Moog Valves DIVelectricalInterfaces Manual

User Manual
ELECTRICAL INTERFACES
DESCRIPTION OF THE ELECTRICAL

INTERFACES FOR THE SERIES
D636, D637, D638, D639, D67X, D930, D94X
AND THE RKP-D
CA63420-001; Version 1.1, 13/07

Copyright
© 2013 Moog GmbH
Hanns-Klemm-Straße 28
71034 Böblingen
Germany
Telephone: +49 7031 622-0
Fax: +49 7031 622-191
E-mail: [email protected]
Internet: http://www.moog.com/Industrial
All rights reserved.

No part of this user information may be reproduced in any form (print, photocopies, microfilm, or by any other
means) or edited, duplicated, or distributed with electronic systems without the prior written consent of Moog.
Contraventions of the above requirement shall entitle Moog to compensation in damages.
Subject to change without notice.
© Moog GmbH User Manual "Electrical Interfaces" (CA63420-001; Version 1.1, 13/07) A
Table of Contents
Table of Contents
Copyright ................................................................................................................................................... A
List of Tables ..............................................................................................................................................v
List of Figures ............................................................................................................................................ vi
1 General Information ..................................................................................1

1.1 Notes on user information.......................................................................................................... 1
1.1.1 Changes and validity ...................................................................................................... 1
1.1.2 Completeness ................................................................................................................ 2
1.1.3 Storage location ............................................................................................................. 2
1.1.4 Typographical conventions............................................................................................. 3
1.2 Intended operation ...................................................................................................................... 4
1.3 Selection and qualification of personnel .................................................................................. 5
1.4 Trademarks .................................................................................................................................. 5
2 Safety .........................................................................................................7
2.1 Handling in accordance with safety requirements................................................................... 7
2.2 Occupational safety and health ................................................................................................. 8
2.3 General safety instructions ........................................................................................................ 8
2.4 ESD ............................................................................................................................................... 9
2.5 Safety instructions for installation and maintenance .............................................................. 9
2.5.1 Protective grounding and electrical shielding ............................................................... 10
2.5.2 Moog Valve Configuration Software............................................................................. 11
3 Function and Method of Operation .......................................................13

3.1 Block diagram............................................................................................................................ 13
3.2 Analog inputs/outputs .............................................................................................................. 14
3.3 Digital inputs/outputs................................................................................................................ 14
3.4 Digital signal interface .............................................................................................................. 14
3.5 Field bus interfaces ................................................................................................................... 15
3.5.1 CAN bus interface ........................................................................................................ 15
3.5.2 Profibus-DP interface ................................................................................................... 16
3.5.3 EtherCAT® interface..................................................................................................... 16
3.6 External LVDT ............................................................................................................................ 17
3.7 Service interface........................................................................................................................ 17
3.8 Pilot valve interface................................................................................................................... 17
3.9 Status LEDs ............................................................................................................................... 17
4 Electrical Interfaces ................................................................................19

4.1 Connector X1 ............................................................................................................................. 19
4.1.1 Pin assignment of connector X1................................................................................... 19
4.1.1.1 Pin assignment of 6+PE-pin connector ................................................... 19
4.1.1.2 Pin assignment, 11+PE-pin connector (variant Q) .................................. 20
4.1.1.3 Pin assignment, 11+PE-pin connector (variant p/Q, pump) .................... 21
4.1.2 Mating connector for connector X1 .............................................................................. 21
4.1.3 Power supply................................................................................................................ 22
4.1.4 Supply to the 4/2- or 2/2-way seat valve ...................................................................... 22
4.1.5 Analog inputs................................................................................................................ 23
4.1.5.1 Signal types............................................................................................. 23
© Moog GmbH User Manual "Electrical Interfaces" (CA63420-001; Version 1.1, 13/07) i
Table of Contents
4.1.6 Analog outputs ............................................................................................................. 25

4.1.6.1 Analog outputs 4–20 mA ......................................................................... 25
4.1.6.2 Analog outputs 2–10 V ............................................................................ 25
4.1.7 Digital inputs................................................................................................................. 25
4.1.7.1 Release signal input ................................................................................ 25
4.1.8 Digital outputs............................................................................................................... 25
4.2 Connector X2 for digital signal interface ................................................................................ 26
4.2.1 Incremental transducer................................................................................................. 26
4.2.2 SSI transducer.............................................................................................................. 28
4.2.3 LocalCAN ..................................................................................................................... 29
4.2.3.1 Pin assignment, LocalCAN connector X2 (M12, 5-pin) ........................... 30
4.2.3.2 Pin assignment, LocalCAN connector X2 (M8, 3-pin) ............................. 31
4.3 Field bus connectors X3 and X4 .............................................................................................. 31
4.3.1 CAN connectors ........................................................................................................... 31
4.3.1.1 Technical data for the CAN bus interface................................................ 31
4.3.1.2 Pin assignment, CAN connectors............................................................ 32
4.3.2 Profibus-DP connectors ............................................................................................... 32
4.3.2.1 Technical data for the Profibus-DP interface........................................... 32
4.3.2.2 Pin assignment, Profibus-DP connectors................................................ 33
4.3.3 EtherCAT® connectors ................................................................................................. 33
4.3.3.1 Technical data for the EtherCAT® interface ............................................ 33
4.3.3.2 Pin assignment, EtherCAT® connectors ................................................. 34
4.4 Analog input connectors X5, X6 and X7.................................................................................. 35
4.4.1 Pin assignment, analog input connectors X5, X6 and X7 ............................................ 35
4.4.2 Signal types.................................................................................................................. 36
4.4.2.1 Signal type for the analog input: ±10 V ................................................... 36
4.4.2.2 Signal type for the analog input: 0–10 V ................................................. 36
4.4.2.3 Signal type for the analog input: 0–10 mA .............................................. 36
4.4.2.4 Signal type for the analog input: 4–20 mA .............................................. 37
4.4.3 Input resistances .......................................................................................................... 37
4.5 Connector X8 for external LVDT .............................................................................................. 38
4.6 Plug connection X9 for 4/2- or 2/2-way seat valve ................................................................. 38
4.7 Service connector X10 .............................................................................................................. 39
4.8 Pilot valve connector X11 ......................................................................................................... 39
5 Status display ..........................................................................................41

5.1 Module status LED «MS».......................................................................................................... 41
5.2 Network status LED «NS»......................................................................................................... 42
5.2.1 Valves/pumps with CAN bus interface ......................................................................... 42
5.2.2 Valves with Profibus-DP interface ................................................................................ 43
5.2.3 Valves with EtherCAT® interface.................................................................................. 44
6 Wiring .......................................................................................................47
6.1 General notes on wiring............................................................................................................ 47
6.1.1 Tools and materials required........................................................................................ 47
6.1.2 Procedure..................................................................................................................... 47
6.1.3 Wiring supply cables and digital and analog signals .................................................... 48
6.2 Protective grounding and electrical shielding........................................................................ 48
6.2.1 Overview ...................................................................................................................... 48
6.2.2 Equipotential bonding and protective grounding .......................................................... 49
6.2.2.1 General principles ................................................................................... 50
6.2.2.2 Protective conductor................................................................................ 50
6.2.2.3 Ground loops........................................................................................... 51
6.2.3 Machines with deficient equipotential bonding ............................................................. 51
© Moog GmbH User Manual "Electrical Interfaces" (CA63420-001; Version 1.1, 13/07) ii
Table of Contents
6.2.4 Electrical shielding........................................................................................................ 51

6.2.4.1 Cables ..................................................................................................... 51
6.2.4.2 Connecting the shield.............................................................................. 52
6.2.4.3 Insulated shielding................................................................................... 53
6.2.4.4 Cable routing ........................................................................................... 54
6.3 Permissible lengths for connection cables ............................................................................ 54
6.3.1 Introduction................................................................................................................... 54
6.3.2 Typical values for copper cables .................................................................................. 54
6.3.2.1 Resistance of cable ................................................................................. 54
6.3.2.2 Capacitance of cable............................................................................... 54
6.3.3 24V supply cables ........................................................................................................ 55
6.3.3.1 Voltage drop per unit length .................................................................... 55
6.3.3.2 Examples of the voltage drop of supply cables ....................................... 56
6.3.4 Analog signal cables .................................................................................................... 56
6.3.5 Digital signal cables...................................................................................................... 58
6.3.5.1 Digital signal input cables........................................................................ 58
6.3.5.2 Digital signal output cables...................................................................... 58
6.3.5.3 Field bus cables ...................................................................................... 58
6.4 Wiring connector X1.................................................................................................................. 59
6.4.1 Single-ended command signals ................................................................................... 60
6.4.2 Conversion of actual value output signals Iout .............................................................. 61
6.4.2.1 Valves/pumps with 6+PE-pin connector X1 ............................................ 61
6.4.2.2 Valves/pumps with 11+PE-pin connector X1 (variant p/Q) ..................... 61
6.5 Wiring incremental transducers (X2) ....................................................................................... 62
6.6 Wiring SSI transducers (X2) ..................................................................................................... 63
6.6.1 SSI master mode.......................................................................................................... 63
6.7 Wiring CAN networks (X2, X3, X4) ........................................................................................... 64
6.7.1 Cable lengths and cable cross sections ....................................................................... 66
6.7.1.1 Suitable cable types for CAN networks ................................................... 66
6.7.2 Permissible number of CAN bus nodes ....................................................................... 67
6.7.3 CAN module address (node ID) ................................................................................... 67
6.7.4 CAN transmission rate ................................................................................................. 67
6.8 Wiring Profibus-DP networks (X3, X4)..................................................................................... 68
6.8.1 Cable lengths and cable cross sections ....................................................................... 69
6.8.1.1 Suitable cable types for Profibus-DP networks ....................................... 69
6.8.2 Permissible number of Profibus nodes......................................................................... 69
6.8.3 Profibus-DP module address (node ID) ....................................................................... 70
6.8.4 Profibus-DP transmission rate...................................................................................... 70
6.9 Wiring EtherCAT® networks (X3, X4)....................................................................................... 71
6.9.1 Suitable cable types for EtherCAT® networks.............................................................. 72
6.9.2 Permissible number of EtherCAT® nodes .................................................................... 72
6.9.3 EtherCAT® module address (node ID) ......................................................................... 73
6.9.3.1 Auto-increment addressing ..................................................................... 73
6.9.3.2 Fixed node addressing ............................................................................ 73
6.9.4 EtherCAT® transmission rate ....................................................................................... 73
6.10 Wiring analog inputs (X5, X6, X7) ............................................................................................ 74
6.10.1 2-wire transducers........................................................................................................ 74
7 Starting-up ...............................................................................................77
7.1 Electromagnetic compatibility (EMC) ...................................................................................... 77
7.2 Communication via the Moog Valve Configuration Software ............................................... 77
© Moog GmbH User Manual "Electrical Interfaces" (CA63420-001; Version 1.1, 13/07) iii
Table of Contents
8 Trouble shooting .....................................................................................79

8.1 Communication problems in networks ................................................................................... 79
8.1.1 General trouble shooting .............................................................................................. 79
8.1.1.1 LED «MS» not shining............................................................................. 79
8.1.2 Trouble shooting CANopen .......................................................................................... 79
8.1.2.1 No or disrupted communication............................................................... 79
8.1.3 Trouble shooting Profibus-DP ...................................................................................... 80
8.1.3.1 No or disrupted communication............................................................... 80
8.1.4 Trouble shooting EtherCAT® ........................................................................................ 81
8.1.4.1 LED «NS» not shining, no communication.............................................. 81
8.1.4.2 LED «NS» flashing/shining orange, no or disrupted communication ...... 81
8.1.4.3 LED «NS» flashing/shining, network status does not reach
'PRE-OPERATIONAL.............................................................................. 82
8.1.4.4 LED «NS» flashing/shining orange, network status does not reach
'SAVE-OPERATIONAL' or 'OPERATIONAL' .......................................... 82
9 Additional Documentation and Accessories ........................................83

9.1 Additional documentation ........................................................................................................ 83
9.2 Accessories ............................................................................................................................... 84
10 Index.........................................................................................................85
11 Appendix..................................................................................................93
11.1 Abbreviations, symbols, specialist terms ............................................................................... 93
11.2 Additional literature................................................................................................................... 95
11.2.1 CAN fundamentals ....................................................................................................... 95
11.2.2 Profibus fundamentals.................................................................................................. 95
11.2.3 EtherCAT® fundamentals ............................................................................................ 95
11.2.4 Moog publications ........................................................................................................ 96
11.3 Quoted standards ...................................................................................................................... 96
11.3.1 CiA DSP ....................................................................................................................... 96
11.3.2 DIN EN ......................................................................................................................... 96
11.3.3 DIN EN ISO .................................................................................................................. 97
11.3.4 IEC ............................................................................................................................... 97
11.3.5 IEEE ............................................................................................................................. 97
11.3.6 ISO/DIS, ISO/IEC ......................................................................................................... 97
11.3.7 TIA/EIA ......................................................................................................................... 97
© Moog GmbH User Manual "Electrical Interfaces" (CA63420-001; Version 1.1, 13/07) iv
List of Tables
List of Tables
Table 1: Allocation of interfaces to connectors ............................................................................................ 14
Table 2: Nominal voltage/nominal power of the 4/2- or 2/2-way seat valve ................................................ 22
Table 3: Technical data for the LocalCAN interface .................................................................................... 29
Table 4: Technical data for the CAN bus interface ...................................................................................... 31
Table 5: Technical data for the Profibus-DP interface ................................................................................. 32
Table 6: Technical data for the EtherCAT® interface .................................................................................. 33
Table 7: Input resistances X5, X6, X7 ......................................................................................................... 37
Table 8: States of the module status LED «MS»......................................................................................... 41
Table 9: States of the network status LED «NS» on valves/pumps with CAN bus interface....................... 42
Table 10: States of the network status LED «NS» on valves/pumps with Profibus-DP interface.................. 43
Table 11: States of the Run LED «RUN» on valves/pumps with EtherCAT® interface ................................. 44
Table 12: States of the Link/Activity LEDs «L/A in» and «L/A out» on valves/pumps with
EtherCAT® interface ...................................................................................................................... 44
Table 13: States of the network status LEDs «NS in» and «NS out» on valves/pumps with
EtherCAT® interface ...................................................................................................................... 45
Table 14: Benefits of the different signal types for analog inputs .................................................................. 48
Table 15: Examples of the voltage drop of supply cables as a function of the cable length for a
cable cross section of 0.75 m2....................................................................................................... 56
Table 16: Designations of incremental transducer connections
(incremental transducers of different manufacturers) .................................................................... 63
Table 17: Recommendation for maximum cable lengths in CAN networks,
depending on the transmission rate .............................................................................................. 66
Table 18: Recommendation for maximum cable lengths in CAN networks, depending on the cable cross
section and the number n of CAN bus nodes................................................................................ 66
Table 19: Maximum permissible stub cable lengths in CAN networks .......................................................... 66
Table 20: Specification of electrical data for CAN bus cables ....................................................................... 66
Table 21: Suitable cable types for CAN networks ......................................................................................... 66
Table 22: Recommendation for maximum cable lengths in Profibus-DP networks, depending on the
transmission rate ........................................................................................................................... 69
Table 23: Specification of electrical data for Profibus-DP cables (as per type A) ......................................... 69
Table 24: Suitable cable types for Profibus-DP networks ............................................................................. 69
Table 25: Assignment of Ethernet/EtherCAT® signals with mixed connector types ...................................... 72
Table 26: Suitable cable types for EtherCAT® networks ............................................................................... 72
Table 27: Additional documentation .............................................................................................................. 83
Table 28: Accessories ................................................................................................................................... 84
Table 29: Abbreviations, symbols, specialist terms ....................................................................................... 93
© Moog GmbH User Manual "Electrical Interfaces" (CA63420-001; Version 1.1, 13/07) v
List of Figures
List of Figures
Figure 1: Block diagram of the valve/pump electronics ................................................................................ 13
Figure 2: 6+PE-pin connector X1.................................................................................................................. 19
Figure 3: 11+PE-pin connector X1 (variant Q).............................................................................................. 20
Figure 4: 11+PE-pin connector X1 (variant p/Q, pump)................................................................................ 21
Figure 5: Incremental transducer connector X2 (M12, 8-pin) ....................................................................... 26
Figure 6: SSI transducer connector X2 (M12, 8-pin) .................................................................................... 28
Figure 7: LocalCAN connector X2 (M12, 5-pin)............................................................................................ 30
Figure 8: LocalCAN connector X2 (M8, 3-pin).............................................................................................. 31
Figure 9: CAN connectors X3 and X4 (M12, 5-pin) ...................................................................................... 32
Figure 10: Profibus-DP connectors X3 and X4 (M12, 5-pin) .......................................................................... 33
Figure 11: EtherCAT® connectors X3 and X4 (M12, 4-pin) ............................................................................ 34
Figure 12: Analog input connectors X5, X6 and X7 (M8, 4-pin) ..................................................................... 35
Figure 13: Equivalent circuit diagram of analog input ..................................................................................... 37
Figure 14: External LVDT connector X8 (M12, 5-pin) .................................................................................... 38
Figure 15: Block diagram of the plug connection of the 4/2- or 2/2-way seat valve
(with free-wheeling and light emitting diode) ................................................................................. 38
Figure 16: Service connector X10 (M8, 3-pin) ................................................................................................ 39
Figure 17: Layout of LEDs on front of housing of valve/pump electronics with CAN bus interface ................ 42
Figure 18: Layout of LEDs on front of housing of valve/pump electronics with Profibus-DP interface ........... 43
Figure 19: LEDs on front of the housing of valve/pump electronics with EtherCAT® interface....................... 44
Figure 20: Equipotential bonding and protective grounding of machines (see also DIN EN 60204-1) and
electrical shielding of our valves/pumps with integrated electronics ............................................. 49
Figure 21: Connecting the shield to the control cabinet's wall (detail A from Figure 20) ................................ 52
Figure 22: Connecting the cable shield via connector to the control cabinet's wall (detail A from Figure 20) 53
Figure 23: Connecting the insulated shielding to the control cabinet's wall (detail A from Figure 20) ............ 53
Figure 24: Voltage drop on the supply cable .................................................................................................. 55
Figure 25: Wiring the 6+PE-pin connector X1 ................................................................................................ 59
Figure 26: Wiring the 11+PE-pin connector X1 .............................................................................................. 59
Figure 27: Circuit for single-ended command signals..................................................................................... 60
Figure 28: Circuit for converting the actual value output signals Iout
(for valves with 6+PE-pin connector X1) ....................................................................................... 61
(for valves with 11+PE-pin connector X1) ..................................................................................... 61
Figure 30: Wiring diagram with incremental transducer ................................................................................. 62
Figure 31: Incremental transducer signals A and B with reversal point and speed variation ......................... 62
Figure 32: Wiring diagram with SSI transducer .............................................................................................. 63
Figure 33: Signals between valve/pump and a 16-bit SSI transducer (example) ........................................... 63
Figure 34: CAN wiring diagram....................................................................................................................... 65
© Moog GmbH User Manual "Electrical Interfaces" (CA63420-001; Version 1.1, 13/07) vi
List of Figures
Figure 35: Connection of valve/pump to a PC via the CAN bus interface (connector X3) ............................. 65
Figure 36: Connection of valve/pump to a PC via the service interface (service connector X10) .................. 65
Figure 37: Profibus-DP wiring diagram ........................................................................................................... 68
Figure 38: EtherCAT® wiring diagram ............................................................................................................ 71
Figure 39: Twisted-pair wires in Ethernet/EtherCAT® cables with M12 connectors ....................................... 72
Figure 40: Connecting a 2-wire transducer to analog input connectors X5, X6 or X7 .................................... 74
© Moog GmbH User Manual "Electrical Interfaces" (CA63420-001; Version 1.1, 13/07) vii
List of Figures
For your notes.
© Moog GmbH User Manual "Electrical Interfaces" (CA63420-001; Version 1.1, 13/07) viii
1 General Information Notes on user information
1 General Information
1.1 Notes on user information

