
be anti-rusted and painted with a primer. There shall be a readily installed cable tray
on the interior at both side panels for outgoing cable. All cables shall be rigidly
secured using cable support bracket of non-rotting material, before termination.

6.6 Wall Mounted Switchboards
The switchboard shall be fabricated from sheet steel of thickness not less than 2.0
mm. The enclosure shall be of all welded construction with sheets bent where
possible so as to minimise the number of welded joints. The four sides of the
enclosure shall be returned at the front to facilitate fixing of front cover plates. The
front cover plates or doors shall be of box formation and flanged to facilitate fixing to
the enclosure.
The front cover of the switchboard shall be provided with grummets and dust seal to
exclude dust and dirt. Meshed louvre or ventilation vent with filter shall be provided at
both sides for ventilation. All edges shall be rounded. Serrated star washers shall be
fitted to ensure satisfactory earthing of the front cover. The switchboard shall
undergo de-rusting treatment, anti-rust treatment and be finished with epoxy dry-
powder and oven baked semi-gloss beige colour.
The switchboard shall not be mounted directly to the wall structure. It shall be firmly
bolted/ welded on to galvanized C-channel brackets which in turn shall be bolted to
the wall or structure by means of bolts and nuts. The top of the switchboard shall not
be higher than 2100mm and the bottom shall not be lower than 900mm from the
floor.
6.7 Associated Components
Busbars shall be of hard drawn high conductivity copper of adequate rectangular

cross section to carry continuously the specified current without overheating and also
colored in accordance with the latest applicable British Standards.
An earthen busbars of suitable cross section shall be run the full length at the base of
the main switchboard.
Connections from busbars to the circuit breakers, switchfuses and fuseswitches shall
be effected by means of copper bars or rods securely clamped to the busbars and
identified by means of coloured plastic sleeving to indicate the phase colours.
All relays provided shall be heavy-duty pattern, unaffected by external vibration and
capable of operation in any position. All meters and relays shall be fully tropicalised.
Earth fault/over current relays with the delay characteristics shall be provided to trip
circuit breakers as specified. Earth fault relay shall incorporate drop flag indicator
with hand-reset contacts.
All contactors and starters, relays and controllers shall be fitted on insulated panels.
All incoming and outgoing circuit and in ring shall be brought to the contactors,
starters, relays and controllers, via insulated terminal strips mounted within the metal
cubicles, and all wiring between terminal strip and electrical equipment inside the
control panel shall be neatly run and taped in accordance with the requirements of
the Suruhanjaya Tenaga (ST).

6.7.1 Air Circuit Breakers (ACB)
ACB shall be of withdrawable metalclad, flush mounted, horizontal draw out isolation
and air break type suitable for installing on cubicle type of switchboard. They shall be
three or four poles type as specified and shall comply fully with IEC 60947-1 and
60947-2. They shall be ASTA or KEMA or other accredited laboratories certified for
minimum rupturing capacity, rated short time withstand current, (lcw) of 50 kA at 415
V for 1 second or otherwise specified.
They shall consist of quick-make, quick-break, mechanically and electrically trip free
mechanism arranged to give double break in all poles simultaneously. The closing
mechanism shall be of stored energy type, either manually or electrically charged.
Mechanical `ON' and `OFF' or ‘|’ and ‘0’ indicators shall be provided. The tripping
mechanism shall be equipped with push button for independent manual tripping and
shall be stable and not being opened by shocks.
Each pole of the circuit breaker shall be provided with an arc chute to extinguish the
arc drawn between the breaker contacts each time a breaker interrupts current, and
interpole barriers to reduce arcing time for rapid deionization of the arc and guard
against flash over. The contacts shall be renewable type.
The operating mechanism and carriage shall have the following positions: -
(a) Service - In this position the main and control contacts are engaged.
(b) Test - In this position the main contacts are isolated but the control contacts
are still engaged. It shall be possible to check the correct operation of the
control circuits without energising the main circuit.
(c) Isolated - Both main and control contacts are isolated.
They shall be provided with marking to show the breaker positions with facility for
padlocking the carriage in the Test and Isolated positions. They shall be equipped
with the following interlock devices: -
(a) Prevent withdrawal of breaker while the breaker is in closed position.

(b) Prevent closure of breaker while the carriage is in any position between `fully
isolated' and `fully home'.
The arrangement of the busbar connections shall be such that with the circuit breaker
withdrawn, the life parts shall be protected, either by suitable shrouding or lockable
shutters.
Minimum four numbers (2-Normally-Open, 2-Normally-Close) double break type

auxiliary contacts shall be provided.
Mechanical interlocks and/or electrical interlocks, where specified, shall be provided.

Mechanical interlock shall be of code key type, arranged to mechanically operate the
trip mechanism latch so that the breaker can only be closed when the key is trapped
in the lock. Electrical interlock shall be controlled by means of operation of auxiliary
switches of another breaker designed to cut out the closing coils and mechanism of
the parent breaker.
Where used as bus-coupler, they shall be of 4 pole type and provided with electrical
and/or mechanical interlocks as required so that it is not possible for the coupler to
close with its associated main incoming supply breakers closed.

The neutral of the 4 pole type ACB terminals shall be of the same size as the phase.
The frame of ACB shall be bonded to the switchboard earthing bar using of 3mm x
25mm tinned copper tape.
6.7.2 Moulded Case Circuit Breakers (MCCB)
MCCB shall comply with MS IEC 60947-2. They shall be fully tropicalised and
suitable to be used up to an ambient temperature of 40 ºC, enclosed in glass-
reinforced polyester moulded case and suitable for use on 240/415 V, 50 Hz. a.c.
supply system.
They shall be of the quick-make, quick-break type having manually operable toggle
type handle. Permanent position indicators shall be provided to show status of the
breaker. When tripping occurs, the handle shall be in the trip position midway
between the 'ON' and 'OFF' or ‘I’ and ‘O’ position so as to provide positive
indication of automatic interruption. The operating mechanism shall be non-
tamperable. The MCCB shall have trip-free feature to prevent the breaker from being
closed against fault conditions. Multipole MCCB shall have common-trip operating
mechanism for simultaneous operation of all poles.
The tripping units shall be one of the following types: -
(a) Thermal-magnetic types with bimetallic elements for inversetime-delay

