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MODULAR CLEAN ROOMS

4133 Shoreline Drive -- St. Louis, Missouri 63045 -- www.portaking.com -- [email protected]

1-800-284-5346
 We have supplied modular enclosures for construction of clean environmental systems for
over 40 years. Our customers include a variety of manufacturers, health care facilities,
universities, military and other government agencies. System designs vary depending on
the specific processes the enclosures support. These structures can be classified into three
different categories..

Clean Rooms: Are enclosed spaces created to support manufacturing processes that must be done with limited
exposure to contamination. The level of cleanliness will vary depending upon the standards established for the specified
manufacturing process. The level of cleanliness also determines the design criteria necessary to achieve the desired
results. This requires filtration of air, along with humidity and temperature control. Standards identified by classifications
have been established in accordance with Federal industry and ISO guidelines. Third party certification along with
operational protocols are common for these applications.

Applications include:
Compounding Pharmacies
Electronic Component Manufacturing
Healthcare Linen Cleaning
Isolation Rooms
Wafer Chip Production
Pharmaceutical Packaging Rooms
….and more

Clean Environments: Not every manufacturing process requires Environmental Rooms are like cleanrooms in that a controlled
the stringent contamination control required for a certified clean environment is created to support a specific manufacturing
room or the humidity and temperature control of an E-room. For process. The process requires precise control over temperature
these applications our modular systems can be used to create and humidity levels to ensure the desired outcome of the product
separate environments that are cleaner than other areas within being produced.
the facility.
Applications include:
Applications Include: CMM Rooms
Aerospace & Automotive Component Manufacturing Cannabis & Other Vertical Farming
QC Inspection Rooms Dry Rooms
Control Rooms Powder Paint Enclosures
Equipment & Machine Enclosures 3D Printer Enclosures
...and more Data Centers
Laboratories
...and more

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On-Site Support: Nationwide network of clean room contractors along with Porta-King regional sales managers to support turnkey design and construction of your project.

Speed of Construction: Faster construction than would be possible by any conventional methods to accelerate completion of your construction.

Cleaner Construction: Prefabricated and prefinished components minimize on-site cutting of material for a much cleaner build.

Flexible Design: Our flexible designs make it easy to move, modify or expand with a 100% recapture of your initial material investment.

Cost Effective: Potential tax saving as modular construction can be categorized as capital equipment.
Wall Construction Designs

B Your choice of non-shedding anodized aluminum or powder coated finish to ensure optimal performance of the cleanroom filtration system.

1 ¾” Versa-King 3” Versa-King
This thinner profile is perfect for furring wall Our most popular clean room framing system. The
applications or to create laminar airflow chase, multi-purpose, 3-piece post connector serves not only to
return walls and column wraps. secure wall panels together but also as a wiring chase and
structural column to support the roof and ceiling system.

Famed Modular Wall Systems

Versa-King –Extruded aluminum posts enable tight control over dimensional tolerances to ensure superior fit and finish.
Wall sections are held in place with a 3-piece framing post.
These posts are installed between each wall section and serve as the structural support for the ceiling system as well as a vertical chase to conceal electrical and data lines.
The interior and exterior components of our connection post are designed to compress onto the wall surface to ensure an extra tight seal.
The unique design of the interior and exterior framing posts also facilitates a positive locking connection with window frame to eliminate movement and resist air leakage.

Wall Finishes – Providing the appropriate wall surface is critical to the performance of Cleanrooms and E-rooms. We offer a wide array of materials to address a wide
range of operational requirements. Popular options include melamine, smooth FRP, PVC and painted steel. A variety of other surfaces are available to meet the
functional demands of each unique application.

Core Compositions – A variety of materials can be included to accommodate insulation values, fire resistance and sound control. Solid insulating cores include
polystyrene (EPS) or optional polyisocyanurate. Other compositions that address fire rating, sound control and other project specific requirements are available.

Frameless Modular Wall Systems - These systems utilize a tongue and groove side connection which eliminates the need for any vertical framing components.
C Light weight yet structurally strong and easy to maneuver. This design creates a flush wall surface with a clean, monolithic appearance. Available in 3”-8” panel
thicknesses to address a broad range of application requirements. Panel heights up to 40’.).

6” VK HD
This 6” thick version of the Versa-King framing system is ideally suited
Monolith EPS – Includes a solid expanded for cleanroom applications where an extra tall ceiling clearance is
polystyrene core (UL Class 1 in accordance required. Like all Versa-King systems post connections utilize a
with ASTM E-84). non-progressive design to facilitate easy removal of a one or a series
of panels from anywhere within the wall system.

Monolith Urethane – Includes a foamed in

place polyurethane core (UL Class 1 in
accordance to UL 4880).