This user information is only complete in conjunction with the product-related Completeness
documentation required for the relevant application.
 Chapter "1.1.2 Completeness", page 2
Please refer to the product-specific valve/pump user information for details on
intended operation, selection and qualification of personnel, responsibilities,
and warranty and liability.
This user information is concerned exclusively with the electrical connections
of the valves/pumps. The instructions contain the most important information
for ensuring proper and correct establishment of these connections.
 Chapter "1.2 Intended operation", page 4
 Chapter "2.1 Handling in accordance with safety requirements", page 7
The contents of this user information and the product-related documentation

relevant to the particular application must be read, understood and followed in
all points by each person responsible for machine planning, assembly and op-
eration before work on the valves/pumps is started. This requirements applies
in particular to the safety instructions.
 Chapter "1.3 Selection and qualification of personnel", page 5
This user information has been prepared with great care in compliance with the
relevant regulations, state-of-the-art technology and our many years of knowl-
edge and experience, and the full contents have been generated to the best of
the authors' knowledge.
However, the possibility of error cannot be ruled out and improvements may be
possible.
We would be pleased to receive your comments about possible errors and in-
complete information.
1.1.1 Changes and validity

The information contained in this user information is valid and correct at Subject to change without
the moment of release of this version of the user information. The version num- notice and validity of
ber and release date of this user information are indicated in the footer. the user information
Changes may be made to this user information at any time and without rea-
sons being given.
© Moog GmbH User Manual "Electrical Interfaces" (CA63420-001; Version 1.1, 13/07) 1
1.1.2 Completeness
The user information is complete when the following documents have been Completeness of
taken into consideration: the user information
• Product-specific valve/pump user information (safety instructions and
the product-specific documentation covering the hydraulic and mechani-
cal functions)
• "Firmware" User Manual (product-specific documentation covering the
programmed device and field-bus functions)
• "Electrical Connections" user information (this document)
• "Installation and Start-up Instructions" user information
• Valve/pump type specification
Additional application instructions and information are available on request.
1.1.3 Storage location

This user information together with all the product-related documentation rele- Storage location of
vant to the particular application must at all times be kept to hand close to the user information
the valve/pump or the higher-level machine.
1.1.4 Typographical conventions

DANGER Denotes safety instructions which are intended to warn Typographical
against an immediately imminent danger to life or limb or conventions
against serious damage to property.
Failure to comply with these safety instructions will inevi-
tably result in fatalities, serious injuries (crippling/disable-
ment) or serious damage to property!
WARNING Denotes safety instructions which are intended to warn

against a possible danger to life or limb or against possi-
ble serious damage to property.
Failure to comply with these safety instructions may result in
fatalities, serious injuries (crippling/disablement) or serious
damage to property!
CAUTION Denotes safety instructions which are intended to warn against

minor injuries or minor damage to property.
Failure to comply with these safety instructions may result in
minor injuries or minor damage to property.
Denotes important notes/information
• or - Denotes lists/enumerations
 Denotes references to another chapter, another page, table or

illustration in the user information
"…" Denotes headings to the chapters or titles of the documents to

which reference is being made
Blue text Denotes hyperlinks in the PDF file
1., 2., … Denotes steps in a procedure which must be carried out in suc-
cession
«MS» Denotes light emitting diodes on the valves/pumps

(e.g.: «MS»)
'ACTIVE' Denotes the valve/pump status (e.g.: 'ACTIVE')
1 General Information Intended operation
1.2 Intended operation

WARNING The valves/pumps may be operated exclusively within Intended operation
the framework of the data and applications specified in
the product-specific valve/pump user information.
Use for other purposes or for purposes that extend beyond this
description is not permitted.
Correct, reliable and safe operation of the valves/pumps requires qualified proj-
ect planning as well as proper utilization, transportation, storage, installation,
removal, electric and hydraulic connection, starting-up, configuration, opera-
tion, cleaning and maintenance.
The valves/pumps may only be started up when the following is ensured:

• The higher-level machine with all its installed components complies with
the latest versions of the relevant national and international regulations,
standards and guidelines (such as, for example, the EU Machinery Direc-
tive, the regulations of the trade association and of TÜV or VDE).
• The valves/pumps and all the other installed components are in a techni-
cally fault-free and operationally reliable state.
• No signals which can lead to uncontrolled movements in the machine are
transmitted to the valves/pumps.
Intended operation also includes the following:

• Observation of all the product-related user information relevant to the par-
ticular application
• Handling of the valves/pumps in accordance with safety requirements
• Adherence to all the inspection and maintenance instructions of the manu-
facturer and the operator of the machine
• Observation of all safety standards of the manufacturer and the operator
of the machine relevant to the particular application
• Observation of all the latest versions of the national and international reg-
ulations, standards and guidelines relevant to the particular application
(such as, for example, the EU Machinery Directive, the regulations of
the trade association and of TÜV or VDE)
1 General Information Selection and qualification of personnel
1.3 Selection and qualification of personnel

WARNING Only properly qualified and authorized users may work Selection and qualification
with and on the valves/pumps. of personnel
Qualified users are specialized personnel with the required knowledge and ex- Qualified users
perience who have been trained to carry out such work. The specialized per-
sonnel must be able to recognize and avert the dangers to which they are ex-
posed when working with and on the valves/pumps.
In particular, these specialized personnel must be authorized to operate,
earth/ground and mark hydraulic and electrical devices, systems and power
circuits in accordance with the standards of safety engineering. Project plan-
ners must be fully conversant with the safety concepts of automation engineer-
ing.
Warranty and liability claims in the event of personal injury or damage to prop-
erty are among others excluded if such injury or damage is caused when
the valves/pumps are worked on or handled by non-qualified personnel.
1.4 Trademarks
Moog and Moog Authentic Repair® are registered trademarks of Moog Inc. and Trademarks
its subsidiaries.
EtherCAT® is registered trademark and patented technology licensed by
Beckhoff Automation GmbH, Germany.
All the product and company names mentioned in this document are pos-
sibly proprietary names or trademarks of the respective manufacturers.
The use of these names by third parties for their own purposes may in-
fringe the rights of the manufacturers.
It cannot be inferred from the absence of the ® or ™ symbol that the des-
ignation is a free brand name.
1 General Information Trademarks
For your notes.
2 Safety Handling in accordance with safety requirements
2 Safety
The safety instructions set out in the product-specific valve/pump user informa-
tion must be observed. These are in particular:
• Handling in accordance with safety requirements
• Occupational safety and health
• General safety instructions
• Safety instructions for installation and maintenance
2.1 Handling in accordance with safety requirements

WARNING It is the responsibility of the manufacturer and the opera-
tor of the machine to ensure that the valves/pumps are
handled in accordance with safety requirements.
WARNING As in any electronic control system, the failure of certain

components in valves/pumps as well can give rise to an
uncontrolled and/or unforeseeable operational sequence.
All types of failure on a system level must be taken into
consideration and appropriate protective measures taken.
The use of automatic control technology in a machine calls for
special measures.
If automatic control technology is to be used, the user should,
in addition to all the potentially available standards or guide-
lines on safety-engineering installations, consult the manufac-
turers of the components used in great depth.
In order to ensure that the valves/pumps are handled in accordance with safety Handling in accordance
requirements and operated without faults, it is essential to observe the follow- with safety requirements
ing:
• All the safety instructions in the user information
• All the safety instructions in the safety standards of the manufacturer and
the operator of the machine relevant to the particular application
• All the relevant national and international safety and accident prevention
regulations, standards and guidelines, such as for example the safety reg-
ulations of the trade association, of TÜV or VDE, in particular the following
standards pertaining to the safety of machinery:
- DIN EN ISO 12100
- DIN EN 982
- DIN EN 60204
- DIN EN 954-1
Observing the safety instructions and the safety and accident prevention regu-
lations, standards and guidelines will help to prevent accidents, malfunctions
and damage to property!
2 Safety Occupational safety and health
2.2 Occupational safety and health

CAUTION Falling objects, such as e.g. valve/pump, tool or accessory, Occupational safety
can cause injury. and health measures
Suitable safety equipment, such as e.g. safety shoes, must be and equipment
worn to provide protection against injury.
CAUTION Valves/pumps and hydraulic port lines can become very hot
during operation.
To protect yourself against injury, wear suitable safety equip-
ment, such as work gloves, before touching valves/pumps
or the port lines during such operations as mounting, removal,
electrical and hydraulic connection, trouble shooting or servic-
ing.
CAUTION Depending on the application, significant levels of noise may

be generated when the valves/pumps are operated.
If necessary, the manufacturer and operator of the machine
must take appropriate soundproofing measures or stipulate
that suitable safety equipment, e.g., ear defenders, be worn.
CAUTION When handling hydraulic fluids, observe the safety provisions

applicable to the hydraulic fluid used.
If necessary, suitable safety equipment, such as e.g. safety
shoes, must be worn to provide protection against injury.
2.3 General safety instructions

WARNING Only properly qualified and authorized users may work General safety
with and on the valves/pumps. instructions
 Chapter "1.3 Selection and qualification of personnel",
page 5
WARNING Observe and adhere to the technical data and in particular

the information given on the valve/pump nameplate.
CAUTION All the product-related user information relevant to the particu-

lar application must be inserted in the machine operating in-
structions.
2 Safety ESD
2.4 ESD
WARNING Electrical discharges can damage internal device compo- ESD
nents.
Protect the valve/pump, accessories and spare parts
against static charging.
In particular, avoid touching the connector contacts.
2.5 Safety instructions for installation and maintenance

WARNING When starting up valves/pumps on the field bus for the Depressurized state
first time, we recommend that the component be operated during initial starting-up
in a depressurized state.
WARNING Before connecting valves/pumps to the field bus, it is es-

sential to complete the electrical and if necessary hydrau-
lic connection of the component properly as described in
the user information.
 Chapter "4 Electrical Interfaces", page 19
WARNING The protective conductor connection ( ), if provided, is con- Isolation from

nected to the electronics housing or valve/pump body. The in- the mains system
sulating elements used are designed for the safety extra low
voltage range.
The circuits of the field bus connections, if provided, are only
functionally isolated from other connected circuits.
Compliance with the safety regulations requires that the equip-
ment be isolated from the mains system in accordance with
DIN EN 61558-1 and DIN EN 61558-2-6 and that all voltages
be limited in accordance with DIN EN 60204-1.
We recommend the use of SELV/PELV power packs.
CAUTION Unsuitable or defective accessories or unsuitable or defective Original accessories

spare parts may cause damage, malfunctions or failure of the
valve/pump or the machine.
We recommend that original accessories and original spare
parts be used.
Warranty and liability claims for personal injury and damage to
property are among other things excluded if they are caused
by the use of unsuitable or defective accessories or unsuitable
or defective spare parts.
2 Safety Safety instructions for installation and maintenance
CAUTION Dirt or moisture can get into the valve/pump electronics Cover unplugged
through unplugged connectors, i.e., if a mating connector is connectors with dust
not inserted, which may result in the valve or the pump being protection caps
damaged.
Unplugged connectors must be covered and sealed.
The plastic dust protection caps which are attached to service
connectors X5, X6, X7 and X10 on delivery are suitable for use
as sealing covers.
The plastic dust protection caps which are attached to field bus
connectors X3 and X4 on delivery are not suitable for use as
sealing covers.
Suitable metallic dust protection caps for field bus connec-
tors X3 and X4 are available as accessories.
 Chapter "9.2 Accessories", page 84
CAUTION Do not lay valve/pump connection cables in the immediate vi- Laying connection cables
cinity of high-voltage cables or together with cables that switch
inductive or capacitive loads.
CAUTION For the floating analog inputs of connector X1, the potential dif-
ference (measured to supply zero) must be between -15 V and
32 V.
CAUTION The input current of the analog inputs with current input signal
must be between -25 mA and 25 mA!
Voltage levels in excess of 5 V can cause the destruction of
the integrated valve/pump electronics at analog inputs on con-
nector X1.
CAUTION In the signal range 4–20 mA input currents < 3 mA (e.g., due
to a faulty electric cable) indicate a fault.
2.5.1 Protective grounding and electrical shielding

WARNING The equipotential bonding and protective conductor system for Equipotential bonding /
a machine in which the valves/pumps are to be used must be protective conductor
designed in accordance with DIN EN 60204-1. system
WARNING This protective conductor is not a replacement for the normal

equipotential bonding system.
 Chapter "6.2.2.1 General principles", page 50
The protective conductor must not be used for equipotential
bonding.
WARNING Good equipotential bonding is often not provided for in many

industrial applications. An effective equipotential bonding sys-
tem must be set up in compliance with DIN EN 60204-1,
Section 8, here.
If this is not possible, the machine will not comply with
DIN EN 60204-1!
Extreme caution must be exercised here as very high currents
can pass through the protective conductor connection of the
valve/pump.
2.5.2 Moog Valve Configuration Software

WARNING For safety reasons, the Moog Valve Configuration Soft-
ware must not be used inside a machine for visualization
purposes or as an operator terminal.
WARNING It is only permitted to activate valves/pumps via the Moog

Valve Configuration Software if this does not cause any
dangerous states in the machine and in its surroundings.
It is not permitted to operate the Moog Valve Configuration
Software on a field bus while the machine is running.
CAUTION Activating valves/pumps via the Moog Valve Configuration Safety instructions on
Software within a network can give rise to unforeseeable using the Moog Valve
events if field bus communication takes place simultaneously Configuration Software
between the machine controller or to other bus nodes!
CAUTION Messages from the Moog Valve Configuration Software can

also be received by other bus nodes. This may trigger off un-
foreseeable events!
CAUTION If completely safe operation of the valves/pumps via the Moog

Valve Configuration Software cannot be guaranteed even with
deactivated field bus communication with the machine control-
ler and other bus nodes, the valves/pumps are only permitted
to communicate in a depressurized state and in a direct link
(point-to-point) with the Moog Valve Configuration Software.
CAUTION Data communication between the valve/pump electronics and

the Moog Valve Configuration Software may be disrupted if
other field bus nodes (e.g., a controller) are accessing
the valve/pump electronics at the same time.
For your notes.
3 Function and Method of Operation Block diagram
3 Function and Method of Operation

3.1 Block diagram
Block diagram of the
valve/pump electronics
Figure 1: Block diagram of the valve/pump electronics
* Depending on the model, the valves/pumps can have different electrical connections and light
emitting diodes.
3 Function and Method of Operation Analog inputs/outputs
Allocation of interfaces to connectors

The valve/pump electronics are equipped with connectors which are desig-
nated X1 through X11.
The table below shows which interfaces are accommodated in the different
connectors.
Interface type Interface Connector Allocation of interfaces to

connectors
Analog input Analog input 0 X1
Analog input 1 X1
Analog input 2 X5
Analog input 3 X6
Analog input 4 X7
Analog output Analog output 0 X1
Analog output 1 X1
Digital input Release signal X1
Digital output Digital output 0 X1
Digital output 1 X1
Digital signal interface SSI transducers, incremental trans- X2
ducers, LocalCAN transducers
Field bus interface CANopen, Profibus-DP, EtherCAT® X3, X4
External LVDT Not for customer use X8
Supply to the 4/2- or 2/2-way seat valve Not for customer use X9
Service interface X10
Pilot valve interface Not for customer use X11
Table 1: Allocation of interfaces to connectors
Information on the position of the connectors on the housing can be found

in the product-specific valve/pump user information.
3.2 Analog inputs/outputs

The analog inputs/outputs are available on connector X1 and optionally on Analog inputs/outputs
connectors X5, X6 and X7. The analog inputs can measure both current and
voltage.
Specific technical data:
 Chapter "4.1.5 Analog inputs", page 23
 Chapter "4.1.6 Analog outputs", page 25
 Chapter "4.4 Analog input connectors X5, X6 and X7", page 35
3.3 Digital inputs/outputs

The digital inputs/outputs are available on connector X1. The digital input Digital inputs/outputs
serves as the release signal. The digital output indicates specific events, such
as for example the occurrence of a fault.
 Chapter "4.1.7 Digital inputs", page 25
 Chapter "4.1.8 Digital outputs", page 25
3.4 Digital signal interface

The digital signal interface is available on connector X2. This interface is for Digital signal interface
SSI transducers, incremental transducers and LocalCAN transducers
 Chapter "4.2 Connector X2 for digital signal interface", page 26
3 Function and Method of Operation Field bus interfaces
3.5 Field bus interfaces

Modern automation technology is characterized by an increasing decentraliza- General information on
tion of processing functions via serial data communication systems. The use of field bus interfaces
serial bus systems in place of conventional connection technologies guaran-
tees greater system flexibility with regard to alterations and expansions and ad-
ditionally opens up considerable potential for saving project planning and in-
stallation costs in many areas of industrial automation. Further possibilities of
parameterization, better diagnostic options and a reduction of the variety of
variants are advantages which have only been made possible by the use of
field buses.
Valves/pumps with field bus interfaces are activated, monitored and configured
via the field bus interface (connectors X3 and X4).
To reduce the amount of wiring, the field bus interface is provided with two con-
nectors. The valve/pump electronics can thus be directly looped into the field
bus, i.e., without the use of external T-pieces.
The following field bus interfaces are possible: Available field bus
• CANopen, CAN interfaces
• Profibus-DP V1
• EtherCAT®
 Chapter "4.3 Field bus connectors X3 and X4", page 31
3.5.1 CAN bus interface

The CAN bus is a differential 2-wire bus and was developed to facilitate rapid CAN bus interface
and interference-free networking of components. CANopen is based on the
CAN bus and is a standardized communications profile, which allows commu-
nication between CANopen-compatible devices of all kinds of manufacturers.
Thanks to its flexibility and high reliability, the CAN bus is suitable for diverse
applications.
The CAN bus has the following features:

• Multi-master system: Each node can transmit and receive
• Topology: Line structure with short stub cables
• Network expansion and transmission rates:
25 m (27.340 yd) at 1 Mbit/s to 5,000 m (5,468 yd) at 25 kbit/s
• Addressing type: Message-orientated via identifiers
Priority assignment of messages possible via identifiers
• Safety: Hamming distance = 6, i.e., up to 5 individual errors per message
are detected
• Bus physics: ISO/DIS 11898
• Max. number of nodes: 127 (via repeaters)
 Chapter "4.3.1 CAN connectors", page 31
 Chapter "6.7 Wiring CAN networks (X2, X3, X4)", page 64
3 Function and Method of Operation Field bus interfaces
3.5.2 Profibus-DP interface

The Profibus-DP is a differential 2-wire bus and was developed to facilitate Profibus-DP interface
rapid and simple networking of components. Profibus-DP has gained accep-
tance as a widely used standard.
The Profibus-DP has the following features:
• Standardized in accordance with DIN EN 61158-2 (type 3)
• Multi-master system:
Masters share access time and initiate communication.
Slaves react only on request.
• Topology: Line structure with short stub cables
100 m (109.361 yd) at 12 Mbit/s to 1,200 m (1,312 yd) at 9.6 kbit/s per
segment
Use of repeaters possible
• Addressing type: Address-orientated
Priority/cycle time assignment of messages via master configuration
• Bus physics: RS 485 in accordance with TIA/EIA-485-A
• Max. number of nodes: 127
 Chapter "4.3.2 Profibus-DP connectors", page 32
 Chapter "6.8 Wiring Profibus-DP networks (X3, X4)", page 68
3.5.3 EtherCAT® interface

