SCS2 Manual HW

Rev 1.
0 7/18/03
Document: Project: Project No
Manual SCS2
Prepared by: Date: Version: Page:
Andy Lewis 2003-07-18 2:06 PM 11 2(50)
General...................................................................................................................................................................................3
Overview................................................................................................................................................................................3
References..............................................................................................................................................................................3
Dictionary and abbreviations .................................................................................................................................................3
Document layout....................................................................................................................................................................3
Introduction............................................................................................................................................................................4
General...................................................................................................................................................................................4
The Nodes..............................................................................................................................................................................5
Software.................................................................................................................................................................................6
Boot Program.........................................................................................................................................................................6
System program .....................................................................................................................................................................6
Spreader Program ..................................................................................................................................................................6
Hardware Overview ...............................................................................................................................................................7
I/O LED’s ..............................................................................................................................................................................7
Display...................................................................................................................................................................................7
Event categories .................................................................................................................................................................8
Message format..................................................................................................................................................................8
Priority of displayed messages...........................................................................................................................................9
Ground connection.................................................................................................................................................................9
The X1 and X3 connectors ....................................................................................................................................................9
X1 I/O connector .............................................................................................................................................................10
X3 I/O connector .............................................................................................................................................................11
The X2 connector.................................................................................................................................................................13
Main Supply.....................................................................................................................................................................13
CAN.................................................................................................................................................................................13
Address Key.....................................................................................................................................................................14
Analogue Inputs ...............................................................................................................................................................15
PWM Outputs ..................................................................................................................................................................15
External Spreader Memory ..............................................................................................................................................15
RS 485 and SSI ................................................................................................................................................................16
Additional Jumper Group ................................................................................................................................................16
The X4 Connector................................................................................................................................................................17
AnyBus ............................................................................................................................................................................18
Two auxiliary Analogue Inputs........................................................................................................................................18
The X5 Connector................................................................................................................................................................19
RS-232 .............................................................................................................................................................................19
The Redundancy Function ...................................................................................................................................................19
Field bus Connections..........................................................................................................................................................20
Mapping of I/O ................................................................................................................................................................20
Spreader Stop.......................................................................................................................................................................21
Fault Finding table ...............................................................................................................................................................22
Software tools ......................................................................................................................................................................23
Overview..............................................................................................................................................................................23
ABE .....................................................................................................................................................................................23
BMS.....................................................................................................................................................................................23
Miscellaneous ......................................................................................................................................................................24
Data sheet.............................................................................................................................................................................24
Dimensions ..........................................................................................................................................................................25
Appendix A (Error messages)..............................................................................................................................................26
2  2003 Bromma Conquip AB

File: SCS2_manual_HW.doc Printed: 7/18/03 2:06 PM
Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 3(50)
General
Overview
This document serves as a user manual and shall be used by the surveillance and maintenance operators of the Bromma
SCS2. Software as well as hardware routines and descriptions are covered in this document.
References
Location where to find the latest revision of this document: http://www.bromma.com/backyard/
Dictionary and abbreviations

ABE Application Builder Environment. A tool for building control logic. See separate manual for
details.
BMS Bromma Monitoring System. A tool for monitoring the SCS2. See separate manual for details.
Boot program The part of the software in the SCS2 that is executed at power up. This part is responsible for the
loading of the program verifying that the system is set up correctly.
CAN Controller Area Network. A two wire serial bus used for high speed, high reliability
communication.
PWM Pulse Width Modulator.
Spreader Program The control logic that controls the functionality of the SCS2.
SCS2 Spreader Control System generation 2. The control system described in this user manual. The
system will be referred to as SCS2 in this document.
System Program The program that serves as a base for the execution and control of the spreader program.
SSI Synchronous Serial Interface – sensor interface
Document layout
Chapter 3, System overview, gives a brief description of the SCS2.
Chapter 4, Software, describes how the different software parts correlates.
Chapter 5, Hardware overview, describes the hardware in the SCS2.
Chapter 6, External interfaces, describes all the external interfaces in the SCS2.
Chapter 7, Software tools, describes the supporting tools to the SCS2.
Appendix A, Error messages, shows all error messages and their meaning.

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 4(50)
Introduction
The core of the Bromma Smart Spreader is the Spreader Communications System (SCS2). In 1991 when Bromma decided
to develop a new and highly advanced communications system a close look at the available bus systems revealed a
number of shortcomings, such as temperature range, EMC (Electro Magnetic Compatibility) protection and mechanical
roughness.
Bromma therefore decided to design a bus system that met the demands made on an electronic system for a tough
Spreader application. We decided to develop a modular programmable controller, with a heavy-duty field bus interface
that complies with European and international standards for control equipment in this area. The SCS2 solution is a single
control product that can be used as I/O, as a PLC, and as distributed control for up to 528 I/O points. SCS2 nodes are
simple to install. You can connect up to 11 devices using just a single pair of wires. With its modular and scaleable
architecture, intuitive features and unparalleled ease of use, it will help save crane builders and end users time and money.
SCS2 includes the following features:
A bus system able to handle 528 I/O ports (programmable input or output).
Up to four analogue inputs with 12 bit resolution.
Four PWM outputs for proportional solenoids.
One general purpose RS485 channel OR SSI channel.
Communication with the help of a standard spreader cable — no screening, no twisted pair.
A system that withstands the repeated shocks and vibrations suffered by spreaders.
A system able to operate in tropical heat and arctic cold.
Choice of different field bus interfaces (ProfiBus, Interbus-S, Device Net….)
Optional duty cycle input
General
As a universal I/O, SCS2 gives you the freedom to connect to a wide variety of host controllers, including PLC's, DCS
and PC-based control systems by way of DeviceNet, Profibus-DP. SCS2 can be networked as a slave to Profibus-DP or
you can choose a DeviceNet master module for easy third-party integration. Designed by Bromma engineers for reliable
performance in the particularly challenging environment of container handling the system corporate four basic elements:
Crane Node1 A device directly interfacing with the crane’s control systems, computer and
monitoring screens, providing an optional serial bus interface for
programming or diagnostic communications, as well as an interface to the
spreader node.
Crane-Spreader Communications Link A two-wire conventional cable CAN communications between the crane
control system and the spreader.
Spreader Node A device that interfaces directly with the spreader’s sensors, supports discrete
signals, and acts as the Master node.
Sensors and Switches Conventional sensors, switches, and actuators on the spreader.
1
For details regarding separate dedicated crane fieldbus gateway, see separate manual

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 5(50)
The system is divided into several hardware units called nodes. The nodes are located on the spreader and in the crane.
The nodes are connected to each other via a CAN network, see figure 1. The number of nodes required is based on the
number of I/O needed. The nodes are all equals, both in software as well as in hardware. This reduces spare parts and
enables easy-to-change procedures.
The only difference is their identity, id. Depending on their location the nodes have different ids. They are numbered
from 0 to 11 where:
0 is the master called B1
1-7 are slave nodes located on the spreader called B2-B8
8-11 are slave nodes located in the crane called A1-A4.
Crane
I/O
Slave A1 Slave A4
2
CAN network (BCAN) SCS
B1 Master B2 Slave B8 Slave

I/O
Spreader
Figure 1. The figure shows SCS2 connected to the spreader and the crane via I/O. The nodes are also connected internally
via a CAN network.
The Nodes
The SCS2 is built up of several nodes co-operating in the system. Each node has a specific role, either slave or master.
There must be only one master node in the system and the rest are slaves.
The master node makes all the calculations and decisions. The slave nodes act as remote I/O to the master, but can also
have distributed functions such as regulators.