overload protection and magnetic elements for short circuit protection.
(b) Solid state trip unit with adjustable overload protection and adjustable short
circuit protection with or without adjustable time-delay.
An arc extinguisher shall be incorporated to confine, divide and extinguish the arc
drawn between the breaker contacts each time a breaker interrupts current. The
contacts shall be of non-welding type.
If current limiting types of MCCB are used, they shall be equipped with current
limiting device of either permanent self-resetting power fuse type or magnetic
repulsion moving contact type.
The current limiting device shall coordinate with the normal trip mechanism so that all
fault and overload currents occurring within the safe capability of the MCCB shall
cause the MCCB to open, and all currents occurring beyond the capability of the
MCCB shall cause the current limiting devices to operate.
If required, the MCCB shall have facilities for shunt trip, under-voltage/no-volt trip,
externally connected earth fault protection, externally connected overcurrent
protection etc. They shall also have auxiliary contacts, accessories etc. for indication,
alarm and interlocking purposes if necessary.
In area where is specified, and door interlocking facilities to prevent the panel door
from being opened to access to the MCCB in closed position, shall be provided.

6.7.3 Miniature Circuit Breakers (MCB)
MCB shall be of type approved by Suruhanjaya Tenaga and JKR.
Unless otherwise indicated in the Drawings and/or Schedule of Design

Requirements, MCB shall have breaking capacity not less than 6kA (rms) and of C-
type with class 3 energy limiting characteristics.
They shall comply with MS IEC 60898-1 and/or MS IEC 60898-2, fully tropicalised
and suitable for use on a 240/415 V, 50Hz. a.c. system and up to an ambient
temperature of 40°C.
They shall be quick-make, quick-break and trip free type complete with de-ion arc
interrupters.
The tripping elements shall be of thermal magnetic type with inverse time delay
overcurrent and instantaneous short circuit characteristic. The respond to overload
shall be independent of variations in ambient temperature.
They shall be manually operated by means of toggle type handles having visual
indication of whether the breaker is opened, closed or tripped.
Multipole MCB shall be of all pole protected type and provided with common-trip
mechanism for simultaneous operation of all the poles.
6.7.4 Isolating Switches
Isolating switches or switch-disconnector shall be of metalclad or high impact

insulating material (e.g. polycarbonate) type. They shall fully comply with MS IEC
60947-1 and MS IEC 60947-3. The degree of protection shall be IP54 for indoor
installation and IP65 for outdoor installation.
They shall be able to operate continuously at full current rating without de-rating,
capable of making and breaking currents under normal condition and when in open
position, providing isolation from source of electrical energy for reasons of safety.
They shall be quick-make, quick-break type suitable for use on 240/415 V, 50Hz. a.c.
system. They shall be provided with removable top and bottom end plates or
knockouts for cable entry. The enclosure, the isolating mechanism and all other
accessories shall be from the same manufacturer.
The enclosure for metalclad type shall comprise of heavy gouge steel plates rust
protected and finished grey stove enamel. Front access doors for metalclad type,
which is detachable, shall be fitted with dust-excluding gasket and shall be
interlocked to prevent opening when the switch is ‘On’. However this interlock shall
be able to be defeated by competent person for maintenance purpose. It shall be
provided with, if required, facilities for lock-on and lock-off the operating handle.

6.7.5 Contactors
Contactors shall comply with IEC 60947-1 and 60947-4-1. They shall be fully
tropicalised, suitable to be used up to an ambient temperature of 40ºC and suitable
for use on 230/400V (+10%, -6%)50Hz. A.C. supply system.
The contacts shall be of quick-make and quick-brake type, dust-proof and rust
protected. They shall be utilisation category as per Table 12.
Table 12: IEC Utilization Categories
Utilization
Current Typical Applications
Category
AC-1 Non Inductive or slightly inductive loads, resistance furnaces, heaters.

AC-2 Slip-ring motors : switching off
Squirrel-cage motors: starting, switching off motors during running
AC-3
Most typical industrial application
AC-4 Squirrel-cage motors: starting, plugging¹, inching²
AC-5a Switching of electric discharge lamps
AC-5b Switching of incandescent lamps

AC AC-6a Switching of transformers
AC-6b Switching of capacitor banks
AC-7a Slightly inductive loads in household appliances: mixes, blenders
AC-7b Motor-loads for household applications: fans, central vacuum
AC-8a Hermetic refrigerant compressor motor control with manual resetting overloads
Hermetic refrigerant compressor motor control with automatic resetting
AC-8c
overloads
(1) Plugging – Stopping a motor rapidly by reversing the primary power

connection.
(2) Inching – Energizing a motor repeatedly for short periods to obtain small
incremental movements.
The contactor shall have multiple contacts and unless otherwise specified shall be
normally-open.
6.7.6 Protection Relays
The protection device shall be of the type acceptable to the Supply Authority or
Licensee and JKR. The protection relays shall be of panel flush mounting type. All
relays shall comply with relevant parts of IEC 60255.
Overcurrent and earth fault protection shall be provided by externally connected

current transformers.

Unless specified in the Drawing and/or Schedule of Design Requirements,

electromechanical overcurrent and earth fault relay shall be of Inverse Definite
Minimum Time (IDMT) type.
For overcurrent relay of IDMT induction disc type, current settings shall be from 50%
to 200% adjustable in seven equal steps and time multiplier settings from 0.1 to 1.0
seconds adjustable continuously.
Earth fault relay of IDMT induction disc type shall have current settings from 10% to
40% or rated current adjustable in seven equal steps time multiplier settings ranging
from 0.1 to 1.0 adjustable continuously.
Earth leakage relay (ELR) shall be of the type suitable for use on a 230/400V (+10%,
-6%)50Hz. a.c. system and up to ambient temperature of 40ºC ELR shall be
provided with test button for simulation of a fault, earth leakage LED indicator a reset
button, protection against nuisance tripping due to transient voltage and d.c.
sensitive. Unless otherwise specified in the Drawings and/or Schedule of Design
Requirements, ELR shall be of adjustable current sensitivity and adjustable time
delay type.
The selectivity range for current sensitivity shall be 0.03A to 10A and the time delay
selectivity range of 0 second to 1 second. ELR shall incorporate with matching
balanced core current transformer and shunt trip coil for the circuit breaker to which it
controls the tripping shall also be provided.
Unless specified in the Drawings and/or Schedule of Design Requirements, the

