The document outlines the procedures for installing a ceiling enclosure. It describes delivering and storing materials, pre-installation requirements like permits and approvals, and the step-by-step work process including setting guidelines, installing steel framing, applying gypsum boards, and finishing joints. Safety equipment like PPE and tools needed are also listed.
The document outlines the procedures for installing a ceiling enclosure. It describes delivering and storing materials, pre-installation requirements like permits and approvals, and the step-by-step work process including setting guidelines, installing steel framing, applying gypsum boards, and finishing joints. Safety equipment like PPE and tools needed are also listed.
The document outlines the procedures for installing a ceiling enclosure. It describes delivering and storing materials, pre-installation requirements like permits and approvals, and the step-by-step work process including setting guidelines, installing steel framing, applying gypsum boards, and finishing joints. Safety equipment like PPE and tools needed are also listed.
The document outlines the procedures for installing a ceiling enclosure. It describes delivering and storing materials, pre-installation requirements like permits and approvals, and the step-by-step work process including setting guidelines, installing steel framing, applying gypsum boards, and finishing joints. Safety equipment like PPE and tools needed are also listed.
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CEILING
ENCLOSURE BY TEKTON STRONG BUILDERS CORP SCOPE OF WORK
• The purpose of this work statement for
the installation of ceiling enclosure is to outline and describe in detail the safe procedure of ceiling enclosure including other related activities such as survey & layout, delivery/handling, installation of ceiling framing, expansion bolt and other related works to complete the scope. ALL PLANT AND EQUIPMENT
CORDLESS DRILL ELECTRIC DRILL TAPE METER
ALL PLANT AND EQUIPMENT
CORDLESS DRILL 3-STEPLADDER WORKING
PLATFORM **PRIOR TO START CEILING FRAMING & ENCLOSURE ACTIVITY** - All workers must undergo work activity training (WAT) prior to mobilization Secure permits prior to painting works - Secure material transmittal form per delivery WORK (warehouseman)
EXECUTION - Check all materials if in good condition before application
- Ensure request inspection to QA for Ceiling before a
Ceiling Framing & Enclosure - Secure permits prior to painting works 1. MATERIAL HANDLING, STORAGE AND PROTECTION
a. Deliver materials to the project site in
WORK untouched packaging or in container must have the following information listed EXECUTION below • Product Name • Product Description • Manufacturers date & Expiration date (depends on the item material) 1. MATERIAL HANDLING, STORAGE AND PROTECTION
WORK b. Store materials that are not in use
EXECUTION in a tightly covered container and in a well-ventilated areas • Maintain containers in good condition • Remove away any unnecessary items or chemicals that could cause contamination • Keep the storage area clean and dry 1. MATERIAL HANDLING, STORAGE AND PROTECTION
c. Manual Hauling Materials
WORK • Ensure proper lighting inside and outside of the EXECUTION storage area • Remove objects that can cause slip, trip and cuts to workers • Use of rubber knitted gloves as hand protection, safety shoes, hard hat during hauling of materials 2. PRE-INSTALLATION / APPLICATION REQUIREMENTS
• Assure all methodologies, materials, mock-ups, and
WORK shop drawings are approved prior start of activity. EXECUTION • Secure material transmittal form inspection per delivery • Assure proper handover procedure is implemented on-site. • Secure all necessary permits prior to work activity (work request, tools permits, etc.) 2. PRE-INSTALLATION / APPLICATION REQUIREMENTS
• Ensure the gypsum boards and accessories
material undergone sorting with reference to its code, design, size and no damages. Use of WORK complete PPE such as hand protection (gloves) EXECUTION • Before to start suspended ceiling works, QA/QC engineer should follow up all balance work to concerned parties. • QA/QC procedures shall follow work inspection request, inspection shall be carried out different work tiers and clearances. It should be obtained at progressive levels as mentioned therein 3. WORK PROCEDURE
INSTALLATION CEILING GUIDE
WORK • Apply leveling hose or a leveling laser to level
every corner of the ceiling wall to determine the EXECUTION perimeter height to ensure that the ceiling installation is even. After that, set a guideline for it. • Attach the wall angle to the perimeter wall by a concrete nail or any fastening materials. • Fix & align accurately the steel angle with maximum interval of 1220 mm (4ft). • Tie the suspension rod securely to the steel angle. 3. WORK PROCEDURE
INSTALLATION CEILING GUIDE
WORK • Attach the carrying channel to the
suspension clip using rod joiner. EXECUTION • Connect the furring channel to carrying channel using the w-clip. Furring channel can be spaced at 406 mm or 16 inch. up to 610 mm or 24 inch • Ceiling boards (gypsum board) are attached to the furring by gypsum screw. CEILING CHANNEL • - WALL RUNNER / WALL ANGLE • - DOUBLE FURRING CHANNEL • - DOUBLE FURRING CLIP • - SINGLE FURRING CHANNEL • - SINGLE FURRING CLIP • - SUSPENSION ROD HANGER • - SUSPENSION ROD • - CARRYING CHANNEL • - CARRYING CHANNEL JOINER • - CARRYING CHANNEL HANGER 3. WORK PROCEDURE