4133 Shoreline Drive

St. Louis, Missouri 63045
www.portaking.com
[email protected]
1-800-284-5346
3
 Windows – Are an essential design feature in most cleanrooms and E-rooms. Our windows are designed to create a flush
COMPONENTS surface with our wall panels. In this detail you can see the frame of our window is designed to positively lock into the
posts of our Versa-King framing system to create a tight seal that resists leakage.

Single pane windows are flush to one side to Dual pane windows are designed for use in
eliminate ledges where dust can collect. Our full common walls and are flush to each side of the
perimeter glazing stops include a compression fit wall panel surface.
against the glazing surface to ensure a tight seal.

DOORS – ALLOW ACCESS FOR PERSONNEL,

EQUIPMENT OR MANUFACTURED PARTS

Single and Double Swing – Anodized aluminum storefront type framing is light weight but extremely durable.
Connecting posts are positively lock into each side of the integral door frame provide superior support for single or double
door leaf designs. Doors can be prepped for a range of specialty hardware and security devices.

• Steel single and double swing doors are also available in a wide array of designs and special door hardware preps.

Single / Bi-parting Automatic Sliding – Help to maintain environmental conditions

inside the enclosures. They can be set to operate automatically with motion sensors or
via push button controls. They can also be equipped to operate with keypads or card
readers for added security.

Clean room and

environmental room ceiling
systems can be designed in a
variety of different ways depending
on the application requirements.
Overhead – A variety of overhead door designs can be
supplied to accommodate transfer of larger material
and equipment into and out of the enclosure. As a steel
fabricator we can custom design any necessary support
structure for integration into our wall system.

Pass Through Cabinets

Suspended Ceiling System – Can be supplied with our standard mineral board tiles Can be supplied for
or with optional non-shedding tile compositions that include Vinyl, FRP or PVC. installation into our wall
panels. They include swings
doors on both sides to
Gasketed Suspended Ceiling System - Are available with a facilitate the clean transfer of
variety of non-shedding ceiling tile design options that help seal material in or out of the
the environment while creating a support mechanism for HEPA controlled environment.
and ULTA filters and concealment of the associated duct work.

Insulated Panel Ceiling System – These large insulated panels offer an alternative to
a traditional suspended ceiling system. Panels include a painted steel surface on
both sides with either an EPS or Urethane insulating core. For larger spans a
heavy-duty T grid is used to support the panels. The T grid is supported from the
existing super structure with threaded rod. The roof panels can form the finished
ceiling or can be used in conjunction with a secondary suspended ceiling for
creation of a sealed plenum system. 4
 Cleanroom with PVC Wall Finish

ACCESSORIES

Air Showers – To clean and decontaminate personnel, equipment and

products prior to entering the controlled environment.

Mezzanines – We manufacture our own line of structural steel mezzanines. When

cleanrooms and environmental rooms require a large clear span of the ceiling system,
substantial storage loading capacity to support mechanical equipment, or both an integrated
mezzanine provides a safe and effective and code compliant way to accommodate these
design features.

FFU (Fan Filter Units) – Supplied with HEPA or ULTA filters are an essential component of clean room design.
These units can be mounted into a cleanroom ceiling system to facilitate the filtration of particles from the recirculated
air, or from surrounding air in a single pass design.

Raised Access Floor Systems - Are used to enhance laminar air flow from a filter ceiling system directly down to
the floor. They can also be used to conceal equipment, water lines and electrical wiring.

Low Sidewall Return Air Chase Design Return Air Chases

Insulated Panel Ceiling System

1-800-284-5346
4133 Shoreline Drive -- St. Louis, Missouri 63045
www.portaking.com -- [email protected]

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 WALL COMPOSITIONS & FINISHES

Painted Steel – Is economically priced, super durable finish, available in a

variety of colors.

Painted Aluminum – Light weight, non-shedding and corrosion resistant

material.

Painted Steel PVC- Creates a highly reflective surface that is scratch and chemical resistant.

Smooth FRP - This heavy duty easy to clean material is also chemical and
moisture resistant.

All these panel surfaces can be laminated directly to a Polystyrene (EPS) or

Polyisocyanurate core. Drywall backing can also be added for enhanced
sound control.

Painted Aluminum

PVC

Smooth FRP

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 CLEANROOM STANDARDS

maximum particles/m3 equivalent

>=0.1 um >=0.2 um >=0.3 um >=0.5 um >=1 um >=05 um

4133 Shoreline Drive

St. Louis, Missouri 63045
www.portaking.com
[email protected]
1-800-284-5346
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 Electronics Manufacturing Medical Device Packaging Room Equipment Enclosure

4133 Shoreline Drive

St. Louis, Missouri 63045
www.portaking.com
[email protected]
1-800-284-5346