QSX15 G9nr1

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Basic Engine Model: Curve Number:

Cummins Inc. QSX15-G9 Nonroad 1 FR-10349 G-DRIVE

Columbus, Indiana 47201


QSX
Engine Critical Parts List: Date:
1
Engine Data Sheet CPL: 2900 3Oct01

Displacement : 15 liter (912 in3) Bore : 137 mm (5.39 in.) Stroke : 169 mm (6.65 in.)
No. of Cylinders : 6 Aspiration : Turbocharged and Charge Air Cooled

•• PRELIMINARY ••
Engine Speed Standby Power Prime Power Continuous Power

RPM kWm BHP kWm BHP kWm BHP

1800 563 755 507 680 354 475


Para mas información visita: www.plantaselectricasdemexico.com
email: [email protected]
Engine Performance Data @ 1500 RPM

Not Available at 1500 RPM

Engine Performance Data @ 1800 RPM


U.S. Gallons/hour
OUTPUT POWER FUEL CONSUMPTION
40.0
kg/ lb/ liter/ U.S. Gal/
% kWm BHP 35.0 1800 RPM
kWm·h BHP·h hour hour
30.0
STANDBY POWER
25.0
100 563 755 0.210 0.345 138.8 36.7
PRIME POWER 20.0

100 507 680 0.196 0.323 117.0 31.0 15.0

75 380 510 0.199 0.328 89.3 23.6 10.0


50 254 340 0.213 0.350 63.6 16.8 5.0
25 127 170 0.244 0.401 36.3 9.6 0.0
CONTINUOUS POWER 0 100 200 300 400 500 600 700 800
100 354 475 0.201 0.331 83.6 22.1 Gross Engine Output - BHP

CONVERSIONS: (liters = U.S. Gal x 3.785) (Engine kWm = BHP x 0.746) (U.S. Gal = liters x 0.2642) (Engine BHP = Engine kWm x 1.34)

Data shown above represent gross engine performance capabilities obtained and corrected in accordance with ISO-3046 conditions of 100 kPa (29.53 in Hg)
barometric pressure [110 m (361 ft) altitude], 25 °C (77 °F) air inlet temperature, and relative humidity of 30% with No. 2 diesel or a fuel corresponding to ASTM D2.
See reverse side for application rating guidelines.
The fuel consumption data is based on No. 2 diesel fuel weight at 0.85 kg/liter (7.1 lbs/U.S. gal).
Power output curves are based on the engine operating with fuel system, water pump and lubricating oil pump; not included are battery charging alternator, fan,
optional equipment and driven components.

TECHNICAL DATA DEPT. CERTIFIED WITHIN 5% CHIEF ENGINEER


G-DRIVE
QSX
2
•• PRELIMINARY ••

QSX15-G9 Nonroad 1 1800RPM

Am bient Tem p. (°C / °F) 50/122


30
Percent Derate of Rated Power (%)

40/104

25 Standby /Prime

20
25/77

15

10

0
0 500 1000 1500 2000 2500 3000
Altitude (m)

QSX15-G9 Nonroad 1 1800 RPM

Ambient Temp/ (°C / °F)


Percent Derate of Rated Power (%)

50/122 40/104 25/77


30.0

25.0 Continuous

20.0

15.0

10.0

5.0

0.0
0 500 1000 1500 2000 2500 3000
Altitude (m)

Note: Derates shown are based on 10 in H20 air intake restriction and 2 in Hg exhaust
Reference Standards:
BS-5514 and DIN-6271 standards are based on ISO-3046.

Operation At Elevated Temperature And Altitude:


The engine may be operated at:

1800 RPM up to 800 m (2625 ft) and 40 oC (104 oF) without power deration.
G-DRIVE

•• PRELIMINARY •• QSX15-G9 Nonroad 1 QSX


3
POWER RATING APPLICATION GUIDELINES
FOR
GENERATOR DRIVE ENGINES

These guidelines have been formulated to ensure proper application of generator drive engines
in A.C. generator set installations. Generator drive engines are not designed for and shall not be
used in variable speed D.C. generator set applications.