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 6(50)
Software
The SCS2 software consists of three types of programs; Boot Program, System Program and Spreader Program.
Boot Program
When the power is applied to the Boot Program starts to run. It will take approximately 5 seconds to boot up the system.
During system Program updates it will take longer.
The Boot program is responsible for

Initialising hardware
Checking that all the system Programs match.
Checking that the emergency stop and redundancy settings are correct
Performing a program downloads.
System program
After the Boot program is finished, the System program will run, until the system is switched off. The System program is
responsible for
Executing the Spreader program (only on Master node)
Supporting any connected PC via the com-port
Monitoring the supply voltage and some internal voltages
Handling in the event log
Reading and writing I/O
Spreader Program
The Spreader Program is the program logic that controls the spreader. This program is created in ABE, see chapter 0 for a
brief description.

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 7(50)
Hardware Overview
Below is a picture of a SCS2 node. The different parts are explained in the following chapter.
Bus/AI RS232 Display &

I/O LED (X4) (X5) Power
X1- I/O X2- I/O, bus X3- I/O 1-48 LEDS
Connector & supply Connector
Connector
I/O LED’s
The I/O LED’s indicate the current status of the corresponding I/O module. The LED is powered from the secondary (5V)
of the module.
Display
The display shows three pages of information where each page has a maximum of 8 characters. Each page is shown for 1
second. The pages show the following:
Node ID and System program version. Format: <Node ID><Version>.
Elapsed time running since power on. Format: DDD HHMM where DDD is the number of days, HH the number of hours
and MM the number of minutes.
Message page. The message page shows numeric information only, which has to be translated into comprehensive plain
text manually. The meaning of this page is explained in the rest of this section.
There are also four red LED’s in the bottom of the display window indicating the supply voltage level. Four different
levels are indicated and the ideal voltage is when all LED’s are lit.
LED1 – 11V, FAIL

LED2 – 14V, WARNING 2
LED3 – 17V, WARNING
LED4 – 21V, OK

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 8(50)
It is not recommended to run the system below the OK level though it still seems to work fine. Attached devices may
malfunction at lower voltages thus making the system unreliable. The green LED is the “power on” indicator.
Event categories
There are three categories of information displayed on the event page: information, warning and error.
Type Prefix Example Note

ERROR E E102 Any error message would shut down the system. All outputs are
turned off and the program is halted. Error messages will begin with
an E.
WARNING W W60 Warning shows information about the system status that is of high
importance. The system keeps on running. Warning messages will
begin with a W.
INFORMATION I I59 Information shows progress in the system. Examples of information

that could qualify to be displayed as information:
Program load status (how many percent are completed), version
verification info, BMS connected, etc. Informational messages will
begin with an I.
Information
Message format
The display can show 8 characters. These are used in the following format:
LTTTSSSS
L = Level type
TTT = Message type
SSSS = Sub type
Example:
E102 => Error in initialising the hardware
W61 1 => Warning indicating that a twistlock is indicating locked and unlocked. The sub code indicates that it is corner
1.
I59 => Information that the system has started.
Level type
The level type can be one of the following: I = Information, W = Warning, E = Error
Message type
The message type represents the cause of the message. Examples of message types are System started, Wrong system
version and I/O error.
All these types are described in appendix A.
Sub type

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 9(50)
The sub type is used to specify more detailed information about the message type. The sub types have different meanings
for all message types. For example does sub type 14 together with message type 47 mean I/O error on digital port 14
instead of just I/O error.
These sub types are described in appendix A.
Priority of displayed messages

Only the latest event is displayed at a time. When the display shows a warning and an event occurs which would show
information, the warning has higher priority and is thereby left on the display. The same relationship goes for error-
information and error-warning.
Priority in descending order:
Error
Warning
Information
Note that warnings are cleared from the display after at least 10 messages of informational type have passed and the
warning message is older than 15 minutes. Error messages are cleared by resetting the system.
Ground connection
The node chassis must be properly connected to protective earth. A grounding bolt is placed on the right hand side of the
node for this purpose.
The X1 and X3 connectors

There are 48 digital ports on a node. Each port can be configured as either input or output via software. The ports 1 to 44
are joined in groups of 4 resulting in 11 groups. Each group has a “Common” junction. See the connector part for more
detailed information. Ports 45 to 48 are single I/O.

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 10(50)
X1 I/O connector
Front view of X1 connector

NAME Description X1 PIN NUMBER
I/O-1 General purpose input or output / Unlocked_0 31
Common/Supply 1 Common junction for I/O-1 to I/O-4 44
I/O-5 General purpose input or output / Locked_0 3

I/O-9 General purpose input or output 26


I/O-17 General purpose input or output / Landed_left_0 10

I/O-18 General purpose input or output / Landed_left_1 20
I/O-19 General purpose input or output / Landed_right_0 30
I/O-20 General purpose input or output / Landed_right_1 40
I/O-212 General purpose input or output / Lock_left 46

I/O-22 General purpose input or output / Lock_right 47
I/O-23 General purpose input or output / Unlock_left 49
I/O-24 General purpose input or output / Unlock_right 48
2
Redundancy remark.
I/O signals 21 – 24 are affected by the redundancy safety functionality. See chapter 0

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 11(50)
NAME Description X1 PIN NUMBER

To make linking of common supplies easier the X1 connector also has groups if pins linked together to be used basically
as jumper bars with the same potential. The following pins are linked together internally for the purpose of feeding
switches/valves with common potential.
X1 - Pin number Link configuration X1 - Pin number Link configuration

12 17
13 18
14 19
22 27
23 28
24 29
32 37
33 39
34 38
45 36
X3 I/O connector
Name Description X3 pin number




Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 12(50)
Name Description X3 pin number



Common/Supply 12 Common junction for I/O-45 8



X3 - Pin number Link configuration X3 - Pin number Link configuration

12 17
13 18
14 19
22 27
23 28
32 29
33 37
34 38
39

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 13(50)
The X2 connector
The X2 connector has a jumper group to be used for supply voltage to the different analogue sensors.
Main Supply
24Volt AC or DC power supply for the node. The signals are doubled in the connector due to the current limit of single
pins. DC voltage can be applied either way.
Name Pin number in connector

24INA X2/42
24INA X2/43
24INB X2/45
24INB X2/44
CAN
The two CAN nets are placed in the X2 connector. The first net use Bromma CAN (BCAN) voltage levels and the second
net use standard CAN voltage levels. The standard CAN net has to be terminated with external resistors.

CAN High 1 X2/30
CAN Low 1 X2/40
CAN High 2 / Reserved3 X2/50
CAN Low 2 / Reserved3 X2/20
CAN GND 2/ Reserved3 X2/2
3
CAN channel is std CAN for future CAN-Open installations

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 14(50)
Address Key
All nodes must have a unique identity. This is read from the Id pins ID0 – ID4 where pins being connected to the ground
pin corresponds to ”zeroes” and pins left unconnected are considered ”ones”.

ID4 X2/49
ID3 X2/39
ID2 X2/29
ID1 X2/19
ID0 X2/9
Ground X2/10
Configuration
Since all nodes are the same in reference to the software as well as hardware you have to configure them to carry different
roles. Setting the address key configures the role of the node. The address key has two other functions as well, enabling
Spreader stop and enabling redundancy block. These functions are described in chapters 0 and 0.
The address key setting is described in the following table:
Key input Node Spreader Redundancy block and Pins to be linked together in Node number identifier
name stop override of landing X2 connector when viewing Display and
pins Log
00000 Test 10,9,19,29,39,49
00001 A1 No No 10,19,29,39,49 8
00010 A2 No No 10,9,29,39,49 9
00011 A3 No No 10,29,39,49 10
00100 A4 No No 10,9,19,39,49 11
00101 B1 Yes Yes 10,19,39,49 0
00110 B1 Yes No 10,9,39,49 0
00111 B1 No Yes 10,39,49 0
01000 B1 No No 10,9,19,29,49 0
01001 B2 Yes Yes 10,19,29,49 1
01010 B2 Yes No 10,9,29,49 1
01011 B2 No Yes 10,29,49 1
01100 B2 No No 10,9,19,49 1
01101 B3 No No 10,19,49 2
01110 B4 No No 10,9,49 3
01111 B5 No No 10,49 4
10000 B6 No No 10,9,19,29,39 5
10001 B7 No No 10,19,29,39 6
10010 B8 No No 10,9,29,39 7
10011- Not
11110 Used
11111 Test None
Example
Here are three examples of how to set the address key:
A node with id B1 without redundancy block or emergency stop has the address key 01000.
A node with id B2 with both redundancy block and emergency stop has the address key 01001.