The EtherCAT® bus was developed to facilitate networking of components with EtherCAT® interface
very short cycle times and high real time requirements.
EtherCAT® is based on Ethernet technology and is suitable for applications in
machines.
The EtherCAT® bus has the following features:
• Standardized in accordance with IEC 62407
• Single-master system:
The master initiates communication.
Slaves react only on request.
• Topology:
Line, star, tree and ring structure based on the daisy chain principle
100 m (109.361 yd) between two nodes at 100 Mbit/s
• Addressing type: Address-orientated, one telegram for all nodes
• Bus physics: Fast Ethernet
• Max. number of nodes: 65,535
 Chapter "4.3.3 EtherCAT® connectors", page 33
 Chapter "6.9 Wiring EtherCAT® networks (X3, X4)", page 71
3 Function and Method of Operation External LVDT
3.6 External LVDT

The external LVDT is available on connector X8. This interface is used for External LVDT
2nd stage position feedback.
 Chapter "4.5 Connector X8 for external LVDT", page 38
CAUTION This connection is not intended for customer use.
3.7 Service interface

This interface serves to connect diagnostic and starting-up tools and is avail- Service interface
able on connector X10.
 Chapter "4.7 Service connector X10", page 39
3.8 Pilot valve interface

The connection to the pilot valve is established with connector X11. Pilot valve interface
3.9 Status LEDs

The electronics housing can feature as an option multi-colored light emitting di- Status LEDs
odes (status LEDs) for indicating the operating state of the valves/pumps and
the network state.
 Chapter "5 Status display", page 41
3 Function and Method of Operation Status LEDs
For your notes.
4 Electrical Interfaces Connector X1
4 Electrical Interfaces
4.1 Connector X1
Connector X1 is designed in accordance with DIN EN 175201-804 and is avail-
able in the following versions:
• 6+PE-pin connector with protective conductor contact
 Chapter "4.1.1.1 Pin assignment of 6+PE-pin connector", page 19
• 11+PE-pin connector with protective conductor contact (variant Q)
 Chapter "4.1.1.2 Pin assignment, 11+PE-pin connector (variant Q)",
page 20
• 11+PE-pin connector with protective conductor contact (variant p/Q,
pump)
 Chapter "4.1.1.3 Pin assignment, 11+PE-pin connector (variant p/Q,
pump)", page 21
4.1.1 Pin assignment of connector X1

4.1.1.1 Pin assignment of 6+PE-pin connector
6+PE-pin connector X1
A
F B
E C
D
View of connector X1
(external thread, pin contacts)
Pin Assignment Description

A Supply voltage Nominal 24 V (18–32 V) DC based on GND
B GND Supply zero or signal zero
C Release signal Enable referred to GND
D Analog input 0 Current or voltage input referred to pin E
E Reference point for analog Reference point for pin D
input 0
F Analog output 0 4–20 mA or 2–10 V referred to GND
PE Protective conductor contact Leading contact;
connect protective grounding:
 Chapter "6.2 Protective grounding and electrical shield-
ing", page 48
Figure 2: 6+PE-pin connector X1
 Chapter "6.4 Wiring connector X1", page 59
4.1.1.2 Pin assignment, 11+PE-pin connector (variant Q)
10 11+PE-pin connector X1
4 5 (variant Q)
3 6
2 7
1
8
9 11

1 Optional Supply to the 4/2- or 2/2-way seat valve
(for fail-safe valves only):
Nominal 24 V (22.8–26.4 V) DC, max. 1.2 A
(for fail-safe valves only): 0 V
3 Release signal Enable referred to GND
4 Analog input 0 Current or voltage input referred to pin 5
5 Reference point for analog Reference point for pin 4
input 0
6 Analog output 0 4–20 mA or 2–10 V referred to GND
7 Not assigned
8 Digital output 0 High: valve ready
9 Supply voltage Nominal 24 V (18–32 V) DC based on GND
10 GND Supply zero or signal zero
11 Digital output 1 Monitoring (negative logic)
ing", page 48
Figure 3: 11+PE-pin connector X1 (variant Q)
4.1.1.3 Pin assignment, 11+PE-pin connector (variant p/Q, pump)
10 11+PE-pin connector X1
4 5 (variant p/Q, pump)
3 6
2 7
1
8
9 11

(for fail-safe valves only):
Nominal 24 V (22.8–26.4 V) DC, max. 1.2 A
(for fail-safe valves only): 0 V
3 Release signal Enable referred to GND
5 Reference point for analog Reference point for pin 4 and pin 7
input 0 and input 1
9 Supply voltage Nominal 24 V (18–32 V) DC based on GND
10 GND Supply zero or signal zero
11 Digital output 1 Monitoring (negative logic)
ing", page 48
Figure 4: 11+PE-pin connector X1 (variant p/Q, pump)
4.1.2 Mating connector for connector X1

The mating connector for the 6+PE- and 11+PE-pin connector X1 is available Mating connector for
as an accessory. connector X1
 Chapter "6.3 Permissible lengths for connection cables", page 54
4.1.3 Power supply

voltage range.
CAUTION Electrical connection must be conducted in compliance with

EMC requirements.
The supply voltage must be nominally 24 V (18–32 V) DC referred to supply Requirement of supply
zero. Supply voltages of less than 18 V are detected by the valve/pump elec- voltage
tronics as undervoltage.
The valve/pump electronics are protected against polarity reversal of the con-
nections.
The nominal power consumption of the valves/pumps varies from model to
model. The power consumption varies with the operating conditions.
Detailed information can be found in the product-specific valve/pump user
information.
4.1.4 Supply to the 4/2- or 2/2-way seat valve

CAUTION We recommend that an EMC-compliant SELV/PELV power Supply to the 4/2- or
pack in accordance with DIN EN 60204-1 be used to power the 2/2-way seat valve
4/2- or 2/2-way seat valve. Electrical connection must be con-
ducted in compliance with EMC requirements.
4/2- or 2/2-way seat valves are additional safety valves. They are powered via
connector X9.
 Figure 1, page 13
 Chapter "4.6 Plug connection X9 for 4/2- or 2/2-way seat valve", page 38
Please refer to the product-specific valve/pump user information for de-
tailed information on using a 4/2- or 2/2-way seat valve.
Description Values Additions

Nominal voltage 24 V Direct voltage
(22.8–26.4 V)
Nominal power 2/2-way seat valve 26 W
4/2-way seat valve 36 W
Table 2: Nominal voltage/nominal power of the 4/2- or 2/2-way seat valve
4.1.5 Analog inputs

All current and voltage inputs are differential, but can be connected to ground
(single-ended) by means of external wiring. The analog inputs of connector X1
have a resolution of 12 bits.
 Chapter "6.4.1 Single-ended command signals", page 60
4.1.5.1 Signal types

The analog inputs are available in the following versions: Signal types of the analog
• ±10 V inputs on connector X1
• 0–10 V
• ±10 mA
• 0–10 mA
• 4–20 mA
Which signal type is set for the analog inputs on delivery is dependent on
the valve/pump model. The signal types can be configured via the firmware.
Detailed information can be found in the "Firmware" User Manual.
Signal type for the analog input: ±10 V

In the case of this signal type, the input is configured as a differential voltage Analog input: ±10 V
input with a ±10 V input range.
The differential input resistance is 20 kΩ.
The input resistance referred to supply zero is approx. 150 kΩ.
The potential difference of each input to supply zero must be between -15 V
and 32 V.
If there is no differential analog source available, the reference point of the an-
alog input (pin 5) must be connected to 0 V of the analog source.
Signal type for the analog input: 0–10 V

In the case of this signal type, the input is configured as a differential voltage Analog input: 0–10 V
input with a 0–10 V input range.
The differential input resistance is 20 kΩ.
and 32 V.
Signal type for the analog input: ±10 mA

With this signal type, the input current to be measured is directed via the two Analog input: ±10 mA
input pins to an internal shunt.
The differential input resistance is 200 Ω.
CAUTION The input current must be between -25 mA and 25 mA! Input
currents outside this permissible range will destroy the input.
and 32 V.
If there is no floating analog source available, the reference point of the analog
input (pin 5) must be connected to 0 V of the analog source.
Signal type for the analog input: 0–10 mA

With this signal type, the input current to be measured is directed via the two Analog input: 0–10 mA
and 32 V.
Signal type for the analog input: 4–20 mA

With this signal type, the input current to be measured is directed via the two Analog input: 4–20 mA
and 32 V.
In the 4–20 mA signal range signals of IIn < 3 mA (e.g., due to a defective elec-
tric cable) signify a fault, which can be evaluated by the valve software.
4.1.6 Analog outputs

4.1.6.1 Analog outputs 4–20 mA
The reference point for the 4–20 mA analog outputs is supply zero. Analog output: 4–20 mA
The load impedance must be in the range of 0–500 Ω.
Cable break detection of the connected cable can be effected with the
4–20 mA analog outputs.
The 4–20 mA analog outputs are short-circuit protected.
4.1.6.2 Analog outputs 2–10 V

The reference point for the 2–10 V analog outputs is supply zero. Analog output: 2–10 V
The internal resistance is 500 Ω.
Cable break detection of the connected cable can be effected with the 2–10 V
analog outputs.
Voltage drops in the supply cable to the valve/pump electronics can result in
deviations from the actual value.
Recommendation: Use a 4–20 mA analog output and terminate directly at
the measurement input with 500 Ω.
 Chapter "6.4.2 Conversion of actual value output signals Iout", page 61
4.1.7 Digital inputs

4.1.7.1 Release signal input
Signals between 8.5 V and 32 V supply voltage referred to supply zero at Release signal input
the release signal input allow the valve to go active.
Signals of less than 6.5 V at the release signal input are identified as enable
not issued. The electrical output stage is deactivated if no release signal input.
This input is also used to acknowledge a valve/pump fault state via an analog
signal.
The input current of the release signal input is 2.3 mA when connected to 24 V.
Please refer to the Firmware user information and the product-specific
valve/pump user information for further details.
4.1.8 Digital outputs

The digital outputs are short-circuit protected and switch off in the event of Valve ready and
overload. After a period of cooling down, the digital output switches itself back monitoring
on. Overload means a current load in excess of 1.5 A.
High Supply voltage connected. Logic level
Low Supply voltage disconnected (10 kΩ to supply zero).
4 Electrical Interfaces Connector X2 for digital signal interface
4.2 Connector X2 for digital signal interface

Digital transducers such as incremental, SSI or CAN transducers can be con-
nected to the digital signal interface.
Connector X2 is available in the following versions:
• 8-pin M12 incremental transducer connector X2
 Chapter "4.2.1 Incremental transducer", page 26
• 8-pin M12 SSI connector X2
 Chapter "4.2.2 SSI transducer", page 28
• 5-pin M12 LocalCAN connector X2
 Chapter "4.2.3.1 Pin assignment, LocalCAN connector X2
(M12, 5-pin)", page 30
• 3-pin M8 LocalCAN connector X2
 Chapter "4.2.3.2 Pin assignment, LocalCAN connector X2 (M8, 3-pin)",
page 31
4.2.1 Incremental transducer

3 Incremental transducer
4 connector X2 (M12, 8-pin)
2
8 6
7
View of incremental transducer

connector X2
(internal thread, socket connectors)

1 Z+ Zero pulse
2 Z- Zero pulse inverted
3 A+ Counting pulses
4 A- Counting pulses inverted
5 B+ Counting pulses by 90° out of phase
6 B- Counting pulses by 90° out of phase, inverted
7 Sensor supply Supply voltage to incremental transducer
24 V / 5 V / 0 V
(configurable; see "Firmware" User Manual)
Imax (X2+X5+X6+X7)= 300 mA
8 Supply zero
Figure 5: Incremental transducer connector X2 (M12, 8-pin)
This digital signal interface is suitable in accordance with TIA/EIA 422 (formerly
RS 422) for connecting e.g., position transducers or rotary transducers with
incremental transducer signals.
 Chapter "6.5 Wiring incremental transducers (X2)", page 62
The following transducer types are supported: Supported transducer

• Standard with negative logic types
• Standard with positive logic

• Pulse train with negative logic
• Pulse train with positive logic
• Frequency modulation with positive logic
• Frequency modulation with negative logic
The digital signal interface must be configured.

The signal levels conform to the standard TIA/EIA 422 (formerly RS 422).
Recommended cable types

Use exclusively shielded cables with copper braiding shielding with min. 80 % Recommended cable
overlap. types for incremental
Copper conductors with a cross section of at least 0.25 mm2 (AWG 24 or transducer
lower).
Use cables with twisted-pair conductors in environments with high background
noise levels.
Cable break monitoring

Inputs A, B and Z of the digital signal interfaces are monitored for cable break – Cable break monitoring
irrespective of which transducer type is connected.
The status of cable break monitoring can be read out via field bus. The reaction
to a cable break is configurable.
Power supply to the transducer

Power is supplied to the transducer via pin 7 on connector X2. Power supply to
 Figure 6, page 28 the transducer
There is joint fusing of this power supply for X2, X5, X6 and X7. The total
supply current must therefore not exceed the following value:
Imax (X2+X5+X6+X7) = 300 mA
The 24 V or 5 V supply voltage is configurable (see "Firmware" User Manual).

An external power supply to the transducer is also possible. However, the 0 V
transducer supply must be connected to supply zero.
The supply voltage is cut off in the event of a possible short circuit in the supply
voltage to the transducer. A fault reaction can be configured (see "Firmware"
User Manual). The voltage is available again as soon as the short circuit has
been eliminated.
4.2.2 SSI transducer

3 SSI transducer
4 connector X2 (M12, 8-pin)
2
8 6
7
View of SSI transducer connector X2


1 CLK+ Clock pulse output
2 CLK-
3 DATA+ Data input for transducer data
4 DATA-
5 Not assigned
6 Not assigned
7 Sensor supply Supply voltage to SSI transducer
24 V / 5 V / 0 V
(configurable; see "Firmware" User Manual)
Imax = 300 mA
8 Supply zero
Figure 6: SSI transducer connector X2 (M12, 8-pin)
This digital signal interface is suitable in accordance with TIA/EIA 422 (formerly
RS 422) for connecting e.g., position transducers or rotary transducers with an
SSI interface.
 Chapter "6.6 Wiring SSI transducers (X2)", page 63
The following transducer types are supported: Supported types of
• Coded with binary code SSI transducers
• Coded with Gray Code

The digital signal interface must be configured.
Recommended cable types

Use exclusively shielded cables with copper braiding shielding with min. 80 % Recommended cable
overlap. types for SSI transducer
Copper conductors with a cross section of at least 0.25 mm2 (AWG 24 or
lower).
Use cables with twisted-pair conductors in environments with high background
noise levels.
Cable break monitoring

Inputs CLK and DATA of the digital signal interfaces are monitored for cable Cable break monitoring
break – irrespective of which transducer type is connected.
The status of cable break monitoring can be read out via field bus. The reaction
to a cable break is configurable.

 Figure 6, page 28 the transducer
Imax (X2+X5+X6+X7) = 300 mA
The 24 V or 5 V supply voltage is configurable (see "Firmware" User Manual).

transducer supply must be connected to supply zero.
been eliminated.
4.2.3 LocalCAN
The local CAN interface enables transducers, actuators and further
valves/pumps to be networked. The interface is not electrically isolated; short
cables and equipotential bonding must therefore be provided.
EMC protection requirements Immunity to interference as per DIN EN 61000-6-2 Technical data for the
(evaluation criterion A) LocalCAN interface
Emitted interference as per DIN EN 61000-6-4
Physical ISO/DIS 11898 CAN-HIGH SPEED
Maximum voltage capacity ±40 V long-term (between CAN_H and CAN_L)
±2.5 kV ESD (classification A: Human Body Model,
C = 100 pF, R = 1.5 kΩ)
Maximum permissible number 32 or 110
of CAN bus nodes  Chapter "6.7.2 Permissible number of CAN bus
nodes", page 67
Table 3: Technical data for the LocalCAN interface
To connect the valves/pumps to a CAN network, we recommend molded cord

sets with an integral straight mating connector.
4.2.3.1 Pin assignment, LocalCAN connector X2 (M12, 5-pin)
LocalCAN connector X2
(M12, 5-pin)
View of LocalCAN connector X2


1 CAN_SHLD Shield (fitted on control cabinet side)
2 CAN_V+ Transducer supply +24 V; Imax = 300 mA
3 CAN_GND Ground connected to supply zero
4 CAN_H Transceiver H
5 CAN_L Transceiver L
Figure 7: LocalCAN connector X2 (M12, 5-pin)
CAUTION To prevent the connector from being damaged, pay attention

to the alignment of the key.
Transducers can be supplied directly by the applied supply voltage.