microprocessor based protection relays shall be rated at 230/400V (+10%, -6%)50Hz
and operating voltage shall be in a range from 90V to 250V. The relays shall be
housed in robust panel flush mounting case to IP 54 and shall be fully tropicalised
and suitable to be used up to an ambient temperature of 50ºC and relative humidity
of 95%.
Unless otherwise specified, the microprocessor based protection relays shall be of

combined three phase over-current and earth-fault protection with instantaneous,
definite time and inverse-time characteristics. Time / current characteristic of IDMT
overcurrent and earth fault relays shall be of standard inverse curve (3/10).
The microprocessor based protection relays shall give numerical digital readout of
set values, actual measured values and recorded values. The relays shall include a
serial communication port for external connection to facilitate external reading,
setting and recording of relay data and parameters by a personal computer (PC). PC
connecting cable and parameter reading/setting/recording PC program shall be
provided.
The microprocessor based protection relays shall incorporate with built-in self-
supervision system with auto-diagnosis. The self-supervision system shall
continuously monitor the relay microprocessor programs. If a permanent fault is
detected, an alarm indication shall be given. A 240V/5A alarm contact for connection
to external alarm shall be provided.
If current and voltage measurements are specified, the microprocessor based

protection relays shall make available these measurements for local display. The

measurements shall include three phase currents, phase-to-phase voltages and

three phase-to neutral voltages.
The microprocessor based protection relays shall comply with relevant parts IEC
60255 and shall also comply with relevant parts of IEC 61000 on electromagnetic
compatibility.
6.8 Measuring Instrument and Accessories
Measuring instrument and accessories shall comply with the relevant IEC Standards.
They shall meet the requirement as specified in the Drawings and/or Schedule of
Design Requirements.
6.8.1 Measuring Instrument
Measuring instrument shall be of panel flush mounting type with square escutcheon
plate finished matt black and pressed steel case. They shall be of industrial grade
type adequately shielded against stray magnetic fields, conform to the measuring
scales and arrangements as shown in the Drawings and calibrated for correct
readings. They shall comply with MS 925 and relevant parts of IEC 60051. External
zero adjustment shall be provided for ammeters and voltmeters.
Ammeters, unless otherwise specified, shall be of moving iron type having

continuous overload capacity of 120% of rated value and full scale value accuracy of
± 2%. They shall be provided with maximum demand indicator, if specified.
Voltmeters shall be of moving iron type having overload capacity of 200% of rated
value and full scale value accuracy of ± 1.5%.
Kilowatt-hour meter shall be of 6 numbers wheel cyclometer aluminium type with

both the current and voltage coils on laminated cover fabricated from high quality
silicon steel strip.
They shall have overload capacity of 200% of rated value and accuracy of ± 0.5% at
the supply voltage and frequency characteristic. (For Chiller System Only)
Power factor meters shall be of balanced type using ferrodynamic, cross-coiled

mechanism with measuring range from 0.5 lagging to 0.5 leading. Full scale value
accuracy shall be ± 1.5%.
Frequency meters shall be of reed type with frequency range from 45 Hz. to 55Hz.
and accuracy of ± 5%.If specified in the Drawings and/or Schedule of Design
Requirements, the microprocessor based power meter shall be rated at 240V/415V
and operating voltage shall be in a range from 90V to 265V.
The meters shall be housed in robust panel flush mounting case to IP 54 and shall be
fully tropicalised and suitable to be used up to an ambient temperature of 50 0C and
relative humidity of 95%.
The meters shall give direct numerical digital readout of actual measured values and

recorded values. The meters shall include one serial communication port for external
connection to facilitate external reading and recording of meter data and parameters.
The measurements and their accuracy of the microprocessor-based meters shall be:
Table 13: Parameters
Parameters / measurements Accuracy

Volts (V): line-line / line-neutral 0.5% of reading ± 2 digit
Currents (A): per phase 0.5% of reading ± 2 digit
Frequency (Hz) 0.1 Hz ± 1 digit
Power Factor: total 1% of reading ± 2 digit
Active Power (kW): total 1% of reading ± 2 digit
Reactive Power (kVAr): total 1% of reading ± 2 digit
Apparent Power (kVA): total 1% of reading ± 2 digit
Active Energy (kWh): total 1% of reading
Reactive Energy (kVArh): total 1% of reading
Maximum Demands (A, W, VA): total 1% of reading ± 2 digit
If harmonics content measurement is specified, individual and total harmonics

distortion on the current and voltage up to 30th harmonic shall be measured with the
accuracy of 1% of reading.
There shall be a custom display screen, which can be programmed to display

customised specific parameter requirements.All data shall be continuously and
concurrently logged, recorded and stored in internal non-volatile memory (If
applicable).
All time base logged-in data can be retrieved and downloaded to a personal
computer (PC) using serial communication port (If applicable). PC connecting cable
and data retrieving PC program shall be provided (If applicable).
The meters shall comply with IEC 60359 and IEC 60688. The meters shall also
comply with relevant parts of IEC 61000 on electromagnetic compatibility.
6.9 Current Transformers
Current transformers shall comply fully with MS 1202 and IEC 60044-1 and shall
have short time rating not less than that of the switchboard in which they are
incorporated. The secondary shall be rated for 5A. They shall be adequately rated in
VA to carry the summation of all VA burdens of the connected loads but in any case,
the rating shall not be less than 15VA. They shall be capable of withstanding, without
damage, on open circuit secondary with full primary current.
They shall be constructed from high quality silicon steel or resin encapsulated steel
core. They shall be installed inside the switchboard in such a way that it is easily
accessible for maintenance purpose. Identification labels shall be fitted giving type,
ratio, rating, output and serial numbers.
Unless otherwise specified, current transformers used for measuring and metering