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 15(50)
A node with id A2 (cannot have redundancy block or emergency stop enabled) has the address key 00010.
Analogue Inputs
There are two analogue inputs on each node via the X2 connector (the other two are via the X4 connector). Each signal
has its own 10V-reference voltage output, ground reference and sensor signal that should be connected to the sensor
device.

Analogue in 1 X2/18
10Vref 1 X2/28
Signal ground 1 X2/8
Analogue in 2 X2/17
10Vref 2 X2/27
Signal ground 2 X2/7
PWM Outputs
There are four PWM outputs for driving external loads, for example proportional hydraulic valves. Each output has two
connections, one in and one out. The load should be connected between these, since it is a current loop.

PWM out 1 X2/3
PWM in 1 X2/4
PWM out 2 X2/2

PWM in 2 X2/1
PWM out 3 X2/21

PWM in 3 X2/11
PWM out 4 X2/31

PWM in 4 X2/41
External Spreader Memory

An external EEPROM memory can be mounted on the spreader for spreader id and/or user defined purpose. The memory
is connected as below.
Name Pin number in connector Cable

10V supply X2/36 Red
Serial data X2/16 Blue
Serial clock X2/26 Green
Signal ground X2/6 Black

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 16(50)
RS 485 and SSI

The RS 485 connection can be used for external sensors or user defined purpose. The SSI connection can be used with
external sensors with up to 25 bits data length. The hardware and the pins in connector X2 are shared between RS 485
and SSI. Therefore it is only possible to use one of these connections at a time.
When used as a RS 485 the following pins are used:

Channel A X2/38
Channel B X2/37
When used as SSI the following pins are used:

Clock+ X2/38
Clock- X2/37
Data+ X2/15
Data- X2/25
Additional Jumper Group

X2 - Pin number Link configuration

22
23
32
33
34

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 17(50)
The X4 Connector
The X4 connector can be configured for field bus operation or one of three alternative functions. The alternatives are a RS
232 serial port, two additional analogue inputs or a duty cycle input. The function is selected by connecting different pin
headers to connector CN103. To find these pin headers the SCS2 node must be opened. The figure below shows the
relative placement of the pin headers. In each pin header the pins are number 1 to 5 or 1 to 10. In the figure a pin with a
circle to the left is number one in that header.
Field bus operation is selected by connecting the field bus connector on the Anybus card with pin header CN103. The RS
232 serial port is selected by connecting CN100 and CN103. The two additional analogue inputs are selected by
connecting CN105 and CN103. Finally the duty cycle input is selected by connecting CN104 with CN103.
Front view of connectors inside node.

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 18(50)
AnyBus
The AnyBus connector is used to interface any of the fieldbus types used apart from BCAN.

A-Line X4/2
B-Line X4/1
GND-BUS X4/3
Two auxiliary Analogue Inputs

These two analogue inputs use the same ground and 10 V reference voltages as the two analogue inputs in connector X2.
The input range is either 0 to 10 V or 0 to 20 mA. The 0 to 20 mA range is selected for channel 1 by jumpering pin
number 1 and 2 in CN106 and for channel 2 by jumering pin number 4 and 5 in CN106. If no jumpers are added on
CN106 the voltage range, 0 to 10 V range is selected as default. In the 0 to 20 mA range a 500 Ohm resistor is used
internally and therefore the current being measured must be capable of driving 20 mA at 10 V to utilise the full 0 to 20
mA range.

GND X5/1
GND X5/2
Analogue Input 1 X5/5
Analogue Reference 10 V X5/3
Analogue Input 2 X5/4

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 19(50)
The X5 Connector
RS-232
The RS-232 connector, called BMS port, is located to the right of the node and is used only for this purpose.

TxD X5/1
RxD X5/2
RTS X5/5
CTS X5/3
GND X5/4
The Redundancy Function

For safety reasons the hardware is designed to override the operator commands in some occasions. This is to prevent the
operator from making wrong commands by accident when the spreader is not landed, prohibiting dangerous results.
C D
B
A E
The commands either from a remote node on the network or the local node itself.
The CPU and the system software as well as the application specific software (Spreader program).
The redundancy block of hardware static logic. The block has two functions, to make sure the twistlocks are energised
correctly at boot and to prevent the software from changing between lock and unlock when not landed during operation.
At boot the redundancy block checks the sensor status and determines if the twistlock valves are to be energised and in
what direction. After a correct landing and a transition between lock/unlock the redundancy block goes passive only
preventing the software to change between lock and unlock unless the Spreader is properly landed. In this state the
redundancy can be viewed as two relay contacts, where only one contact is closed at a time permitting the twistlock
outputs. The only way of overriding the logic of the redundancy block is to energise a specific I/O (landed override) on
that particular node.
The outputs to the lock/unlock valves
The sensor signals from landed, locked and unlocked.
To enable the redundancy the address key on B1 or B2 is used, this then automatically means you have to use input 48 as
Landed override to be able to override the hardware logic. The landed override signal sets the spreader in landed mode
and thereby temporarily disables the redundancy block.

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 20(50)
Field bus Connections.

Apart from the parallel I/O of the nodes, each node can be equipped with an AnyBus card used for external buses. This
card is fitted into the node on the connector at the right side of the board when the cover is off. By using the AnyBus the
crane can utilise the SCS2 as an integrated slave on the PLC network or an AnyBus card can be used as a Master bus for
an internal I/O bus on the Spreader. The principal behind the AnyBus is that the interface card translates a number of
different bus protocols to a standardised format on the address and data bus of the node. To change between different
buses one can then simply change the type of interface card. For details regarding configuration of a specific bus, please
view the user manual for that specific card and the electrical documentation for your specific project.
The size of the data exchange area between the SCS2 and the Anybus card is configurable up to 64 bytes in and 64 bytes
out. The configuration is done via HMS standard files. This interface must be configured in the same way for both the
Master and the SCS 2 slave for the bus to work correctly. For each project a document has to be sent to the customer
describing the used parts of the interface. When referring to in/out we view it from the SCS2 side, hence input for the
SCS2 is an output from the master in the crane.
Mapping of I/O
OUT IN
Byte 0-63 Byte 0-63
Project Project
specific specific
outputs inputs
Output Segment
In the output segment it possible to use a number of bytes for diagnostic information in the form codes. The code sent
will be equivalent with the code displayed in the onboard display; hence there will be three levels of this code INFO,
WARNING, ERROR. Apart from the code and the byte for indicating the type of code a counter will be incremented
each time a code is sent. The counter is a 16bit value and therefore will begin from 0 if the counter overflows. The value
of this counter will be sent each time that a new diagnostic message is transmitted.
Spreader diagnostic area.

Byte 0 => Type of error (info, warning, error)
Byte 1 => Node ID (the number of the node from which the message originates)
Byte 2-3 (WORD) => Diagnostic code
Byte 4-5 (WORD) => Sub Code for diagnostics
Byte 6-7 (WORD) => Sequential counter value (message number)

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 21(50)
System diagnostic area.