 Figure 7, page 30 the transducer at
An external power supply to the transducer is also possible. However,
the 0 V transducer supply must be connected to supply zero.
voltage to the transducer. The voltage is available again as soon as the short
circuit has been eliminated.
4 Electrical Interfaces Field bus connectors X3 and X4
4.2.3.2 Pin assignment, LocalCAN connector X2 (M8, 3-pin)
(M8, 3-pin)
View of LocalCAN connector X2


3 CAN_GND Not assigned
Figure 8: LocalCAN connector X2 (M8, 3-pin)
No transducers can be supplied via this connector.
4.3 Field bus connectors X3 and X4

Field bus connectors X3 and X4 are available in the following versions: Versions of the field bus
• 5-pin CAN connector connector
• 5-pin Profibus-DP connector
• 4-pin EtherCAT® connector
4.3.1 CAN connectors

4.3.1.1 Technical data for the CAN bus interface
EMC protection requirements Immunity to interference as per DIN EN 61000-6-2

(evaluation criterion A)
Connectors X3 and X4 5-pin connector with pin contacts and one with socket
connectors (both M12x1, coding A)
 Chapter "4.3.1.2 Pin assignment, CAN connectors",
page 32
Physical ISO/DIS 11898 CAN-HIGH SPEED
Maximum voltage capacity ±40 V long-term (between CAN_H and CAN_L)
±500 V long-term referred to supply zero
(optical isolation)
±2.5 kV ESD (classification A: Human Body Model,
C = 100 pF, R = 1.5 kΩ)
Maximum permissible number 32 or 110
of CAN bus nodes  Chapter "6.7.2 Permissible number of CAN bus
nodes", page 67
Table 4: Technical data for the CAN bus interface
4.3.1.2 Pin assignment, CAN connectors
CAN connectors
X3 and X4 (M12, 5-pin)
View of CAN connector X3 View of CAN connector X4

(external thread, pin contacts) (internal thread, socket connectors)

1 CAN_SHLD Shield (fitted on control cabinet side)
2 CAN_V+ Not connected in the valve
3 CAN_GND Isolated ground to supply zero
Figure 9: CAN connectors X3 and X4 (M12, 5-pin)

To connect the valves/pumps to a CAN bus network, we recommend molded

cord sets with an integral straight mating connector.
4.3.2 Profibus-DP connectors

4.3.2.1 Technical data for the Profibus-DP interface
(evaluation criterion A) Profibus-DP interface
Connectors X3 and X4 5-pin connector with pin contacts and one with socket
connectors (both M12x1, coding B)
 Chapter "4.3.2.2 Pin assignment, Profibus-DP con-
nectors", page 33
Physical Conformity as per test specification "PROFIBUS slaves
Version 2.0 of the PNO, Order-No: 2.032"
Maximum voltage capacity -9 V to 14 V (long-term) from signal cable to Profi GND
±500 V long-term referred to supply zero
(optical isolation)
±40 V with a pulse of 15 µs via a resistance of 100 Ω
with an edge duration < 100 ns.
Maximum permissible number 32 bus nodes without repeater
of Profibus-DP nodes With repeater up to 126 nodes
Table 5: Technical data for the Profibus-DP interface
4.3.2.2 Pin assignment, Profibus-DP connectors
5 Profibus-DP
4
connectors X3 and X4
1
(M12, 5-pin)
2 3
View of Profibus-DP connector X3 View of Profibus-DP connector X4

(external thread, pin contacts) (internal thread, socket connectors)

1 Profi V+ Supply voltage +5 V for terminal resistors
2 Profi A RXD/TXD-N
3 Profi GND Isolated ground to supply zero
4 Profi B RXD/TXD-P
5 Shield Positioned on control cabinet side
Figure 10: Profibus-DP connectors X3 and X4 (M12, 5-pin)

To connect the valves/pumps to a Profibus-DP network, we recommend

molded cord sets with an integral straight mating connector.
4.3.3 EtherCAT® connectors

4.3.3.1 Technical data for the EtherCAT® interface
(evaluation criterion A) EtherCAT® interface
Connectors X3 and X4 4-pin connector with socket connectors (both M12,
coding D) as per DIN EN 61076-2-101, Appendix 1
 Chapter "4.3.3.2 Pin assignment, EtherCAT® con-
nectors", page 34
Physical 4-core, paired cable as per CAT 5 for 100-Base-TX
transmission
Network topology: Tree and line
Termination: Inside device
Transmission rate: 100 Mbit/s
As per DIN EN 61158-2 Type 12 EtherCAT®, "PHYSI-
CAL LAYER SPECIFICATION AND SERVICE DEFINI-
TION" and ISO/IEC 8802-3 100 Base-TX (IEEE 802.3
Section 24)
Maximum voltage capacity ±500 V long-term referred to supply zero (optical isola-
tion)
Maximum permissible number of 65,536
EtherCAT® bus nodes The maximum number of nodes in a field bus line is
216.
Table 6: Technical data for the EtherCAT® interface
4.3.3.2 Pin assignment, EtherCAT® connectors
EtherCAT® connectors
X3 and X4 (M12, 4-pin)
View of EtherCAT® connector X3 View of EtherCAT® connector X4

(internal thread, socket connectors) (internal thread, socket connectors)

1 TX+ Transmit
2 RX+ Receive
3 TX- Transmit
4 RX- Receive
Housing Shield Positioned on control cabinet side
Figure 11: EtherCAT® connectors X3 and X4 (M12, 4-pin)

To connect the valves/pumps to an EtherCAT® network, we recommend

molded cord sets with an integral straight mating connector.
4 Electrical Interfaces Analog input connectors X5, X6 and X7
4.4 Analog input connectors X5, X6 and X7

The analog inputs of connectors X5, X6 and X7 have a resolution of 14 bits.
4.4.1 Pin assignment, analog input connectors X5, X6 and X7

Analog input connectors
X5, X6 and X7 (M8, 4-pin)
View of analog input connectors

X5, X6 and X7

1 Transducer supply +24 V, Imax (X2+X5+X6+X7) = 300 mA referred to pin 3
2 Reference point of analog in- Reference point for pin 4
put
3 Transducer supply 0 V Supply zero
4 Analog input Current or voltage input referred to pin 2
Figure 12: Analog input connectors X5, X6 and X7 (M8, 4-pin)
 Chapter "6.10 Wiring analog inputs (X5, X6, X7)", page 74

The transducer is supplied with power via pin 1 of connectors X5, X6 and X7. Power supply to
 Figure 12, page 35 the transducer at
connectors X5, X6, X7
Imax (X2+X5+X6+X7) = 300 mA
An external power supply to the transducer is also possible. However, the

0 V transducer supply must be connected to supply zero. An interruption of the
transducer supply current can be identified as a cable break (see "Firmware"
User Manual).
been eliminated.
4.4.2 Signal types

The analog inputs are available in the following versions: Signal types of the analog
• ±10 V inputs at connectors X5,
X6, X7
• 0–10 V
• 0–10 mA
• 4–20 mA
The inputs can be operated in each case differentially or single-ended (one in-
put cable referred to supply zero).
Which signal type is set for the analog inputs on delivery is dependent on the
valve/pump model. The signal types can be configured via the firmware.
4.4.2.1 Signal type for the analog input: ±10 V

In the case of this signal type, the input is configured as a single-ended voltage Analog input: ±10 V
input with a ±10 V input range.
 Chapter "4.4.3 Input resistances", page 37
and 32 V.
4.4.2.2 Signal type for the analog input: 0–10 V

In the case of this signal type, the input is configured as either a differential or a Analog input: 0–10 V
single-ended voltage input with a 0–10 V input range.
and 32 V.
4.4.2.3 Signal type for the analog input: 0–10 mA

In the case of this signal type, the input is configured as either a differential or a Analog input: 0–10 mA
single-ended current input with a 0–10 mA input range.
The analog input is deactivated in the event of an excessively high input
current.
and 32 V.
4.4.2.4 Signal type for the analog input: 4–20 mA

In the case of this signal type, the input is configured as either a differential or a Analog input: 4–20 mA
single-ended current input with a 4–20 mA input range.
The analog input is deactivated in the event of an excessively high input
current.
and 32 V.
In the 4–20 mA signal range signals of IIn < 3 mA (e.g., due to a defective elec-
tric cable) signify a fault, which can be evaluated by the valve software.
4.4.3 Input resistances

The input resistances of the analog inputs are dependent on the set signal type Input resistances
and the version.
Signal type Version RD R1 R2

Voltage Differential 200 kΩ 250 kΩ 10 kΩ
±10 V; 0–10 V Single-ended 200 kΩ 250 kΩ <5Ω
Current Differential 210 Ω 100 kΩ 10 kΩ
0–10 mA; 4–20 mA
Single-ended 210 Ω 100 kΩ <5Ω
Table 7: Input resistances X5, X6, X7
Figure 13: Equivalent circuit diagram of analog input
4 Electrical Interfaces Connector X8 for external LVDT
4.5 Connector X8 for external LVDT

External LVDT
connector X8 (M12, 5-pin)
for external LVDT

1 A1 Start of primary winding
2 A21 Start of secondary winding 1
3 E1 End of primary winding
4 E2 End of secondary windings 1+2
5 A22 Start of secondary winding 2
Figure 14: External LVDT connector X8 (M12, 5-pin)
4.6 Plug connection X9 for 4/2- or 2/2-way seat valve

cable gland on valve Block diagram of the plug
electronics housing 4/2- or 2/2-way seat connection of the 4/2- or
(X9) mating connector valve 2/2-way seat valve
(with free-wheeling and
1 light emitting diode)
1
2
2
Figure 15: Block diagram of the plug connection of the 4/2- or 2/2-way seat valve
(with free-wheeling and light emitting diode)
4 Electrical Interfaces Service connector X10
4.7 Service connector X10

Service connector X10
(M8, 3-pin)
View of service connector X10


3 CAN_GND Not assigned
Figure 16: Service connector X10 (M8, 3-pin)
Valves/pumps without CAN bus interfaces can be started up and configured

via the service interface (service connector X10) with the Moog Valve Configu-
ration Software.
4.8 Pilot valve connector X11

The connection to the pilot valve is established with connector X11. Pilot valve connector X11
4 Electrical Interfaces Pilot valve connector-X11
For your notes.
5 Status display Module status LED «MS»
5 Status display
The module status LED «MS» indicates the device status.
The network status LED «NS» indicates the status of the field bus network.
The number and the function of light emitting diodes are dependent on the field
bus.
5.1 Module status LED «MS»

The module status LED «MS» indicates the operating state of the valve/pump
electronics.
Module status LED Valve status (status word) States of the module
«MS» Description as per VDMA profile status LED «MS»
Off No power supply.
Blinking green Standby operational mode 'INIT' or 'DISABLED'
(valve).
Green Normal operation. 'HOLD' or 'ACTIVE'
Blinking red Correctable fault 'FAULT' or 'FAULT_HOLD'
(see Fault Reaction Settings
in "Firmware" User Manual).
Red Unrecoverable error 'NOT_READY'
(see Fault Reaction Settings
in "Firmware" User Manual).
Table 8: States of the module status LED «MS»
5 Status display Network status LED «NS»
5.2 Network status LED «NS»

The network status LED «NS» indicates the status of the field bus network.
5.2.1 Valves/pumps with CAN bus interface
X5
ANALOG INPUT
X6
X7
MS
NS
Figure 17: Layout of LEDs on front of housing of valve/pump electronics with CAN bus interface
Network status LED Network management status States of the network

«NS» Description (NMT) as per CANopen status LED «NS» on
Off No power supply or in 'STOPPED' valves/pumps with
the 'STOPPED' status. CAN bus interface
Blinking green This status is indicated after pow- 'PRE-OPERATIONAL'
ering up. SDO communication
is possible.
Green This status must be requested 'OPERATIONAL'
by the CANopen master. SDO
and PDO communication is
possible.
Table 9: States of the network status LED «NS» on valves/pumps with CAN bus interface
5.2.2 Valves with Profibus-DP interface
X5
ANALOG INPUT
X6
X7
MS
NS
Figure 18: Layout of LEDs on front of housing of valve/pump electronics with Profibus-DP interface
Network status LED States of the network

«NS» Description Profibus-DP network status status LED «NS» on
Off No power supply. valves/pumps with
Profibus-DP interface
Blinking orange The valve is searching for 'BAUD_SEARCH'
the correct baud rate.
Orange The valve has identified the baud 'WAIT_PRM'
rate and is expecting a parameter
telegram.
Blinking green The valve is expecting a configu- 'WAIT_CFG'
ration telegram.
Green The valve is in data exchange 'DATA_EXCH'
mode.
Table 10: States of the network status LED «NS» on valves/pumps with Profibus-DP interface
5.2.3 Valves with EtherCAT® interface

The Link/Activity LEDs «L/A in» and «L/A out» indicate the physical connection
of the Ethernet-/EtherCAT® connections X3 (Input) and X4 (Output).
The Run LED «RUN» indicates the network communication state of the device.
Figure 19: LEDs on front of the housing of valve/pump electronics with EtherCAT® interface
LED «RUN» Network Communication State States of the Run LED

«RUN» on valves/pumps
Off Device is in state 'INIT'.
with EtherCAT® interface
Blinking Device is in state 'PRE-OPERATIONAL'.
Single flash Device is in state 'SAFE-OPERATIONAL'.
On Device is in state 'OPERATIONAL'.
Table 11: States of the Run LED «RUN» on valves/pumps with EtherCAT® interface
LEDs «L/A in» States of the Link/Activity

or «LA out» Network Link/Activity State Link Activity LEDs «L/A in» and
Off No physical connection. No No «L/A out» on
valves/pumps with
Flickering Physical connection established and data Yes Yes
transfer. EtherCAT® interface
On Physical connection established. No data Yes No
transfer.
Blinking fast Physical connection incomplete. No No
Table 12: States of the Link/Activity LEDs «L/A in» and «L/A out» on valves/pumps with
EtherCAT® interface
The state "Blinking fast" is e.g. caused by a cable break of a single wire. To dis-
tinguish between the states "Blinking fast" and "Flickering", stop the network
master to avoid network traffic. If the L/A LED is still blinking fast, please check
the cabling.
On previous valves you will find the network status LEDs «NS in» and
«NS out».
X5
ANALOG INPUT
X6
X7
MS
NS in
NS out
Network status States of the network

LEDs «NS in» or status LEDs «NS in» and
«NS out» EtherCAT® state machine (ESM) Description «NS out» on
Off No power supply or not connected. valves/pumps with
Orange 'INIT' Link up. EtherCAT® interface
Green blinking 'PRE-OPERATIONAL' Connected. SDO communication is
'SAFE-OPERATIONAL' possible.
Green 'OPERATIONAL' Connected. SDO and PDO communi-
cation are possible.
Red A network major error has occurred.
Table 13: States of the network status LEDs «NS in» and «NS out» on valves/pumps with
EtherCAT® interface
For your notes.
6 Wiring General notes on wiring
6 Wiring
damaged.
as sealing covers.
sealing covers.
6.1 General notes on wiring

6.1.1 Tools and materials required
The following are required for electrically connecting the valves/pumps: Tool required
• Mating connector for connector X1 (6+PE-pin or 11+PE-pin, depending
on model)
• Connection cables for mating connector
• Crimping tool for mating connector with corresponding crimping insert
• Installation tool
The above-mentioned connectors, cables and tools are not included in the
valve/pump scope of delivery. They are supplied separately.
6.1.2 Procedure
Procedure for electrically connecting the valves/pumps: Procedure for electrical
connection
1. Conduct electrical connection in accordance with the pin assignment.
 Chapter "4.1 Connector X1", page 19
2. Establish equipotential bonding, protective grounding and electrical
shielding.
 Chapter "6.2 Protective grounding and electrical shielding", page 48
3. Valves/pumps with field bus interface: carry out field bus wiring.
4. Check whether all the connectors and if necessary the service connector
to which no mating connector is attached are covered with a suitable dust
protection cap.
5. If necessary, attach a dust protection cap.
6 Wiring Protective grounding and electrical shielding
6.1.3 Wiring supply cables and digital and analog signals

Supplying the analog inputs with differential signals is to be preferred. If the Evaluating the different
signal cannot be transmitted differentially, the reference point of the input at the signal types
valve must be connected to ground (supply zero).
Because current inputs have a lower input resistance than voltage inputs and
are thus immune to interference, using current signals is to be preferred.
Signal type Benefits Benefits of the different

signal types for analog
±10 V or 0–10 V Direct, non-interruptive measurement of the signal, e.g., with an oscil-
loscope. inputs
±10 mA or 0–10 mA Large transmission lengths are possible.
4–20 mA Detection of faults in the electrical line and large transmission lengths
are possible.
Table 14: Benefits of the different signal types for analog inputs
6.2 Protective grounding and electrical shielding

6.2.1 Overview
Our valves/pumps with integrated electronics are equipped with a protective Guidelines for protective
conductor connection ( ) in the connector or on the valve/pump body in ac- grounding
cordance with the requirements of the standard DIN EN 60204.
This chapter contains guidelines on protective grounding and electrical shield-
ing of cables in applications in which our valves/pumps with integrated elec-
tronics are used.

voltage range.
CAUTION The valves/pumps should only be used in such machines and

plants which comply with the requirements of the standard
DIN EN 60204-1 and this chapter.
6.2.2 Equipotential bonding and protective grounding

• The purpose of equipotential bonding is to establish as small a potential Equipotential bonding
difference as possible within the machine. and protective grounding
• Protective grounding serves to maintain safety while the machine is in of machines
operation.
• The term protective earth or PE denotes only one single point inside
the machine: the terminal of the external protective conductor. All further
connections to ground ( ) are established via protective and equipoten-
tial bonding conductors.
Figure 20: Equipotential bonding and protective grounding of machines (see also DIN EN 60204-1)
and electrical shielding of our valves/pumps with integrated electronics
6.2.2.1 General principles
CAUTION The equipotential bonding and protective conductor system for

a machine in which the valves/pumps are to be used must be
designed in accordance with DIN EN 60204-1.
Observe the following points when performing equipotential bonding and pro- Performing equipotential
tective grounding: bonding
• Connect all elements of the machine to each other via equipotential bond-
ing conductors.
• Connect all elements of the machine which have exposed metal surfaces
via protective conductors to the protective conductor rail.
• Connect all the protective conductors and the equipotential bonding con-
ductor in the main cabinet via the protective conductor rail to the protec-
tive earth (PE) terminal.
The cross section of the protective conductor is specified in Required cross section of
DIN EN 60204-1, Section 8. The following cross section have proven the protective conductor
successful for equipotential bonding conductors:
Up to 200 m (218 yd) cable length: 16 mm2 (AWG 6)
Over 200 m (218 yd) cable length: 25 mm2 (AWG 4)
The potential difference between any two points within the machine Maximum potential
should not be more than 7 V peak (7 V̂ ). difference
• Connect the electrical shielding and the electrical ground of the electron-
ics chassis point-to-point to the protective conductor rail.
• Before releasing a machine for normal operation, always check that all
equipotential bonding and protective conductors are in proper working or-
der in accordance with DIN EN 60204-1, Section 18.
6.2.2.2 Protective conductor

The protective conductor acts as a diverter to ground in the event of a short cir- Requirements of
cuit of a hazardous voltage to a protective-conductor-connected, conducting the protective conductor
part which can be touched.
CAUTION This protective conductor is not a replacement for the normal

equipotential bonding system.
 Chapter "6.2.2.1 General principles", page 50
The protective conductor must not be used for equipotential
bonding.
Always connect the valves/pumps via a protective conductor to the machine's

protective earth (PE). Observe the following points when connecting the pro-
tective conductor:
• The protective conductor must be made of copper.
• When using supply cables with a cross section S ≤ 16 mm2 (AWG 6 or
lower), make sure that the protective conductor has the minimum cross
section S.
• The protective conductor should be guided within the cable shield.
 Chapter "6.2.4.1 Cables", page 51
• The connection is made via the leading protective conductor terminal
post ( ) of the valve connector or via the valve body terminal ( ).
6.2.2.3 Ground loops

If a valve/pump is connected to protective earth (PE) both via the equipotential Avoiding ground loops
bonding system and via the valve/pump protective conductor, a compensating
current can split in the resulting ground loop. This current can cause serious
malfunctions in the machine.
Observe the following points in order to minimize as much as possible malfunc-
tions caused by a ground loop:
• Route the valve/pump supply and signal cables as closely as possible to
the equipotential bonding conductor.
 Chapter "6.2.3 Machines with deficient equipotential bonding", page 51
• The impedance of the equipotential bonding system should be less than
10 % of the impedance of the systems comprising cable protective con-
ductors and shields.
6.2.3 Machines with deficient equipotential bonding

Only poor equipotential bonding is provided in many industrial applications. Deficient equipotential
An effective equipotential bonding system must be set up in compliance with bonding
DIN EN 60204-1, Section 8, here.
 Chapter "6.2.2 Equipotential bonding and protective grounding", page 49
CAUTION If this is not possible, the machine will not comply with
DIN EN 60204-1!
Extreme caution must be exercised here as very high currents
can pas through the protective conductor connection of the
valve/pump.
 Chapter "6.2.4.3 Insulated shielding", page 53
6.2.4 Electrical shielding

An effectively shielded machine is to a high degree immune to external interfer- Electrical shielding
ence sources. Furthermore, the interference emitted by the machine is reduced
considerably by effective shielding.
A functioning equipotential bonding system provides the basis for an effectively
shielded machine. To ensure that the cables are effectively shielded, it is
essential to satisfy the general requirements with regard to equipotential bond-
ing and protective grounding.
 Chapter "6.2.2 Equipotential bonding and protective grounding", page 49
6.2.4.1 Cables
Observe the following points when choosing cables for connecting the Requirements of cables
valves/pumps:
• Only use shielded cables.
• The cable shield should be made of copper braiding with a minimum 80 %
coverage.
• The individual conductors must be made of copper and have a minimum
cross section of 0.2 mm2 (AWG 24 or lower) in accordance with
DIN EN 60204-1, Table 5.
• Use cables with twisted pair conductors in environments with high back-
ground noise levels.
• The protective conductor should be guided within the cable shield.
 Chapter "6.2.2.2 Protective conductor", page 50
6.2.4.2 Connecting the shield