STANDBY POWER RATING is applicable PRIME POWER RATING is applicable for sup-
for supplying emergency power for the plying electric power in lieu of commercially
duration of the utility power outage. No purchased power. Prime Power applications
overload capability is available for this rat- must be in the form of one of the following two
ing. Under no condition is an engine categories:
allowed to operate in parallel with the pub-
UNLIMITED TIME RUNNING PRIME POWER
lic utility at the Standby Power rating.
Prime Power is available for an unlimited number of
This rating should be applied hours per year in a variable load application. Variable
where reliable utility power is load should not exceed a 70% average of the Prime
available. A standby rated engine Power rating during any operating period of 250
should be sized for a maximum of hours.
an 80% average load factor and
The total operating time at 100% Prime Power shall
200 hours of operation per year.
not exceed 500 hours per year.
This includes less than 25 hours
per year at the Standby Power A 10% overload capability is available for a period of
rating. Standby ratings should 1 hour within a 12 hour period of operation. Total
never be applied except in true operating time at the 10% overload power shall not
emergency power outages. exceed 25 hours per year.
Negotiated power outages con-
tracted with a utility company are LIMITED TIME RUNNING PRIME POWER
not considered an emergency. Prime Power is available for a limited number of
hours in a non-variable load application. It is intended
for use in situations where power outages are con-
tracted, such as in utility power curtailment. Engines
may be operated in parallel to the public utility up to
750 hours per year at power levels never to exceed
CONTINUOUS POWER RATING is applicable
the Prime Power rating. The customer should be
for supplying utility power at a constant aware, however, that the life of any engine will be
100% load for an unlimited number of hours reduced by this constant high load operation. Any
per year. No overload capability is available operation exceeding 750 hours per year at the Prime
for this rating. Power rating should use the Continuous Power
rating.
G-DRIVE •• PRELIMINARY ••
QSX
4
Cummins Inc.
Engine Data Sheet
DATA SHEET : DS-10349
ENGINE MODEL :QSX15-G9 Nonroad 1 CONFIGURATION NUMBER : D103003GX03 DATE : 3Oct01
PERFORMANCE CURVE : FR-10349
INSTALLATION DIAGRAM CPL NUMBER
• Fan to Flywheel : 3170370 • Engine Critical Parts List : 2900

GENERAL ENGINE DATA


Type ............................................................................................................................................................... 4 Cycle; In-line; 6-Cylinder Diesel
Aspiration ....................................................................................................................................................... Turbocharged and Charge Air Cooled
Bore x Stroke.............................................................................................................. — in x in (mm x mm) 5.39 x 6.65 (137 x 169)
Displacement.............................................................................................................................. — in3 (liter) 912 (15)
Compression Ratio........................................................................................................................................ 17 : 1

Dry Weight ......................................................................................................................................— lb (kg) 3020 (1370)


Wet Weight .....................................................................................................................................— lb (kg) 3250 (1475)

Moment of Inertia of Rotating Components


• with FW 1022 Flywheel ........................................................................................... — lbm • ft2 (kg • m2) 106.7 (4.5)
• with FW 1025 Flywheel ........................................................................................... — lbm • ft2 (kg • m2) 192.0 (8.1)
Center of Gravity from Front Face of Block .............................................................................. — in (mm) 19 (483)
Center of Gravity above Crankshaft Centerline........................................................................ — in (mm) 10 (255)
Maximum Static Loading at Rear Main Bearing.......................................................................... — lb (kg) 5400 (2450)

ENGINE MOUNTING
Maximum Bending Moment at Rear Face of Block ......................................................... — lb • ft (N • m) 1500 (2034)