This part is named the assert diagnostics and is basically only used to find discrepancies in the SCS2 system. The
objective of it is mainly for Bromma Conquip AB’s R&D to identify unforeseen weaknesses in the system. If the
customer wishes to implement/decode this it can help Bromma Conquip AB improve its’ equipment further, however the
customer might find little or no use in this information on their own behalf. The assert part is configured in the following
way.
Byte 8 => Node ID
Byte 9-10 => Row Number (of source code)
Byte 11-16 => Filename (1:st 6 char.)
Byte 17-18 => sequential counter
The remaining bytes for output will be assigned the interface with the crane and will vary on each project. The
assignments here are discrete outputs from the Spreader and current values (pressure etc.) from devices on the Spreader.
These assignments shall be are documented in the electrical documentation of the project.
Input Segment
The entire range of the input area is configurable per project. The assignments here are discrete inputs to the Spreader and
set point values for the Spreader. These assignments shall be documented in the electrical documentation of the project.
Spreader Stop
A Spreader stop function can be used in the system.
This is performed by enabling Spreader stop using the address key on B1 or B2 and connecting the signal from the
spreader stop button to digital port 47 on the corresponding node (B1 or B2).
The spreader stop configuration must correspond to the spreader stop setting in the spreader program. This means that if
and only if the spreader stop on a node is enabled, digital port 47 must be connected to the Spreader Stop component in
the spreader program.

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 22(50)
Fault Finding table

Symptom What to do Comment
Power Supply
Node won’t start. No text appears in Measure the main supply. The voltage The green and all red LED’s in the
the display after power-on. should exceed 17V AC or DC. display should be lit.
RS-232
BMS system can not communicate Probe TxD and RxD lines with Data lines should show square waves
with the node. oscilloscope while trying to between –10V to +10V relative to
communicate. GND pin.
CAN
The node can not communicate with Probe bus lines with oscilloscope.
the other nodes. CAN high should show square waves
pointing downwards and CAN low
should be showing square waves
pointing upwards.
Digital Ports
Input signal fault Check if LED indicator on I/O module The LED should be lit when current
responds to sensor signal. flows through the module.
Check the Common connection for
correct supply.
Output signal fault Check if LED indicator on I/O module The LED should be lit when the circuit
responds to command. is closed.
Check the load for proper connection The load should be connected between
and grounding. the modules out pin and ground.
Check for broken fuse on the I/O
module.
Check the Common connection for The supply voltage depends on the
correct supply. type of load. 220V,110V,24V or other.
Node ID
The node stops at start-up with Node Measure the voltage of all ID pins. 5V This can indicate that the node has
Id displayed. represent ones and 0V represents wrong id strapped telling the node to
zeroes. The measures should indicate participate in the system with wrong
the expected id. role.

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 23(50)
Analogue Inports
Analogue input signal appears to be Check the reference voltage relative to There should be exactly 10V
faulty. the GND. difference between them.
Check if the node chassis is properly This is very important in an AC driven
grounded to the spreader. system.
PWM Outports
PWM output appears to be faulty. Check the load for errors.
Try another load.
Software tools
Overview
There are some related tools to the SCS2, which support it in different ways. A brief description of these tools is given
below.
ABE
ABE (Application Builder Environment) is a tool for developing and configuring the spreader program, which controls
the logic of the spreader. ABE generates a load file. For more detailed see the separate manual.
BMS
BMS ultra light (Bromma Monitoring System ultra light) is a tool for monitoring events and reading status of I/O in the
SCS2. BMS can also be used to download new programs to the SCS2. For more detailed see the separate manual.

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 24(50)
Miscellaneous
Data sheet
Parameter Note Min Max Unit
Operating voltage Pin X2 42-44 17 40 V AC/DC

Current consumption Depending on number and type of I/O modules 300 800 mA
Power monitoring Level and quality measurement of voltage.
Indicated via LED’s. (faults stored in log)
0
Temperature Operating temperature -40 +85 C
Internal temperature monitoring
IP67
EMC conformity In accordance with 89/336/EEC:
EN 50081-2: 1993
EN 50082-2: 1995
EN 61000- 4- 6: 1996
EN 61000-4-8:1993
ENV 50204: 1995
EN 61000- 4- 4: 1995
EN 61000- 4- 2: 1995
Controller 32bit controller running at 16MHz quartz
Memory Program 1.4Mb
Log/NVRAM 128kb
External EEPROM 256byte
Time 1*realtime clock
PWM current output 4*Current controlled. Short circuit protected. 0 2,5 A
Analogue inputs 12 bit resolution voltage/current 0 10 V
10V reference voltage output
SSI serial 300 kHz
I/O 48 programmable Voltage depending on type of module used. 12 230 V AC/DC
Galvanic isolation. LED indication.
SC/OL protected 3A.
Scan time System scan time 50 ms
Node scan time 5 ms
Serial interfaces BCAN – Bromma CAN based bus
RS485 – Asynchronous for sensors etc.
RS232 – For PC communication
Field bus slave to those field buses supplied by
HMS.
Diagnostics System diagnostics
Spreader functionality diagnostics
8 character display for messages & information
Power level via LED’s
Event and error log
FB programming Basic binary functions (AND, OR etc.)
Basic Analogue functions (compare, add etc.)
Basic controller functions(PWM, regulators etc.)
Spreader controller functions

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 25(50)
Dimensions
Figure 1 All dimensions in mm

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 26(50)
Appendix A (Error messages)

The error messages, which are generated by the system, can be viewed in the display as well as in the log (using the
BMS). It is the same information in both interfaces and is explained in this appendix in the table below.
Nu level Description of code Description of sub code Consequence Hints

m.l
cod
e
0
1 WARNING Failed reading temperature .
2 spare 0 .
3 spare 1 .
4 spare 2 .
5 spare 3 .
6 ERROR Two different PCs' trying to Id of one of the node System is brought into Ensure that only
download to the system connected to the PC failsafe mode. one PC is
downloading
7 spare 4 .
8 spare 5 .
9 spare 6 .
10 spare 7 .
11 spare 8 .
12 ERROR Program memory failure, HW . System is brought into failsafe mode.
fault
13 ERROR No response from slave when . System is brought into Ensure that all
initialising system failsafe mode. slave are
powered up &
correctly
addressed
14 ERROR Boot sequence failed . System is brought into Restart system
failsafe mode.
15 spare 9 .
16 spare 10 .
17 spare 11 .
18 spare 12 .
19 spare 13 .
20 ERROR Downloading error, connection . System is brought into reload program
broken failsafe mode.
21 spare 14 .
22 ERROR Memory collides when . System is brought into recompile and
downloading program failsafe mode. download
program again

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 27(50)
23 spare 15 .
24 spare 16 .
25 spare 17 .
26 spare 18 .
27 spare 19 .
28 WARNING No data in program/system . System cannot start Contact Bromma
memory
29 spare 20 .
30 WARNING Checksum of memory corrupt .
31 ERROR HW fault on memory . System is brought into Contact Bromma
failsafe mode. if problem
persists
32 spare 21 .
33 spare 22 .
34 ERROR System init. Display. This error The error codes during the system boot phase that have caused the
code accumalates and displays system to go into failsafe mode
the errors ocurred during the
system boot, since no reporting
is done until the system has
started.
35 ERROR System failed in reading . System is brought into reload and
spreader program from memory failsafe mode. restart
36 ERROR No spreader program residing in . System is brought into download
memory failsafe mode. program
37 ERROR System failed to run spreader . System is brought into reload proram
program failsafe mode.
38 ERROR Spreader program object . System is brought into Check spreader
instances failed failsafe mode. program. If
problems persist
contact Bromma
problems persist
contact Bromma
problems persist
contact Bromma
41 ERROR Spreader program object . System is brought into Check spreader.
instances failed failsafe mode. If problems
persist contact
Bromma
problems persist
contact Bromma