When connecting the shield, use metal shell connectors with a leading
protective earth contact ( ) in accordance with DIN EN 60204-1.
Connection on valve/pump side

Connect the cable shield conductively to the metal shell of the connector. Connecting the shield on
the valve/pump side
Connection on control cabinet side
Connection on the control cabinet side can be completed with either lead- Connecting the shield on
through cables or connectors. the control cabinet side
Cable leadthrough
Observe the following points when connecting the shield on the control cabinet Connecting the shield
side: with cable leadthrough
• Connect the control cabinet's wall conductively to the protective conductor
rail ( ).
• Connect the cable shield correctly (flat, conductively) to the control cabi-
net's wall.
Figure 21: Connecting the shield to the control cabinet's wall (detail A from Figure 20)
• Lead the cable shield without interruption through the wall of the EMC-
compliant control cabinet as closely as possible to the electronics chassis,
e.g., by means of a cable gland.
The cable shield must not be connected to the electronics chassis!
Plug connection
Observe the following points when connecting the shield on the control cabinet Connecting the shield
side: with plug connection
rail ( ).
• Connect the shield of the cable coming from the valve to the housing of
the removable connector.
The housing of the connector permanently mounted in the control
cabinet must demonstrate a good-conducting connection with the
wall of the control cabinet.
• Connect the connector mounted in the wall of the control cabinet to the
shield inside the cabinet.
Figure 22: Connecting the cable shield via connector to the control cabinet's wall
(detail A from Figure 20)
• Lead the shield inside the control cabinet as closely as possible to the
electronics chassis.
The cable shield must not be connected to the electronics chassis!
6.2.4.3 Insulated shielding

If connecting the shield to both ends of the cable is not desirable, such as Insulated shielding in
e.g., in a machine with deficient equipotential bonding, insulated shielding may the event of deficient
be required. However, this is normally only necessary if it is not possible to es- equipotential bonding
tablish a good equipotential bonding system.
Observe the following points when connecting insulated shielding:
• Use metal shell connectors with a leading protective earth contact ( ) in
accordance with DIN EN 60204-1.
• Connect the cable shield conductively to the metal shell of the connector.
rail ( ).
• Connect the cable shield via a capacitor (e.g., 10 nF / 100 VDC ceramic
capacitor) to the control cabinet's wall.
Figure 23: Connecting the insulated shielding to the control cabinet's wall
(detail A from Figure 20)
• Install a separate shield connected to the control cabinet's wall inside

the control cabinet. Lead this shield as closely as possible to the electron-
ics chassis.
This shield must not be connected to the electronics chassis!
6 Wiring Permissible lengths for connection cables
6.2.4.4 Cable routing

The routing of the cable inside a machine must comply with the following gen- Cable routing inside
eral guidelines: the machine
• Route supply and signal cables in separate cable conduits.
• In order to minimize malfunctions caused by a ground loop, route the
valve/pump connection cables as closely as possible to the equipotential
bonding conductor.
 Chapter "6.2.2.3 Ground loops", page 51
• Do not route cable conduits near strong electromagnetic interference
sources, such as e.g., electric motors or transformers.
• If the cable routing cannot eliminate the risk of lightning strokes com-
pletely, suitable protective measures must be taken, as described in
DIN EN 60204-1.
6.3 Permissible lengths for connection cables

6.3.1 Introduction
Our valves/pumps with integrated electronics are usually supplied with 24 V via Dimensioning of supply
supply cables and controlled via analog or digital signal cables. and signal cables
This section of the chapter is intended to serve as a guide to dimensioning and
configuring supply and signal cables in order to guarantee adequate supply
voltage and signal quality for all the permissible valve/pump operating states.
The maximum permissible length of supply and signal cables is limited by
the resistance and the capacitance per unit length of the cables.
6.3.2 Typical values for copper cables

The typical values specified here are used in the example calculations in
the following sections.
6.3.2.1 Resistance of cable

The typical resistance Rtyp of a copper cable of length  is calculated as Calculating the resistance
follows:
ρ Cu mΩ
R typ = ------------
- ⋅  = 23.73 -------------- ⋅
q typ m
2
q typ = 0.75 mm ( AWG19 ) Typical cross section used for connection
cables
2
Ωmm
ρ Cu = 0.0178 -----------------------
m
Resistivity of copper at 20 °C (68 °F)
6.3.2.2 Capacitance of cable

The typical capacitance per unit length of copper cables is 50 pF/m. Calculating
The typical capacitance Ctyp of a copper cable of length  is calculated as the capacitance
follows:
pF
-⋅
C typ = 50 -----------
m
6.3.3 24V supply cables

The maximum permissible length max of the supply cable is calculated as fol- Calculating the maximum
lows: length of supply cables
U dr_max
 max = ----------------------------
U ab 
 ------------
   typ
U ab
U dr_max =  max ⋅  ------------
   typ
Umin = 18 V Lowest permissible supply voltage for valve/pump
Udr_max = 6 V Maximum permissible voltage drop over the supply

cable
Udr_max = 24 V - Umin
U ab  Voltage drop per unit length

 ------------
   typ  Chapter "6.3.3.1 Voltage drop per unit length",
page 55
This calculation does not take into account a possible reduction of the
power pack output voltage on account of the connected load. Nor does it
take into account any voltage dips which can occur at the moment when
further loads are connected.
6.3.3.1 Voltage drop per unit length
Figure 24: Voltage drop on the supply cable
The voltage drop per unit length over the forward and return lines of the supply
cable is calculated as follows:
U ab 
 ------------ R typ 
 ------------- mΩ
-
   typ = 2 ⋅ I max ⋅    = 2 ⋅ I max ⋅ 23.73
--------------
m
Imax Maximum current consumption of valve/pump

(see product-specific valve/pump user information)
Rtyp Typical resistance of the cable

 Chapter "6.3.2.1 Resistance of cable", page 54
 Length of the supply cable
6.3.3.2 Examples of the voltage drop of supply cables
Voltage drop Examples of the voltage

Max. current con- U ab  drop of supply cables
sumption  ------------ Max. permissible
   typ
Valve series Imax cable length max
D661 300 mA 14 mV/m 428 m (468 yd)
D941 350 mA 17 mV/m 364 m (398 yd)
D681 800 mA 38 mV/m 157 m (171 yd)
D636/8 1,200 mA 57 mV/m 106 m (115 yd)
D634 2,200 mA 104 mV/m 58 m (63 yd)
Table 15: Examples of the voltage drop of supply cables as a function of the
cable length for a cable cross section of 0.75 m2
6.3.4 Analog signal cables

Influence of resistance R
The influence of the resistance R of the cable used on the maximum cable Influence of resistance R
length max for signal cables is very low, as the currents flowing through signal
cables are very small.
Example:
For a cable length  of 428 m (468 yd) the resistance R according to the for-
mula below is only 10 Ω.
ρ Cu mΩ
R = ------------
- ⋅  = 23.73 -------------- ⋅ 428 m ≈ 10 Ω
q typ m
Influence of capacitance per unit length

The influence of the capacitance per unit length of the cable used on the maxi- Influence of capacitance
mum cable length max for signal cables is considerably greater. per unit length
The coupling capacitance C that increases with the cable length forms with the Calculating the limit
input resistance R of an analog input a high pass of the first order, which can frequency
couple high-frequency interference for example at signal inputs. The limit fre-
quency fl of the high pass is calculated as follows:
1
f l = --------------------------------
2⋅π⋅R⋅C
The longer the cable, the lower the limit frequency fl of the high pass.
Example:
A cable length  of 10 m (10.936 yd) and a typical analog input resistance R of
10 kΩ produce according to the formula below a limit frequency fl of 32 kHz.
1 1
f l = -------------------------------- = --------------------------------------------------
-
2⋅π⋅R⋅C 2 ⋅ π ⋅ R ⋅ 50 ----------- pF
-⋅
m
1
f l = ------------------------------------------------------------------------
pF
-
2 ⋅ π ⋅ 10 kΩ ⋅ 50 ----------- m
- ⋅ 10 m
f l = 32 kHz
Recommendations
With a differential voltage command signal and a cable length  of 10 m
(10.936 yd) the EMC test was conducted in accordance with
DIN EN 61000-6-2. The interference on the spool position during the interfer-
ence (electromagnetic coupling, transient) was below 1 %. This can worsen as
the cable is lengthened.
Experience shows that with cable lengths over 15 m (16.404 yd) a current input Current input with cable
should be used, as here the input resistance is smaller by a factor of 50. length > 15 m (16.404 yd)
The limit frequency fl of the high pass also increases by the same factor, and
with it the input becomes more immune to interference.
 Chapter " Influence of capacitance per unit length", page 57
Furthermore, the voltage drop on the cable does not have an effect in the event
of a current command signal.
A differential input is always to be recommended, regardless of whether a volt- Recommendation:
age or current signal is used as the command signal, since interference cou- differential input
pled on the two input cables is subtracted to virtually zero.
6.3.5 Digital signal cables

6.3.5.1 Digital signal input cables
Digital signal input cables, such as e.g., enable, are more non-critical with re- Length of digital signal
gard to their cable lengths, because the currents are low (< 20 mA) and a cables
greater noise level distance is easier to maintain, since only two states/levels
must be differentiated.
6.3.5.2 Digital signal output cables

With digital signal output cables, such as e.g., monitoring and standby, cur-
rents up to 1.5 A are encountered. In these cases, the voltage drop over longer
cables can no longer be neglected. Thus, these cables are subject to the same
requirements as supply cables.
6.3.5.3 Field bus cables

The maximum lengths of field bus cables vary considerably. Most cable ends Length of field bus cables
are terminated with low resistance (power adaptation) in order to avoid signal
reflections, which permits longer cable lengths. The maximum possible cable
lengths are laid down in the standards of the relevant field buses and depend
among other things on the transmission rate used.
6 Wiring Wiring connector X1
6.4 Wiring connector X1

Wiring the 6+PE-pin
connector X1
Figure 25: Wiring the 6+PE-pin connector X1
Wiring the 11+PE-pin

connector X1
Figure 26: Wiring the 11+PE-pin connector X1
6.4.1 Single-ended command signals

Basically, activation of the command inputs with differential signals is to be pre-
ferred. If the command signal cannot be transmitted differentially, the reference
point of the command input at the valve or at the pump must be connected to
ground (supply zero).
Circuit for single-ended

command signals
Figure 27: Circuit for single-ended command signals
If the command inputs are connected to ground (single-ended), the connection Single-ended connection
cable must be as short as possible and have an appropriately large cross sec- of the command inputs
tion in order to keep the voltage drop as low as possible.
The voltage drop on the forward and return lines is generated by the supply
current Isupply of the valve/pump electronics power circuit. It is proportional to
the length of the connection cable and varies according to the valve/pump
status.
Maximum permissible cable lengths:
The voltage drop Ucable on the return line and the resulting potential shift does Input voltage
not result in the command signal Ucommand. Uin is being applied at the com- Uin = Ucommand – Ucable
mand input in accordance with the following equation:
Uin = Ucommand - Ucable
In the case of command signal sources with impressed current Icommand, the Command signal sources
potential shift of ground (supply zero) has no effect on the signal. However, with impressed
changes in the voltage drop resulting from the valve's/pump's varying current current Icommand
consumption must be corrected by the command signal source. If current con-
trol does not follow the voltage change in terms of time, the command signal at
the valve/pump input may also be affected here.
The function of single-ended command inputs is identical to the function of
differential command inputs.
6.4.2 Conversion of actual value output signals Iout

The actual value output signals Iout 4–20 mA can be converted into Uout 2–10 V Conversion of actual
in accordance with the following circuit. value output signals
Iout 4–20 mA into 2–10 V
6.4.2.1 Valves/pumps with 6+PE-pin connector X1
valve/pump RL = 500 Ω (0.25 W)
actual value, pin F

Uout = 2–10 V
(for valves with 6+PE-pin connector X1)
6.4.2.2 Valves/pumps with 11+PE-pin connector X1 (variant p/Q)
valve/pump RL = 500 Ω (0.25 W)
actual value, actual value,

pin 8 pin 6
Uout = 2–10 V Uout = 2–10 V
(for valves with 11+PE-pin connector X1)
6 Wiring Wiring incremental transducers (X2)
6.5 Wiring incremental transducers (X2)

Incremental transducers measure a relative position or angle signal. Here, Wiring incremental
pulse trains with a frequency of up to 4 MHz are detected without faults and transducers (X2)
evaluated. The 32-bit actual value is altered as a function of the leading or lag-
ging signal sequence of A and B signals. 4-edge evaluation is used exclusively
here.
Example:
A transducer with 1,024 marks per rotation delivers with 4-edge evaluation
4,096 increments per rotation.
With each rising and falling edge of signals A and B, the system checks
whether signal B lags behind signal A. If this is the case, the actual value is
increased by 1. If signal A lags behind signal B, the actual value is decreased
by 1.
Wiring diagram with

incremental transducer
Figure 30: Wiring diagram with incremental transducer
Incremental transducer
signals A and B with
reversal point and
speed variation
Figure 31: Incremental transducer signals A and B with reversal point and speed variation
In Figure 31 signal B to the left of the reversal point leads signal A. The actual
value is decreased by 1 with each edge of A and B.
To the right of the reversal point signal A leads and thus the actual value is
increased by 1 with each edge of A and B.
Signal Z can be used for referencing. A pulse on signal Z marks for example a
specific position. The incremental transducer counter can thus be reset
(see "Firmware" User Manual).
6 Wiring Wiring SSI transducers (X2)
The designations of the connections vary depending on the manufacturer of

the incremental transducer:
Connection designation Designations of

incremental transducer
Valve/pump A+ A- B+ B- Z+ Z-
connections
Heidenhain transducers U a1 U a1 U a2 U a2 U a0 U a0
Hengstler transducers A A B B N N
Stegmann transducers A A B B M M
Allen-Bradley transducers A A B B Z Z
Table 16: Designations of incremental transducer connections
(incremental transducers of different manufacturers)
6.6 Wiring SSI transducers (X2)

An SSI transducer delivers an absolute position or angle signal, which can be Wiring SSI transducers
read in via the digital signal interface. (X2)
6.6.1 SSI master mode

In SSI master mode the integrated electronics generate internally the SSI clock
signal (CLK) with settable frequencies in the range between 78 kHz and
5 MHz.
In the idle state the clock signal is at 1. The first falling edge of the clock signal
signals to the SSI transducer to maintain its current value. The following rising
edge of the clock signal starts the data transmission of the SSI transducer.
The output starts with the highest-value bit (MSB). After a complete data re-
cord has been transmitted, the SSI transducer holds the data signal at 0 until it
is ready for a new transmission. The switching back of the data signal to
1 simultaneously satisfies the start condition for the SSI interface for triggering
a new read-in cycle.
 Chapter "4.2.2 SSI transducer", page 28
Wiring diagram with SSI

transducer
Figure 32: Wiring diagram with SSI transducer
Signals between
valve/pump and a 16-bit
SSI transducer (example)
Figure 33: Signals between valve/pump and a 16-bit SSI transducer (example)
6 Wiring Wiring CAN networks (X2, X3, X4)
SSI transducers can be used with delivery either Gray codes or binary coded
data. A maximum of 32 bits is possible.
6.7 Wiring CAN networks (X2, X3, X4)

X3, X4 are equipped with an electrically isolated CAN interface. The CAN inter-
face is supplied internally.
Procedure for connecting the valves/pumps to the CAN bus Procedure

Please observe all the safety instructions prior to and during starting-up.
 Chapter "2 Safety", page 7
1. Establish the electrical connection to the CAN bus.
2. Configure the module address.
 Chapter "6.7.3 CAN module address (node ID)", page 67
3. Configure the transmission rate.
 Chapter "6.7.4 CAN transmission rate", page 67
4. Check the configuration of the valve software and the controller settings.
Observe the following points when wiring CAN networks:

• All cables, plug connectors and terminal resistors used in CAN networks
must comply with ISO/DIS 11898.
• Correct version of protective grounding and electrical shielding.
• Use shielded cables with four cores (twisted pair) and surge impedance
of 120 Ω (CAN_H, CAN_L, CAN_GND and CAN_SHLD grounded).
• A CAN bus cable must not branch but short stub cables with T-connectors
are permitted.
• Stub cables must be as short as possible.
• Maximum stub cable length:
 Chapter "6.7.1 Cable lengths and cable cross sections", page 66
• The cable between CAN_L and CAN_H at both CAN bus cable ends must
be ended by a terminal resistor of 120 Ω ± 10 %.
• A connector with terminal resistor can be omitted if the valve-internal
terminal resistor (deactivated as standard) is activated (for configuration,
see "Firmware" User Manual).
• Reference potential CAN_GND and CAN_SHLD may be connected to
protective earth (PE) at one point only (e.g., on a connector with terminal
resistor).
• The transmission rate must be adapted to the CAN bus cable length.
 Chapter "6.7.1 Cable lengths and cable cross sections", page 66
• The maximum permissible number of CAN bus nodes in the CAN network
must not be exceeded.
 Chapter "6.7.2 Permissible number of CAN bus nodes", page 67
• Do not lay CAN Bus cables in the immediate vicinity of disturbance
sources. If interference sources cannot be avoided, use double-shielded
cables.
Wiring diagram of
the CAN network
Figure 34: CAN wiring diagram
For CAN bus nodes without an isolated CAN bus interface, CAN_GND is Interference immunity
generally connected to supply voltage GND inside the device. in CAN networks
In these cases, the supply voltage connection cable must be grounded at
the same point inside the machine as the CAN_GND connection cable.
Maximum interference immunity is achieved in extensive CAN networks
by using solely CAN bus nodes with isolated CAN bus interfaces.
If it is not possible to dispense with CAN bus nodes without isolated CAN
bus interfaces, arrange these nodes in the immediate vicinity of the central
ground point. The cable length to this central ground point should be kept
as short as possible. It is particularly important in this respect to ensure
that the equipotential bonding line is properly dimensioned!
field bus connector X3 USB port Connection of valve/

pump to a PC via the
valve/
CAN bus interface
pump configuration/ USB starting- PC
starting-up cable up module
Figure 35: Connection of valve/pump to a PC via the CAN bus interface (connector X3)
service connector X10 USB port Connection of valve/pump

to a PC via the service
valve/
adapter for service
interface
pump configuration/ USB starting- PC
connector X10 starting-up cable up module
Figure 36: Connection of valve/pump to a PC via the service interface (service connector X10)
6.7.1 Cable lengths and cable cross sections

Transmission rate Maximum cable length Cable lengths and cable
cross sections
1,000 kbit/s 25 m (27 yd)
800 kbit/s 50 m (54 yd)
500 kbit/s 100 m (109 yd)
250 kbit/s 250 m (273 yd)
125 kbit/s 500 m (546 yd)
100 kbit/s 650 m (710 yd)
50 kbit/s 1,000 m (1,093 yd)
20 kbit/s 2,500 m (2,734 yd)

depending on the transmission rate
Maximum cable length for n CAN bus nodes Maximum cable length
Cable cross section n = 32 n = 64 n = 100
0.25 mm2 (AWG 24) 200 m (218 yd) 170 m (185 yd) 150 m (164 yd)
0.50 mm2 (AWG 21) 360 m (393 yd) 310 m (339 yd) 270 m (295 yd)
0.75 mm2 (AWG 19) 550 m (601 yd) 470 m (513 yd) 410 m (448 yd)

depending on the cable cross section and the number n of CAN bus nodes
Maximum stub cable length Maximum length

of stub cables
Transmission rate Maximum Cumulative
1,000 kbit/s 2 m (6 ft 7 in) 20 m (21 yd)
500 kbit/s 6 m (19 ft 8 in) 39 m (42 yd)
250 kbit/s 6 m (19 ft 8 in) 78 m (85 yd)
125 kbit/s 6 m (19 ft 8 in) 156 m (170 yd)
Table 19: Maximum permissible stub cable lengths in CAN networks
6.7.1.1 Suitable cable types for CAN networks
Parameter Value Suitable cable types for

CAN networks
Surge impedance 120 Ω
Table 20: Specification of electrical data for CAN bus cables
Manufacturer Cable type

Hans Turck GmbH & Co. KG 5723 PUR bus cable
Witzlebenstrasse 7
D-45472 Mülheim an der Ruhr
Tel.: (+49) 208 4952-0
Fax: (+49) 208 4952-264
Web: http://www.turck.com
Table 21: Suitable cable types for CAN networks
6.7.2 Permissible number of CAN bus nodes

The CAN bus interface for the valve/pump electronics supports integration in Maximum number
CAN networks with up to 110 CAN bus nodes. of CAN bus nodes
However, the maximum permissible number of CAN bus nodes can be
restricted by other nodes with an older CAN bus driver to 32.
A maximum of 127 nodes can be operated in a CAN network thanks to the use
of repeaters. However, it is necessary to bear in mind here the additionally in-
serted signal propagation time, which limits the maximum expansion of the
CAN network.
6.7.3 CAN module address (node ID)

CAUTION Each module address may only be used once within a CAN CAN module address
bus network. (node ID)
The factory setting for the module address of the valve/pump electronics
is 127.
The module address can be changed with the LSS services (Layer Setting
Services) via the CAN bus.
If there are no further nodes present on the CAN bus, it is possible to set the
node ID via the LSS Service Switch Mode Global.
To change the module address of the valve/pump electronics with a CAN bus
network, it is essential to address the valve/pump electronics unambiguously
via the LSS address. The node ID is then set via the LSS Service Switch Mode
Selective.
It is also possible to configure the module address via service interface X10.
The module address of the valve/pump electronics can also be altered
with the Moog Valve Configuration Software.
6.7.4 CAN transmission rate

CAUTION The transmission rate must be set to the same value for all CAN transmission rate
the CAN bus nodes within a CAN bus network.
The factory setting for the transmission rate is 500 kbit/s.