INSTALLATION OF STEEL FRAMING FOR
SUSPENDED CEILING WORK • Apply leveling hose or a leveling laser to level every corner of the ceiling wall to determine the perimeter EXECUTION height to ensure that the ceiling installation is even. After that, set a guideline for it. • Attach the wall angle to the perimeter wall by using a screws, stub nails or drywall fasteners depending on the wall type. • The ceiling is to be set out from the center to balance the width of the boards at the perimeter. Center to center distance for main runners and cross tees at 2ft x 2ft or 2ft x 4ft • Maximum distance from wall to first hanger is 2ft. 3. WORK PROCEDURE
INSTALLATION OF STEEL FRAMING
FOR SUSPENDED CEILING WORK • Main tees (main runners) are joined together by EXECUTION inserting a tab on the end of one section into a slot in the adjoining section • Cross tees are inserted in slots in the main tees and locked in position with minimal downward force • When all sections have been installed, adjustment can be made to ensure that the whole suspension is leveled. • ATTACHMENT TO CONCRETE SLAB OF SUSPENDED CEILING MAIN TEE & CROSS TEE CEILING FRAMING 3. WORK PROCEDURE
METHODS OF GYPSUM BOARD
APPLICATION WORK A. Measure the dimensions using tape meter. EXECUTION B. Once the ceiling framing is complete. Black screws are used to secure the boards to the furring channel. C. Boards must be cut either by scoring and breaking or by sawing. D. Mark the placement of light fixtures and vents on the drywall. E. Cut edges should be smoothed to obtain neat joints when installed 3. WORK PROCEDURE
METHODS OF GYPSUM BOARD
APPLICATION
WORK F. Raise the first piece of gypsum board to the ceiling.
Make sure that the tapered edges of the sheet are facing EXECUTION the floor G. Repeat the process along the wall, always ensure that the tapered edges touch one another and are facing down. - The tapered edges are designed to make the process of taping and mudding easier, so it’s should be remain facing down H. Permanently fasten the gypsum board to the ceiling joists. Place the fasteners 7 inches (18 cm) apart along the perimeter, 0.375 inches (0.95 cm) from the edges of 3. WORK PROCEDURE
METHODS OF GYPSUM BOARD
APPLICATION WORK I. Start the second row with a half sheet of drywall to EXECUTION stagger the seams. - Using a utility knife, cut through the board at the vertical midpoint of the drywall sheet after measuring and marking the cut line. The panel should be tipped off the ground or table at a little angle, then pushed down to split it in half. - Use the same procedure to attach this half-piece of drywall as you used on the first row of drywall. 3. WORK PROCEDURE
METHODS OF GYPSUM BOARD
APPLICATION WORK J. Repeat the process until the entire ceiling is EXECUTION covered. Make sure to stagger the seams to ensure the drywall’s stability K. Short edges should be chamfered L. Create holes where vents, lights, and electrical boxes are marked after the drywall has set. To make the cutting procedure quick and simple, use a spiral cutout saw. 3. WORK PROCEDURE FINISHING OF GYPSUM BOARD Joint Treatment WORK EXECUTION a) Before filling and covering of joints, board surface should be cleaned and free of dust. b) First coat of joint filler (putty) should be applied with tools of sufficient width to extend a minimum 50 mm beyond both sides of the center of the joint (100 mm width). (Paleta/putty knife, plastering trowel) 3. WORK PROCEDURE FINISHING OF GYPSUM BOARD Joint Treatment WORK EXECUTION c) Joint Tape should be embedded into the joint filler to reinforce the joint between two gypsum boards d) Once the first coat of joint filler (putty) has dried, a second coat of joint filler (putty) should be applied with 100 mm width on both sides of the center of joint tape (200 mm width) 3. WORK PROCEDURE FINISHING OF GYPSUM BOARD Joint Treatment WORK EXECUTION e) A very thin third coat of joint filler (putty) should be applied with a minimum width no less than 150 mm beyond both sides of the center of the joint tape (300 mm width). f) Once third coat has dried, surface should be sanded and smoothed. JOINT TREATMENT CLEANING At the end of each work, remove rubbish, cut boards dust, and other After completing ceiling board discarded materials from project site. installation, clean area from dust and Clean the area before and after from cut boards and trims activity
Provide final protection and maintain
conditions, in a manner suitable to At a completion of construction installer, w/c ensures, gypsum board activities of other trades, touch up and construction being without damage at restore damaged.. time of Substantial Completion.
Use of appropriate and complete PPE
during working hours and while inside the site premises, such as eye Clean the area before and after work protection (goggles), hand protection activity (gloves), reflectorized vest and safety shoes. QUALITY ASSURANCE AND CONTROL TESTS Refer to Project-WP-ITP–Inspection and Test Plan/ Construction Specifications INSPECTIONS Refer to ITP – Inspection Plans Refer to Forms – Inspection Checklists and Forms
MEASURING AND TESTING EQUIPMENT TO BE CALIBRATED
Calibrated tools & equipment Steel Tape, L-square, Level Bar provided by TEKTON
PARTIES AND PRODUCTS REQUIRING ACCREDITATION OR CERTIFICATION