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 28(50)

problems persist
contact Bromma
44 WARNING I/O message lost .
45 ERROR Memory failure . System is brought into Restart system.
failsafe mode. If problems
persist contact
Bromma
46 spare 23 .
47 spare 24 .
48 spare 25 .
49 spare 26 .
50 ERROR Failed to configure I/O on node The node ID which has System is brought into restart
generated the error failsafe mode.
51 ERROR Duplicate answers on I/O The node ID which has System is brought into restart
configuration from the same generated the error failsafe mode.
node when initialising system
52 ERROR System initialising error when The node ID which has System is brought into restart
configuring nodes I/O generated the error failsafe mode.
54 spare 27
56 ERROR No answer when master . System is brought into check

requesting configuration failsafe mode. connections
information during intitialisation between nodes.
Restart
Restart
Restart
59 INFO System started .
60 WARNING TWL - No twistlock sensor . Message stored in log and check wiring,
inputs active during system start displayed on Spreader sensors and
connectors or
mechanical
reasons

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 29(50)
61 WARNING TWL - One twistlock indicating ID no. of the twistlock Message stored in log and check for
both locked and unlocked which generated the displayed on Spreader damaged sensors
warning and sensor
adjustment or
mechanical
reasons
62 WARNING TWL - timeout locking. Locked ID no. of the twistlock Message stored in log and check sensor,
signal has not been received which generated the displayed on Spreader valves and/or
after output to valve warning wiring or
mechanical
reasons
63 WARNING TWL - Locked sensor lost ID no. of the twistlock Message stored in log and check for
during operation. Sensor lost which generated the displayed on Spreader damaged sensors
without command/output when warning and sensor
twistlocks are all locked adjustment or
mechanical
reasons
64 WARNING TWL - timeout unlocking. ID no. of the twistlock Message stored in log and check sensor,
Unlocked signal has not been which generated the displayed on Spreader valves and/or
received after output to valve warning wiring or
mechanical
reasons
65 WARNING TWL - Unocked sensor lost ID no. of the twistlock Message stored in log and check for
during operation. Sensor lost which generated the displayed on Spreader damaged sensors
without command/output when warning and sensor
twistlocks are all unlocked adjustment or
mechanical
reasons
66 WARNING TWL - all landed sensors not ID no. of the twistlock Message stored in log and check for
received after first landed and which generated the displayed on Spreader damaged sensors
timeout. warning and sensor
adjustment or
mechanical
reasons
67 WARNING TWL - landed sensor not ID no. of the twistlock Message stored in log and check for
released when the other sensors which generated the displayed on Spreader damaged sensors
not active and a timer has timed warning and sensor
out adjustment or
mechanical
reasons
68 WARNING TELESCOPE - prox. type. No . Stops the telescope and check for
valid sensor found within displays/stores message damaged sensors
timeout limit after output has and sensor
been activated adjustment or
mechanical
reasons
69 WARNING TELESCOPE - prox. type. ID no. of the sensor Stops the telescope and check for
Wrong sensor in telescoping missing which displays/stores message damaged sensors
sequence reached generated the warning and sensor
adjustment or
mechanical

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 30(50)
reasons
70 WARNING TELESCOPE - prox. type. The ID no. of the lost Message stored in log and displayed on
position sensor is lost without an sensor Spreader
output.
71 WARNING TELESCOPE - prox. type. Two ID no.s. of the sensors Message stored in log and check for
different position sensors displayed on Spreader damaged sensors
indicating simultaneously and sensor
adjustment or
mechanical
reasons
72 ERROR Duplicate answers from one The node ID which has System is brought into restart (check
node during boot verification generated the error failsafe mode. address keying)
73 ERROR Wrong boot version in a node The node ID which has System is brought into contact Bromma
generated the error failsafe mode.
74 ERROR No answer when master The node ID which has System is brought into restart
requesting boot version. generated the error failsafe mode.
75 spare 28
76 spare 29
77 spare 30
78 spare 31 .
79 spare 32 .
80 ERROR Wrong node answered request The node ID which has System is brought into restart
from master to check if pc was generated the error failsafe mode.
connected
81 ERROR No answer after master request The node ID which has System is brought into restart, check
to check PC port (RS232) generated the error failsafe mode. connections
82 ERROR Unable to download program . System is brought into retry
failsafe mode.
83 ERROR Unable to download program . System is brought into Check spreader
(checksum failure) failsafe mode. program. If
problems persist
contact Bromma
84 WARNING Onboard realtime clock time .
couldn't be read
85 WARNING Onboard realtime clock time .
couldn't be set
86 INFO minimum system CPU cycle time in ms Message stored in log and displayed on
time. Periodically reported every Spreader
half hour. The counter is reset
after reporting.

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 31(50)
87 INFO maximum system CPU cycle time in ms Message stored in log and displayed on
time. Periodically reported every Spreader
half hour. The counter is reset
after reporting.
88 INFO average system CPU cycle time. time in ms Message stored in log and displayed on
Periodically reported every half Spreader
hour. The counter is reset after
reporting.
89 spare 33 .
90 INFO The number of control loops The number of the Message stored in log and displayed on
exceeding 100ms for th last half counter Spreader
hour. The counter is reset after
reporting
91 spare 34 .
92 spare 35 .
93 spare 36 .
94 ERROR No operative system in Node . Systems fails to start contact Bromma
95 ERROR Duplicate answer on The node ID which has System is brought into check adress key
determining Spreader stop set up generated the error failsafe mode.
96 ERROR No answer on Master request for . System is brought into check adress key
"Spreader stop" configuration failsafe mode.
97 INFO Spreader stop has been 0= activated Message stored in log and displayed on
activated/deactivated 1=deactivated Spreader
98 spare 37 .
99 spare 38 .
100 ERROR Spreader program fault . System is brought into recompile and
failsafe mode. reload spreader
program
101 WARNING CAN message buffer is full The first message type Message stored in log and displayed on
in the buffer Spreader
102 ERROR System failed to initialise HW . System shutdown contact Bromma

103 spare 39 .
104 spare 40 .
105 ERROR Onboard NV RAM failed . System is brought into check
memory test failsafe mode. battery/restart/co
ntact Bromma
106 spare 41 .
107 WARNING 10V reference voltage too low Actual voltage *10 Message stored in log and check supplies
displayed on Spreader

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 32(50)
108 WARNING 12V internal supply too low Actual voltage *10 Message stored in log and check supplies
109 ERROR Battery voltage too low Actual voltage *10 Message stored in log and check battery
110 ERROR The System failed to lock th I/O . System is brought into restart
on a node during system init. failsafe mode.
111 spare 42
112 spare 43 .
113 spare 44 .
114 INFO System is shutting down .
115 INFO System shutdown has been .
completed
116 spare 45 .
117 spare 46 .
118 INFO Landed override has been .
activated
119 INFO Landed override has been .
deactivated
120 spare 47 .
121 spare 48 .
122 spare 49 .
123 spare 50 .
124 spare 51 .
125 spare 52 .
126 spare 53 .
127 spare 54 .
128 spare 55 .
129 ERROR Spreader program fault or load . System is brought into check and
file has been korrupted failsafe mode. recompile
spreader
program.
Reload. /contact
Bromma
spreader
program.
Reload. /contact
Bromma

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 33(50)
spreader
program.
Reload. /contact
Bromma
132 spare 56 .
133 spare 57 .
134 spare 58 .
135 spare 59 .
spreader
program.
Reload. /contact
Bromma
137 spare 60 .
138 spare 61 .
139 spare 62 .
140 WARNING Unknown CAN message The ID type of the Message stored in log and displayed on
received message Spreader
141 INFO CAN messages missed. The count of the Message stored in log and displayed on
Cyclically reported. missed messages Spreader
142 ERROR Two nodes within the system The ID which is System is brought into check and
have the same ID/adress duplicate failsafe mode. correct the
adress key
143 WARNING 10V reference voltage is too Voltage * 10 Message stored in log and check supplies
high displayed on Spreader
144 WARNING 12V internal voltage is too high Voltage * 10 Message stored in log and check supplies
145 WARNING Battery voltage is too high Voltage * 10 Message stored in log and check supplies
146 WARNING User defined Warning. The . Message stored in log and Check specific
user/programmer defines what displayed on Spreader project.
this fault should indicate within
the application program.