The transmission rate can be changed with the LSS services (Layer
Setting Services) via the CAN bus.
The transmission rate of the valves/pumps can also be altered with
the Moog Valve Configuration Software.
6 Wiring Wiring Profibus-DP networks (X3, X4)
6.8 Wiring Profibus-DP networks (X3, X4)

The valves/pumps are equipped with an electrically isolated Profibus-DP inter- Wiring
face. The Profibus-DP interface is supplied internally. Profibus-DP networks
Procedure for connecting the valves/pumps to the Profibus-DP Procedure

1. Establish the electrical connection to the Profibus-DP.

2. Set the module address.
 Chapter "6.8.3 Profibus-DP module address (node ID)", page 70
3. Check the configuration of the valve software and the controller settings.
Observe the following points when wiring Profibus-DP networks:

• It is recommended to use 2-core Profibus cables so as to prevent the
power supply to the terminal resistors from being connected in parallel.
• The specification DIN EN 61158-2 describes two cable types. Type B
does not correspond to the latest state-of-the-art technology and should
no longer be used.
• Stub cables must be as short as possible.
• Avoid stub cables in the case of transmission rates in excess of
1,500 kbit/s.
• If stub cables are used, do not use any terminal resistors in this branch.
• The stub cable length in the case of transmission rates in excess of
1,500 kbit/s should not exceed 6.6 m (21 ft 7 in) in total.
Wiring diagram of
the Profibus-DP networks
Figure 37: Profibus-DP wiring diagram
6.8.1 Cable lengths and cable cross sections

Transmission rate Maximum cable length without repeaters Cable lengths and cable
cross sections
12,000 kbit/s 100 m (109 yd)
1,500 kbit/s 200 m (218 yd)
500 kbit/s 400 m (437 yd)
187.5 kbit/s 1,000 m (1,093 yd)
93.75 kbit/s 1,200 m (1,312 yd)
45.45 kbit/s 1,200 m (1,312 yd)
19.2 kbit/s 1,200 m (1,312 yd)
9.6 kbit/s 1,200 m (1,312 yd)
Table 22: Recommendation for maximum cable lengths in Profibus-DP networks,

depending on the transmission rate
6.8.1.1 Suitable cable types for Profibus-DP networks
Parameter Value Suitable cable types for

Profibus-DP networks
Characteristic cable impedance (Ω) 135–165
at 3–20 MHz
Effective capacitance (pF/m) < 30
Loop impedance (Ω/km) < 110
Cable diameter (mm) > 0.64 (AWG 22 or lower)
Cable cross section (mm2) > 0.34 (AWG 22 or lower)
Table 23: Specification of electrical data for Profibus-DP cables (as per type A)
Manufacturer Cable type

Hans Turck GmbH & Co. KG Prefabricated bus cable type 451 with connector and
Witzlebenstrasse 7 socket
D-45472 Mülheim an der Ruhr Order designation: RSSW-RKSW451-xx, (length = xx)
Tel.: (+49) 208 4952-0
Fax: (+49) 208 4952-264
Web: http://www.turck.com
Table 24: Suitable cable types for Profibus-DP networks
6.8.2 Permissible number of Profibus nodes

The Profibus-DP interface of the valve/pump electronics supports integration Permissible number
into Profibus-DP networks with up to 32 Profibus nodes. of Profibus-DP nodes
A maximum of 126 nodes can be operated in a Profibus-DP network thanks to
the use of repeaters.
6.8.3 Profibus-DP module address (node ID)

CAUTION Each module address may only be used once within a Profibus-DP module
Profibus-DP network. address (node ID)
The module address can be configured by sending a Set_Slave_Add telegram

from a controller. There is also the option of configuring the module address by
writing to the Profibus module identifier.
The factory setting for the module address of the valve/pump electronics
is 126.
6.8.4 Profibus-DP transmission rate

The valve/pump electronics are automatically set to the transmission rate spec- Profibus-DP transmission
ified by the Profibus master. It is not possible, nor is it necessary, to configure rate
the transmission rate on the valve/pump side.
6 Wiring Wiring EtherCAT® networks (X3, X4)
6.9 Wiring EtherCAT® networks (X3, X4)

The valves/pumps are equipped with an electrically isolated EtherCAT® inter- Wiring EtherCAT®
face. The EtherCAT® interface is supplied internally. networks
Procedure for connecting the valves/pumps to the EtherCAT® bus Procedure

1. Establish the electrical connection to the EtherCAT® bus.
2. Optional: Set the module address.
 Chapter "6.9.3 EtherCAT® module address (node ID)", page 73
3. Check the configuration of the valve software and the controller settings,
in particular the command signal source.
Observe the following points when wiring EtherCAT® networks:

• All cables must be designed as shielded cables with twisted-pair multi-
strand wires as per ISO/IEC 8802-3 100 Base-TX and CAT 5 as per
ANSI/TIA/EIA-568-B.1.
• The cable length between two nodes must not exceed 100 m (109 yd) as
per ISO/IEC 8802-3 100 Base-TX.
• The maximum permissible number of EtherCAT® nodes must not
exceed 65,536.
• The cable between the nodes must not branch.
• An external cable termination (terminal resistor) as in CAN or Profibus-DP
networks is not necessary.
Wiring diagram of
the EtherCAT® network
Figure 38: EtherCAT® wiring diagram
Pin assignment for

the EtherCAT® cable
Figure 39: Twisted-pair wires in Ethernet/EtherCAT® cables with M12 connectors
An RJ45 connector is usually used on the controller side. The colors of the
wires are standardized in accordance with IEEE 802.3 for Ethernet.
Wire (M12, Wire (RJ45,

Signal M12 4-core cable) RJ45 4-core cable)
TX+ 1 yellow 1 orange/white
(yellow/white)
RX+ 2 white 3 green/white
TX- 3 orange 2 orange
RX- 4 blue 6 green
Shield Housing
Table 25: Assignment of Ethernet/EtherCAT® signals with mixed connector types
6.9.1 Suitable cable types for EtherCAT® networks

CAT 5 cable in accordance with ANSI/TIA/EIA-568-B.1.
Manufacturer Description Suitable cable types for

EtherCAT® networks
Lumberg Connect GmbH M12 RJ45 Ethernet adapter; from D-coded M12 socket
Im Gewerbepark 2 to RJ45 socket, angled 90 °
D-58579 Schalksmühle Order designation: 0981 ENC 100
Tel.: (+49) 2355-83 01,
Fax: (+49) 2355-83 263
Web: http://www.lumberg.com
Phoenix Contact GmbH & Co. KG M12 cable, connector on both sides, D-coding
Flachsmarktstr. 8 Order designation: 1523081
D-32825 Blomberg
Tel.: (+49) 5235-300,
Fax: (+49) 5235-34 12 00
Web: http://www.phoenixcontact.com
Table 26: Suitable cable types for EtherCAT® networks
6.9.2 Permissible number of EtherCAT® nodes

The EtherCAT® interface of the valve/pump electronics supports integration Permissible number
into EtherCAT® networks with up to 65,535 EtherCAT® nodes. of EtherCAT® nodes
The maximum number of nodes in a field bus line is 216.
The number of nodes determines the signal propagation time of the data pack-
ets and the resulting possible cycle times.
6.9.3 EtherCAT® module address (node ID)

CAUTION Each module address may only be used once within an EtherCAT® module
EtherCAT® network. address (node ID)
EtherCAT® nodes can be addressed using the physical position within the
network. This procedure is known as auto-increment addressing.
If position-independent addressing is preferred, a static module address can
also be allocated. This addressing type is known as fixed node addressing.
6.9.3.1 Auto-increment addressing

Each EtherCAT® node is identified using the physical position within the net-
work segment. For this purpose, each EtherCAT® node increments a 16-bit ad-
dress field within a telegram, which is sent through the entire network. The ad-
vantage of this mechanism lies in the fact that no module address has to be set
manually for the field bus nodes.
6.9.3.2 Fixed node addressing

With fixed node addressing a node is addressed via the so-called Configured
Station Alias. This address can be configured by the network master in the
Slave Information Interface (SII).
There is also the option of configuring the module address by writing to the
EtherCAT® module identifier.
The advantage of fixed node addressing over auto-increment addressing lies in
the fact that the nodes can still be addressed at the same address even after
the network topology has been changed or after nodes have been added or re-
moved.
The factory setting for the module address of the valve/pump electronics is 0.
6.9.4 EtherCAT® transmission rate

EtherCAT® works with a fixed transmission rate of 100 Mbit/s. EtherCAT®-DP
transmission rate
6 Wiring Wiring analog inputs (X5, X6, X7)
6.10 Wiring analog inputs (X5, X6, X7)

The supply voltage for powering the transducers is available at pin 1. Maximum current
of transducer supply
Imax (X2+X5+X6+X7) = 300 mA

transducer supply must be connected to supply zero. An interruption of the
transducer supply current can be identified as a cable break (see "Firmware"
User Manual).
been eliminated.
The supply current for each transducer is monitored for the purpose of detect-
ing cable breaks. Supply currents under 1 mA can trigger a configurable fault
reaction.
2/3/4-wire transducers with a voltage or current output can be connected to X5,
X6 and X7. Each input can be individually adapted.
6.10.1 2-wire transducers

2-wire transducers can only be operated in the signal type for the 0–10 mA or
4–20 mA analog input in the single-ended version.
Wiring the 2-wire

transducer
Figure 40: Connecting a 2-wire transducer to analog input connectors X5, X6 or X7

3-wire transducers can only be operated in the single-ended version.
Wiring the 3-wire

transducer

4-wire transducers should be operated in the differential version.
Wiring the 4-wire

transducer
For your notes.
7 Starting-up Electromagnetic compatibility (EMC)
7 Starting-up
damaged.
as sealing covers.
sealing covers.
7.1 Electromagnetic compatibility (EMC)

The machine manufacturer is responsible for complying with the EMC EMC requirements
Directive.
The valves/pumps satisfy the EMC protection requirements for interference im-
munity as per DIN EN 61000-6-2 (evaluation criterion A) and for emitted inter-
ference as per DIN EN 61000-6-4 (CAN bus and Profibus-DP) or as per
DIN EN 61000-6-3 (EtherCAT®).
The following technical requirements must be in place so that the EMC protec-
tion requirements can be satisfied:
• Use of the mating connectors recommended for the valves/pumps.
• Adequate shielding.
• Correct execution of equipotential bonding system, protective grounding
and electrical shielding.
7.2 Communication via the Moog Valve Configuration Software

WARNING For safety reasons, the Moog Valve Configuration Soft-
ware must not be used inside a machine for visualization
purposes or as an operator terminal.
WARNING It is only permitted to activate valves/pumps via the Moog

Valve Configuration Software if this does not cause any
dangerous states in the machine and in its surroundings.
It is not permitted to operate the Moog Valve Configuration
Software on a field bus while the field bus is communicating
with the machine.
CAUTION Activating valves/pumps via the Moog Valve Configuration

Software within a CAN network can give rise to unforeseeable
events if field bus communication takes place simultaneously
between the machine controller or to other CAN nodes!
7 Starting-up Communication via the Moog Valve Configuration Software
CAUTION If completely safe operation of the valves/pumps via the Moog

Valve Configuration Software cannot be guaranteed even with
deactivated field bus communication with the machine control-
ler and other CAN nodes, the valves/pumps are only permitted
to communicate in a depressurized state and in a direct link
(point-to-point) with the software.
CAUTION CAN telegrams of the Moog Valve Configuration Software can

also be received by other CAN bus nodes. This may trigger off
unforeseeable events!
CAUTION Data exchange with the valve/pump electronics may be

disrupted if other bus nodes (e.g., a controller) simultaneously
access the device.
The Moog Valve Configuration Software communicates with the valves/pumps Operation of the Moog
via the CAN interface. The CAN interface is available either in service Valve Configuration
interface X10, in LocalCAN interface X2 or in CAN field bus interface X3 Software
and X4.
If the Moog Valve Configuration Software is operated within a CAN network Possible faults
with field bus communication of the machine running, the following faults can
occur:
• Data exchange with the valves/pumps may be disrupted if another device
(e.g., a controller) simultaneously accesses the valves/pumps.
• Node guarding may be activated only if no other field bus node is monitor-
ing the valves/pumps via this service.
• Field bus telegrams can also be received by other field bus nodes.
This may trigger off unforeseeable events!
To establish a direct connection between Moog Valve Configuration Software
and valve, detach the field bus cable from the valve and connect the valve
directly to the USB CAN interface of the service PC. A 120 Ω ± 10 % terminal
resistor is required here.
The configuration/starting-up cable not included in the scope of delivery
already features a terminal resistor.
8 Trouble shooting Communication problems in networks
8 Trouble shooting
8.1 Communication problems in networks

If the fault cannot be corrected by means of the measures set out below,
please contact Moog or one of its authorized service outlets.
Field bus diagnostic tools allow you to monitor data traffic on the field bus,
making it easier to identify the causes of problems.
8.1.1 General trouble shooting

8.1.1.1 LED «MS» not shining
Measures: General trouble shooting
• Check the status LEDs.
• Check the cable connection on connector X1 for secure seating and dam-
age.
Check the 24V power supply.
Typical fault causes:
- Open circuit
- Corroded, loose, incorrectly seated or missing connectors
- Valve/pump has no supply voltage
8.1.2 Trouble shooting CANopen

8.1.2.1 No or disrupted communication
Measures: Trouble shooting
• Check the status LEDs. CANopen
• Check the field bus cable and connections on connectors X3 and X4 for
secure seating and damage.
Check the field bus topology.
- Absence of terminal resistors
- Open circuit
- Cables too long, unsuitable topology
• Check the module address of the field bus nodes.
Each module address may only be used once within a field bus network.
 Chapter "6.7.3 CAN module address (node ID)", page 67
• Check to make sure that the transmission rate of the field bus nodes
matches the transmission rates of the other field bus nodes.
 Chapter "6.7.4 CAN transmission rate", page 67
• Check the communication parameters of the valve software.