EXHAUST SYSTEM
Maximum Back Pressure at Standby Power Rating......................................................— in Hg (mm Hg) 2 (51)
Maximum Bending Moment at the Turbo Flange............................................................. — lb • ft (N • m) 11 (15)

AIR INDUCTION SYSTEM


Maximum Temperature Rise Between Engine Air Inlet and Intake Manifold ............... — °F (°C) 43 (24)
Maximum Intake Air Restriction Including Air Filter Plumbing
• with Dirty Filter Element.......................................................................................... — in H2O (mm H2O) 25 (635)
• with Clean Filter Element........................................................................................ — in H2O (mm H2O) 15 (381)
Maximum Allowable Pressure Drop from Turbo Outlet to Intake Manifold ..................— in Hg (mm Hg) 4 (102)

COOLING SYSTEM
Coolant Capacity — Engine Only..................................................................................... — US qt (liter) 25 (24)
Maximum Coolant Friction Head External to Engine — 1800 rpm................................. — psi (kPa) 10 (69)
Maximum Static Head of Coolant Above Engine Crank Centerline..............................................— ft (m) 46 (14)
Standard Thermostat (Modulating) Range................................................................................. — °F (°C) 180 - 200 (82 - 93)
Minimum Pressure Cap ........................................................................................................... — psi (kPa) 10 (70)
Maximum Top Tank Temperature for Standby / Prime Power ................................................. — °F (°C) 230 / 220 (110 / 104)

LUBRICATION SYSTEM
Oil Pressure @ Idle Speed (Minimum).................................................................................. — psi (kPa) 20 (138)
@ Pressure Range — Cold......................................................................... — psi (kPa) Up to 130 (Up to 900)
— Warm ...................................................................... — psi (kPa) 35 - 40 (242 - 276)

Maximum Oil Temperature.......................................................................................................... — °F (°C) 250 (121)


Oil Capacity with OP 1493 Oil Pan : High - Low ............................................................... — US gal (liter) 22 - 19 (83 - 72)
Total System Capacity (Including Filter) ............................................................................ — US gal (liter) 24 (91)
Angularity of OP 1493 Oil Pan — Front Down ..................................................................................... 5°
— Front Up .......................................................................................... 5°
— Side to Side..................................................................................... 5°
G-DRIVE
QSX
5
FUEL SYSTEM
Type Injection System...................................................................................................................................................................... Cummins HPI-TP
Maximum Restriction at OEM Fuel Inlet Connection....................................................................................... — in Hg (mm Hg) 5.0 (127)
Maximum Allowable Head on Injector Return Line (Consisting of Friction Head and Static Head).............. — in Hg (mm Hg) 6.5 (165)
Maximum Fuel Flow to Injection Pump..........................................................................................................— US gph (liter / hr) 112 (424)
Maximum Fuel Inlet Temperature...................................................................................................................................— °F (°C) 160 (71)
Maximum Return Fuel Flow ...........................................................................................................................— US gph (liter / hr) 102 (386)
Maximum Return Fuel Temperature @ 160°F (71°C) Fuel Inlet Temperature ...........................................................— °F (°C) 230 (110)
Minimum Fuel Tank Vent Capability ......................................................................................................................— cfm (liter / s) 1.2 (.55)

ELECTRICAL SYSTEM
Cranking Motor (Heavy Duty, Positive Engagement)......................................................................................................... — volt 24
Maximum Allowable Resistance of Cranking Circuit......................................................................................................... — ohm 0.002
Minimum Recommended Battery Capacity
• Cold Soak @ 50 °F (10 °C) and Above ............................................................................................................. — 0°F CCA 600
• Cold Soak @ 32 °F to 50 °F (0 °C to 10 °C)...................................................................................................... — 0°F CCA 640
• Cold Soak @ 0 °F to 32 °F (-18 °C to 0 °C)....................................................................................................... — 0°F CCA 900

COLD START CAPABILITY


Minimum Ambient Temperature for Cold Start with Coolant Heater to Rated Speed .................................................— °F (°C) 7 (-14)
Minimum Ambient Temperature for Unaided Cold Start to Low Idle Speed ................................................................— °F (°C) 25 (-4)
Minimum Ambient Temperature for NFPA110 Cold Start (90°F minimum coolant temperature) ..............................— °F (°C) 32 (0)

PERFORMANCE DATA
All data is based on: • Engine operating with fuel system, water pump, lubricating oil pump, air cleaner and exhaust
silencer; not included are battery charging alternator, fan, and optional driven components.
• Engine operating with fuel corresponding to grade No. 2-D per ASTM D975.
• ISO 3046, Part 1, Standard Reference Conditions of:
Barometric Pressure : 100 kPa (29.53 in Hg) Air Temperature : 25 °C (77 °F)
Altitude : 110 m (361 ft) Relative Humidity : 30%

Steady State Stability Band at any Constant Load .............................................................................................................. — % +/- 0.25%
Estimated Free Field Sound Pressure Level of a Typical Generator Set;
Excludes Exhaust Noise; at Rated Load and 7.5 m (25 ft); 1800 rpm ......................................................................... — dBA 89.3
Exhaust Noise at 1 m Horizontally from Centerline of Exhaust Pipe Outlet Upwards at 45°; 1800 rpm, rated load ......... — dBA 125.6

STANDBY PRIME POWER


60 hz 50 hz 60 hz 50 hz

Governed Engine Speed..............................................................— rpm 1800 1800


Engine Idle Speed ....................................................................... — rpm 675 - 775 675 - 775
Gross Engine Power Output...........................................— BHP (kWm) 755 (563) 680 (507)
Brake Mean Effective Pressure...........................................— psi (kPa) 364 (2508) 329 (2267)
Piston Speed.................................................................— ft / min (m / s) 1995 (10.1) 1995 (10.1)
Friction Horsepower ......................................................... — HP (kWm) 70 (52) 70 (52)
Not Not
Engine Coolant Flow at Stated Friction Head External to Engine:
• 3 psi Friction Head .......................................... — US gpm (liter / s) 105 (6.6)
Available 105 (6.6)
Available
• Maximum Friction Head.................................. — US gpm (liter / s) 87 (5.5) at 87 (5.5) at
Turbo Compressor Outlet Pressure ....................................— psi (kPa) 41.2 (284) 1500 RPM 33.0 (228) 1500 RPM
Turbo Compressor Outlet Temperature.................................— °F (°C) 435 (224) (50 hz) 376 (191) (50 hz)
Intake Air Flow ................................................................ — cfm (liter / s) 1550 (732) 1310 (618)
Exhaust Gas Temperature......................................................— °F (°C) 940 (503) 890 (476)
Exhaust Gas Flow ..........................................................— cfm (liter / s) 3845 (1815) 3200 (1510)
Air-to-Fuel Ratio..................................................................... — air : fuel 25.5 : 1 25.6 : 1
Radiated Heat to Ambient .....................................— BTU / min (kWm) 2500 (44) 2200 (39)
Heat Rejection to Coolant ......................................— BTU / min (kWm) 11000 (193) 9000 (158)
Heat Rejection to Exhaust .....................................— BTU / min (kWm) 24600 (432) 19500 (342)
Heat Rejection to Fuel * .........................................— BTU / min (kWm) 450 (8) 450 (8)
Heat Rejection to Aftercooler.................................— BTU / min (kWm) 8900 (156) 6300 (111)

* Maximum heat rejection which occurs at rated speed, no load.


N.A. - Data is Not Available
N/A - Not Applicable to this Engine
TBD - To Be Determined •• PRELIMINARY •• ENGINE MODEL :
DATA SHEET :
QSX15-G9 Nonroad 1
DS-10349
DATE : 3Oct01
Cummins Inc. Columbus, Indiana 47202-3005 CURVE NO. : FR-10349

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