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 34(50)
156 spare 63 .
157 spare 64 .
158 spare 65 .
159 spare 66 .

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 35(50)
160 spare 67 .
161 WARNING CAN error . Message stored in log and displayed on
Spreader
162 WARNING RS232 error . Message stored in log and displayed on

Spreader
163 WARNING Power monitor P1 = sensor . Message stored in log and check supplies
supply voltage. Warning 1 = displayed on Spreader
Voltage < 21V
164 ERROR Power monitor P1 = sensor . System is taken down check supplies
supply voltage. ERROR = into idle mode. Ie if the
Voltage below permissive system voltage comes up
voltage of system. again it wakes otherwise
is prepared to shut down
165 WARNING Power monitor P2 = internal . Message stored in log and check supplies
Voltage < 21V
166 ERROR Power monitor P2 = internal . System is taken down check supplies
logic supply voltage. ERROR = into idle mode. Ie if the
167 WARNING Power monitor P3 = PWM . Message stored in log and check supplies
Voltage < 21V
168 ERROR Power monitor P3 = PWM . System is taken down check supplies
supply voltage. ERROR = into idle mode. Ie if the
169 WARNING System failed to read/write to a ID of port: Message stored in log and check supplies
I/O port Digital=0+port_no, displayed on Spreader
Analogue=100+port_n
o, PWM=200+port_no,
encoder=300+port_no.
170 spare 68 .

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 36(50)
171 spare 69 .
172 spare 70 .
173 spare 71 .
174 ERROR No answer when on general . Message stored in log and displayed on
information request between Spreader
nodes.
175 INFO TWL - twistlock lock command . Message stored in log and displayed on
received Spreader
176 INFO TWL - twistlock unlock . Message stored in log and displayed on
command received Spreader
177 INFO TWL - twistlock has been . Message stored in log and displayed on
locked Spreader
178 INFO TWL - twistlock has been . Message stored in log and displayed on
unlocked Spreader
179 INFO TELESCOPE - prox. type. . Message stored in log and displayed on
Expand command received Spreader
180 INFO TELESCOPE - prox. type. . Message stored in log and displayed on
Retract command received Spreader
181 INFO TELESCOPE - prox. type. The ID of the position Message stored in log and displayed on
Command to go to a speceific requested Spreader
position has been received
182 INFO TELESCOPE - prox. type. The The ID of the position Message stored in log and displayed on
desired position has been requested Spreader
reached
183 WARNING TELESCOPE - automatic type. 0 = Desired position The telescopic motion is check sensor,
The telescope hasn't reached its' not reached within time stopped until a new pressure,mechan
position within time limit limit. command is given. ics. If necessary
1 = telescope has not Message stored in log and calibrate system.
moved more than 1 cm displayed on Spreader
during 3 seconds.
184 INFO TELESCOPE - automatic type. . Message stored in log and displayed on
expand command received Spreader

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 37(50)
Retract command received Spreader
186 INFO TELESCOPE - automatic type. The ID of the position Message stored in log and displayed on
Command to go to a specific requested Spreader
position received
187 INFO TELESCOPE - automatic type. The ID of the position Message stored in log and displayed on
The desired position reached requested Spreader
188 INFO The year has been set current value (year) Message stored in log and displayed on
Spreader
189 INFO The month has been set current value (month) Message stored in log and displayed on
Spreader
190 INFO The day/date has been set current value (date) Message stored in log and displayed on
Spreader
191 INFO The time of day (hour) has been current value (hour) Message stored in log and displayed on
set Spreader
192 WARNING Nocontact with the master for The ID of the node Message stored in log and check
10s which doesn't have displayed on Spreader connections
contact
193 ERROR Message reported during boot. . restart (check

Unknown role address keying)
194 INFO Information request (system . Message stored in log and displayed on
boot functionality) Spreader
195 INFO Download request active . Message stored in log and displayed on
(system boot functionality) Spreader
196 INFO Information request received . Message stored in log and displayed on
197 INFO set time request received . Message stored in log and displayed on

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 38(50)
198 INFO Boot version request received. . Message stored in log and displayed on
199 spare 72 .
200 INFO Download flag request received. . Message stored in log and displayed on
201 spare 73 .
202 spare 74 .
203 spare 75 .
204 spare 76 .
205 INFO Check flash memory request . Message stored in log and displayed on
received. (system boot Spreader
functionality)
206 INFO Restart node request received. . Message stored in log and displayed on
207 INFO System start init. (system boot . Message stored in log and displayed on
functionality) Spreader
208 INFO System look for downloadflag. . Message stored in log and displayed on
209 INFO Send datablock request. (system . Message stored in log and displayed on
210 INFO Received datablock. (system . Message stored in log and displayed on
211 INFO Download in progress percentage of progress shown on Spreader display

downloaded data
212 INFO copy serial information to flash . Message stored in log and displayed on
memory Spreader
213 spare 77 .
214 spare 78 .
215 ERROR No answer when waiting for . System is brought into failsafe mode.
present nodes response

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 39(50)
216 INFO Inforamtion on present nodes . Message stored in log and displayed on
has been received Spreader
217 ERROR Download timeout . System is brought into reload

failsafe mode.
218 spare 79 .
219 ERROR No answers or inconsistent . System is brought into failsafe mode.
answers from system members
during boot
220 ERROR The size of received data is to . System is brought into failsafe mode.
large. Boot message
during boot
during boot
during boot
during boot
during boot
during boot
227 spare 80 .
during boot
229 INFO Spreader error and event log has . Message stored in log and displayed on
been cleared Spreader
230 ERROR Failed to set up spreader destination of error System is brought into Check spreader
program correctly failsafe mode. program. If
problems persist
contact Bromma
231 ERROR Spreader program download . System is brought into Check spreader
error failsafe mode. program. If
problems persist
contact Bromma

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 40(50)
232 ERROR Spreader program download . System is brought into Check spreader
error failsafe mode. program. If
problems persist
contact Bromma
233 INFO Power monitor P1 = sensor . Message stored in log and displayed on
supply voltage. OK Spreader
234 INFO Power monitor P2 = internal . Message stored in log and displayed on
235 INFO Power monitor P3 = PWM . Message stored in log and displayed on
236 INFO Reboot (restart) request sent . Message stored in log and displayed on
from master to slaves. Happens Spreader
when slaves are powered on
before master at system start
237 INFO System has been taken down to . Message stored in log and displayed on
idle mode. Ie waiting to wake Spreader
up.
238 Spare 81 .
239 INFO System failed to cancel . Message stored in log and displayed on
shutdown process Spreader
240 INFO No answer when attempting to . Message stored in log and displayed on
cancel shutdown process Spreader
241 INFO System received timeout when . Message stored in log and displayed on
attempting to cancel shutdown Spreader
process
242 INFO System shutdown aborted . Message stored in log and displayed on
Spreader
243 spare 82 .
244 INFO TWL - The spreader has been . Message stored in log and displayed on
landed Spreader
245 INFO TWL - The Spreader has been . Message stored in log and displayed on
totally lifted (not landed) Spreader