- NMT status is not set to 'OPERATIONAL' (only during process data
transmission).
- SDO CAN identifiers are not correctly set.
- PDO CAN identifiers are not correctly set (only during process data
transmission).
- PDO mapping parameters are not correctly set (only during process
data transmission).
8.1.3 Trouble shooting Profibus-DP

8.1.3.1 No or disrupted communication
• Check the status LEDs. Profibus-DP
• Check the field bus cable and connections on connectors X3 and X4 for
Check the field bus topology.
- Absence of terminal resistors
- Open circuit
- Cables too long, unsuitable topology
Each module address may only be used once within a field bus network.
 Chapter "6.8.3 Profibus-DP module address (node ID)", page 70
• Check the communication parameters of the valve software.
• Check for matching configuration telegrams.
• Check the parameterization telegrams.
8.1.4 Trouble shooting EtherCAT®

The following lists possible fault causes sorted by network layers (lowest layer
[hardware layer] first) followed by software configuration errors.
8.1.4.1 LED «NS» not shining, no communication

• Check the field bus cable and connections on connectors X3 and X4 for EtherCAT®
• Check the field bus topology.
- Open circuit
8.1.4.2 LED «NS» flashing/shining orange, no or disrupted communication

Measures:
• Check the status LEDs.
 Chapter "6.9.3 EtherCAT® module address (node ID)", page 73
• Check the communication parameters of the valve software and in the
network master.
- Missing or incorrect valve description file (XML Slave Description
File) on the network master.
8.1.4.3 LED «NS» flashing/shining, network status does not reach

'PRE-OPERATIONAL
Measures:
• Check the error messages in the network master.
• Check the mailbox configuration.
• Check the network configuration in the master with regard to the field bus
topology.
- The field bus topology was altered without the configuration being
adapted and restarted in the network master.
- The valve description file used (XML Slave Device Description File)
does not suit the valve.
When using TwinCAT:
• Check the TwinCAT run time system.
• Check the TwinCAT system status.
- The TwinCAT system manager has no connection to the TwinCAT
run time system, run time system was not started.
- The configuration was altered, but the altered configuration has not
yet been activated.
8.1.4.4 LED «NS» flashing/shining orange, network status

does not reach 'SAVE-OPERATIONAL' or 'OPERATIONAL'
Measure:
• Check the PDO configuration.
- The number and/or size of the parameters allocated in the PDO con-
figuration are not identical on the master and valve sides.
Solution:
Adjust the PDO configuration of the valve (SDO parameters 0x1600
and 0x1A00) with the valve description file (XML Slave Device De-
scription File) on the master.
The factory setting of the valve corresponds to the configuration in
the valve description file.
9 Additional Documentation and Accessories Additional documentation
9 Additional Documentation and Accessories
9.1 Additional documentation

Item designation Comments Order number
User information Product-specific user information
Series Not included in the scope of delivery
D636/D638, German CA45707-002

D636/D638, English CA45707-001
D941, German CA43357-002

D941, English CA43357-002
RKP-D, English CA58548-001

Firmware User Manual User information "Firmware - Digital Interface Valves (DIV) B99224-DVXXX-BE4001
Digital Interface Valve (DIV) with CAN Bus Interface"
with CAN bus interface Not included in the scope of delivery
Digital Interface Valve (DIV) with Profibus-DP Interface"
with Profibus-DP interface Not included in the scope of delivery
Digital Interface Valve (DIV) with EtherCAT Bus Interface"
with EtherCAT bus interface Not included in the scope of delivery
Firmware User Manual User information "Firmware - Axis Control Valves (ACV) B99224-DVXXX-DE4001
Axis Control Valve (ACV) with CAN Bus Interface"
Firmware User Manual User information "Firmware - Axis Control Valves (ACV) B99225-DVXXX-DE4001
Axis Control Valve (ACV) with Profibus-DP Interface"
with Profibus-DP interface Not included in the scope of delivery
Firmware User Manual User information "Firmware - Radial Piston Pump (RKP-D) B99224-DVXXX-CE4001
Radial Piston Pump (RKP-D) with CAN Bus Interface"
Table 27: Additional documentation
1 XXX corresponds to firmware version, e.g., 010
9 Additional Documentation and Accessories Accessories
9.2 Accessories
Number
Item designation required Comments Order number
Dust protection caps Not included in the scope of delivery
for field bus connector X3 with external 1 Metal cap with O-rings C55823-001
thread
for field bus connector X4 with internal 1 Metal cap with O-rings CA24141-001
thread
Mating connector 6+PE-pin 1 Not included in the scope of delivery B97007-061
(for connector X1) Watertight IP65
Usable cable with min. ∅ 8 mm (0.315 in),
max. ∅ 12 mm (0.472 in)
Tool set for 6+PE-pin mating connector 1 Crimping tool, tool insert, installation and removal C2166-001
of valve connector X1 tool
Tools for 6+PE-pin mating connector 1 Crimping tool for mating connector C21162-001
of valve connector X1
1 Tool set for crimping tool for contact sizes 16 and C21163-001
20
1 Installation tool for contact sizes 16 and 20 C21164-001
1 Removal tool for contact sizes 16 and 20 C21165-001
Mating connector 11+PE-pin 1 Not included in the scope of delivery B97067-111
(for connector X1) Watertight IP65
Usable cable with min. ∅ 11.5 mm (0.453 in),
max. ∅ 13 mm (0.512 in)
Tool set for 11+PE-pin mating connector 1 Crimping tool, tool insert, installation and removal B97138-001
of valve connector X1 tool
Tools for 11+PE-pin mating connector 1 Crimping tool for mating connector B97136-001
of valve connector X1
1 Removal tool B97137-001
Connection cable for valve connector X1, Not included in the scope of delivery
3 m (9.843 ft)
with 6+PE-pin mating connector 1 C21033-003-001
with 11+PE-pin mating connector 1 C21031-003-001
Configuration/ 1 Not included in the scope of delivery on request
starting-up software
Configuration/starting-up cable, 1 Not included in the scope of delivery TD3999-137
2 m (6.562 ft)
Adapter for service connector X10 1 Not included in the scope of delivery CA40934-001
(M8 to M12)
USB starting-up module 1 Not included in the scope of delivery C43094-001
(for service connector X10)
SELV power pack (10 A, 24 V DC) 1 Not included in the scope of delivery D137-003-001
Power supply cable, 2 m (6.562 ft) 1 Not included in the scope of delivery B95924-002
Mating connector with connection cable Not included in the scope of delivery
for analog inputs X5, X6, X7 Pin 1 brown (BN)
Pin 2 white (WH)
Pin 3 blue (BU)
Pin 4 black (BK)
L = 2 m (6.562 ft) 1 C72977-002
L = 5 m (16.404 ft) 1 C72977-005
Table 28: Accessories
10 Index Numerics…C
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
10 Index
Numerics TIA: Telecommunications Industry

Association
2/2-way seat valve TN: Technical Note
block diagram of the plug connection • 38 TÜV: Technischer Überwachungsverein
connector X9 in the block diagram of the USB: Universal Serial Bus
valve/pump electronics • 13 VDE: Verband der Elektrotechnik
pin assignment, plug connection X9 • 38 Elektronik Informationstechnik e. V.
power supply • 22 VDI: Verein Deutscher Ingenieure e. V.
4/2-way seat valve, see 2/2-way seat valve VDMA: Verband Deutscher Maschinen-
und Anlagenbau e. V.
XML: extensible markup language
AC: abbreviation for Alternating Current
A Accessories
adapter for service connector X10 • 84
Abbreviations cable for starting-up • 84
list of abbreviations • 93 dust protection caps • 84
AC: Alternating Current USB starting-up module • 84
CAN: Controller Area Network Acronyms • 93
CD: Collision Detection Address of Moog GmbH • A
CiA: CAN in Automation e. V. Allocation of interfaces to connectors • 14
CSMA: Carrier Sense Multiple Access Analog input connector, see Connectors
DIN: Deutsches Institut für X5…X7
Normung e. V.
DIS: Draft International Standard (initial
standard)
DS: Draft Standard
DSP: Draft Standard Proposal
B
EIA: Electronic Industries Alliance Block diagram of the valve/pump
EMC: Electromagnetic Compatibility electronics • 13
EN: Europa-Norm (European standard)
ESD: Electrostatic Discharge
EtherCAT: Ethernet for Control
Automation Technology
EU: European Union
C
GND: ground Ctyp
ID: identifier symbol for typical capacitance
IEC: International Electrotechnical typical capacitance • 54
Commission Cable for starting-up • 84
IEEE: Institute of Electrical and Cables
Electronics Engineers, Inc. cable length in CAN networks • 66
ISO: International Organization for cable length in Profibus-DP networks •
Standardization 69
LED: Light Emitting Diode cable routing inside machines • 54
LSS: Layer Setting Services calculation
LVDT: Linear Variable Differential maximum length • 55
Transformer (position transducer) typical capacitance Ctyp • 54
MoVaCo: Moog Valve Configuration typical resistance Rtyp • 54
Software voltage drop per unit length • 55
MS: Module Status LED dimensioning • 54
NMT: Network Management permissible lengths • 54–58
NS: Network Status LED pin assignment for EtherCAT networks •
PC: Personal Computer 72
PDO: Process Data Object requirements • 51
PE: Protective Earth suitable cables for
PELV: protective extra low voltage CAN networks • 66
RKP-D: radial piston pump with digital EtherCAT networks • 72
control Profibus-DP networks • 69
SDO: Service Data Object CAN
SELV: Safety Extra Low Voltage abbreviation for Controller Area Network
SHLD: shield literature, additional, CAN
SSI: Slave Information Interface fundamentals • 95
10 Index C…C
CAN bus X10 (service connector)

general information • 15 in the block diagram of the
indication of network status • 42 valve/pump electronics • 13
LED • 42 dust protection caps • 10, 47, 77
pin assignment • 32 X11 (pilot valve connector)
technical data • 31 in the block diagram of the
CAN networks valve/pump electronics • 13
cable cross section • 66 Connector X1 • 19
cable length • 66 in the block diagram of the valve/pump
interference immunity • 65 electronics • 13
module address • 67 pin assignment • 19
number of bus nodes • 67 6+PE-pin connector • 19
suitable cables • 66 11+PE-pin connector (variant p/Q,
transmission rate • 67 pump) • 21
trouble shooting • 79 11+PE-pin connector (variant Q) • 20
wiring • 64–67 versions • 19
procedure • 64 wiring
wiring diagram • 65 6+PE-pin connector • 59
CD: abbreviation for Collision Detection 11+PE-pin connector • 59
CiA Connector X2
abbreviation for CAN in Automation see also Signal interface, digital signal
Nutzervereinigung e.V. interface X2
quoted CiA standards • 94, 96 in the block diagram of the valve/pump
Clock pulse output (signal of SSI electronics • 13
transducer) • 28 pin assignment • 26, 28, 30–31
Command signal Ucommand of input voltage • wiring CAN networks • 64–67
60 cable length and cable cross
Command signals, single-ended • 60 section • 66
Compatibility, electromagnetic, see EMC interference immunity • 65
Completeness of the user information • 2 procedure • 64
Configuration cable wiring diagram • 65
ordering information • 84 wiring incremental transducers • 62–63
Configuration software, wiring SSI transducers • 63–64
see Moog Valve Configuration Software Connector X8
Connector in the block diagram of the valve/pump
dust protection caps electronics • 13
safety instructions • 10, 47, 77 pin assignment • 38
in the block diagram of the valve/pump Connector X9
electronics • 13 in the block diagram of the valve/pump
list of interfaces • 14 electronics • 13
X1 (connector) Connectors X3 and X4
in the block diagram of the see also Field bus connectors X3 and X4
valve/pump electronics • 13 dust protection caps
mating connector, ordering ordering information • 84
information • 84 in the block diagram of the valve/pump
pin assignment • 19 electronics • 13
X2 (digital signal interface) pin assignment • 32–34
in the block diagram of the wiring CAN networks • 64–67
valve/pump electronics • 13 cable length and cable cross
X3 and X4 (field bus connectors) section • 66
dust protection caps • 10, 47, 77 interference immunity • 65
in the block diagram of the procedure • 64
valve/pump electronics • 13 wiring diagram • 65
X5…X7 (analog input connectors) wiring EtherCAT networks • 71–73
in the block diagram of the procedure • 71
valve/pump electronics • 13 wiring diagram • 71
X8 (external LVDT connector) wiring Profibus-DP networks • 68–70
in the block diagram of the cable length and cable cross
valve/pump electronics • 13 section • 69
X9 (2/2-way seat valve connector) procedure • 68
in the block diagram of the wiring diagram • 68
valve/pump electronics • 13 Connectors X5…X7
in the block diagram of the valve/pump
electronics • 13
pin assignment • 35
10 Index D…F
Connector X10 Equipotential bonding

adapter for service connector deficient equipotential bonding • 51
ordering information • 84 electrical shielding • 51
in the block diagram of the valve/pump ground loops • 51
electronics • 13 insulated shielding in the event of
pin assignment • 39 deficient equipotential bonding • 53
USB starting-up module maximum potential difference (7 V) • 50
ordering information • 84 of machines • 49
see also Service connector X10 performance • 50
Connector X11 • 39 protective conductor • 50
in the block diagram of the valve/pump cross section • 50
electronics • 13 ESD • 9
pin assignment • 39 abbreviation for Electrostatic Discharge
Conversion of actual value output signals EtherCAT
Iout (4–20 mA) into 2–10 V • 61 abbreviation for Ethernet for Control
Copyright of the user information • A Automation Technology
Counting pulse (signal of incremental general information • 16
transducer) • 26 indication of network status • 44
CSMA: abbreviation for Carrier Sense LED (status) • 44
Multiple Access literature, additional, EtherCAT
Current command signal Icommand • 60 fundamentals • 95
maximum number of bus nodes • 33
module address • 73
auto-increment addressing • 73
D fixed node addressing • 73
pin assignment for EtherCAT networks •
DIN: abbreviation for Deutsches Institut für 72
Normung e. V. pin assignment, connector X3 • 34
DIS: abbreviation for Draft International suitable cables for EtherCAT networks •
Standard 72
Documentation, additional • 2 technical data • 33
ordering information • 83 transmission rate • 73
DS: abbreviation for Draft Standard trouble shooting in EtherCAT networks •
DSP: abbreviation for Draft Standard 81
Proposal wiring diagram, EtherCAT networks • 71
Dust protection caps wiring EtherCAT networks • 71–73
for field bus connectors X3 and X4 • 10, procedure • 71
47, 77 EtherCAT interface, see EtherCAT
for service connector X10 • 10, 47, 77 EtherCAT network, see EtherCAT
ordering information • 84 EU: abbreviation for European Union
External LVDT connector X8
electronics • 13
E pin assignment • 38
EIA: abbreviation for Electronic Industries

Alliance
Electrical shielding • 48, 51–54
connecting the shield • 52
F
connection with cable leadthrough • 52 fl
connection with plug connection • 52 limit frequency • 57
insulated shielding • 53 symbol for limit frequency
requirement of cable routing • 54 Fault
requirement of lines • 51 CAN networks
Electromagnetic compatibility, see EMC disrupted communication • 79
EMC no communication • 79
abbreviation for Electromagnetic EtherCAT networks
Compatibility LED «NS» lit orange • 81–82
EMC-compliant SELV/PELV power LED «NS» not lit • 81
pack • 9, 22, 48 network status not
requirements during starting-up • 77 ’PRE-OPERATIONAL’ • 82
EN: abbreviation for Europa-Norm network status not
(European standard) ’SAVE-OPERATIONAL’ or
’OPERATIONAL’ • 82
no communication • 81
10 Index G…I
general Incremental transducer

LED «MS» not lit • 79 see also Connector X2
Profibus-DP networks cable break monitoring • 27
disrupted communication • 80 connection designations for transducers
no communication • 80 of different manufacturers • 63
Field bus connection to valve/pump • 62
connection of the valve/pump pin assignment • 26
safety instructions • 9 power supply • 27
Field bus connectors X3 and X4 recommended cable types • 27
CAN bus connectors • 32 reversal point of signals • 62
dust protection caps • 10, 47, 77 speed variation of signals • 62
EtherCAT connectors • 34 supported transducer types • 27
general information • 15 wiring • 62–63
in the block diagram of the valve/pump wiring diagram • 62
electronics • 13 Initial starting-up, safety instructions • 9
Profibus-DP connectors • 33 Input resistances at connectors X5…X7 • 37
versions of the connectors • 31 Input voltage Uin • 60
see also Connectors X3 and X4 Inputs, analog inputs
Field bus interface, see Field bus at connectors X5…X7
connectors X3 and X4 ±10 V • 36
0–10 mA • 36
0–10 V • 36
4–20 mA • 37
G benefits of the different signal types • 48
connections • 14
GND in the block diagram of the valve/pump
abbreviation for Ground electronics • 13
ground contact of connector X1 • 19–21 maximum current for transducer supply •
Ground (electrical) 74
abbreviation: GND on connector X1 • 19–21
ground contact (GND) of connector X1 • ±10 mA • 23
19–21 ±10 V • 23
single-ended command signals • 60 0–10 mA • 24
single-ended connection of the analog 0–10 V • 23
command inputs • 60 4–20 mA • 24
Ground connection of connector X1 • 19–21 overview of connections • 14
Ground contact (GND) of connector X1 • pin assignment X5…X7 • 35
19–21 power supply to the transducer • 35
signal types
at connectors X5…X7 • 36
evaluating the signal types • 48
H on connector X1 • 23
single-ended connection • 60
Handling in accordance with safety wiring • 74–75
requirements • 7 2-wire transducer • 74
3-wire transducer • 74
4-wire transducer • 75
connectors X5…X7 • 74–75
I Inputs, digital inputs
on connector X1
Icommand release signal • 25
current command signal • 60 overview of connections • 14
symbol for current command signal release signal • 19–21
Iin: symbol for input current in the block diagram of the
Imax: symbol for maximum current valve/pump electronics • 13
Iout Intended operation • 4
output current • 61 ISO: abbreviation for International
symbol for output current Organization for Standardization
Isupply
supply current • 60
symbol for supply current
ID: abbreviation for Identifier
IEC: abbreviation for International
Electrotechnical Commission
IEEE: abbreviation for Institute of Electrical
and Electronics Engineers, Inc.
10 Index L…P
L N
lmax n: abbreviation for number
maximum length of the supply cable • 55 NMT: abbreviation for Network Management
symbol for maximum length NS: abbreviation for Network Status
LED
abbreviation for Light Emitting Diode
indication of device status • 41
indication of network status for CAN
bus • 42
O
indication of network status for Occupational safety and health
EtherCAT • 44 safe distances for cardiac pacemakers
indication of network status for Profibus • and similar devices due to magnetic
43 fields • 8
status LEDs safety equipment • 8
in the block diagram of the sound insulation measures • 8
valve/pump electronics • 13 Operation of the valves/pumps, intended
Light emitting diodes (LEDs), see LED operation • 4
List of Figures • viii Order numbers
List of Tables • vii accessories • 84
Literature, additional additional documentation • 83
CAN fundamentals • 95 Ordering information, see Order numbers
EtherCAT fundamentals • 95 Output current Iout • 61
Moog publications • 96 Output voltage Uout • 61
Profibus fundamentals • 95 Outputs, analog actual value outputs
standards, quoted • 96–97 conversion of Iout (4–20 mA)
Load impedance RL into 2–10 V • 61
analog actual value outputs • 61 Outputs, analog outputs
LocalCAN connections • 14
see also Connector X2 in the block diagram of the valve/pump
maximum number of bus nodes • 29 electronics • 13
pin assignment • 30–31 on connector X1 • 19–21
power supply to the transducer • 30 2–10 V • 25
technical data • 29 4–20 mA • 25
LSS overview of connections • 14
abbreviation for Layer Setting Services Outputs, digital outputs
LVDT (position transducer) on connector X1 • 20–21
abbreviation for Linear Variable valve ready and monitoring • 25
Differential Transducer overview of connections • 14
(position transducer)
see also Position transducer
general information • 17
electronics • 13
P
p: symbol for pressure
PC: abbreviation for Personal Computer
PDO: abbreviation for Process Data Object
PE
M abbreviation for Protective Earth
Manufacturer's address • A protective conductor contact of
Mating connector connector X1 • 19–21
for connector X1, ordering information • Pilot valve connector X11
84 general information • 17
Module status LED • 41 in the block diagram of the valve/pump
Moog Valve Configuration Software electronics • 13
operation • 78 pin assignment • 39
possible faults • 78 Pin assignment
safety instructions • 11–78 X1 (connector)
MoVaCo: abbreviation for Moog Valve 6+PE-pin • 19
Configuration Software 11+PE-pin, variant p/Q, pump • 21
MS: abbreviation for Module Status 11+PE-pin, variant Q • 20
X2 (digital signal interface)
incremental transducer • 26
LocalCAN interface • 30–31
SSI transducer • 28
10 Index Q…S
X3 and X4 (field bus interface)