shall be of Class 1.0 accuracy and those used for protection shall be of Class 10P10
accuracy.
6.10 Surge Protection Device
The surge protective devices (SPDs) shall be one-port type compatible with the
230/400V (+10%, -6%), 3 phase, 4 wire, 50Hz with solidly earthed neutral supply
system it is protecting.
The SPDs shall be of the type complying with MS IEC 61643-1, MS IEC 61643-12
and IEE Std C62.41.2 and in accordance with recommendations of MS IEC 62305
and the relevant parts and section of MS IEC 60364.
If the specifications conflict in any way, with any or all of the above/ standards, the
specification shall have precedence and shall govern.
The SPDs shall be designed for the average isoceraunic level of approximately 200
thunder-days per year.
The SPDs modes of protection shall be each phase-to-neutral (L-N), each phase-to-
earth (L-E) and neutral-to-earth (N-E) for either single phase or three phase supply
system.
The SPDs shall be of voltage limiting type with metal oxide varistors (MOVs), or
voltage switching type with gas discharge tube (GDT)/spark gap, or combination type
with MOVs and GDT/spark gap. MOVs and GDT shall comply with MS IEC 61643-
331 and MS IEC 61643-311 respectively.
The maximum continuous operating voltage (Uc) of SPDs shall be minimum 175V for
SPDs connected between L-N and (L-E).
When SPDs connected between (N-E), the rating of Uc shall be minimum 240V. The
continuous operating current (Ic) for each mode of protection shall not exceed 3mA.
In the case where the MOVs are used, the SPDs shall be provided with integrated
thermal protection to avoid thermal runaway due to degradation.
The SPDs to be installed with respect to the location of category shall be as in Table
14.
The maximum discharge current (Imax) of SPDs shall be declared by the SPD
manufacturer by submitting the V-I characteristic of a MOVs / GDT / spark gap.
The SPDs shall be equipped with visual indicator showing the protection status of the
SPDs.
Unless otherwise specified, SPDs shall be provided with auxiliary contact for
connection to remote monitoring of SPDs protection status.
A durable label with red lettering on a white background with words as stated below
shall be fastened externally on the front cover of the SPDs compartment.

AMARAN
1. Pemasangan ini dilindungi oleh Surge Protective (SPD).

2. SPD tidak lagi berfungsi apabila ‘petunjuk’ bertukar warna/
Tidak menyala.
3. Sila buat pemeriksaan pada SPD secara bulanan.
4. Sila hubungi ‘orang kompeten’ untuk penggantian SPD.
5. Pastikan juga‘circuit breaker’ ke SPD sentiasa berada dalam
keadaan ON (I).
The size of connecting conductors shall be as recommended by the SPD

manufacturer.
The connecting conductors shall be as short as possible (preferably not exceeding

0.5m for the total length) and shall be tightly bound together throughout the whole
length with cable-ties or other approved means.
Either a or a fuse of rating as recommended by the SPD manufacturer shall be

provided for disconnecting the SPDs from the system in the event of SPDs failure or
for maintenance.
In the case where an MCCB is used, the breaking capacity of the MCCB shall comply
with the rated ultimate short circuit breaking capacity (Icu) for the switchboards and
DB respectively.
The Ics shall be 50% of the Icu.

Table 14: Surge Protecting Devices
Maximum
Voltage
Location Category 1.2/50µs (Uoc) 8/20 µs (Isc) Discharge
Protection
Voltage Current Current, Imax
Level
Generator Generator (8/20 µs) per
(Up)
mode
Main Switchboard
(MSB) ≥ 20 kV ≥ 10 kA ≥ 1800 V ≥ 65 kA
Sub-Switchboard
(SSB) receiving
energy from MSB ≥ 10 kV ≥ 5 kA ≥ 1500 V ≥ 40 kA
located in the
same building
SSB receiving
energy from MSB
≥ 20 kV ≥ 10 kA ≥ 1800 V ≥ 65 kA
located in other
building
Distribution Board
(DB) receiving
energy from SSB
located in the
same building (for
≥ 6 kV ≥ 3 kA ≥ 1200 V ≥ 20 kA
cases where the
SSB located in
other
building with
MSB)
Distribution Board
(DB) receiving
energy from SSB
located in the
same building (for
≥ 10 kV ≥ 5 kA ≥ 1500 V ≥ 40 kA
cases where the
SSB located in
other
building with
MSB)
DB receiving
energy from the
licensee or ≥ 20 kV ≥ 10kA ≥ 1500 V ≥ 40 kA
MSB/SSB located
in other building
Socket Outlet or
Terminal ≥ 2 kV ≥ 1 kA ≥ 500 V ≥ 10 kA
Equipment

6.11 System of Wiring
The system of wiring shall be either surface wiring, concealed wiring, surface conduit
wiring or concealed conduit wiring as indicated in the Drawings and/or Schedule of
Design Requirements. The wiring systems shall comply with MS IEC 60364-5-52.
All wiring shall be run neatly and in an orderly manner. They shall be routed parallel
to building wall and column lines in a coordinated manner with other services. The
wiring throughout shall be on the ‘looping-in system’ and no ‘tee’ or other types of
joints are allowed. No reductions of the strands forming the conductors are allowed at
all terminals. All strands shall be effectively secured by approved means.
Wiring which are not embedded in concrete or concealed behind plaster shall be run
in an accessible manner on the beams, underside of slabs or below pipes, ducts, and
down drops shall be run on the surface of columns or walls. Concealed wiring shall
be installed in such a way that plaster can be applied over their thickness without
being subjected to spalling or cracking. Cables serving different operating voltages
and functions shall be segregated.
All cables shall be legibly marked on the external surface with at least the following
elements; Manufacturer’s identification, Voltage designation, Nominal area of
conductor and Standard Numbers.
Standard colour coded cable shall be used for three phase circuit to identify the
phase conductors, neutral conductor and protective conductor respectively.
Opening on floor, wall or partition through which cable, trunking, conduit or other
wiring passes through shall be sealed according to the appropriate degree of fire
resistance after the installation.
Chipping and cutting of concrete are not allowed unless otherwise approved by the
S.O.’s Representative. The Contractor is required to work in conjunction with the
building contractor for the provision of openings, trenches, core-holes, chases etc. as
the building concreting work progresses.
In steel frame structures, the wiring system shall be rigidly and securely supported
and fastened in place onto the structural steel beams, purlins and columns by
fasteners such as clamps, clips, anchors, straps, hangers, supports or similar fittings.
The fasteners shall be designed and installed as not to damage either to steel
structures or wiring system.
The fasteners shall be installed at intervals not exceeding 1000 mm, and within 300
mm of every outlet box, junction box, device box, cabinet or fitting. Fasteners shall be
of spring steel and/or galvanized steel, and where wires, rods or threaded rods are
used with fasteners, they shall be of rolled carbon steel. The fasteners shall be
finished with zinc coatings to resist rusting. Samples for the fasteners used shall be
submitted to S.O.’s Representative for approval before they are used.
Unless otherwise approved by S.O.’s Representative, no welding on and/or drilling

holes into any members or components of the steel frame structures for the
installation of fasteners are allowed.

6.12 Types of Cable
6.12.1 PVC Insulated PVC Sheathed Cable
PVC insulated PVC sheathed cables of300/500 V grade to MS 136 and 600/1000 V
grade to MS 274. The conductors shall be of stranded plain annealed copper to MS
69 and MS 280.The insulation shall be suitable for continuous operation at a
maximum cable temperature of 70oC and comply with MS 138.
6.12.2 PVC Insulated Cable
PVC insulated cable of 450/750 V grade to MS 136 and 600/1000 V grade to MS

274. The conductors shall be of stranded plain annealed copper to MS 69 and MS
280. The insulation shall be suitable for continuous operation at a maximum cable
temperature of 70⁰C and comply with MS 138.
6.12.3 XLPE/PVC Cable
Cable shall be manufactured and tested in accordance to BS 5467 or IEC 60502 and
shall have high conductivity plain copper stranded conductors, insulated with
cross-linked polyethylene (XLPE), suitable for a voltage of 600/1000V laid together
and bedded with extruded PVC and sheathed with PVC.
6.12.4 Armoured Cable
(a) PVC/SWA/PVC Cable – Cable shall be manufactured and tested in

accordance with MS 274 or BS 6346 and shall have high conductivity plain
copper stranded conductors insulated with PVC suitable for a voltage of
600/1000V laid together and bedded with PVC, armoured with galvanized
steel wires and sheathed with PVC.
(b) XLPE/SWA/PVC Cable–Cable shall be manufactured and tested in
accordance to BS 5467 or IEC 60502 and shall have high conductivity plain
copper stranded conductors, insulated with cross-linked polyethylene (XLPE),
suitable for a voltage of 600/1000V laid together and bedded with extruded
PVC, armoured with galvanized steel wires and sheathed with PVC.
(c) XLPE/AWA/PVC Cable– Cable shall be manufactured and tested in
accordance to BS 5467 or IEC 60502 and shall have high conductivity plain
copper stranded conductors, insulated with cross-linked polyethylene (XLPE),
suitable for a voltage of 600/1000V laid together and bedded with extruded
PVC, armoured with aluminium wires and sheathed with PVC.
6.12.5 Mineral-Insulated Cables
Mineral-insulated cables shall be manufactured complying with IEC 60702, IEC

60331 and BS 6387 Category C, W and Z for electrical circuit integrity in case of fire.
The cables shall have been tested to comply with IEC 60332-1 and 60332-3 for flame

retardance, and IEC 61034 for smoke obscuration. The cables shall be halogen free
with low organic content and do not release any corrosive emission when subject to
fire conforming to IEC 60754-2.
The cables shall be able to withstand a short circuit temperature of 280°C for 5
seconds. For general lighting and power points final circuits, unless otherwise
specified, cables of 600V insulation grade may be used.
For main circuits and major power points, the cables used shall be of 1000 volt
insulation grade. They shall be installed strictly in accordance with the manufacturer's
recommendation and instruction. The mineral-insulated cables shall be as specified:
(a) Mineral-insulated copper sheathed copper conductor (MICC) cables comprise

of pressure packed magnesium oxide insulation contained within a solid
drawn ductile seamless copper sheath with solid high conductivity copper
conductors; or
(b) Mineral-insulated mineral sheathed copper conductor (MIMS) cables

comprise of multi stranded high conductivity copper conductors wrapped with
layers of glass mica composite tape flame barrier and be insulated with a non-
melt cross linked mineral insulation and mineral sheathed.
Cables installed on walls shall be fixed by means of copper clips or copper saddles at
appropriate spacing. The clips or saddles shall be secured by means of brass
screws. Where cables are installed on cable trays, they shall be clipped at
appropriate spacing by means of copper saddles. The saddles shall be secured by
means of brass bolts and nuts. Where single core cables are used on multi-phase
distribution work, the cables shall be laid on their phase groups whether flat or trefoil.
Where single core cables pass through ferrous or other magnetic materials, the area
surrounding the cables shall be replaced with non-ferrous plate of appropriate
dimensions. Adequate bonding shall be provided where cables break formation to
enter terminating positions. Minimum bending radius shall be not less than six times
the cable diameter and saddle spacing not more than 60 times the cable diameter or
500 mm whichever is less.
Connection to motors, generators, transformers and other similar equipment shall be

by one of the two methods listed below:
(a) The cable shall be clipped at the appropriate spacing up to a point adjacent to
the equipment and an unsupported anti-vibration loop shall be left in the
cable.
(b) The cable shall be glanded into a suitable terminal box adjacent to the
equipment and connection to the equipment being effected by means of
mechanically protected flexible cable of adequate cross sectional area.
For mineral-insulated copper sheathed copper conductor (MICC) cables, termination

shall be of cold seal type. Silicon rubber sleeve insulation shall be used to replace
copper sheath stripped off near the termination for temperature not exceeding 150°C.
For temperature exceeding 150°C, varnished glass sleeve insulation shall be used.
Insulation and continuity tests shall be carried out before and after the cable is

terminated. The insulation test reading shall be ‘infinity’. A blow lamp may be used for
drying out cable ends.
If it is impracticable to cut to waste, in which event the cable should be brought to
cherry red heat at about 600 mm from the end and moisture driven carefully towards
the cut end. It is absolutely essential that great care shall be taken to maintain earth
continuity when terminating the cables. Dirt and metallic particles in the compound
and any loose traces of dielectric left at face of the sheath after stripping shall be
removed prior to sealing. Cold sealing compound shall be forced down one side of
the pot only until slightly overfilling in order to avoid trapping of air at the base of the
pot and to ensure that when the sealing disc is entered before crimping a completely
solid insulation barrier is affected.
All other necessary accessories such as tap-off units, joint boxes, brass compress
ring glands, screw-on brass pots, earth tail seals, coloured sleeving for phase
identification, cone shape beads, fibre disc, brass locknuts etc. required for the
proper installation work, unless otherwise approved by the S.O.'s Representative,
shall be of the type manufactured by the cable manufacturer.
For mineral-insulated mineral sheathed copper conductor (MIMS) cables, termination

shall be metal gland or close fitting metal bush of crimping type. All other necessary
accessories such as tap-off units, joint boxes including termination kits etc. required
for the proper installation work, unless otherwise approved by the S.O.'s
Representative, shall be of the type manufactured by the cable manufacturer.
6.13 Wiring In Conduit/Trunking (Surface Or Concealed)
The cables used in conduit wiring, unless otherwise specified shall be similar to that
described above. Unless otherwise specified in the Drawings and/or Schedule of
Design Requirements, the conduits shall be of galvanized steel and conduit fittings
shall be of galvanized steel or alloy materials. Cables above false ceiling shall be run
in conduit or trunking.
The conduit shall generally be run on the underside of the floor slabs by mild steel
brackets or suspenders. The trunking shall be suspended from the floor slabs or
mounted against the wall by mild steel brackets. The mild steel brackets shall be anti-
rust treated, painted with a primer and finished in orange enamel. The suspension
structure shall be robust in constructions and adequately installed such that the
conduit/trunking will not sag.
Flexible conduit shall be used for termination to equipment, which is subjected to

movement or vibration. However, the length of this flexible conduit shall not exceed
400mm unless approved by the S.O.’s representative.
6.14 Metallic Conduits
Steel conduits shall be of galvanized, heavy gauge, screwed type complying with MS
275-1, MS 1534:PT.1, MS 1534:PT.2:Sec1, IEC 60423, IEC 61386-1 and IEC 61386-
21. All steel conduit fittings shall comply with MS 275-2, MS 1534:PT.1,
MS534:PT.2:Sec1, IEC 61035-1, IEC61035-2-1, IEC 61386-1 and IEC 61386-21.
The steel conduits shall be fitted with brass bushes at the free ends and expansion

devices at appropriate intervals. The ends of each length of steel conduit shall be
properly reamed. The termination to the distribution boards, consumer units,
switchgears and outlet boxes shall be effected by brass type smooth-bore bushes. All
steel conduits shall be effectively earthed.
For laying underground steel conduit shall be used and buried at a minimum depth of
450 mm below ground level or 100 mm below floor slab or hard standing.
Junction boxes, outlet boxes etc. shall be of galvanized sheet steel or alloy material
or malleable cast iron.
The covers shall be galvanized sheet steel or alloy material with thickness not less
than 1.2 mm. Accessories such as junction boxes down dropping to luminaries shall
have die-cast cone-shaped metal cover.
6.15 Cable Trunking
Cable trunkings shall comply with IEC 61084. They shall be fabricated from
galvanized sheet steel and finished with two coats of standard enamel paint. Cable
trunkings shall be perforated type for outdoor use to avoid water trap/ponding. They
shall be equipped with removable covers at suitable intervals. They shall be supplied
in lengths to suit the installation and shall have the following minimum wall thickness:
Table 15: Cable trunking
NOMINAL SIZE MINIMUM WALL

(mm x mm) THICKNESS (mm)
50 x 50 and below 1.0
75 x 50 to 100 x 100 1.2
150 x 50 to 300 x 150 1.6
Above 300 x 150 2.0
All trunking elbows, offset and combination elbows, adaptors and tees shall be of
same thickness as the straight trunking and shall be the type manufactured and
supplied by the same trunking manufacturer.
The trunking shall be supported by fixing brackets so that the trunking will not be in
contact with the walls or floor slabs. The brackets shall be installed at intervals not
greater than 1500 mm for vertical runs and not greater than 1000mm for horizontal
runs. The brackets shall be anti-rusted, finished in a primer and coated with standard
enamel paint.
Wherever the trunking passes through a floor or a fire resistant wall, fire-resisting
barrier shall be provided. At these positions the cables shall be sealed with non-
hygroscopic fire resisting material of minimum 2-hour fire rating. In addition, the floor
openings and wall openings shall be sealed with similar type of compound.
Cables running in the trunking shall carry conductor identification colours and shall
be supported by split hard wood racks securely fixed at the base of the trunking and

spaced not more than 600 mm apart.
Cables for each final circuit shall be properly bunched together and labelled. Where
conduit is tapped off from the trunking, suitable brass type smoothbore bushes shall
be fitted at all conduit termination.
Unless otherwise specified, all trunkings shall have either tinned copper tape of
dimension not less than 25 mm x 3 mm as circuit protective conductor or earth cable
of appropriate size. In the latter case, all trunking joints shall be bridged by means of
tinned copper tape of dimension not less than 25 mm x 3 mm.
6.16 Cable Trays
Cable trays system shall comply with MS IEC 61537 and shall be fabricated from
perforated galvanized sheet steel complete with all necessary bends, tee pieces,
adaptors and other accessories.
The minimum thickness of the sheet steel shall be 1.5 mm for cable trays with widths
up to and including 300 mm and 2.0 mm for cable trays with width exceeding 300
mm.
However minimum thickness for the sheet steel of the perforated hot dipped
galvanized cable trays shall be 2.0 mm. Cable trays may either be suspended from
floor slabs by hangers or mounted on walls or vertical structure by brackets at 600
mm intervals.
However where the above methods of installation are not feasible or practical,
suitable floor mounted mild steel structures shall be provided.
All supports, hangers and structures shall be robust in construction and adequately
installed to cater for the weights of the cables and trays supported on them so that
cable trays and cables will not sag. All supports, hangers, bracket and structures
shall be anti-rusted, finished in primer and coated with standard enamel paint.
All supports, hangers, bracket and structure for the perforated hot dipped galvanized
cable trays shall also be of hot dipped galvanized type. Fixing clips and cleats for
cables on trays shall be installed by means of bolts, washers and nuts.
All tees, intersection units, adaptor units etc. shall be the type manufactured by the
cable tray manufacturer unless otherwise approved by the S.O.'s Representative.
Wherever cable tray pass through a floor or a fire resistant wall, fire-resisting barrier
as mentioned above shall be provided.
6.17 Cable Ladder
Cable ladder system shall comply with MS IEC 61537 and fabricated from mild steel
and finished in hot-dipped galvanized or epoxy powder coat complete with all
necessary horizontal elbow, horizontal tee, horizontal cross, reducer straight, outside
riser, inside riser, reducer left, reducer right, cable clamp, cantilever arm, hold down
clip/clamp, hanger bar, vertical splice plate and horizontal splice plate for welded type
and screwed type.

The minimum thickness of the sheet steel shall be 2.0 mm.
Cable ladder may either be suspended from floor slabs by hangers or mounted on
walls or vertical structure by cantilever arm.
Cable ladder shall be supported rigidly and adequately by external spring hangers
mounted on channel base. The cable ladder shall be supported at maximum intervals
of 3000mm for in contact with the wall or floor slab surfaces.
The spring hangers shall be supplied by the cable ladder manufacturer. All supports,
hangers, and structures shall be robust in construction and adequately installed to
cater for the weights of the cables and ladder supported on them so that cable ladder
and cables will not sag.
Rungs shall be spaced at 300mm nominal centres, welded to the rail sections by
approved welding procedures. All rungs shall be perforated in accordance to the
manufacturer’s design.
The cable ladders shall be supplied fully assembled with preparations for
connections to straight sections or accessories using splice plates mechanically
bolted together.
Allowance shall be provided for longitudinal adjustments and expansion. The cable
ladders when completed shall be smooth, free from all sharp edges and shall be
capable of discharging any water that may be retained due to normal weathering.
All accessories shah be the type manufactured by the cable ladder manufacturer
unless otherwise approved by the S.O.’s representative. Wherever cable ladder pass
through a floor or a fire resistant wall, fire-resisting barrier as mentioned above shall
be provided.

6.18 Mounting Heights
Mounting heights listed below shall be measured from the underside of the fitting to
the finished floor level. Unless otherwise specified or directed on site by the S.O.’s
Representative, heights of fixing shall be as follows: -
Table 16: Mounting Heights
Type of Fitting Mounting Height (mm)

Suspended ceiling luminaries and ceiling fans 2400
Wall mounted luminaries and wall bracket fans 2050
Switches, and fan and regulators 1450
Socket outlets (for surface wiring), and those in the 1450
kitchen and washing areas (for concealed wiring)
Socket outlets (for concealed wiring) 300
Isolator points 1450
Window unit air conditioner switches and starters 1450
Cooker points 1450
Water heater outlet points. 1450
Distribution boards (in service duct) 1450
Distribution boards(other than in service duct) 2050
6.19 Earthing
All motors and equipment earthing shall comply with Electricity Regulations 1994 and
relevant parts of MS IEC 60364. All protective conductors, copper tapes and earth
electrode shall comply with BS EN 13601.
Installation earthing endorsed by a competent person. All switchboard and earthing

shall comply to ELECTRICITY SUPPLY ACT 1990 [ACT 447] P.U.(A) 38/94
ELECTRICITY REGULATIONS 1994 incorporating latest amendments - 431/ 2003.
Any metallic sheath, cover, handle, joint box, switch box, fuse box, switchgear frame,
the frame bed plate of any generator, converter, rectifier and motor, the metallic case
and core of any transformer, and the metallic frame and cover of any refrigerator,
cooking stove and other electrical equipment including any domestic appliance,
except those of class II construction, shall be effectively earthed.
Any water pipe connected to a public water supply system shall not be used as a
sole means of earthing. Any gas pipe shall not be used as a sole means or earthing.
The neutral point of an alternating current system or the midpoint of a direct current
system shall not be connected to earth at more that one point, except with the
approval of the Commission. Where the neutral or mid-point of a system is not
effectively earthed, an indicative and protective device shall be installed in order to
avoid danger due to leakage of current to earth from a live conductor.
Where permission of the Commission has been obtained for the neutral conductor to
be used as an earth conductor for earthing the frame of an electrical apparatus, the
neutral conductor shall not be used as the return conductor for a single phase supply.

The conductor which is within the natural reach of a person standing on the working
platform or in any switchboard passage way shall be placed or protected adequately
to prevent danger. The metallic frame of any instrument shall be earthed. The metal
handle of a switch and any metal gear for operating the switch shall be earthed.
6.20 Labelling
Labels shall be fitted on the outside of all switchboards by means of non-corrodable

screws or rivet or any other method approved by the S.O.'s Representative. The
labels shall be of laminated plastic with engraved lettering with details such as type of
equipment, rating, setting, to/from where it is connected etc.
The exact wording of the labels shall be agreed with the S.O.'s Representative.
Single line mimic schematic circuit diagram shall be provided at the facial of the
switchboards showing the relevant connection. The single line diagram shall be
cased in Perspex sheet and riveted on the outside front cover of the switchboard.
6.21 Starters
The starters for each motor shall comply with regulation of ST or Local Authority.
Unless otherwise specified or indicated, the Contractor shall provide the following
type of starters: -
Table 17: Starters
kW PHASE CONSTRUCTION STARTER
Capacitor start
Below 0.75 1 -
induction run
0.75 to 2.25 3 Squirrel Cage Direct on Line
2.25to 7.5 3 Squirrel Cage Soft Starter Type
Above 7.5 3 Wound Rotor Soft Starter Type
All soft starters shall be of reliable brand instead of conventional star-delta or auto-
transformer starter and designed only for building services application and the power
factor shall remain unity at any condition. Soft starter designed for general purpose
shall not be used.

7.0 GENERAL WORKS
7.1 Cleaning, Painting and Identification
7.1.1 General
1. The painting works shall include all equipment, piping, fittings, valves, hangers,
conduits, framework, ductwork, insulation, registers, diffusers, grilles, switchboard,
machinery etc. and all other works exposed to view.
2. All paints used shall be of approved brand of best quality, low Volatile Organic
Compound (VOC) content and ready mixed paint brought to site in unopened
containers.
3. No painting shall be done in unsuitable weather. Each coat of painting shall only be
applied when the previous coat is completely dry.
4. The Contractor shall provide all tarpaulins, sheets and covering to protect the floors,
walls and other works belonging to other trades.
7.1.2 Cleaning
All equipment and piping whether insulated or not shall be thoroughly cleaned and
degreased upon completion of his work before any painting is carried out.
7.1.3 Metal Surfaces
All metal works shall be thoroughly wire brushed to remove rust and scale shall be
free from grease. The surface shall then be prepared with an approved rust inhibitive
primer and two (2) high gloss-finishing coats to approved colors and to the approval
of the S.O.
7.1.4 Insulated Surfaces
Exposed insulated surfaces shall first be sealed with an approved pigmented sealer.
One (1) coat of undercoat and two (2) coats of approved high gloss paint shall be
applied to the surfaces.
7.1.5 Painting of Pipelines
All pipelines shall be painted to approved colors in general to match the

surroundings. In addition, lettering and the direction of flow must be indicated by
painting a black/white arrow on to the pipelines at appropriate intervals. These
arrows shall be 3" long on pipes up to 50 mm (2") diameter, 150 mm (6") long for
pipes over 50 mm (2") diameter.

7.1.6 Colors
The following color code shall be employed for the entire installation: -
Housing, ductwork and insulation Light Ivory
Chilled water supply pipes jacketing Blue
Chilled water return pipes jacketing Light Blue
Condenser water supply pipe Green
Condenser water return pipe Light Green
Registers, diffusers and grilles to match surroundings
Pumps Jade Green
Fan housing Light Grey
Electrical conduits Orange
Hangers, supports etc. To S.O.'s approval
7.1.7 Valve Tags
All valves shall be provided with Brass tags, 25 mm (1") min. dia. with stamped
identification numbers, secured by chains to each valve handles. Upon completion of
the work, a drawing showing the location and purpose of each valve shall be
prepared and two (2) copies supplied one (1) under glass in suitable frame, and the
other one to the Owner. The drawing shall be complete with all valve numbers and
shall enable each piping system to be traced by means of the valve tags.
7.1.8 Name Plates
Supply and install on each of the following, identification nameplates consisting of a

lamacoid plastic plate with engraved lettering. The plate size and lettering shall be
subject to the approval of the S.O.: -
1 All AHU/FCU, ventilation units and all other exhaust equipment’s

2 All starters for AHU/FCU, fans, pumps, compressors, etc.
3 Ducting - Each main duct run shall be identified by reference to system and
area(s) served.
4 Controls - All control components including thermometers nameplates shall
bear the system number and the identification of the control function.
7.2 Sample of Material for Submission and Approval
The Contractor shall prepare sample board of typical material proposed to use in the
work and/or samples of workmanship (mock up) to the approval of the S.O, prior to
commencement of the installation work. The sample board and/or samples of
workmanship (mock up) shall comprise of but not limited to pipes, pipe fittings,
cables, detectors, hanger and support system for ducts, hanger and support system
for pipes, duct and pipe insulation, diffuser and grilles and etc.
The cost of the sample board or samples of workmanship (mock up)is deemed to be
included in the Contract

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SECTION 3.

3.7 PRECISION AIR CONDITIONING SYSTEM

Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 1

2.4.1 Refrigeration Pipe .......................................................................................... 14

Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 2

6.9 Current Transformers............................................................................................ 43

Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 3

Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 4

SECTION 3.7 PRECISION AIR CONDITIONING SYSTEM

1.0 PRECISION AIR CONDITIONING SYSTEM

1.2 Scope of Works

The room environmental control system shall be self-contained factory assembled

The Precision Air Conditioning system shall be running seamlessly in critical

1.3 Direct Expansion Air Cooled

Refrigerant piping design is critical c/w address pressure losses, refrigerant

Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 5

Table 1: ACMV System Equipment, Electrically Driven1: Standard Rating

Table 2: Unitary Air Conditioners, Electrically Driven: Minimum COP – Cooling

Equipment Size Sub-category Minimum COP

< 19 kWr Split or package 3.6 4.0

Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 6

1.4 Close Control Air Conditioning Unit

The precision air conditioning system shall be a self-contained factory assembled

1.6 Cabinet and Frame Construction

Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 7

1.8 Cooling Coil

1.10 Electric Heater

Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 8

1.13 Electric Expansion Valve (EEV)

Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 9

1.15 Electrical Panel

 24V control circuit transformer.

1.16 Microprocessor Control

The unit shall be fitted, as standard, with an advanced microprocessor control

i. Controller – General Information.

• Unit ON/OFF key, providing “master” control of the local unit.

Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 10

1.17 Air Cooled Condenser

i. Condensing Unit Bracket/Support

ii. Anti Corrosion Coating for Marine Condition (if required)

Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 11

1.18 Remote Monitoring

1.19 Fire Detection

1.20 Testing And Commissioning

Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 12

1.24 Delivery and Completion Time

1.25 Preventive Maintenance Service

1.26 Other Documents To Be Submitted With The Tender

2.3 Type of Pipes

2.3.1 Refrigerant Piping

Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 13

2.3.2 Drain Pipes

Drain pipes shall be of PVC Class C for all sizes.

2.4. Insulation of Pipes

2.4.1 Refrigeration Pipe

2.4.2 Drain Pipe

Section 3.7 - Precision Air Conditioning System © Copyright CKM 2016 14

3.0 VENTILATION AND EXHAUST SYSTEMS

3.1 Exhaust Fan