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 41(50)
246 INFO FLIPPER - flipper up command . Message stored in log and displayed on
received Spreader
247 INFO FLIPPER - flipper down . Message stored in log and displayed on
248 WARNING Power monitor P1 = sensor . AI can start to flicker. Message stored in
supply voltage. Warning 2 = log and displayed on Spreader
Voltage < 17V
249 WARNING Power monitor P2 = internal . AI can start to flicker. Message stored in
Voltage <17V
250 WARNING Power monitor P3 = PWM . AI can start to flicker. Message stored in
Voltage < 17V
251 ERROR System failed to initialise fielbus . System is brought into failsafe mode.
interface
252 ERROR Duplicate answers when setting . System is brought into failsafe mode.
up fieldbus interface
253 ERROR No answer when configuring . System is brought into failsafe mode.
fieldbus interface
254 WARNING System failed in locking .
fieldbus interface
255 WARNING TWIN195 - twinboxes have ID of the twin box Message stored in log and check
failed to get to their upper failing displayed on Spreader solenoids/mecha
position within time limit nics/sensors
256 WARNING TWIN195 - left hook has failed . Message stored in log and check
to reach its' upper position displayed on Spreader solenoids/mecha
within time limit nics/sensors
257 WARNING TWIN195 - right hook has failed . Message stored in log and check
to reach its' upper position displayed on Spreader solenoids/mecha
within time limit nics/sensors

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 42(50)
258 WARNING TWIN195 - twin boxes left . Twin down sequence check
timed out when expanding to stopped. Have to return solenoids/mecha
their attach position. Failed to Spreaer to twin up nics/sensors
reach switch within time limit position. Message stored
in log and displayed on
Spreader
259 WARNING TWIN195 - twin boxes right . Twin down sequence check
timed out when expanding to stopped. Have to return solenoids/mecha
their attach position. Failed to Spreaer to twin up nics/sensors
reach switch within time limit position. Message stored
in log and displayed on
Spreader
260 WARNING TWIN195 - left hook has failed . Message stored in log and check
to reach its' lower position displayed on Spreader solenoids/mecha
(connect) within time limit nics/sensors
261 WARNING TWIN195 - right hook has failed . Message stored in log and check
to reach its' lower position displayed on Spreader solenoids/mecha
(connect) within time limit nics/sensors
262 WARNING TWIN195 - twinboxes have ID of the twin box Message stored in log and check
failed to get to their lower failing displayed on Spreader solenoids/mecha
position within time limit nics/sensors
263 WARNING TWIN195 - twin up sensor lost ID of the twin box Message stored in log and check
unexpectedly. (not due to failing displayed on Spreader solenoids/mecha
output) nics/sensors
264 WARNING TWIN195 - twin up sensor ID of the twin box Message stored in log and check
received when twinboxes are failing displayed on Spreader solenoids/mecha
down nics/sensors
265 WARNING TWIN195 - left hook down . Message stored in log and check
sensor lost unexpectedly. displayed on Spreader solenoids/mecha
nics/sensors
266 WARNING TWIN195 - right hook down . Message stored in log and check
sensor lost unexpectedly. displayed on Spreader solenoids/mecha
nics/sensors
267 WARNING TWIN195 - left hook up sensor . Message stored in log and check
lost unexpectedly. displayed on Spreader solenoids/mecha
nics/sensors
268 WARNING TWIN195 - right hook up sensor . Message stored in log and check
lost unexpectedly. displayed on Spreader solenoids/mecha
nics/sensors

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 43(50)
269 ERROR System failed to init. RS485 Node ID System is brought into restart / contact
failsafe mode. Bromma
270 ERROR Duplicate answers in system Node ID System is brought into restart / contact
when setting up RS485 failsafe mode. Bromma
271 ERROR System timed out when trying to . System is brought into restart / contact
configure RS485 failsafe mode. Bromma
Teach in command received Spreader
273 INFO TWINTELESCOPE - expand . Message stored in log and displayed on

274 INFO TWINTELESCOPE - retract . Message stored in log and displayed on

275 INFO TWINTELESCOPE - left . Message stored in log and displayed on

console reached zero gap Spreader
position
276 INFO TWINTELESCOPE - right . Message stored in log and displayed on

console reached zero gap Spreader
position
277 INFO TWINTELESCOPE - twinlegs . Message stored in log and displayed on

expand in motion Spreader
278 INFO TWINTELESCOPE - twinlegs . Message stored in log and displayed on

retract in motion Spreader
279 WARNING TWINTELESCOPE - hasn't . motion is stopped. check

reached an endstop when in Message stored in log and pressure/mechan
motion within time limit displayed on Spreader ics(lubrication)/s
ensor/valves
280 spare 83 .
281 INFO TWINMPS - teaching a pre- The ID of the position Message stored in log and displayed on
defined position teached Spreader
282 INFO TWINMPS - command to go to The ID of the position Message stored in log and displayed on
a pre-defined position has been requested Spreader
received

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 44(50)
283 INFO TWINMPS - A command to . Message stored in log and displayed on

store a new value for a log Spreader
position has been received
284 INFO TWINMPS - A command to The ID of the position Message stored in log and displayed on
return to a log position has been requested Spreader
received
285 WARNING TWINMPS - the twinlegs . Motion is stopped. check

haven't reached their requested Message stored in log and pressure/mechan
position within time limit. displayed on Spreader ics(lubrication)/s
ensor/valves
286 INFO TWIN195 - twin up command . Message stored in log and displayed on
has been received Spreader
287 INFO TWIN195 - twin down . Message stored in log and displayed on
command has been received Spreader
288 INFO TWIN195 - twin boxes have . Message stored in log and displayed on
reached their upper position Spreader
289 INFO TWIN195 - twin boxes have . Message stored in log and displayed on
reached their lower position Spreader
290 INFO TTDS - override request . Message stored in log and displayed on
received Spreader
291 INFO TTDS - override request ended . Message stored in log and displayed on
Spreader
292 WARNING Buffer full transferring serial . Message stored in log and displayed on
port info over CAN bus Spreader
293 WARNING No answer when transferring . Message stored in log and displayed on
serial port info over Can bus Spreader
294 ERROR Failed to communicate with . System is brought

RS485 into failsafe mode.
295 spare 84 .
296 spare 85 .

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 45(50)
297 spare 86 .
298 ERROR Failed reading spreader System is brought into Check spreader
program. failsafe mode. program. If
problems persist
contact Bromma
299 spare 87
300 spare 88
301 WARNING RS485 not functioning as Depending on type of Message stored in log and displayed on
intended sensor/device Spreader
302 WARNING AnyBus not functioning as Depending on type of Message stored in log and displayed on
intended sensor/device Spreader
303 WARNING Error in locking AnyBus setup Node ID

304 WARNING Timeout when trying to lock
AnyBus setup
305 WARNING Wrong node answered when locking AnyBus setup
306 INFO Spreader properties Number of containers Message stored in log and
loaded/unloaded displayed on Spreader
307 WARNING AnyBus external bus failure Message stored in log and
308 WARNING AnyBus Status ok Message stored in log and
309 WARNING AnyBus external bus ok Message stored in log and
310 WARNING Wrong node answered when EEPROM setup
311 ERROR Timeout when expecting answer from node on EEPROM
312 WARNING Spreader properties

318 WARNING Read EEPROM failure
319 WARNING Read NVRAM failure
320 WARNING EEPROM checksum failure
321 INFO Spreader properties EEPROM
set ok
322 WARNING EEPROM set failure

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 46(50)
323 INFO Spreader properties EEPROM attached to new node
324 INFO RS485 status ok

325 INFO Gravity point to centre
command
326 INFO Gravity point to left side
command
327 INFO Gravity point to right side
command
328 INFO Gravity point has reached the .
centre position
left end stop
right endstop
331 WARNING RS485 absolute sensor wrap .
around warning. Sensor too near
the value where it wraps around
and begins from zero again.
332 WARNING RS485 absolute sensor has .

wrapped around. The value has
gone from maximum to
minimum in one CPU cycle.
333 INFO Added value to NVRAM .
successfully
334 WARNING Spreader stop configuration node that reported the problem
mismatch
335 WARNING Missed message on bus node from which an answer is expected
regarding digital I/O
regarding analogue I/O
regarding encoder data
regarding AnyBus message
regarding RS485 data
340 WARNING No contact with the node for 3s. node from which an answer is expected
specified by the Sub code
341 ERROR Error when trying to dowload .
program
342 ERROR Node is missing on the bus node that is missing
during system start.