CAN bus • 32
Q
EtherCAT • 34 Q: symbol for flow
Profibus-DP • 33 qtyp
X5…X7 (analog input connectors) • 35 symbol for typical cross section
X8 (external LVDT connector) • 38 typical cross section • 54
X9 (2/2-way seat valve connector) • 38 Qualification, requirements of the user • 5
X10 (service connector) • 39
X11 (pilot valve connector) • 39
Position transducer (LVDT)
abbreviation: LVDT (Linear Variable
Differential Transducer)
R
in the block diagram of the valve/pump R: symbol for resistance
electronics • 13 ρCu
Power pack, see SELV power pack resistivity of copper • 54
Power supply symbol for resistivity of copper
4/2- or 2/2-way seat valve • 22 RL
for fail-safe valves • 20–21 load impedance RL of the analog actual
connection via connector X1 • 19–21 value outputs • 61
requirements of supply voltage • 22 symbol for load impedance
SELV/PELV power pack • 9, 22, 48 Rtyp
Problem elimination, see Trouble shooting symbol for typical resistance
Procedure for electrically connecting typical resistance • 54
valves/pumps • 47 Release date of the user information • 1
Profibus Release signal, see Inputs, digital
literature, additional, Profibus inputs: release signal
fundamentals • 95 RKP-D: abbreviation for radial piston pump
Profibus-DP with digital control
indication of network status • 43
LEDs • 43
maximum number of bus nodes • 32
pin assignment • 33 S
technical data • 32
Profibus-DP interface Safe distances for cardiac pacemakers and
general information • 16 similar devices due to magnetic fields • 8
Profibus-DP networks Safety extra-low voltage
cable cross section • 69 abbreviation: PELV
cable length • 69 (Protective Extra Low Voltage)
module address • 70 abbreviation: SELV
suitable cables • 69 (Safety Extra Low Voltage)
transmission rate • 70 see also SELV power pack
trouble shooting • 80 Safety instructions
wiring • 68–70 general safety instructions • 8
procedure • 68 burns • 8
wiring diagram • 68 dust protection caps for connectors • 10,
Prohibition to duplicate/reproduce - user 47, 77
information • A electrical properties • 10
Protective conductor equipotential bonding • 10
deficient equipotential bonding • 51 ESD • 9
ground loops • 51 handling in accordance with safety
maximum potential difference (7 V) • 50 requirements • 7
procedure for connecting • 50 hydraulic fluid • 8
required cross section • 50 initial starting-up • 9
Protective conductor contact PE of connection to field bus • 9
connector X1 • 19–21 installation • 9–11
Protective earth, Abbreviation: PE intended operation • 4
Protective grounding • 48–54 isolation from the mains system • 9, 22,
of connector X1 • 19–21 48
of machines • 49 maintenance • 9–11
performance • 50 Moog Valve Configuration Software •
11–78
10 Index S…S
occupational safety and health see also Connector X2

safe distances for cardiac cable break monitoring • 29
pacemakers and similar devices connection to valve/pump • 63
due to magnetic fields • 8 pin assignment • 28
safety equipment • 8 power supply • 29
sound insulation measures • 8 recommended cable types • 28
open connectors • 10, 47, 77 signals between valve/pump • 63
power pack • 9, 22, 48 supported transducer types • 28
protective conductor system • 10 wiring • 63–64
repair • 9–11 wiring diagram • 63
selection and qualification of personnel • Standards
5, 8 CiA DSP • 96
symbols, used • 3 DIN EN • 96
technical data • 8 DIN EN ISO • 97
trouble shooting • 9–11 IEC • 97
typographical conventions • 3 IEEE • 97
use, intended • 4 ISO/DIS • 97
Safety shoes • 8 ISO/IEC • 97
SDO: abbreviation for Service Data Object overview of quoted standards • 96–97
Seat valve, see 2/2-way seat valve Starting-up • 77
Selection and qualification of personnel • 5 EMC requirements • 77
qualified users • 5 starting-up cable • 84
SELV power pack • 9, 22, 48 Starting-up and configuration software,
ordering information • 84 see Moog Valve Configuration Software
Sensor supply Status LEDs, see LED
supply voltage to the incremental Storage, documentation • 2
transducer • 26 Styles/spelling, used • 3
supply voltage to the SSI transducer • 28 Subject to change without notice - user
Service connector X10 information • A, 1
dust protection cap • 10, 47, 77 Supply cables
general information • 17 calculation
in the block diagram of the valve/pump maximum length • 55
electronics • 13 typical capacitance Ctyp • 54
pin assignment • 39 typical resistance Rtyp • 54
see also Connector X10 voltage drop per unit length • 55
Service interface dimensioning • 54
see Service connector X10 permissible lengths • 54–58
SHLD: abbreviation for Shield Supply current Isupply • 60
Signal cables Supply voltage
cable length • 58 see also Power supply
calculation in the block diagram of the valve/pump
limit frequency • 57 electronics • 13
typical capacitance Ctyp • 54 Supply zero of connector X1 • 19
typical resistance Rtyp • 54 Symbols
dimensioning • 54 list of symbols • 93
influence of capacitance per unit length • Ctyp (typical capacitance)
57 fl (limit frequency)
influence of resistance • 56 Icommand (current command signal)
limit frequency • 57 Iin (input current)
permissible lengths • 54–58 Imax (maximum current)
recommendations • 57 Iout (output current)
Signal interface, digital signal interface X2 Isupply (supply current)
in the block diagram of the valve/pump l (length)
electronics • 13 lmax (maximum length)
incremental transducer • 26 n (number)
LocalCAN • 29–31 p (pressure)
SSI transducer • 28 Q (flow)
see also Connector X2 qtyp (typical cross section)
Signal zero of connector X1 • 19 R (resistance)
Signal, differential signal ρCu (resistivity of copper)
evaluation • 48 RL (load impedance)
SII: abbreviation for Slave Information Rtyp (typical resistance)
Interface Ucable (voltage drop on supply cable)
Sound insulation measures • 8 Ucommand (input voltage command signal)
SSI transducer
10 Index T…Z
Udr_max (maximum voltage drop on symbols, used • 3

supply cable) typographical conventions • 3
Uin (input voltage) version number • 1
Umin (minimum supply voltage) Users, qualified • 5
Uout (output voltage)
Symbols, used • 3
V
T Valve description file • 81–82
Valve/pump electronics, block diagram • 13
Table of Contents • i VDE: abbreviation for Verband der
TIA: abbreviation for Telecommunications Elektrotechnik Elektronik
Industry Association Informationstechnik e. V. (German
TN: abbreviation for Technical Note Association of Electrical Engineering,
Tools Electronics and Information Technology)
for mating connector of connector X1, VDI: abbreviation for Verein Deutscher
ordering information • 84 Ingenieure e. V. (Association of German
required for wiring valves/pumps • 47 Engineers)
Trademarks • 5 VDMA: abbreviation for Verband Deutscher
Transceiver Maschinen- und Anlagenbau e. V.
signal of LocalCAN connector X2 (3- (German Machinery and Plant
pin) • 31 Manufacturers’ Association)
signal of LocalCAN connector X2 (5- Version number of the user information • 1
pin) • 30 Voltage drop Ucable on the cable • 60
Trouble shooting • 79–82
TÜV: abbreviation for Technischer
Überwachungsverein (German Technical
Inspection Agency)
Typographical conventions • 3
W
Wiring
tools and materials required • 47
X1
U 6+PE-pin connector • 59
11+PE-pin connector • 59
Ucable X2
symbol for voltage drop on the cable CAN network • 64
voltage drop on the cable • 60 incremental transducer • 62
Ucommand SSI transducer • 63
command signal of input voltage • 60 X3 and X4
symbol for input voltage command signal CAN network • 64
Udr_max EtherCAT network • 71
maximum voltage drop on the cable • 55 Profibus-DP network • 68
symbol for maximum voltage drop on X5…X7 • 74
supply cable 2-wire transducer • 74
Umin 3-wire transducer • 74
minimum supply voltage • 55 4-wire transducer • 75
symbol for minimum supply voltage Work gloves • 8
Uout
output voltage • 61
symbol for output voltage
Uin
input voltage • 60
X
symbol for input voltage X1, X2, …, X11, see Connector
Unplugged connectors XML
safety instructions • 10, 47, 77 abbreviation for Extensible Markup
USB: abbreviation for Universal Serial Bus Language
Use, intended • 4 XML Slave Device Description File •
User information 81–82
completeness • 2
copyright • A
prohibition to reproduce/duplicate • A
release date • 1 Z
storage location • 2
styles/spelling, used • 3 Zero pulse (signal of incremental
subject to change without notice • A, 1 transducer) • 26
11 Appendix Abbreviations, symbols, specialist terms
11 Appendix
11.1 Abbreviations, symbols, specialist terms
Abb. Explanation Tab. 29: Abbreviations,
symbols, specialist terms
6+PE 6-pin connector with protective conductor contact
11+PE 11-pin connector with protective conductor contact
A Pin of 6+PE-pin valve connector X1
B Pin of 6+PE-pin valve connector X1
C Pin of 6+PE-pin valve connector X1
AC Alternating Current
CAN Controller Area Network
CAN_GND CAN Ground (ground of CAN connectors X3 and X4)
CAN_H CAN High (CAN bus signal (dominant high))
CAN_L CAN Low (CAN bus signal (dominant low))
CAN_SHLD CAN Shield (shield of CAN connectors X3 and X4)
CAN_V+ Supply voltage for CAN bus nodes
CANopen Standardized communication profile
CAT 5 Category for twisted-pair cables (standardized in ANSI/TIA/EIA-568-B.1-2001)
CD Collision Detection
CiA CAN in Automation e. V. (International Manufacturers' and Users' Organization
for CAN Users; http://www.can-cia.org)
CSMA Carrier Sense Multiple Access
Ctyp Symbol for typical capacitance
D Pin of 6+PE-pin valve connector X1
DC Direct Current
DIN Deutsches Institut für Normung e. V. (German Institute for Standardiza-
tion)(http://www.din.de)
DIS Draft International Standard (initial standard)
DS Draft Standard
DSP Draft Standard Proposal
E Pin of 6+PE-pin valve connector X1
EIA Electronic Industries Alliance (http://www.eia.org)
EMC Electromagnetic Compatibility
EN Europa-Norm (European standard)
ESD Electrostatic Discharge
EtherCAT® Ethernet for Control Automation Technology
EU European Union
F Pin of 6+PE-pin valve connector X1
fl Symbol for limit frequency
GND Ground
ID Identifier
IEC International Electrotechnical Commission (http://www.iec.ch)
IEEE Institute of Electrical and Electronics Engineers, Inc. (http://www.ieee.org)
Iin Symbol for input current
Imax Symbol for maximum current
Iout Symbol for output current
Icommand Symbol for current command signal
Isupply Symbol for supply current
Table 29: Abbreviations, symbols, specialist terms (part 1 of 3)
11 Appendix Abbreviations, symbols, specialist terms

ISO International Organization for Standardization (http://www.iso.org)
LED Light Emitting Diode

lmax Symbol for maximum length
LSB Least Significant Bit (lowest-value bit)
LSS Layer Setting Services as per CiA DSP 305 (LSS offers the option of setting the
node parameters, such as e.g., module address or baud rate, of a CAN node via
the CAN bus)
LVDT Linear Variable Differential Transformer
(position transducer; senses the position of the spool in the valve)
MoVaCo Moog Valve Configuration Software
MS Module State LED
MSB Most Significant Bit (highest-value bit)
n Number
NMT Network Management (for configuration, initialization and fault handling in CAN
networks)
Node Node in a network
NS Network State LED
P Symbol for pressure
PC Personal Computer
PDO Process Data Object (message object which contains cyclic process data)
PE Protective Earth
PE Pin of 6 or 11+PE-pin valve connector X1
PELV Protective Extra Low Voltage
Q Symbol for flow
qtyp Symbol for typical cross section
Repeater Signal amplifier for bus communication
ρCu Symbol for resistivity of copper
R Symbol for resistance
RKP-D Radial piston pump with digital control
RL Symbol for load impedance
Rtyp Symbol for typical resistance
SELV Safety Extra Low Voltage
SDO Service Data Object (for communicating service data)
SHLD Shield
SII Slave Information Interface
TIA Telecommunications Industry Association (http://www.tiaonline.org)
TN Technical Note
TÜV Technischer Überwachungsverein (German Technical Inspection Agency)
Udr_max Symbol for maximum voltage drop on the supply cable
Uin Symbol for input voltage
Ucable Symbol for voltage drop on the cable
Umin Symbol for minimum supply voltage
Uout Symbol for output voltage
Ucommand Symbol for input voltage command signal
USB Universal Serial Bus
11 Appendix Additional literature

VDE Verband der Elektrotechnik Elektronik Informationstechnik e. V. (German Asso-
ciation of Electrical Engineering, Electronics and Information Technology)
(http://www.vde.de)
VDI Verein Deutscher Ingenieure e. V. (Association of German Engineers)
(http://www.vdi.de)
VDMA Verband Deutscher Maschinen- und Anlagenbau e. V. (German Machinery and
Plant Manufacturers' Association) (http://www.vdma.org)
X1…X11 Designations for the valve connectors
XML Extensible Markup Language (XML is a versatile language which combines text
content with information on the text content)
11.2 Additional literature
11.2.1 CAN fundamentals

CAN in Automation e. V.: Additional literature: CAN
http://www.can-cia.org fundamentals
Etschberger, Konrad (editor):
CAN - Controller-Area-Network - Grundlagen, Protokolle, Bausteine, An-
wendungen; Carl Hanser Verlag
Lawrenz, Wolfhard (editor):
CAN - Controller Area Network - Grundlagen und Praxis; Hüthig Verlag
11.2.2 Profibus fundamentals

PROFIBUS Users' Organization: Additional literature:
http://www.profibus.com Profibus fundamentals
- Test Specification for PROFIBUS Slaves, Version 2.0
- PROFIBUS Start-up Directive, Version 1.0.2, November 2006, Order
No.: 8.031
- Profibus-DP Profile, Fluid Power Technology, Version 1.5
VDMA Head Office
http://www.vdma.org
- Profile Fluid Power Technology
Proportional Valves and Hydrostatic Transmissions
Popp, Manfred:
PROFIBUS-DP/DPV1 - Grundlagen, Tipps und Tricks für Anwender; Hüt-
hig Verlag
11.2.3 EtherCAT® fundamentals

EtherCAT® Technology Group: Additional literature:
http://www.ethercat.org EtherCAT® fundamentals
- EtherCATDeviceDescription
Description of the XML-Schema of the EtherCAT® XML Slave De-
vice Description File
- Technical Introduction and Overview
- EtherCAT® Introduction
11 Appendix Quoted standards
11.2.4 Moog publications

Press releases: Additional literature:
http://www.moog.com/Industrial/News Moog publications
Newsletters:
http://www.moog.com/Industrial/Newsletter
Articles in technical journals:
http://www.moog.com/Industrial/Articles
Presentations and scientific publications:
http://www.moog.com/Industrial/Papers
User information, TNs, catalogs, and similar:
http://www.moog.com/
11.3 Quoted standards

11.3.1 CiA DSP
CiA DSP 305 Quoted standards:
CiA Draft Standard Proposal: CANopen Layer Setting Services and Proto- CiA DSP
col (LSS)
11.3.2 DIN EN
DIN EN 954-1 Quoted standards: DIN EN
Safety of machinery – Safety-related parts of control systems – Part 1:
General design principles
DIN EN 982
Safety of machinery – Safety requirements for fluid power systems and
their components – Hydraulics
DIN EN 60204
Safety of machinery – Electrical equipment of machines
DIN EN 61000-6-2
Electromagnetic compatibility (EMC) – Part 6-2: Generic standards; im-
munity for industrial environments
DIN EN 61000-6-3
Electromagnetic compatibility (EMC) – Part 6-3: Generic standards - Emit-
ted interference for residential, commercial and light-industrial environ-
ments
DIN EN 61000-6-4
Electromagnetic compatibility (EMC) – Part 6-4: Generic standards; emit-
ted interference for industrial environments
DIN EN 61076-2-101
Connectors for electronic equipment - Part 2-101: Circular connectors -
Detail specification for circular connectors M8 with screw- or snap-locking,
M12 with screw-locking for low voltage applications
11 Appendix Quoted standards
DIN EN 61158-2
Digital data communication in instrumentation and control – Field bus for
industrial control systems
DIN EN 61558-1
Safety of power transformers, power supplies, reactors and similar prod-
ucts – Part 1: General requirements and tests
DIN EN 61558-2-6
Safety of transformers, reactors, power supply units and similar products
for supply voltages up to 1,100 V – Part 2-6: Particular requirements and
tests for safety isolating transformers and power supply units incorporat-
ing safety isolating transformers
DIN EN 175201-804
Detail specification: Circular connectors – Round contacts, size diameter
1.6 mm (0.063 in), threaded coupling
11.3.3 DIN EN ISO

DIN EN ISO 12100 Quoted standards:
Safety of machinery – Basic concepts, general principles for design DIN EN ISO
11.3.4 IEC
IEC 62407 Quoted standards: IEC
Real-time Ethernet control automation technology (EtherCAT®)
11.3.5 IEEE
IEEE 802.3 Quoted standards: IEEE
Carrier Sense Multiple Access with Collision Detection (CSMA/CD)
Access Method and Physical Layer
11.3.6 ISO/DIS, ISO/IEC

ISO/DIS 11898 Quoted standards:
Road vehicles – CAN protocol ISO/DIS, ISO/IEC
ISO/IEC 8802-3
Information technology - Telecommunications and information exchange
between systems - Local and metropolitan area networks; Specific re-
quirements - Part 3: Carrier sense multiple access with collision detection
(CSMA/CD) access method and physical layer specifications
11.3.7 TIA/EIA
ANSI/TIA/EIA-568-B.1 Quoted standards:
Commercial Building Telecommunications Cabling Standard Part 1: TIA/EIA
General Requirements
TIA/EIA 422 (formerly RS 422)
Electrical Characteristics of Balanced Voltage Digital Interface Circuits
TIA/EIA-485-A
Electrical Characteristics of Generators and Receivers for Use in
Balanced Digital Multipoint Systems
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User Manual "Electrical Interfaces"

Version 1.1, 13/07, CA63420-001
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DESCRIPTION OF THE ELECTRICAL

CA63420-001; Version 1.1, 13/07

All rights reserved.

Contraventions of the above requirement shall entitle Moog to compensation in damages.

Subject to change without notice.

1 General Information ..................................................................................1

3 Function and Method of Operation .......................................................13

4 Electrical Interfaces ................................................................................19

4.1.6 Analog outputs ............................................................................................................. 25

5 Status display ..........................................................................................41

6.2.4 Electrical shielding........................................................................................................ 51

8 Trouble shooting .....................................................................................79

9 Additional Documentation and Accessories ........................................83

For your notes.

1.1 Notes on user information

The contents of this user information and the product-related documentation

1.1.1 Changes and validity

1.1.3 Storage location

1.1.4 Typographical conventions

WARNING Denotes safety instructions which are intended to warn

CAUTION Denotes safety instructions which are intended to warn against

Denotes important notes/information

 Denotes references to another chapter, another page, table or

"…" Denotes headings to the chapters or titles of the documents to

Blue text Denotes hyperlinks in the PDF file

«MS» Denotes light emitting diodes on the valves/pumps

'ACTIVE' Denotes the valve/pump status (e.g.: 'ACTIVE')

1.2 Intended operation

The valves/pumps may only be started up when the following is ensured:

Intended operation also includes the following:

1.3 Selection and qualification of personnel

For your notes.

2.1 Handling in accordance with safety requirements

WARNING As in any electronic control system, the failure of certain

2.2 Occupational safety and health

CAUTION Depending on the application, significant levels of noise may

CAUTION When handling hydraulic fluids, observe the safety provisions

2.3 General safety instructions

WARNING Observe and adhere to the technical data and in particular

CAUTION All the product-related user information relevant to the particu-

2.5 Safety instructions for installation and maintenance

WARNING Before connecting valves/pumps to the field bus, it is es-

WARNING The protective conductor connection ( ), if provided, is con- Isolation from

CAUTION Unsuitable or defective accessories or unsuitable or defective Original accessories

2.5.1 Protective grounding and electrical shielding

WARNING This protective conductor is not a replacement for the normal

WARNING Good equipotential bonding is often not provided for in many

2.5.2 Moog Valve Configuration Software

WARNING It is only permitted to activate valves/pumps via the Moog

CAUTION Messages from the Moog Valve Configuration Software can

CAUTION If completely safe operation of the valves/pumps via the Moog

CAUTION Data communication between the valve/pump electronics and

For your notes.

3 Function and Method of Operation

Figure 1: Block diagram of the valve/pump electronics

Allocation of interfaces to connectors

Interface type Interface Connector Allocation of interfaces to

Table 1: Allocation of interfaces to connectors