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 47(50)
343 ERROR Inclination sensor initialisation node that failed to initialise the sensor
error
344 ERROR Timeout when trying to node that failed to initialise the sensor
intitialise the inclination sensor
regarding inclination sensor
346 INFO Node bus communication ok. .
BCAN ok
347 INFO BCAN bus status warning. .
348 WARNING BCAN bus communication off. .
349 ERROR AnyBus Spreader/systems node from which an answer is expected
diagnostic area failed to set up.
350 ERROR Timeout when trying to set up
AnyBus Spreader/system
diagnostic area
351 ERROR AnyBus Assert diagnostic area node from which an answer is expected
failed to set up
352 ERROR Timeout when trying to set up
AnyBus Assert diagnostic area.
353 INFO Present nodes shown in sub code bitwise OR for all included nodes. 12bit Value
354 INFO AnyBus slave card plugged in

node ID holding the
card
355 INFO AnyBus Master card plugged in node ID holding the
card
356 WARNING AnyBus card missing node ID of the node missing the card
357 INFO AnyBus Input data area size size of data area (bytes)
358 INFO AnyBus output data area size size of data area (bytes)
359 ERROR Hardware initialisation failed psu_mon.=1, temp_sens.=2, realtime_clock=3
(system prog.)
360 ERROR NVRAM full. No space left for .

Storage
361 ERROR NVRAM checksum Error .
362 ERROR OS code. Operating system fatal code from OS call Bromma
error
363 ERROR OS subcode.Operating system code from OS call Bromma
fatal error
364 ERROR OS extra.Operating system fatal code from OS call Bromma
error
365 ERROR Local regulator (PID) failed. node ID that failed to restart
initialise the regulator

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 48(50)
366 ERROR Local regulator (PID) timeout . retstart

367 ERROR Error in interpreting the spreader . Check versions
program. Parameter mismatch of system and
between system and ABE file. ABE.
368 ERROR Error in recognising a . Check versions

component downloaded with the of system and
spreader program ABE.
369 WARNING Gravity point haven't reached .
the requested position within
time limit.
regarding regulator data.
371 ERROR Error in locking regulator setup .
372 INFO The Spreader info has been set. The index of the field
which is set.
373 INFO The Spreader info has been set. The value of the field
which is set. The
logged value is in the
range 0-9999. This
range limit has nothing
to with the actual value
set in the Spreader info.
374 INFO The time of day (minute) has Current value (minute) Message stored in log and displayed on
been set Spreader
375 INFO Received a change bitrate Requested bitrate

request. Boot message.
376 WARNING TWIN195-Multiple sensor Message stored in log and displayed on

values from left hook Spreader
377 WARNING TWIN195-Multiple sensor Message stored in log and displayed on

values from right hook Spreader
378 WARNING Codeloading via anybus failed. node ID that failed to Message stored in log and displayed on
(start sequence) handle start sequence. Spreader
(download sequence) download. Spreader

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 49(50)
(finish sequence) handle finish sequence. Spreader
381 WARNING Disabeling outputs failed. node ID that failed to Message stored in log and displayed on
disable outputs. Spreader
382 WARNING No answer when attempting to Message stored in log and displayed on
disable outputs. Spreader
383 WARNING Enabeling outputs faild. node ID that failed to Message stored in log and displayed on
enabeling outputs. Spreader
384 WARNING No answer when attempting to Message stored in log and displayed on
enabeling outputs. Spreader
385 INFO AutoTuner stored in NVRAM Regulator index. Message stored in log and displayed on
Spreader
386 INFO Tandem - Teaching a pre- The ID of the position Message stored in log and displayed on
defined position teached Spreader
387 INFO Tandem - A command to store a Message stored in log and displayed on
new value for a log position has Spreader
been received
388 INFO Tandem - command to go to a The ID of the position Message stored in log and displayed on
pre-defined position has been requested Spreader
received
389 INFO Tandem - A command to return The ID of the position Message stored in log and displayed on
to a log position has been requested Spreader
received
390 WARNING Tandem - Cylinder position has The ID of the cylinder Message stored in log and displayed on
changed more than allowed. Spreader
391 INFO Tandem – Both landside and Message stored in log and displayed on
waterside spreaders enabled Spreader
392 INFO Tandem – Landside spreader Message stored in log and displayed on
enabled Spreader

Manual SCS2
Andy Lewis 2003-07-18 2:06 PM 11 50(50)
393 INFO Tandem – Waterside spreader Message stored in log and displayed on
enabled Spreader
394 INFO TandemPush – A push Message stored in log and displayed on

395 INFO TandemPush – Inner position Message stored in log and displayed on
reached. Spreader
396 INFO TELESCOPE – Impact detected Message stored in log and displayed on
Spreader
397 INFO TELESCOPE – Telescope is Message stored in log and displayed on

autocorrecting Spreader
398 WARNING TELESCOPE – Sensor value is Message stored in log and displayed on
out of range Spreader
399 INFO TELESCOPE – Bumped out of Message stored in log and displayed on
signal window Spreader
400 INFO TWL – TTDS active Message stored in log and displayed on
Spreader
401 WARNING TWL – Lock attempt with Message stored in log and displayed on
TTDS active Spreader
402 INFO Digital I/O configured on an Node id on where I/O Message stored in log and displayed on
AnybusGateway configured Spreader
403 INFO Analogue I/O configured on an Node id on where I/O Message stored in log and displayed on
404 INFO PWM configured on an Node id on where I/O Message stored in log and displayed on


SCS2 Manual HW

Uploaded by

Copyright:

Available Formats

SCS2 Manual HW

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SCS2 Manual HW

Uploaded by

Copyright:

Available Formats

Rev 1.

2  2003 Bromma Conquip AB

Dictionary and abbreviations

3  2003 Bromma Conquip AB

SCS2 includes the following features:

4  2003 Bromma Conquip AB

B1 Master B2 Slave B8 Slave

5  2003 Bromma Conquip AB

The Boot program is responsible for

6  2003 Bromma Conquip AB

Bus/AI RS232 Display &

LED1 – 11V, FAIL

7  2003 Bromma Conquip AB

Type Prefix Example Note

INFORMATION I I59 Information shows progress in the system. Examples of information

8  2003 Bromma Conquip AB

Priority of displayed messages

The X1 and X3 connectors

9  2003 Bromma Conquip AB

Front view of X1 connector

I/O-5 General purpose input or output / Locked_0 3

I/O-9 General purpose input or output 26

I/O-13 General purpose input or output 4

I/O-17 General purpose input or output / Landed_left_0 10

I/O-212 General purpose input or output / Lock_left 46

10  2003 Bromma Conquip AB

NAME Description X1 PIN NUMBER

X1 - Pin number Link configuration X1 - Pin number Link configuration

Front view of X3 connector

Name Description X3 pin number

I/O-29 General purpose input or output 24

I/O-33 General purpose input or output 5

11  2003 Bromma Conquip AB

Name Description X3 pin number

I/O-41 General purpose input or output 49

I/O-45 General purpose input or output 7

I/O-46 General purpose input or output 9

I/O-47 General purpose input or output 50

I/O-48 General purpose input or output 30

X3 - Pin number Link configuration X3 - Pin number Link configuration

12  2003 Bromma Conquip AB

Front view of X2 connector

Name Pin number in connector

Name Pin number in connector

13  2003 Bromma Conquip AB

Name Pin number in connector

The address key setting is described in the following table:

14  2003 Bromma Conquip AB

Name Pin number in connector

Name Pin number in connector

PWM out 2 X2/2

PWM out 3 X2/21

PWM out 4 X2/31

External Spreader Memory

Name Pin number in connector Cable

15  2003 Bromma Conquip AB

RS 485 and SSI

When used as a RS 485 the following pins are used:

When used as SSI the following pins are used: